Professional Documents
Culture Documents
Laser Salesbook
Laser Salesbook
HD SERIES
FIBER LASER Technologies
Sales Handbook
TABLE of CONTENTS: FIBER LASER Technologies
1- DURMA Machinery 3
2- Machine Introduction 4
2.1. Machine Concept 4
3- The Advantages of Fiber Laser Machines 5
4- Design and Manufacturing Advantages 6
5- Machine Components and Options 8
5.1. Helical Rack Drive System 8
5.2. Linear Motor Motion System 8
5.3. High Speed Z Axis 8
5.4. HD-F 3015 & HD-FL 3015 Technical Comparison Table 9
5.5. Automatic Laser Cutting Head (Pro-Cutter F150 Standard) 9
5.6. Zoom V2.0 Laser Cutting Head 11
5.7. Bevel Cutting System (Option) 11
5.8. Automatic Nozzle Changer 11
5.9. Nozzle Cleaning and Calibration 11
5.10. IPG Fiber Laser Power Supply 12
5.11. DURMA BRLS Fiber Laser Power Supply 12
5.12. Burr-free Cutting Parameters 13
5.13. IPG Chiller 13
5.14. Filter 13
5.15. Multi-Cell Suction System 13
5.16. Shuttle Table System 14
5.17. Servo Controlled Shuttle Table System (Option) 14
5.18. Safety Barriers 14
5.19. Scrap Box 14
5.20. Automatic Conveyor System (Option) 15
5.21. Centralized Automatic Lubrication System 15
5.22. Side Door 15
5.23. Control Unit 15
5.24. Sheet Detection 15
6- Durma vs. Competitor Fiber Laser Conveyor System 16
7- Operator Position Advantage 17
7.1. Linear Guide System 17
7.2. Siemens Electric Panel Mat. 17
7.3. Festo Pneumatic System 17
7.4. Electric Panel Air Conditioner (Option) 17
8- Gold Line Interface Program 18
9- Layout Plans According to Customer Requirements 19
10- Metalix or Lantek Software 20
11- Durma Cloud System 21
12- Pipe and Profile Cutting System (Option) 28
13- HD-F Standard Machine Layout 29
14- HD-FS Technical Specifications 31
15- HD-FO Technical Specifications 32
16- Why Durma Fiber Laser? 33
FIBER LASER Technologies
DURMA Machinery
Durma, the leader of its sector in Turkey, is a global manufacturer which operates in the field of metal sheet
processing machineries with 1.500 expert employees, a wide manufacturing line equipped with the latest
technology, and a closed workspace of 150 thousand square meters. Today, Durma exports to 120 countries together
with 80 distributors with which it works as business partners, and approximately 80% of the machinery
manufactured, meet their buyers in advanced industrial countries like USA, EU members, and Australia. The
remaining 20% consists of companies in developing countries, or companies thereof that establish partnerships
with foreign investors.
Durmazlar Product Range;
Laser Cutting Machines Complete Line Solutions
Press Brakes Plasma Cutting Machines
Punch Machines Guillotine Shears
Panel Bender Cylinder and Profile Bending Machines
Lokasyon
Durmazlar Makina Corporate Office Durma Maschinen GmBH Durma North America, Inc.
Bursa / Turkey Staufenberg / German Michigan / USA
3
FIBER LASER Technologies
MACHINE INTRODUCTION
DURMA Fiber Laser Machine is a "High Speed" 2D machine used in the cutting of flat sheets. It works with "Flying
Optics" principles. This means that the cutting table is fixed on top of the metal sheet, and the cutting head moves
around X, Y, and Z axis to perform the cutting process. Very high acceleration rates (up to 3G) are achieved with this
method. It also provides maximum sensitivity in piece cutting with encoder measurement system.
Machine Concept
-
Cutting Area Back Door
Chiller
Compact Filter
Side Door
Resonator
Shuttle Table
Multicellular Suction
Control Unit
Safety
Equipment
The body of the machine is steel, while the bridge is aluminum-welded steel construction. Welded machine body and
the axes are processed with stress relief. This process prevents all potential casts that may occur as a result of
welding on the machine structure. Moving axes work with dynamic, high-performance AC Servo engines and linear
engines that do not require maintenance.
A multi-cellular suction system is used to vacuum the dust generated during the laser cutting process, and to sends
the dust to dust filters. All scrap parts and small parts that fall to the bottom during cutting are collected and dropped
into scrap boxes within the shortest time with vertical conveyor system.
