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DATE : 19/01/2018.

DESIGN DOCUMENT FOR


DRIVE PLATFORM DETAILS @ 1.722MLVL
COMPAGNIE D’ELECTRICITE DU SENEGAL S.A
PROJECT 1X125 MW COAL FIRED THERMAL POWER PLANT
POWERTEC ENGINEERING PVT. LTD

PROMAC ENGINEERING INDUSTRIES LTD

POWERTEC ENGINEERING PVT. LTD


Released For APPROVED Approved in category I

By: JAYAKUMAR.V
Signature
Date : 29-01-2018
CAT DESCRIPTION
I APPROVED
II ` SUBJECT TO INCORPRATION OF COMMENTS
III NOT APPROVED ; RESUBMIT FOR REVIEW
IV DOCUMENT KEPT FOR INFORMATION
This Document has been reviewed with regard to general conformity to the Contract Specifications
and Requirements. Review and Approval of this document does not relieve the Contractor of his
responsibility in carrying the work correctly and fulfilling the complete requirement of the Contract

CONSULTING ENGINEERS & ARCHITECTS


DESIGN TRIBE (INDIA) PVT. LTD.
www.designtribeindia.com/
E-mail: DesignTribe@DesignTribeIndia.com
RAJA PRAASADAMU , 3rd FLOOR
KONDAPUR,HYDERABAD – 500 084.
DESIGN TRIBE (INDIA) PVT.LTD Doc NO: 1

RAJA PRAASADAMU,3 rd FLOOR,WING.NO.1,PLOT NO.6,6A,6B,MASJID Prp by SKR


BANDA ROAD,KONDAPUR, HYDERABAD-500 084,INDIA.
Checked by ERM
Project 1 x 125 MW COAL FIRED THERMAL POWER PLANT Date 19/01/17
Title Design document of drive platform details at +1.722m lvl Rev: 3

1. General Description
2. Design philosophy
3. Idealization of structure
4. Staad input
5. Bolt Design
6. Base Plate design
1. General Description

This is the platform at +1.722m lvl for motor/ drive maintenance.

2. Design Philosophy
Analysis and design of structure has been done in STAAD.PRO .

A. Reference Drawings

DWG NO: 1 ) PEIL-CES-ME-FDN-AHP-001 (REV-2)


2) PEIL-CES-ME-GA-AHP-005 (REV-1)

B . R e f e r e n c e Codes
Code of practice Indian Standards
IS:456 Plain & Reinforced Concrete
IS:875 (All parts) Design Loads(Other than Earthquake) for Buildings & Structures
IS:1893 Criteria for Earthquake resistant design of structures
IS 800-1984 GENERAL CONSTRUCTION IN STEEL – CODE OF PRACTICE
C. Load Calculations
1) Dead Load
Dead load of checkered plate was considered as 0.1 t/m^2
Equipment weight was taken as given in dwg PEIL-CES-ME-GA-AHP-005 (REV-1)
2) Live Load
Live load on platform is considered as per the Technical
specification. i) Live load on platform is 0.5 t/m^2
3) Wind Load
Wind load is calculated as per IS 875: part-3 for Basic wind speed =47.3 m/sec,

4) Seismic Load
Seismic loads are applied as per IS: 1893-2002 of technical specifications

