Document Title: Datasheet - Design Requirement

Process Datasheet of Flare KO Drum

(43-MBD-001)
COPI Doc No.: C-84524-RW-PP0-DSR-ST-43-0001

Originator: PT. IKPT - PT. Kelsri Consortium

COPI Group Owner: Project
Area: Rawa
Location: Rawa Station
System: 43 - Flare, Vent and Blowdown
Document Type: Data Sheet - Design Requirement
Discipline / Subdiscipline: Process / Process General
Old COPI Document No. : -

Muthahar Haryo G
Re-Approved Kusdani Prih Not
2 AFC 5-Apr-12 Mahdi Wibisono /
For Construction Sukarna Budiharta Required
Alaydrus Nasrul Agus
Muthahar
Mahdi Haryo G
Approved For Kusdani Prih Not
1 AFC 13-Mar-12 Alaydrus / Wibisono /
Construction Sukarna Budiharta Required
Wijaya Nasrul Agus
Jatmiko
Haryo G
Issued for Wijaya Kusdani Prih Not
0B IFA 22-Feb-12 Wibisono /
Approval Jatmiko Putro Sukarna Budiharta Required
Nasrul Agus
Choiruddin
Haryo G
Issued for Sinaga / Kusdani Prih Not
0A IFC 6-Feb-12 Wibisono /
Comment Wijaya Sukarna Budiharta Required
Nasrul Agus
Jatmiko Putro

Prepared Checked Approved Project Unit Owner

Rev Status Issue Date Reason for Issue
Contractor Approvals COPI Approvals

Printed initials in the approval boxes confirm that the document has been signed
The originals are held within Document Management.
Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 2 of 8

Revision Sheet
ConocoPhillips (Grissik)
IndonesiaLtd.
Inc.
Ltd

REVISION DATE DESCRIPTION OF CHANGE

0A 6-Feb-2012 Issued for Comment
0B 22-Feb-2012 Issued for Approval
Page 3 of 8, Row 6 & 7 : Revise operating condition
Page 3 of 8, Row 9 - 13 : Revise fluid properties
Page 3 of 8, Row 19 : Revise design pressure
Page 3 of 8, Row 31 : Revise corrosion allowance
Page 3 of 8, Row 56 : Delete note 4
Page 4 of 8, Row 31 : Add 2 earth lugs
Page 4 of 8, Row 41 & 46 : Add 2 nozzle
Page 4 of 8, Row 46 : Change vortex breaker to N7
Page 6 of 8, Row 12 : Add description of taken case
Approved for Construction, as per Transmittal no. GB-
1 13-Mar-2012
COLTRJ-IKPKELR-T-00028
Page 3 of 8, Row 29 : Update MDMT
Page 4 of 8, Row 39-51, 53-54 : Revised rating nozzels
Re-Approved for Construction, as per Transmittal no. GB-
2 5-Apr-2012
COLTRJ-IKPKELR-T-00094
Page 3 of 8, Row 20 : Revise design temperature
Page 3 of 8, Row 29 : Revise MDMT

Additional Approvers (If Applicable)