The automatic shuttle table system is designed with the principle of reducing the time to prepare the material for
cutting, and collecting the cut materials without stopping the machine. Loading and unloading operations can be
performed on the other table while the cutting process is taking place in the machine.
4
FIBER LASER Technologies
Fiber resonators do not require maintenance unlike CO2 resonators. CO2 lasers require 4-5 hours a week of
maintenance work for mirror maintenance, lens control, beam alignment, and bellow control. Fiber lasers do not
require such maintenance.
Fiber lasers are able to cut copper, brass, and aluminum in addition to the types of materials that CO2 lasers can cut,
and do it faster and safer.
Fiber laser cutting systems can cut up to 25 mm thickness with higher fiber laser powers, and the cutting speed
reaches its highest level when nitrogen is used as an auxiliary gas. However, the most important difference is for
thicknesses of 8 mm and below. In cases where stainless, aluminum, brass, or copper materials are processed, the
Fiber Laser is the fastest and most economical one in all conditions.
The focused beam of a 2 kW fiber laser shows 5 times more power density at the focal point compared to a 4 kW CO2
laser. Furthermore, it has 2.5 times more absorption capability due to the shorter wavelength of the fiber laser.
Making effective use of the speed advantages from high power, DURMA fiber lasers ensure that all operations can be
carefully planned and managed. It provides four times more efficiency and half operating cost of CO2 laser. It provides
lower cost per piece, higher potential profit margin, and lower financing requirement.
As the normal part volumes are processed much faster with the increased machine efficiency, it increases sales
revenues and profits and provides the opportunity to perform additional works.
The beam generated in the fiber resonator is transmitted over the fiber cable to the cutting head in a completely
closed system. Fiber lasers do not require any warm-up period, while CO2 lasers require a warm-up time of 10-15
minutes at the time of initial operation, depending on weather conditions.
Due to the stability of the fiber beam, fewer cutting parameters are needed.
In Summary;
Better quality, faster, and perfect cutting,
High sensitivity and repeatability,
High technology, perfect equipment,
Stronger and more rigid body structure,
Low operating and maintenance costs,
Add value to your business.
5
FIBER LASER Technologies
Our Fiber Lasers that are equipped with world-class high-tech products, provide precise solutions for your needs.
6
FIBER LASER Technologies
MANUFACTURING
All our machines manufactured in DURMAZLAR comply with EN 12622:2009, EN ISO 4413:2010, EN ISO 13855:2010,
EN ISO 13857:2008, EN ISO 12100:2010, EN ISO 13849-1: 2009, and EN 60204-1:2011 standards.
All of the steel we use in manufacturing are quality-controlled and certified.
DURMAZLAR has one of the most modern and technologically advanced manufacturing facilities in the world in
metal sheet processing sector. All processes are recorded in real time in our factory, where the "lean manufacturing
philosophy" is enhanced by an ERP system.
7
FIBER LASER Technologies
MACHINE COMPONENTS
8
FIBER LASER Technologies
Acceleration 28 35 m/s2
Efficient
Lightweight and smaller design for faster cutting and acceleration
Motorized focus position setting for automatic machine installation and drilling
Fast-response distance measurement without deviation
Possibility of checking the protective glass
Being able to control the values with Bluetooth
Flexible
Adjustable optics for application range
Straight and angled design suitable for machine concept
Zooming lens to adjust the auto focus diameter
Automatic or manual focus setting
9
FIBER LASER Technologies
Focusing Lens:
High Quality Optical lens and
additional lens protective glass
LED indicators:
Shows the current system
status (pressure, temperature, drive, dirt)
Assembly of the head:
Easy access from the front side
Distance Measurement:
It performs measurement between-
operating temperatures without any
shifting even at fast, precise and
high accelerations.
10
FIBER LASER Technologies
11
FIBER LASER Technologies
Precision cutting
High optical efficiency> 70%
Superior laser beam quality M <1.1 (@ 1 kW)
Easy power increase with the add-on structure (Max: 20 kW)
Maintenance-free design
Improved diode life
Fast service
12
FIBER LASER Technologies
Mildsteel (s235jr) 8 mm 12 mm 16 mm 20 mm 25 mm 25 mm 30 mm
Aluminum (AlMg3) 4 mm 6 mm 8 mm 12 mm 15 mm 20 mm 25 mm
Copper 2 mm 3 mm 5 mm 6 mm 10 mm 12 mm 15 mm
Brass 4 mm 6 mm 8 mm 10 mm 12 mm 14 mm 20 mm
Factors such as rust, shell formation, paint, label, pitch shifts on the surface, rolling defects, rusts on the surface of
the material, affect the black sheet cutting negatively. The top and bottom surfaces of the material to be cut must
be clean. The cutting quality and cutting speeds of sandblasted sheets vary.
