Professional Documents
Culture Documents
XC - Catálogo Geral Chaves Fim de Curso
XC - Catálogo Geral Chaves Fim de Curso
OsiSense XC Standard
OsiSense XC Basic
b Miniature design, plastic, type XCMN - Presentation . . . . . . . . . . . . . . . page 1/26
v Complete units, pre-cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/28
b Compact design, plastic, types XCKN and XCNT - Presentation . . . . . . page 1/60
v Complete units with 1 cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/62
v Complete units with 2 cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/64
b Compact design, with reset, types XCNR and
XCNTR - Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/68
v Complete units with 1 cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/70
v Complete units with 2 cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/71
2
OsiSense XC Standard, industrial EN 50041 format
b Metal, type XCKJ - Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/102
v Complete switches 1
- Fixed body with 1 cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/104
- Fixed body with 1 integral M12 connector . . . . . . . . . . . . . . . . . . . page 1/108
- Fixed body with 1 integral 7/8”16 UN connector . . . . . . . . . . . . . . . .page 1/110
v 9DULDEOHFRPSRVLWLRQVWDQGDUGERGLHV¿[HGRUSOXJLQ . . . . . . . . . . .page 1/112
v Adaptable sub-assemblie
- Bodies, contact blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/116 2
- For low temperature applications (- 40 °C) . . . . . . . . . . . . . . . . . . . page 1/124
- For high temperature applications (+ 120 °C) . . . . . . . . . . . . . . . . . page 1/128
OsiSense XC Special
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/148
4
b For very severe applications, type XC2J - Presentation . . . . . . . . . . . . page 1/150
v 1 cable entry incorporating cable gland . . . . . . . . . . . . . . . . . . . . . . page 1/152
v Variable composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/154
v Adaptable sub-assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/155
- temperature applications (- 40 °C) . . . . . . . . . . . . . . . . . . . . . . . . .
- temperature applications (+ 120 °C) . . . . . . . . . . . . . . . . . . . . . . . .
page 1/164
page 1/166
5
b For material handling applications, type XC1AC - Presentation . . . . . . page 1/168
v Complete switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/170
v Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/172
b For hoisting and material handling applications XCR, XCKMR et XCKVR
v Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/174 6
v Complete switches with 1 cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/178
v For conveyor belt shift monitoring applications . . . . . . . . . . . . . . . . . page 1/182
v Complete switches with 3 cable entries . . . . . . . . . . . . . . . . . . . . . . page 1/184
b Miniature design
v Miniature design, DIN 41635 A format . . . . . . . . . . . . . . . . . . . . . . . page 1/190
v Sealed design, Pre-cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/192
v General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/194
7
Screw limit switches OsiSense XRBAet XR2
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/204
10
1/1
Selection guide Limit switches
OsiSense XC Standard
Contact blocks
5 2 electrically separate
contacts
snap action with positive
opening operation
p p p
7 4 contacts (2 x 2 same
polarity contacts)
snap action – – –
Connection Screw terminals – 1 entry for ISO M16 or M20, 2 entries for ISO M16 or
Pg 11, Pg 13.5 cable gland Pg 11 cable gland or
8 or 1/2" NPT, PF 1/2 1/2" NPT (using adaptor)
Pre-cabled Ø 7.5 –
PvR, CEI, halogen free,
depending on model
Connector Integral or remote M12 or M12 –
remote 7/8"-16UN
10
1/2
Compact format, CENELEC EN50047 Compact format, with reset
Metal, Plastic, Plastic, Metal,
1 cable entry 1 cable entry 2 cable entries 1 cable entry
1
p p p p
5
p p p p
– – – –
– – – –
p – – –
p – – –
6
– – – –
– – – –
– – – – 7
IP 66, IP 67, IK 06 IP 66, IP 67, IK 04 and IK06 (for XCDR)
- 25°C... + 70°C
1 entry for ISO M16 or M20, 1 entry for ISO M20 or Pg 13.5 cable 2 entries for ISO M16 or Pg 11 cable 1 entry for ISO M20 or Pg 13.5 cable
Pg 11, Pg 13.5 cable gland gland or 1/2" NPT gland or 1/2" NPT (using adaptor) gland or 1/2" NPT
or 1/2" NPT, PF 1/2 8
–
M12 –
10
1/3
Selection guide Limit switches
OsiSense XC Standard
1 Metal,
3 cable entries
Metal,
1 cable entry
Plastic,
1 cable entry
Metal,
1 cable entry or
connector
Contact blocks
5 2 electrically separate
contacts
snap action with positive
opening operation
p p p p
7 4 contacts (2 x 2 same
opening operation
snap action – – p p
polarity contacts)
Degree of protection IP/IK IP 66, IK 06 IP 65, IK 03 IP 66, IK 07
10
1/4
Limit switches
OsiSense XC Basic
Miniature format Compact format EN 50047 Compact format, with reset knob
Plastic,
pre-cabled
Plastic,
1 cable entry
Plastic,
2 cable entries
Plastic,
1 cable entry
Plastic,
2 cable entries 1
UL, CSA, CCC, GOST CENELEC EN 50047 UL, CSA, CCC, GOST
UL, CSA, CCC, GOST
30 x 50 x 16 31 x 65 x 30 59 x 51 x 30 31 x 65 x 30 59 x 51 x 30 4
Linear movement (plunger)
Rotary movement (lever)
Rotary movement, multidirectional
p p p p p 5
– p p p p
– – – – –
– – p – p
p p
– – –
6
– p – p –
– – – –
– – – –
– – – –
7
IP 65, IK 04
- 25°C... + 70°C
10
1/5
Selection guide Limit switches
OsiSense XC Special
Design/Applications Very severe Very severe material For hoisting and For hoisting and Subminiature format
applications handling applications material handling material handling and microswitch.
applications (XCR); applications Applications requiring
1 for conveyor belt shift
monitoring (XCRT)
high precision and a
low operating force
4
Enclosure Metal Metal Metal or polyester Metal or plastic Polyester
1/6
Selection guide Limit switches
Preventa XCS
Safety switches
4
Metal Metal or Plastic, double insulated Plastic, double insulated Metal Metal Plastic, Plastic
plastic double
insulated
– – – – –
UL, CSA UL, CSA UL, CSA UL, CSA, UL, CSA, GOST UL, CSA, GOST e, UL, CSA, TÜV,
GOST GOST depending
Depending on model
– – – p – –
6
– p p – – p
– – – p – –
– p p – – p
p p – p – – 7
p p p p p –
– – – – –
– – – – –
p – – – – –
8
IP 66, IP 67 IP 67 IP 67 IP 67 IP 67 IP 66, IP 67
IP 68 (XCSM) IP 69K depending
IK 06 (XCSM & XCSD) on model
IK 04 (XCSP)
- 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C
XCSP and XCSD: Depending on model: 1 or 2 Depending on model: 1 or 2 1 entry for ISO M20 or Pg 13.5 Depending on model: 1 or –
9
1 entry for Pg 13.5 or M20 entries for Pg 13.5 or ISO entries for ISO M16 or Pg 11 cable gland or 1/2" NPT 2 entries for Pg 13.5 or ISO
cable gland or 1/2" NPT M20 cable gland or 1/2" NPT cable gland or 1/2" NPT M20 cable gland or 1/2" NPT
XCSM: Ø 7.5 cable, PvR – XCSMP: Ø 7.5 cable, PvR – – PVC cable
– – – – – Remote M8, remote
M12 or integral M12
depending on model
XCSM XCSP
XCSD
XCSPL, XCSPR
XCSTL, XCSTR
XCSMP XCSPA
XCSTA
XCSA XCSB
XCSC
XCSE XCSTE XCSDM/C/P/R
XCSDM3/4
10
1/7
General Limit switches
OsiSense XC
Variable composition: simplicity through innovation
b $ZRUOGZLGHGHWHFWLRQ¿UVWIRULPSURYLQJSURGXFWLYLW\
A complete offer for resolving the most commonly encountered detection
problems:
v SURGXFWVHOHFWLRQVLPSOL¿HG
v SURGXFWDYDLODELOLW\VLPSOL¿HG
2 v LQVWDOODWLRQDQGVHWWLQJXSVLPSOL¿HG
v PDLQWHQDQFHVLPSOL¿HG
Heads
b A single metal operating head type for the Miniature design XCMD and Compact
design XCKD, XCKP and XCKT ranges.
15˚
8 15˚
15˚
9
All the heads can be adjusted All the levers can be adjusted in 15° steps throughout
in 15° steps throughout 360°, 360°, in relation to the horizontal axis of the head.
in relation to the body.
10
1/8
General (continued) Limit switches
OsiSense XC
Variable composition: simplicity through innovation
Connection components
b The miniature XCMD range allows
interchanging of these pre-cabled connection
components:
5
v a 1/4 of a turn is all that is required for
removing the connection component on
XCMD bodies with 2 and 3 contacts,
v 6 alternative cable lengths are available as
standard.
6
b The miniature XCMD range also includes
an integral or remote connector solution.
1/9
Presentation Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
b XCMD v With head for linear movement (plunger). Fixing by the body
pre-cabled
1
520341
561279
520343
2
Page 1/12
3 520344
561280
4 Page 1/12
v With head for rotary movement (lever) or multi-directional. Fixing by the body
520346
520347
6
Page 1/13
7
561281
561282
561283
8
Page 1/16
v With head for rotary movement (lever) or multi-directional. Fixing by the body
9
561284
561285
10
Page 1/17
1/10
General characteristics Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
3URGXFWFHUWL¿FDWLRQV
Machine assemblies IEC 60204-1, EN 60204-1
UL, CSA (except products with special cables), CCC
1
Protective treatment Standard version: “TC”
Ambient air temperature For operation: - 25…+ 70°C. For storage: - 40…+ 70°C
Vibration resistance XCMD snap action: 5 gn. XCMD slow break: 25 gn (10…500 Hz)
conforming to IEC 60068-2-6
Shock resistance 25 gn (18 ms) conforming to IEC 60068-2-27 except head ZCE08: 15 gn (18 ms)
Electric shock protection
Degree of protection
Class I conforming to IEC 61140 and NF C 20-030
IP 66, IP 67 and IP 68 (1) conforming to IEC 60529; IK 06 conforming to EN 50102
2
Materials Bodies: Zamak, heads: Zamak
Repeat accuracy 0.05 mm on the tripping points, with 1 million operations for head with end plunger
(1) Protection against prolonged immersion: the test conditions are subject to agreement
between the manufacturer and the user.
Contact block characteristics
Rated operational
characteristics
Switches with 2 contacts a AC-15; B300 (Ue = 240 V, Ie = 1.5 A)
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
3
Switches with 3 and 4 contacts a AC-15; C300 (Ue = 240 V, Ie = 0.75 A)
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Pre-cabled switches Ithe = 6 A for 2 contacts, 4 A for 3 contacts, 3 A for 4 contacts
Switches with M12, 4-pin Ui = 250 V, Ie = 3 A maximum, Ithe = 3 A
connector
Switches with M12, 5-pin
connector
Ui = 60 V, Ie = 4 A maximum, Ithe = 4 A
4
Switches with 7/8"-16UN, Ui = 250 V, Ie = 6 A maximum, Ithe = 6 A
5-pin connector
Rated insulation voltage Ui = 400 V degree of pollution 3 conforming to IEC 60947-5-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) NC contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
Resistance across terminals PFRQIRUPLQJWR,(&FDWHJRU\ 5
Short-circuit protection 6 A cartridge fuse type gG (gl)
Minimum actuation speed Snap action contact: 0.01 m/minute,
(for head with end plunger) slow break contact: 6 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
AC supply
b Load factor: 0.5
XCMD snap action (NC + NO, XCMD slow break (NC + NO,
6
50/60 Hz a NC + NC, NC + NC + NO, NC + NC + NO contacts)
o inductive circuit NC + NC + NO + NO contacts) 5
Millions of operating cycles
5 4 Ithe
Millions of operating cycles
4 Ithe 3
3 12/24/48 V
2
2 230 V
48 V 110 V
7
1
1
110 V 0.5
0.5
12/24 V
230 V
0.1
0.5 1 2 3 4 56 10
0.1
0.5 1 2 3 4 56 10
Current in A
Current in A
8
DC supply c Power broken in W for Power broken in W for
5 million operating cycles 5 million operating cycles
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 3
10
1/11
References, Limit switches
characteristics OsiSense XC Standard
Miniature design, metal, type XCMD
Pre-cabled
BU
3 GN-YE
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
1.8 4.2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
1.8 4.2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
3.1(A) 7(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
11.2(A) 25(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
1.8 4.2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
1.8 4.2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
3.1(A) 7(P)
BN
BU
4 GN-YE
BK-BK-WH
BN-BU
0
1.8 3.1(P)
2.6 5 mm
BK-BK-WH
BN-BU
0
1.8 3.1(P)
2.6 5 mm
BK-BKWH
BN-BU
0
3.1(A) 5.6(P)
4.6 mm
BK-BK-WH
BN-BU
0
11.2(A) 19.5(P)
16 mm
BK-BK-WH
BN-BU
0
1.8 3.1(P)
2.6 5 mm
BK-BK-WH
BN-BU
0
1.8 3.1(P)
2.6 5 mm
BK-BKWH
BN-BU
0
3.1(A) 5.6(P)
4.6 mm
BK-WH
BN
RD
1.8 4.2 (P) 1.8 4.2 (P) 3.1(A) 7(P) 11.2(A) 25(P) 1.8 4.2 (P) 1.8 4.2 (P) 3.1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BU
1.8 4.2(P) 1.8 4.2(P) 3.1(A) 7(P) 11.2(A) 25(P) 1.8 4.2(P) 1.8 4.2(P) 3.1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
RD-RD-WH
BN
BU
1.8 3.1(P) 1.8 3.1(P) 3.1(A) 5.6(P) 11.2(A) 19.5(P) 1.8 3.1(P) 1.8 3.1(P) 3.1(A) 5.6(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
GN-YE BN-BU BN-BU BN-BU BU-BN BN-BU BN-BU BN-BU
0 2.6 5 mm 0 2.6 5 mm 0 4.6 mm 0 16 mm 0 2.6 5 mm 0 2.6 5 mm 0 4.6 mm
7
RD-WH
BK-WH
BN
BU
VT
1.8 4.2(P) 1.8 4.2(P) 3.1(A) 7(P) 11.2(A) 25(P) 1.8 4.2(P) 1.8 4.2(P) 3.1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
GN-YE BN-BU
8
BN-BU BN-BU BN-BU BU-BN BN-BU BN-BU
VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH
RD-RD-WH RD-RD-WH BK-BK BK-BK-WH RD-RD-WH RD-RD-WH BK-BK
RD-WH
VT-WH
BK-WH
BN
1/12
References, Limit switches
characteristics (continued) OsiSense XC Standard
Miniature design, metal, type XCMD
Pre-cabled
References
2-pole NC + NO snap action XCMD2115L1 XCMD2116L1 XCMD2117L1 XCMD2145L1 XCMD2106L1
BK
BU
GN-YE BK-BK-WH
BN-BU
25˚ 70˚(P)
BK-BK-WH
BN-BU
25˚ 70˚(P)
BK-BK-WH
BN-BU
25˚ 70˚(P)
BK-BK-WH
BN-BU
25˚ 70˚(P)
BK-BK-WH
BU-BN
20°
3
BK-WH
BU
4
BK-WH
BN-BU
BN
RD
BU
BN
6
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10°
12˚ 12˚ 12˚ 12˚
3-pole NC + NC + N/O break before make, slow break ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 + ZCMD37L1 +
BK
RD
BU
BN
Weight (kg)
4-pole NC + NC + NO + NO snap action
0.220
ZCMD41L1 +
0.225
ZCMD41L1 +
0.220
ZCMD41L1 +
0.230
ZCMD41L1 +
0.180
ZCMD41L1 +
7
ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
BK
RD
BU
VT
VT-WH
BK-WH
BN
8
VT-VT-WH
0 90˚ 0 90˚ 0 90˚ 0 90˚
10°
12˚ 12˚ 12˚ 12˚
1/13
Dimensions Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Pre-cabled
. .
1
(1) (1) (1)
.
.
2
(2) (2) (2)
19
12
(3) (3)
e
f
24
(1)
45
88
85
76
52
50
(2) (2)
(2)
5 2
XCMD2pF2L1
6 . .
e
36
88
7
52
(2)
¿[LQJKROHVPPFRXQWHUERUHGPPE\PPGHHS
(2) External diameter of cable 7.5 mm.
(3) Fixing nut thickness 3.5 mm.
HPPPD[SDQHOFXWRXWPP
9 IPPPD[SDQHOFXWRXWPP
10
1/14
Dimensions (continued) Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Pre-cabled
31 31 31
1
. . .
. . .
(1) (1) (1)
2
(2) (2)
.
(2)
. . 3
XCMD2p45L1 XCMD2p06L1
33
4
5.5 Ø16
1.2
33.5…83.5
53…103
93…143
(1) (1)
5
40
40
16
20
(2) (2)
6
30
15°
15°
¿[LQJKROHVPPFRXQWHUERUHGPPE\PPGHHS 7
(2) External diameter of cable 7.5 mm.
HPPPD[SDQHOFXWRXWPP
IPPPD[SDQHOFXWRXWPP
10
1/15
References, Limit switches
characteristics OsiSense XC Standard
Miniature design, metal, type XCMD
Connector
2
Type of operator Metal end Metal end Steel roller Retractable steel M12 with metal M16 with metal M12 with steel
plunger plunger with plunger roller lever end plunger end plunger roller plunger
elastomer plunger with elastomer
boot (1) boot (1)
References
3 Single-pole CO XCMD2110M12
snap action +
integral M12
XCMD2111M12 XCMD2102M12 XCMD2124M12 XCMD21F0M12 XCMD21G1M12 XCMD21F2M12
1.8 4.2(P) 1.8 4.2(P) 3.1(A) 7(P) 11.2(A) 25(P) 1.8 4.2(P) 1.8 4.2(P) 3.1(A) 7(P)
4-pin connector 1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2 1-2 1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4 1-4 1-4
0 5mm 0 5mm 0 mm 0 4.9 mm 0 5mm 0 5mm 0 mm
0.8 0.8 1.4 0.8 0.8 1.4
6 snap action
+ M12 5-pin
connector on
+ ZCE10
1-2
1.8 4.2(P)
+ ZCE11
1-2
1.8 4.2(P)
+ ZCE02
1-2
3.1(A) 7(P)
+ ZCE24
1-2
11.2(A) 25(P)
+ ZCEF0
1-2
1.8 4.2(P)
+ ZCEG1
1-2
1.8 4.2(P)
+ ZCEF2
1-2
3.1(A) 7(P)
PÁ\LQJOHDG 1-2
3-4 3-4 3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4 3-4 3-4
0 5mm 0 5mm 0 mm 0 4.9 mm 0 5mm 0 5mm 0 mm
0.8 0.8 1.4 0.8 0.8 1.4
Characteristics
Switch actuation On end By 30° cam On end By 30° cam
Type of actuation
9
Maximum actuation speed 0.5 m/s 0.1 m/s
Mechanical durability 10 million operating cycles
Minimum For tripping 8.5 N 7N 2.5 N 8.5 N 7N
force or For positive 42.5 N 35 N 12.5 N 42.5 N 35 N
torque opening
Positive operation Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot be marked
10 with the symbol because they are single-pole CO.
(1) Nitrile for indoor use.
1/16
References, Limit switches
characteristics (continued) OsiSense XC Standard
Miniature design, metal, type XCMD
Connector
2
Type of operator Thermoplastic Steel roller lever Roller lever with Variable length “Cat’s whisker” (1)
roller lever ball bearing thermoplastic
mounted roller roller lever
References
Single-pole CO snap action
With integral M12, 4-pin connector
XCMD2115M12 XCMD2116M12 XCMD2117M12 XCMD2145M12 XCMD2106M12
3
25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20°
1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4
1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10°
12˚ 12˚ 12˚ 12˚
2-pole NC + NO snap action XCMD2115C12 XCMD2116C12 XCMD2117C12 XCMD2145C12 XCMD2106C12
With integral M12, 5-pin connector
1-2
3-4
25˚ 70˚(P)
1-2
3-4
25˚ 70˚(P)
1-2
3-4
25˚ 70˚(P)
1-2
3-4
25˚ 70˚(P)
1-2
3-4
20° 4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10°
12˚ 12˚ 12˚ 12˚
2-pole NC + NC snap action ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 + ZCMD29C12 +
With integral M12, 5-pin connector ZCE01 + ZCE01 + ZCE01 + ZCE01 + ZCE06
ZCY15 ZCY16 ZCY17 ZCY45
1-2
3-4
25° 70˚(P)
1-2
3-4
25° 70˚(P)
1-2
3-4
25° 70˚(P)
1-2
3-4
25° 70˚(P) 1-2
3-4
1-2
20° 5
1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10°
12˚ 12˚ 12˚ 12˚
Weight (kg) 0.125 0.130 0.125 0.135 0.085
2-pole NC + NO snap action ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12
:LWK0SLQFRQQHFWRURQPÁ\LQJOHDd + ZCE01 + + ZCE01 + + ZCE01 + + ZCE01 + + ZCE06
ZCY15
1-2
25˚ 70˚(P)
ZCY16
1-2
25˚ 70˚(P)
ZCY17
1-2
25˚ 70˚(P)
ZCY45
1-2
25˚ 70˚(P) 20°
6
1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10°
12˚ 12˚ 12˚ 12˚
2-pole NC + NO snap action ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78
With 7/8"-16UN, 5-pin connector on 0.8 m + ZCE01 + + ZCE01 + + ZCE01 + + ZCE01 + + ZCE06
Á\LQJOHDd ZCY15
4-5
25˚
ZCY16
70˚(P)
ZCY17
4-5
25˚
ZCY45
70˚(P)
4-5
25˚ 70˚(P)
4-5
25˚ 70˚(P)
4-5
20° 7
1-2 1-2 1-2 1-2 1-2
4-5 4-5 4-5 4-5 4-5
1-2 1-2 1-2 1-2
1-2
0 90˚ 0 90˚ 0 90˚ 0 90˚
10°
12˚ 12˚ 12˚ 12˚
Weight (kg) 0.200 0.205 0.200 0.210 0.160
Contact operation closed (A) = cam displacement NC contact with positive opening
open (P) = positive opening point operation
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ 8
Characteristics
Switch actuation By 30° cam By any moving part
Type of actuation
Positive operation Although their design is identical to the pre-cabled switches, the switches incorporating an M12
4-pin connector cannot be marked with the symbol because they are single-pole CO.
10
1/17
References, Limit switches
connections, OsiSense XC Standard
Miniature design, metal, type XCMD
dimensions Connector cabling accessories
5
Dimensions
XZCP116pLp XZCP1264Lp XZCP1771Lp
.
6
26
20
42 L
32 L
55 L
40
L: cable length 2, 5 or 10 m.
Distances required for plug-in connectors
7 M12 straight connector M12 elbowed connector &RQQHFWRURQÁ\LQJOHDG
8
d d
d
d: min. 65 mm, recommended 69 mm d: min. 42 mm, recommended 45 mm d: min. 20 mm
10
1/18
Dimensions Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Connector
70.4
92.4
50
50
70
92
50
60
82
2
M12
24
f
(1)
38
45
85
88
98
52
107
110
50
50
4
M12 30 30
16 52
5
XCMD2pF2M12 XCMD2p45M12 XCMD2p15M12/p16M12/p17M12
31
.
3.5 . 5.5
6
53…103
93…143
Ø10.6
34.5
.
e
36
M12x1
54
115…165
(1) (1)
116
94
110
88
52
7
M12 30
16 52
32.4
8
XCMD2p06M12 ¿[LQJKROHVPPFRXQWHUERUHGPPE\PPGHHS
HPPPD[SDQHOFXWRXWPP¿[LQJQXWWKLFNQHVVPP
1.2 IPPPD[SDQHOFXWRXWPP¿[LQJQXWWKLFNQHVVPP
9
182
204
10
1/19
Dimensions (continued) Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Connector
1 . .
(1)
(1) (1)
.
30
.
70
60
4 12 19
Ø9
38
e
f
24
45
(1)
88
85
5
76
50
52
6
¿[LQJKROHVPPFRXQWHUERUHGPPE\PPGHHS
(2) External diameter 7.5 mm.
HPPPD[SDQHOFXWRXWPP¿[LQJQXWWKLFNQHVVPP
IPPPD[SDQHOFXWRXWPP¿[LQJQXWWKLFNQHVVPP
10
1/20
Dimensions (continued) Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Connector
33,5…83,5
.
53…103
.
93…143
(1) (1)
2
36
e
88
52
(2)
20 (2)
(2) 16
30 3
15°
15°
ZCMD21L08ppp + ZCE06
4
.
(1) 5
40
(2)
6
¿[LQJKROHVPPFRXQWHUERUHGPPE\PPGHHS
(2) External diameter 7.5 mm.
HPPPD[SDQHOFXWRXWPP¿[LQJQXWWKLFNQHVVPP
IPPPD[SDQHOFXWRXWPP¿[LQJQXWWKLFNQHVVPP
7
10
1/21
Presentation Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Variable composition
3 M12 with
metal end
M12 with
steel roller
M16 with steel
end plunger with
protective Spring rod with
plunger plunger
boot thermoplastic end Spring rod “Cat’s whisker”
4
ZCEF0 ZCEF2 ZCEG1 (1) ZCEGA (2)
ZCE02 ZCE29 (1) ZCE2A (2) ZCE07 (1) ZCEA7 (2) ZCE08 (1) ZCEA8 (2) ZCE06 (1) ZCEA6 (2)
Metal end
Metal end plunger with Steel ball Metal end
Metal end plunger with bearing plunger,
6 plunger protective boot
protective
boot plunger adjustable
Side “Cat’s
whisker”
Side “Cat’s
whisker”
ZCE10 ZCE11 (1) ZCE1A (2) ZCE13 ZCE14 ZCE67 (1) ZCE6A (2)
7
Body with Body with
Body with 2-pole 3-pole Body with
2-pole Body with NC + NO NC + NC + 3-pole
NC + NO 2-pole break before NO break NC + NC +
snap action NC + NC make, slow before make, NO snap
8 contact snap action
contact
break contact slow break
contact
action
contact
ZCMD21 ZCMD29 ZCMD25 ZCMD37 ZCMD39
Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre-
cabled contacts cabled contacts cabled contacts cabled contacts cabled contacts
ZCMD21L1 ZCMD29L1 ZCMD25L1 ZCMD37L1 ZCMD39L1
ZCMD21L2 ZCMD29L2 ZCMD25L2 ZCMD37L2 ZCMD39L2
9 ZCMD21L5 ZCMD29L5 ZCMD25L5 ZCMD37L5 ZCMD39L5
1/22
Presentation Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Variable composition
Round rod lever, Square rod Round rod Round rod lever,
1
steel, Ø 3 mm lever, steel, lever, glass thermoplastic,
L = 125 mm U 3 mm ¿EUHPP Ø 6 mm
L = 125 mm L = 125 mm L = 200 mm
ZCY53 ZCY54 ZCY55 ZCY59
Steel ball bearing Thermoplastic Steel roller lever, Steel ball bearing
Stay put mounted roller roller lever, track 16/39 mm mounted roller
for actuation lever, track track 16/39 mm lever, track
from left AND
right
24/31 mm
ZCY17 ZCY25 ZCY26
16/39 mm
ZCY23
7
ZCE09 (4)
Forked arm with Forked arm with
rollers, 2 track, rollers, 1 track,
track 21/35 mm track 28 mm
ZCY61 ZCY71
8
Pre-cabled bodies Bodies with integral connector, Body with 7/8"-16UN 5-pin connector
with 4-pole with 2-pole snap action contact: RQPÀ\LQJOHDGZLWK
NC + NC + NO + NO NC + NO, M12 5-pin connector 2-pole NC + NO snap action contact
snap action contact ZCMD21C12 ZCMD21L08U78
NC + NC, M12 5-pin connector
ZCMD41L1 ZCMD29C12
Body with M12 5-pin connector
RQPÀ\LQJOHDGZLWK
9
ZCMD41L2 CO, M12 4-pin connector 2-pole NC + NO snap action contact
ZCMD41L5 ZCMD21M12
ZCMD21L08R12
10
(4) Cannot be used on bodies ZCMD21, ZCMD29, ZCMD39, ZCMD41,
ZCMD21C12, ZCMD21M12, ZCMD29C12, ZCMD21L08ppp.
1/23
References Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Separate components
NC + NO 1 ZCMC21E1 0.100
snap action
BK
BU
GN-YE 2 ZCMC21E2 0.190
BK-WH
BN
2 ZCMC21Ep
3 ZCMC21E3 0.280
5 ZCMC21E5 0.440
7 ZCMC21E7 0.700
10 ZCMC21E10 0.970
NC + NO 1 3 1 ZCMC21T1 0.130
snap action 5
4
2
2 ZCMC21T2 0.250
ZCMC25T06
ZCMC21Tp 5 ZCMC21T5 0.520
NC + NO – ZCMD61 0.055
BK
BU
BN
NC + NC – ZCMD69 0.055
BK
RD
7 NC + NO – ZCMD65 0.055
BK
BU
BN
ZCMD6p
ZCMD7p 3-pole
NC + NC + NO – ZCMD79 0.055
BK
RD
BU
8
RD-WH
BK-WH
BN
NC + NC + NO – ZCMD77 0.055
BK
RD
BU
BK-WH
BN
slow break
4-pole
9 NC + NC + NO + NO 1 ZCMD81L1 0.160
BK
RD
BU
VT
snap action
GN-YE
2 ZCMD81L2 0.255
RD-WH
VT-WH
BK-WH
BN
5 ZCMD81L5 0.525
&DEOHQRW8/&6$FHUWL¿HG
(2) Other types of contacts and cable possible. Please consult our Customer Care Centre.
10 (3) bodies with contacts assuring positive opening operation.
