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Quality Management in The Board Room - FINAL
Quality Management in The Board Room - FINAL
Quality Management in The Board Room - FINAL
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QUALITY MANAGEMENT IN THE BOARD ROOM
Building the Executive Business Case for EQMS
TABLE OF CONTENTS
Executive Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
lnsresearch.com
Executive Overview
Executive Overview
Quality leaders today are facing new challenges and opportunities that drive executive sponsorship are often negative, such as recalls
PAGE
4 presented by changing global markets, disruptive technologies, or regulatory failure, which are extremely damaging to the compa-
new regulations, and social media. Their quality management ma- ny, employees, and public. The industry needs positive compelling
QUALITY MANAGEMENT
turity has not increased quickly enough to keep pace, largely due to events for executive sponsorship that can be controlled and driven
IN THE BOARD ROOM
chronic underinvestment. Top executives often do not see as much by quality. This positive, controllable, and compelling event is the ex-
strategic value in quality management as in sales, engineering, or ecutive business case, connected to either existing strategic objec-
manufacturing. As consequence, in many organizations quality is a tives or new strategic objectives such as the Internet of Things (IoT).
silo and perceived as the “quality police.”
When done right, quality extends throughout the enterprise and
provides unique value across all functions. However, quality is stuck in
COMPELLING EVENTS RESULTING
TABLE OF
CONTENTS a catch-22. It must break out of the silo to achieve its potential value, IN EXECUTIVE SPONSORSHIP
SECTION but the lack of perceived value reduces support from other leaders CONTROLLABLE
1 2 3 and top executives. Support from top executives plays a crucial role
4 5 6 in the long-term effectiveness of quality, far beyond project funding.
Long-term executive sponsorship results in top-down support, execu-
tive voice, and sustained resources, which are the three elements that
quality needs to thrive. Top down support drives culture change and
Failed New Product Executive Business Case,
cross-functional engagement, cross-functional processes, and quality Introduction, Recall New Strategic Objective
culture from leadership down. Moreover, executive voice is the ability
NEGATIVE POSITIVE
to influence corporate strategy, planning, and operations. Sustained
resources are the resources needed to build a long-term roadmap that
results in high maturity. Most quality leaders have not been able to
garner this level of executive support.
Quality leaders need to gain executive sponsorship and need a 3rd Party Event Organization Change
(e.g. Litigation) (e.g. new Quality
compelling event to accomplish this goal. A compelling event is a Focused Execs)
business influence or pressure that forces action or response, with a
defined date and business owner. Unfortunately, compelling events UNCONTROLLABLE
SECTION 1
Research Demographics
Research Demographics
Before inspecting the business case for Enterprise Quality Manage- There were 54.3% of companies from Discrete Manufacturing
PAGE
6 ment Software (EQMS), it is important to set the stage for the sup- industries, with the remainder coming from Food & Beverage/Con-
porting data used throughout this eBook. The LNS Research Quali- sumer Packaged Goods, Life Sciences, and Process Manufacturing.
QUALITY MANAGEMENT
ty Management Survey has been completed by over 700 executives Just over half were from North America, followed by just under a
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and other senior leaders coming from a variety of company sizes and quarter from Europe. Almost half, 46.8%, were from small compa-
geographies across a range of industries. The survey questions drill nies, with 38.0% from large companies, and the remainder from
down into the challenges and opportunities that companies face, stra- mid-sized companies.
tegic objectives data, and the most important goals currently being
pursued around quality.
TABLE OF
CONTENTS
SECTION 2.9%
1 2 3
4 5 6
11.2%
16.3%
26.3%
17.1% 44.9%
48.4% 45.9%
35.6%
38.8%
20.4% 27.8% 49.4%
15.0%
GEOGRAPHY INDUSTRY REVENUE
COLOR BY HQ LOCATION COLOR BY INDUSTRY COLOR BY COMPANY REVENUE
three of these elements interconnect, and that any change to one el-
ement will also impact the other two. Therefore, when quality invest-
ment is requested, quality leaders must optimize across these three el-
ements to achieve the maximum impact of the investment. Deploying
an EQMS that replicates existing paper-based processes is a missed
opportunity. This deployment should be used to enable cross-func-
TABLE OF
CONTENTS tional processes and information sharing, and is an event that can take
SECTION quality out of the silo and increase its cross-functional relevance and
1 2 3 strategic value. Organizations must consider the potential impact to
4 5 6 not just the Operational Excellence of the quality “department,” but
rather to quality across the broader enterprise, and drive toward the
optimal cross-functional quality Operational Excellence.