IPG Chiller
The chiller is the device for cooling the laser power
supply and optics in the cutting head. It has a water -
based cooling system. Cooling water is delivered at
different temperatures required by the optics and laser
power supply with double chamber system. The
instantaneous state of the cooler can be monitored
instantly via the control unit. Remote access is also
provided.
Filter
It provides a healthy work environment by absorbing
smoke, dust and small particles generated during
cutting. The filter output can be delivered directly to the
factory atmosphere. Businesses remain clean, healthy
work spaces are provided for operators. Dust class M,
H14 quality, ePTFE Teflon membrane coated polyester
panel type filter is used. HEPA14 is tested and certified
according to EN 1822 standard (ie it filters 99.997% of
0.12 micron particles). The vibrating dust collection filter
is fully automatic. It starts automatically when cutting
starts. It is a compact unit with filter cartridges,
integrated fan motor assembly and jet-pulse cleaning
system. The dirt status of the filter can be easily seen on
the panel. Cartridges make blasting process
automatically according to its dirt status.
Multi-Cell Suction System
With the multi-cell cutting with high-efficiency dust
extraction system, the entire machine offers an equal
amount of suction throughout the cutting area. During
the cutting process, only the flaps in the cutting zone are
opened, resulting in stronger absorption.
13
FIBER LASER Technologies
Safety Barriers
During the shuttle table change, the moving areas are
surrounded by a light barrier.
When entered to this field during the table change, the
table movement stops.
Leuze beam barriers can operate stable even at -30C°.
Scrap Boxes
Small pieces and scrap cuts fall into scrap carts below
the cutting area. There are one lateral scrap cart in each
meter. It provides savings in the occupied area with its
easily accessible structure and per meter design.
14
FIBER LASER Technologies
Side Door
Regardless of the size of the machine, all HD-F Series
machines have side doors. When it is necessary to
intervene behind the cutting area, the operator enters
safely through this door.
The machine will not work in any way while the door is
open to eliminate accident risk.
Control Unit
Sinumerik 840 D SL
IFP1900 19" Touch Screen
IPC427 E Intel İ5-6442EQ
8GB SD Ram DDR3VVIN7/SSD 240 GB
Ethernetx3
USBx4
PCI x1
CF Card
DPP
Sheet Detection
With the automatic sheet detection feature, the length,
the width and angle of the metal sheet to be cut is
found. After the metal sheet search is done, the
program is rotated to the angle value automatically
found and it is cut.
15
FIBER LASER Technologies
16
FIBER LASER Technologies
ElektrikPanel
Electric Pano Air
Kliması ( Opsiyon
Conditioner )
(Option)
Özellikle
Especiallysıcak iklimlerin
preferred bulunduğu
in regions with hotbölgelerde
climate. It tercih
is
edilir. Pano
activated by içerisindeki
measuring thesıcaklığı anlık olarak
temperature inside ölçerek
the
devreye girer. Available as standard on linear
panel instantly.
Lineer makinalarda standart olarak bulunmaktadır.
machines.
17
FIBER LASER Technologies
Maintenance Page
On DURMA HMI, the dates of the maintenance items that
need to be completed, can be tracked via separate menu.
According to their period (daily/monthly/annual), the next
maintenance date is automatically notified to the user after
the completion of the maintenance operation.
18
FIBER LASER Technologies
Durma Fiber laser machines layout plans are available in two versions as standard and mirrored, which are
suitable for customer usage area.
CONTROL UNIT
CHILLER
CHILLER
CONTROL UNIT
19
FIBER LASER Technologies
20
FIBER LASER Technologies
Through the new “Event History” option added to the Durma Cloud, you can get information about the current
state of your machine in the last 24 hours (event history within the panel).
You can track weekly filtered life cycles on the machine day by day with the “weekly event history” tab on the
reports page (within reports).
You can get information about “downtime, cutting time, on alert time” of the machine monthly and annually
and transfer it to excel format.
