PROJECT REPORT

INTEGRATED MANUFACTURING FACILITY

YUVNAM PRIVATE LIMITED, RANCHI, JHARKHAND
 EXECUTIVE SUMMARY

YuvnamPvt.Ltd, as part of its strategy, acquired a constructed shade of 4000Sq.Feet area as rental

basis at- Plot No. 72, Near Government High School, Karamtoli, P.O - Gutuwa,, Ranchi, Jharkhand

intending to set up anIntegrated Manufacturing Facility in the said land, which will aid in meeting
current and future market requirements.

Accordingly a project report is prepared to carry forward the project for implementation.

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 TABLE OF CONTENTS

Table of Contents ............................................................................................................................................. 3

Introduction ................................................................................................. Error! Bookmark not defined.
Proposed plant capacities................................................................................................................................. 4
Proposed plant location ................................................................................................................................... 5
Project cost, Timeline & Funding ................................................................................................................... 5
Manpower ......................................................................................................................................................... 7
Raw Material Usages & Management ............................................................................................................. 7
Utilities............................................................................................................................................................... 7
Environmental Impact ................................................................................ Error! Bookmark not defined.
Fire safety and Lighting Standards .................................................................................................................. 9
Manufacturing Process Flow Charts .......................................................... Error! Bookmark not defined.
Plant & Machinery .......................................................................................................................................... 10
Conclusion ...................................................................................................................................................... 13

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 INTEGRATED MANUFACTURING
FACILITY
YuvnamPvt.Ltd, AS PART OF ITS STRATEGY, PLANS TO SET UP AN INTEGRATED

MANUFACTURING FACILITY IN RANCHI, JHARKHAND, WHICH WILL AID IN

MEETING CURRENT AND FUTURE MARKET REQUIREMENTS.

INTRODUCTION

The manufacturing facility is planned with maximum thrust on resource productivity including
manpower. The project design and construction shall comply with applicable GMP guidelines. The
said integrated plant shall include:

Ayurvedic Drug Manufacturing Plant : The plant shall meet requirement of product like
Chyawanprash,Swarna Raj Bangeshwar, Ras Sindoor,BolParpati, PanchamritaParpati,Avaleh
Pak, AyurvedicProprietary Medicine, Bhasmaetc to cater markets of Bihar, Jharkhand, &other
states.

PROPOSED PLANT CAPACITIES

Ayurvedic Drug Manufacturing Plant: The Plant will be designed for total Ten (10)
MT/year Capacity.

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 PROPOSED PLANT LOCATION

The proposed Manufacturing Facility is located in - Plot No. 72, Near Government High School,
Karamtoli, P.O – Gutuwa, Jharkhand PIN- 835303 District-Ranchi. The area of the plot is around
4000 Sq.Feet

Ranchi is the largest city and state capital in Indian state of Jharkhand.
Nearest Airport

• Birsha Munda Airport, Ranchi - About 15km

Road Connectivity

Ranchi is connected to other parts of India through national and state highways. The major highways
are:

• NH 33 touches the city Jamshedpur

•PROJECT COST& TIMELINE

Project Cost:
The estimated Project Cost for setting up the aforesaid production facilities including common
infrastructure and utilities would be Rs.- 50 Lacs as tabled below:-

Description Cost (Rs)

Renovation for Plant Rs.8.0
Lacs
Rent(6 month) Rs3.30
Lacs
Plant & Machinery Rs23.41
Lacs
Computers & Printer Rs0.90
Lacs
Electricity&Tele communication Rs1.38
Lacs
Salary(6 month) Rs4.80
Lacs

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Air conditioner & others Rs1.30
Lacs

Lab Equipment and Furniture Rs 2.0

Lacs

Office Expenses Rs 1.20

Lacs

3 Month Security Deposit Against Premises& Consultancy Rs3.12

Lacs

TOTAL COST Rs49.41

Lacs

Project Timelines:

The Project is planned to be completed within 3 months from the start of the project.

COMPLETION OF INFRASTRUCTURE - BY FEB.2018

COMMISSIONING OF PLANT & MACHINERIES - BY MAR.2018

COMMERCIAL PRODUCTION - BY APR.2018

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MANPOWER

The proposed Facility is designed to be operated in 1 shift for an estimated 300 Days in a years.

The estimated total employment generated comprising of direct & indirect employment shall be about

20.

RAW MATERIAL USAGES & MANAGEMENT

Herbs & Spices, will be received by suitable vehiclePackaging material will be received by trucks.

Apart from receiving of Raw materials & packaging materials, trucks will be used for outward
movement of Finished Products Scrap generated will be disposed in the local market.
After the receipt of the material at the factory premises, same will be kept in quarantine for quality
check. When the quality is approved, the same would be sent to R.M/PM store.

Material handling equipment

• Proposed material handling equipment’s shall be hand pallet.

UTILITIES

Utilities will be designed centrally so that it caters to all the plants under consideration. Estimated
utilities requirement is given below:

Utility Unit Requirement

Connected Load H.P. 50 H.P.
UPS KVA For emergency lighting, PCs etc.
Fuel Tanks (HSD) for KL Equivalent to 24 hour consumption
D.G.
D.G. back-up KVA 30KVA

Water (process) KL/day 0.50

Water (general) KL/day 1.0

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Power:
It is proposed to draw state grid power through a transformer of suitable capacity.
Water:
Water will be stored in tanks to meet requirements. The standards that will be followed are:
1. Water for people usage to be as per applicable domestic statutes .
2. Laboratory water standard for water in laboratory for general usage.as per application of
the tests / instrumentation .