Name Designation Signature Date

 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 3 of 8
Rev
1 Item No. 43-MBD-001 SKETCH :
2 Service Flare KO Drum
3 No. of Required 1
4 OPERATING CONDITION
5 Fluid Mix Hydrocarbon
6 Pressure psig ###
7 Temperature (Note 6) o
F 77.6
8 Vapor Mix. Liquid
9 Flow lb/hr 155543 30064
10 Density lb/ft3 0.14 64.93
11 Viscosity cP 0.0116 3.7900
12 Mol. Weight 21.34 42.53
13 Surf. Tens. dyne/cm - 54.1
14 DESIGN CONDITION
15 Special Service ✘ No Yes (Sour) See Page 4 of 8
16 Cyclic Service ✘ No Yes
17 Inside Diameter 9.5 ft
18 Length (TL-TL) 19.0 ft
19 Design Pressure psig 75 / FV
2 20 Design Temperature Max/Min °F 150 / 20
21 Control Range Required
22 HHLL (ft) 3' - 6''
23 HLL (ft) 3' - 0''
NLL (ft) 2' - 6''
24 LLL (ft) 1' - 6''
25 LLLL (ft) 1' - 0''
26 Min.Elevation from pit bottom (ft) 5' - 2"
27 Vacuum Condition No
28 ✘ Yes 100 %vacuum @ Note 1°F
2 29 MDMT 20 °F Note 6
30 Test Pressure 112.50 psig
31 Corrosion Allowance 0.125 inch
32 Post Weld Heat Treatment (Note-3) No ✘ Yes ✘ Code
33 Radiography ✘ Full Min. Spot ……%
34 Head Type ✘ 2:1 Ellips Hemisphere
35 Disk …………………
36 Internal Type Inlet momentum Breaker Wave breaker
37 Distribution Plate Plate Pack
38 Weir Plate For Separation ✘ Vortex Breaker on
39 Still Pipe for Level Instr. Liquids Outlets
40 MATERIAL NOZZLE SCHEDULE
41 Shell SA 516 Gr.70
42 Head SA 516 Gr.70
43 Demister -
44 Internal (Removable)
45 Internal (Non-removable) See Page 4 of 8
46
47 Insulation ✘ No Hot
48 Cold PP
49 Thickness : mm
50 Fire Proof ✘ No
51 Yes ………………….. in
52 Note :
53 1. Flare Knock Out Drum is designed as per API STD 521
54 2. Flare Knock Out Drum is designed to separate liquid droplets of 300 microns in diameter as per Equipment Design Philosophy para 6.2.
55 3. Refer to ASME Sect VIII Div.1 and Company Specification ID-N-BU-MM2-STS-GN-00-0001
56 4. Deleted
57 5. Refer to Flare KOD Pump Datasheet C-84524-RW-PP0-DSR-ST-43-0002
58 6. As per Flare, Relief Blowdown Study Report Doc. No. C-84524-RW-PP0-DRT-ST-00-0007
59
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 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 4 of 8
Rev
1 Item No. : 43-MBD-001
2 Service : Flare KO Drum
3
4 Equipment Sketch
5
6
7
8
N 10 N9 N1 N 3A N2 M2 N12 N5 N8A
9
###
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###
###
###
M1
###
###
###
9' - 6" I.D