21
FIBER LASER Technologies
Machine type / UPS Requirement HD-F 3015 HD-FL 3015 HD-F 4020 HD-FL 4020 HD-F 6020 HD-FL 6020
Electrical Panel
Filter 60 kVA 100 kVA 60 kVA 100 kVA 80 kVA 100 kVA
Cooler
Power - kVA 10 15 20 30 40
22
FIBER LASER Technologies
23
FIBER LASER Technologies
24
FIBER LASER Technologies
D-Loader is a specially designed machine to pick up sheet metal from the ground and put it on the machine
tables. It is especially used in laser cutting benches. The lifting system takes the plate from the ground with the
help of vacuum pads. The rotating arm carries the plate onto the table. During this location change; the
direction of the plate does not change and it remains parallel to the table.
Electricity 3 kW 4 kW
25
FIBER LASER Technologies
It is a system for storing with loading / unloading feature that provides automatic transport of processed and unpro-
cessed sheet metal in laser cutting machines. Shuttle table loading systems used in laser cutting machines operate
integrated to the D-Server loading-unloading system. The system keeps the same thickness and types of sheet
plates ready for use when needed and also allows the storage of processed sheets.
Completes the laser cutting process fully automatic and without adding the human factor
Significantly reduces manufacturing times due to its automatic loading and unloading feature
Provides production with high-quality due to the transport of sheets without scratching or deforming
Improves machine use by optimizing material flow
Increases work and process security
Length 1.000, 1.500, 2.000, 2.500, 3.000 mm 1.000, 1.500, 2.000, 2.500, 3.000, 3.500, 4.000 mm
26
FIBER LASER Technologies
The system keeps different types of sheet plates ready for use when needed. It also allows the medium level storage
of the processed sheets. Rapid Tower loading - unloading system is a system for storing with loading - unloading
feature that provides automatic transport of processed and unprocessed sheet metal in laser cutting machines. It
fully becomes suitable for automation with automatic nozzle change and LCM options.
Length 1.000, 1.500, 2.000, 2.500, 3.000 mm 1.000, 1.500, 2.000, 2.500, 3.000, 3.500, 4.000 mm
Pallet Numbers 10 10
Electric Power 23 kW 23 kW
27
FIBER LASER Technologies
Max. Dust Density 0.1 mg/m3 Purity Value ≥99,995 (4.5) ≥99,5 (2.5)
Max. Oil Content 0.01 mg/m3 Flow 2500 Nl/min. 700 Nl/min.
28
FIBER LASER Technologies
29
U
M 400
A A1
900
400
B
B1
G
400
1250
2100 1000 1325 1000 1000
750
1250
CHILLER (FOR LASER)
FIBER LASER Technologies
30
FIBER LASER Technologies
HD-FS SPECIFICATIONS
HD-FS type Smart Laser is designed similar to HD-F and manufactured using the same components. The
machine is specifically designed for enterprises with space problems. In cases where there is no need for a
shuttle table, metal sheet loading and unloading process is extremely easy.
HD-FS Smart Fiber Lasers makes a difference with their speed, efficiency, high quality components and
industrial design.
HDFS 3015
X Axis 3100 mm
Y Axis 1550 mm
Z Axis 125 mm
Rack&Pinion
31
FIBER LASER Technologies
HD-FO SPECIFICATIONS
Ease Of Use
Low Operating Costs
Quick
HD-FO Opening
TeknikFront Door
Özellikler
Easy Access To The Cutting Area
Kesim removable
Easily Eksenleri cutting table
Compact
X Eksen Bridge Design 3048 mm
Easy Shipping
Y Eksen 1530 mm
Z Eksen 125 mm
Maks. Sac Ölçüsü 3.048 x 1.524 mm
Maks. Sac Ağırlığı 575 kg
Dinamik
MAKİNE EBATLARI
HD-FO Technical Specifications
Maks. Hız X Eksen 90 m/dk.
Cutting Axes
Maks. Hız Y Eksen 90 m/dk.
X Axis 3048 mm
Maks. Hız Z Eksen 30 m/dk.
Y Axis 1530 mm
Maks. Senkronize Hız (X-Y) 127 m/dk.
Z Axis 125 mm
Maks. Senksronize İvmelenme 14 m/s²
Max. Sheet Size 3.048 x 1.524 mm
Pozisyonlama Hassasiyeti ± 0,05 mm
Max. Metal Sheet Weight 575 kg
Tekrarlanabilirlik ± 0,05 mm
DynamicsEBATLARI
MAKİNE
Max. Speed X Axis 90 m/min.
Repeatability ± 0,05 mm
33
FIBER LASER Technologies
HD SERIES
FIBER LASER Technologies
TR 2019/12/V.01