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No.

:
MATERIAL REQUISITION I-RM-3A36.05-1519-29B-PZ9-004
CLIENT: SHEET:
UO-BS 1 of
7
JOB:
BÚZIOS 5 FIELD DEVELOPMENT
AREA:
BÚZIOS 5
TITLE:

SUB/ES/EDD/EDF UMBILICAL SYSTEMS FOR BÚZIOS 5 - TPUs


SUB/ES/EDD/EDF

CONTRACT: 4600639715

INDEX OF REVISIONS

REV. DESCRIPTION AND/OR REVISED SHEETS


0

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H


DATE 25/08/2021
DESIGN EDF

EXECUTION Yonathan(UPOV)

CHECK Cintia(Y534)

APPROVAL M.Dias(BEIW)
INFORMATION IN THIS DOCUMENT IS PROPERTY OF PETROBRAS, BEING PROHIBITED OUTSIDE OF THEIR PURPOSE
FORM OWNED TO PETROBRAS N-381 REV. L

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CONTENTS

1 SCOPE .......................................................................................................................... 3
2 REFERENCES .............................................................................................................. 3
3 SCOPE OF SUPPLY ..................................................................................................... 3
4 FIT-UP TEST ................................................................................................................. 7

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1 SCOPE
1.1 This MATERIAL REQUISITION defines the specific requirements for the design,
manufacture, test and supply of subsea umbilical systems. All general requirements
shall be according to the CONTRACT MATERIAL REQUISITION

2 REFERENCES
2.1 References here presented prevail over those previously presented in reference [1].

Table 2-I
Ref. Standard/Code Rev./Ed. Title/Description
[1] I-RM-3000.00-1519-29B-PZ9-010 0 Contract Material Requisition
[2] LI-3000.00-1519-29B-PZ9-008 C Terminações padronizadas de umbilicais
[3] I-DE-3A36.05-1500-941-P9U-004 D Subsea Layout
[4] I-ET-3A36.00-1000-941-PPC-001 E Metocean data
[5] I-ET-3A26.00-1500-960-PPC-001 D Fatigue data for Santos Basin
[6] ET-3000.00-6600-941-PMU-001 AG Principais características - frota PLSV
[7] 0479-SF20-80R1-0004-001 B Host facility motion data
[8] seriesLF_roll_MV32 Séries Temporais de Roll
[9] Proposta Segunda Ordem RA Movimento de Roll de Segunda Ordem
para Buzios 5
[10] I-ET-3A36.05-1200-940-PR4-003 0 Host facility mooring/offset data
[11] I-DE-3A36.00-1500-941-PLR-067 N Host facility general balcony drawing
[12] 0479-CDS20-30DL-8521-001 1 Host facility drawings
[13] 0479-MI20-3004-8521-001 Maximum top loads
[14] I-DE-3010.00-1300-279-PPC-085 0 Bend stiffener cap for bell mouth
[15] TBD Riser configuration data
[16] RL-3A36.05-1500-941-PIP-002 0 Soil data

3 SCOPE OF SUPPLY
3.1 MATERIALS

3.1.1 Materials scope of supply according to subsea layouts and Table 3-I. Components
interfaces/terminations according to reference [2].

3.1.2 When not requested by PETROBRAS the use of umbilical joints shall be
highlighted and justified by SUPPLIER and approved by PETROBRAS.
Table 3-I

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Subsea Anchoring Handling


Length
Well/Equipment US equipment collar heads
(m)
flange (yes/no) (yes/no)
I-MOD5-01/I-MOD5-06 (riser) - UTA US-1 7640 9” YES YES
UTA - I-MOD5-01 (flow) US-1 200 9” NO YES
UTA - I-MOD5-06 (flow) US-1 370 9” NO YES
I-MOD5-03/I-MOD5-07 (riser) - UTA US-1 5475 9” YES YES
UTA - I-MOD5-03 (flow) US-1 200 9” NO YES
UTA - I-MOD5-07 (flow) US-1 2435 9” NO YES
I-MOD5-04 US-1 6460 9” YES YES
ESDV (riser) - UTA US-3 6390 9” YES YES
UTA - PLEM (flow) US-2 23960 9” NO YES