ZCMD81Lp
1/24
References (continued) Limit switches
OsiSense XC Standard
Miniature design, metal, type XCMD
Separate components
NC + NC
snap action
– M12, 5-pin ZCMD69C12 0.065
2
Single-pole
CO – M12, 4-pin ZCMD61M12 0.065
ZCMD61ppp snap action
3
561408
Accessories
Description Positive Suitable levers Reference Weight
operation for use with kg
(1) head
Rotary head, without lever, ZCY12, ZCY15, ZCE05 0.045
spring return, for actuation
from left AND right or
ZCY16, ZCY17,
ZCY18, ZCY19, 4
ZCE05 from left OR right (2) ZCY22, ZCY23,
ZCY25, ZCY26,
ZCY39, ZCY53,
566637
566638
ZCY54, ZCY55,
ZCY81
Spacer for mounting – – XCMZ06 0.005
XCMZ06
XCMZ07
multi-track XCMD
Spacer for angular positioning – – XCMZ07 0.005 5
of heads with adjustable
levers, for values other than
- 90°, 0° and 90°
562246
BU
BN
7
NC + NO 1 XCMD2501L1 0.180
BK
BU
BN
operation kg
(1)
2-pole
NC + NO M12, 5-pin XCMD2101C12 0.110
snap action
9
Single-pole
CO – M12, 4-pin XCMD2101M12 0.110
snap action
XCMD2101p12
1/25
Presentation Limit switches
OsiSense XC Basic
Miniature design, plastic, type XCMN
b XCMN v With head for linear movement (plunger). Fixing by the body
pre-cabled
1
520366
530750
2
Page 1/28
3 530751
530752
4 Page 1/28
520371
5
6 Page 1/29
10
1/26
General characteristics Limit switches
OsiSense XC Basic
Miniature design, plastic, type XCMN
Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Heads Zamak
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
10
1/27
References, Limit switches
characteristics, OsiSense XC Basic
dimensions Miniature design, plastic, type XCMN
Pre-cabled
BU
snap action
3 1.8 4.2(P) 3.1(A) 7(P) 3.1(A) 7(P) 6.5(A) 14 (P) 1.8 4.2(P) 3.1(A) 7(P) 3.1(A) 7(P)
BK-WH
BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
0 5mm 0 mm 0 mm 0 mm 0 5mm 0 mm 0 mm
0.8 1.4 1.4 2.8 0.8 1.4 1.4
4 Characteristics
Switch actuation On end By 30° cam On end By 30° cam
Type of actuation
Maximum actuation speed 0.5 m/s 0.1 m/s 0.5 m/s 0.1 m/s
Mechanical durability 5 million operating cycles
5 Minimum For tripping 8.5 N 7N 2.5 N 8.5 N 7N
force or For positive 42.5 N 35 N 12.5 N 42.5 N 35 N
torque opening
Cabling PvR cable, 4 x 0.75 mm2, length 1 metre
Dimensions
XCMN2110L1 XCMN2102L1, XCMN2103L1 XCMN21F2L1, XCMN21F3L1
6 3.5 Ø10.6
3.5 Ø11.6 M12x1
Ø7
36
(1) (1)
30.4
20
e
88
70.4
7
60
52
50
50
40
40
XCMN2121L1 XCMN21F0L1
8 16
¿[LQJKROHVPPFRXQWHUERUHG
PPE\PPGHHS
(2) External diameter 7.5 mm.
. . HPPPD[SDQHOFXWRXWPP
Ø7
M12x1 Fixing nut thickness 3.5 mm.
24
39
9
76
(1)
52
50
40
(2) (2)
20 30
16 16
30
10
1/28
References, Limit switches
characteristics, OsiSense XC Basic
Miniature design, plastic, type XCMN
dimensions (continued) Pre-cabled
Type of operator Thermoplastic Variable length Round Spring lever with “Cat’s whisker” (1) 2
roller lever thermoplastic thermoplastic thermoplastic
roller lever rod lever, end (1)
Ø 6 mm (1)
References
2-pole NC + NO snap action XCMN2115L1 XCMN2145L1 XCMN2159L1 XCMN2107L1 XCMN2106L1
BK
BU
Characteristics
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ
4
Switch actuation By 30° cam By any moving part
Type of actuation
30 128
34.4
Ø6.4
232 max.
54
168
40
40
40
9
53…103
142
93…143
(1)
182
(1)
40
16
20 (2)
16
20 (2) 10
30 30
1/29
Presentation, Limit switches
general characteristics OsiSense XC Standard
Compact design, plastic, types XCKP and XCKT
Compact design, metal, type XCKD
b XCKP, XCKD v With head for linear movement (plunger). Fixing by the head or by the body
with 1 cable entry XCKD XCKP
1 Conforming to CENELEC EN 50047
520353
520354
520355
520356
2
Pages 1/38 and 1/42 Pages 1/32 and 1/34
v With head for rotary movement (lever) or multi-directional. Fixing by the body
XCKD XCKP
3 520357
520358
520359
520360
4
Pages 1/39 et 1/47 Pages 1/33 et 1/35
b XCKT v With head for linear movement (plunger). Fixing by the head or by the body
with 2 cable entries XCKT
7ULSSLQJUHVHWWLQJSRLQWVDQG¿[LQJFHQWUHVFRQIRUPWR
5 CENELEC EN 50047
520361
520362
520363
6 Page 1/44
v With head for rotary movement (lever) or multi-directional. Fixing by the body
XCKT
520364
520365
Page 1/44
8 Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
3URGXFWFHUWL¿FDWLRQV UL, CSA, CCC
Protective treatment Standard version “TC”
Ambient air temperature For operation - 25…+ 70°C
9 For storage - 40…+ 70°C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz) except product with head ZCE24: 20 gn
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms) except head ZCE08: 15 gn (11 ms) and ZCE24: 30 gn (18 ms)
Electric shock protection Class II conforming to IEC 61140 and NF C 20-030 for XCKP and XCKT
Class I conforming to IEC 61140 and NF C 20-030 for XCKD
Degree of protection IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102 for XCKP and
XCKT, IK 06 conforming to EN 50102 for XCKD
10 Repeat accuracy 0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry or Depending on model Either tapped entry for n° 11 or n° 13 cable gland, tapped ISO M16 x 1.5 or ISO M20 x 1.5,
connector tapped 1/2" NPT or PF 1/2 (G1/2) or M12 connector
Materials XCKD Zamak bodies and heads, XCKP and XCKT plastic bodies, Zamak heads
1/30
General characteristics Limit switches
(continued) OsiSense XC Standard
Compact design, plastic, types XCKP and XCKT
Compact design, metal, type XCKD
AC supply
XE2SPp151, XE2SP2141 XE2NP21p1, XE2NP31p1 4
50/60 Hz a 5 5
o inductive circuit Ithe 4 Ithe
3
230 V 12/24/48 V
2
1
110 V
1
0.5
110 V
24 V 0.5
5
230/400 V
48 V 0.2
0.1 0.1
0.5 1 2 3 4 5 10 0.5 1 2 3 4 5 10
Current in A Current in A
DC supply c Power broken in W for 5 million operating Power broken in W for 5 million operating 6
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7
For XE2SPp151 on a or c, NC and NO contacts simultaneously loaded to the values shown
with reverse polarity.
AC supply
XE3SPpppp XE3NPpppp 7
50/60 Hz a 5 Ithe 5 Ithe
o inductive circuit 4
Millions of operating cycles
Millions of operating cycles
3
2
12/24/48 V
230 V
1
110 V
1
0.5 0.5
8
110 V
230/400 V 24 V 0.2
48 V
0.1 0.1
0.5 1 2 3 4 5 10 0.5 1 2 3 4 5 10
Current in A
10
1/31
References, Limit switches
characteristics OsiSense XC Standard
Compact design, plastic, type XCKP
Complete switches with 1 cable entry
21
(XE2SP2151)
3 1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
14
22
4 21-22
13-14
0 3 5mm
21-22
13-14
0 3 5mm
21-22
13-14
0 5.2 mm
21-22
13-14
0 10.5 mm
11-12
21-22
0 mm
21-22
13-14
0 16.1 mm
21
22
1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm
5
0 mm 0 mm 0 mm
0.9 0.9 1.5 3 3 4.9
21
22
1.8 3.2(P) 1.8 3.2(P) 3.1 5.6(P) 6.6(A) 11.6(P) 6.6(B) 11.6(P) 5.3(A)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
21
22
1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0.9 0.9 1.5 3 3 4.9
21
before make, slow break ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 +
(XE3NP2141) ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
14
32
22
1.8 3.2(P) 1.8 3.2(P) 3.1(A) 5.6(P) 6.5(A) 11.3(P) 6.5(B) 11.3(P) 9.8(A) 17.2(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5.2 mm 0 10.5 mm 0 10.5 mm 0 16.1 mm
Weight (kg) 0.090 0.090 0.095 0.105 0.100 0.105
8 References of complete switches with 1 entry for n° 11 cable gland
For an entry tapped for a n° 11 cable gland, replace P16 in the reference by G11. Example: XCKP2110P16 becomes XCKP2110G11 or ZCPEP16 becomes ZCPEG11.
Contact operation closed (A) (B) = cam displacement NC contact with positive opening
open (P) = positive opening point operation
Characteristics
Switch actuation On end By 30° cam
9 Type of actuation
1/32
References, Limit switches
characteristics (continued) OsiSense XC Standard
Compact design, plastic, type XCKP
Complete switches with 1 cable entry
Type of operator M18 with metal M18 with steel Thermoplastic Variable length Thermoplastic Variable length “Cat’s whisker”
2
end plunger roller plunger roller lever thermoplastic roller lever, thermoplastic (2)
roller lever Ø 50 mm roller lever,
Ø 50 mm
References of complete switches with 1 ISO M16 x 1.5 cable entry(3)
2-pole NC + NO XCKP21H0P16 XCKP21H2P16 XCKP2118P16 XCKP2145P16 XCKP2139P16 XCKP2149P16 XCKP2106P16
13
21
snap action
(XE2SP2151) 1.8 4.6(P) 3.1(A) 7.8(P) 70 70 70 70
3
14
22
break before
make, slow break 1.8 3.2(P) 3.1(A) 5.6(P) 46 46 46 46
4
22
14
21
22
5
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
0.9 1.5
2-pole NC + NC ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 + ZCP27 +
simultaneous, ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 +
11
21
22
3-pole ZCP39 +
0 5mm
ZCP39 +
0 mm
ZCP39 +
0
ZCP39 +
0
ZCP39 +
0
ZCP39 +
0
ZCP39 +
0
6
NC + NC + NO ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 + ZCPEP16 +
13
31
21
22
3-pole ZCP37+
0.9
ZCP37 +
1.5
ZCP37 +
12
ZCP37 +
12
ZCP37 +
12
ZCP37 +
12
ZCP37 +
15
7
13
31
21
22
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
Mechanical durability 10 million operating cycles 5 million
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or
torque
For positive
opening
45 N 36 N 0.25 N.m – 10
Cable entry 1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm
(1) Form conforming to EN 50047, see page 1/136.
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ
(3) Switches with gold contacts or eyelet type connections: please consult our Customer Care Centre.
1/33
Dimensions Limit switches
OsiSense XC Standard
Compact design, plastic, type XCKP
Complete switches with 1 cable entry
1
10
12.5
2
(2) 12.5
51
65
19
30
20
(3)
2 30
(1)
20/22
31
15°
15°
12.5
3
ZCE02 ZCE21 ZCE27
16
12.5 12.5 Ø14 5.5
4 3.5 Ø 11.6
5.5
20.2
22
41
39
30.5
12
5
ZCE28 ZCEH0 ZCEH2
12.5
36.2
16 12.5
Ø22 12.5
5.5 3.5 11.6
2.5 = 2.5
6 =
Ø7 M18x1(4)
M18x1
29
(4)
38
26
48
7 13 7
10
1/34
Dimensions (continued) Limit switches
OsiSense XC Standard
Compact design, plastic, type XCKP
Complete switches with 1 cable entry
37.5
12.5 42
1
5.5 10
40
5.5
24
83.5
52.5…103
58
2
77.5
33
52.5
12.5 12.5
16 3
ZCE01 + ZCY49 ZCE06
40
10 4
.
100.5
5
142
.
12.5
12.5 16 6
10
1/35
References, Limit switches
characteristics, OsiSense XC Standard
Compact design, plastic, type XCKP
connections, M12 connector
dimensions
Type of operator Metal end Metal end Steel roller Thermoplastic Thermoplastic Thermoplastic
2 plunger plunger with
elastomer boot
plunger roller lever
plunger, horizontal
roller lever
plunger, vertical
roller lever
plunger, horiz.
(2) actuation in 1 actuation in 1 or vert. actuation
direction direction in 1 direction
References
2-pole NC + NO snap action XCKP2110M12 XCKP2111M12 XCKP2102M12 XCKP2121M12 XCKP2127M12 XCKP2128M12
(XE2SP2151)
3
1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
13
21
22
21
4
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
12
22
5 Characteristics
Switch actuation On end By 30° cam
Type of actuation
Dimensions
ZCP2pM12 ZCE10 ZCE11 ZCE02 ZCE21
8 (1) 12.5 16
12.5
12.5 3.5 Ø11.6 5.5
Ø14
10
12.5 Ø7
20.2
2
30.5
39
51
65
30
77
20
19
9 (2)
ZCE27 ZCE28 ZCEH0
M12 = 20/22 =
12.5 36.2
30 31 12.5
16 Ø22
5.5 Ø14 2.5 = = 2.5 Ø7 M18x1(3)
6
29
12.5
22
10
41
26
48
HORQJDWHGKROHV[PPRQPP
FHQWUHVKROHVRQPPFHQWUHV 12 13 7
(2) [KROHVIRUVXSSRUWVWXGVGHSWKPP
(3) Fixing nut thickness 3.5 mm.
1/36
References, Compact design
characteristics, OsiSense XC Standard
Compact design, plastic, type XCKP
dimensions M12 connector
Type of operator M18 with metal M18 with steel Thermoplastic Variable length Thermoplastic Variable length “Cat’s whisker” 2
end plunger roller plunger roller lever thermoplastic roller lever, thermoplastic (2)
roller lever Ø 50 mm roller lever,
Ø 50 mm
References
2-pole NC + NO XCKP21H0M12 XCKP21H2M12 XCKP2118M12 XCKP2145M12 XCKP2139M12 XCKP2149M12 XCKP2106M12
snap action (XE2SP2151)
3
13
21
22
0.9 1.5
21
22
0.9 1.5
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
6
Mechanical durability 10 5
(in millions of operating cycles)
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or For positive 45 N 36 N 0.25 N.m –
torque opening
Connection
Dimensions
M12 connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
7
ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39 ZCE01 + ZCY49 ZCE06
37.5 40
12.5 10 Ø50
42
40 5.5 Ø16 10 Ø1.2
5.5 8
54…100.5
19
73.5…120
33…83.5
24
52.5…103
58
142
77.5
33
52.5
12.5
3.5
M18x1
(3) Fixing nut thickness 3.5 mm.
10
38
(3)
1/37
References, Limit switches
characteristics OsiSense XC Standard
Compact design, metal, type XCKD
Complete switches with 1 cable entry
Type of operator Metal end Metal end Steel roller Thermoplastic roller Thermoplastic Thermoplastic roller
2 plunger plunger with
elastomer boot
plunger lever plunger,
horizontal actuation
roller lever plunger,
vertical actuation in
lever plunger, horiz.
or vert. actuation in
(2) in 1 direction 1 direction 1 direction
References of complete switches with 1 ISO M16 x 1.5 cable entry (3)
2-pole NC + NO XCKD2110P16 XCKD2111P16 XCKD2102P16 XCKD2121P16 XCKD2127P16 XCKD2128P16
13
21
22
3
21-22 21-22 13-14 13-14
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
21-22 21-22 13-14 13-14
13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0.9 0.9 1.5 3 3 4.9
21
22
1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0.9 0.9 1.5 3 3 4.9
21
22
(XE2N P2141) 1.8 3.2(P) 1.8 3.2(P) 3.1 5.6(P) 6.6(A) 11.6(P) 6.6(B) 11.6(P) 5.3(A)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 5mm 0 5mm 0 5mm 0 5mm
21
22
1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
21-22 31-32
31-32 13-14 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0.9
0.9 1.5 3 3 4.9
21
break before make, slow ZCDEP16 + ZCDEP16 + ZCDEP16 + ZCDEP16 + ZCDEP16 + ZCDEP16 +
7 break (XE3N P2141) ZCE10 ZCE11 ZCE02 ZCE21 ZCE27 ZCE28
14
32
22
1.8 3.2(P) 1.8 3.2(P) 3.1(A) 5.6(P) 6.5(A) 11.3(P) 6.5(B) 11.3(P) 9.8(A) 17.2(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
9
Maximum actuation speed 0.5 m/s 1 m/s
Mechanical durability 15 10 15
(in millions of operating cycles)
Minimum force For tripping 15 N 12 N 6N
10 or torque
Cable entry
For positive opening 45 N 36 N 18 N
1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm
(1) Form conforming to EN 50047, see page 1/136.
(2) Nitrile for indoor use.
(3) Switches with gold contacts or eyelet type connections: please consult our Customer Care Centre.
1/38
References, Limit switches
characteristics (continued) OsiSense XC Standard
Compact design, metal, type XCKD
Complete switches with 1 cable entry
21
snap action
(XE2S P2151) 1.8 4.6(P) 3.1(A) 7.8(P) 70 70 70 70
3
14
22
4
13-14
0 3 5mm 0 5.2 mm 0 0 0 0 0
2-pole NC + NC ZCD29 + ZCD29 + ZCD29 + ZCD29 + ZCD29 + ZCD29 + ZCD29 +
11
21
22
21
22
21
22
3-pole ZCD37+
0.9
ZCD37 +
1.5
ZCD37 +
12°
ZCD37 +
12°
ZCD37 +
12°
ZCD37 +
12°
ZCD37 +
15
7
13
31
21
22
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
Mechanical durability 10 million operating cycles 5 million
Minimum For tripping
force or For positive opening 45 N
15 N 10 N
36 N
0.1 N.m
0.25 N.m
0.13 N.m
–
10
torque
Cable entry 1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm
(1) Form conforming to EN 50047, see page 1/136.
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ
(3) Switches with gold contacts or eyelet type connections: please consult our Customer Care Centre.
1/39
Dimensions Limit switches
OsiSense XC Standard
Compact design, metal, type XCKD
Complete switches with 1 cable entry
1
10
12.5 8
(2) 12.5
2
51
30
19
20
(3)
(1)
2
3
ZCE02 ZCE21 ZCE27
16
12.5 12.5
5.5
4 3.5 11.6
5.5
20.2
22
41
30.5
39
5 12
12.5
16 36.2 12.5
5.5 22 12.5 3.5 .
6 2.5 = = 2.5
7 M18x1(4)
M18x1(4)
29
38
48
26
7 13 7
10
1/40
Dimensions (continued) Limit switches
OsiSense XC Standard
Compact design, metal, type XCKD
Complete switches with 1 cable entry
37.5
12.5 42
1
5.5 10
40
5.5
24
33…83.5
52.5…103
58
2
77.5
33
52.5
12.5 12.5
16 3
ZCE01 + ZCY49 ZCE06
40
10 4
5
142
12.5
12.5 16 6
10
1/41
References, Limit switches
characteristics, OsiSense XC Standard
Compact design, metal, type XCKD
connections, M12 connector
dimensions
Type of operator Metal end Metal end plunger Steel roller Thermoplastic Thermoplastic Thermoplastic
2 plunger with elastomer
boot (2)
plunger roller lever
plunger, horizontal
roller lever
plunger, vertical
roller lever
plunger, horiz.
actuation in 1 actuation in 1 or vert. actuation
direction direction in 1 direction
References
2-pole NC + NO XCKD2110M12 XCKD2111M12 XCKD2102M12 XCKD2121M12 XCKD2127M12 XCKD2128M12
snap action (XE2S P2151)
13
21
3
1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P) 6.5(B) 15.7(P) 9.8(A) 22.5(P)
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
14
22
21
4
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
12
22
12.5
(1) 12.5 3.5 Ø11.6 5.5 Ø14
2
12.5 Ø7
65
51
20.2
77
30.5
19
30
39
20
9 (2)
10
22
41
26
48
HORQJDWHGKROHV[PPRQPP
FHQWUHVKROHVRQPPFHQWUHV 12 13 7
[KROHVIRUVXSSRUWVWXGVGHSWKPP
(3) Fixing nut thickness 3.5 mm.
1/42
References, Limit switches
characteristics, OsiSense XC Standard
Compact design, metal, type XCKD
dimensions (continued) M12 connector
21
21-22
13-14 13-14 13-14 13-14 13-14 13-14
13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14
0 5mm 0 mm
13-14 13-14
0 0 0 0 0
0.9 1.5
14
22
21
22
0.9 1.5
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
6
Mechanical durability 10 5
(in millions of operating cycles)
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or For positive 45 N 36 N 0.25 N.m –
torque opening
Connection
Dimensions
M12 connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
7
ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39 ZCE01 + ZCY49 ZCE06
37.5 40
12.5 10 Ø50
42
40
5.5 Ø16
5.5
10 Ø1.2
8
54…100.5
19
73.5…120
24
33…83.5
52.5…103
58
142
77.5
33
52.5
12.5
3.5 11.6
(3)
1/43
References, Limit switches
characteristics, OsiSense XC Standard
dimensions Compact design, plastic, type XCKT
Complete switches with 2 cable entries
Type of operator Metal end plunger Metal end plunger Steel roller plunger Thermoplastic roller “Cat’s whisker” (3)
2 with elastomer
boot (2)
lever plunger, horizontal
actuation in 1 direction
References of complete switches with 2 ISO M16 x 1.5 cable entries (4)
2-pole NC + NO XCKT2110P16 XCKT2111P16 XCKT2102P16 XCKT2121P16 XCKT2106P16
13
21
snap action 1.8 4.6(P) 1.8 4.6(P) 3.1(A) 7.8(P) 6.5(A) 15.7(P)
(XE2SP3151) 21-22 21-22 21-22 21-22 21-22
14
22
ZCT25P16 +
0.9
ZCT25P16 +
1.5
ZCT25P16 +
3
0
ZCT25P16 +
21
13
13
14
21
22
23
24
7
Maximum actuation speed 0.5 m/s 1 m/s 1 m/s (any direction)
Mechanical durability 15 10 15 5
(in millions of operating cycles)
Minimum force For tripping 15 N 12 N 6N 0.3 N.m
or torque For positive opening 45 N 36 N 18 N –
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable gland
8 &ODPSLQJFDSDFLW\WRPPHQWU\¿WWHGZLWKEODQNLQJSOXJ
(1) Form conforming to EN 50047, see page 1/136. (2) Nitrile for indoor use.
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ6ZLWFKHVZLWKJROGFRQWDFWVRUH\HOHWW\SHFRQQHFWLRQVSOHDVHFRQVXOWRXU&XVWRPHU&DUH&HQWUH
Dimensions
ZCT2pP16 ZCE10 ZCE11 ZCE21
12.5 Ø7 12.5 16
.
9
51
(2) .
10
2
30
20
40 .
(1)
37.6
30 = 20/22 = (3)
39
ZCE02 ZCE06
40/42
58
15°
Ø1.2
15°
10 12.5
12.5
12.5 Ø11.6
142
cable gland.
(2) HORQJDWHGKROHV[PPRQPP
FWUVKROHVRQPPFWUV
(3) [KROHVIRUVXSSRUWVWXGVGHSWKPP
1/44
References, Limit switches
characteristics, OsiSense XC Standard
Compact design, plastic, type XCKT
dimensions (continued) Complete switches with 2 cable entries
21
snap action
(XE2SP3151)
14
22
break before ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39
make, slow break 3.1(A) 5.6(P)
22
1.8 3.2(P)
14
46 46 46
(XE2NP3151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 3 5mm 0 5.2 mm 0 0 0
2-pole NO + NC make before ZCT26P16 + ZCT26P16 + ZCT26P16 + ZCT26P16 + ZCT26P16 +
4
21
13
break, slow break ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39
(XE2NP3161)
22
14
21
slow break ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39
(XE2NP2141)
12
22
5
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0
2-pole NO + NO simultaneous, ZCT28P16 + ZCT28P16 + ZCT28P16 + ZCT28P16 + ZCT28P16 +
13
23
slow break (XE2NP3131) ZCEH0 ZCEH2 ZCE01 + ZCY18 ZCE01 + ZCY45 ZCE01 + ZCY39
14
24
1.8 3.1(A)
13-14 13-14 13-14 13-14 13-14
23-24 23-24 23-24 23-24 23-24
7
Maximum actuation speed 0.5 m/s 1.5 m/s
Mechanical durability 10 million operating cycles
Minimum force For tripping 15 N 10 N 0.1 N.m
or torque For positive opening 45 N 36 N 0.25 N.m
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable gland
5.5
33…83.5
24
52.5…103
58
ZCEH2 12.5
77.5
33
52.5
12.5
.
3.5 M18x1(4)
10
38
12.5
16
1/45
Presentation Limit switches
OsiSense XC Standard
Compact design, types XCKD, XCKP and XCKT
Variable composition
2 Side metal Side metal Side steel Side steel Side steel ball
plunger, plunger roller plunger, roller plunger, bearing
adjustable horizontal vertical plunger
3
Spring rod with
M18 with M18 with thermoplastic end Spring rod “Cat’s whisker”
metal end steel roller
plunger plunger
4
ZCEH0 ZCEH2
ZCE02 ZCE29 (1) ZCE2A (2) ZCE07 (1) ZCEA7 (2) ZCE08 (1) ZCEA8 (2) ZCE06 (1) ZCEA6 (2)
6 Metal end
plunger
Metal end
plunger with
Metal end
plunger with
Steel ball
bearing plunger
Metal end
plunger,
Side “Cat’s
whisker”
Side “Cat’s
whisker”
protective boot protective boot adjustable
Plastic bodies with M12 Plastic bodies Plastic bodies with contacts (3)
connector, with: with contacts (3)
8 NC + NO
snap action contact
for use in
conjunction with
with 2 cable entries
1/46
Presentation Limit switches
OsiSense XC Standard
Compact design, types XCKD, XCKP and XCKT
Variable composition
4
Variable length Variable length
thermoplastic roller thermoplastic Variable length Variable length Thermoplastic
lever, with pliable roller lever steel roller lever steel roller lever, roller lever,
lever with pliable lever Ø 50 mm
Spring return,
for actuation
from left AND
ZCY44 ZCY45 ZCY46 ZCY48 ZCY39 5
right
ZCE01 Thermoplastic Steel roller lever, Steel ball bearing Thermoplastic Steel roller lever,
roller lever, track: track: 24/40 mm mounted roller roller lever, track: track: 29/36 mm
24/40 mm lever, track: 29/36 mm
24/40 mm
ZCE09
ZCY17 ZCY25
ZCY61 ZCY71
1/47
References Limit switches
OsiSense XC Standard
Compact design, metal, type type XCKD or
plastic, type XCKP
Adaptable sub-assemblies: bodies with contacts
13
21
snap action
(XE2SP2151) Plastic ZCP21 0.070
14
22
Metal ZCD29 0.140
2 NC + NC
11
21
snap action
XE2SP2141) Plastic ZCP29 0.070
12
22
ZCDpp
NC + NO Metal ZCD25 0.140
21
13
break before make,
slow break Plastic ZCP25 0.070
22
(XE2NP2151)
3
14
NO + NC Metal ZCD26 0.140
21
13
make before break,
slow break Plastic ZCP26 0.070
22
14
(XE2NP2161)
11
21
4 simultaneous,
slow break Plastic ZCP27 0.070
12
22
(XE2NP2141)
13
23
simultaneous,
slow break Plastic ZCP28 0.070
14
24
(XE2NP2131)
5 3-pole
NC + NO + NO Metal ZCD31 0.140
520711
33
13
21
snap action
(XE3SP2151) Plastic ZCP31 0.070
34
14
22
21
snap action
(XE3SP2141) Plastic ZCP39 0.070
14
32
22
21
22
(XE3NP2141)
13
21
14
22
(XE3NP2151)
21
snap action
9 (XE2SP2151)
14
22
1/48
References (continued) Limit switches
OsiSense XC Standard
Compact design, plastic, type XCKT
Adaptable sub-assemblies: bodies with contacts
2-pole
operation (1) entries kg
1
NC + NO ISO M16 x 1.5 ZCT21P16 0.085
13
21
snap action (XE2SP3151)
Pg 11 ZCT21G11 0.085
14
22
NC + NO ISO M16 x 1.5 ZCT25P16 0.085
2
21
13
break before make,
slow break (XE2NP3151) Pg 11 ZCT25G11 0.085
22
14
ZCTppp
NC + NC ISO M16 x 1.5 ZCT27P16 0.085
11
21
simultaneous,
slow break (XE2NP3141) Pg 11 ZCT27G11 0.085
12
22
3
NO + NO – ISO M16 x 1.5 ZCT28P16 0.085
13
23
simultaneous,
slow break (XE2NP3131) Pg 11 ZCT28G11 0.085
14
24
NO + NC ISO M16 x 1.5 ZCT26P16 0.085
21
13
make before break,
slow break Pg 11 ZCT26G11 0.085
4
22
14
(XE2NP3161)
2-pole
operation (1) kg
5
NC + NO ZCT21N12 0.130
13
21
snap action
(XE2SP3151)
14
22
NC + NO ZCT25N12 0.130
6
21
13
(XE2NP3151)
ZCTppN12
NC + NC ZCT27N12 0.130
11
21
simultaneous,
slow break
12
22
(XE2NP3141)
NO + NO – ZCT28N12 0.130
7
13
23
simultaneous,
slow break
14
24
(XE2NP3131)
NO + NC ZCT26N12 0.130
21
13
(XE2NP3161)
10
1/49
References (continued) Limit switches
OsiSense XC Standard
Compact design, metal, type XCKD or
plastic, types XCKP and XCKT
Adaptable sub-assemblies: bodies with contacts
Accessories
Description Suitable levers for Unit Weight
561427
1 Rotary head,
use with head
ZCY12, ZCY15,
reference
ZCE05
kg
0.045
without lever, ZCY16, ZCY17,
spring return, ZCY18, ZCY19,
for actuation from ZCY22, ZCY23,
left AND right or ZCY25, ZCY26,
ZCE05 left OR right (1) ZCY39, ZCY53,
ZCY54, ZCY55,
Adaptor for 1/2” NPT conduit Sold in lots of 10 DE9 RA1012 0.050
3 DE9RA1012 (male Pg 11 / female 1/2” NPT)
Bodies with contacts, type XCKP plastic, with rotary head
(without operating lever)
Type of contact Scheme Positive Cable Reference Weight
operation (2) entry kg
2-pole
561388
21
snap action (XE2SP2151)
Pg 11 XCKP2101G11 0.115
14
(XE2NP2151)
6 2-pole
operation (2) kg
21
22
(XE2NP2151)
21
22
(XE2NP3151)
1/50
References Limit switches
OsiSense XC Standard
Compact design, metal, type XCKD or
plastic, types XCKP and XCKT
Adaptable sub-assemblies: contact blocks
Contact blocks with screw clamp terminals for XCKD and XCKP
Type of contact Positive Scheme Reference for Weight
2-pole
operation (1) standard contacts kg
1
NC + NO XE2SP2151 0.020
13
21
561393
snap action
14
22
NC + NC XE2SP2141 0.020
11
21
simultaneous,
snap action 2
12
22
XE2pp21pp
NC + NO XE2NP2151 0.020
21
13
break before make,
slow break
22
14
NO + NC XE2NP2161 0.020
3
21
13
make before break,
slow break
22
14
NC + NC XE2NP2141 0.020
11
21
simultaneous,
slow break
12
22
NO + NO – XE2NP2131 0.020 4
13
23
simultaneous,
slow break
14
24
3-pole
NC + NO + NO XE3SP2151 0.035
33
13
21
snap action
5
34
14
22
NC + NC + NO XE3SP2141 0.035
13
31
21
snap action
14
32
22
561394
NC + NC + NO XE3NP2141 0.035
13
31
21
22
NC + NO + NO XE3NP2151 0.035
33
13
21
14
22
XE3pp21pp
21
snap action
14
22
NC + NO XE2NP3151 0.015 8
21
13
NO + NC XE2NP3161 0.015
21
13
NC + NC XE2NP3141 0.015
11
21
simultaneous,
slow break
12
22
NO + NO – XE2NP3131 0.015
13
23
simultaneous,
slow break
10
14
24
1/51
Presentation Limit switches
OsiSense XC Standard
Compact design, plastic, with reset,
types XCPR and XCTR
Compact design, metal, with reset, type XCDR
b XCPR, XCDR v With head for linear movement (plunger). Fixing by the body
with 1 cable entry XCDR XCPR
1
520412
520414
520425
520427
2
Page 1/56 Page 1/52
v With head for rotary movement (lever) or multi-directional. Fixing by the body
XCDR XCPR
520416
3
520428
4
Page 1/56 Page 1/52
b XCTR v With head for linear movement (plunger). Fixing by the body
with 2 cable entries XCTR
7ULSSLQJUHVHWWLQJSRLQWVDQGÀ[LQJFHQWUHV
520436
520437
6 Page 1/58
v With head for rotary movement (lever) or multi-directional. Fixing by the body
XCTR
520438
Page 1/58
10
1/52
Characteristics Limit switches
OsiSense XC Standard
Compact design, plastic, with reset,
types XCPR and XCTR
Compact design, metal, with reset, type XCDR
Environment characteristics
Conformity to standards Products EN/IEC 60947-5-1, UL 508, CSA C22-2 n° 14
3URGXFWFHUWLÀFDWLRQV
Machine assemblies EN/IEC 60204-1
UL, CSA
1
Protective treatment Standard version “TC”
Ambient air temperature For operation - 25…+ 70 °C
For storage - 40…+ 70 °C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class II conforming to IEC 61140 and NF C 20-030 for XCPR and XCTR
Class I conforming to IEC 61140 and NF C 20-030 for XCDR
2
Degree of protection IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102
Repeat accuracy 0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry Depending on model Either: tapped entry for n° 13 cable gland, tapped ISO M20 x 1.5 or tapped 1/2" NPT
Materials XCDR: Zamak bodies and heads, XCPR and XCTR: plastic bodies, Zamak heads
Contact block characteristics
Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
3
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to EN/IEC 60947-5-1 Appendix A
Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to IEN/IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to EN/IEC 60947-1, IEC 60664
Positive operation (depending on model) NC contacts with positive opening operation conforming to EN/IEC 60947-5-1 Appendix K
y 25 m1 conforming to IEC 60255-7 category 3
Resistance across terminals
Short-circuit protection 10 A cartridge fuse type gG (gl) 4
Connection XE2SP2151 Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
(screw clamp terminals) XE2NP2151 Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
Minimum actuation speed XE2SP2151: 0.01 m/minute
(for head with end plunger) XE2NP2151: 6 m/minute
10
1/53
References, Limit switches
characteristics OsiSense XC Standard
Compact design, plastic, with reset,type XCPR
Complete switches with 1 cable entry
21
snap action
22
21
22
21
22
0.115
1.5
0.125
3
0.120
3
0.155 –
Contact operation closed (A) (B) = cam displacement NC contact with positive opening
open (P) = positive opening point operation
Characteristics
7 Switch actuation On end By 30° cam
Type of actuation
10
1/54
Dimensions Limit switches
OsiSense XC Standard
Compact design, plastic, with reset,type XCPR
Complete switches with 1 cable entry
Dimensions
XCPR2p10ppp XCPR2p02ppp XCPR2p21ppp
16
1
12.5 12.5 12.5
3.5 . 5.5
35.5
20.2
54.5
46
2
2
(2)
51
65
19
2
(2) (2)
51
51
(3) 19 19
14
14
14
39.5 31
(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland 39.5
(1)
39.5
(1)
3
or tapped 1/2" NPT.