###
###
###
###
###
### Vortex
breaker
### N11
###
###
###
### Internal Ladder Rungs

###
N4 N13 N3B N6 N7
###
### Earthings Lugs : 2 ea
N8B
###
###
19' – 0 T/T
###
###
###
### Nozzle Schedule
### Mark Quantity Size (in) Rating/Facing Description Remark
### N1 1 16 150# / RF Inlet
### N2 1 2 150# / RF Pump Minimum Recycle Flow
### N3 A/B 2 2 150# / RF Level Gauge / Level Transmitter
### N4 1 2 150# / RF Temperature Gauge
### N5 1 16 150# / RF Gas Outlet
### N6 1 3 150# / RF Liquid Outlet
### N7 1 3 150# / RF Liquid Outlet with vortex breaker
### N8 A/B 2 2 150# / RF Level Gauge / Level Transmitter
### N9 1 2 150# / RF Pressure Gauge
### N10 1 2 150# / RF Vacuum Truck
### N11 1 2 150# / RF Purging
### N12 1 2 150# / RF Spare
### N13 1 2 150# / RF Spare
###
### M1 1 24" 150# / RF Manway
### M2 1 24" 150# / RF Manway
###
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum Page 5 of 9
ConocoPhillips (Grissik) Ltd. IKPT-KELSRI CONSORTIUM
Rev
1 Item No. : 43-MBD-001
2 Service : Flare KO Drum
3
4 Half Open Pipe Sketch
5
6
7
8
9
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### HHLL
###
### Blind Cover
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### HHLL
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### Blind Cover
###
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###
###
### Notes
### 1. The inlet distributor is designed so that the momentum of the inlet stream is approximately equal to the pressure d
### accros the trapezoidal slot. Since the momentum recovered is expended as pressure drop, the net pressure drop
### approximately zero. By using this standard generic design, no calculations for inlet distributor pressure drop are re
### 2. All dimensions are subject for Mechanical Design Finalisation
### 3. The Detailed Dimentions Will be Determined During Detail Design
###
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 5 of 8
Rev
1 Objectives
2 1. To determine the minimum size of the Flare KO Drum
3 2. To determine Level Instrument height point.
4
5 Basis
6
7 Gas Liquid
8 Pressure psig 23.6 23.6
9 Temperature F
o
77.60 77.60
10 Flow Rate lb/hr 155543 30064
11 MMscfd 66.38 6.44
12 Design Margin 1.1 1.1
13 Design Flowrate lb/hr 171097 33070
14 Molecular Weight 21.34 42.53
15 Mass Density lb/ft 3
0.14 64.93
16 Viscosity cp 0.012 3.790
17
18 Basis Design Criteria and Assumption
19 1. Maximum liquid droplet size at the outlet gas phase is 300 microns as per API 521
20 2. Minimum residence time between each liquid control level
21 a. HHLL to HLL 1 minute or 6", whichever is greater
22 b. HLL to LLL 3 minutes + slug allowance (min. 12 inch)
23 c. LLL to LLLL 1 minute or 6", whichever is greater
24 d. LLLL to BOV or BTL 12 inch (minimum)
25 3. Pressure drop in flare tip 0.5 psi
26 4. Maximum Temperature Flaring is 175 C degree. Fuel Gas operating temperature is 44 C deg
27 5. The "All BDVs and 1 PV Stuck Open to flare" case is evaluated :
28
29 Result Summary
30 Selected Size ID = 9.5 ft
31 T/T = 19.0 ft
32 Level Point as follows :
33 a. HHLL to HLL = 0.5 ft
34 b. HLL to NLL = 0.5 ft
35 c. NLL to LLL = 1.0 ft
36 c. LLL to LLLL = 0.5 ft
37 d. LLLL to Bottom = 1.0 ft
38 The depressuring blowdown load is not considered in this calculation.
39 The calculation shall be updated during detail design to consider the blowdown load of depressuring case.
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 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 6 of 8
Rev
1 BASIS AND ASSUMPTION
2
3 1 Pumping out duration from start - stop of pum 1 hr (Note 1)
4 2 Particle diameter 300 micron (Note 2)
5 3 L/D 2
6 6 Liquid Hold-up time required between LLL - H 30 minute(s) (Note 2)
7 7 Total Length required = Required length + additional space of nozzle size (= 1.5 ID in + 1.5 ID out)
