MPS No.

001/KPI/MPS/CP/I/2022

MANUFACTURING PROCEDURE SPECIFICATION

of
ANODE INSTALLATION

Customer : PT Timas Suplindo

Owner : PT Medco E&P Natuna Ltd.
Project : Belida Extension Project
Pipe Size : 323,9 mm OD x 11,13 WT x 12,2 m L

0 Jan 17, 2022 Issued for Approval AI RS MF HS Daniel Rajagukguk

QA Prod For Customer Approval

Rev. Date Description Prepared by Reviewed by Approved by Remarks

This MPS is the property of KPI and must not be handed to a third party or reproduced completely or in a part without the explicit
written consent of KPI

PT Krakatau Pipe Industries

Jl. Amerika I Cilegon - Banten 42435
Telp. (+62 254) 392438
Fax. (+62 254) 392438
DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
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TABEL OF REVISED PAGE

REVISION REVISION
SHEET REMARK SHEET REMARK
A B
1 X
2 X
3 X
4 X X
5 X
6 X
7 X
8 X
9 X ATTACHMENT A

10 X ATTACHMENT B

11 X X ATTACHMENT C

12 X ATTACHMENT D
 DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
3 of 12

TABLE OF CONTENT

Page

1. SCOPE ..........................................................................................................................4

2. DEFINITIONS ..................................................................................................................4

3. REFERENCES .................................................................................................................4

4. ANODE REQUIREMENT ....................................................................................................5

4.1. ANODE PREPARATION ..................................................................................................5
4.2. ANODE INSTALLATION ...................................................................................................5
4.3. FILLET WELD .............................................................................................................6
4.4. ELECTRODE HANDLING .................................................................................................6
4.5. CAD WELDING ...........................................................................................................6
4.6. RE-WELD .................................................................................................................7

5. ANTI CORROSION COATING .............................................................................................7

6. ANODE COMPLETION ......................................................................................................8

7. INSPECTION CONTROL....................................................................................................8
7.1. CAD WELD ................................................................................................................8

8. HANDLING AND STORAGE ...............................................................................................8

ATTACHMENT A. Table 1
ATTACHMENT B. Anode Installation Joint Drawing
ATTACHMENT C. WPS & PQR
ATTACHMENT D. Aluminium Bracelet Anode Installation
 DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
4 of 12

1. SCOPE
This procedure shall apply to all operations required for the anode installation onto the Fusion Bonded
Epoxy (FBE) anti-corrosion coated pipe before/after the application of concrete weight coating for PT.
Medco E&P Natuna Ltd. - Belida Extension Project. This procedure shall also apply to the supervision
and application associated in the welding of anode inserts, attachment of bonding cables, including re-
instating of protective coatings. In some cases, the anode installation maybe installed after (or termed
‘retrofitting’) the concrete weight coating application when anodes are not readily available due to delay
in its deliveries.

2. DEFINITIONS
▪ COMPANY PT. Medco E&P Natuna Ltd., as the ultimate user and owner.
▪ CONTRACTOR PT. Timas Suplindo, an engineering, procurement, construction and
installation (EPCI) contractor companies awarded by COMPANY.
▪ SUB-CONTRACTOR PT. Krakatau Pipe Industries, as the steel pipes and pipeline
coatings manufacturer.
▪ SUPPLIER / VENDOR PT. Gesit Nazelo Protection, as the manufacturing or installation
companies of sacrificial anode cathodic protection systems.
▪ ABASET Aluminium Bracelet Anode Square Ends Type
▪ CWC Concrete Weight Coating

3. REFERENCES
• ISO 15589-2:2004 (MOD) : Petroleum and Natural Gas Industries - Cathodic Protection of
Transportation System - Part 2: Offshore Pipeline
• AWS D1.1 : Structural Welding Code - Steel
• GNP-MEPN-BLD-QP-002 : Inspection and Test Plan (ITP) for Anode Installation
• GNP-MEPN-BLD-D-001 : Aluminium Bracelet Anode Installation
• ID-F-BU-KK0-STS-GN-30-014 : Standard Specification Offshore Pipeline Aluminum Bracelet Anode
• ID-F-BA-KK1-DSR-GN-00-0005: Anode Data Sheet For Belida Extension Project
• Material Data Sheet, Including Certificates & Document Report Form
 DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
5 of 12

4. ANODE REQUIREMENT
4.1. ANODE PREPARATION

The internal surface and sides of each half-anode will be cleaned of dirt and any other
contaminants. The outer surfaces of the anode inserts (straps) shall be ground to remove rust
and/or any aluminum zinc-indium alloy spatter or debris, giving the area a bright steel finish in
preparation for welding.

Anode shall be inspected to verify if there are any defects. Internal anode surface shall be carefully
inspected for defects (protrusion or sharp edges) that could damage the FBE Coating.

4.2. ANODE INSTALLATION

The FBE + CWC coated line pipe shall be positioned on the support racks, over the anode lifting
saddle. The pipe will be positioned until the longitudinal seam weld (if any) is located around either
the 12 or 6 o'clock position or approximately 150mm of the weld seam. Once positioned the lifting
saddle will raise the lower half shell of anode to the stationary pipe and hold it in position. The
second half shell of anode shall be offered to the pipe and positioned over the first half shell, by
means of crane jib. The two halves shall be carefully aligned and drawn tightly together using
webbing tensioners, chain come-along or similar.

A certain quantity of FBE + CWC coated pipe joints (normally 10% of daily production) shall be
daily transferred to the anode installation station.