HORQJDWHGKROHV[PPRQPPFHQWUHV
KROHVRQPPFHQWUHV
.
[KROHVIRUVXSSRUWVWXGVGHSWKPP
Dimensions
XCPR2p27ppp XCPR2p18ppp, XCPR2p19ppp 4
40
5.5
5.5 24 19
33
20
5
56.5
68
12.5
2
(2) (2)
51
51
65
19 19
(3) (3)
6
14
14
(1) 30 (1)
39.5 39.5
.
.
(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or tapped 1/2" NPT.
HORQJDWHGKROHV[PPRQPPFHQWUHVKROHVRQPPFHQWUHV
7
[KROHVIRUVXSSRUWVWXGVGHSWKPP
10
1/55
References, Limit switches
characteristics OsiSense XC Standard
Compact design, metal, with reset, type XCDR
Complete switches with 1 cable entry
21
22
21
22
Contact operation closed (A) (B) = cam displacement NC contact with positive opening
open (P) = positive opening point operation
6 Characteristics
Switch actuation On end By 30° cam
Type of actuation
10
1/56
Dimensions Limit switches
OsiSense XC Standard
Compact design, metal, with reset, type XCDR
Complete switches with 1 cable entry
Dimensions
XCDR2p10ppp XCDR2p02ppp XCDR2p21ppp
16 1
12.5 12.5 12.5
3.5 11.6 5.5
35.5
20.2
54.5
46
2
(2)
2
51
65
19
2
(2)
2
65
51
(2)
65
51
19 19
(3)
14
(1) (3)
14
(3)
14
39.5 (1) (1)
(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland
39.5 39.5 3
or tapped 1/2" NPT.
HORQJDWHGKROHV[PPRQPPFHQWUHV
12.5
12.5
KROHVRQPPFHQWUHV
[KROHVIRUVXSSRUWVWXGVGHSWKPP
Dimensions
XCDR2p27ppp XCDR2p18ppp, XCDR2p19ppp
40
4
5.5 19
5.5 24
33
22
56.5
68
12 5
2
2
(2) (2)
65
51
51
19 19
(3) (3)
14
14
(1) (1) 6
39.5 39.5
12.5
12.5
(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or tapped 1/2" NPT.
HORQJDWHGKROHV[PPRQPPFHQWUHVKROHVRQPPFHQWUHV 7
[KROHVIRUVXSSRUWVWXGVGHSWKPP
10
1/57
References, Limit switches
characteristics OsiSense XC Standard
Compact design, plastic, with reset, type XCTR
Complete switches with 2 cable entries
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller Thermoplastic roller
21
22
3
0.9 1.5 3
21
22
References of complete switches with 2 entries tapped for 1/2" NPT conduit
For complete switches with 2 entries for 1/2" NPT conduit replace P16 by N12.
6 Type of actuation
10
1/58
Dimensions Limit switches
OsiSense XC Standard
Compact design, plastic, with reset, type XCTR
Complete switches with 2 cable entries
Dimensions
XCTR2p18ppp XCTR2p21ppp
40
5.5 16
1
19
24 12.5
14
5.5
33
20.2
68
54.5
2
2
51
2
51
37.6
(2)
37.6
40 40 (2)
(1) (1)
(3) (3)
30 = 20/22 = 30 = 20/22 =
39.5
3
40/42 39.5 40/42
58 58
15 15
15 15
12.5
(1) Tapped entry for ISO M16 x 1.5 or Pg 11 cable gland or 1/2" NPT conduit. 12.5
HORQJDWHGKROHV[PPRQPPFHQWUHVKROHVRQPPFHQWUHV
[KROHVIRUVXSSRUWVWXGVGHSWKPP 4
Dimensions
XCTR2p10ppp XCTR2p02ppp DE9RA1012
12.5 7
3.5
11.6
5
Ø26
46
35.5
2
2
51
(2)
51
(2)
37.6
37.6
40 40
(1)
(3)
(1)
(3)
6
30 = 20/22 = 30 = 20/22 =
39.5 40/42 39.5 40/42
58 58
15
15
7
12.5
(1) Tapped entry for ISO M16 x 1.5 or Pg 11 cable gland or tapped 1/2" NPT.
HORQJDWHGKROHV[PPRQPPFHQWUHVKROHVRQPPFHQWUHV
[KROHVIRUVXSSRUWVWXGVGHSWKPP
(4) Tapped entry for 1/2" NPT conduit.
(5) Pg 11 threaded sleeve.
10
1/59
Presentation Limit switches
OsiSense XC Basic
Compact design, plastic, types XCKN and XCNT
530748
530745
600039
2
Page 1/62
3 530749
530746
4
Page 1/171
5
b XCNT v With head for linear movement (plunger)
with 2 cable entries
Conforming to CENELEC EN 50047
DF600178
DF600177
DF600352
7 Page 1/64
8
DF600180
DF600181
9
Page 1/165
10
1/60
General characteristics Limit switches
OsiSense XC Basic
Compact design, plastic, types XCKN and XCNT
Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms) except XCKN2p49pp and XCKNpp39: 15 gn, XCKN2p08pp: 20 gn and
XCKN2p45pp: 35 gn
Electric shock protection Class II conforming to IEC 61140 and NF C 20030
3
Degree of protection IP 65 conforming to IEC 60529; IK 04 conforming to EN 50102
Cable entry Depending on model: tapped entry for ISO M20 x 1.5 or Pg 11 cable gland,
ISO M 16 x 1.5 cable gland or PF 1/2 (G 1/2).
Materials Bodies Plastic
Heads Plastic
4
Contact block characteristics
Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated insulation voltage 2-pole contact Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand
voltage
2-pole contact U imp = 6 kV conforming to IEC 60947-1, IEC 60664 5
Positive operation NC contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
Connection Screw clamp terminals Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
6
10
1/61
References, Limit switches
characteristics OsiSense XC Basic
Compact design, plastic, type XCKN
Complete switches with 1 cable entry
21
22
4
0 7 mm 0 7 mm 0 14.1 mm 0 14.1 mm
21
slow break 4.8 7.3 (P) 4.8 7.3 (P) 10 14.9(P) 10 14.9(P)
2.8 4.2(P) 11-12 11-12
11-12 11-12 11-12
21-22 21-22 21-22
12
22
21-22 21-22
0 5mm 0 mm 0 mm 0 mm 0 mm
21
snap action 2.2 5.1(P) 3.9 (A) 8.9(P) 3.9 (A) 8.9(P) 8 (A) 18 (P) 8 (B) 18 (P)
11-12 11-12 11-12 11-12 11-12
5
21-22 21-22 21-22 21-22 21-22
12
22
Other contacts
For complete switches with 2-pole contacts:
9 NO + NC make before break, slow break,
NO + NO simultaneous, slow break, please consult our Customer Care Centre.
10
1/62
References, Limit switches
characteristics OsiSense XC Basic
Compact design, plastic, type XCKN
Complete switches with 1 cable entry
21
snap action
21-22
13-14
25° 50°(P)
21-22
13-14
25° 50°(P)
21-22
13-14
25° 50°(P)
21-22
13-14
25° 50°(P)
21-22
13-14
21-22
25°
21-22
13-14
21-22
25°
3
14
22
break before make, 28° 47°(P) 28° 47°(P) 28° 47°(P) 28° 47°(P) 28° 28°
slow break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
22
14
0 38° 70° 0 38° 70° 0 38° 70° 0 38° 70° 0 40° 0 40°
21
13
slow break 28° 47°(P) 28° 47°(P) 28° 47°(P) 28° 47°(P) 28° 28°
11-12 11-12 11-12 11-12
11-12 11-12 21-22 21-22
21-22 21-22 21-22 21-22
22
12
22
0 0
14
0 0 0 0
21
snap action 25° 55° (P) 25° 55° (P) 25° 55° (P) 25° 55° (P) 25° 25°
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
12
22
Other contacts
For complete switches with 2-pole contacts:
NO + NC make before break, slow break,
NO + NO simultaneous, slow break, please consult our Customer Care Centre.
10
1/63
References, Limit switches
characteristics OsiSense XC Basic
Compact design, plastic, type XCNT
Complete switches with 2 cable entries
21
22
21-22 21-22
13-14 13-14 13-14 13-14
0 5mm 0 mm 0 mm 0 mm
0.9 1.5 1.5 3
2-pole N/C + N/O XCNT2510P16 XCNT2502P16 XCNT2503P16 XCNT2521P16
21
13
break before make, slow break 1.8 3.2(P) 3.1(A) 5.6(P) 3.1(A) 5.6(P) 6.5(A) 11.3(P)
21-22 21-22
21-22 21-22
22
13-14
14
21
slow break 1.8 3.2(P) 3.1 5.6(P) 3.1 5.6(P) 6.5 11.3(P)
11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22
12
22
0 5mm 0 mm 0 mm 0 mm
Weight (kg) 0.085 0.085 0.085 0.090
Contact operation closed (A) (B) = cam displacement NC contact with positive opening
5 Characteristics
open (P) = positive opening point operation
8 Description Sold in
lots of
Unit
reference
Weight
kg
Adaptor for 1/2” NPT conduit 10 DE9RA1012 0.050
(male Pg 11 / female 1/2” NPT)
DE9RA1012
9 Other contacts
For complete switches with 2-pole contacts:
NO + NC make before break, slow break,
NO + NO simultaneous, slow break, please consult our Customer Care Centre.
10
1/64
References, Limit switches
characteristics OsiSense XC Basic
Compact design, plastic, type XCNT
Complete switches with 2 cable entries
21
snap action
21-22
13-14
70
21-22
13-14
70
21-22
70 21-22
13-14
70
21-22 21-22 3
14
22
13-14 13-14
14
13-14
4
13-14 13-14
0 0 0 0 0 0
21
13
22
14
0 0 0 0 0
DE9RA1012
9
Other contacts
For complete switches with 2-pole contacts:
NO + NC make before break, slow break,
NO + NO simultaneous, slow break, please consult our Customer Care Centre.
10
1/65
Dimensions Limit switches
OsiSense XC Basic
Compact design, plastic, type XCKN
Complete switches with 1 cable entry
Dimensions
XCKN2p10P20 XCKN2p02P20 XCKN2p03P20
1
(2)
2 (2)
2
(2)
3 XCKN2p21P20 XCKN2p27P20
(1) 1 tapped entry for ISOM20 x 1.5 or Pg 11
cable gland.
HORQJDWHGKROHV[RQPP
FHQWUHVKROHVRQPPFHQWUHV
(2)
4
(2)
(1) (1)
6
84,5
38,1 10 40,4
5,5
35,5
55
73
172,6
126
7
132,6
(1) (1)
(1) (1)
8 39,7 39,7
XCKN2p08P20 XCKN2p06P20
(1) 1 tapped entry for ISOM20 x 1.5 or Pg 11 cable gland.
HORQJDWHGKROHV[RQPPFHQWUHVKROHVRQ
20 mm centres.
9
(2) (2)
(1) (1)
10
1/66
Dimensions (continued) Limit switches
OsiSense XC Basic
Compact design, plastic, type XCNT
Complete switches with 2 cable entries
Dimensions
XCNT2p10P20 XCNT2p02P20 XCNT2p03P20
12,5 12,5 1
11 11
8 3,45 3,45
30,6
30,6
77,6
67,5
77,6
(2)
20,5
(2)
2
(2)
2
(1) (1) (1) 2
20 24,7 20
24,7 20
22 22 22
40 30,5 30,5 40
40
42 42
42
58,8 58,8
58,8
15
4
30,6
(2)
53,6
86,17
109,6
(2)
2
100,6
40
2
(1) (2)
2
24,7 20 (1)
22 20 (1)
30,5 24,7 20
40 22
42
58,8
40
42
30,5
22
40
5
42
58,8
42,2 58,8
XCNT2p39P16 XCNT2p49P16
50 (1) 2 tapped entries for ISOM16 x 1.5 or Pg 11
42,35 40,3 cable gland.
10
50 HORQJDWHGKROHV[ 6
73,1
(2)
120,1
15
78,1
2
125,1
(1) 7
40
20 (2)
2
22
40
(1)
42 24,7 20
58,8 22
30,5 40
42
47,8 58,8 8
XCNT2p08P16 XCNT2p06P16
12,5
129
142
176
189
9
(2)
2
(2)
2
(1)
(1)
24,7 20 24,7 20
22 22
30,5 40 30,5 40
42
58,8
42
58,8
10
1/67
Presentation Limit switches
OsiSense XC Basic
Compact design, plastic, with reset knob,
types XCNR and XCNTR
Page 1/70
5 Page 1/70
7
Page 1/71
9
Page 1/71
10
1/68
General characteristics Limit switches
OsiSense XC Basic
Compact design, plastic, with reset knob,
types XCNR and XCNTR
Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Cable entry Depending on model: tapped entry, for ISO M20 x 1.5 or Pg 11 cable gland,
ISO M16 x 1.5 cable gland or PF 1/2 (G 1/2)
Materials Bodies Plastic
Heads Plastic 4
Contact block characteristics
Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated insulation voltage 2-pole contact Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
5
Rated impulse withstand 2-pole contact U imp = 6 kV conforming to IEC 60947-1, IEC 60664
voltage
Positive operation NC contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
10
1/69
References, Limit switches
characteristics OsiSense XC Basic
Compact design, plastic, with reset knob, type XCNR
Complete switches with 1 cable entry
21
snap action
2.5 4.5(P) 4.3(A) 7.8(P) 9(A)15.9(P) 9(B)15.9(P) 25° 50°(P)
21-22 21-22 21-22 21-22 21-22
14
22
21
slow break
4.8 7.3 (P) 10 14.9(P)
2.8 4.2(P) 11-12 10 14.9(P) 11-12 28° 47°(P)
12
22
21-22 21-22
11-12 11-12 11-12
0 mm 0 mm 21-22
5
21-22 21-22
0 5mm 0 mm 0
21
snap action 2.2 5.1(P) 3.9 (A) 8.9(P) 8 (A) 18 (P) 8 (B) 18 (P) 25° 55° (P)
11-12 11-12 11-12 11-12 11-12
12
22
6 Weight (kg)
Contact operation
0.080
closed
0.080
(A) (B) = cam displacement
0.085 0.090 0.100
NC contact with positive opening
open (P) = positive opening point operation
Characteristics
Switch actuation On end By 30° cam
Type of actuation
7
Maximum actuation speed 0.5 m/s 0.3 m/s 1 m/s 1.5 m/s
Mechanical durability 100,000 operating cycles
Minimum force or torque For tripping 15 N 12 N 6N 0.1 N.m
For positive opening 30 N 20 N 10 N 0.15 N.m
8 Cable entry 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm
Other contacts
For complete switches with 2-pole contacts:
NC + NO make before break, slow break,
NO + NO simultaneous, slow break, please consult our Customer Care Centre.
1/70
References, Limit switches
characteristics OsiSense XC Basic
Compact design, plastic, with reset knob, type XCNTR
Complete switches with 2 cable entries
Type of operator Metal end plunger Plastic roller plunger Thermoplastic roller
lever plunger,
Thermoplastic roller
lever
2
horizontal actuation
in 1 direction
Sold and packed in lots of 10 10 10 10
References of complete switches with 2 ISO M16 x 1.5 cable entries
2-pole NC + NO XCNTR2110P16 XCNTR2102P16 XCNTR2121P16 XCNTR2118P16
13
21
snap action
21-22
13-14
1.8 4.6(P) 3.1(A) 7.8(P)
21-22
13-14
6.5(A) 15.7(P)
21-22
13-14
21-22
13-14
70 3
14
22
break before make, slow break 1.8 3.2(P) 3.1(A) 5.6(P) 3.1(A) 5.6(P) 46
21-22 21-22 21-22 21-22
13-14
4
13-14 13-14 13-14
22
14
21
slow break
1.8 3.2(P) 3.1 5.6(P) 3.1 5.6(P) 25°
11-12 11-12 11-12 11-12
12
22
Weight (kg)
Contact operation
0.105
closed
0.110
(A) (B) = cam displacement
0.135 0.095
NC contact
5
open (P) = positive opening point with positive opening
operation
Characteristics
Switch actuation On end By 30° cam
Type of actuation
6
Maximum actuation speed 0.5 m/s 0.3 m/s 1 m/s 1.5 m/s
Mechanical durability 100 000 operating cycles
Minimum force or torque For tripping 15 N 12 N 6N 0.1 N.m
For positive opening 30 N 20 N 10 N 0.15 N.m 7
Cable entry 2 entries tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm
Other contacts
For complete switches with 2-pole contacts:
NO + NC make before break, slow break,
NO + NO simultaneous, slow break, please consult our Customer Care Centre.
10
1/71
Dimensions Limit switches
OsiSense XC Basic
Compact design, plastic, with reset knob, type XCNR
Complete switches with 1 cable entry
Dimensions
XCNR2p10P20 XCNR2p02P20 XCNR2p21P20
1 12,5 12,5
3,5 Ø11
20,2
5,5 Ø14
12,5 Ø8
45,6
54,2
35,5
100
108,7
90
(2)
2
2
25 (2) 25 (2)
2
25
(1) 20 (1) 20
(1) 20
38 = 22 = 38 = 22 =
38 = 22 =
3 30 30
30
XCNR2p27P20 XCNR2p18P20
12,5 39,8
5,5 Ø14 5,5 24 Ø19
4
22
35,5
56
(2)
68,6
110,5
123,1
2
25
2
25
5 (2)
(1) 20
(1) 20
38 = 22 =
44,5 = 22 =
30 12,5
30
10
1/72
Dimensions Limit switches
OsiSense XC Basic
Compact design, plastic, with reset knob, type XCNTR
Complete switches with 2 cable entries
Dimensions
XCNTR2p10P16 XCNTR2p02P16 XCNTR2p21P16
12,5
1
12,5 12,5
14,28
5,5
R6 3,5 Ø11
7,96
54,81
(2)
46,1
101,81
2
36
93,1
83
(2)
2
(2)
2
2
38,28
42
58,8 38,28
42
58,8
42
58,8
3
XCNTR2p18P16
39,4
19
5,5
4
69,10
116,1
(2)
2
(1)
20
5
22
40
42
58,8
10
1/73
Presentation, Limit switches
general characteristics OsiSense XC Standard, Classic format
Metal, types XCKM, XCKL and XCKML
b XCKM, v With head for linear movement v With head for rotary movement
with 3 cable entries (plunger) (lever) or multi-directional
1
561643
561644
561645
808148
2
Page 1/76
b XCKL, v With head for linear movement v With head for rotary movement
3 with 1 cable entry (plunger)
808140
(lever) or multi-directional
808145
808141
808147
4
Page 1/78
5 b XCKML, v With head for linear movement v With head for rotary movement
with 3 cable entries and 2 x 2-pole contacts (plunger) (lever)
561639
561640
561641
561642
6
7 Page 1/80
Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
3URGXFWFHUWL¿FDWLRQV UL, CSA
8 CCC (only for XCKM)
BV (only for XCKM and XCKL)
Protective treatment Version Standard: “TC”. Special: “TH”
Ambient air temperature For operation - 25…+ 70°C
For storage - 40…+ 70°C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
9 Electric shock protection
Degree of protection
Class I conforming to IEC 61140 and NF C 20-030
IP 66 conforming to IEC 60529; IK 05 conforming to EN 50102
Repeat accuracy XCKML 0.1 mm; XCKM and XCKL 0.05 mm on the tripping points, with 1 million operating
cycles for head with end plunger
Cable entry or connector Depending on model XCKM: 3 tapped entries for Pg 11 cable gland or tapped ISO M20, or with 1/2" NPT adaptor
XCKL: 1 tapped entry incorporating Pg 13.5 cable gland or 1 entry tapped 1/2" NPT
XCKML: 3 tapped entries for Pg 13.5 cable gland or tapped ISO M20
1/74
General characteristics Limit switches
(continued) OsiSense XC Standard, Classic format
Metal, types XCKM, XCKL and XCKML
110 V
1
110 V
1
5
0,5 24 V 0,5
230/400 V
48 V 0,2
0,1 0,1
0,5 1 2 3 4 5 10
Current in A
0,5 1 2 3 4 5 10
Current in A 6
DC supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7
For XE2SPp151 on a or c, NC and NO contacts simultaneously loaded to the values shown
with reverse polarity.
XE3SPpppp XE3NPpppp
7
AC supply
50/60 Hz a Ithe Ithe
Millions of operating cycles
Millions of operating cycles
5 5
o inductive circuit 4
3
2
12/24/48 V
230 V
1 1
110 V
8
0.5 0.5
110 V
230/400 V 24 V 0.2
48 V
0.1 0.1
0.5 1 2 3 4 5 10
Current in A
0.5 1 2 3 4 5 10
Current in A 9
DC supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2
10
1/75
References, Limit switches
characteristics OsiSense XC Standard, Classic format
Metal, type XCKM
Complete switches with 3 cable entries
2
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller Thermoplastic “Cat’s whisker” (2)
lever plunger, roller lever (1)
horizontal actuation
in 1 direction
References of complete switches with 3 ISO M20 x 1.5 cable entries (3)
3 2-pole NC + NO XCKM110H29 XCKM102H29 XCKM121H29 XCKM115H29 XCKM106H29
13
21
snap action
(XE2SP2151) 1.8 4.5(P) 3.1(A) 7.8(P) 4.6(A) 11.1(P)
14
22
21
22
(XE2NP2151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22 21-22
13-14
13-14
0 3 5.5mm 0 5.2 mm 0 7.6 mm 0 0
2-pole NC + NC ZCKM9H29 + ZCKM9H29 + ZCKM9H29 + ZCKM9H29 + ZCKM9H29 +
11
21
22
5
11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
0 5.5mm 0 mm 0 mm 0 0
0.9 1.5 2.2
2-pole NC + NC ZCKM7H29 + ZCKM7H29 + ZCKM7H29 + ZCKM7H29 + ZCKM7H29 +
11
21
22
6 3-pole ZCKMD39H29 +
1.8 5.5mm
ZCKMD39H29 +
3.1(A) 9mm
ZCKMD39H29 +
4.6(A) mm
ZCKMD39H29 + ZCKMD39H29 +
30
31
21
13
14
1.8 4.5(P) mm 3.1 (A) 7.8(P) mm 4.6(A) 11.1(P) mm 26° 58°(P) 30°
21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
7 3-pole ZCKMD37H29 +
0.9
5.5
ZCKMD37H29 +
1.5
ZCKMD37H29 +
2.2
0
ZCKMD37H29 +
11°
70°
ZCKMD37H29 +
14°
31
21
13
14
1.8 3.2 (P) mm 3.1(A) 3.2 (P) mm 4.6 (A) 8 (P) mm 26 42 (P) 30
21-22 21-22 21-22 21-22 21-22
(XE3NP2141) 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
0 3 5.5 0 5.2 5.5 0 7.6 0 36 70 0 40
8 Weight (kg)
Contact operation
0.250
closed
0.255
(A) = cam displacement
0.300 0.280 0.250
NC contact with positive opening operation
open (P) = positive opening point
References of complete switches with 3 Pg 11 cable entries
For complete switches with 3 Pg 11 cable entries, delete H29 from the end of the reference. Example: XCKM110H29 becomes XCKM110.
Characteristics
Switch actuation On end By 30° cam By any moving part
9 Type of actuation
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direction)
Mechanical durability (4) 20 15 10
(in millions of operating cycles)
Minimum force For tripping 15 N 12 N 8N 0.1 N.m 0.13 N.m
10 or torque For positive opening 45 N 36 N 24 N 0.25 N.m –
Cable entry 3 entries tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm
(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ
(3) Switches with gold contacts or eyelet type connections: please consult our Customer Care Centre.
(4) Limited to 15 million operating cycles for switches with contacts XE3pP.
1/76
Dimensions Limit switches
OsiSense XC Standard, Classic format
Metal, type XCKM
Complete switches with 3 cable entries
14
14 1
8
4
14
54
48.5
30
2
112.5
108
88.5
(1)
30
= 41
64
= (1)
30
= 41
64
= (1)
30
41
65
11.5
3
142.5
60.5
41 5
201
119
54
(2)
6
30 (1) = 41 = (1) = 41 = = 27 =
8 34 64 30 64
(1) 3 tapped entries for ISO M20 x 1.5 or Pg 11 cable gland or with 1/2" NPT conduit adaptor DE9RA1012.
[+GHSWK
HORQJDWHGKROHV[ 7
Adaptor for 1/2" NPT conduit
DE9RA1012
(1) 21 (2)
8
10
1/77
References, Limit switches
characteristics OsiSense XC Standard, Classic format
Metal, type XCKL
Complete switches incorporating Pg 13.5 cable gland
2
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller Thermoplastic “Cat’s whisker” (2)
lever plunger, roller lever (1)
horizontal actuation
in 1 direction
References (3)
3 2-pole NC + NO XCKL110 XCKL102 XCKL121 XCKL115 XCKL106
13
21
snap action
(XE2SP2151) 1.8 4.5(P) 3.1(A) 7.8(P) 4.6(A) 11.1(P)
14
22
21
22
(XE2NP2151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22 21-22
13-14
13-14
0 3 5.5mm 0 5.2 mm 0 7.6 mm 0 0
13
14
(XE3SP2141) 1.8 4.5(P) mm 3.1 (A) 7.8(P) mm 4.6(A) 11.1(P) mm 26° 58°(P) 30°
5 21-22
31-32
13-14
21-22
31-32
21-22
31-32
13-14
21-22
31-32
21-22
31-32
13-14
21-22
31-32
21-22
31-32
13-14
21-22
31-32
21-22
31-32
13-14
21-22
31-32
13-14 13-14 13-14 13-14 13-14
5.5 0 70°
0.9 1.5 2.2 11° 14°
2-pole NC + NC ZCKL7 + ZCKD10 ZCKL7 + ZCKD02 ZCKL7 + ZCKD21 ZCKL7+ ZCKD15 ZCKL7 + ZCKD06
11
21
simultaneous,
slow break
12
22
(XE2NP2141)
6
3.2(P) 5.6(P) 8(P) 42 (P)
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
1.8 5.5mm 3.1(A) 9mm 4.6(A) mm 23 70 30
13
14
slow break 1.8 3.2 (P) mm 3.1(A) 3.2 (P) mm 4.6 (A) 8 (P) mm 26 42 (P) 30
21-22 21-22 21-22 21-22 21-22
(XE3NP2141) 31-32 31-32 31-32 31-32 31-32
7
13-14 13-14 13-14 13-14 13-14
0 3 5.5 0 5.2 5.5 0 7.6 0 36 70 0 40
Characteristics
Switch actuation On end By 30° cam By any moving part
8 Type of actuation
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direction)
Mechanical durability (4) 20 15 10
(in millions of operating cycles)
9 Minimum force
or torque
For tripping
For positive opening
15 N
45 N
12 N
36 N
8N
24 N
0.1 N.m
0.25 N.m
0.13 N.m
–
Cable entry 1 entry incorporating metal cable gland. Clamping capacity 6 to 13.5 mm.
(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ
(3) Switches with gold contacts or eyelet type connections: please consult our Customer Care Centre.
(4) Limited to 15 million operating cycles for switches with contacts XE3pP.
