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(Journal of Agricultural Engineering Research Vol. 19 Iss. 2) Kolozsi, McCarthy - The Prediction of Tractor Field Performance (1974)
(Journal of Agricultural Engineering Research Vol. 19 Iss. 2) Kolozsi, McCarthy - The Prediction of Tractor Field Performance (1974)
(Journal of Agricultural Engineering Research Vol. 19 Iss. 2) Kolozsi, McCarthy - The Prediction of Tractor Field Performance (1974)
A method of predicting tractor field performance is proposed and the results are compared
with the measured performance for a particular tractor. A condensed form of presenting the
results to the farmer is suggested.
1. Introduction
Tractor performance is quantified in order that tractor types may be compared to determine the
"bcst" one. Performance is also quantified so that for a particular tractor the "best" working
range may be discovered. There seems to be two major difficulties at present in achieving these
objectives.
The first difficulty concerns the performance itself. This is universally done by measurement
and is very time-consuming and expensive. Test reports tend to concentrate on T a r m a c a d a m as
the test surface and of course tractors do operate on T a r m a c a d a m type surfaces. However the
agricultural tractor spends the major part of its working life on surfaces like stubble, grass, loam
and sand. It would be useful therefore if test reports could produce performance figures for a
reasonable number of such working surfaces. To measure all the parameters of interest in all
gears would be prohibitive in terms of time and cost.
The second difficulty is the presentation of performance. A mass of tabular and graphical data
may be of interest, and perhaps of use, to the agricultural engineer but it does nothing for the
farmer who wants to operate his tractor to the best advantage on a given surface.
In this paper the authors have tackled these problems and offer their solutions. The one under-
lying assumption in the approach adopted is that some measurement is inevitable. The objective
then was to predict the field performance of a tractor, in each gear for a selected working surface,
while attempting to minimize the amount of measurement required.
2. Basic equations
2.1. Torque balance
Eqn (1) represents the tractor torque balance, where three sources of loss are considered:
input : losses+output
T --~ Cr+tlT+Rr+ Dr,
i.e. (l--r/)T ~ (D+R+C)r ... (1)
There are two constants in this equation which present some difficulty, i.e. r/and r.
LIST OF SY M BOLS
A constant for a selected gear, kp rev R rolling resistance, kp
min S slip
B constant for a selected gear, kp T engine torque, mkp
C equivalent towing force, kp TS travelling speed, km/h
D drawbar pull, kp TTS theoretical travelling speed, km/h
DH drawbar (D.B.) horsepower, hp tt transmission loss factor ( . - I)
G gear ratio ( > > 1)
K ratio of forward speed to engine speed, Subscripts:
(km/h) (rev/min) -~ j gear number
N engine speed, revs/min m measured
r rolling radius, m p predicted
Rewriting this as an explicit equation for D o, the predicted drawbar (D.B.) pull
Notice that the imponderables q and r have been eliminated from this equation.
Eqn (4) relates the predicted D.B. pull to the predicted engine torque, the predicted trans-
mission oil losses and to four measured constants. The equation does not predict what happens
in a given gear.
where K,, is the measured ratio of forward speed, km/h, to engine speed and is measured once in
one gear, gear ratio Gin, on Tarmacadam. This would necessarily be done at low speed to mini-
mize the effect of slip.
Hence the predicted travelling speed in gear j is given by:
3. Measurements required
3.1. Once only measurements
The following measurements relate essentially to the tractor as a unit and are performed once
only.
(a) Engine characteristics. Measure the basic characteristics of torque vs engine speed and if
required fuel consumption vs engine speed.
(b) Transmission oil losses. The following tests are done by towing on Tarmacadam or similar
surface :
(i) The rolling resistance is measured by towing the tractor in neutral. This is done at a
sufficiently low speed to minimize the error introduced by transmission oil losses in neutral?
(ii) The tractor is towed in each gear on Tarmacadam. The towing force and engine
speed are measured at both a low and a high engine speed. This towing force is made up of
transmission loss equivalent towing force t and the rolling resistance which has been measured
above. Hence the equivalent towing force for the oil losses is available at two engine speeds
in each gear. Thus the straight line approximations are available as required by section 2.3.
