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Toward Sustainable Li-Ion Battery Recycling Green Metal Organic
Toward Sustainable Li-Ion Battery Recycling Green Metal Organic
Toward Sustainable Li-Ion Battery Recycling Green Metal Organic
■ INTRODUCTION
Cobalt and nickel are one of the most common components of
for the natural environment.4,5 Furthermore, due to the fact
that the battery market is still expanding and new types of
cathode materials in lithium-ion batteries (LIBs) in the form of batteries have been developed, for example, Al-based batteries,
lithium−metal oxides. These metals are found together in recycling has become even more crucial.6,7
lithium nickel manganese cobalt oxide (NMC) or lithium Sustainable methods for the recycling of LIBs have recently
nickel cobalt aluminum oxide (NCA) cathodes.1,2 The received high interest. However, conventional industrial
European Commission predicts that the demand for cobalt processes still implement non-green methods, that is, high-
supply related to LIBs production will increase 5 times in 2030 temperature processes and toxic chemicals, and do not ensure
and 15 times in 2050, compared to the current supply to EU the same purity grade as the starting materials for the synthesis
countries. Cobalt has already been classified as a critical raw of active electrode materials. In addition, these processes often
material, while nickel is under observation due to the lead to the formation of waste by-products, which in turn may
increasing requisition of LIBs for energy storage and electric
vehicle batteries.3 Depletion of natural deposits of cobalt and Received: March 29, 2021
nickel may result in a global shortage for future prospects. Revised: June 26, 2021
Hence, the recovery of these elements is currently of high Published: July 14, 2021
importance. The majority of electronic wastes containing many
precious elements is, however, not recycled, while the
permeation of toxic elements may have direct consequences
© 2021 The Authors. Published by
American Chemical Society https://doi.org/10.1021/acssuschemeng.1c02146
9770 ACS Sustainable Chem. Eng. 2021, 9, 9770−9778
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article
present hazardous effects to the natural environment.8,9 After cobalt(II) nitrate hexahydrate (98%), and bismuth acetate (99%)
proper mechanical processing, for example, discharging and were obtained from Alfa Aesar, USA. Ethanol absolute, sodium
dismantling, NMC and NCA cathode materials are usually chloride (min 99.8%), sodium acetate (99.8%), hydrochloric acid
treated with mineral acids and separated from the solid fraction (37%), nitric acid (65%), and ammonia (25%) were obtained from
VWR, USA. Sodium hydroxide (98−100.5%) and toluene (≥99.7%)
by filtration. The leachates obtained in these processes were obtained from Honeywell, USA. Iodine solution (0.05 M) and
comprise mixtures of cobalt, nickel, and manganese or bismuth oxide (>98%) were obtained from Merck, USA.
aluminum salts. The separation of these ions is generally Methods. Synthesis. The preparation procedure and character-
performed via hydrometallurgical methods, such as solvent ization of Bi2O(H2O)2(C14H2O8)·nH2 O (SU-101) MOF are
extraction,10−12 precipitation,13,14 and ion exchange.15,16 These described in detail in a previous work.41 Briefly, EA and bismuth
techniques usually implement highly toxic organic solvents acetate were added to a 6% acetic acid mixture with water and stirred
while operating under harsh conditions and requiring addi- at room temperature for 48 h. Next, the suspension was centrifuged at
tional separation steps. In summary, the current existing 8000 rpm for 10 min and dried overnight in a circulating oven (60
methods in industrial processes do not follow the principles of °C). A fine powder of SU-101 was obtained with a yield of 76%. By
using the same synthesis conditions, we have also succeeded with the
green chemistry while also being highly time-consuming.17,18 synthesis of SU-101 via a significantly cheaper substrate, bismuth
Adsorption is a highly efficient surface process to remove oxide (more information about costs can be found in the Supporting
target components from solutions. This method predominates Information). The pH of point zero charge (pHpzc) for SU-101 has
over the aforementioned alternatives due to its capacity to been investigated via the pH drift method using 0.01 M NaCl
operate under mild conditions, therefore minimizing the solutions with pH ranging from 2 to 12. To 5 mL of each solution, 20
implementation of bulk chemicals.19 This method can be mg of SU-101 was suspended, shaken for 24 h, and filtered, after
applied for the removal of metal ions,20 dyes,21 and organic which the final pH was measured. Powder X-ray diffraction (PXRD)
compounds22 from wastewaters, with high effectiveness even measurements were performed using a PANalytical X’Pert PRO
powder diffractometer (Panalytical, Great Britain), with the Cu Kα1,2
for very low concentrations. Adsorption has also been
radiation (λ1 = 1.5406 Å, λ2 = 1.5444 Å). Brightfield images were
implemented as a step process in cobalt ion recovery from obtained using 0.5 s of exposure time on a JEOL JEM-2100 LaB6
LIBs.23 Although many different sorbents have been applied transmission electron microscope (JEOL, Japan) operating at 200 kV,
for cobalt and nickel recovery,24−27 most fail in terms of equipped with a Gatan Orius 200D detector.
