KRONES AG Dept.

EW - Internal Documentation IO assignment

I/O-assignment Inspector
controller with ACT2 und PC-
cameras
Linatronic version

Author:
Date 27.03.00
Project EP9732
File /conversion/tmp/activity_task_scratch/625390829.doc

Date Change:
1 15.03.00 Colour rejection on EA10_1
2 20.03.00 Stroboscope malfunctions on EA17 removed,
EA10_2 divided up for camera relays and rejection indicator
3 27.03.00 Inputs for KPS malfunctions removed
4
5
6
7
8
9
10
Netzteil 5V 30A
EA10_1

EA10_2

EA13_2

EA13_1
EA17

EA12
MC6

IO assignment of inspector controller with ACT2 - Linatronic 1/8

KRONES AG Dept. EW - Internal Documentation IO assignment

MC6
EA VG AP KB Signal

E1 X30.A10 X20.13 X11.13 Clock pulse bottle present signal 2

E2 X30.A9 X20.25 X11.25
E3 X30.A8 X20.12 X11.12 Fine clock pulse conveyor clock pulse
E4 X30.A7 X20.24 X11.24
E5 X30.A6 X20.11 X11.11
E6 X30.8A5 X20.23 X11.23 Reset AK 1
E7 X30.A4 X20.10 X11.10 Reset AK 2.3.4
E8 X30.A3 X20.22 X11.22 Reset general (not assigned)
E9 X30.B10 X20.9 X11.9
E10 X30.B9 X20.21 X11.21 2nd acknowledgement P.E. cell assembly pusher 1
E11 X30.B8 X20.8 X11.8 PEC AK4
E12 X30.B7 X20.20 X11.20
E13 X30.B6 X20.7 X11.7 Acknowledgement P.E. cell assembly Pusher 1
E14 X30.B5 X20.19 X11.19 Acknowledgement P.E. cell assembly Pusher 2
E15 X30.B4 X20.6 X11.6 Acknowledgement P.E. cell assembly Pusher 3
E16 X30.B3 X20.18 X11.18 Acknowledgement P.E. cell assembly Pusher 4
A1 X30.C10 X20.5 X11.5 Hasp lock 1
A2 X30.C9 X20.17 X11.17 Hasp lock 2
A3 X30.C8 X20.4 X11.4 Hasp lock 3
A4 X30.C7 X20.16 X11.16 Hasp lock 4
A5 X30.C6 X20.3 X11.3 Pusher 1
A6 X30.C5 X20.15 X11.15 Pusher 2
A7 X30.C4 X20.2 X11.2 Pusher 3
A8 X30.C3 X20.14 X11.14 Pusher 4

IO assignment of inspector controller with ACT2 - Linatronic 2/8

KRONES AG Dept. EW - Internal Documentation IO assignment

EA17
EA VG AP KB Signal

E1 X31.C4 X23.13 X10.13 Trigger colour sensor

E2 X31.A5 X23.25 X10.25
E3 X31.B5 X23.12 X10.12
E4 X31.C5 X23.24 X10.24 Input progr. Trigger
E5 X31.A6 X23.11 X10.11
E6 X31.B6 X23.23 X10.23
E7 X31.C6 X23.10 X10.10
E8 X31.A7 X23.22 X10.22
E9 X31.B7 X22.20 X13.20
E10 X31.C7 X22.21 X13.21
E11 X31.A8 X22.22 X13.22
E12 X31.B8 X22.23 X13.23
E13 X31.C8 X22.24 X13.24
E14 X31.C11 X23.9 X10.9
E15 X31.A12 X23.21 X10.21
E16 X31.B12 X23.8 X10.8
A1 X31.A2 X23.5 X10.5
A2 X31.B2 X23.17 X10.17
A3 X31.C2 X23.4 X10.4
A4 X31.A3 X23.16 X10.16 Valve bottle base blowoff device
A5 X31.B3 X22.10 X13.10 Progr. Trigger output 1
A6 X31.C3 X22.11 X13.11 Progr. Trigger output 2
A7 X31.A4 X22.12 X13.12 progr. Trigger output 3
A8 X31.B4 X22.13 X13.13 progr. Trigger output 4
AE4 X31.A9 X22.3 X13.3 Red colour sensor
AE5 X31.B9 X22.5 X13.5 Green colour sensor
AE6 X31.C9 X22.8 X13.8 Blue colour sensor
AE7 X31.A10 X22.9 X13.9
AE8 X31.B10 X22.4 X13.4 External temperature sensor
AE9 X31.C10 X9.12 Caustic 1 tank analogue
AE10 X31.A11 X10.12 Caustic 2 tank analogue
AE11 X31.B11 X11.12 Caustic 3 tank analogue