10
1/78
Dimensions Limit switches
OsiSense XC Standard, Classic format
Metal, type XCKL
Complete switches incorporating Pg 13.5 cable gland
54
48.5
30
2
115.5
121
97
3
(1) = 41 = (1) = 41 = 30 (1) 41 5.5
30 52 30 52 59.5
XCKLp15
ZCKLp + ZCKD15
XCKLp06
ZCKLp + ZCKD06
%RG\À[LQJV 4
ZCKLD3p + ZCKD15 ZCKLD3p + ZCKD06
22 15
14
6
1.2
5
34.5
142.5
60.5
6
209.5
127.5
72
67
6
30 (1) = 41 = (1) = 41 = (1) = 41 =
8 34 52 30 52 30 52
10
1/79
References, Limit switches
characteristics OsiSense XC Standard, Classic format
Metal, 2 x 2-pole contacts, type XCKML
Complete switches with 3 cable entries
2
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller lever Thermoplastic roller lever (1)
plunger, horizontal actuation
in 1 direction
References of complete switches with 3 ISO M20 x 1.5 cable entries (2)
2 x 2-pole NC + NO
3 snap action (XESP2151L)
XCKML110H29 XCKML102H29 XCKML121H29 XCKML115H29
13
21
13
21
22
14
22
21
13
21
22
14
22
A B
References of complete switches with 3 entries tapped for n° 13 cable gland (2)
5 2 x 2-pole NC + NO
snap action (XESP2151L)
XCKML110 XCKML102 XCKML121 XCKML115
21
13
21
2 5 (A)
21-22 21-22 21-22
13-14 13-14 13-14 21-22
21-22 A 21-22 A 21-22 A 13-14
13-14 13-14 13-14 21-22 A
21-22 21-22 21-22 13-14
14
22
14
22
2 x 2-pole NC + NO
6 break before make, slow break
(XENP2151L)
XCKML510
2 3.4(P)
XCKML502
3.3(A) 6(P)
XCKML521
6(A) 9.3(P)
XCKML515
21
13
21
22
14
22
A B
Characteristics
Switch actuation On end By 30° cam
Type of actuation
8
Maximum actuation speed 0.5 m/s 1.5 m/s
Mechanical durability 3 million operating cycles
Minimum force For tripping 15 N 12 N 8N 0.2 N.m
For positive 60 N 50 N 50 N 0.5 N.m
opening
Cable entry 3 entries tapped ISO M20 x 1.5, clamping capacity 7 to 13 mm, or 3 entries tapped for n° 13 cable gland conforming to
9 NF C 68-300 (DIN Pg 13.5), clamping capacity 9 to 12 mm.
(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(2) Switches available with other 2-pole slow break contact blocks: NO + NC make before break, NC + NC simultaneous (with positive opening operation),
NO + NO simultaneous. Please consult our Customer Care Centre.
Note: replacement parts
The heads of limit switches type XCKML are the same as those for types XCKM and XCKL (see heads ZCKD10, ZCKD02, ZCKD21 and ZCKD15
on page 1/82).
10
1/80
Dimensions Limit switches
OsiSense XC Standard, Classic format
Metal, 2 x 2-pole contacts, type XCKML
Complete switches with 3 cable entries
14.65
1
4 Ø13
14.65 Ø10
54.5
11.5
11.5
2
35
6.5 6.5
123.2
Ø Ø
6.2
6.2
105
5.5 5.5
81
(2) 0
81 (2) 0
(1) 26.3 (1) (1) 26.3 (1)
34.5
5
11.5
59
11.5
6.5
6.5
129
135
Ø
6.2
5.5
6.2
5.5
81
10
1/81
Presentation Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Variable composition
ZCKD06 ZCKD08
6 Thermoplastic roller Thermoplastic Steel roller lever Steel roller lever plunger
lever 1 direction roller lever plunger plunger 1 direction with protective boot
of actuation with protective of actuation 1 direction of actuation
boot, 1 direction
of actuation
ZCKD21 ZCKD219 ZCKD23 ZCKD239
7
Metal end plunger Metal end plunger Steel roller plunger with
Steel roller plunger
with protective boot with protective boot
Body with 2-pole contact, 3 cable Body with 2-pole contact, with incorporated
entries for Pg 11 (1) (2) Pg 13.5 cable gland (1) (3)
9
ZCKM1, M5, M6, M7, M9 ZCKL1, L5, L6, L7
ZCKM8 ZCKL8
Body with 3-pole contact, 3 cable Body with 3-pole contact, with incorporated
entries for Pg 11 (1) (2) Pg 13.5 cable gland (1) (3)
ZCKMD3 ZCKLD3
10 (1) For further information, see page 1/84.
(2) For 3 cable entries tapped ISO M20 x 1.5, add H29 to the reference. Example: ZCKM1 becomes ZCKM1H29.
For one cable entry with 1/2" NPT adaptor, add H7 to the reference. Example: ZCKM1 becomes ZCKM1H7.
(3) For one cable entry tapped 1/2" NPT, add H7 to the reference. Example: ZCKL1 becomes ZCKL1H7.
1/82
Presentation (continued) Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Variable composition
1
Square rod lever, Round rod lever, Round rod lever,
steel, U 3 mm JODVV¿EUHPP thermoplastic, Ø 6 mm
L = 125 mm (5) L = 125 mm (5) L = 200 mm (5)
3
Spring-rod lever Spring-rod lever,
with thermoplastic metal (4)
end (4)
ZCKY81 ZCKY91
4
Variable Variable length Elastomer
Variable length
length steel elastomer roller lever,
thermoplastic roller
roller lever roller lever, Ø 50 mm (4)
lever, (4)
(4) Ø 50 mm (4)
5
ZCKY41 ZCKY43 ZCKY49 ZCKY39
6
Thermoplastic roller Steel roller Steel ball bearing
lever (4) lever (4) mounted roller
lever (4)
ZCKD05
8
1/83
References Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Adaptable sub-assemblies
NC + NO Pg 11 ZCKM1 0.210
21
13
snap action ISO M20 x 1.5 ZCKM1H29 0.210
(XE2SP2151)
1/2" NPT (2) ZCKM1H7 0.210
22
14
NC + NO Pg 11 ZCKM5 0.210
21
13
2 break before make,
slow break
ISO M20 x 1.5
1/2" NPT (2)
ZCKM5H29
ZCKM5H7
0.210
0.210
22
14
(XE2NP2151)
NO + NC Pg 11 ZCKM6 0.210
21
13
make before break, ISO M20 x 1.5 ZCKM6H29 0.210
ZCKMp
slow break
1/2" NPT (2) ZCKM6H7 0.210
22
14
(XE2NP2161)
NC + NC Pg 11 ZCKM7 0.210
3 11
21
simultaneous, ISO M20 x 1.5 ZCKM7H29 0.210
slow break
1/2" NPT (2) ZCKM7H7 0.210
12
22
(XE2NP2141)
NO + NO – Pg 11 ZCKM8 0.210
13
23
24
(XE2NP2131)
4 NC + NC Pg 11 ZCKM9 0.210
11
21
22
(XE2NP2151)
NO + NC Pg 13.5 ZCKL6 (3) 0.210
21
13
14
ZCKLp (XE2NP2161)
NC + NC Pg 13.5 ZCKL7 (3) 0.210
11
21
22
(XE2NP2141)
23
24
(XE2NP2131)
10
1/84
References (continued) Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Adaptable sub-assemblies
33
13
21
snap action ISO M20 x 1.5 ZCKMD31H29 0.210
(XE3SP2151)
1/2" NPT (2) ZCKMD31H7 0.210
34
14
22
NC + NC + NO Pg 11 ZCKMD39 0.210
13
31
21
snap action
(XE3SP2141)
ISO M20 x 1.5
1/2" NPT (2)
ZCKMD39H29
ZCKMD39H7
0.210
0.210
2
14
32
22
NC + NC + NO Pg 11 ZCKMD37 0.210
13
31
21
ZCKMD3p break before make, ISO M20 x 1.5 ZCKMD37H29 0.210
slow break
1/2" NPT (2) ZCKMD37H7 0.210
14
32
22
(XE3NP2141)
NC + NO + NO Pg 11 ZCKMD35 0.210
3
33
13
21
break before make, ISO M20 x 1.5 ZCKMD35H29 0.210
slow break
1/2" NPT (2) ZCKMD35H7 0.210
34
14
(XE3NP2151) 22
For limit switches type XCKL
NC + NO + NO Pg 13.5 ZCKLD31 (3) 0.210
33
13
21
14
22
21
22
21
22
ZCKLD3p (XE3NP2141)
NC + NO + NO Pg 13.5 ZCKLD35 (3) 0.210
33
13
21
14
22
(XE3NP2151)
10
1/85
References (continued) Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Adaptable sub-assemblies
Contact blocks
Type of contact Scheme For bodies Positive Reference Weight
1 2-pole contact
operation (1) kg
21
13
snap action ZCKL1
22
14
NC + NO ZCKM5 XE2NP2151 0.020
21
13
XE2SP21p1
2 break before make,
slow break
ZCKL5
22
14
NO + NC ZCKM6 XE2NP2161 0.020
21
13
make before break, ZCKL6
slow break
22
14
NC + NC ZCKM7 XE2NP2141 0.020
3 11
21
simultaneous, ZCKL7
XE2NP21p1 slow break
12
22
23
simultaneous, ZCKL8
slow break
14
24
21
snap action
12
22
3-pole contact
NC + NO + NO ZCKMD31 XE3SP2151 0.035
33
13
21
5
34
14
22
21
XE3pP21pp
snap action ZCKLD39
14
32
22
21
22
13
21
14
22
7 (1) : NC contact with positive opening operation or sub-assembly assuring positive opening operation.
8 XCKZ09
Clip-in markers 25 AB1R11 0.002
(strips of 10 numbers: 0 to 9)
Other markers, please consult our Customer Care Centre.
AB1R11
Other versions *ROGÀDVKHGFRQWDFWV
9 Please consult our Customer Care Centre.
10
1/86
Operation Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Adaptable sub-assemblies
3 5.5mm
21-22
13-14
1.8
3 4.4(P)
5.5mm
11-12
21-22
1.8
3.2(P)
5.5mm
13-14
23-24
1.8 5.5mm
11-12
21-22
11-12
21-22
1.8 4.5(P)
1
0 5.5mm 0 5.5mm
0.9 0.9
2
13-14 33-34
13-14
0 5.5mm 0 5.5mm
0.9 0.9
3
1.5 1.5
5
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 7.6 mm 33-34 0 7.6 mm
13-14 13-14
0 mm 0 mm
2.2 2.2
6
13-14 13-14 13-14 21-22 23-24
21-22 11-12
13-14 0 36 70 24 70 24 70 24 70 21-22
0 70 0 70
11 11
ZCKMD39, LD39
21-22
31-32
26°
ZCKMD37, LD37
21-22
26°
ZCKMD31, LD31
21-22
33-34
26°
ZCKMD35, LD35
21-22
33-34
26° 8
31-32
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 36° 70° 33-34
0 36° 70°
13-14
13-14
0 70° 0 70°
11° 11°
10
21-22
31-32 0 40° 21-22 0 40°
13-14 33-34
0 13-14
14° 0
14°
1/87
Dimensions Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Adaptable sub-assemblies
6 6
2
63,6
58,5
72
67
(1) = 41 =
30 64
3 30
= 41
52
=
10
1/88
Dimensions (continued) Limit switches
OsiSense XC Standard, Classic format
Metal, types XCKM and XCKL
Adaptable sub-assemblies
Plunger heads
ZCKD10 ZCKD109 ZCKD02
14 1
4
14 14
48.5
30
30
2
ZCKD029 ZCKD21, D23 ZCKD219, D239
14 14 14
4 8 13 8 13
3
48
54
54
Rotary heads
ZCKD15, D16, D17 ZCKD41 ZCKD59
4
37 51 44,5 31,7
15 6 43
5.5
5
29.5...84
(1)
50 ...104.5
(2)
34.5
60.5
55
34 56
6
ZCKD81 ZCKD91
51
51
179
7
112
56 56
8
Multi-directional heads
ZCKD06 ZCKD08
16 14
9
129,5
142,5
10
(1) 190 max.
(2) 215.5 max.
Note: operating lever spindle threaded M6.
1/89
Presentation, Limit switches
general characteristics OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Complete switch v XCKS, with head for linear (plunger) and rotary (lever) movement
with 2 contacts (NO + NC) and 1 cable entry
1 b The OsiSense XCKS limit switches range, with 2
integrated contacts, offers “all-in-one”, ready to use
products.
Variable composition switch v ZCKD: complete head with linear or rotary actuator
with 2, 3 or 4 contacts and 1 cable entry v ZCKS: bodies with 2, 3 or 4 contacts
3 b The variable composition range expands the offer
up to 4 contacts and choice among 18 different
actuators.
5
Environment characteristics
Conformity to standards Products EN/IEC 60947-5-1, UL 508, CSA C22-2 n°14, CCC, EAC
10
1/90
General characteristics Limit switches
(continued) OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
1 1
110 V 1
230 V 48 V 6
110 V
0,5 24 V 0,5 0,5
230/400 V
48 V 0,2
110 V
0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10 7
Current in A Current in A Current in A
DC supply c Power broken in W for 5 million operating Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7 o W 10 7 4
For XE2S Pp151 on a or c, NC and NO contacts simultaneously loaded to the values shown with reverse polarity.
XE3SPpppp XE3NPpppp
8
AC supply
50/60 Hz a 5 Ithe 5 Ithe
Millions of operating cycles
o inductive circuit 4
Millions of operating cycles
3
2
12/24/48 V
230 V
110 V
1 1
9
0,5 0,5
110 V
230/400 V 24 V 0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
1/91
References, Limit switches
characteristics OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Complete switches with 1 cable entry
3 Form conforming
to EN 50041 (1)
B C A A A A D
Type of operator Metal end Steel roller Thermoplastic or Elastomer Variable length Variable length Round thermoplastic
plunger plunger steel roller lever roller lever, thermoplastic or elastomer roller rod lever, Ø 6 mm
(2) Ø 50 mm (2) steel roller lever lever, Ø 50 mm (3) (4)
(2) (2)
Positive operation – – –
4 References of complete switches with 1 ISO M20 x 1.5 cable entry
2-pole NC + NO XCKS101H29 XCKS102H29 XCKS131H29 XCKS139H29 XCKS141H29 XCKS149H29 XCKS159H29
13
21
22
(steel) (steel)
2,5 4,5 (P) 4,3(A) 7,8(P) 23° 47°(P) 23° 23° 47°(P) 23° 23°
5
21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 6,2 0 0 75° 0 75° 0 75° 0 75° 0 75°
1 mm 1,7 12° 12° 12° 12° 12°
21
22
(steel) (steel)
6 21-22
13-14
2,5 3,8 (P)
21-22
13-14
4,3(A) 6,6 (P)
21-22
13-14
23° 40°(P)
21-22
13-14
23°
21-22
13-14
23° 40°(P)
21-22
13-14
23°
21-22
13-14
23°
0 3,2 6,2 0 5,5 mm 0 32° 75° 0 32° 75° 0 32° 75° 0 32° 75° 0 32° 75°
mm
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation or
8
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s
Mechanical durability 25 15 20
(in millions of operating
cycles)
1/92
References, Limit switches
characteristics OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition switches with 1 cable entry
2
Note: ZCKD heads can only be used with ZCKS bodies.
References of variable composition switches (ZCKS bodies and ZCKD heads) with 1 ISO M20 x 1.5 cable entry (3)
Form conforming B C A A A A D
to EN 50041 (1)
Type of operator Metal end Steel roller Thermoplastic Elastomer Variable length Variable length Round thermoplastic 3
plunger plunger roller lever (2) roller lever, thermoplastic elastomer roller rod lever, Ø 6 mm
Ø 50 mm (2) roller lever (2) lever, Ø 50 mm (4) (5)
(2)
Positive operation – – –
2-pole NC + NC ZCKS9H29 + ZCKS9H29 + ZCKS9H29 + ZCKS9H29 + ZCKS9H29 + ZCKS9H29 + ZCKS9H29 +
11
21
snap action
(XE2SP2141)
ZCKD01 ZCKD02 ZCKD31 ZCKD39 ZCKD41 ZCKD49 ZCKD59
4
12
22
1,8 4,5(P) 3,1(A) 7,8(P) 23° 58°(P) 23° 23° 58°(P) 23° 23°
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5,5 0 mm 0 80° 0 80° 0 80° 0 80° 0 80°
0,9 mm 1,5 11° 11° 11° 11° 11°
21
22
(XE2NP2141) 11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
0 1,8 5,5 0 3,1(A) 0 23° 80° 0 23° 80° 0 23° 80° 0 23° 80° 0 23° 80°
mm
21
22
(XE3SP2141) 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
6
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5,5 0 mm 0 80° 0 80° 0 80° 0 80° 0 80°
0,9 mm 1,5 11° 11° 11° 11° 11°
21
22
Characteristics
Switch actuation On end By 30° cam By any moving part 8
Type of actuation or
1/93
Dimensions Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Complete switches with 1 cable entry
Dimensions
XCKSp01pp XCKSp02pp XCKSp31pp / XCKSp33pp
1 16 16 55
4 5 39
37,5
50,6
41
63,1
104
60
129,5
117
(1)
2
60
,
60
32 = 30 = (1)
(1) ,
37 40
32 = 30 =
37 = 30 =
37 40
59,8 40
3
XCKSp39pp XCKSp41pp / XCKSp43pp XCKSp49pp
58 53 56
10 5,5 45 10
29,5...84
51,5...106
55
45...99,5
67...121,5
77
132,5...187,5
143,5
117...172
60
(1) ,
60
5 (1) ,
60
37 = 30 = (1) ,
67 40
37 = 30 =
40 37 = 30 =
55,6
65 40
XCKSp59pp
6 48,4 26,2
(2)
(3)
(4)
98...280
7
60
(1)
32 = 30 =
8 54,6
37 40
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland.
URGHOHQJKWPP
(3) 190 max.
(4) 212 max.
HORQJDWHGKROHV[PP
9
10
1/94
Dimensions Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition switches with 1 cable entry
Dimensions
ZCKSp + ZCKD01 ZCKSp + ZCKD02 ZCKSp + ZCKD31
16 16 55
1
4 6 39
36,5
49,5
41
103
63
60
116
129
(1)
60
,
60
29,5 = 30 = (1) ,
(1)
36 40
29,5 = 30 =
29,5 = 30 =
36 40
60 40
29,5...84
45...99,5
54,5
51,5...106
4
67...121,5
76,5
132,5...187,5
117...172
142,5
60
60
(1) , ,
60
(1) ,
(1)
29,5 = 30 = 29,5 = 30 =
29,5 = 30 =
5
65 40 57 40
57 40
ZCKSp + ZCKD59
48,5 24
6
(2)
(3)
(4)
98...280
7
60
,
(1)
29,5 = 30 =
57 40
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland.
URGHOHQJKWPP
8
(3) 190 max.
(4) 212 max.
HORQJDWHGKROHV[PP
10
1/95
Presentation Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition
1
Square rod lever, Round rod lever, ARound rod lever,
steel, U 3 mm JODVV¿EUH thermoplastic, Ø 6 mm
L = 125 mm (2) Ø 3 mm L = 200 mm (3)
L = 125 mm (2)
3
Elastomer Variable length Variable length
roller lever, elastomer roller lever, thermoplastic roller
Ø 50 mm (2) Ø 50 mm (2) lever, (2)
6
Spring rod “Cat’s whisker” Spring-rod lever Spring-rod lever,
with thermoplastic metal (2)
end (2)
Metal end plunger End metal plunger with Steel roller plunger Steel roller plunger with
protective boot protective boot
8
10 (1) For further details see page 1/98. For a cable entry tapped ISO M20 x 1.5, add H29 to the reference.
Example: ZCKS1 becomes ZCKS1H29.
(2) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(3) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
1/96
Square rod lever,
steel, U 3 mm
Round rod lever,
JODVV¿EUH
Round rod lever,
Ø 6 mm
1
L = 125 mm (3) Ø 3 mm L = 200 mm (3)
L = 125 mm (3)
Thermoplastic
roller lever (2)
Steel roller
lever (2)
Steel ball bearing mounted
roller lever (2)
6
10
1/97
References Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition switches
21
13
snap action
(XE2SP2151) ISO M20 x 1.5 ZCKS1H29 0.080
22
14
2 CO – Pg 13.5 ZCKS2 0.080
11
21
13
23
simultaneous,
snap action
2 ISO M20 x 1.5 ZCKS2H29 0.080
12
22
14
24
(XESP3021)
NC + NO Pg 13.5 ZCKS5 0.080
21
13
ZCKSp break before make,
slow break ISO M20 x 1.5 ZCKS5H29 0.080
22
14
(XE2NP2151)
NO + NC Pg 13.5 ZCKS6 0.080
21
13
make before break,
3 slow break ISO M20 x 1.5 ZCKS6H29 0.080
22
14
(XE2NP2161)
NC + NC Pg 13.5 ZCKS7 0.080
11
21
simultaneous,
slow break ISO M20 x 1.5 ZCKS7H29 0.080
12
22
(XE2NP2141)
NO + NO – Pg 13.5 ZCKS8 0.080
13
23
4 simultaneous,
slow break ISO M20 x 1.5 ZCKS8H29 0.080
14
24
(XE2NP2131)
NC + NC Pg 13.5 ZCKS9 0.080
11
21
snap action
(XE2SP2141) ISO M20 x 1.5 ZCKS9H29 0.080
12
22
21
13
23
22
14
24
13
21
7 snap action
(XE3SP2151) ISO M20 x 1.5 ZCKSD31H29 0.080
34
14
22
21
snap action
(XE3SP2141) ISO M20 x 1.5 ZCKSD39H29 0.080
14
32
22
21
22
(XE3NP2141)
NC + NO + NO Pg 13.5 ZCKSD35 0.080
33
13
21
14
22
(XE3NP2151)
9 (1) : NC contact with positive opening operation or head assuring positive opening operation.
10
1/98
References (continued) Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition switches
2-pole contact
operation (1) kg
1
NC + NO ZCKS1 XE2SP2151 0.020
21
13
snap action
22
14
XE2SP21p1 NC + NO ZCKS5 XE2NP2151 0.020
21
13
break before make,
slow break 2
22
14
2 CO ZCKS2 – XESP3021 0.045
11
21
13
23
simultaneous
snap action
12
22
14
24
XE2NP21p1 NO + NC
21
ZCKS6 XE2NP2161 0.020
3
13
make before break,
slow break 22
14
NC + NC ZCKS7 XE2NP2141 0.020
11
21
simultaneous,
slow break
12
22
23
XESP3021 simultaneous,
slow break
14
24
21
snap action
12
22
3-pole contact
5
NC + NO + NO ZCKSD31 XE3SP2151 0.035
33
13
21
snap action
34
14
22
XE3pP21pp
NC + NC + NO ZCKSD39 XE3SP2141 0.035
13
31
21
snap action
6
14
32
22
21
22
13
7
21
14
22
(1) : NC contact with positive opening operation or sub-assembly assuring positive opening operation.
*ROGÀDVKHGFRQWDFWV
Other versions
Please consult our Customer Care Centre.
9
10
1/99
Operation Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition switches
3 5,5mm
21-22
13-14
1,8
3 4,4 (P)
5,5mm
11-12
21-22
3,2(P)
1,8 5,5mm
13-14
23-24
1,8 5,5mm
11-12
21-22
11-12
21-22
1,8 4,5(P)
13-14 13-14/23-24
0 5,5mm 0 5,5mm 0 5,5mm
0,9 0,9 0,9
2 13-14
0
0,9 5,5mm
13-14
0
0,9 5,5mm
3 ZCKSD39
3,1 7,8 (P)
ZCKSD37
3,1 5,6(P)
ZCKSD31
3,1 7,8 (P)
ZCKSD35
3,1 5,6(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 5,2 mm 33-34 0 5,2 mm
13-14 13-14
0 5,5mm 0 mm
1,5 1,5
5
31-32 33-34
13-14 13-14
0 80° 0 80°
11° 11°
Heads ZCKD39, D41, D49, D54, D55, D59, D81, D91 with body
ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8 ZCKS9
21-22 11-12/21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14/23-24 13-14 13-14 21-22 23-24 21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24
0 21-22
0 0 0
6 ZCKSD39
23°
ZCKSD37
23°
ZCKSD31
23°
ZCKSD35
23°
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 33° 80° 33-34 0 33° 80°
13-14 13-14
0 11° 80° 0 80°
11°
Heads ZCKD05 (positive operation only assured with a operating lever) with body
ZCKS1 ZCKS2 ZCKS5 ZCKS6 ZCKS7 ZCKS8 ZCKS9
7 21-22
13-14
11-12/21-22
13-14/23-24
21-22
13-14
21-22
13-14
11-12
21-22
13-14
23-24
11-12
21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 21-22
0 0 0
8
21-22 0 33° 80°
31-32 33-34
13-14 13-14
0 11° 80° 0 80°
11°
9 ZCKSD39
30°
ZCKSD37
30°
ZCKSD31
30°
ZCKSD35
30°
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14
21-22 13-14
31-32 0 40° 80° 21-22
33-34 0 40°
13-14 13-14
0 80°
14° 0
14°
21
13
23
11
21
13
23
11
21
13
23
12
22
14
24
12
22
14
24
12
22
14
24
Contact operation G closed H open (A) = cam displacement (P) = positive opening point
1/100
Dimensions Limit switches
OsiSense XC Standard, format EN 50041
Plastic, double insulated, XCKS
Variable composition switches
Plunger heads
ZCKD01 ZCKD019 ZCKD02 ZCKD029
16 16 4
16
4
16 1
36.5
36.5
49.5
49.5
2
Rotary heads
ZCKD31, ZCKD33, ZCKD34 ZCKD39 ZCKD41, ZCKD43 ZCKD49
57
55 57 53
10
6 39 10 6 45
45...99.5
29.5...84
67...121.5
51.5...106
54.5
41
63
76.5
60
65 58
65 4
ZCKD54, ZCKD55, ZCKD59 ZCKD81 ZCKD91
(4) (5) 5 53 5 53
(2)
(1)
(3)
5
113.5
179
57
16 1.2 M6
14
32
Ø
10
72.5
60
Ø
98.5
2xØ5.8
144
131
(1)
8
60
2xØ5.3
(1)
29.5 = 30 =
36 40
29.5 = 30 =
57 40
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland.
10
Ø26
1/101
Presentation, Limit switches
general characteristics OsiSense XC Standard
Industrial format EN 50041
Metal, type XCK J
Conforming to CENELEC EN 50041
561646
561647
2 Page 1/104
561648
561649
561650
3
4 Page 1/104
561652
6 Page 1/106
561654
561655
8 Page 1/106
Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
3URGXFWFHUWL¿FDWLRQV UL, CSA, CCC, BV, GOST
9 Protective treatment
Ambient air temperature
Version
For operation
Standard: “TC”, special: “TH”
- 25…+ 70°C, special sub-assemblies for use at - 40°C or + 120°C
For storage - 40…+ 70°C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection IP 66 conforming to IEC 60529; IK 07 conforming to EN 50102
10 Repeat accuracy
Cable entry or Depending on model
0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Tapped entry for Pg 13.5 cable gland, tapped ISO M20 x 1.5 or tapped 1/2" NPT, or M12
connector connector
Materials Bodies and heads in Zamak
1/102
General characteristics Limit switches
(continued) OsiSense XC Standard
Industrial format EN 50041
Metal, type XCK J
Conforming to CENELEC EN 50041
Rated impulse withstand XE2pP U imp = 6 kV conforming to IEC 60947-1, IEC 60664
2
voltage XE3pP U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) NC contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
Resistance across terminals yPFRQIRUPLQJWR,(&FDWHJRU\
Short-circuit protection XE2pP 10 A cartridge fuse type gG (gl)
XE3pP 6 A cartridge fuse type gG (gl) 3
2 2
Connection XE2SP21p1 Clamping capacity, min:1 x 0.34 mm , max: 2 x 1.5 mm
(screw clamp terminals) XE2NP21p1 Clamping capacity, min:1 x 0.5 mm2, max: 2 x 2.5 mm2
XCKJ plug-in and XESP20p1 Clamping capacity, min:1 x 0.75 mm2, max: 2 x 1.5 mm2
XE3NP and XE3SP Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2
110 V 230 V 48 V
1 1 1
110 V
24 V
0,5
230/400 V
0,5 0,5
6
48 V 0,2
110 V
0,1 0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A Current in A
3
2
12/24/48 V
230 V
1
110 V
1
0,5 0,5
110 V
230/400 V 24 V 0,2 9
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A
DC supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V
o W
24
3
48
2
120
1
Voltage
o
V
W
24
4
48
3
120
2
10
1/103
References, Limit switches
characteristics OsiSense XC Standard
Industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
&RPSOHWH¿[HGERG\VZLWFKHVZLWKFDEOHHQWU\
21
snap action
(XE2SP2151) 2 4.7(P) 3.2(A) 8.1(P) 23° 58°(P) 23° 58°(P) 23° 23°
14
22
3
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 6 0 mm 0 90° 0 90° 0 90° 0 90°
0.9 mm 1.5 11° 11° 11° 11°
21
break before
make, slow break 2 3.4(P) 3.2 (A) 5.9(P) 23° 40°(P) 23° 40°(P) 23° 23°
14
22
21
snap action ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
(XE2SP2141)
12
22
2 4.7(P) 3.2 (A) 8.1(P) 23° 58°(P) 23° 58°(P) 23° 23°
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 6 0 mm 0 90° 0 90° 0 90° 0 90°
0.9 mm 1.5 11° 11° 11° 11°
21
5 simultaneous,
slow break
ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
12
22
21
NC + NC + NO ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
snap action
6
14
32
22
(XE3SP2141) 2 4.7(P) 3.2 (A) 8.1(P) 23° 58°(P) 23° 58°(P) 23°
21-22
21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 6 0 mm 0 90° 0 90° 0 90° 0 90°
0.9 mm 1.5 11° 11° 11°
21
NC + NC + NO ZCKE61 ZCKE67 ZCKE05 + ZCKY11 ZCKE05 + ZCKY13 ZCKE05 + ZCKY41 ZCKE05 + ZCKY59
break before
14
32
22
7 make, slow
break 21-22
31-32
13-14
2 3.4(P)
21-22
31-32
13-14
3.2(A) 5.9 (P)
21-22
31-32
13-14
23° 40°(P)
21-22
31-32
13-14
23° 40°(P)
21-22
31-32
13-14
23°
21-22
31-32
13-14
(XE3NP2141) 0 3.2 6 0 5.3 mm 0 33° 90° 0 33° 90° 0 33° 90°
mm
References of complete switches with 1 entry for 1/2" NPT conduit (2)
For complete switches with entry for 1/2" NPT (USAS B2-1) conduit, replace H29 at the end of the reference by H7. Example: XCKJ161H29 becomes XCKJ161H7.
10
1/104
Dimensions Limit switches
OsiSense XC Standard
Industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
&RPSOHWH¿[HGERG\VZLWFKHVZLWKFDEOHHQWU\
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation 1
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability (1) 30 25 30
(in millions of operating
cycles)
Minimum For tripping 20 N 16 N 0.25 N.m 2
force or For positive 50 N 40 N 0.50 N.m –
torque opening
Cable entry (3) 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 9 to 12 mm
(1) Limited to 15 million operating cycles for switches with contacts XE3pP.
Dimensions
XCKJp61H29 XCKJp67H29 XCKJp051pH29 3
ZCKJp + ZCKE61 ZCKJp + ZCKE67 ZCKJp + ZCKE05 + ZCKY11 or Y13
57
17
5 41
5
17
4
41
63
50
37
133
120
107
60
60
60
. . .
(1) (1) (1) 5
33.5 = 30 = 33.5 = 30 = 33.5 = 30 =
44 40 44 40 62 40
XCKJp0541H29 XCKJp0559H29
6
ZCKJp + ZCKE05 + ZCKY41 ZCKJp + ZCKE05 + ZCKY59
52
48 26.2
5.5 44
(2)
7
40…85
62…107
(4)
(5)
132…177
(3)
8
60
60
. .
(1) (1)
33.5 = 30 = 33.5 = 30 =
60 40 60 40
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or tapped 1/2" NPT.
9
URGOHQJWKPP
(3) 282 max.
(4) 190 max.
(5) 212 max.