selectivity. Thus, these sorbents still need to undergo Adsorption Studies. Batch adsorption experiments were conducted
additional processes in order to separate the metals ions, by suspending 0.1 g of SU-101 in 25 mL of cobalt(II) nitrate or
whenever this is possible. In this context, the development of nickel(II) nitrate solutions in 100 mL flasks, which were shaken for a
sustainable methods for the selective separation of metal ions given time in a Heidolph Unimax 1010 incubating shaker (Germany)
from water solutions has become crucial and urgent. at 180 rpm and 22 °C. The pH influence on adsorption was evaluated
by preparing solutions containing 50 mg·L−1 Co2+ or Ni2+ and
Metal−organic frameworks (MOFs) are hybrid porous
adjusting the pH from 2 to 8 with 0.01 M HNO3 and 0.01 M NH4OH
materials comprising metal ions or clusters and organic ligands. solutions. Isotherms have been evaluated with solutions of initial
Over the past two decades, these materials gained much concentration of 2−80 mg·L−1 at pH 2.0 and 5.0 for Co2+ and a
scientific interest due to their broad range of application, concentration of 2−520 mg·L−1 at pH 5.0 and 7.0 for Ni2+ ions. The
including catalysis, hydrogen storage, carbon capture, semi- equilibrium time needed for the adsorption was investigated by
conductors, drug delivery systems, and biological imaging and suspending the sorbent in 50 and 100 mg·L−1 Co2+ or Ni2+ solutions
sensing.28−35 As sorbents, they have been investigated for the for 0.25−24 h. The final concentration of metal ions was determined
adsorption of dyes,36 H2,37 O2,38 and CO239 gases, as well as by the methods described by Marchenko42 using a UV-3100PC
heavy metals40 from aqueous solutions. Recently, we have spectrophotometer (VWR, USA). Absorbance was measured by the
formation of Co2+ complexes with 4-(2′-pyridylazo)resorcinol (at 500
reported on the green synthesis of a bismuth ellagate MOF by nm) and Ni2+ complexes with dimethylglyoxime (at 470 nm). The
using nonhazardous chemicals in a simple synthesis process adsorption capacity (qeq) was calculated using eq 1
under ambient conditions. Besides a high chemical stability,
this MOF presents interesting physico-chemical and surface (C0 − Ceq)V
properties, which places it as a material with a great potential qeq =
m (1)
toward heavy metal ion recycling.41
In this work, bismuth ellagate Bi2O(H2O)2(C14H2O8)·nH2O where C0 is the initial metal concentration (mg·L−1), Ceq is the
equilibrium metal concentration (mg·L−1), V is the sample volume
MOF (SU-101) has been investigated as a selective agent for
(L), and m is the sorbent mass (g). To investigate the mechanism
Ni2+ removal from mixed cobalt−nickel aqueous solutions. behind the adsorption of Ni2+ ions, three isotherm models were
Ni2+ adsorption kinetics have been determined using pseudo- determined: Langmuir, Freundlich, and Temkin. In the Langmuir
first- and pseudo-second-order reaction equations. The model, the adsorption occurs on a homogeneous surface, and
possibility of intraparticle diffusion has been verified, while adsorbed molecules do not interact with each other. The Langmuir
Langmuir, Freundlich, and Temkin models have been applied model can be expressed as follows
to investigate the isotherm model of Ni2+ adsorption. This
Ceq Ceq 1
green MOF achieves Co−Ni separation at room temperature, = +
yielding the opportunity to recover cobalt as the most qeq q0 KLq0 (2)
important metal from cathode materials in LIBs. −1
■
where Ceq is the equilibrium concentration of metal ions (mg·L ), qeq
is the amount of the adsorbed ions (mg·g−1), q0 is the sorption
EXPERIMENTAL SECTION capacity (mg·g−1), and KL is the equilibrium constant (L·mg−1). The
Materials. 1-Nitroso-2-naphthol-3,6-disulfonic acid sodium salt Langmuir isotherm can also be expressed with a dimensionless
hydrate (pure, indicator grade), sodium tetraborate (98%), ellagic separating factor RL
acid (EA) (97%), acetic acid (99.7%), 4-(2′-pyridylazo)resorcinol 1
(97+%, ACS), and dimethylglyoxime (99+%) were obtained from RL =
Acros Organics, Belgium. Nickel(II) nitrate hexahydrate (98%), 1 + KLC0 (3)
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The whole system was energy-minimized, gradually heated to 300 Ni2+. Additional experiments at pH 2.0 for Co2+ and 7.0 for
K, and equilibrated at that temperature for about 50 ps. Then, Ni2+ were also carried out for the isolated ions.