3.1.3 Schematic of internal circuits of in-line UTAs of I-MOD5-01/I-MOD5-06 and I-


MOD5-03/I-MOD5-07 shall be as follow:

1 1

From FPSO UTA To well 1

EDB - 1
Umbilical Umbilical
System EDB - 2 System

Umbilical systems electric cables and To well 2


electric terminations

1 Pair of electric connectors for 1x6mm2 cable / JIC-8

EDB – Electric distribution box

From FPSO UTA To well 1

Umbilical Umbilical
System System

Chemical injection hoses MQCs


Control hoses
To well 2

3.1.4 Schematic of internal circuits of end-line UTAs of I-MOD5-01 and I-MOD5-03 shall
be as follow:

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UTA To well 2

EDB - 1
Umbilical
EDB - 2 System

Umbilical systems electric cables and


electric terminations

1 Pair of electric connectors for


1x6mm2 cable / JIC-8

EDB – Electric distribution box From FPSO

UTA To well 2

Umbilical
System

Chemical injection hoses MQCs


Control hoses
From FPSO

3.1.5 Schematic of internal circuits of in-line UTA of ESDV/PLEM shall be as follow.


Electric circuits are still to be defined. Please consider the preliminary two
alternatives.

1 2
Alternative A
From FPSO UTA To PLEM

Umbilical Umbilical
System EDB
Umbilical systems electric cables and System
electric terminations

1 Pair of electric connectors for 3x2x2,5mm2 cable / JIC-8

2 Electric connector and dummy for 1x2x4mm2 cable

3
3 Pair of electric connectors for 1x2x4mm2 cable / JIC-8

EDB – Electric distribution box To ESDV

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1 2 3
Alternative B
From FPSO UTA To PLEM

Umbilical Umbilical
System System
Umbilical systems electric cables and
electric terminations
EDB
1 Pair of electric connectors for 1x2x2,5mm2 cable / JIC-8

2 Pair of electric connectors for 1x2x2,5mm2 / 1x2x4mm2 cable

3 Electric connector and dummy for 1x2x4mm2 cable

To ESDV
EDB – Electric distribution box

From FPSO UTA To PLEM

Umbilical Umbilical
System System

Chemical injection hoses MQCs


Control hoses
To ESDV

3.1.6 The anchoring collars shall be supplied with shackles according to Table 3-II.
Shackles shall be bolt type with safety pin.

Table 3-II
Anchoring collar
Shackles compatibility
load class
Shackles supplied shall be dimensionally compatible with 50/55
Till 80 tonnes tonnes ABNT NBR 13545:2012 Grau 8S curved shackle
Shackles supplied shall be dimensionally compatible with 120
Above 80 tonnes tonnes ABNT NBR 13545:2012 Grau 8S curved shackle

3.1.7 If rigid joint/bend restrictor for top end termination/bend stiffener use fuse cables
of pull-in kit, a set of cables shall be supplied for handling and a set of cables shall
be supplied for pull-in.

3.1.8 The materials not assembled on umbilical shall be delivered in closed boxes, not
be loose in box, be corrosion protected (coated with lubricant, oil, wax, varnish…),
have all threads lubricated and protected and be packed (tape, plastic…).

3.2 PARTICULAR ANALYSES

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3.2.1 The Table 3-III presents particular analyses required for this supply.

Table 3-III
Analysis Required
Interference analysis YES
Abandonment analyses for riser umbilicals with
NO
buoyancy systems
Free-hanging catenary analysis to evaluate
viability of eliminating buoyance systems in
NO
riser umbilicals (this is an additional analysis to
the lazy-wave design analysis)

3.3 DOCUMENTATION

3.3.1 The following minimum documentation shall be supplied:

▪ Single line diagram of umbilical systems


▪ Umbilical data-sheet
▪ Components data-sheet
▪ Termination and ancillary equipment drawings
▪ Design premises report
▪ Design report
▪ Umbilical systems data book
▪ Umbilical systems handling procedures

4 FIT-UP TEST
4.1 Fit-up tests are required between umbilical and subsea equipment that are
PETROBRAS scope of supply. SUPPLIER shall provide an umbilical dummy
termination and a representative for the tests.

4.2 Test may be performed in subsea equipment supplier facility or in PETROBRAS


logistic bases.

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