The centering of the anode along the pipe shall be in a manner that allows for casing segments to
be fed onto the pipes.
DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
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4.3. FILLET WELD

Welding will be by metal arc process as described in Anode Installation Data, Table 1 under this
procedure.

Fillet welding shall then be carried out continuously around three edges of the overlapping straps
of the half shell anode. An insulating material shall be placed under the weld area to guard against
heat damage to the anticorrosion coating.

4.4. ELECTRODE HANDLING

Welding consumables will be SMAW electrodes for carbon steel as described in Anode Installation
Data, Table 1 under this procedure.

Electrodes will be baked as per manufactures instructions. The Welder will keep electrodes in an
approved quiver during use and return unused electrodes to the holding oven when not working.

4.5. CAD WELDING

Pipe Preparation
Areas of anti-corrosion (FBE) coating will be removed within each gap between half shells, each
area of removal to be as small as practical to accommodate the Thermit Graphite Mould. The
removal of coating shall be by the use of a heated knife and / or a bolster type chisel tapped round
the heated area to be stripped, followed by power grinding to a bright, clean roughened surface or
St 3.

Connecting of Bonding Leads (Electrical Connection)

Each anode is manufactured with bonding leads; the bonding leads may be cut using a cable cutter
or hacksaw to remove corroded copper. The cable should be looped (pig tailed) so as not to be
taut after welding.

The end 25mm of HMWPE sheathing is stripped back to expose clean copper cable. The cable
may be cleaned with a wire brush if required.

Cad welding (Exothermic Welding) shall be carried out in accordance with the Anode Installation
Data, Table 1 under this procedure.
 DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
7 of 12

Cad welding process as follows:

• Clean the conductors and position them in the well dry mould;
• Place the metal retaining disc in the bottom of the crucible graphite mould;
• Pour the welding metal powder into the graphite crucible, spread starting powder onto
graphite mould edge;
• Loosen the mould lid, ignite it with the flint gun from the side, firing the spark onto the starting
powder;
• Exothermic welding process safely takes place inside the graphite mould; and finally the
exothermic connection is finished.
• Clean the mould using scraper and brush and proceed to the next connection cable(s) ready
for connection.
• After welding, each completed weld shall be tested for electrical continuity and mechanical
bonding strength (1 blow with a 1 Kg Hammer)
• Once the Anode has been attached, inspected and accepted.

4.6. RE-WELD

In the event of an unacceptable weld under the test/inspection procedure, the weld shall be
removed and the area ground flush with the pipe steel without damaging the steel or reducing the
thickness. A new weld shall be performed at a location not less than 50 mm (2 in) from the original
weld area.

5. ANTI CORROSION COATING

Subsequent to the satisfactory anode installation, the anti-corrosion coating shall be made good as
follows:

• The exposed areas of line pipe around the Cad weld and anode straps shall be wire brushed to a
clean finish.
• The welds areas and all bare steel shall then be coated using bitumen based primer material or
approved repair material.
 DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
8 of 12

6. ANODE COMPLETION
After final inspection, the Anode completion procedure will be carried out, consisting of the infill of the
gaps between anode halves with asphalt mastic method application.

If wire mesh is used, and after concrete application, the wire mesh shall be trimmed back at the edge of
anode at leave a 25- 50mm gap. Electrical continuity test shall be carried out to ensure that the mesh is
not shorted to the anode pipe

The gaps between the anode and concrete weight coating are filled with like material using asphalt
mastic.

A continuity check between Anode and pipe shall be performed at the curing bay when concrete is cured
and prior to moving the pipe to storage.

7. INSPECTION CONTROL
7.1. CAD WELD

Each production welding operative will be qualified by demonstrating their capability to perform a
Cad weld. Each weld shall be mechanically tested by a single blow from a 1kg hammer, aimed at
90 degrees to the sample surface - no lifting or fracturing will result.

Electrical continuity test shall be carried out between pipe and anode

Each weld shall be visually checked to ensure fused.

8. HANDLING AND STORAGE

Refer to document IK-PHPI-04, Procedure Material Receiving, Storage, Preservation, Handling,
Packing and Transportation of Line Pipe
DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
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ATTACHMENT A - TABLE 1

1. FILLET WELDING OF STRAPS

Welding Specification AWS D 1.1

Weld Description 6 mm Fillet Weld & Butt Weld
Number of Passes 2
Preheat Ambient
Post-Weld Treatment Not applicable
Process Manual Metal Arc
Weld Rod Type Low Hydrogen E60 or E70
2.5 mm. dia. or equivalent
Inspection Visual

2. CADWELDING OF ANODE CABLES

Weld Description Thermit (Exothermic) Welding

Weld position Flat
Preheat 20 deg. C minimum
Post weld treatment Not applicable
Charge Type 15-gram Thermit Charge
Application Graphite Mould
Inspection Single blow from blunt 1 kg. Hammer.
Resistance not greater than 0.1 ohm
DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
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ATTACHMENT B - ANODE INSTALLATION JOINT DRAWING

Fig.1 Strap Weld Anode Joint

CABLE
ANODE

Fig.2 Bracelet Anodes bonding.

DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
11 of 12

ATTACHMENT C - WPS & PQR

DOCUMENT QUALITY PLAN
GNP-MEPN-BLD-QP-001 NAME OF
NO.
DOCUMENT MANUFACTURING PROCEDURE SPECIFICATION
FOR ANODE INSTALLATION
REVISION B

PT. MEDCO E&P NATUNA LTD. - BELIDA

PROJECT Page
DATE 14 JANUARY 2022 EXTENSION PROJECT
12 of 12

ATTACHMENT D - ALUMINIUM BRACELET ANODE INSTALLATION