production MD simulations were carried out in the NVT ensemble for Isotherms for Co2+ adsorption were measured at pH 2.0 and
a time sufficient to observe the adsorption (more than 1 ns). The 5.0, at 22 °C, for 3 h (Figure S4 in the Supporting
system structures were collected every 0.1 ps. The temperature was
controlled through the Nosé−Hoover thermostat with a relaxation
Information). Poor sorption capacities at both pH values
constant of 0.05 ps, and the time step was set to 0.2 fs. The analysis of indicate that SU-101 is not suitable to remove Co2+ ions from
the production trajectories was focused on the positions of the ions aqueous solutions. Conversely, a high sorption capacity of
inside the MOF. 100.9 mg·g−1 (87.3% efficiency) was found for Ni2+ at pH 5.0;
9773 https://doi.org/10.1021/acssuschemeng.1c02146
ACS Sustainable Chem. Eng. 2021, 9, 9770−9778
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article
Figure 7. (a) 1H MAS NMR spectra of SU-101 before (black) and after (red) Ni ion adsorption. The data were collected at 14.1 T and 60.00 kHz
MAS rate. (b) Proposed mechanism for Ni2+ adsorption on SU-101 from a mixed nickel−cobalt solution.
Instead, nickel ions are found in solution and in close contact traces, respectively), as well as reference solutions containing 4
with both O(Bi) and O(EA) inside the framework (Figure 10). and 10 mg·L−1 Co2+ (blue trace) and 4 or 10 mg·L−1 Ni2+
The simultaneous analysis of nickel and cobalt ions is (green trace). In case of 100% recovery of Ni2+, we should
challenging, even by spectrophotometric methods. Herein, we expect the spectrum after adsorption to overlap with the
used a method recently reported by Zhou et al.46 for the spectrum of a pure Co2+ solution.
determination of Ni2+ and Co2+ in solutions using the UV−vis By analyzing the spectra, we can observe that the solution
technique. Our main goal was to evaluate the selectivity of the after adsorption has a significant decrease in the band intensity
MOF, SU-101, toward Ni2+ ions over Co2+ in mixed cobalt− in the region from 500 to 450 nm, which corresponds to nickel
nickel aqueous solutions. Figures 11 and S10 present the ions (green trace). The presence of nickel ions broadens the
spectra of solutions before and after adsorption (black and red Co2+ spectrum, and narrowing of the band from 500 to 450 nm
9775 https://doi.org/10.1021/acssuschemeng.1c02146
ACS Sustainable Chem. Eng. 2021, 9, 9770−9778
ACS Sustainable Chemistry & Engineering pubs.acs.org/journal/ascecg Research Article
■ CONCLUSIONS
In this work, we demonstrate the intriguing sorption selectivity
of a bioinspired microporous bismuth ellagate MOF, SU-101,
for the separation of Ni2+ from mixed cobalt−nickel aqueous
solutions. A near-zero sorption of Co2+ was observed in almost
the entire pH range examined, while the adsorption capacity of
Ni2+ was found to be competitively high (up to 100.9 mg·g−1).
The evaluation of isotherms showed that the adsorption of
nickel ions follows the Freundlich model, pointing out that the
sorption occurs on a heterogeneous surface. Fast and efficient
Ni2+ adsorption (up to 96%) was obtained following the
pseudo-second-order kinetic model, meaning that chemisorp-
tion is the main mechanism governing the reaction. Finally, the
successful separation of Ni2+ from mixed cobalt−nickel
aqueous solutions was performed, reaching approximately
30% of Ni2+ recovery and near-zero Co2+ recovery after 24 h.