When quality achieves executive sponsorship and increases in TECHNOLOGY
maturity, it ceases to be a department and becomes a responsibility
across all functions. This creates a new role for the quality depart-
ment as quality leaders, not exclusively as quality do-ers. Quality
leaders must gain and nurture support of top executives but also of
the quality team as well.
Quality Maturity and Performance
LNS Research’s Quality Maturity Model provides a perspective that LNS Research Quality Maturity Model
PAGE
9 connects Operational Excellence with operational and financial per-
5
formance and the ability to meet market demands. Organizations
MARKET LEADER
QUALITY MANAGEMENT
can use the maturity levels both as a yardstick to measure their cur-
Ability to define markets, transform business
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rent maturity, as well as a method for guiding future investments. models, and disrupt incumbents
Comparing the performance at Level 1 (Ad Hoc) versus Level 5 (Mar-
4
ket Leader) provides clear impact of quality maturity.
AGILE
Ability to meet and exceed current market demands.
Fast follower as markets transform.
TABLE OF
CONTENTS
3
SECTION
1 2 3
PROACTIVE
4 5 6 Ability to meet and exceed current market demands.
Potential to meet future market demands.
2
CONTROLLED
Ability to meet and current market demands.
Inability to meet future market demands.
AD HOC
Inability to meet current or future market demands. 1
Quality Maturity and Performance (Cont.)
As an example, compare Business Process Excellence at Ad Hoc versus
PAGE
10 Market Leader. While processes are disconnected and disparate at Ad
Hoc, at Market Leader the company has harmonized processes across
QUALITY MANAGEMENT
TABLE OF
AD HOC CON. PRO. AGI. MARKET LEADER
CONTENTS
SECTION
STRATEGY Quality disconnected Quality fully integrated
1 2 3 & EXECUTION from corporate objectives with corporate objectives
4 5 6
LEADERSHIP Quality is a department rather Quality integral part of overall
& CULTURE than a shared responsibility Operational Excellence
processes drops off substantially. The median adoption rate for all
the automation of all processes surveyed is just 23%.
Many organizations have not yet begun their journey into process
automation and, of those that have, most have deployed relatively
few processes. Automation and use of software is important for
cross-functional engagement to quality processes.
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
cross-functional alliance bottom up is a challenging and lengthy Priority” versus those where it was not. Companies with top quality
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process, taking years or decades. However, top executives can drive prioritization were almost 3 times more likely to have adopted any
sweeping people, process, and technology changes very quickly given quality practice. Additionally, these organizations adopted an
and effectively. This is often seen as an executive response in the average of 8.6 quality Operational Excellence best practices, where
wake of a negative compelling event. All Others adopted an average of 2.9 quality best practices.
The data clearly supports this rationale. LNS Research surveys Clearly, the path to higher Operational Excellence maturity is en-
industry on many elements, including whether or not “Quality is abled by—and necessitates—executive sponsorship.
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
EXECUTIVE SPONSORSHIP
Impact of Quality as a Top Executive Priority
Companies with executive priority for quality adopt approximately 2
PAGE
15 to 7 times more best practices than other companies.
Companies with executive priority for quality adopt approximate-
QUALITY MANAGEMENT
SECTION
1 2 3 COMPANIES WITH EXECUTIVE
4 5 6 “Quality is an
PRIORITY FOR QUALITY,
Executive Priority” on average, adopt almost
2.9
All Others
The Executive Business Case and Quality Maturity
In order to achieve high maturity, quality leaders must plan, gain, business case, then nurture the executive sponsorship as the exec-
PAGE
16 and nurture executive sponsorship. Quality leaders must assess utive drives cross-functional engagement to achieve new levels of
their current as-is state and determine an ultimate to-be state of Operational Excellence.