Fuel: Only used for D.G.Set operation.D.G .Set meet the stringent CPCB 2 Norms for Noise &
Exhaust Emissions.

The Matrix below gives the space requirement in case of use of various type of fuel
Sr No. Fuel Class Space requirement Area (LXB)
1 HSD B Inside D.G.Enclosure
Generation of Effluent and treatment:

Thus plant will not generate significant volume of Effluent which can be of any environmental
concern. Waste water for general use will be discharged through Municipal drain.

Solid Wastes

Thus plant will not generate significant volume of solid waste which can be of any environmental
concern. Scraps out of the plant shall be sold as scrap.
Plant Specific Noise Levels

The noise levels are well under the limits specified by the pollution control board. An indicative table stating
the noise levels at some areas of the plant is as follows:
Area Noise Level in DB
Process 75
Packaging 70
Store 65
Utilities 75
Offices 60

FIRE SAFETY AND LIGHTING STANDARDS

Fire Safety Management

It is proposed to install localized firefighting equipment(FFE) like potable industrial extinguishers.

Necessary approval from the local fire authority shall be obtained for the project.

The local storage areas like PM and FG, will be complied by the following guidelines –

As per requirement of local fire approval authorities

As per Indian standard code for fire protection
Various types of fire extinguishers like dry chemical powder(DCP), foam, CO2 will be used in

the plant as per rules and regulations as detailed above.

Area specific Lighting standards

It is proposed to install adequate light within the factory workspace for the plant area to ensure smooth
operation.
 PROCESS

1. Ayurvedic Drug Manufacturing & PackingProcess:

The above activities may be broadly be classified as follows:

1 Pre-Production Activities: Ingredient handling and storage

A Storage of RM as per norms

2 In Process Activities:
a. Purification(Grinding, Sieving)
b. Mixing
c. Mastication
d. Extrusion
e. Cutting
f. Separation
g. Drying
h. Polishing
i. In-process Quality Control Testing
j. Packaging

PLANT & MACHINERY

Ayurvedic Drug Manufacturing & Packing :-

The list of plant & Machinery required for the said plant is as followed:

Area -- Manufacturing & Packing Section

Sl. Description Quality Amount

No (Rs.)
1 Micro Machine SS304 80000
(Pulverizer)
2 Mass Mixer Machine SS304 110000

3 Polish Machine (36” SS304 150000

pan)
4 Batti/GoliCuting SS304 180000
Machine
 5 Vibrator/ Shifter SS304 90000

Machine 36"
6 Hot Air Oven (24 SS304 140000

Tray)
7 Batch Printing Machine SS304 15000
(Hand Operated)
8 Triple Roller Machine SS304 70000
9 Cap Sealing Machine ( SS304 30000

Upto 135 MM)

10 Others (Tray, Storage SS304 90000
Container)

Sl. Description Quality Amount

No (Rs.)
11 Weight Machine 7000

12 Capsule Louder SS304 1000000

13 Capsule Filler SS304 1200000

14 Muffle Furnace SS304 120000

15 Filter transfer pump SS304 105000

16 End Runner Granite 237000
12"( GMP MODEL)
17 End Runner Granite 597000
21"( GMP MODEL)
18 Other Expense 100000
Total 2341000
 Building :

o Shop floor layout is in line with the process flow starting with RM store and ending with
FG store. The raw materials shall be brought into shift / day stores in the process area and
finished goods shall be regularly removed into the FG stores.

o FG space is planned for 15 days storage.

o Roads surrounding the building shall be adequate in width to handle Lorries of maximum
loading.

o Material handling bays (loading and unloading of vehicles) with canopies.

o Fire & Electrical systems as per local regulation.

o For RM & PM, racking/palletized racking may be planned in future depending on space
requirement considering product variants.

o Number of hand wash basins, urinals and water closets for workers will be planned .
o Double door with air curtains and insect catcher will be planned to factory entrance in line
with GMP requirement.
c

Environmental Impact:-

1.Plant Category will be inGREEN CATAGORY as per JHPCB Norms

2. Tree Plantation, Rain Water harvesting, Acoustic Enclosurefor D.G.Setare planned

 CONCLUSION

Process Flow chart of individual manufacturing process are enclosed in Annexure along with Site

layout and Location Layout.

Annexure –AProcess Flow Chart

Annexure –BSite layout & Location Layout

Name Of Applicant :- YUVNAM PRIVATE LIMITED

Address :- Plot No. 72, Near Government High School, Karamtoli,

P.O.- Gutua, District – Ranchi – 835303

Cell Phone No.- 9693427393

Email I.D. - mukesh2kausahl@gmail.com

Name Of Main Applicant - Mr. Mukesh Kumar

Permanent Address Of Main Applicant - Idrapuri, Ratu Road Ranchi,

Category Of Enterprises - Small Manufacturer

Type OfBusiness- Manufacturing Of Ayurvedic Product