HORQJDWHGKROHV[
10
1/105
References, Limit switches
characteristics OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Complete switches, plug-in body
With 1 cable entry
2
Type of operator Metal end plunger Steel roller Thermoplastic Steel roller Variable length Round
plunger roller lever (2) lever (2) thermoplastic thermoplastic
roller lever (2) rod lever, Ø 6 mm
(2) (4)
snap action
2 3.2(A) 11-12 11-12 11-12 11-12
11-12 11-12
12
14
5 References of complete switches with 1 entry for 1/2" NPT conduit (3)
For complete switches with entry for 1/2" NPT (USAS B2-1) conduit, replace H29 at the end of the reference by H7.
Example: XCKJ1161H29 becomes XCKJ1161H7.
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation
6
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum tripping force or torque 20 N 16 N 0.25 N.m
7 Cable entry 1 entry tapped M20 x 1.5 for ISO cable gland
Clamping capacity 7 to 13 mm
(1) Form conforming to EN 50041, see page 1/137.
(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
(3) Switches with gold contacts: please consult our Customer Care Centre.
9DOXHWDNHQZLWKDFWXDWLRQE\PRYLQJSDUWDWPPIURPWKH¿[LQJ
10
1/106
Dimensions Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Complete switches, plug-in body
With 1 cable entry
57 1
17 5 41
5
17
41
63
50
37
2
140
127
114
60
60
60
. . .
25 (1)
25
36 =
(1)
30 =
25
36 =
(1)
30 = 62 = 30 = 3
42.5 42.5 42.5
XCKJ110541H29 XCKJ110559H29
5.5
52
44
48 26.2
4
(2)
40…85
62…107
(4)
(5) 5
139…184
(3)
60
60
. .
25 (1) 25 (1) 6
60 = 30 = 60 = 30 =
42.5 42.5
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or for 1/2" NPT conduit.
URGOHQJWKPP
(3) 289 max.
(4) 190 max.
(5) 212 max.
7
10
1/107
References, Limit switches
characteristics OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
&RPSOHWHVZLWFKHV¿[HGERG\
M12 connector
2
Type of operator Metal end plunger Steel roller Thermoplastic Steel roller lever Variable length Round
plunger roller lever (2) (2) thermoplastic thermoplastic
roller lever (2) rod lever, Ø 6 mm
(2) (3)
References (4)
3 2-pole NC + NO XCKJ161D XCKJ167D XCKJ10511D XCKJ10513D XCKJ10541D XCKJ10559D
13
21
22
5
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum force or For tripping 20 N 16 N 0.25 N.m
torque
6 Connection
For positive opening 50 N 40 N 0.50 N.m –
M12 connector, Ui = 60 V, Ie = 4 A (see suitable pre-wired female connectors below).
–
L = 10 m XZCP1164L10 XZCP1264L10
10
1/108
Dimensions, Limit switches
connections OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
&RPSOHWHVZLWFKHV¿[HGERG\
M12 connector
Dimensions
XCKJ161D XCKJ167D XCKJ1051pD
57
1
17
5 41
5
17
41
63
50
37 2
133
120
107
60
60
60
. . .
12
12
12
44 40 44 40 62 40
52
4
.
5.5 44 48 26.2
(1)
42 L
40…85
62…107
(3)
(4) 5
XZCP1264Lp
132…177
(2)
26
20
60
60
. . 32 L
40
6
12
33.5 = 30 = 33.5 = 30 =
12
59 40 59 40
URGOHQJWKPP
(2) 282 max.
(3) 190 max.
(4) 212 max.
7
HORQJDWHGKROHV[
L: Cable length 2, 5 or 10 m.
Connections
Limit switch XCKJppppD Pre-wired female connector XZCP1p64Lp
2 2 8
3 1 1 3
4 4
1-2 = NC 1 = brown
13
21
3-4 = NO 2 = white
5=t 3 = blue
9
14
22
4 A / 24 V max. 4 = black
5 = t yellow/green
10
1/109
References, Limit switches
characteristics OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
&RPSOHWHVZLWFKHV¿[HGERG\
7/8"-16UN connector
2
Type of operator Metal end plunger Steel roller Thermoplastic Steel roller Variable length Round
plunger roller lever (2) lever (2) thermoplastic thermoplastic
roller lever (2) rod lever, Ø 6 mm
(2) (3)
References (4)
3 2-pole NC + NO XCKJ161A XCKJ167A XCKJ10511A XCKJ10513A XCKJ10541A XCKJ10559A
13
21
22
5
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum force For tripping 20 N 16 N 0.25 N.m
or torque
6 Connection
For positive opening 50 N 40 N 0.50 N.m –
7/8"-16UN connector, Ui = 250 V; Ie = 6 A (see suitable pre-wired female connectors below).
–
L = 10 m XZCP1764L10
10
1/110
Dimensions, Limit switches
connections OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
&RPSOHWHVZLWFKHV¿[HGERG\
7/8"-16UN connector
Dimensions
XCKJ161A XCKJ167A XCKJ1051pA
57
1
17
5 41
5
17
41
63
50
37
2
133
120
107
60
60
60
. . .
17
17
17
5.5
52
44
48
(1)
26.2 Ø25,2 4
Ø14,2 7/8" 16UN
(3)
40…85
62…107
(4)
61,5
5
132…177
(2)
60
60
.
.
L
17
6
17
33.5 = 30 =
33.5 = 30 =
59 40
59 40
URGOHQJWKPP
(2) 282 max.
(3) 190 max.
(4) 212 max.
7
HORQJDWHGKROHV[
L: Cable length 2, 5 or 10 m.
Connections
Limit switch XCKJppppA Pre-wired female connector XZCP1764Lp
3
3 8
2 4
4 2
5 1 1 5
1 = 21 1 = black
13
21
2 = 22 2 = blue
3=t 3 = yellow/green t 9
14
22
4 = 14 4 = brown
5 = 13 5 = white
10
1/111
Presentation Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Variable composition: standard bodies
1 lever plunger,
1 direction of actuation
plunger, 1 direction
of actuation
ZCKE21 ZCKE23
2
Side metal plunger (1) Side steel roller Side steel roller plunger,
plunger, horizontal (1) vertical (1)
4
Spring rod (1) “Cat’s whisker” (1)
ZCKE08 ZCKE06
5
End reinforced steel End steel roller plunger End steel roller plunger
roller plunger with protective boot
End metal plunger End steel ball bearing End metal plunger with
7 plunger protective boot
8 %RG\ZLWKSROHFRQWDFW¿[HG Body with contact, cable Body with contact, cable entry for
1 step, M12 connector (2) HQWU\IRU3J¿[HG Pg 13.5, plug-in, 1 or 2 step (2) (3)
1 step (2) (3)
ZCKJ1D, J5D, J6D, J7D ZCKJD3p, ZCKJ11, J21, J41
ZCKJ8D ZCKJ1, J5, J6, J7, J9
ZCKJ4
1/112
Presentation (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Variable composition: standard bodies
ZCKY81 ZCKY91
4
Variable length Variable length steel
thermoplastic roller roller lever (4)
lever (4)
ZCKY41 ZCKY43
Spring return,
for actuation
from left AND 5
right or from
left OR right
Body with double-pole 2 CO, staggered, snap action Body with double-pole 2 CO staggered,
FRQWDFWFDEOHHQWU\IRU3J¿[HGVWHS snap action contact cable entry for Pg 13.5,
1 from left AND 1 from right (see page 1/121) plug-in (3) 2 step: 1 from left AND 1 from right
(see page 1/121) 8
ZCKJ404 ZCKJ4104
Stay put, for actuation from left Forked arm with Forked arm with
AND right (6) thermoplastic
rollers, 1 track (5)
thermoplastic rollers,
2 track (5) 9
ZCKE09 ZCKY71 ZCKY61
(4) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
10
(5) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
(6) Suitable for bodies with contacts ZCKJ1p, J2p, J31, J39.
1/113
References Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies: standard bodies
21
13
snap action ISO M20 x 1.5 ZCKJ1H29 0.310
(XE2SP2151)
1/2" NPT ZCKJ1H7 0.310
22
14
2 CO – Pg 13.5 ZCKJ2 0.310
11
21
13
23
simultaneous, ISO M20 x 1.5 ZCKJ2H29 0.310
snap action
2 1/2" NPT ZCKJ2H7 0.310
12
22
14
24
(XESP2021)
1 NC + 1 NO Pg 13.5 ZCKJ5 0.310
21
13
ZCKJp break before make, ISO M20 x 1.5 ZCKJ5H29 0.310
slow break
1/2" NPT ZCKJ5H7 0.310
22
14
(XE2NP2151)
1 NO + 1 NC Pg 13.5 ZCKJ6 0.310
21
13
make before break, ISO M20 x 1.5 ZCKJ6H29 0.310
3 slow break
1/2" NPT ZCKJ6H7 0.310
22
14
(XE2NP2161)
2 NC Pg 13.5 ZCKJ7 0.310
11
21
simultaneous, ISO M20 x 1.5 ZCKJ7H29 0.310
slow break
1/2" NPT ZCKJ7H7 0.310
12
22
(XE2NP2141)
2 NO 13 – Pg 13.5 ZCKJ8 0.310
4 23
simultaneous, ISO M20 x 1.5 ZCKJ8H29 0.310
slow break
1/2" NPT ZCKJ8H7 0.310
14
24
(XE2NP2131)
2 NC Pg 13.5 ZCKJ9 0.310
11
21
22
21
13
23
22
14
24
(XESP2031)
13
21
14
22
21
22
21
22
(XE3NP2141)
1 NC + 2 NO Pg 13.5 ZCKJD35 0.310
33
13
21
14
22
(XE3NP2151)
10
1/114
References (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies: standard bodies
1 step
block
Single-pole 1 CO
operation (1)
– Pg 13.5 ZCKJ11
kg
0.300
1
11
13
snap action ISO M20 x 1.5 ZCKJ11H29 0.300
12
14
1/2" NPT ZCKJ11H7 0.300
11
21
13
23
simultaneous, ISO M20 x 1.5 ZCKJ21H29 0.300
snap action
2
12
22
14
24
1/2" NPT ZCKJ21H7 0.300
ZCKJp1
2 step Double-pole 2 CO – Pg 13.5 ZCKJ41 0.300
11
21
13
23
staggered, ISO M20 x 1.5 ZCKJ41H29 0.300
snap action
12
22
14
24
1/2" NPT ZCKJ41H7 0.300
11
21
13
23
1 from left AND staggered, ISO M20 x 1.5 ZCKJ404H29 0.455
1 from right snap action
12
22
14
24
(see page 1/125) 1/2" NPT ZCKJ404H7 0.455
Plug-in body
4
2 step Double-pole 2 CO – Pg 13.5 ZCKJ4104 0.465
11
21
13
23
1 from left AND staggered, ISO M20 x 1.5 ZCKJ4104H29 0.465
ZCKJ404 1 from right snap action
12
22
14
24
10
1/115
References Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body. Adaptable sub-assemblies:
bodies with indicator light module
21
13
snap action
(XE2SP2151)
22
14
1 NC + 1 NO Pg 13.5 ZCKJ520 0.320
21
13
2 break before make,
slow break
22
14
(XE2NP2151)
With module comprising 2 LEDs, 24 V c
ZCKJppp
1 step 1 NC + 1 NO Pg 13.5 ZCKJ121 0.320
21
13
snap action ISO M20 x 1.5 ZCKJ121H29 0.320
(XE2SP2151)
22
14
3 1 NC + 1 NO Pg 13.5 ZCKJ521 0.320
21
13
break before make, ISO M20 x 1.5 ZCKJ521H29 0.320
slow break
22
14
(XE2NP2151)
With module comprising 2 LEDs, 110/240 V a
1 step 1 NC + 1 NO Pg 13.5 ZCKJ134 0.320
21
snap action 13
4 (XE2SP2151)
22
ISO M20 x 1.5 ZCKJ134H29 0.320
14
(XE2NP2151)
6
12
14
ZCKJ1ppp
7 (1) : NC contact with positive opening operation.
10
1/116
References Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body. Adaptable sub-assemblies:
bodies with M12 connector
1 step
block
1 NC + 1 NO
operation (1)
ZCKJ1D
kg
0.320
1
21
13
snap action
(XE2SP2151)
22
14
1 NC + 1 NO ZCKJ5D 0.320
21
13
break before make,
slow break
2
22
14
(XE2NP2151)
1 NO + 1 NC ZCKJ6D 0.320
21
13
make before break,
ZCKJpD slow break
22
14
(XE2NP2161)
2 NC ZCKJ7D 0.320
11
21
simultaneous,
slow break
3
12
22
(XE2NP2141)
2 NO – ZCKJ8D 0.320
13
23
simultaneous,
slow break
14
24
(XE2NP2131)
10
1/117
References Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies: contact blocks
Contact blocks
Type of contact Scheme For bodies Positive Reference Weight
1 2-pole contact
operation (1) kg
21
13
snap action ZCKJ1D
22
14
1 NC + 1 NO ZCKJ5 XE2NP2151 0.020
21
13
XE2SP21p1
2 break before make,
slow break
ZCKJ5D
22
14
2 CO ZCKJ2 – XESP2021 0.045
11
21
13
23
simultaneous
snap action
12
22
14
24
2 CO ZCKJ4 – XESP2031 0.045
3
11
21
13
23
staggered,
snap action 12
22
14
24
1 NO + 1 NC ZCKJ6 XE2NP2161 0.020
21
13
14
21
simultaneous, ZCKJ7D
slow break
12
22
23
simultaneous, ZCKJ8D
slow break
14
24
21
snap action
12
22
3-pole contact
1 NC + 2 NO ZCKJD31 XE3SP2151 0.035
33
13
21
XESP20p1
snap action
6
34
14
22
21
snap action
14
32
22
21
22
13
21
XE3pP21p1
break before make,
slow break
34
14
22
10
1/118
References Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies: add-ons
ZCKZ0pp
2 LEDs 110/240 V a ZCKZ034 0.060
2
Plug-in body 2 LEDs 24 V c ZCKJ0121 0.200
3
ZCKJ01pp Indicator light modules
For use with Number and type of indicators Voltage Reference Weight
kg
Fixed body 1 LED 24 V c ZCKJ902 0.030
ZCKJ82A
Other versions Covers + indicator light module for other supply voltages.
Please consult our Customer Care Centre. 6
10
1/119
Operation Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies
Function diagrams (positive operation assured only if the associated sub-assemblies are )
Heads ZCKE61, ZCKE619, ZCKE66 with body
1 ZCKJ1p
2 4.7(P)
ZCKJ2p
2
ZCKJ5p
2 3.4(P)
ZCKJ6p
3.2 4.6(P)
ZCKJ7p
3.4(P)
ZCKJ8p
13-14
ZCKJ9
2 4.7(P)
21-22 11-12/21-22 23-24 11-12
21-22 21-22 11-12
13-14
21-22
13-14/23-24
11-12/21-22
13-14 13-14 21-22 2 6mm 21-22
11-12
13-14 13-14/23-24 0 3.2 6mm 2 6mm 2 6mm
21-22
0 6mm 0 6mm 0 6mm
0.9 0.9 0.9
2
31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32
13-14
0 3.2 6mm 33-34 0 3.2 6mm
13-14
0 6 0 6mm
0.9 mm 0,9
3 ZCKJD39
0.9
ZCKJD37
0.9
ZCKJD31 ZCKJD35
0.9
5 21-22 21-22
13-14
31-32 0 4.6 mm 33-34 0 4.6 mm
13-14 13-14
0 mm 0 mm
1.5 1.5
6
1.5 1.5 1.5
8
31-32
13-14
0 8 mm 33-34 0 8 mm
13-14
0 mm 0 mm
2.2 2.2
ZCKJ4p
Unactuated 1st step 2nd step
10
11
21
21
13
23
11
11
21
13
23
3.5
13
23
2
12
22
14
24
12
22
14
24
12
22
14
24
1/120
Operation, Limit switches
schemes OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies
Function diagrams (positive operation assured only if the associated sub-assemblies are )
Head ZCKE05 with body
ZCKJ1p ZCKJ2p ZCKJ5p ZCKJ6 ZCKJ7 ZCKJ8 ZCKJ9 1
21-22 11-12/21-22 21-22 11-12 13-14 11-12
13-14 13-14/23-24 13-14 21-22 21-22
21-22 11-12/21-22 13-14 21-22 23-24 11-12
13-14 13-14/23-24 0 21-22
0 0 0
11
21
13
23
11
21
13
23
11
21
13
23
3
12
22
14
24
12
22
14
24
12
22
14
24
21
11
21
13
23
13
23
11
21
13
23
12
22
14
24
12
22
14
24
12
22
14
24
13
13
13
13
22
14
14
14
14
X3
X3
X2
X3
X2
7
X1
X1
– –
1 - 2 = NC 1 = brown
13
21
3 - 4 = NO 2 = white/black
5 =t 3 = blue
9
14
22
4 A / 24 V max. 4 = black
5 = yellow/green
10
1/121
Dimensions Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies
Bodies
ZCKJ1, J2, J5, J4, Jp2p, Jp3p, J6, J7, J8, J9 ZCKJ11, J21, J41, J11pp ZCKJ1D, J5D, J6D, J7D, J8D
6,5
5
6,5
6,5
5
5
2
83,5
60
76,5
60
76,5
60
(1)
12
33,5 = 30 = (1) = 30 =
44 40 36 42,5 33,5 = 30 =
3 44 40
10
M6 M6
10
22
22
102
109
60
60
(1)
5 33,5 = 30 =
(1) = 30 =
44 40
36 42,5
60
60
Plunger heads
6 ZCKE61 ZCKE619 ZCKE63
17 17 52,3
10
37
20
49,5
7
ZCKE64 ZCKE65 ZCKE66
63,6 63,6 17
10
5
5
10
8
41
20
20
50
61
10
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or tapped 1/2" NPT.
HORQJDWHGKROHV[
1/122
Dimensions (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies
62 57 59 1
57 52 J1 J
5 41 44
40…85
K1
K
41
62…107
5,5
2
63
J J1 K K1 Ø
max.
ZCKY81 ZCKY91 ZCKY51 20 49 137 123 U3
5 53 5 53
ZCKY52
ZCKY53
20
20
49
49
137
137
125
125
Ø3
Ø3
3
ZCKY59 26.2 48 212 200 Ø6
92
157
114
179
4
6
63
63
Multi-directional heads
ZCKE06 ZCKE08
17 17 7
141
155
8
Note: operating lever spindle threaded M6.
10
L
Ø11
L = 2, 5 or 10 m.
1/123
References Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies for low temperature applications (- 40°C)
Fixed bodies
1 step 2-pole NC + NO Pg 13.5 ZCKJ1 0.310
21
13
snap action ISO M20 x 1.5 ZCKJ1H29 0.310
(XE2SP2151)
1/2" NPT ZCKJ1H7 0.310
22
14
2 Double-pole 2 CO – Pg 13.5 ZCKJ2 0.310
11
21
13
23
simultaneous, ISO M20 x 1.5 ZCKJ2H29 0.310
snap action
ZCKJ1 1/2" NPT ZCKJ2H7 0.310
12
22
14
24
(XESP2021)
2-pole NC + NO Pg 13.5 ZCKJ5 0.310
21
13
break before make, ISO M20 x 1.5 ZCKJ5H29 0.310
slow break
1/2" NPT ZCKJ5H7 0.310
22
14
(XE2NP2151)
21
13
make before break, ISO M20 x 1.5 ZCKJ6H29 0.310
slow break
1/2" NPT ZCKJ6H7 0.310
22
14
(XE2NP2161)
2-pole NC + NC Pg 13.5 ZCKJ7 0.310
11
21
simultaneous, ISO M20 x 1.5 ZCKJ7H29 0.310
slow break
1/2" NPT ZCKJ7H7 0.310
12
22
(XE2NP2141)
4 2-pole NO + NO
13
– Pg 13.5 ZCKJ8 0.310
simultaneous, 23 ISO M20 x 1.5 ZCKJ8H29 0.310
slow break
ZCKJ11 1/2" NPT ZCKJ8H7 0.310
14
24
(XE2NP2131)
2-pole NC + NC Pg 13.5 ZCKJ9 0.310
11
21
22
21
13
23
22
14
24
(XESP2031)
Plug-in bodies
1 step Single-pole CO – Pg 13.5 ZCKJ11 0.300
11
13
21
13
23
22
14
24
21
13
23
22
14
24
Bodies with contacts With spring return rotary head (without operating lever)
Type With contact Scheme Positive Cable entry Reference Weight
block operation kg
8 Fixed body
(1)
21
13
23
1 from the left AND staggered, ISO M20 x 1.5 ZCKJ4046H29 0.455
1 from the right snap action
1/2" NPT ZCKJ4046H7 0.455
12
22
14
24
Plug-in body
21
13
23
1 from the left AND staggered, ISO M20 x 1.5 ZCKJ41046H29 0.465
ZCKJ4046 1 from the right snap action
1/2" NPT ZCKJ41046H7 0.465
12
22
14
24
10
Operation: Dimensions:
pages 1/120 and 1/121 pages 1/122 and 1/123
1/124
References (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies for low temperature applications (- 40°C)
Plunger heads
Type of operator Compatible Maximum Positive Reference Weight
bodies actuation operation
speed (1)
kg
1
For actuation on end
End plunger ZCKJp, 0.5 m/s ZCKE616 0.140
metal ZCKJpp
ZCKE616 ZCKE636
Multi-directional heads
7
Type of operator Compatible Maximum Positive Reference Weight
bodies actuation operation
speed (1) kg
For actuation by any moving part
“Cat’s whisker” ZCKJp, 1 m/s – ZCKE066 0.115
ZCKJpp,
except ZCKJ4
in any
direction 8
ZCKE066 ZCKE086 and ZCKJ41
Spring rod ZCKJp, 0.5 m/s in – ZCKE086 0.125
ZCKJpp, any
except ZCKJ4 direction
and ZCKJ41
(1) : head assuring positive opening operation.
9
10
Operation: Dimensions:
pages 1/120 and 1/121 pages 1/122 and 1/123
1/125
References (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies for low temperature applications (- 40°C)
snap action
22
14
ZCKY81 ZCKY91
2 CO ZCKJ2 – XESP2021 0.045
11
21
13
23
simultaneous,
snap action
12
22
14
24
21
13
23
staggered,
snap action
12
22
14
24
ZCKY71 ZCKY61
NC + NO make ZCKJ6 XE2NP2161 0.020
21
13
before break,
slow break
22
14
21
simultaneous,
slow break
12
22
23
simultaneous,
slow break
14
24
21
snap action
12
22
(1) : NC contact with positive opening operation or sub-assembly assuring positive opening
operation.
(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
10 (3) Adjustable throughout 360° in 5° steps.
Operation: Dimensions:
pages 1/120 and 1/121 pages 1/122 and 1/123
1/126
References (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies for high temperature applications (+ 120°C)
21
13
snap action ISO M20 x 1.5 ZCKJ1H29 0.310
(XE2SP2151)
1/2" NPT ZCKJ1H7 0.310
22
14
Double-pole 2 CO – Pg 13.5 ZCKJ25 0.310
2
11
21
13
23
simultaneous, ISO M20 x 1.5 ZCKJ25H29 0.310
snap action
1/2" NPT ZCKJ25H7 0.310
12
22
ZCKJp
14
24
(XESP20215)
2-pole NC + NO Pg 13.5 ZCKJ5 0.310
21
13
break before make, ISO M20 x 1.5 ZCKJ5H29 0.310
slow break
1/2" NPT ZCKJ5H7 0.310
22
14
(XE2NP2151)
21
13
make before break, ISO M20 x 1.5 ZCKJ6H29 0.310
slow break
1/2" NPT ZCKJ6H7 0.310
22
14
(XE2NP2161)
11
21
simultaneous, ISO M20 x 1.5 ZCKJ7H29 0.310
slow break
12
1/2" NPT ZCKJ7H7 0.310 4
22
(XE2NP2141)
ZCKJp15
simultaneous, 23
ISO M20 x 1.5 ZCKJ8H29 0.310
slow break
1/2" NPT ZCKJ8H7 0.310
14
24
(XE2NP2131)
21
22
21
13
23
22
14
24
(XESP20315)
Plug-in bodies
1 step Single-pole CO – Pg 13.5 ZCKJ115 0.300
6
11
13
21
13
23
22
14
24
21
13
23
22
14
24
Bodies with contacts With spring return rotary head (without operating lever)
Type With contact
block
Scheme Positive Cable entry
operation
Reference Weight
kg
8
(1)
Fixed body
2 step Double-pole 2 CO – Pg 13.5 ZCKJ4045 0.455
11
21
13
23
1 from the left AND staggered, ISO M20 x 1.5 ZCKJ4045H29 0.455
1 from the right snap action
1/2" NPT ZCKJ4045H7 0.455
12
22
14
24
Plug-in body
9
2 step Double-pole 2 CO – Pg 13.5 ZCKJ41045 0.465
11
21
13
23
1 from the left AND staggered, ISO M20 x 1.5 ZCKJ41045H29 0.465
ZCKJ4045 1 from the right snap action
1/2" NPT ZCKJ41045H7 0.465
12
22
14
24
10
Operation: Dimensions:
pages 1/120 and 1/121 pages 1/122 and 1/123
1/127
References (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies for high temperature applications (+ 120°C)
Plunger heads
Type of operator Compatible bodies Maximum Positive Reference Weight
1 actuation
speed
operation
(1) kg
For actuation on end
End plunger Metal ZCKJ1, J2, J4, 0.5 m/s ZCKE615 0.140
ZCKJ115, J215, J415,
ZCKE615 ZCKE635 ZCKJ5, J6, J7, J8, J9
Side plunger Metal ZCKJ1, J2, 0.5 m/s ZCKE635 0.200
ZCKJ115, J215,
2 For actuation by 30° cam
ZCKJ5, J6, J7, J8, J9
End ball bearing plunger Steel ZCKJ1, J2, J4, 0.1 m/s ZCKE665 0.150
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
End roller plunger Steel ZCKJ1, J2, J4, 1 m/s ZCKE625 0.155
ZCKE665 ZCKE625 ZCKJ115, J215, J415,
ZCKE065 ZCKE085
(1) : head assuring positive opening operation.
10
Operation: Dimensions:
pages 1/120 and 1/121 pages 1/122 and 1/123
1/128
References (continued) Limit switches
OsiSense XC Standard, industrial format EN 50041
Metal, conforming to CENELEC EN 50041, type XCKJ
Fixed or plug-in body
Adaptable sub-assemblies for high temperature applications (+ 120°C)
snap action
5
22
14
21
13
23
ZCKY715 ZCKY615
simultaneous,
snap action 6
12
22
14
24
21
13
23
staggered,
snap action
12
22
14
24
13
14
21
22
23
simultaneous,
slow break
14
24
21
snap action
12
22
(1) : NC contact with positive opening operation or sub-assembly assuring positive opening 9
operation.
(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
(3) Adjustable throughout 360° in 5° steps.
10
Operation: Dimensions:
pages 1/120 and 1/121 pages 1/122 and 1/123
1/129
Presentation, Limit switches
terminology OsiSense XC
General
Detection movements
b Linear movement (plunger) b Rotary movement (lever) b Multi-directional movement
6
Terminology Rated value of a quantity b This replaces the term “nominal value”.
b ,WLVWKH¿[HGYDOXHIRUDVSHFL¿FIXQFWLRQ
Utilisation categories: b AC-15 replaces AC-11: control of an electromagnet on AC,
test 10 le/le.
b AC-12: control of a resistive load on AC or static load isolated
by opto-coupler.
b DC-13 replaces DC-11: control of an electromagnet on DC, test
7 le/le.
Positive opening travel b Minimum travel from the initial movement of contact actuator to
the position required to accomplish positive opening operation.
Positive opening force b The force required on the contact actuator to accomplish
positive opening operation.
Switching capacity b Ithe is no longer a rated value but a conventional current used
for heating tests.
8 Example: for category A300 the corresponding operational
current, le maximum, is 6 A-120 V or 3 A-240 V, the equivalent Ithe
being 10 A.
Positive opening operation b $OLPLWVZLWFKFRPSOLHVWRWKLVVSHFL¿FDWLRQZKHQDOOWKHFORVHG
contact elements of the switch can be changed, with certainty,
WRWKHRSHQSRVLWLRQQRÀH[LEOHOLQNEHWZHHQWKHPRYLQJ
contacts and the operator of the switch, to which an actuating
force is applied).
10
1/130
Contact blocks Limit switches
OsiSense XC
General
13 14 13 14 13 14 13 14
2
21 22 21 22 21 22 21 22
21 22 21 22
4
13 14 13 14
5
Electrical durability for normal loads
V Insulation voltage limit
500 b Normally, for inductive loads, the current value is less than 0.1 A (sealed), i.e. values of 3 to
40 VA sealed and 30 to 1000 VA inrush, depending on the voltage.
For this type of application the electrical durability will exceed 10 million operating cycles.
3 Application example: XCKJ161 + LC1D12pppp (7 VA sealed, 70 VA inrush).
240
Electrical durability = 10 million operating cycles.
200
150
Switching capacity 6
120
4 1 Normal industrial PLC input type 1 (PLC: industrial programmable logic controllers)
100 2 Normal industrial PLC input type 2
3 Switching capacity conforming to IEC 60947-5-5, utilisation category AC-15, DC-13
60 A300 240 V 3 A B300 240 V 1.5 A
(1) Inductive
48 zone Q300 250 V 0.27 A R300 250 V 0.13 A
4 Switching capacity conforming to IEC 60947-5-1, utilisation category AC-15, DC-13
24 A300 120 V 6 A B300 120 V 3 A 7
Heating limit (Ithe)
20
Q300 125 V 0.55 A R300 125 V 0.27 A
1
15 Electrical durability for small loads
2
10 b The use of limit switches with programmable controllers is becoming more common.
8 b With small loads, limit switches offer the following levels of reliability:
6 v failure rate of less than 1 for 100 million operating cycles using snap action contacts (contacts
5 XE2SP),
1 mA 2 3 mA
mA
6 mA 10
mA
1A 2 A 3A 6A 10 A v failure rate of less than 1 for 20 million operating cycles using slow break contacts
(contacts XEpNP and XE3SP).
8
v failure rate of less than 1 for 5 million operating cycles using contacts XCMD.
Range of use
Standard XE2SP2151, P3151
contacts XE2NPpppp
Continuous
service (frequent
Contacts of XCMD
XE3pPpppp
9
switching)
*ROGÀDVKHG Occasional service (1)
contacts Infrequent switching,
on resistive load y 1 operating cycle/
day, and/or corrosive
atmosphere
(1) Usable up to 48 V/10 mA. 10
1/131
Contact blocks (continued) Limit switches
OsiSense XC
General
1
1 - Resetting point of contact.
B
1
C
8
v Rotary movement (lever)
10
1/132
Contact blocks (continued), Limit switches
mounting OsiSense XC
General
3
L L1
1 2
Type of cam
1 Recommended
2 To be avoided
1
30 30
2
8
9
0RXQWLQJDQG¿[LQJOLPLWVZLWFKHVE\WKHKHDG
1 Recommended Types XCKD, XCKP and XCKT, XCMD and XCMN
2 Forbidden
1 2 2
10
1/133
Setting-up Limit switches
OsiSense XC
General
4 15˚
15˚
15˚
6 All the heads can be adjusted All the levers can be adjusted in 15° steps throughout 360°,
in 15° steps throughout 360°, in relation to the horizontal axis of the head.
in relation to the body.