QUALITY MANAGEMENT
high quality maturity. Leaders plan for executive sponsorship by The executive business case is critical and sets the quality leader
IN THE BOARD ROOM
building an executive business case connected to strategic objec- on a path to gain executive sponsorship for quality, driving Opera-
tives. They gain executive sponsorship by positioning the executive tional Excellence and ultimately, high quality maturity.
TABLE OF
CONTENTS Plan Gain Nurture
SECTION MARKET
1 2 3 LEADER
4 5 6
STRATEGIC OPERATIONAL
OBJECTIVES EXCELLENCE
EXECUTIVE
SPONSORSHIP
EXECUTIVE CROSS-
BUSINESS FUNCTIONAL
CURRENT CASE ENGAGEMENT
“AS IS”
STATE
SECTION 4
Building the
Executive Business Case
Focus on the Proper Metrics
The executive business case must be supported and justified by the Big Data analytics leverages historical and real time data from many
PAGE
18 appropriate metrics. Metric selection is critical to gain credibility different sources to enable predictive and prescriptive analytics for
as well as to measure project success. Often, organizations justify achieving long-term strategic objectives.
QUALITY MANAGEMENT
PAGE
Quality leaders must be able to identify an ultimate end goal and
EXECUTIVE SPONSORSHIP
19 position both that goal and its value to gain executive sponsorship.
That ultimate end goal and value are key components in the master
QUALITY MANAGEMENT
1 2 X
case, but can change over time. They should demonstrate progress
to the ultimate end goal.
PAGE
The executive business case framework captures the
EXECUTIVE SPONSORSHIP
20 considerations necessary to build a business case that is
a positive, controllable, and compelling event that gen- OBJECTIVE Strategic Cross-Functional Departmental
SCOPE
QUALITY MANAGEMENT
justified with siloed metrics, and considering a siloed OPERATIONAL Metrics (Siloed, Operational, Financial, Value, Big Data)
EXCELLENCE
quality-centered operational architecture.
L Maturity Level (L1 - L5)
Quality leaders should expand the scope of their
business cases to address objectives important to oth-
TABLE OF
CONTENTS er functions as well as quality, with the collaboration OPERATIONAL QUALITY • COMPLIANCE • EH&S • FINANCE
SECTION and participation of those other functions. In order to ARCHITECTURE
1 2 3
SCOPE Development Supply Chain Verification Distribution Support
attain executive sponsorship, identify how quality can
Marketing Validation Manufacturing Sales Service
4 5 6
work with the rest of the organization to address stra-
tegic objectives. This view then cascades into a view of FOCUS
Operational Excellence and operational architecture (Strategic Objectives, Smart Connected Ops, Op Ex, Op Architecture)
on the business case journey chart by identifying the current quali- where quality shifts from being perceived as a cost center to a val-
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ty maturity and moving to the business case journey line. This iden- ue center. Top executives view cost centers as requirements that
tifies the as-is business case and objective scope along with as-is deserve minimum investment, as they do not deliver value. Con-
justification metrics. Organizations must also identify the ultimate versely, value centers receive sustained investment as they drive
end goal from the master business case on the chart and find the positive business outcomes.
resulting business case scope, objective scope, and justification
TABLE OF
CONTENTS
$$$$$
SECTION
1 2 3
4 5 6 5
BUSINESS CASE
OPERATIONAL EXCELLENCE MATURITY
JOURNEY
METRICS
4 Big Data*
*Big Data Analytics, Diagnostic, Predictive, Prescriptive
$$$$$ VALUE
C EN
T ER Value**
3 C OS T C
ENT
ER
**e.g. Revenue and Earnings
Financial
$$$$$
2 Operational
$$$$$
Siloed
1 DEPARTMENT CROSS-FUNCTION EXECUTIVE
$$$$$
BUSINESS CASE AND OBJECTIVE SCOPE
SECTION 5
the construction of the incremental business cases; and Step 6 is objective and optimizing Operational Excellence.