IDEALISATION OF STRUCTURE
The structure is represented as 3Dstructure in staad software. Various primary loads and their
combinations are applied and design of structure is performed as per IS 800-1984.
STAAD INPUT
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 10-Oct-17
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER MTON
JOINT COORDINATES
1 0 2.02 0; 2 3.615 2.02 0; 3 3.615 2.02 4.88; 4 0 2.02 3.06; 6 0 0 0;
7 3.615 0 0; 8 3.615 0 4.88; 9 0 0 3.06; 10 1.615 2.02 0; 12 0 -2 0;
13 3.615 -2 0; 14 3.615 -2 4.88; 15 0 -2 3.06; 16 0 2.02 1.82;
17 3.615 2.02 1.82; 18 1.615 2.02 1.82; 19 2.2125 2.02 0; 20 2.2125 2.02 1.82;
21 2.8075 2.02 0; 22 2.8075 2.02 1.82; 23 3.615 2.02 1; 24 3.615 1.02 0;
25 3.615 1.02 4.88; 26 3.615 2.02 3.88; 27 1.8 2.02 0; 43 2.2125 2.02 0.246;
44 2.8075 2.02 0.246; 45 2.8075 2.02 1.466; 46 2.2125 2.02 1.466;
MEMBER INCIDENCES
1 1 10; 2 2 23; 3 1 16; 4 17 26; 6 6 1; 7 9 4; 8 7 24; 9 8 25; 10 10 27;
13 12 6; 14 15 9; 15 13 7; 16 14 8; 17 16 4; 19 16 18; 20 18 20; 21 10 18;
22 19 21; 23 20 22; 24 19 43; 25 21 2; 26 22 17; 27 21 44; 28 23 17; 29 24 2;
30 24 23; 31 25 3; 32 26 3; 33 26 25; 34 27 19; 35 6 27; 36 27 7; 42 43 46;
43 44 45; 44 44 43; 45 45 22; 46 46 20; 47 45 46;
SUPPORTS
12 TO 15 FIXED
MEMBER RELEASE
6 TO 9 START MX MY MZ
1 TO 3 19 21 24 27 44 47 START MZ
17 21 25 26 32 44 TO 47 END MZ
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.09042e+007
POISSON 0.3
DENSITY 7.83341
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
STRENGTH FY 25819.2 FU 41584 RY 1.5 RT 1.2
ISOTROPIC CONCRETE
E 2.21467e+006
POISSON 0.17
DENSITY 2.40262
ALPHA 1e-005
DAMP 0.05
TYPE CONCRETE
STRENGTH FCU 2812.28
END DEFINE MATERIAL
MEMBER PROPERTY INDIAN
1 TO 4 6 TO 10 17 19 TO 29 31 32 34 42 43 45 46 TABLE ST ISMB200
MEMBER PROPERTY INDIAN
13 TO 16 PRIS YD 0.5 ZD 0.6
30 33 35 36 TABLE LD ISA50X50X6
44 47 TABLE ST ISMB150
CONSTANTS
BETA 90 MEMB 7 9 31
MATERIAL STEEL MEMB 1 TO 4 6 TO 10 17 19 TO 36 42 TO 47
MATERIAL CONCRETE MEMB 13 TO 16
MEMBER TRUSS
30 33 35 36
DEFINE 1893 LOAD
ZONE 0.1 RF 5 I 1 SS 2 ST 2 DM 0.05
SELFWEIGHT 1
********DL********
MEMBER WEIGHT
24 27 42 43 45 46 UNI 0.18
10 CON 1
*******LL************
10 CON 0.625
FLOOR WEIGHT
****************DL*************************
YRANGE 0 0 FLOAD 0.1 XRANGE 1.615 3.615 ZRANGE 0 1.82
****************LL*************************
YRANGE 0 0 FLOAD 0.25 XRANGE 1.615 3.615 ZRANGE 0 1.82
LOAD 101 LOADTYPE Seismic TITLE EQ+X
1893 LOAD X 1
LOAD 102 LOADTYPE Seismic TITLE EQ-X
1893 LOAD X -1
LOAD 103 LOADTYPE Seismic TITLE EQ+Z
1893 LOAD Z 1
LOAD 104 LOADTYPE Seismic TITLE EQ-Z
1893 LOAD Z -1
LOAD 1 LOADTYPE Dead TITLE DL
SELFWEIGHT Y -1
******LOAD DATA WAS GIVEN IN DWG: PEIL-CES-ME-GA-AHP-005(REV-1)*****
******TOTAL LOAD = 147+180+74+250 KGS = 651 KGS*********************
******ON EACH MEMBER = 651/2 = 325.5 KGS****************************
******LOAD WAS GIVENN AS UDL = 0.325 T / 1.82 = 0.178 T/M (APPX.0.18 T/M)
MEMBER LOAD
24 27 42 43 45 46 UNI GY -0.18
FLOOR LOAD
YRANGE 2.02 2.02 FLOAD -0.1 XRANGE 1.615 3.615 ZRANGE 0 1.82 GY
************GRINDER LOAD WAS GIVEN AS 2T******
MEMBER LOAD
1 CON GY -0.5 1.0075
22 CON GY -0.5 0.2
LOAD 2 LOADTYPE Live TITLE LL
********assumed dynamic factor as 1.25***
***********1.25*0.5 = 0.625 T *************
MEMBER LOAD
1 CON GY -0.5 1.0075
22 CON GY -0.5 0.2
FLOOR LOAD
YRANGE 2.02 2.02 FLOAD -0.5 XRANGE 1.615 3.615 ZRANGE 0 1.82 GY
***STEEL DESIGN*******************
***********************************
LOAD COMB 301 WS DL+LL
1 1.0 2 1.0
*******************************
************************************
LOAD COMB 302 WS DL+EQ+X
1 1.0 101 1.0
LOAD COMB 303 WS DL+EQ-X
1 1.0 102 1.0
LOAD COMB 304 WS DL+EQ+Z
1 1.0 103 1.0
LOAD COMB 305 WS DL+EQ-Z
1 1.0 104 1.0
************************************
LOAD COMB 306 WS DL+0.8LL+0.8EQ+X
1 1.0 2 0.8 101 0.8
LOAD COMB 307 WS DL+0.8LL+0.8EQ-X
1 1.0 2 0.8 102 0.8
LOAD COMB 308 WS DL+0.8LL+0.8EQ+Z
1 1.0 2 0.8 103 0.8
LOAD COMB 309 WS DL+0.8LL+0.8EQ-Z
1 1.0 2 0.8 104 0.8
***********************RCC LOAD COMBINATIONS**************************
LOAD COMB 500 ULS 1.5DL+1.5LL
1 1.5 2 1.5
**********************************************
LOAD COMB 501 ULS 1.5DL+1.5EQ+X
1 1.5 101 1.5
LOAD COMB 502 ULS 1.5DL+1.5EQ-X
1 1.5 102 1.5
LOAD COMB 503 ULS 1.5DL+1.5EQ+Z
1 1.5 103 1.5
LOAD COMB 504 ULS 1.5DL+1.5EQ-Z
1 1.5 104 1.5
*****************************************
LOAD COMB 505 ULS 0.9DL+1.5EQ+X
1 0.9 101 1.5
LOAD COMB 506 ULS 0.9DL+1.5EQ-X
1 0.9 102 1.5
LOAD COMB 507 ULS 0.9DL+1.5EQ+Z
1 0.9 103 1.5
LOAD COMB 508 ULS 0.9DL+1.5EQ-Z
1 0.9 104 1.5
********************************************
LOAD COMB 509 ULS 1.2DL+1.2LL+1.2EQ+X
1 1.2 2 1.2 101 1.2
LOAD COMB 510 ULS 1.2DL+1.2LL+1.2EQ-X
1 1.2 2 1.2 102 1.2
LOAD COMB 511 ULS 1.2DL+1.2LL+1.2EQ+Z
1 1.2 2 1.2 103 1.2
LOAD COMB 512 ULS 1.2DL+1.2LL+1.2EQ-Z
1 1.2 2 1.2 104 1.2
PERFORM ANALYSIS PRINT ALL
LOAD LIST 301 TO 309
PARAMETER 1
CODE INDIAN
FYLD 25492.9 MEMB 1 TO 4 6 TO 10 17 19 TO 36 42 TO 47
DJ1 1 MEMB 1 10 22 25 34
DJ2 2 MEMB 1 10 22 25 34
DJ1 2 MEMB 2 4 28 32
DJ2 3 MEMB 2 4 28 32
DJ1 1 MEMB 3 17
DJ2 4 MEMB 3 17
DJ1 16 MEMB 19 20 23 26
DJ2 17 MEMB 19 20 23 26
DFF 325 MEMB 1 TO 4 6 TO 10 17 19 TO 36 42 43 45 46
MAIN 180 MEMB 1 TO 4 6 TO 10 17 19 TO 29 31 32 34 42 TO 47
MAIN 250 MEMB 30 33 35 36
CHECK CODE MEMB 1 TO 4 6 TO 10 17 19 TO 36 42 TO 47
STEEL TAKE OFF LIST 1 TO 4 6 TO 10 17 19 TO 36 42 TO 47
LOAD LIST 500 TO 512
START CONCRETE DESIGN
CODE INDIAN
CLEAR 0.04 MEMB 13 TO 16
FYMAIN 50000 MEMB 13 TO 16
FYSEC 42184.4 MEMB 13 TO 16
FC 2500 MEMB 13 TO 16
DESIGN COLUMN 13 TO 16
END CONCRETE DESIGN
FINISH
**Note: For the analysis of steel members, please refer above staad model***
BOLTS DESIGN