Type XCKJ
b Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
1 Reversed Į = 5°
7 2 Forward _ = 45°
8 2
45° steps
5° steps throughout 360°
throughout
360°
9 1 2
10
1/134
Setting-up (continued) Limit switches
OsiSense XC
General
Head ZC2JE05
2
b XCKJ
Head ZCKE05
b XCKS 4
5
Head ZCKD05
7
Head ZCE05
6SHFL¿FFDPVIRUKHDGV=&.(DQG=&-(
1 0.5 mm min.
2 2 mm min. 8
1
B
2
A
9
A = length of lever + 11 mm
ZCKE09: 13 < h < 18 mm and B = 12 mm max.
ZC2JE09: 14 < h < 24 mm and B = 6 mm max.
10
1/135
Reminder of the standards Limit switches
OsiSense XC
General
1 standards (for example CENELEC) or international standards (for example IEC). These standards rigidly stipulate the characteristic requirements of
the designated products (for example IEC 60947 relating to low voltage switchgear and control gear).
These products, when correctly used, enable the production of control equipment assemblies, machine control equipment or installations
FRQIRUPLQJWRWKHLURZQVSHFL¿FVWDQGDUGVIRUH[DPSOH,(&IRUWKHHOHFWULFDOHTXLSPHQWRILQGXVWULDOPDFKLQHV
IEC 60947-5-1
Insulation coordination (and dielectric strength) b 7KHVWDQGDUG,(&GH¿QHVFDWHJRULHVRISURVSHFWLYHWUDQVLHQWRYHUYROWDJHV,WLV
important for the user to select control circuit components which are able to withstand these
overvoltages. To these ends, the manufacturer states the rated impulse withstand voltage
2 Terminal connections
(U imp) applicable to the product.
b The cabling capacity, mechanical robustness and durability of the terminals, as well as
WKHDELOLW\WRUHVLVWORRVHQLQJDUHYHUL¿HGE\VWDQGDUGLVHGWHVWV
b Terminal reference marking conforms to standard IEC 60947-5-1 Appendix M .
Switching capacity b With maximum electrical load. A single designation (A300 for example) enables indication
of the contact block characteristics related to its utilisation category.
Positive opening operation (IEC 60947-5-1 Appendix K) b For contacts used in safety applications (end of travel, emergency stop device, etc.)
the assurance of positive opening is required (see IEC 60204, EN 60204) after each test,
3 Electrical symbols for contacts
WKHRSHQLQJRIWKHFRQWDFWEHLQJYHUL¿HGE\WHVWLQJZLWKDQLPSXOVHYROWDJH9
b Form Za, b Form Zb,
the 2 contacts the 2 contacts (NO + NC) are electrically
(NO + NC) are the separate.
same polarity.
Symbol for positive opening b 6LPSOL¿HGversion b Complete
symbol
4 CENELEC EN 50047
7KH(XURSHDQVWDQGDUGVRUJDQLVDWLRQ&(1(/(&ZKLFKKDVPHPEHUFRXQWULHVKDVGH¿QHGLQWKLVVWDQGDUGWKH¿UVWW\SHRIOLPLWVZLWFK
,WGH¿QHVYDULDQWVRIGHYLFHVIRUPV$%&( (1) Minimum value A: reference axis
Limit switches XCKP, XCKD and XCKT conform to (2) Maximum value H: differential travel
standard EN 50047. P: tripping point
E: cable entry
H P
12,5
P
H
5 (1)
55
6
40
10 (1)
15 (1)
21 (1)
A
55 (2)
E
31 (2)
7 30 (2)
12,5 (1)
Form C, with end roller plunger Form E, with roller lever for 1 direction of actuation
10 (1) 10 (1)
20 (1)
8 H 12,5
P
5 (1)
2,5 (1)
35
25
9
10 2
20 (1)
H
P
H
P
31 (1)
25 (1)
40
28
10 30 (2)
1/136
Reminder of the standards Limit switches
(continued) OsiSense XC
General
H P
H
70 (2)
5 (1)
67
5,3
40 (1)
10 (1)
31(1)
A
3
7,3
80 (2)
E B
15 (1)
30 42,5 (2) 4
46 (2)
Sa
5
20 (2) 20 (2)
3 (1)
58
100 (1)
200
20 (1)
6
P
H
53 (1)
44 (1)
7
Form F, with side plunger (rounded) Form G, with side roller plunger
56 (1) 20 (1) 58 20 (1) 41
39 (1)
30°
47 (1)
H
H
3
30 (1)
8
20
20
H H
H
72 55
H H 3 (1) 9
20
59 (1) 41 (1)
10
67 (1) 50 (1)
1/137
Selection guide Limit switches
OsiSense XCKW
Wireless and batteryless limit switches
Product type Transmitters: plunger head and rotary head limit switches
4 Actuator type Metal end plunger Steel roller plunger Thermoplastic roller
lever
Steel roller lever
Radio transmission Transmission protocol ZigBee® Green Power at 2.4 GHz (IEEE 802.15.4)
Maximum range PLQIUHH¿HOG
PZLWKDUHOD\DQWHQQDLQIUHH¿HOG
25 m when the receiver is placed in a metal enclosure.
5 Transmission power 3 mW
Activation time 2 ms
Transmission time < 2 ms
&HUWL¿FDWLRQV 3URGXFWFHUWL¿FDWLRQV EN/IEC 60947-5, EMC 2004/108/EC directive, R&TTE 1999/5/EC directive,
and directives EAC, e
Pages 1/144
(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
10 (2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
1/138
1
0.5 N.m
10 V/m from 80 to 2000 MHz, conforming to EN/IEC 61947-5-1 and IEC 61000-4-3
3 V/m from 80 to 2700 MHz and a distance of 20 m, conforming to IEC 61000-4-3, EN 301-489-1 and EN 301-489-3
1/144
10
1/139
Selection guide (continued) Limit switches
OsiSense XCKW
Wireless and batteryless limit switches
3
Maximum number of transmitters 2 32 32
Number and type of outputs 2 PNP outputs 4 PNP outputs 2 relays C/O type outputs
4
Radio transmission Transmission protocol ZigBee® Green Power at 2.4 GHz (IEEE 802.15.4)
9
Pages 1/145
10
1/140
Access points for wireless and batteryless limit switches Accessories
3
60 60 – – –
< 30 ms – – –
5
EN/IEC 60947-5, UL 508, CSA C22.2 no. 14, CCC, GOST, CCC, CSA, C-Tick, – CSA, UL 508, UL 873,
EMC 2004/108/EC directive, R&TTE 1999/5/EC directive, GOST, UL 508, UL 60730-1, BTL, e
FCC, RSS, C-Tick, ANATEL, SRRC, e BT 2006/95/EC, e
6
24…240 V a/c (-10…+ 10%) 24…240 V a/c – –
– – – – –
7
Operation: - 25…+ 55°C Operation: – Operation:
Storage: - 40…+ 70°C - 25…+ 55°C - 20…+ 65°C
Storage: Storage:
- 40…+ 70°C - 25…+ 70°C
IP 20 conforming to EN/IEC 60529 IP 65 conforming to – IP 20 conforming to 8
EN/IEC 60529 EN/IEC 60529
IK 05 conforming to
EN/IEC 50102
ZBRN1 (1) ZBRN2 (1) ZBRA1 (1) ZBRA2 (1) ZBRCETH (1)
9
1/146 1/147
10
1/141
General presentation Limit switches
OsiSense XCKW
Wireless and batteryless limit switches
Telemecanique Sensors has expanded its offer of wireless products with the launch
OsiSense XCKW of a range of limit switches based on an automatic radio wave generator system.
1 This range includes transmitters and receivers which communicate via 2.4 GHz
radio transmission.
There is no need to use batteries, as the radio pulse is emitted while the actuator
moves.
Operation is therefore one-way towards the receiver.
7KH2VL6HQVH;&.:RIIHUFDQEHXVHGWR¿QGWKHSRVLWLRQRIDQLWHPRUSDUWRID
2 Wave generated automatically
without a battery machine remotely, without a wired connection. The transmitter is equipped with a
“dynamo” generator which converts the mechanical energy produced by the
actuator movement to electrical energy. A radio-encoded message (2.4 GHz ZigBee
ZigBee® protocol) is then sent, by a single pulse, to one or more receivers located several
2.4 GHz dozen metres away.
There are therefore no batteries, as the system is self-powered.
3 (DFKWUDQVPLWWHUKDVDXQLTXHLGHQWL¿FDWLRQFRGHZKLFKHQDEOHVRSWLPXP
management of each one. To incorporate this code, a simple teach sequence should
XCKW be performed on the receiver using 2 buttons on the front face.
Wireless offer:
one-way pulsed transmission
7KDQNVWRWKLVWHFKQRORJ\WKHLQGXVWULDODSSOLFDWLRQV¿HOGKDVGLYHUVL¿HGDQGQRZ
PHHWVWKHUHTXLUHPHQWVRIPDFKLQHPDQXIDFWXUHUVLQWHUPVRIÀH[LELOLW\DQG
4 “Multi-sensors” PRGXODULW\,WLVWKHLGHDOSURGXFWIRUFRQ¿UPLQJWKHSRVLWLRQRIDSDUWUHPRWHO\DIWHUD
transmitter manual operation by an operator (1).
OsiSense XCKW wireless limit switches are therefore particularly suitable (2) for:
b automatic doors
b expandable conveyors
b wheel chocks for lorries
b rotary machines
5 ZigBee® b turntables
XZBWE112A24 2.4 GHz
Reminder: With the XZBWE112A24 multi-sensors transmitter, our
“less-wire” offer allows continuous communication between the
transmitter and the receiver.
6 24 V
NB: Receivers can be actuated by Schneider Electric's OsiSense XCKW limit switches or
ZBpRTAp pushbuttons.
6LPSOL¿HGLQVWDOODWLRQ
> Faster installation: no wiring between the limit switch and the receiver.
> 1RFRQ¿JXUDWLRQQHFHVVDU\WKDQNVWRWKH3OXJDQG3OD\UHDG\WRXVHVROXWLRQ
7 > Freedom of movement around the machine or process, in order to detect parts
WKDWDUHPRYLQJRUGLI¿FXOWWRDFFHVV
“Less-wire” offer:
two-way continuous transmission
Reduced maintenance
No battery to
8 replace,
> No battery maintenance required.
> Optimum availability of control functions.
recycle or > Minimal post-installation maintenance (no need for periodic retightening of
recharge contact terminal connections, no cables to be replaced or repaired).
10
Wireless and batteryless switches for simplified installation
1/142
General presentation Limit switches
(continued) OsiSense XCKW
Wireless and batteryless limit switches
Improved performance
A relay antenna to increase the signal range
> 5DQJHRIPHWUHVLQIUHH¿HOGXVLQJDQH[WHUQDOUHOD\DQWHQQD
1
> Range of 200 metres when the receiver is installed in a metal enclosure, using
an external relay antenna.
> 5DQJHRIPHWUHVLQIUHH¿HOG
> Range of 25 metres when the receiver is installed in a metal enclosure (1).
2
100 m
Antenna
3
150 m 50 m
25 m
5
Open protocols for easy integration
Large I/O capacity
> The offer includes a receiver that can manage up to 60 transmitters.
The signals received are converted to communication protocols.
> The proposed access points can be connected to an automation platform by
either Modbus RS485 serial link or Modbus/TCP protocol. 6
Automation platform
7
Limit switch
Access point ZBRNp 8
XCKWppp
10
Description
ZigBee® “Components” offer
1 2.4 GHz
The OsiSense XCKW offer is available as separate parts and consists of:
b accessories:
v 1 active relay antenna to boost the signal when the receiver is in a metal
enclosure or to get round obstacles in the case of a complex installation.
v 1 external antenna for entry points ZBRN1 or ZBRN2 to increase the range.
4 v 1 communication module for Ethernet Modbus/TCP network.
To make it easier to install OsiSense XCKW switches, ready-to-use packs are also
available.
The transmitter (limit switch) and receiver are factory-paired.
5
Each pack contains:
b a limit switch
v a version with steel roller plunger
v a version with plastic roller lever
9
Elastomer roller lever, Ø 50 mm XCKW139 0.220
1/144
References (continued) Limit switches
OsiSense XCKW
Wireless and batteryless limit switches
PF150521 - PF100766
References (continued)
Ready-to-use packs
Composition Reference Weight 1
kg
b 1 limit switch with steel roller plunger XCKW102. XCKWD02 0.410
b 1 receiver with 2 relay outputs ZBRRD. (1)
+
b 1 limit switch with thermoplastic roller lever XCKW131. XCKWD31 0.410
2
b 1 receiver with 2 relay outputs ZBRRD. (1)
XCKWD02
PF150522 - PF100766
XCKWD31
PF100766
PF150002
type C/O 3A
10
1/145
Description, Limit switches
references (continued) OsiSense XCKW
Wireless and batteryless limit switches
Network access points
Description
1 Standard access point with communication module
Access point ZBRN1 has an empty slot for the ZBRCETH communication module to
support Modbus/TCP protocol.
This communication module has 2 standard Ethernet RJ45 connectors that provide
connectivity for daisy chain operation and daisy chain loop operation (when used
with Schneider Electric ConneXium Ethernet switches) and thus avoids the use of a
2 hub or an external switch.
3 References
Access points
Description Data Output type Receiver Reference Weight
function voltage
V kg
PF121503E
6 (1) Schneider Electric product, also compatible with ZBpRTAp wireless pushbuttons
(with a software version above or equal to V1.5).
ZBRN1
10
1/146
References (continued) Limit switches
OsiSense XCKW
Wireless and batteryless limit switches
Accessories
References
Modbus/TCP network communication module
Description Communication Reference Weight
1
port kg
PF121506B
External antenna
Use Description Reference Weight
kg 4
Connected to access point 2 m cable ZBRA2 (1) 0.040
(ZBRN1 or ZBRN2) to increase 1 RF connector
the transmission distance
ZBRA2 ZBRA1
10
1/147
Selection guide Limit switches
OsiSense XC Special
Design/Applications Very severe Very severe material For hoisting and For hoisting and Subminiature format
applications handling applications material handling material handling and microswitch.
applications (XCR); applications Applications requiring
1 for conveyor belt shift
monitoring (XCRT)
high precision and a
low operating force
4
Enclosure Metal Metal Metal or polyester Metal or plastic Polyester
1/148
Selection guide Limit switches
Preventa XCS
Safety switches
4
Metal Metal or Plastic, double insulated Plastic, double insulated Metal Metal Plastic, Plastic
plastic double
insulated
– – – – –
UL, CSA UL, CSA UL, CSA UL, CSA, UL, CSA, GOST UL, CSA, GOST e, UL, CSA, TÜV,
GOST GOST depending
Depending on model
– – – p – –
6
– p p – – p
– – – p – –
– p p – – p
p p – p – – 7
p p p p p –
– – – – –
– – – – –
p – – – – –
8
IP 66, IP 67 IP 67 IP 67 IP 67 IP 67 IP 66, IP 67
IP 68 (XCSM) IP 69K depending
IK 06 (XCSM & XCSD) on model
IK 04 (XCSP)
- 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C
XCSP and XCSD: Depending on model: 1 or 2 Depending on model: 1 or 2 1 entry for ISO M20 or Pg 13.5 Depending on model: 1 or –
9
1 entry for Pg 13.5 or M20 entries for Pg 13.5 or ISO entries for ISO M16 or Pg 11 cable gland or 1/2" NPT 2 entries for Pg 13.5 or ISO
cable gland or 1/2" NPT M20 cable gland or 1/2" NPT cable gland or 1/2" NPT M20 cable gland or 1/2" NPT
XCSM: Ø 7.5 cable, PvR – XCSMP: Ø 7.5 cable, PvR – – PVC cable
– – – – – Remote M8, remote
M12 or integral M12
depending on model
XCSM XCSP
XCSD
XCSPL, XCSPR
XCSTL, XCSTR
XCSMP XCSPA
XCSTA
XCSA XCSB
XCSC
XCSE XCSTE XCSDM/C/P/R
XCSDM3/4
10
1/149
Presentation Limit switches
OsiSense XC Special
For very severe applications, type XC2J
601347
601343
601345
2
Page 1/152
601346
601348
601344
Page 1/152
10
1/150
General characteristics Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Environment characteristics
Conformity to standards Products IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, UL 508, CSA C22-2 n° 14
3URGXFWFHUWL¿FDWLRQV
Machine assemblies
Standard version
IEC/EN 60204-1, NF C 79-130
CSA 300 V c HD, 60 W a
1
Special version UL 250 V a HD Listed, CSA 300 V a HD, 60 W with 1/2" NPT tapped cable entry
Protective treatment Standard version “TC”
Ambient air temperature For operation - 25…+ 70°C. Special adaptable sub-assemblies: - 40°C or + 120°C
For storage - 40…+ 70°C
Vibration resistance 10 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance
Electric shock protection
25 gn (18 ms) conforming to IEC 60068-2-27
Class I conforming to IEC 60536 and NF C 20-030
2
Degree of protection IP 65 conforming to IEC 60529, IP 657 conforming to NF C 20-010
Repeat accuracy 0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry 1 entry incorporating cable gland. Clamping capacity: 6…13.5 mm
12/24 V
2
230 V 48 V
1
0,5
6
110 V
0,1
0,5 1 2 3 4 5 10
Current in A
DC supply c Voltage V 24 48 120
Power broken in W for 5 million operating cycles
W
10 7 4
7
10
1/151
References, Limit switches
characteristics OsiSense XC Special
For very severe applications, type XC2J
&RPSOHWHVZLWFKHV¿[HGERG\
1 cable entry incorporating cable gland
2 Type of operator Metal end Steel roller Metal side Thermoplastic Variable length Steel rod lever
plunger plunger plunger roller lever (1) thermoplastic U 3 mm (1)
roller lever (1)
5 11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
0 0 0
10
1/152
Dimensions Limit switches
OsiSense XC Special
For very severe applications, type XC2J
&RPSOHWHVZLWFKHV¿[HGERG\
1 cable entry incorporating cable gland
19.5
4 1
19,5 19
59
47
38
21
133
121
112
2
60
60
60
24 = 29 = 24 = 29 = 24 = 29 =
41 40 41 40 41 40
46...86
44
69...109
(3)
67
(4)
143...183
(2)
141
(1)
(1) (1)
60
60
60
24 = 29 = 24 = 29 = 24 = 29 =
5
65 40 65 40 65 40
10
1/153
Presentation Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Variable composition
1
ZC2JE85
ZC2JY71
ZC2JY61
ZC2JE09
2
ZC2JE84
ZC2JE65
3
ZC2JY91
ZC2JY81 ZC2JE83
ZC2JE64
4
6 ZC2JE70
ZC2JY12 ZC2JE81
ZC2JY13
ZC2JE62
ZC2JY11
7 ZC2JE04, JE06,
JE07
ZC2JE66
ZC2JE61
ZC2JD4
9 ZC2JC4, JC48
ZC2JD1, JD2
10
Plunger head
Rotary head
Multi-directional head
1/154
References Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
11
13
snap action
(XCKZ01)
12
14
ZC2JCp Double-pole 2 CO ZC2JC2 0.355
2
11
21
13
23
simultaneous,
snap action
12
22
14
24
(XESP1021)
11
21
13
23
staggered,
snap action
12
22
14
24
(XESP1031)
11
13
snap action
12
14
Double-pole 2 CO ZC2JD2 0.380
4
11
21
13
23
simultaneous,
snap action
12
22
14
24
ZC2JDp
2 step Double-pole 2 CO ZC2JD4 0.380
11
21
13
23
staggered,
snap action
12
22
14
24 5
%RGLHVLQFRUSRUDWLQJJROGÀDVKHGFRQWDFWVIRUSOXQJHURUURWDU\KHDG
Type With contact block Scheme Reference Weight
kg
Fixed bodies (see operation page 1/160)
1 step Single-pole 1 CO ZC2JC18 0.355
11
13
snap action
(XCKZ018) 6
12
14
21
13
23
simultaneous,
snap action
12
22
14
24
(XESP1028)
ZC2JCp8
2 step Double-pole 2 CO ZC2JC48 0.360 7
11
21
13
23
staggered,
snap action
12
22
14
24
(XESP1038)
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/155
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
Plunger heads
Type of operator Compatible bodies Maximum actuation Reference Weight
2
Side plunger ZC2Jp1 0.5 m/s ZC2JE63 0.240
ZC2JEp3 metal ZC2Jp2
4
End roller plunger ZC2Jp1 1 m/s ZC2JE62 0.200
steel ZC2Jp2
5 ZC2JEp2
ZC2JEp5
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/156
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
2
Actuation from ZC2Jp1 1.5 m/s ZC2JE02 0.210
left ZC2Jp2
7
ZC2JE70
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/157
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
2 ZC2JY31
4
Spring lever ZC2JY81 0.040
(1)
)RUDFWXDWLRQE\VSHFL¿FFDP(only for operation with head ZC2 JE09, see page 1/190)
Forked arm with rollers 1 track ZC2JY71 0.055
thermoplastic
(1)
6 ZC2JY71
2 track ZC2JY61 0.055
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/158
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
Contact blocks
Type of contact Scheme For body Reference Weight
11
13
snap action
12
14
XCKZ01
11
21
13
23
simultaneous,
snap action 2
12
22
14
24
Double-pole 2 CO ZC2JC4 XESP1031 0.045
11
21
13
23
staggered,
snap action
12
22
14
24
3
XESP10p1
&RQWDFWEORFNVZLWKJROGÀDVKHGFRQWDFWV
Type of contact Scheme For body Reference Weight
kg
Single-pole 1 CO ZC2JC18 XCKZ018 0.050
11
13
snap action 4
12
14
21
13
23
simultaneous,
snap action
5
12
22
14
24
21
13
23
staggered,
snap action
12
22
14
24
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/159
Operation, Limit switches
dimensions OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
Heads ZC2JE64, ZC2JE65 with body Heads ZC2JE01, ZC2JE02, ZC2JE03, ZC2JE05 with body
2 ZC2Jp1
11-12
2.4 (A)
ZC2Jp2
11-12/21-22
2.4(A)
ZC2Jp1
11-12
12
ZC2Jp2
12
11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
0 mm 0 mm 0 75 0 75
0.9 0.9 6
6
21
13
23
2.6
1.4
12
22
14
24
21
13
23
12
22
14
24
2.3 3.5
6
11
21
13
23
12
22
14
24
21
13
23
7
12
22
14
24
Dimensions
Fixed bodies Plug-in bodies
ZC2JC1, ZC2JC2, ZC2JC4 ZC2JD1, ZC2JD2, ZC2JD4
8
7
(2)
60
60
81
81
9
(1) 24 = = 5.5 29 5.5 (1) 16 = = 6.5 29 6.5
41 40 41 42
References:
pages 1/155 to 1/159
1/160
Dimensions (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies
Plunger heads
ZC2JE61, ZC2JE81 ZC2JE66 ZC2JE62, ZC2JE82
19.5 1
19.5 4
19.5
58
59
47
2
ZC2JE63, ZC2JE83 (2 position) ZC2JE64, ZC2JE84, ZC2JE65, ZC2JE85 (2 position)
19.5
53 19.5 19 65 4 31
17
21 17
38
38
21
21
21
4
Rotary heads (ZC2JE01 to ZC2JE07) with operating lever
ZC2JY11, ZC2JY12, ZC2JY13 ZC2JY31 ZC2JY51
4
41…69 39…71 54…66
5
46...96
(1)
5
69...109
44
(2)
5
67
65
65
(1) 125 max. (2) 148 max.
ZC2JY81 ZC2JY91 6
54…60
54…60
7
171
105
194
128
65
65
8
Rotary heads (ZC2JE09) with operating lever Multi-directional heads
ZC2JY61 ZC2JY71 ZC2JE70
153
67
67
65 30 65 30
10
References: Operation:
pages 1/155 to 1/159 page 1/160
1/161
References Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body, adaptable sub-assemblies for low
temperature applications (- 40°C)
11
13
snap action
(XCK Z01)
12
14
ZC2JCp6
2 Double-pole 2 CO ZC2JC26 0.355
11
21
13
23
simultaneous,
snap action
12
22
14
24
(XES P1021)
11
21
13
23
staggered,
3 snap action
12
22
14
24
(XES P1031)
Plug-in bodies
1 step Single-pole CO ZC2JD16 0.380
11
13
snap action
12
14
Double-pole 2 CO ZC2JD26 0.380
11
21
13
23
simultaneous,
snap action
12
22
14
24
ZC2JDp6
21
13
23
staggered,
snap action
12
22
14
24
Plunger heads
6 Type of operator Compatible
bodies
Maximum actuation
speed
Reference Weight
kg
For actuation on end
End plunger ZC2Jp16 0.5 m/s ZC2JE616 0.195
metal ZC2Jp26
ZC2Jp46 0.5 m/s ZC2JE816 0.195
7 Side plunger
metal
ZC2Jp16
ZC2Jp26
0.5 m/s ZC2JE636 0.240
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/162
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body, adaptable sub-assemblies for low
temperature applications (- 40°C)
Spring return
bodies speed kg
1
ZC2JE0p6 Actuation from ZC2Jp16 1.5 m/s ZC2JE016 0.210
left AND right ZC2Jp26
Actuation from
left
ZC2Jp16
ZC2Jp26
1.5 m/s ZC2JE026 0.210 2
ZC2Jp46 1.5 m/s ZC2JE066 0.210
ZC2JE706
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/163
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body, adaptable sub-assemblies for low
temperature applications (- 40°C)
ZC2JY1p
2 ZC2JY31
ZC2JY51
4
Spring lever (1) ZC2JY81 0.040
)RUDFWXDWLRQE\VSHFL¿FFDP(only for operation with head ZC2 JE096, see page 1/190)
Forked arm with rollers 1 track ZC2JY71 0.055
thermoplastic
(1)
6
ZC2JY71 2 track ZC2JY61 0.055
Contact blocks
7 Type of contact Scheme For body Reference Weight
kg
Single-pole 1 CO ZC2JC16 XCKZ01 0.050
11
13
21
13
23
simultaneous,
snap action
12
22
14
24
XCKZ01
Double-pole 2 CO ZC2JC46 XESP1031 0.045
11
21
13
23
staggered,
snap action
9
12
22
14
24
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/164
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed body, adaptable sub-assemblies for high
temperature applications (+ 120°C)
Fixed bodies
block kg
1
1 step Single-pole 1 CO ZC2JC15 0.355
11
13
snap action
(XCK Z015)
12
14
ZC2JCp5 Double-pole 2 CO ZC2JC25 0.355
2
11
21
13
23
simultaneous,
snap action
12
22
14
24
(XES P10215)
11
21
13
23
staggered,
snap action
12
22
14
24
(XES P10315)
ZC2JEp15
Plunger heads
3
Type of operator Compatible Maximum actuation Reference Weight
bodies speed kg
For actuation on end
End plunger ZC2JC15 0.5 m/s ZC2JE615 0.195
metal ZC2JC25
ZC2JEp35
4
ZC2JC45 0.5 m/s ZC2JE815 0.195
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/165
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed body, adaptable sub-assemblies for high
temperature applications (+ 120°C)
2
Actuation from ZC2JC15 1.5 m/s ZC2JE025 0.210
left ZC2JC25
3
Actuation from ZC2JC15 1.5 m/s ZC2JE035 0.210
right ZC2JC25
4
Stay put (see page 1/190)
Actuation from ZC2JC15 1.5 m/s ZC2JE095 0.210
left AND right ZC2JC25
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/166
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed body, adaptable sub-assemblies for high
temperature applications (+ 120°C)
ZC2JY1p
Steel ZC2JY13 0.040
Variable length
roller lever (1)
Thermoplastic ZC2JY315 0.035 3
ZC2JY51
ZC2JY815 ZC2JY915
5
Spring-rod lever (1) ZC2JY915 0.040
Contact blocks
ZC2JY615
Type of contact Scheme For body Reference Weight
kg 7
Single-pole 1 CO ZC2JC15 XCKZ015 0.050
11
13
snap action
12
14
21
13
23
22
14
24
XCKZ015
21
13
23
22
14
24
9
(1) Adjustable throughout 360°
XESP10p15
Other versions Other operating levers for rotary heads.
Please consult our Customer Care Centre.
10
Operation: Dimensions:
page 1/160 pages 1/160 and 1/161
1/167
Presentation Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
DF601611
DF601612
DF601613
2
Page 1/170
3 DF601614
DF601615
4
Page 1/170
10
1/168
General characteristics Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Environment characteristics
Conformity to standards IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14
3URGXFWFHUWL¿FDWLRQV
Protective treatment
Special version
Version
CSA 600 V (ac) HD
Standard: “TC”. Special: “TH”
1
Ambient air temperature For operation - 25…+ 70°C
For storage - 40…+ 70°C
Operating position All positions
Vibration resistance 9 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance 95 gn (11 ms) conforming to IEC 60068-2-27
Electric shock protection
Degree of protection
Class I conforming to IEC 60536 and NF C 20-030
IP 65 conforming to IEC 60529 and NF C 20-010
2
Mechanical durability 10 million operating cycles
Cable entry 3 tapped entries for n° 13 cable gland
Contact block characteristics
Conventional thermal current 10 A
Rated insulation voltage Slow break contact blocks 500 V a and 600 V c conforming to IEC 60947-5-1, NF C 20-040
a and 600 V c conforming to CSA C22-2 n° 14 3
Resistance across terminals P1
Minimum tripping force XC1AC1p1: 33 N, XC1AC1p6: 23 N, XC1AC1p7: 29 N
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 10 A cartridge fuse type gG (gl)
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
b Load factor: 0.5
4
Slow break contact blocks
AC supply Power broken in VA
50/60 Hz a
inductive circuit Voltage V 48 110 230
For 1 million operating cycles 450 900 1900
For 3 million operating cycles 170 350 430 5
DC supply c Power broken in W
inductive circuit
Voltage V 48 110 230
For 1 million operating cycles 100 100 95
For 3 million operating cycles 35 40 33
6
10
1/169
References, Limit switches
characteristics OsiSense XC Special
For material handling applications, type XC1AC
Complete switches with slow break contacts
Type of operator End plunger End ball bearing Roller lever Offset roller lever Reinforced roller Needle bearing
2 plunger plunger plunger lever plunger mounted roller
lever plunger
References of complete switches
Single-pole CO XC1AC111 XC1AC115 XC1AC116 XC1AC118 XC1AC117 XC1AC119
slow break ZC1AZ11
11
13
3
13-14 13-14 13-14 13-14 13-14 13-14
5,6 mm 5,6 mm 7,3 mm 7,3 mm 6,2 mm 6,2 mm
12
14
13
14
4 2-pole NO + NC
make before break ZC1AZ13
XC1AC131 XC1AC135 XC1AC136 XC1AC138 XC1AC137 XC1AC139
11
13
14
21
22
23
6
13-14 13-14
23-24 23-24 23-24 23-24 23-24 23-24
mm mm mm mm mm mm
14
24
21
22
7 2-pole NO + NO
staggered, slow break ZC1AZ17
XC1AC171 XC1AC175 XC1AC176 XC1AC178 XC1AC177 XC1AC179
13
23
24
9
Maximum actuation speed 0.5 m/s 1 m/s (direction A), 0.5 m/s (direction B) (1)
Cable entry 3 tapped entries for n° 13 (DIN Pg 13.5) cable gland, clamping capacity 9 to 12 mm
HQWULHV¿WWHGZLWKEODQNLQJSOXJ
Connection Screw terminals. Clamping capacity: min. 1 x 0.5 mm 2, max. 1 x 2.5 mm 2
(1) For a 45° cam the maximum actuation speed becomes 0.5 m/s and for a 15° cam, 1 m/s.