(c) One drawbar pull test on Tarmacadam or similar surface is performed in one gear, gear
ratio G,,. Measure the D.B. pull (D,,) and the engine speed. Knowing the engine speed the engine
(T,,) torque is obtained from the engine characteristics, and the oil loss (C,,) can be obtained from
the straight line approximation. The engine speed should be such as to cause operation on the
relatively fiat part of the torque speed characteristic--otherwise a small error in the measurement
of speed would produce a large error in engine torque.
(d) One travelling speed test on Tarmacadam as required by section 2.4.
25
5 ,, ~
5,
r~
40
30 /
/
/ ~
~g
0
0 4 8 t2 16 20 24 28 32 36 40 44 46
Orawbar putl {kp) ~ IOz
IO0
~ " "~'~'~" ~ ' ~ - ~ ~ . . . . ~ . ~om
" ~', ..... -""-.--..~i,~ . . . . . .
9O
//-(/ "~..~. ---..........
80 .15)" ~"~
7o !1/I \,, ...~%~.
I(~" \ \ ....
6() -
50 il~ \\
40 J I I I I I I I J I I J
2 4 6 8 IO J2 J4 16 18 20 22 24 26
Travelling speed (kin/h)
4. Automation of prediction
To make full use of the method of prediction just outlined it was programmed for a digital
computer. For a given gear the following parameters are tabulated: D.B. pull (kp), slip (~o),
travelling speed (km/h), D . B . h . p . , fuel consumption (kG/h) and specific fuel consumption,
gr/h.p.h. There are basically two independent variables in the program-gear number and engine
speed.
4. I. Program input
For one soil condition the program receives data in the following sequence.
(a) Title and other miscellaneous information.
(b) Number of gears and gear ratios.
(c) Transmission oil loss data--the equivalent towing force and engine speed at two points
for each gear.
(d) D,,, R, C,,. T,, and the gear number in which the measurements were made.
(e) The tractor engine characteristics--engine speed, torque and fuel consumption. The
number of engine speed points used is not fixed so that individual characteristics may be
digitized in the most appropriate manner.
(f) The D.B. pull-slip characteristic which also has a variable number of input points.
(g) The travelling speed/engine speed ratio and the gear in which it was measured.
This input sequence is repeated for all soil conditions. Sections (d) and (f) only of the above
sequence will change with soil conditions; all other sections remain unaltered.
5. Results of prediction
The performance of an MF 165 on Tarmacadam has been reported by the N.[.A.E., 2 and was
used as a check on the proposed method of prediction. All measurements required by section 3
were taken from the N.[.A.E. report and from Reference (1), The rolling resistance was 60 kp.
172 TRACTOR FIELD PERFORMANCI
The results are presented in Fig. 1 and are plotted with D.B. pull as abscissa. The important
prediction is that of D.B.h.p. The predicted results are shown as continuous curves and the test
report measurement points are superimposed. The authors feel that the results are sufficiently
close to justify the prediction method.
6. Conclusion
It seems reasonable to conclude that it is possible to predict, with acceptable accuracy, the field
performance of an agricultural tractor. By reducing the amount of time spent on measurement
and by using a simple computer program it should be possible to publish the performance of a
tractor over a greater range of working surfaces. The method of presentation of these results to
the farmer which has been proposed, while not accurate, should help the farmer in improving his
tractor performance.
Acknowledgement
The authors wish to thank the Food and Agricultural Organization of the United Nations for
financial assistance for the work described in this paper.
REFERENCES
i McCarthy, T. T.; Kolozsi, Z. The measurement of tractor transmission losses. J. agric. Engng Res.,
1974 19 71
2 Test report no. 458. N.I.A.E., Silsoe, 1965
3 Baillie, W. F.; Vasey, G. H. Graphical representation of tractor performance. J. Inst. of Engrs Aust.,
1969 46 (6) 83
4 Reece, A. R. Two or four wheel drive. Farm Machine Design Engineering, February 1968