IO assignment of inspector controller with ACT2 - Linatronic 3/8

KRONES AG Dept. EW - Internal Documentation IO assignment

EA10_1
EA VG AP KB Signal

A1 X32.A2 X16.4 X8.4 U/D support for potentiometer

A2 X32.B2 X16.22 X8.22 Clk serial control board for caustic tanks-
A3 X32.C2 X16.5 X8.5 Synchronous -Dac back panels
A4 X32.A3 X16.23 8.23 CS support for potentiometer
A5 X32.B3 X16.6 X8.6
A6 X32.C3 X16.24 X8.24
A7 X32.A4 X16.7 X8.7
A8 X32.B4 X16.25 X8.25
A9 X32.C4 X16.8 X8.8 General machine stop
A10 X32.A5 X16.26 X8.26 Stop using brake
A11 X32.B5 X16.9 X8.9 Stop using conveyor
A12 X32.C5 X16.27 X8.27 Clock pulse for BLOC synchronisation
A13 X32.A6 X16.10 X8.10 Rejection during BLOC synchronisation
A14 X32.B6 X16.28 X8.28
A15 X32.C6 X16.11 X8.11 Colour rejection
A16 X32.A7 X16.29 X8.29
A17 X32.B7 X16.12 X8.12
A18 X32.C7 X16.30 X8.30 Delete counter
A19 X32.A8 X16.13 X8.13
A20 X32.B8 X16.31 X8.31
A21 X32.C8 X16.14 X8.14
A22 X32.A9 X16.32 X8.32
A23 X32.B9 X16.15 X8.15 Lamp reset push-button AK1
A24 X32.C9 X16.33 X8.33 Lamp reset push-button AK2.3.4
A25 X32.A10 X16.16 X8.16
A26 X32.B10 X16.34 X8.34
A27 X32.C10 X16.17 X8.17 Static outputs
A28 X32.A11 X16.35 X8.35 Depends on bottle type
A29 X32.B11 X16.18 X8.18
A30 X32.C11 X16.36 X8.36
A31 X32.A12 X16.19 X8.19
A32 X32.B12 X16.37 X8.37

IO assignment of inspector controller with ACT2 - Linatronic 4/8

KRONES AG Dept. EW - Internal Documentation IO assignment

EA10_2
EA VG AP KB Signal

A1 X33.A2 X18.1
A2 X33.B2 X18.20
A3 X33.C2 X18.2
A4 X33.A3 X18.21
A5 X33.B3 X18.3
A6 X33.C3 X18.22
A7 X33.A4 X18.4
A8 X33.B4 X18.23
A9 X33.C4 X18.5
A10 X33.A5 X18.24 Illustration of the rejection signals
A11 X33.B5 X18.6 from stations 1 to 16
A12 X33.C5 X18.25 Synchronised at counter level
A13 X33.A6 X18.7
A14 X33.B6 X18.26
A15 X33.C6 X18.8
A16 X33.A7 X18.27
A17 X33.B7 X18.9
A18 X33.C7 X18.28
A19 X33.A8 X18.10
A20 X33.B8 X18.29
A21 X33.C8 X18.11
A22 X33.A9 X18.30
A23 X33.B9 X18.12 Outputs for camera relays
A24 X33.C9 X18.31
A25 X33.A10 X18.13
A26 X33.B10 X18.32
A27 X33.C10 X18.14
A28 X33.A11 X18.33
A29 X33.B11 X18.15
A30 X33.C11 X18.34
A31 X33.A12 X18.16
A32 X33.B12 X18.35