10
1/170
Dimensions Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Complete switches with slow break contacts
26
53
37
1
20
20 5
53
53
56
47
30
139
130
113
12 12 12
83
83
83
(1) = 67 = (1) = 67 = (1) = 67 =
44 77 44 77 44 77
3
XC1AC1p8 XC1AC1p7, XC1AC1p9
110
3
53
37
20 30 53 4
14 45,5
5 Ø28
73,5
56
5
156.5
139
12 12
83
83
(1) = 67 = (1) = 67 =
44 77 44 77 6
(1) 3 tapped entries for n° 13 cable gland or ISO 20 with adaptor DE9RA1620.
Ø: 2 elongated holes Ø 6.5 x 10.
10
1/171
References Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Replacement parts
Plunger heads
Type of operator Maximum Type of actuation Reference Weight
1 actuation
speed
kg
Contact blocks
Type of contact Scheme Reference Weight
kg
CO, single-pole ZC1AZ11 0.040
11
13
6
12
14
13
ZC1AC007
12
14
ZC1AC009
NO + NC make before break ZC1AZ13 0.040
11
13
7
12
14
21
12
22
23
14
24
21
12
22
23
14
24
Adaptation plate
Description Reference Weight
kg
10 Mounting plate
(For replacing an old version type RN-67522 limit switch
ZC1AZ8 3.380
ZC1AZ1p by an XC1AC limit switch)
1/172
Dimensions Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Replacement parts
Dimensions
ZC1AC001 ZC1AC005 ZC1AC006
53
1
26 37
20
5
20 53
53
56
47
30
10
1/173
Presentation Limit switches
OsiSense XC Special
For hoisting and material handling applications XCR
b XCR v With head for rotary movement operators, spring return to off position
1 contact actuation position per direction
1
562248
562249
562250
2
Page 1/178
5 Page 1/178
10
1/174
Presentation (continued) Limit switches
OsiSense XC Special
For hoisting and material handling applications XCKMR
and XCKVR
For conveyor belt shift monitoring applications XCRT
b XCKMR (metal) v With head for rotary movement operators, stay put
4 mechanical actuation positions of 4 contacts
From 2 to 5 electrical positions depending on model
1
600977
600978
0
0
0 2
A1
B1
B2
A2
Page 1/196 3
b XCKVR (plastic) v With head for rotary movement operators, stay put
4 mechanical actuation positions of 4 contacts
From 2 to 5 electrical positions depending on model
600979
600980
4
A1
B1
B2
A2
Page 1/196
6
b XCRT v With head for rotary movement operators, spring return to off position
2 contact actuation positions per direction
1 contact actuated at 10°, other contact at 18°
562252
562253
8
Page 1/192
10
1/175
General characteristics Limit switches
OsiSense XC Special
For hoisting and material handling applications XCR,
XCKMR and XCKVR
For conveyor belt shift monitoring applications XCRT
Environment characteristics
Limit switches XCR and XCRT XCKMR (metal) XCKVR (plastic)
1 Conformity to standards Products EN/IEC 60947-5-1,
CSA C22-2 n° 14, CCC
EN/IEC 60947-5-1,
CSA C22-2 n° 14, UL 508, CCC
Machine assemblies EN/IEC 60204-1
5 Cable entry 1 tapped entry for n°13 cable 3 tapped entries for n°13 cable 1 tapped entry M20 x 1.5.
gland gland or tapped 2 breakout holes for ISO M20
M20 x 1.5 cable gland
Ie = 0.27 A)
XCRT:
a AC-15; B300 (Ue = 240 V,
Ie = 1.5 A/ Ue = 120 V,
Ie = 3 A)
c DC-13 ; R300 (Ue = 250 V,
7 Rated insulation voltage
Ie = 0.1 A)
Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to EN/IEC 60947-1, IEC 60664
Positive operation (depending on model) NC contacts with positive NC contacts with positive opening operation conforming to
opening operation conforming EN/IEC 60947-5-1 Section 3 (contacts 21-22)
to EN/IEC 60947-5-1
8 Resistance across terminals
Section 3 (except XCRT)
y 25 m 1 conforming to NF C 93-050 method A or IEC 60255-7 category 3
XE2S P2151:
min: 1 x 0.34 mm2,
max: 2 x 1.5 mm2
10
1/176
General characteristics Limit switches
(continued) OsiSense XC Special
For hoisting and material handling applications XCR,
XCKMR and XCKVR
For conveyor belt shift monitoring applications XCRT
110 V
2
1 1
110 V
0,5 24 V 0,5
230/400 V
48 V 0,2
0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10
3
Current in A Current in A
XCRT contacts
5
Millions of operating cycles
4 Ithe
3
12/24 V
2
230 V 48 V
4
1
0,5
0,1
0,5 1 2
110 V
3 4 5 10
5
Current in A
10
1/177
References, Limit switches
characteristics OsiSense XC Special
For hoisting and material handling applications XCR
Complete switches with 1 cable entry
Type of head Rotary with spring return to off position Stay put
Maximum displacement 55° in each direction 90° in each direction
2
Type of operator Metal rod, U 6 mm Thermoplastic Large thermoplastic Metal rods, U 6 mm,
roller lever roller lever crossed rods for
XCREp8,
“T” rods for XCRFp7
Rod length 1 rod of 200 mm – – XCREpp:
2 rods of 200 mm
3 XCRFpp:
1 rod of 200 mm and
1 rod of 300 mm
30 (P) 30 (P)
4 55 16 16 55 55 16 16 55 55 16 16 55 90 65 65 90
21-22 21-22 21-22 21-22
13-14
21-22
(1) 13-14
21-22 (1) 13-14
21-22 (1) 13-14
21-22 (1)
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
22
22
13-14
13-14
21-22
13-14
13-14
21-22
13-14
(2) 21-22
13-14
21-22
13-14
25 25
1st contact 2 e contact 5 5 5 5 5 5 15 (P)
1 contact operates in each XCRB11 (3) XCRB12 (3) XCRB15 (3) XCRF17 (3)
direction
34 (P) 0 34 (P) 34 (P) 0 34 (P) 34 (P) 0 34 (P) 75 (P) 0 75 (P)
55 20 20 55 55 20 20 55 55 20 20 55 90 65 65 90
5
21-22 21-22 21-22 21-22
13-14
21-22
13-14
(1) 13-14
21-22
13-14
(1) 13-14
21-22
13-14
(1) 13-14
21-22
13-14
(1)
21-22 21-22 21-22 21-22
13-14 13-14 13-14
21-22
13-14
(2) 21-22
13-14
(2) 21-22
13-14
(2)
13-14
21-22
13-14
(2)
5 5 5 5 5 5 35 35
Two 2-pole NC + NO break Both contacts operate in each XCRA51 (3) XCRA52 (3) XCRA55 (3) XCRE58 (3)
before make, slow break direction
XE2NP2151
21-22
(1) 21-22
(1) 21-22 (1) 21-22
7 (1)
13-14
13-14 13-14 13-14 21-22
21-22
13-14 (2) 21-22
13-14 (2) 21-22
13-14 (2) 13-14
21-22
13-14
21-22
(2)
13-14
Cable entry 1 entry tapped for n° 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)
Clamping capacity 9 to 12 mm
(3) For a limit switch with watertight reinforced seal (IP 65), add 1 to the end of the reference.
Example: XCRF17 becomes XCRF171.
10
Dimensions:
page 1/194
1/178
References (continued) Limit switches
OsiSense XC Special
For hoisting and material handling applications XCR
Separate components
Description For switches Type Reference Weight
10
Dimensions:
page 1/194
1/179
References, Limit switches
characteristics OsiSense XC Special
For conveyor belt shift monitoring applications XCRT
Complete switches with 1 cable entry
2
Features Zinc alloy enclosure Zinc alloy enclosure Glass reinforced polyester
Colour: industrial blue Colour: blue enclosure
Zinc plated steel lever, Stainless steel lever, Colour: grey
spring return to off position spring return to off position Stainless steel lever,
Cam angles: 10° and 18° Cam angles: 10° and 18° spring return to off position
Maximum displacement: 90° Maximum displacement: 90° Cam angles: 10° and 18°
3 Maximum displacement: 70°
References of complete switches
2 single-pole CO snap action XCRT115 XCRT215 XCRT315
X
11
13
Y X Y X Y X
12
14
4
0° 0° 0°
Y 90° 18° 10° 90° 90° 18° 10° 90° 70° 18° 10° 70°
1: 1st contact 11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
13-14 13-14 13-14
4° 4° 4° 4° 4° 4°
11
13
5 1 2 Y X Y X Y X
12
14
0° 0° 0°
90° 10° 18° 90° 10° 18° 70° 10° 18° 70°
90° 90°
2: 2nd contact 11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
13-14 13-14 13-14
4° 4° 4° 4° 4° 4°
Complementary characteristics
7 Lever maximum actuation speed 1.5 m/s
8 Cable entry 1 entry tapped for n° 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)
Clamping capacity 9 to 12 mm
Switch operation
Normal position Fault signalling Stopping of the conveyor belt Maximum rotation
10
Dimensions:
page 1/182
1/180
Dimensions Limit switches
OsiSense XC Special
For conveyor belt shift monitoring applications XCRT
Separate components
Description Type For switches Reference Weight
4XLFN¿[LQJUHOHDVH
bracket
– XCRT115
XCRT215
XCRZ09 0.520
3
XCRZ42 5
10
Dimensions:
page 1/182
1/181
Dimensions Limit switches
OsiSense XC Special
For hoisting and material handling applications XCR
1 66
9
6 (2)
(3)
2
=
=
18
18
85
95
85
95
3 = 32 = (1)
=
= 32 = (1)
=
53 = 75 =
85 53 = 75 =
75
4 75 85
4 9
68
66
6 (2)
102
78
=
=
18
18
(4)
85
95
85
95
6 32 = (1) = 32 = (1)
=
=
=
53 = 75 = 53 = 75 =
75 85 75 85
127 36 95
8
10
53 = 107 = = = 11
=
= =
11
5
=
140
85
117
137
100
95
9
=
10
5
50 50
Ø: 1 elongated hole Ø 6 x 8.
10
Characteristics: References:
pages 1/174 to 1/178 page 1/178
1/182
Dimensions (continued) Limit switches
OsiSense XC Special
For conveyor belt shift monitoring applications XCRT
XCRT115, XCRT215
66
1
(2)
80
(2)
(1)
=
18
85
95
3
= 32 = (3)
=
53 = 75 =
75 85
XCRT315
107
4
80
(4) (4)
5
188
=
54
6
146
105
7
=
83 (5) = 70 =
87 85
53 = 107 = = = 11
=
= =
11
5
9
140
85
117
100
137
95
=
10
5
50 50
10
=
Ø: 1 elongated hole Ø 6 x 8.
1/183
References, Limit switches
characteristics OsiSense XC Special
For hoisting and material handling applications
XCKMR and XCKVR
Complete switches with 3 cable entries
0
0
0
A1
A1
B1
B1
B2 B2
A2 A2
2
Material Metal Plastic
Type of operator With cruciform metal With cruciform metal With cruciform metal With cruciform metal
rods rods, reversed head rods rods, reversed head
References
“By pass” switches
3 2 x 2-pole NC+NO XCKMR24SR1H29 – XCKVR24SR1H29 –
13
13
21
21
14
22
22
A B
13
21
21
14
22
22
A B
“Double speed” switches ( NC contact with positive opening operation on contacts 21-22)
2 x 2-pole NC+NC XCKMR54D1H29 (1) XCKMR54D2H29 (1) XCKVR54D1H29 XCKVR54D2H29
11
21
11
21
22
12
22
A B
Complementary characteristics
Switch actuation Horizontal Horizontal
6 Permissible actuation area on the rods %HWZHHQDQGPPIURPWKHD[LVRIWKH¿[LQJVFUHZVRQWKHERG\
7 Mechanical durability
Setting up
2 million operating cycles
9 DE9PEM20010 (1) For complete switches with entry for Pg 13.5 cable gland, delete H29 from the end of the
reference. Example: XCKMR54D1H29 becomes XCKMR54D1.
)RUDQDFWXDWLRQSRLQWRQWKHURGEHWZHHQDQGPPIURPWKHD[LVRIWKH¿[LQJVFUHZV
on the body.
10
1/184
Dimensions Limit switches
OsiSense XC Special
For hoisting and material handling applications
XCKMR and XCKVR
Complete switches with 3 cable entries
Dimensions
Metal limit switches
XCKMR24SR1H29, XCKMR44D2H29 and XCKMR54D2H29 1
XCKMR44D1H29 and
XCKMR54D1H29
2
200
31,5
6,5
3
118
11,5
6,2
5,5
81
(2) (1)
26°30'
(1) 5 55
(1)
= 61,5 =
4
15 59 77
35,6 200
47
51
5
(1) XCKMRppppH29 = 3 tapped entries ISO M20 x 1.5.
XCKMRppp = 3 tapped entries for Pg 13.5 cable gland.
FHQWULQJKROHVIRUFRYHU¿[LQJKROHVDOLJQPHQW
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.
Plastic limit switches
XCKVR24SR1H29,
XCKVR44D1H29 and
XCKVR44D2H29 and XCKVR54D2H29 6
XCKVR54D1H29
7
200
31,5
6,5
8
116
11,5
5,5
6,2
81
(2)
26°30'
(2)
(1) 15 61 = 61,5 = 9
20 66 77
37 200
53
57
10
(1) 1 tapped entry ISO M20 x 1.5.
(2) 2 knock-out holes for ISO M20 cable gland (reference: DE9 PEM20010).
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.
1/185
Operation Limit switches
OsiSense XC Special
For hoisting and material handling applications
XCKMR and XCKVR
Complete switches with 3 cable entries
Operation
Limit switches XCKpR24SR1H29: “By pass”
1
A2 B1 A1 A2
B2 B2
0
B1
A1
B2
A2
B1
A2
B2
A1
B1
0
A1
0
0 B2 0
A2 B1
A1
2
13-14 13-14 13-14 13-14 13-14
A A A A A
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
B B B B B
21-22 21-22 21-22 21-22 21-22
3 A2 B2
(1)
B1 0 A1 A2 B2
B2 A2
A1 B1 0 B1 A1 0 A1 B1
A2 B2
0 A1 B2 A2 B1 0
4 14
22
13
21
14
22
13
21
14 13 14
22
13
21
14
22
13
21
14
22
13
21
14 13 14
22
13
21
14
22
13
21
14 13
22 21 22 21 22 21
Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B
5 or
: direction of rotation.
Limit switches XCKpR44DpH29: “Single speed”
6 A2 B1 A1 A2
B2 B2
0
B1
A1
B2
A2
B1
A2
B2
A1
B1
0
A1
0 B2 0
A2 B1
A1
7 A
13-14
21-22
A
13-14
21-22
A
13-14
21-22
A
13-14
21-22
A
13-14
21-22
13-14 13-14 13-14 13-14 13-14
B B B B B
21-22 21-22 21-22 21-22 21-22
(1)
A2 B2 B1 0 A1 A2 B2
8 A1 B1
B2
A2
0 B1 A1 0
A2
B2
A1 B1
0 A1 B2 A2 B1 0
14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13
22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21
9 Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B
10
1/186
Operation (continued) Limit switches
OsiSense XC Special
For hoisting and material handling applications
XCKMR and XCKVR
Complete switches with 3 cable entries
Operation (continued)
Limit switches XCKpR54Dpppp: “Double speed”
1
A2 B1 A1 A2
B2 0 B2
B1
A1
B2
A2
B1
A2
B2
A1
B1
0
A1
0
B2
0 A2 0
2
A1 B1
A2 B2
(1)
B1 0 A1 A2 B2
3
B2 A2
A1 B1 0 B1 A1 0 A1 B1
A2 B2
0 A1 B2 A2 B1 0
12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11
4
22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21
Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B
10
1/187
References, Miniature snap switches
dimensions OsiSense XC Special
Subminiature design, DIN 41635 B format, sealed
Sub-subminiature design, DIN 41635 D format
References
Subminiature design, DIN 41635 B format, sealed
1
Dimensions
5 XEP4E1W7 XEP4E1W7A326 XEP4E1W7A454
= 7,5 7,5 =
39˚
0,5
7,5
24 F
6 2,8
r=2
Ø2,2 r= r=
20
4,8
2,2
2,2
A(4) B(4) 2
7.6 max.
2,5
4x0,3
1,55
2,25
8,4
0,5
7 2,5
3
5
24 20
A(4) B(4) r= F
r= 4,8
2,2
2,2
2
8
6.7 max.
XEP5P1W2 XEP5P1W2Z55B
9 0,5 13 Z(4) ,9
19 F
r=
1,5 0,5
0,8
1,5
10,3
2,1
9,1
1,9
8,9
0,4x2,9
8,4
9,6
5
1,4 4,7
2,3
1/188
Characteristics Miniature snap switches
OsiSense XC Special
Subminiature design, DIN 41635 B format, sealed
Sub-subminiature design, DIN 41635 D format
Environment characteristics
Plunger Flat lever Roller lever
1
/HYHU¿[LQJSRVLWLRQ (1) – A A
Switch actuation On end Horizontal
3URGXFWFHUWL¿FDWLRQV e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058
Degree of protection IP 67 XEP4E1FDpp, case IP 67 and tags IP 00 XEP4E1W7pp, case IP 40 and tags IP 00
XEP5P1W2pp
Operating temperature
Materials Case
- 40...+ 105°C XEP4E1FDpp, - 40...+ 125°C XEP4E1Wpppp and XEP5P1ppp
Polyester XEP4, diallyl-phtalate XEP5
2
Lever – Stainless steel Stainless steel, glass reinforced
polyamide roller
Contact AgCdO XEP4E1pp, Ag XEP5
Tags Tinned brass XEP4E1Wppp, gold plated brass XEP5P1pp
Mechanical characteristics
/HYHU¿[LQJ
position (1)
3
Maximum tripping force XEP4 A 2.5 N 0.63 N 0.83 N
B 2.5 N 1.25 N 1.67 N
XEP5 2N 0.80 N –
Minimum release force XEP4 A 0.80 N 0.20 N 0.27 N
B 0.80 N 0.40 N 0.53 N
Maximum permissible
XEP5
XEP4 A
0.40 N
10 N
0.15 N
2.5 N
–
3.33 N
4
end of travel force B 10 N 5N 6.67 N
XEP5 10 N – –
Tripping point (TP) (2) XEP4 A 8.40 +/- 0.3 mm 10.7 +/- 1.7 mm 15.5 +/- 1.4 mm
B 8.40 +/- 0.3 mm 9.6 +/- 1.0 mm 14.5 +/- 0.9 mm
XEP5 8.40 mm 9.20 mm –
Maximum differential travel XEP4 A 0.13 mm 0.52 mm 0.39 mm 5
B 0.13 mm 0.26 mm 0.20 mm
XEP5 0.06 mm 0.25 mm –
Minimum overtravel XEP4 A 0.60 mm 2.40 mm 1.80 mm
B 0.60 mm 1.20 mm 0.90 mm
XEP5 0.10 mm – –
Inter-contact distance XEP4
XEP5
0.4 mm
0.3 mm 6
Mechanical durability XEP4 2 million operating cycles
XEP5 0.1 million operating cycles
Electrical characteristics
Operational characteristics XEP4 AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
125-250 V AC 6.0 A conforming to UL 1054
6 (1) A 250 V AC 10 000 cycles conforming to EN 61058 7
XEP5 AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
Thermal current XEP4 7.5 A on 250 V (50/60 Hz)
XEP5 8.5 A on 250 V (50/60 Hz)
Connection XEP4 XEP4E1W7p: 2.8 mm clip tags
XEP4E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 m
XEP5 Solder tags
Operating curves 8
XEP4E1pp XEP5P1pp
6
Number of cycles
2x10
Number of cycles
6 2
10 5
10
5
2
1
2
9
5 4
10 10
250 V a: 250 V a
5
resistive circuit
2
3 1 Resistive circuit
10
4 2 Inductive circuit
10
0,05 0,1 0,2 0,5 1 2 5 10 A
Current
0,1 0,2 0,5 1 2 5 10 16 A
Current
Cos 0.8
10
0LQLDWXUHVQDSVZLWFKHV¿WWHGZLWKDOHYHUDUHVXSSOLHGZLWKWKHOHYHU¿[HGLQSRVLWLRQ$VHHSDJH)RUEDVLFSOXQJHUVQDSVZLWFKHVLWLVSRVVLEOHWR¿[
the lever in position A or B, depending on the required tripping conditions (see page 1/188).
3RVLWLRQRIWKHRSHUDWRULQUHODWLRQWRWKHVZLWFK¿[LQJV¿[LQJKROHFHQWUHOLQHDWWKHLQVWDQWWKHVZLWFKFRQWDFWFKDQJHVVWDWH
1/189
References, Miniature snap switches
dimensions OsiSense XC Special
Miniature design, DIN 41635 A format
References
2 2
Single-
pole CO
Standard Solder tags
contacts 4.8 mm cable clip tags
XEP3S1W2 (2)
XEP3S1W6 (2)
XEP3S1W2B524 (2)
XEP3S1W6B524 (2)
XEP3S1W2B529 (2)
XEP3S1W6B529 (2)
4 snap
6.35 mm cable clip tags XEP3S1W3 (2) XEP3S1W3B524 (2) XEP3S1W3B529 (2)
action
1 Weight (g) 5.6 6.3 6.6
Very low Solder tags XEP3S2W2 (2) XEP3S2W2B524 (2) XEP3S2W2B529 (2)
operating 4.8 mm cable clip tags XEP3S2W6 (2) XEP3S2W6B524 (2) XEP3S2W6B529 (2)
force
3 contacts
6.35 mm cable clip tags
Weight (g)
XEP3S2W3 (2)
5.6
XEP3S2W3B524 (2)
6.3
XEP3S2W3B529 (2)
6.6
4 Weight (g) 1
Dimensions
XEP3SpW2 XEP3SpW6 XEP3SpW3
1.7
3
13.2 max.
= 10.3 =
= 10.3 =
= 10.3 =
15.8
15.8
A BC A BC
15.8
A BC
3
6.7
3
6.3
17.4
17.4
6.3
4 9.8 6.2
1.4 1.7
6
10.3
10.3
10.3
3.9
3.9
3.9
6.3x0.8
4.8x0.5
3 3 3.1 3 4.3
27.8 27.8 7.1 27.8 9.3
ZEP3L529 ZEP3L524
7
6,3
2,4 1 2,4
4,3
4,3
0,3
4, 5,4
r=2 r=2
4,8
8
3,4
8
,QRUGHUWRDYRLGGDPDJHWRWKH¿[LQJVSLJRWVUHPRYDORIWKHOHYHUIURPFRPSOHWHSURGXFWVLVQRWUHFRPPHQGHG
(2) Switches sold in lots of 10.
(3) Levers only for mounting on basic (plunger) snap switches (XEP3SpW2, XEP3SpW3, XEP3Sp:LQ¿[LQJSRVLWLRQV$%RU&
10
1/190
Characteristics Miniature snap switches
OsiSense XC Special
Miniature design, DIN 41635 A format
10 7 250 V 10 8
5 5
2 2 250 V
10 6 10 7
5 5
2 Resistive circuit 2
Resistive circuit
10 5 10 6
5
Inductive circuit 5 Inductive circuit
2
Cos 0.8 2 Cos 0.8
10 4
0,1 0,2 0,5 1 2 5
Current
12 A
10 5
0,1 0,2 0,5 1 2 4 A
Current 10
0LQLDWXUHVQDSVZLWFKHV¿WWHGZLWKDOHYHUDUHVXSSOLHGZLWKWKHOHYHU¿[HGLQSRVLWLRQ%VHHSDJH)RUEDVLFSOXQJHUVQDSVZLWFKHVLWLVSRVVLEOHWR¿[
the lever in position A, B or C, depending on the required tripping conditions (see page 1/190).
3RVLWLRQRIWKHRSHUDWRULQUHODWLRQWRWKHVZLWFK¿[LQJV¿[LQJKROHFHQWUHOLQHDWWKHLQVWDQWWKHVZLWFKFRQWDFWFKDQJHVVWDWH
1/191
References, Miniature snap switches
dimensions OsiSense XC Special
Sealed design
Pre-cabled
2 References
Single-pole CO XC010L2 XC011L2
1 snap action
2
4 Wiring:
1 Black
2 Brown
4 Blue
Weight (kg) 0.145 0.150
3 Dimensions
XC010L2
12
12,3
10,3
PA
4
1
2 holes Ø 3.2
2000
5
32
26
20
24
6
16
49
71
6
XC011L2
r6
18,3
PA
7
10,3
1
2 holes Ø 3.2
2000
8
32
26
20
24
6
16
49
9 71
10
1/192
Characteristics Miniature snap switches
OsiSense XC Special
Sealed design
Pre-cabled
Degree of protection IP 66
Electrical characteristics
Operational current 1 A on 24 V (50/60 Hz)
5
Thermal current/insulation voltage 12 A/60 V
Connection A05 VVF cable, 3 x 0.75 mm2, length 2 metres, external diameter y7.6 mm
10
1/193
Presentation, Miniature snap switches
terminology, OsiSense XC
characteristics, Miniature design
General
mounting
2 XEP4E1FDp
Features
b OsiSense XC miniature snap switches incorporate a CO snap action, single break, contact.
They are characterised by:
v high electrical ratings for their very small size,
v short tripping travel,
v low tripping force,
v high repeat accuracy on the tripping points,
XC0 v long service life.
XEP5
3
Terminology Forces
b Maximum tripping force:
maximum force which must be applied to the operator to move it from the rest (unactuated)
position to the trip position (tripping point).
b Minimum release force:
value to which the force on the operator must be reduced to allow the snap action mechanism to
7KHUHIHUHQFHSRLQWIRUWKH¿JXUHVJLYHQIRUIRUFHVDQGWUDYHOLVDSRLQW)ZKLFKLVVLWXDWHGRQWKH
plunger in the case of a basic switch or at 3 mm from the end of the plain lever in the case of a
lever operated switch.
6 Mechanical characteristics
NC
Changeover time
b 7KLVLVWKHWLPHWDNHQE\WKHPRYLQJFRQWDFWZKHQPRYLQJIURPRQH¿[HGFRQWDFWWRDQRWKHU
until it becomes fully stable (contact bounce included).
b This time is related to the inter-contact distance, the mechanical characteristics of the snap
action mechanism and the mass of the moving element. However, due to the snap action
NO mechanisms used, the time is largely independent to the speed of operation. It is normally
T1 less than 20 milliseconds (including bounce times of less than 5 ms).
T
7 T1: bounce time
T: changeover time
Operating speed and maximum usable operating rate
b Our miniature snap switches are suitable for a wide range of operating speeds: generally,
from 1 mm/mn to 1 m/s.
b The maximum usable operating rate on a light electrical load may be as high as
10 operations/second.
8 A BC
9 is metal.
v manual operation of a metal actuator must only be carried out with the aid of an intermediate
actuator made of an insulating material.
b The installer must ensure adequate protection against direct contact with the output terminals.
Actuation method
b Direct operation:
v the plunger should preferably be actuated along its axis. However, the majority of our
10 A BC miniature snap switches will accept skewed operation provided the angle of actuation is not
more than 45°.
The travel of the actuator must not be limited to only reaching the tripping point. The actuator
must always be operated in such a manner so that the plunger reaches a point at least
0.5 times the stated overtravel value of the switch. Steps must also be taken to ensure that it
does not reach its end of travel nor exceed the maximum permissible end of travel force.
1/194
Mounting, Miniature snap switches
characteristics OsiSense XC
Miniature design
(continued)
General
30˚ 30˚
A BC A BC
2
RI¿[LQJVFUHZ
Tightening torque (cm.N) Maximum
2
25
2.5
35
3
60
3.5
100
4
150
3
Minimum 15 25 40 60 100
10 7
5
be performed with given types of load. For sealed snap switches, the operating rate is
1 cycle/6s.
5
2
10 6
5
2
10 5
5
2
Resistive circuit
10 4
Insulation resistance
b The insulation resistance of the miniature snap switches is generally greater than 50,000 M1
measured at 500 V DC.
7
Dielectric strength
b The dielectric strength of our miniature snap switches is generally superior to:
v 1500 Volts between live parts and earth,
v 1000 Volts between contacts,
1500 V v 600 Volts between contacts for switches with an inter-contact distance less than 0.3 mm. 8
1000 V
10
1/195
Presentation, Limit switches
terminology OsiSense XC
General
Detection movements
b Linear movement b Rotary movement (lever) b Multi-directional movement
(plunger)
6
Terminology Rated value of a quantity b This replaces the term “nominal value”.
b ,WLVWKH¿[HGYDOXHIRUDVSHFL¿FIXQFWLRQ
Utilisation categories: b AC-15 replaces AC-11: control of an electromagnet on AC,
test 10 le/le.
b AC-12: control of a resistive load on AC or static load isolated
by opto-coupler.
7 b DC-13 replaces DC-11: control of an electromagnet on DC, test
le/le.
Positive opening travel b Minimum travel from the initial movement of contact actuator to
the position required to accomplish positive opening operation.
Positive opening force b The force required on the contact actuator to accomplish
positive opening operation.
Switching capacity b Ithe is no longer a rated value but a conventional current used
10
1/196
Contact blocks Limit switches
OsiSense XC
General
13 14 13 14 13 14 13 14
2
21 22 21 22 21 22 21 22
21 22 21 22
4
13 14 13 14
5
Electrical durability for normal loads
V Insulation voltage limit
500 b Normally, for inductive loads, the current value is less than 0.1 A (sealed), i.e. values of 3 to
40 VA sealed and 30 to 1000 VA inrush, depending on the voltage.
For this type of application the electrical durability will exceed 10 million operating cycles.
3 Application example: XCKJ161 + LC1D12pppp (7 VA sealed, 70 VA inrush).
240
Electrical durability = 10 million operating cycles.
200
150
Switching capacity 6
120
4 1 Normal industrial PLC input type 1 (PLC: industrial programmable logic controllers)
100 2 Normal industrial PLC input type 2
3 Switching capacity conforming to IEC 60947-5-5, utilisation category AC-15, DC-13
60 A300 240 V 3 A B300 240 V 1.5 A
(1) Inductive
48 zone Q300 250 V 0.27 A R300 250 V 0.13 A
4 Switching capacity conforming to IEC 60947-5-1, utilisation category AC-15, DC-13
24 A300 120 V 6 A B300 120 V 3 A 7
Heating limit (Ithe)
20
Q300 125 V 0.55 A R300 125 V 0.27 A
1
15 Electrical durability for small loads
2
10 b The use of limit switches with programmable controllers is becoming more common.
8 b With small loads, limit switches offer the following levels of reliability:
6 v failure rate of less than 1 for 100 million operating cycles using snap action contacts (contacts
5 XE2SP),
1 mA 2 3 mA
mA
6 mA 10
mA
1A 2 A 3A 6A 10 A v failure rate of less than 1 for 20 million operating cycles using slow break contacts
(contacts XEpNP and XE3SP).