IN THE BOARD ROOM
gaining executive sponsorship. The resultant master and incremen- When building incremental business cases, quality leaders should
tal business cases are iterative and will change with input from oth- drive credibility by delivering maximum value as soon as possible.
er leaders, executives, and time. LNS recommends identifying low hanging fruit while performing
As stated earlier, the ultimate end goal should be connected to the as-is assessment. There are often opportunities to make smaller
strategic objectives and a desired quality maturity level. New strate- investments that drive highly visible value, provide short time-to-
gic objectives can serve as compelling events. As an example, qual- value, are simple to deploy, or make measurable progress towards
TABLE OF
CONTENTS ity improvement is a leading use case for investment in IoT. Howev- key objectives identified in Step 1. Use these initial successes to
SECTION er, investing in IoT to drive quality improvement should be coupled nurture executive sponsorship and cross-functional engagement.
1 2 3
4 5 6
1 2 3 4 5 6
IDENTIFY END ASSESS IDENTIFY “AS IDENTIFY BUSINESS EXECUTIVE
GOAL AND “AS IS” STATE IS” QUALITY NEAR TERM CASE SPONSOR-
IMPACT MATURITY INCREMENTS JOURNEY SHIP
Evidence of Value
Quality leaders have difficulty connecting quality management best respondents that had adopted the best practice versus those that
PAGE
24 practices and non-siloed metrics. This challenge prevents leaders had not. As an example, those that had implemented “Compliance
from building cross-functional business cases based on financial processes are easily understood and documented” had a mean
QUALITY MANAGEMENT
metrics, such as Cost of Quality. It forces departmental business Supplier Defect Rate that was 34% lower than those that had not
IN THE BOARD ROOM
cases based on siloed metrics. implemented this practice. In this manner, 46 best practices and 12
LNS Research performed an analysis to quantify the impact of quality metrics were analyzed for a total of 552 data points.
adopting quality management Operational Excellence best practic- The data below displays representative process and technology
es. Survey data was analyzed to compare the mean performance of practices for each tier of metrics.
TABLE OF
CONTENTS
SECTION
OpEx BEST PRACTICE BENEFITS
1 2 3
4 5 6 PROCESS Compliance processes are easily understood, documented. 2% FPY, 34% SDR
SILOED TECHNOLOGY Supplier quality data collected automatically through portal. 2% FPY, 45% SDR
PROCESS Suppliers are included in design for quality initiatives. 12% Successful NPI CoPQ = Cost of Poor Quality
CoGQ = Cost of Good Quality
VALUE TECHNOLOGY Deploy EQMS. 21% Successful NPI NPI = New Product
Introductions
A Sample Business Case Journey
The frameworks and content provided can be condensed into the
1
PAGE
25 six steps needed to gain executive sponsorship. Steps 1 to 3 align
with constructing the master business case; Steps 4 and 5 capture the IDENTIFY END GOAL AND IMPACT
QUALITY MANAGEMENT
3
strategic objectives and a desired quality maturity level. New strate-
gic objectives can serve as compelling events. As an example, quality IDENTIFY “AS IS” QUALITY
TABLE OF
CONTENTS improvement is a leading use case for investment in IoT. However, MATURITY
SECTION investing in IoT to drive quality improvement should be coupled
4
1 2 3
4 5 6
with broader investment in quality operational architecture, such as
IDENTIFY NEAR TERM
EQMS, in order to connect the information from IoT to the quality
system of record. In this way, quality is enabling the strategic objec-
INCREMENTS
tive and optimizing Operational Excellence.
5 BUSINESS CASE
JOURNEY
6 EXECUTIVE
SPONSORSHIP
A Sample Business Case Journey (Cont.)
When building incremental business cases, quality leaders should are simple to deploy, or make measurable progress towards key ob-
PAGE
26 drive credibility by delivering maximum value as soon as possible. jectives identified in Step 1. Use these initial successes to nurture
LNS recommends identifying low hanging fruit while performing the executive sponsorship and cross-functional engagement.