8 5 Nozzle Size Criteria, ρv2 50000 or one size bigger than flare line size whichever greater (Note 3)
9 4 Liquid Level Setting Crite 1 min or 6 inch
10
11 PROPERTIES DATA
12
13 Properties data are taken from "All PVs flaring Case"
14
15 FLUID DATA UNIT GAS LIQUID
16 Pressure psig 23.6 23.6
17 Temperature F 77.60 77.60
18 Flowrate (Note 4) MMscfd 66.38 6.44
19 lb/hr 155543 30064
20 Design Margin % 10 10
21 Design flowrate lb/hr 171097.3 33070.4
22 Molecular Weight 21.34 42.53
23 Mass Density lb/ft3 0.14 64.93
24 Viscosity cp 0.0116 3.79
25
26
27 SKETCH 5791.2 mm
28
29 inlet outlet
30
31
32 HHLL : 1066.8 mm
33 HLL/LAG Pump Start : 914.4 mm
34 NLL/LEAD Pump Start : 762 mm
35 2895.6 mm LAG Pump Stop : 609.6 mm
36 LLL/LEAD Pump Stop : 457.2 mm
37 LLLL : 304.8 mm
38
39
40
41 CALCULATION
42 Liquid Hold-Time Required = 30 minute between LLL & HLL
43 Vapor flow rate = 77608 kg/hr
44 = 34607 m3/hr
45 Vapor Density, ρv = 2.24 kg/m3
46 Vapor Viscosity, μ = 0.012 cP
47 Liquid Flowrate = 15000.5 kg/hr
48 = 14.4 m3/hr
49 Liquid Density, ρL = 1040.081 kg/m3
50 KO Drum Pumps capacity = 24 Usgpm
51 = 5.5 m3/hr
52 Inlet Stream mix Density = 2.7 kg/m3
53
54 Determination fo drag coefficient (per API RP 521)
55
56 C(Re)2
57
58
59
60
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 7 of 8
Rev
1 particle diameter, Dp = 300 microns
2 = 0.0003 m
3 C(Re)2 = 6071
4 Drag coefficient, C = 1.24
5
6
7 Droplet Velocity
8
9
10 Droplet Velocity = 1.20 m/s
11 Drum Diameter = 2896 mm = 9.5 ft
12 Drum Length = 5791 mm = 19 ft
13 L/D = 2
14 Drum cross section area = 6.59 m2
15 Total Cylinder Volume = 38.14 m3
16 Total Heads Volume = 6.35 m3
17 Total Vessel volume = 44.49 m3
18
19 Liquid Levels partial vol, m3 total vol hold-up remarks
Liquid area
20 reference level, in level, mm m2 cylinder Heads m3 Vol, m3 time, min
21 Bottom 0 0 0 0 0 0 0 0
22 LLLL 12 305 0.37 2.14 0.20 2.34 2.34 9.72 LLLL
23 LEAD Pump stop 18 457 0.67 3.86 0.43 4.29 4.29 17.84 LLL
24 LAG Pump stop 24 610 1.01 5.84 0.73 6.57 6.57 27.33
25 LEAD Pump start 30 762 1.38 8.01 1.09 9.10 9.10 37.87 NLL
26 LAG Pump start 36 914 1.78 10.33 1.50 11.83 11.83 49.22 HLL
27 HHLL 42 1067 2.20 12.75 1.95 14.71 14.71 61.18
28
29
30 Criteria Calculation Status
31 hold up
hold up hold up
height (in) time height (in) height (in)
32 time (min) time (min)
(min)
33 HHLL to HLL 6 1 6 12.0 OK OK
34 HLL to LLL 19.4 18 31.4 OK
35 LLL to LLLL 6 1 6 8.1 OK OK
36 LLLL to BOV or BTL 12 12 9.7 OK OK
37
38 droplet has to fall through maximum 1.83 m h
39 falling time 1.52 s (D-h)/Ud
40 vapor flow 9.61 m3/s Qv
41 vapor flow area 4.38 m2 Av
42 vapor flow velocity = flow/area 2.19 m/s Qv/Av
43 Length required = velocity x falling time 4.33 m Note 1
44 14.21 ft
45 liquid hold-up volume provided 7.54 m3 between LEAD pump stop and LAG
pump start must greater than 30
46 minutes
47 liquid hold-up time provided 31 min -------> OK Hold up time status
48 pumping out duration (from start - stop) 58 min -------> OK Pump out status
49
50
51
52
53
54
55
 Datasheet - Design Requirement C-84524-RW-PP0-DSR-ST-43-0001 Rev-2
Process Datasheet of Flare KO Drum
ConocoPhillips (Grissik) Ltd. Page 8 of 8
Rev
1
2 vapor liquid
Nozzle Sizing inlet
3 outlet outlet
4 nominal diameter, inch 16 16 3
5 piping class - - -
6 schedule STD STD S80
7 Inner diameter, inch 15.25 15.25 2.90
8 Actual velocity, m/s 81.62 81.62 0.36
9 actual r-v2, kg/ms2 14939 14939 131
10 maximum velocity, m/s NA NA 1
11 Maximum r-v2, kg/ms2 50000 50000 NA
12 nozzle sizing criteria OK OK OK
13
14 Overall Sizing Check = OK Length Status
15
16 Note: 1. As per requirement.
17 2. As per Equipment Design Philosophy paragraph 6.2.
18 3. As per Equipment Design Philosophy.
19 4. As per Flare, Relief, and Blowdown Study Report paragraph 7.5.
20 5. Nozzle space to T/T is considered 0.5 meter for each side.
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