NODE 6,7,8,9
MAX. UPLIFT FORCE (FROM
STAAD) 0 T
MAX. SHEAR FORCE (FROM
STAAD) 1.154 T

NO.OF BOLTS 4
AREA OF EACH BOLT =
3.14*0.8*D*D/4 90.432 mm2
TENSILE STRESS PER BOLT = FORCE/(AREA*NO. OF BOLTS) 0 N/mm2 SAFE
SHEAR STRESS PER BOLT = FORCE/(AREA*NO. OF BOLTS) 31.90242 N/mm2 SAFE

CHECK FOR COMBINED SHEAR AND


TENSION 0.319024 <1.4 SAFE

PROVIDE 4-M12
FOUNDATION BOLTS

BOLT LENGTH
CALCULATION

NO. OF BOLTS
PROVIDED 4
TENSILE FORCE IN
EACH BOLT 0 T
LET SAY LENGTH OF
BOLT = l
BOND STRESS IN CONCRETE,
Tbd = 1.4 N/mm2 (FOR M25 CONCRETE)

l = (TENSILE FORCE/(3.14*DIA OF BOLT*BOND STRESS)) 0 mm

Therefore, Provide 200mm length


BASE PLATE DESIGN

MAX. COMPRESSIVE FORCE (FROM STAAD) = 2.892 T (DL+LL)


MAX. PERMISSIBLE BEARING STRESS = 0.25*Fck 6.25 N/mm2
STEEL MEMBER PROVIDED= ISMB 200
BEARING AREA REQUIRED = FORCE/STRESS 4627.2 mm2
LET PROVIDE 300x200 BASE PLATE
AREA OF PROVIDED PLATE 60000 mm2
LET SAY THICKNESS OF PLATE = t mm

t = sqrt((3*w)/Sbs)*(a2-b2/4))

w = force/plate area 0.482 N/mm2


Permiisible Bending Stress, Sbs = 185 Mpa 185 N/mm2
Greater Projection of Plate beyond Column, a = 75 mm
Lesser Projection of Plate beyond Column, b = 50 mm

THICKNESS REQUIRED, t = 6.251486 mm

PROVIDE 300x200x10 BASE


PLATE

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