Daily Chemistry Report: DATE 01.10.2022

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DATE 01.10.

2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample pH
Sp.Cond.
TH (ppm)
(Date:01.10.2022) (µS/cm)

RW 7.0 112 40
Clarified Water 6.7 135 48
CW 8 536 180

Unit-1
Date: 24/09/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


C 0.1 96.8 90.9 24
D 0.3 98.5 89.8 25
E 0.2 95.4 84.3 25
Unit-4
Date: 28/09/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 93.8 85.6 55
B 0.2 95.3 86.1 52
C 0.3 96.2 85.0 54
D 0.4 94.6 84.9 55
F 0.3 96.5 88.3 50
H 0.1 96.4 90.8 48

Unit-7
Date: 01/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.09.22 A 475 360
B 495 394
C 472 369
D 464 363
E 510 407
F 512 405
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
06.09.22 A 489 394
B 492 391
C 503 401
D 510 401
E 486 392
F 472 378
G 490 387
H 478 376
J 460 350
K 486 380
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

21.09.2022 #4
21.09.2022 #5
21.09.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
23.09.2022 1:5.88
ST-I
100

Electrolise
99.60%

*U# 1 & 2: Gen. H2 purity checked & found 97.5% afte


**U# 5 : Gen. H2 purity checked & found 97.5% purgi
U # 1, 3, 4, 5, 6 & 7 : Condensate DO checked and recor
ST - I, II & III : Feed DO checked and recorded.
ST- I, II & III : Instument Air Dew point checked and r
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.3
<150 121 108
<20 8.0 9.5
0.3-2.0 0.79 0.90
200 76 118
9.2-9.6 8.9 9.0
<20 9 7
<20 <20 <20
<20 25.7 18.0
<0.2 0.12 0.14
<2 0.90 0.31
9.2-9.6 8.9 9.0
<20 10 8
4.0-11.0 3.4 4.4
1-10 <10 <15
1-10 2.31 2.86
<0.2 0.16 0.14
- 10 11
9.2-9.6 8.9 9.0
<20 11 7
<0.2 0.14 0.16
<2 1.02 0.30

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.6 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.55 0.75
<0.02 4.6 4.5
>98 97.5* 97.5*
>98 96.97 97.83
<0 -16.8 -21.3
+100 to +150 -310 -271
- 0% 0%
./Frame pr.) (-32 )/(-14 )
CW parameters ST-III (LMI 05-R4/OGN

M-Alk P-Alk
CaH (ppm) MgH (ppm)
(ppm) (ppm)

28 12 38 -
32 16 40 -
120 60 84 -

Unit-2
Date:26/09/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.2 95.4
60 C 0.3 92.9
65 D 0.5 94.4
E 0.2 98.5

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
99 A 0.1 97.2
99 B 0.2 98.3
100 C 0.3 97.8
97 D 0.4 97.2
94 G 0.2 97.4
95 J 0.2 96.3

Unburnt Carbon

Bottom Ash
Air flow
Date Unit
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 30.09.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 02.09.22 A 382
Clear B 494
Clear C 462
Clear D 472
Clear E 486
Clear F 518
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 24/09/2022 #1
Clear 26/09/2022 #2
Clear 27/09/2022 #3
Clear 28/09/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2071 2090
2162 2259
1882 1872
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
5.88 1:5.76
CW Chlorine Dosing (K
ST-
10
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.5% after purging.


7.5% purging recommended.
d and recorded.
rded.
ecked and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.3
133 26
8.5 9.0
0.64 0.10
109 118
8.9 9.2
10 7
<20 <60
11.9 52
0.11 0.11
0.25 0.19
9.0 9.2
7 8
3.9 6.1
<15 <15
1.66 5
0.10 0.10
10 -
9.0 9.2
9 7
0.13 0.10
0.85 0.26
4B

Unit-3 Unit-4
3.4/3.2 3.8/4.0
6.5 8.8
0.70 1.90
4.2 <0.02
97.5 98
98.51 97.70
-15.7 -20.4
-83 64
0% 0%
-14 ) ( -35 )/( -17 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chloride
Chlorine Temp (°C) Turbidity
(ppm)
(ppm)
12 ND 28 48
22 0.4 28 7
100 ND 35 50

Unit-2
ate:26/09/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


86.7 31 64 A
83.5 30 63 C
86.2 32 64 D
90.5 32 63 E

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon

Bottom Ash Fly Ash


Date
Date
Limit Actual

1.6 0.2 24.09.2022


1.7 0.5 0.3 26.09.2022
3.5 0.5 27.09.2022
2.3 0.3 28.09.2022
3.1 0.4 29.09.2022
0.5
2.9 0.4 30.09.2022
1.5 0.3 23.09.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
292 Clear 08.09.22
312 Clear
332 Clear
367 Clear
366 Clear
407 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 63 54 48.9
#2 97 50 48.3
#3 50 56 48.7
#4 98 - 49.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5

