CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

XII LIST OF WEARING PARTS

Number Name Quantity
1 Needle roller bearing for 1st/2nd gears 2
2 Needle roller bearing for 3rd/4th/5th gears 3
3 Front input shaft bearing 1
4 Rear input shaft bearing 1
5 Front output shaft cone bearing 1
6 Rear output shaft cone bearing 1
7 Front differential bearing 1
8 Rear differential bearing 1
9 Clutch bearing assembly 1
10 Synchronizer ring for 1st/2nd gears 2
11 Synchronizer ring for 3rd/4th/5th gears 3
12 Seal gasket for clutch and transmission housings 1
13 Seal gasket for gearshift mechanism and transmission housings 1
14 Snap ring for 3rd-4th synchronizer 1
15 Snap ring for 1st-2nd synchronizer 1
16 Snap ring for 5th synchronizer 1
17 Snap ring for reverse fork shaft 1
18 Interlock plate snap ring 3
19 Dust-proof oil seal for release shift fork assembly 1
20 Input shaft oil seal 1
21 Front differential oil seal 1
22 Rear differential oil seal 1
23 Dust-proof oil seal for gearshift shaft 1

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 1-2004 No.02/01
CIRCUIT DIAGRAM

READING INSTRUCTION

1. NO. of relay circuit:

30 ：Coming from storage battery
15 ：Controling by ignition switch
ACC ：Ignition switch radio set
31 ：Ground
58b ：Luminous regulating line

2. This circuit diagram is suitable to configuration of A21 1.6 and 2.0.

Considering the time limit, it is liable to mistakes or omissions. Please
contact with Service Technology Dep. of sales company if any
unconformity is found.
TEL ：0553-5922392
FAX ：0553-5840795

1
 To Front ISU A29

To Front ISU A30

A21-2005
REAR ISU SYSTEM
Left Rear Regulator Motor
Rear W indshield Glass Heater resistor

Regulator Switch of Right Rear Door

Regulator Motor of Right Rear Door

Regulator Switch of Left Rear Door

Left Backup Lamp

Left T urn Light

12

Left Position Lamp

License Lamp

High Mounted Stop Lamp

Right Position Lamp
Trunk Lock Actuator

Right Rear Fog Lamp

Right T urn Signal Lamp

Right Backup Lamp

Radar Module

Contact Switch of Left Rear Door

Contact Switch of Right Rear Door

Trunk Lamp

Trunk Switch

Left P robe

Middle P robe

Right P robe
CIRCUIT DIAGRAM
NO.03/11
 FRONT ISU

A21-2005
To Sunroof Module 4#

Key Signal Switch

Front Fog Lamp

Nignt Lamp Adjusting Switch

Right Front T urn Signal Lamp

Right Side Turn S ignal Lamp

Left Front Position Lamp

To D ouble Switch 6#
Left Front Turn Signal Lamp
Right Front Position Lamp

Left Side T urn Signal Lamp

Fanfare Horn
Low-tone Horn

High Beam Relay

Front ISU
09

Low Beam Relay

Regulator Motor of Right Front Door

Key Loop Lamp

Sun Visor Lamp

Glove Box Lamp

Front Ceiling Light

Rear Ceiling Light

Regulator Motor of Right Front Door

Defroster Switch

Regulator Switch of Left Front Door

To A/C Module 14#

Rear Fog Lamp Switch

Front Fog Lamp Switch

Lock Actuator of Left Front Door

Contact Switch of Left Front Door

Lock Actuator of Right Front Door
Contact Switch of Right Front Door

To Audio 15#
To Ignition Switch 3#
Lock Actuator of Left Rear Door

To Rear ISU A6
To Rear ISU A22
CIRCUIT DIAGRAM

Lock Actuator of Right Rear Door

NO.03/08
 A21-2005 NO.03/02
CIRCUIT DIAGRAM

ABS SYSTEM

To Brake Switch

ABS Control

Left Right Left Right

Rear Rear Front Front
Wheel Wheel Wheel Wheel
Sensor Sensor Sensor Sensor
 A21-2005 NO.03/01
CIRCUIT DIAGRAM

START AND CHARGE SYSTEM

Relay ACC 1

Relay ACC 2

Terminal Ignition Switch Relay

Position
ACC AM1 IG2 AM2 ST2
L0CK
ACC
0N
START
Ignition Switch

Starter Relay

Storage
Baterry
Generator
Starter To
instrument
16#
 A21-2005 NO.03/03
CIRCUIT DIAGRAM

AIR CONDITIONING SYSTEM

To D iagnostic Connector 7#
To D efrost Switch 2#

To W iper Motor 2#

To Instrument 7#
Blower

A/C P ressure
Switch

Governor
Resistor

A/C Control

Inner
Temperature
Sunlight Sensor
Sensor
Outer
Temperature
Sensor

Water T emperature S
ensor

Mode Damper Motor Incorporated Damper Motor Cycling Motor

 A21-2005 NO.03/04
CIRCUIT DIAGRAM

AUDIO SYSTEM

Antenna

Left Rear Speaker

Audio System

Left Front Speaker Left Front Door

Speaker

Right Front Speaker Right Front Door

Front ISU PP3/3 Speaker

Right Rear Speaker

Steering Wheel Shortcut Key

 A21-2005 NO.03/05
CIRCUIT DIAGRAM

AIR BAG SYSTEM

Driver Airbag Front Passenger Side Airbag

Airbag Control

Left Front Pretensioner Right Front Pretensioner

Seat Belt Seat Belt

Left Impact Sensor Right Impact

Sensor

Driver Side Airbag Front Passenger

Side Airbag

To ISU PE2/16

To Diagnostic Connector 7#
Front Passenger
Airbag Lock Switch
To Instrument 17#
To Instrument 24#
 A21-2005

Terminal Resistor
Oil Pressure Switch

Manual Brake Switch To Airbag Control 10#

Fuel Level Sensor To Airbag Control 47#

Brake Fluid Level Sensor

INSTRUMENT SYSTEM

To Speed Sensor 2#
Brake Shoe Lining Alarm Switch

Brake Shoe Lining Alarm Switch

To Front ISU PE1/2
Brake Shoe Lining Alarm Switch

Instrument
Brake Shoe Lining Alarm Switch
To Generator Terminal 1#

To Diagnostic Connector 7#

To Sunroof Module 3#

To Automatic A/C Module J

CIRCUIT DIAGRAM
NO.03/06
 A21-2005
ENGINE SYSTEM
To Antitheft Control A4

To Front ISU PE2/22 To Antitheft Control A1

To ABS6

Brake Switch

Vortex Control Valve EMS Relay

Exhaust Timing Solenoid Valve

Ignition Coil

Intake Timing Solenoid Valve

Speed Sensor

Nozzle 2
To Instrument 27#

Nozzle 4

Nozzle 3

Nozzle 1

Power Steering Switch

Carbon Canister Solenoid Valve
Clutch Switch

Oil Pump Relay

Engine ECU

Oil Pump

Oil Temperature Sensor

08

C rankshaft Position Sensor

Terminal Resistor

Knock Sensor

To F use FB5
Anti-theft Control

To Fuse FB15

To Electronic Control Headlamp Switch 6#

To A/C Pressure Switch 3#

Compressor Relay

To A/C Pressure Switch 2#

Electronic Throttle Valve

Coolant Temperature Sensor

Air Flowmeter
Electronic Accelerator

Camshaft Phaser

Camshaft Phaser

Rear Oxygen Sensor

Front Oxygen Sensor

CIRCUIT DIAGRAM
NO.03/07