Project 1

Inventory Reduction using PDCA

( V-Pla Products, Pune)
 P-D-C-A ca A4R
• Plan
-[iC7t GOAL nKkI kra
-s@yaCya piriS4itca AWyas kra
-su2ar`ece l(y iniXct kra
• DO
-su2ar`e Cya idxene Action ^ya
• Check
-l(y p/aiPt Cya idxene p/git tpasa
• Act
-mU; kar`e xo2a Aai~a Tya.Cyavr Action ^ya|
 Plan
-AapLyala iktI Inventory ( ikman S3ok) #evayce Aahe
te nKkI kra|( Minimum Inventory Level)
-Aaj ce Inventory Level kay Aahe ?
-S3ok ^ya Aai~a vigRkr~a kra|
-kay-kay su2ar~ya.cI grj Aahe te nKkI kra|
Inventory Level

100% 90%
90% 85%
80% 75%
71% 68%
70%
inventory %

60%
60% 55%
50%
40% 30%
30%
20%
10%
0%
1 2 3 4 5 6 7 8
Item
 Do
• ABC p/ma`e vigRkr` kra|
– A Mh`je jaSt ik.mtIcI vStu A4va mhTvaCya vStu
– B Mh`je kmI ik.mtIcI vStu A4va kmI mhTvaCya vStu
– C Mh`je AgdI kmI ik.mtIcI vStu A4va AgdI
kmI mhTvaCya vStu
 magCya v8IRCya vapr p/ma`e vgIRkr` kra Aai`
Tyanusar levl #rva|
 Jya vStuce levl #rivLya levlpe(ya jaSt Asel
Tya vStu.cI qredI kmI ikva. Nat.r kravI|
 IQR ( Inventory Quality Ratio)
 IQR Mh`je Ratio of Inventory
 Jya vStu AapLyala sarQya lagtat Tya.cI ik.mt
Aai` 3o3l [Nve3.rICya ik.mtIce p/ma` Mh`je
IQR
Active Inventory ( Rs. )
IQR =
Total Inventory ( Rs.)

 he p/ma` 100 % Asle Mh`je ]Ttm Aai` tumce

[Nve3.rI levl AgdI brobr Aahe Ase smjave|
 IQR calculation

Excess

Slow
moving
Active
inventory

Non
moving

Today
Usage History Future Demand
Time
 DO
 IQR ratio va!iv~yace l(y #evUn Tya idxene kam
krave|
 Target IQR nKkI kra| ]da| 60%
 Tyasa#I ku#Lya vStu.cI [Nve.3rI kmI kral te
nKkI kra Aai` Tyasa#I kay Aai` keVha. kral
te nKkI kra|
 Jar 60% [Nve.3rI kmI kelI tr iktI fayda
ho{l te p` cek kra|
 ACT
 [Nve.3rI kmI kr~yaCya idxene kam calU kra|
 Jya vStu.cI [Nve.3rI sg;yat jaSt Excess Aahe
Tya vStu.vr pihle kam kra|
 Tya vStu.Cya grjeCya Detail m2e ja Aai` Tya.Cya
iv8yI sg;I maihtI 6e}n Tya vStu kXya kmI
krta ye{l te b6a|
 Tya.ce AoDRr Cancel ikva. kmI krta yet
AstIl tr te kra|
 Hyac p/ma`e sg;ya vStu.vr kam kra|
 Act
 Hya vStu.cI [Nve.3rI kxI va!lI TyacI kar`e
xo2a|
 prt Hya vStu.cI [Nve.3rI va!`ar nahI Tyasa#I
AavXyk pa}le ]cla|
 [Nve.3rI kmI kr~yasa#I Plain.g m2e kahI bdl
krta ye{l ka te b6a|
 [Nve.3rI ce p/Tyek Aa#vDyala pun:muLya.kn kra|
 p/Tyek Aa#vDyala p/gitca magova ^ya|
 [Nve.3rI prfoRm.s\ vr l9 #eva Aai` tI kmI hot
Aahe kI nahI te b6a|
 Results
 Inventory cost m2e kay frk zala Aahe te
gi`t ma.Da|
 AapLya Target p/ma`e levl Aale Aahe kI nahI
te tpasa|
 AapLya Target p/ma`e IQR Aale Aahe kI nahI
te tpasa|
 Part Plan pasun survat kra Aai` nivn IQR
Target nKkI kra|
 Yaa p/ojeK3 pasUn kay-kay fayde zale te no.d
kra|
 2Nyvad

rajex sh«bu²e
Ph: 9881069515