IO assignment of inspector controller with ACT2 - Linatronic 5/8

 KRONES AG Dept. EW - Internal Documentation IO assignment

EA13_1
EA VG AP KB Signal Standard assignment

E1 X36.A2 X1.4 CIS_1 rejection 1 Bottle base

E2 X36.B2 X1.5 CIS_1 rejection 2
E3 X36.C2 X2.4 CIS_2 rejection 1 Neck finish
E4 X36.A3 X2.5 CIS_2 rejection 2
E5 X36.B3 X3.4 CIS_3 rejection 1 Screw thread
E6 X36.C3 X3.5 CIS_3 rejection 2
E7 X36.A4 X4.4 CIS_4 rejection 1 Bottle base DF
E8 X36.B4 X4.5 CIS_4 rejection 2
E9 X36.C4 X5.4 CIS_5 rejection 1 Side-wall inspection unit 1
E10 X36.A5 X5.5 CIS_5 rejection 2
E11 X36.B5 X5.6 CIS_5 rejection 3
E12 X36.C5 X6.4 CIS_6 rejection 1 Side-wall inspection unit 2
E13 X36.A6 X6.5 CIS_6 rejection 2
E14 X36.B6 X6.6 CIS_6 rejection 3
E15 X36.C6 X7.4 CIS_7 rejection 1 Bottle contour detection unit camera
E16 X36.A7 X7.5 CIS_7 rejection 2
E17 X36.B7 X7.6 CIS_7 rejection 3
E18 X36.C7 X8.4 CIS_8 rejection 1 Reserve system
E19 X36.A8 X8.5 CIS_8 rejection 2
E20 X36.B8 X8.6 CIS_8 rejection 3
E21 X36.C8 X9.4 CIS_9 rejection 1
E22 X36.A9 X10.4 CIS_10 rejection 1
E23 X36.B9 X11.4 CIS_11 rejection 1
E24 X36.C9 X19.10 X9.10 External rejection signal Too low
1
E25 X36.A10 X19.9 X9.9 External rejection signal Too high 1
2
E26 X36.B10 X19.8 X9.8 External rejection signal Too high 2
3
E27 X36.C10 X19.7 X9.7 External rejection signal Teflon film
4
E28 X36.A11 X19.6 X9.6 External rejection signal Bottle contour detection unit 1
5
E29 X36.B11 X19.5 X9.5 External rejection signal Bottle contour detection unit 2
6
E30 X36.C11 X19.4 X9.4 External rejection signal Clogged neck inspection unit
7
E31 X36.A12 X19.3 X9.3 External rejection signal Leakage
8
E32 X36.B12 X19.2 X9.2 External rejection signal
9

IO assignment of inspector controller with ACT2 - Linatronic 6/8

 KRONES AG Dept. EW - Internal Documentation IO assignment

EA13_2
EA VG AP KB Signal

E1 X35.A2 X17.2 12.2 “Bottle present” signal 1

E2 X35.B2 X16.21 8.21
E3 X35.C2 X16.3 8.3 Reject monitoring input
E4 X35.A3 X16.20 8.20 Reject monitoring output 1
E5 X35.B3 X16.2 8.2 Reject monitoring output 2
E6 X35.C3 X1.8 CIS_1 ready
E7 X35.A4 X2.8 CIS_2 ready
E8 X35.B4 X3.8 CIS_3 ready
E9 X35.C4 X4.8 CIS_4 ready
E10 X35.A5 X5.8 CIS_5 ready
E11 X35.B5 X6.8 CIS_6 ready
E12 X35.C5 X7.8 CIS_7 ready
E13 X35.A6 X8.8 CIS_8 ready
E14 X35.B6 X9.8 CIS_9 ready
E15 X35.C6X X10.8 CIS_10 ready
E16 X35.A7 X11.8 CIS_11 ready
E17 X35.B7 X19.26 X9.26 Lateral neck finish inspection unit 1 lamp
E18 X35.C7 X19.25 X9.25 Lateral neck finish inspection unit 2 lamp
E19 X35.A8 X19.24 X9.24
E20 X35.B8 X19.23 X9.23
E21 X35.C8 X19.22 X9.22 TFL stop
E22 X35.A9 X19.21 X9.21
E23 X35.B9 X19.20 X9.20 Coolant malfunction
E24 X35.C9 X19.19 X9.19 Malfunction to recooling unit
E25 X35.A10 X19.18 X9.18 TFL code 1
E26 X35.B10 X19.17 X9.17 TFL code 2
E27 X35.C10 X19.16 X9.16 TFL code 3
E28 X35.A11 X19.15 X9.15 TFL code 4
E29 X35.B11 X19.14 X9.14
E30 X35.C11 X19.13 X9.13
E31 X35.A12 X19.12 X9.12 Stroboscope lamp 1 malfunction
E32 X35.B12 X19.11 X9.11 Stroboscope lamp 2 malfunction

IO assignment of inspector controller with ACT2 - Linatronic 7/8

KRONES AG Dept. EW - Internal Documentation IO assignment

EA12
EA VG AP KB Signal

E1 X34.A3 X17.5 12.5 Encoder chain A

E2 X34.A4 X17.9 12.9 Encoder chain B
E3 X34.A5 X17.4 12.4 Encoder indexing signal 1
E4 X34.A6 X17.8 12.8 Encoder indexing signal 1 / reference clock pulse
proximity detector
E5 X34.A7 X17.3 12.3 Initiator ½ pitch
E6 X34.A8 X17.7 12.7
E7 X34.A9
E8 X34.A10 X17.6 12.6
A1 X34.C3 Clock pulse
A2 X34.C4 Fine clock pulse (256 / pitch) / conveyor clock pulse
A3 X34.C5 X17.21 12.21 Clock pulse
A4 X34.C6 X17.22 12.22 Fine clock pulse (16 / pitch)
A5 X34.C7 X17.23 12.23
A6 X34.C8 X17.24 12.24
A7 X34.C9 X17.25 12.25
A8 X34.C10 X19.37 12.37

IO assignment of inspector controller with ACT2 - Linatronic 8/8