Servo Torque-10
Unit-1 Unit-2
Limits ST-III
28.09.22 26.09.22
100 423 641
43.0-48.0 31.3 30.4
- Clear Clear
100 572 526
43.0-48.0 32.4 30.7
- Clear Clear
100 632 454
26.0-36.0 30.5 32.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2090 0.33
2259 0.080
1872 0.34
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common

76 1:5.0
Chlorine Dosing (Kg)
ST-II
100
t H2 Purity (Date: 01.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.2 9.2
29 26 24
9.0 8.0 7.6
0.44 0.31 0.16
129 116 122
9.2 9.2 9.2
7 8 8
<50 <40 <30
58.3 42.6 38.2
0.11 0.10 0.10
1.32 0.30 0.77
9.2 9.2 9.2
9 6 7
5.8 6.2 5.1
<15 <15 <10
7.0 8.90 7.82
0.21 0.16 0.10
- - -
9.2 9.2 9.2
8 9 7
0.10 0.13 0.11
1.24 0.94 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.2/4.0 3.2/3.8
8.8 8.8 8.8
2.00 1.90 2.10
<0.02 <0.02 <0.02
97.5** 98 98
97.67 98.60 98.35
-20.4 -16.9 -20.1
2 8 No Provision
0% 0% 0%
( -35 )/( -17 ) ( -25)/( -6)

Mg COC COC Ratio LSI RSI ORP

3.75 1 0.24 7.52 414

Unit-3
Date: 01/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 94.3 84.1 26 66
0.5 90.7 76.0 26 71
0.5 94.5 80.8 26 66
0.2 96.4 88.0 25 63

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject

Unit Ash % GCV (kCal/ kg)


Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 77.2 1000
#3 77.7 950
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.5 970

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.11 0.09 83 91
48.4 0.11 0.10 79 92
48.9 0.12 0.11 73 76
- 0.13 - 78 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91

ue-10 SP-46/ ST-10/ HLP-32


Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
27.09.22 29.09.22 29.09.229 30.09.22 01.10.2022
449 93 72 96 60
31.2 47.5 48.0 47.6 46.9
Clear Clear Clear Clear Clear
529 95 93 70 45
30.8 49.1 46.9 48.4 46.5
Clear Clear Clear Clear Clear
651 1833 698 609 97
32.2 31.7 32.4 32.7 30.2
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.33
0.070
0.34
0.011

mmon Stage III (Bottom Ash)

-
ST-III
Nil

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
.2
4
.6
16
22
.2
8
30
8.2
10
77
.2
7
.1
10
82
10
-
.2
7
11
77
A

it-7
/3.8
.8
10
.02
8
.35
0.1
ovision
%
)/( -6)

Hot
Blow
down

Air flow

T/ Hr)
66
71
66
63

Air flow

(MT/ Hr)
96
94
96
97
94
97

Cal/ kg)
Cal/ kg)

15
00
50
00
30
23
70

Appearance

Clear
Clear
Clear
Clear
Clear
Clear

Appearance
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
91
92
76
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 01.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample pH
Sp.Cond.
TH (ppm)
(Date:01.10.2022) (µS/cm)

RW 7.0 112 40
Clarified Water 6.7 135 48
CW 8 536 180

Unit-1
Date: 24/09/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


C 0.1 96.8 90.9 24
D 0.3 98.5 89.8 25
E 0.2 95.4 84.3 25
Unit-4
Date: 28/09/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 93.8 85.6 55
B 0.2 95.3 86.1 52
C 0.3 96.2 85.0 54
D 0.4 94.6 84.9 55
F 0.3 96.5 88.3 50
H 0.1 96.4 90.8 48

Unit-7
Date: 01/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.09.22 A 475 360
B 495 394
C 472 369
D 464 363
E 510 407
F 512 405
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
06.09.22 A 489 394
B 492 391
C 503 401
D 510 401
E 486 392
F 472 378
G 490 387
H 478 376
J 460 350
K 486 380
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

21.09.2022 #4
21.09.2022 #5
21.09.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
23.09.2022 1:5.88
ST-I
100

Electrolise
99.60%

*U# 1 & 2: Gen. H2 purity checked & found 97.5% afte


**U# 5 : Gen. H2 purity checked & found 97.5% purgi
U # 1, 3, 4, 5, 6 & 7 : Condensate DO checked and recor
ST - I, II & III : Feed DO checked and recorded.
ST- I, II & III : Instument Air Dew point checked and r
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.3
<150 143 112
<20 8.5 9
0.3-2.0 0.68 0.73
200 71 119
9.2-9.6 8.8 9
<20 10 8
<20 <20 <20
<20 31.7 18
<0.2 0.13 0.15
<2 0.77 0.33
9.2-9.6 8.8 9
<20 9 9
4.0-11.0 3.1 4.5
1-10 <10 <10
1-10 1.83 2.95
<0.2 0.17 0.14
- 17 15
9.2-9.6 8.8 9.1
<20 9 8
<0.2 0.14 0.15
<2 1.09 0.37