QUALITY MANAGEMENT
TABLE OF
CONTENTS 5
BUSINESS CASE
SECTION
Master JOURNEY
1 2 3 END STATE:
Business Case 1
4 5 6
4 Market Leading
Performance
4 $$$$$ VALUE
C EN
T ER
3
L2: Controlled to L3: ProActive
C OS T C
Must increase maturity from
ENT
ER
$$$$$
INCREMENT 1:
4 Company-wide
2 NC/CAPA
Incremental AS IS:
$$$$$
Business Case 2 Departmental
Scope/Focus,
3
1 DEPARTMENT CROSS-FUNCTION EXECUTIVE
Siloed metrics
$$$$$
BUSINESS CASE AND OBJECTIVE SCOPE
Must get buy-in from
other departments
SECTION 6
Actionable
Recommendations
Summary and Actionable Recommendations
Many quality organizations have low quality maturity, exemplified • Break out of the quality silo by establishing the business case for
PAGE
28 in part by low levels of software automation. This poor technolo- quality management itself. The business case for quality manage-
gy landscape is their biggest challenge in achieving their strategic ment is not the prevention of defects, but rather achievement
QUALITY MANAGEMENT
quality objectives. Quality is also seen as a department rather than of cross-functional and strategic objectives. The business case
IN THE BOARD ROOM
a responsibility, although it must be deployed across the organiza- should clearly identify the value of quality and support it through
tion to drive optimum value. Quality leaders need to gain executive carefully chosen metrics, such as those provided by LNS Research.
sponsorship in order to drive quality maturity and improve opera-
• Develop many incremental business cases to support the master
tional and financial performance. Executive sponsorship for quality
business case for quality management. These incremental busi-
is gained through compelling events, and the executive business
ness cases should progressively push quality out of the silo and
case is a positive and controllable compelling event.
TABLE OF throughout the organization following a quality maturity model.
CONTENTS Executive business cases must demonstrate alignment to strategic
They will shape a culture of quality and change the role of the
SECTION objectives as well as provide a journey from the initial as-is state to
quality department.
1 2 3 an identified ultimate end goal. This is accomplished by using both
4 5 6 a master business case as well as many supporting incremental busi- • Allow other leaders to constructively share ownership. Moving
ness cases. The master business case is aligned to the strategic ob- quality management out of the silo transforms the initiative from
jectives and ultimate end goal, and is the tool that will gain executive being a “quality” initiative to a cross-functional or strategic ini-
sponsorship. Many incremental business cases are identified to sup- tiative, and other leaders will share ownership to help enable
port the business case journey from the initial as-is to the ultimate the transformation. This is a natural extension of “Quality is a
end goal. The business case must consider Operational Excellence Responsibility” and is welcome.
impacts and quality maturity as well as operational architecture.
The executive business case must also provide proper evidence of • Use the executive business case to gain executive sponsorship.
value to justify investment and executive sponsorship. Quality lead- Without executive sponsorship, cross-functional initiatives are
ers must be able to leverage operational, financial, value, and even often viewed as discretionary and may conflict with the priori-
Big Data metrics to justify and track quality value. ties of other functional leaders. The executive sponsor can help
Organizations looking to drive increased maturity should take the overcome these hurdles and other obstacles.
following steps:
Summary and Actionable Recommendations (Cont.)
• Nurture executive sponsors after gaining sponsorship. Careful-
PAGE
29 ly select incremental business case opportunities to increase
quality maturity, realize short time to value, and be sure to
QUALITY MANAGEMENT
measure success.
IN THE BOARD ROOM
TABLE OF
Ability to track mitigation of risk factors across operations. 20% 7%
CONTENTS
Ability to visualize risk factors across operations. 19% 6%
SECTION Closed-loop processes established to connect quality across design, manufacturing, and suppliers. 21% 4%
1 2 3
4 5 6 Compliance processes are easily understood and documented. 43% 15%
Cross-functional teams in place to manage quality across design, manufacturing, and suppliers. 33% 9%
Formal audit management processes established to understand current compliance status and 45% 19%
identify area for improvement.
Formal NC/CAPA processes established across company. 36% 15%
Formal risk management framework established. 34% 13%
Process established to share compliance processes across functional areas. 33% 10%
Real-time visibility of quality metrics in customer service. 23% 8%
Real-time visibility of quality metrics in engineering. 17% 4%
Real-time visibility of quality metrics in manufacturing. 28% 9%
Real-time visibility of quality metrics in supplier performance. 21% 6%
Standardized escalation processes exist for supplier quality and non-compliance events. 27% 9%
Statistical analysis used to monitor and analyze real-time supplier quality data. 12% 4%
Supplier quality data collected automatically through web-based portal. 12% 3%
Supplier scorecards established to measure and monitor performance 26% 10%