8
v failure rate of less than 1 for 5 million operating cycles using contacts XCMD.
Range of use
Standard XE2SP2151, P3151
contacts XE2NPpppp
Continuous
service (frequent
Contacts of XCMD
XE3pPpppp
9
switching)
*ROGÀDVKHG Occasional service (1)
contacts Infrequent switching,
on resistive load y 1 operating cycle/
day, and/or corrosive
atmosphere
(1) Usable up to 48 V/10 mA. 10
1/197
Contact blocks (continued) Limit switches
OsiSense XC
General
1
1 - Resetting point of contact.
B
1
C
8
v Rotary movement (lever)
10
1/198
Contact blocks (continued), Limit switches
mounting OsiSense XC
General
3
L L1
1 2
Type of cam
1 Recommended
2 To be avoided
1
30 30
2
8
9
0RXQWLQJDQG¿[LQJOLPLWVZLWFKHVE\WKHKHDG
1 Recommended Types XCKD, XCKP and XCKT, XCMD and XCMN
2 Forbidden
1 2 2
10
1/199
Setting-up Limit switches
OsiSense XC
General
4 15˚
15˚
15˚
6 All the heads can be adjusted All the levers can be adjusted in 15° steps throughout 360°,
in 15° steps throughout 360°, in relation to the horizontal axis of the head.
in relation to the body.
Type XCKJ
b Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
1 Reversed Į = 5°
7 2 Forward _ = 45°
8 2
45° steps
5° steps throughout 360°
throughout
360°
9 1 2
10
1/200
Setting-up (continued) Limit switches
OsiSense XC
General
Head ZC2JE05 2
b XCKJ
Head ZCKE05
b XCKS 4
5
Head ZCKD05
7
Head ZCE05
6SHFL¿FFDPVIRUKHDGV=&.(DQG=&-(
1 0.5 mm min.
2 2 mm min. 8
1
B
2
A = length of lever + 11 mm
9
ZCKE09: 13 < h < 18 mm and B = 12 mm max.
ZC2JE09: 14 < h < 24 mm and B = 6 mm max.
10
1/201
Reminder of the standards Limit switches
OsiSense XC
General
1 standards (for example CENELEC) or international standards (for example IEC). These standards rigidly stipulate the characteristic requirements of
the designated products (for example IEC 60947 relating to low voltage switchgear and control gear).
These products, when correctly used, enable the production of control equipment assemblies, machine control equipment or installations
FRQIRUPLQJWRWKHLURZQVSHFL¿FVWDQGDUGVIRUH[DPSOH,(&IRUWKHHOHFWULFDOHTXLSPHQWRILQGXVWULDOPDFKLQHV
IEC 60947-5-1
Insulation coordination (and dielectric strength) b 7KHVWDQGDUG,(&GH¿QHVFDWHJRULHVRISURVSHFWLYHWUDQVLHQWRYHUYROWDJHV,WLV
important for the user to select control circuit components which are able to withstand these
overvoltages. To these ends, the manufacturer states the rated impulse withstand voltage
2 Terminal connections
(U imp) applicable to the product.
b The cabling capacity, mechanical robustness and durability of the terminals, as well as
WKHDELOLW\WRUHVLVWORRVHQLQJDUHYHUL¿HGE\VWDQGDUGLVHGWHVWV
b Terminal reference marking conforms to standard IEC 60947-5-1 Appendix M .
Switching capacity b With maximum electrical load. A single designation (A300 for example) enables indication
of the contact block characteristics related to its utilisation category.
Positive opening operation (IEC 60947-5-1 Appendix K) b For contacts used in safety applications (end of travel, emergency stop device, etc.)
the assurance of positive opening is required (see IEC 60204, EN 60204) after each test,
3 Electrical symbols for contacts
WKHRSHQLQJRIWKHFRQWDFWEHLQJYHUL¿HGE\WHVWLQJZLWKDQLPSXOVHYROWDJH9
b Form Za, b Form Zb,
the 2 contacts the 2 contacts (NO + NC) are electrically
(NO + NC) are the separate.
same polarity.
Symbol for positive opening b 6LPSOL¿HGYHUVLRQ b Complete
symbol
4 CENELEC EN 50047
7KH(XURSHDQVWDQGDUGVRUJDQLVDWLRQ&(1(/(&ZKLFKKDVPHPEHUFRXQWULHVKDVGH¿QHGLQWKLVVWDQGDUGWKH¿UVWW\SHRIOLPLWVZLWFK
,WGH¿QHVYDULDQWVRIGHYLFHVIRUPV$%&( (1) Minimum value A: reference axis
Limit switches XCKP, XCKD and XCKT conform to (2) Maximum value H: differential travel
standard EN 50047. P: tripping point
E: cable entry
H P
12,5
P
H
5 (1)
55
6
40
10 (1)
15 (1)
21 (1)
A
55 (2)
E
31 (2)
7 30 (2)
12,5 (1)
Form C, with end roller plunger Form E, with roller lever for 1 direction of actuation
10 (1) 10 (1)
20 (1)
8 H 12,5
P
5 (1)
2,5 (1)
35
25
9
10 2
20 (1)
H
P
H
P
31 (1)
25 (1)
40
28
10 30 (2)
1/202
Reminder of the standards Limit switches
(continued) OsiSense XC
General
H P
H
70 (2)
5 (1)
67
5,3
40 (1)
10 (1)
31(1)
A
3
7,3
80 (2)
E B
15 (1)
30 42,5 (2) 4
46 (2)
Sa
5
20 (2) 20 (2)
3 (1)
58
100 (1)
200
20 (1)
6
P
H
53 (1)
44 (1)
7
Form F, with side plunger (rounded) Form G, with side roller plunger
56 (1) 20 (1) 58 20 (1) 41
39 (1)
30°
47 (1)
H
H
3
30 (1)
8
20
20
H H
H
72 55
H H 3 (1) 9
20
59 (1) 41 (1)
10
67 (1) 50 (1)
1/203
Selection guide Screw limit switches
OsiSense XRBA and XR2
Type of contacts Single-pole C/O, snap action Single-pole C/O, snap action
4 Reduction gear ratio For 1 revolution of cams: 13/1, 17/1, 46/1, For 6 turns of threaded shaft: 0.4/6, 0.8/6,
60/1, 78/1, 210/1, 274/1 or 960/1 1.6/6, 3/6, 6/6, 10/6, 20/6, 40/6, 80/6, 150/6,
300/6, 560/6 or 1100/6
Cable entry 1 tapped entry for n° 9 cable gland 2 tapped entries for n° 13 cable gland
Clamping capacity 5 to 8 mm Clamping capacity 9 to 12 mm
6 1 tapped entry for n° 16 cable gland
Clamping capacity 10 to 14 mm
Materials Stainless steel input drive shaft Aluminium alloy body housing,
Aluminium alloy body housing insulated cover
XRBA4: aluminium alloy cover
XRBA6: polyphenylene oxide cover
1/204
Heavy duty a or c (Ithe = 10 A) Heavy duty a or c (Ithe = 20 A)
Single-pole C/O, snap action Single-pole N/C or N/O, with snap action mechanism
For 6 turns of threaded shaft: 0.4/6, 0.8/6, 1.6/6, 3/6, 6/6, 10/6, 20/6, 40/6, For 6 turns of threaded shaft: 0.4/6, 0.8/6, 1.6/6, 3/6, 6/6, 10/6, 20/6, 40/6, 4
80/6, 150/6, 300/6, 560/6 or 1100/6 80/6, 150/6, 300/6, 560/6 or 1100/6
– –
6
Sheet steel enclosure Sheet steel enclosure
XR2AB XR2B 7
1/215 1/215
1/205
Presentation Screw limit switches
Standard duty, OsiSense XRBA
Functions
1 These switches are designed to monitor the movement of an object via an input drive
shaft coupled to the actuator. Detection of position is ensured by a system of
independently adjustable cams which actuate the electrical contact blocks.
They are usually used for applications where it is either impossible or impractical to
mount standard type position sensors that are actuated directly by the moving object.
Main applications:
2 b position control of moving parts of hoisting or materials handling equipment
(winches, travelling cranes, gantries, cranes, rotary excavators, etc.).
b liquid level control in pumping systems.
Description
4
2 1
Operation
5 The input drive shaft, which is coupled to the machine part being controlled, is
QRUPDOO\¿WWHGRQWKHULJKWKDQGVLGH7KLVWUDQVPLWVWKHPRYHPHQWE\PHDQVRID
worm screw and reduction gear to a set of 4 or 6 independent cams which, in turn,
operate the contact blocks.
A choice of 3 cam types (20°, 50° and 80°) enables a wide range of cam
arrangements to be achieved.
6 The cams are easily accessible and individual adjustment of the cams is a simple
operation, without risk of affecting the setting of adjacent cams.
$VDQRSWLRQDSRWHQWLRPHWHUFDQEH¿WWHGLQRUGHUWRSURYLGHDQDQDORJXHRXWSXW
1/206
Characteristics Screw limit switches
Standard duty, OsiSense XRBA
Environment
Conformity to standards IEC/EN 60947-5-1
Rated operational Conforming to IEC/EN 60947-5-1 a AC-15, A300 (Ue = 240 V, Ie = 3 A), c DC-13, Q300 (Ue = 250 V, Ie = 0.27 A)
characteristics
Conventional thermal current A Ithe = 10
Electrical durability
Conforming to IEC/EN 60947-5-1 a.c. supply a 50/60 Hz d.c. supply c
Utilisation categories: AC-15 and DC-13 Power broken in VA for 0.5 million operating Power broken in W for 0.5 million operating
Operating rate: 3600 operating cycles/hour cycles cycles
Load factor: 0.5
Voltage (V) 12 24 48 127 220 Voltage (V) 12 24 48 110 220
7
o 18 35 700 165 220 o 27 39 50 65 67
8 65 108 216 450 530 8 55 84 110 130 135
9
References: Dimensions:
page 1/208 page 1/220
1/207
References Screw limit switches
Standard duty, OsiSense XRBA
6 XRBA6pppp 1.350
2
4
Short roller lever actuator
1 C/O snap action contact
1
Cable glands N° 16 plastic, clamping DE9PL116044 0.008
4 capacity 10 to 14 mm
(1) For completion of the basic reference, please refer to Order form on page 1/209.
(2) Average values.
(3) For liquid level control applications, the length of the chain should at least be equal to the
difference between the upper and lower liquid levels + 0.50 m.
XRBZ9pp
8
9
Characteristics: Dimensions:
page 1/208 page 1/220
1/208
Order form Screw limit switches
(specimen suitable for Standard duty, OsiSense XRBA
photocopying)
1
To use this order form:
b State the number of identical screw limit switches required
b Complete the basic reference with the 9 or 11 digits indicating the various switch options
b Mark the required cam arrangement on the drawing below.
For examples showing completion of the basic reference, refer to pages 1/224 and 1/225.
Number of
identical switches
Basic
reference,
to be
Number Reduc-
of tion
contacts gear
Drive
shaft
Adaptation
IRUN
position potentio-
Option cam
2
N°1 N°2 N°3 N°4 N°5 N°6
completed ratio meter (1) (1)
XRBA
Number of contacts
Switch with 4 contacts 4
Switch with 6 contacts
Reduction gear ratio (for 1 revolution of cams)
6
3
13/1
17/1
46/1
60/1
78/1
210/1
274/1
960/1
4
Drive shaft position
Right-hand side (standard model)
Left-hand side
$GDSWDWLRQIRUNSRWHQWLRPHWHU
Without adaptation
With adaptation, ratio 1
With adaptation, ratio 1.5 (1.333)
With adaptation, ratio 2 (1.933)
5
Choice of cams (3 different angles, 4 or 6 positions)
To select a cam, add 4 digits for XRBA4 switches or 6 digits for XRBA6 switches.
20° cam 2 2 2 2 2 (1) 2 (1)
50° cam 5 5 5 5 5 (1) 5 (1)
80° cam 8 8 8 8 8 (1) 8 (1)
Cam n° 1 n° 2 n° 3 n° 4 n° 5 n°6
20 20
1 2 3 4 5 6
7
50 50
80 80
8
20° cam 50° cam 80° cam
(average values)
(1) Do not add these digits for XRB4 switches (with 4 contacts).
Note: If the above cam arrangement is left blank, the cams will be factory-mounted as standard as shown below:
Cam n° 1 2 3 4 5 6
_ _
XRBA4pppp
XRBA6pppp
20°
20°
50°
20°
80°
50°
20°
50° 80° 80°
9
Example of a standard product: reference XRBA45100 corresponds to a switch with 4 contacts, a reduction gear ratio of 78/1, a right-hand side shaft input and no
potentiometer. The cams are positioned in the following order: 20°, 50°, 80° and 20°.
1/209
Screw limit switch Screw limit switches
selection example Standard duty, OsiSense XRBA
Reference of screw limit switch to be entered on Order form on page 1/209 XRBA 6 5 1 33
b Point E - cam n° 5: The selection of cam n° 5 is determined by the distance EF (0.9 m), giving:
A 50° cam is therefore selected, for the same reasons as the cam for point B. 171°×0.90
§20°
7.5
b Point F - cam n° 6: 20° cam (stop cam).
8 7,5 m
0,9 m 4,3 m 0,9 m
Cams
n° 1 n° 2 n° 3 n° 4 n° 5 n° 6 A B C D E F
Cam n° 1 20°
20˚ Cam n° 2 50°
Cam n° 3 50°
9 50˚ Cam n° 4
Cam n° 5
80°
50°
80˚ Cam n° 6 20°
1/210
Screw limit switch Screw limit switches
selection example Standard duty, OsiSense XRBA
6SHFL¿FDSSOLFDWLRQOLTXLGOHYHOFRQWURO(1)
Selection guide table for reduction ratio between number of turns of switch input drive shaft and 1 revolution of the cams and chain sprocket
VL]HWREH¿WWHGWRVZLWFKLQSXWGULYHVKDIW
Change in level Screw limit switches without potentiometer Screw limit switches with potentiometer
1
to be controlled Reduction Chain sprocket Cam rotation Reduction Chain sprocket Adaptation for Cam rotation Potentiometer
(in metres) gear ratio Number of angle gear ratio Number of potentiometer angle rotation angle
teeth (12.7 mm teeth (12.7 mm Ratio
pitch) pitch)
0.5 13/1 12 91° 13/1 12 2 91° 182°
1 13/1 12 182° 13/1 14 2 156° 312°
1.5
2
13/1
13/1
12
14
273°
311°
13/1
17/1
14
16
1.5
1.5
233°
208°
350°
312° 2
2.5 17/1 12 347° 46/1 12 2 128° 256°
3 17/1 16 313° 46/1 12 2 154° 308°
3.5 46/1 12 180° 46/1 14 2 154° 308°
4 46/1 12 205° 46/1 16 2 154° 308°
4.5 46/1 12 231° 46/1 12 1.5 231° 347°
5 46/1 12 257° 60/1 14 2 169° 338°
5.5
6
46/1
46/1
12
12
282°
308°
78/1
60/1
12
14
2
1.5
167°
202°
334°
303°
3
6.5 46/1 12 334° 78/1 14 2 169° 339°
7 46/1 14 308° 78/1 16 2 159° 318°
7.5 60/1 12 295° 78/1 12 1.5 227° 341°
8 60/1 12 315° 78/1 14 1.5 208° 312°
8.5 60/1 12 335° 78/1 14 1.5 221° 331°
9 46/1 16 347° 78/1 16 1.5 204° 306°
9.5
10
60/1
60/1
14
14
321°
337°
78/1
78/1
16
16
1.5
1.5
216°
227°
324°
341°
4
10.5 78/1 12 318° 78/1 12 1 318° 318°
11 78/1 12 333° 78/1 12 1 333° 333°
11.5 78/1 12 348° 78/1 12 1 348° 348°
12 78/1 14 311° 78/1 14 1 311° 311°
12.5 78/1 14 324° 78/1 14 1 324° 324°
13 78/1 14 337° 78/1 14 1 337° 337°
13.5
14
78/1
78/1
16
16
307°
318°
78/1
78/1
16
16
1
1
307°
318°
307°
318°
5
14.5 78/1 16 329° 78/1 16 1 329° 329°
15 78/1 16 341° 78/1 16 1 341° 341°
1/211
Presentation Screw limit switches
Heavy duty, OsiSense XR2
Functions
1 These switches are designed to monitor the movement of an object via an input drive
shaft coupled to the actuator. Detection of position is ensured by a system of
DGMXVWDEOH¿QJHUVZKLFKDFWXDWHWKHHOHFWULFDOFRQWDFWEORFNV
They are usually used for applications where it is either impossible or impractical to
mount standard type position sensors that are actuated directly by the moving object.
Main applications:
2 b position control of moving parts of hoisting or materials handling equipment
(winches, travelling cranes, gantries, cranes, rotary excavators, etc.),
b liquid level control in pumping systems.
Description
1 Input drive shaft, with
facilities for attaching chain
sprocket.
3 3 2 2-pinion primary gearbox,
with choice of reduction
ratio.
3 Internally threaded shaft,
GULYHQYLDJHDUER[¿WWHG
ZLWKDGMXVWDEOH¿QJHUV
which actuate the electrical
contact blocks.
4 4 5 2 1
4 Fixed lead screw, along
which threaded shaft
travels.
5 Snap action contact blocks,
DFWXDWHGE\¿QJHUV
Operation
7KH¿QJHUDFWXDWRUVFODPSHGWRWKHURWDWLQJWKUHDGHGVKDIWGHVFULEHDKHOLFDOSDWK
and operate the contacts as and when they are engaged along its length of travel
(6 turns maximum).
6 To avoid damage at the end of travel of the threaded shaft, a clutch is incorporated
in the drive mechanism (patented feature).
1/212
Characteristics Screw limit switches
Heavy duty, OsiSense XR2
Environment
Conformity to standards IEC/EN 60947-5-1
Mechanical characteristics
XR2AB and XR2BB: Removable gland plate
3
Maximum number of turns of threaded shaft 6
2SHUDWLQJ¿QJHUUDGLXV mm 40
Number of turns of input drive shaft For 6 turns of threaded shaft: 0.4, 0.8, 1.6, 3, 6, 10, 20, 40 or 80
Electrical durability
end
7
Conforming to IEC/EN 60947-5-1
Utilisation categories: AC-15 and DC-13
Operating rate: 3600 operating cycles/hour
Load factor: 0.5
a.c. supply a 50/60 Hz d.c. supply c
Power broken in VA Power broken in W
1/213
Characteristics (continued) Screw limit switches
Heavy duty, OsiSense XR2
Theoretical number of turns of input drive shaft “K” 0.4 0.8 1.6 3 6 10 20 40 80
Number of teeth per pinion A 59 59 49 59 Direct 49 26 26 16
drive
B 16 16 26 16 26 49 49 59
C 59 49 49 26 16 26 16 16
2 D 16 26 26 49 59 49 59 59
Actual number of turns of input drive shaft 0.441 0.863 1.689 3.066 6 11.739 21.3 41.697 81.586
Maximum speed of input drive shaft in rpm 12 25 50 75 150 200 250 300 350
3 Primary gearbox arrangement (for references of the gearbox only, see page 1/216)
4 C D
5 (1) Code required to complete the basic reference of the screw limit switch.
(2) For ratios greater than 80 turns, please consult our Customer Care Centre.
Average drive torque
K
=
0,
4
XR2Bpppppp
3 Torque required to operate 1
contact
50
= 0,8 4 Torque required to operate 2
K contacts simultaneously
5 Torque required to operate 3
20 =13,6 contacts simultaneously
KK= 6 Torque required to operate 4
3
K=
10 contacts simultaneously
7 6
K = 40
7 Torque required to operate 6
contacts simultaneously
5 K= 8 Torque required to operate 8
contacts simultaneously
1100
KN == 9 Clutch torque (at rear mechanical
2
stop/end of travel)
20
K=
1
0
=8
8 0,5
K
1 2 3 4 5 6 7 8 9
1/214
References Screw limit switches
Heavy duty, OsiSense XR2
XR2AA03Kpp
Sheet steel enclosure Sprocket key and 4 XR2AB04Kpp 10.000
washer (2)
6 XR2AB06Kpp 12.000
2
10 XR2AB10Kpp 15.000
14 XR2AB14Kpp 18.000
534912
20 XR2AB20Kpp 23.000
24 XR2AB24Kpp 28.000
28 XR2AB28Kpp 35.000
3
9 XR2BB09Kpp 15.000
13 XR2BB13Kpp 18.000
534913
19 XR2BB19Kpp 23.000
23 XR2BB23Kpp 28.000
5
27 XR2BB27Kpp 35.000
(1) Code corresponding to the required primary gearbox, selected according to number of turns
of the switch input drive shaft.
See page 1/214.
Example: for a screw limit switch with 3 C/O contacts and a theoretical number of input shaft 6
turns “K” = 0.4, the reference becomes: XR2AA03K04.
XR2BB03Kpp (2) Switches supplied without input drive shaft chain sprocket. For suitable sprockets and chains,
see page 1/216.
)RUVZLWFKHV¿WWHGZLWK12FRQWDFWVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2I¿FH
9
Characteristics: Dimensions:
pages 1/213 and 1/214 page 1/220
1/215
References Screw limit switches
Heavy duty, OsiSense XR2
5
534927
K3 XR2AZ83 1.470
K6 XR2AZ86 1.470
(1) For liquid level control applications, the length of the chain should at least be equal to the
difference between the upper and lower liquid levels + 0.50 m.
9
Characteristics: Dimensions:
pages 1/213 and 1/214 page 1/220
1/216
References Screw limit switches
Winch shaft chain sprockets,
conforming to standard NF E 23-111,
12.7 mm pitch
16 73 50 55 XR2AZ31625 0.424
32
35
XR2AZ3ppp5
24 105 50 – XR2AZ32425 0.632 2
– 55 XR2AZ32435 0.500
ØB
XR2AZ4ppp5
36 153 50 55 XR2AZ43625 0.750
6
57
60
XR2AZ52450
1/217
References Screw limit switches
$FFHVVRULHVIRUOLTXLGOHYHOFRQWUROXVLQJÀRDW (1)
Accessories
Description Type Material Reference Weight
1 %DOODVWÀRDWPP Without guide Stainless XL1DB0111
kg
5.900
for change in level lugs steel
XL1DB0111 less than 4.50 m
2
For Ø 350 mm – XR2AZ003 7.500
ÀRDW
XR2AZ002
9
Dimensions:
page 1/220
1/218
Presentation, Screw limit switches
references Differential drive units
Functions
1
534928
This unit enables the monitoring of any speed difference between 2 movements
which, under normal circumstances, should be identical. Any difference in speed is
transmitted to an OsiSense XR2 screw limit switch which, in turn, re-establishes
correct operation.
Main applications:
b Controlling movement of grabs on cranes and travelling cranes.
b Liquid level control in decantation tanks.
ZR2FAp
b Monitoring relative difference between 2 moving parts.
2
Operation
M1 M2
The difference in rotational speeds of shafts M1 and M2, which are connected to
Differential motors or capstans, is transferred to a set of internal pinions which, in turn, control
Screw limit the rotation of shaft S which is connected to one or more screw limit switches.
S switch
S S This relationship is indicated either by white arrows or black arrows (each shaft
having 2 possible directions of rotation).
ZR2FA1: same direction ZR2FA2: opposing directions The rotational direction of shaft S is indicated by the arrow on shaft S immediately
Schematic representation
below the arrow on shaft M which represents the highest rotational speed (see
¿JXUHVDQG
4
M1
M1 = M2: S does not turn
S 006WXUQV
M2
Note
In both cases, the rotational speed ratio between shafts M and S is 2/1. It is important
to know the maximum number of turns or differential travel that the screw limit switch
must control (if necessary, both sides of its initial setting).
5
References
7KHGLIIHUHQWLDOXQLWVDUHVXSSOLHGZLWK³EDUHVKDIWV´¿WWHGZLWKNH\HGGLVFVUHDG\IRU
the attachment of numerous types of coupling. They are dust and damp-proof and
the internal mechanism is maintenance free. All 3 shafts are steel and are needle
roller bearing mounted. A set of duplicate cast steel pinions ensure the accuracy of
the differential. The cover is both glued and screwed to the housing.
6
Description Type Reference Weight
kg
Differential units For input shafts turning in ZR2FA1 6.510
the same direction
9
Dimensions:
page 1/220
1/219
Dimensions Screw limit switches
=
24,5
24,5
140
140
166
166
2
=
(3) (3)
=
46 = 50 = 46 = 50 =
130 77 151,5 77
(1) 1 tapped entry for n° 9 cable gland. (1) 1 tapped entry for n° 9 cable gland.
WDSSHG¿[LQJKROHVIRU0VFUHZVGHSWK WDSSHG¿[LQJKROHVIRU0VFUHZVGHSWK
(3) 1 tapped entry for n° 16 cable gland. (3) 1 tapped entry for n° 16 cable gland.
30
130
71
4 35 74 160 (1)
71 155 90
246 (6) = 270 =
300
HORQJDWHG¿[LQJKROHV[
5 $OWHUQDWLYH¿[LQJV[0WKUHDGHGKROHVRQVDPHD[LVDVFDEOHJODQGV
(3) 2 tapped entries for n° 13 cable gland.
(RIFKDLQVSURFNHWXR2AZ2pp (see next page).
%RUHRIFKDLQVSURFNHWXR2AZ2pp[NH\ZD\
(6) + 125 mm for removal of cover.
9
References:
pages 1/208 and 1/215
1/220
Dimensions, Screw limit switches
mounting
Chain sprockets (1) for switch input drive shaft Differential units
XR2AZ2pp ZR2FAp
20 91 91 20 140
1
73,5
208
(2)
40
18
89
8 (2)
(1)
20 2
18
35 = 270 =
Reference Number of teeth ØE 111 111 300
XR2AZ212 12 57 235
XR2AZ216 16 73
XR2AZ224 24 105
XR2AZ236 36 153
XR2AZ248 48 202
XR2AZ256 56 234 3
(1) Chain pitch: 12.7 mm. (1) Removable circlips.
(2) Keyway: 2 x 5 mm. HORQJDWHG¿[LQJKROHV[IRUVFUHZV
4
113
(3)
240
(1)
(2) 5
b
b1
55 a 55 a1 6
33
132
7
36
60
a a1 b b1
Change in liquid level up to 4.5 m 270 60 200 160
45 (using XL1DB01p1 and XR2AZ002)
Change in liquid level greater than 4.5 m 350 148 245 110
(using XL1DB02p1 and XR2AZ003)
9
References:
pages 1/216, 1/218 and 1/206
1/221
Presentation Overtravel limit switches
For power circuits, OsiSense XF9
Functions
7KHRYHUWUDYHOOLPLWVZLWFKHVIRUSRZHUFLUFXLWVZLWFKLQJDUHVSHFL¿FDOO\GHVLJQHGWR
1 ensure the safety of hoisting equipment.
They directly break the power supply to the hoist motor if the load being handled
accidentally exceeds the operating limits of the equipment.
Their mechanism is designed to ensure breakage of the power supply in the event
of a malfunction and therefore, an overtravel limit switch cannot be used in place of
an end of travel limit switch. It must only be used as a back-up device in the event of
2 failure of the latter, or any other component forming part of an automated control
circuit monitoring for excessive overtravel.
Description
XF9Dppp overtravel limit switches are housed in an aluminium alloy case.
XF9Fppp overtravel limit switches are housed in a sheet steel enclosure.
They are equipped with power contacts from Schneider Electric contactors.
3 Operation
Mounting and operating precautions
It is recommended that the overtravel limit switch be connected as near as possible
to the motor, in order to minimise the risk of shunting.
The switch must be positioned in such a manner so as to avoid any damage in the
event of the load exceeding the end of travel limits.
4 In order to ensure positive operation, the operating lever of the overtravel limit
switch must be actuated directly by the moving part being monitored. It is essential
WKDWWKHXVHRIDQ\ÀH[LEOHRUGHIRUPDEOHLQWHUPHGLDWHDFWXDWRUVEHDYRLGHG
Manual reset switches - resetting after tripping
b Before resetting the overtravel limit switch ensure that the cause of its tripping is
ORFDWHGDQGUHFWL¿HG
b Rotate and hold lever up against end stop.
5 b Simultaneously press the reset button (XF9D), using accessory included with
switch, or operate the reset lever (XF9F) and turn the control station switch away
from the trip position.
b Rotate lever back to its initial position.
9
Characteristics: References: Dimensions:
page 1/223 page 1/224 page 1/225
1/222
Characteristics Overtravel limit switches
For power circuits, OsiSense XF9
Environment
Overtravel limit switch type XF9D251 XF9D651 XF9F1151 XF9F1851 XF9F2651
Conformity to standards
XF9F1152 XF9F1852
IEC 60158-1, NF C 63-110, VDE 0660, IEC 60947-1, IEC 60947-4
XF9F2652
1
3URGXFWFHUWL¿FDWLRQ 3-phase CSA
Single-phase, 2-pole 3 HP 10 HP – – –
40 A, 230 V 80 A, 230 V
2
Protective treatment Standard version “TC”
Cable entry 2 tapped entries 3 tapped entries 2 entries incorporating n° 36 plastic cable gland
for n° 21 cable for n° 29 cable
gland gland
9
Presentation: References: Dimensions:
page 1/222 page 1/224 page 1/225
1/223
References Overtravel limit switches
For power circuits, OsiSense XF9
References
Switches without auxiliary contact block
1 Description Rated
operational
Conventional
thermal
Disconnection Reference Weight
current current
A A kg
With manual latching and 25 40 3-pole or 4-pole XF9D251 2.200
resetting restricted by a
padlockable device or or
Snap action opening mechanism 2-pole
Maximum travel: 75° in each 50 80
2 direction
65 80 3-pole or 4-pole XF9D651 5.000
or or
2-pole
XF9D651 130 160
4 XF9Fppp2
Horizontal or vertical actuation
Slow break opening mechanism 185 275 3-pole XF9F1852 29.000
Minimum actuation speed:
2.5m/s
265 350 3-pole XF9F2652 32.500
3 mm 0 8,5 mm
/$'1
Replacement parts
6 Description For use with
switches
Reference Weight
kg
Contact set XF9F115p LA5FF431 0.270
comprising per pole:
¿[HGFRQWDFWV
- 1 moving contact, XF9F185p LA5FG431 0.350
GHÀHFWRUV
- 1 backplate,
clamping screw and washers
XF9F265p LA5FH431 0.660
7
Arc chambers XF9F115p LA511550 0.490
9
Presentation: Characteristics: Dimensions:
page 1/222 page 1/223 page 1/225
1/224
Dimensions Overtravel limit switches
For power circuits, OsiSense XF9
Dimensions
XF9D251 XF9D651
1
XF9Fppp1 XF9Fppp2
Manual resetting Automatic resetting
(1) 2 entries incorporating n° 36 plastic cable gland. (1) 2 entries incorporating n° 36 plastic cable gland.
KROHVWREHGULOOHGE\XVHUIRUDWWDFKLQJ¿[LQJOXJVWRHQFORVXUH EDVH KROHVWREHGULOOHGE\XVHUIRUDWWDFKLQJ¿[LQJOXJVWRHQFORVXUHEDVH
9
Presentation: Characteristics: References:
page 1/222 page 1/223 page 1/224
1/225