SU-101 revealed the ability of separating those two ions from
aqueous solutions, which provides a great prospect for future
applications in spent LIBs. The ion adsorption process of Ni2+
and Co2+ ion was additionally studied by means of classical
Figure 10. (Top) Snapshot from the Ni2+ MD where two ions have MD calculations (force fields), which showed that the Ni2+
reached the middle of the channels, whereas other adsorbed ions are ions were more prone to enter the MOF canals by replacing
relatively close to the openings. (Bottom) Binding mode of Ni2+ to some of their coordinated water molecules. These results offer
the carbonyl oxygen of EA. Bi (purple spheres). a straightforward pathway toward the recycling and separation
of valuable metals while providing a sustainable route for waste
valorization in a circular economy.
■ ASSOCIATED CONTENT
* Supporting Information
sı
■ AUTHOR INFORMATION
Corresponding Author
Figure 11. UV−vis spectra of the following: initial solution containing
Adam Slabon − Department of Materials and Environmental
10 mg·L−1 Ni2+ and Co2+ ions before (black trace) and after (red
trace) adsorption, 10 mg·L−1 Co2+ solution (blue trace), and 10 mg· Chemistry, Stockholm University, 106 91 Stockholm,
L−1 Ni2+ solution (green trace). Sweden; orcid.org/0000-0002-4452-1831;
Email: adam.slabon@mmk.su.se
Giovanni Barcaro − CNR-IPCFInstitute for Chemical and Performance Al Ion Batteries. ACS Appl. Mater. Interfaces 2020, 12,
Physical Processes, 56124 Pisa, Italy; orcid.org/0000- 2572−2580.
0002-5520-5914 (8) Yin, H.; Xing, P. Pyrometallurgical Routes for the Recycling of Spent
Robin Gueret − Department of Materials and Environmental Lithium-Ion Batteries BTRecycling of Spent Lithium-Ion Batteries:
Chemistry, Stockholm University, 106 91 Stockholm, Sweden Processing Methods and Environmental Impacts; An, L., Ed.; Springer
International Publishing: Cham, 2019; pp 57−83.
Erik Svensson Grape − Department of Materials and
(9) Zheng, X.; Zhu, Z.; Lin, X.; Zhang, Y.; He, Y.; Cao, H.; Sun, Z. A
Environmental Chemistry, Stockholm University, 106 91 Mini-Review on Metal Recycling from Spent Lithium Ion Batteries.
Stockholm, Sweden; orcid.org/0000-0002-8956-5897 Engineering 2018, 4, 361−370.
Aleksander Jaworski − Department of Materials and (10) Chen, W.-S.; Ho, H.-J. Recovery of Valuable Metals from
Environmental Chemistry, Stockholm University, 106 91 Lithium-Ion Batteries NMC Cathode Waste Materials by Hydro-
Stockholm, Sweden; orcid.org/0000-0002-7156-559X metallurgical Methods. Metals 2018, 8, 321.
A. Ken Inge − Department of Materials and Environmental (11) Tait, B. K. Cobalt-Nickel Separation: The Extraction of
Chemistry, Stockholm University, 106 91 Stockholm, Cobalt(II) and Nickel(II) by Cyanex 301, Cyanex 302 and Cyanex
Sweden; orcid.org/0000-0001-9118-1342 272. Hydrometallurgy 1993, 32, 365−372.
Bruno V. M. Rodrigues − Department of Materials and (12) Wellens, S.; Thijs, B.; Möller, C.; Binnemans, K. Separation of
Environmental Chemistry, Stockholm University, 106 91 cobalt and nickel by solvent extraction with two mutually immiscible
Stockholm, Sweden ionic liquids. Phys. Chem. Chem. Phys. 2013, 15, 9663−9669.
(13) Joulié, M.; Laucournet, R.; Billy, E. Hydrometallurgical Process
Complete contact information is available at: for the Recovery of High Value Metals from Spent Lithium Nickel
https://pubs.acs.org/10.1021/acssuschemeng.1c02146 Cobalt Aluminum Oxide Based Lithium-Ion Batteries. J. Power Sources
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All authors have given approval to the final version of the Recovery of Metal Values from Leach Liquor of Waste Lithium Nickel
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(16) Botelho Junior, A. B.; Dreisinger, D. B.; Espinosa, D. C. R. A
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Engkvist (project no. 198-0329). E.S.G. and A.K.I. acknowl- Exchange Resins from Mining Processes and Mining Tailings. Mining,
edge support from the Swedish Foundation for Strategic Metall. Explor. 2019, 36, 199−213.
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