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.6 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.55 0.75
<0.02 4.6 4.5
>98 97.5* 97.5*
>98 96.97 97.83
<0 -16.8 -21.3
+100 to +150 -310 -271
- 0% 0%
./Frame pr.) (-32 )/(-14 )
CW parameters ST-III (LMI 05-R4/OGN

M-Alk P-Alk
CaH (ppm) MgH (ppm)
(ppm) (ppm)

28 12 38 -
32 16 40 -
120 60 84 -

Unit-2
Date:26/09/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.2 95.4
60 C 0.3 92.9
65 D 0.5 94.4
E 0.2 98.5

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
99 A 0.1 97.2
99 B 0.2 98.3
100 C 0.3 97.8
97 D 0.4 97.2
94 G 0.2 97.4
95 J 0.2 96.3

Unburnt Carbon

Bottom Ash
Air flow
Date Unit
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 30.09.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 02.09.22 A 382
Clear B 494
Clear C 462
Clear D 472
Clear E 486
Clear F 518
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 24/09/2022 #1
Clear 26/09/2022 #2
Clear 27/09/2022 #3
Clear 28/09/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2071 2090
2162 2259
1882 1872
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
5.88 1:5.76
CW Chlorine Dosing (K
ST-
10
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.5% after purging.


7.5% purging recommended.
d and recorded.
rded.
ecked and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
128 30
8.5 7.5
0.36 0.1
92 109
9 9.2
10 10
<30 <50
26.7 42.8
0.14 0.11
0.23 0.16
9 9.2
10 9
4 7.4
<10 <10
1.79 4.5
0.1 0.1
20 -
9 9.2
9 11
0.15 0.11
0.35 0.13
4B

Unit-3 Unit-4
3.4/3.2 3.8/4.0
6.5 8.8
0.70 1.90
4.2 <0.02
97.5 98
98.51 97.70
-15.7 -20.4
-83 64
0% 0%
-14 ) ( -35 )/( -17 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chloride
Chlorine Temp (°C) Turbidity
(ppm)
(ppm)
12 ND 28 48
22 0.4 28 7
100 ND 35 50

Unit-2
ate:26/09/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


86.7 31 64 A
83.5 30 63 C
86.2 32 64 D
90.5 32 63 E

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon

Bottom Ash Fly Ash


Date
Date
Limit Actual

1.6 0.2 24.09.2022


1.7 0.5 0.3 26.09.2022
3.5 0.5 27.09.2022
2.3 0.3 28.09.2022
3.1 0.4 29.09.2022
0.5
2.9 0.4 30.09.2022
1.5 0.3 23.09.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
292 Clear 08.09.22
312 Clear
332 Clear
367 Clear
366 Clear
407 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 63 54 48.9
#2 97 50 48.3
#3 50 56 48.7
#4 98 - 49.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5

Servo Torque-10
Unit-1 Unit-2
Limits ST-III
28.09.22 26.09.22
100 423 641
43.0-48.0 31.3 30.4
- Clear Clear
100 572 526
43.0-48.0 32.4 30.7
- Clear Clear
100 632 454
26.0-36.0 30.5 32.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2090 0.33
2259 0.080
1872 0.34
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common

76 1:5.0
Chlorine Dosing (Kg)
ST-II
100
t H2 Purity (Date: 01.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.4 9.3 9.2
34 37 24
13.5 10.5 8.5
1.98 1.14 0.36
137 122 114
9.2 9.2 9.2
8 11 7
<50 <40 <40
36.1 39.4 38.9
0.15 0.1 0.1
1.1 0.2 0.78
9.2 9.2 9.2
11 9 8
6.6 6.3 6.4
<15 <15 <10
2.5 5.7 7.82
0.12 0.18 0.1
- - -
9.2 9.2 9.2
7 10 8
0.16 0.15 0.14
1.05 0.25 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.2/4.0 3.2/3.8
8.8 8.8 8.8
2.00 1.90 2.10
<0.02 <0.02 <0.02
97.5** 98 98
97.67 98.60 98.35
-20.4 -16.9 -20.1
2 8 No Provision
0% 0% 0%
( -35 )/( -17 ) ( -25)/( -6)

Mg COC COC Ratio LSI RSI ORP

3.75 1 0.24 7.52 414

Unit-3
Date: 01/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 94.3 84.1 26 66
0.5 90.7 76.0 26 71
0.5 94.5 80.8 26 66
0.2 96.4 88.0 25 63

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject

Unit Ash % GCV (kCal/ kg)


Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 77.2 1000
#3 77.7 950
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.5 970

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.11 0.09 83 91
48.4 0.11 0.10 79 92
48.9 0.12 0.11 73 76
- 0.13 - 78 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91

ue-10 SP-46/ ST-10/ HLP-32


Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
27.09.22 29.09.22 29.09.229 30.09.22 01.10.2022
449 93 72 96 60
31.2 47.5 48.0 47.6 46.9
Clear Clear Clear Clear Clear
529 95 93 70 45
30.8 49.1 46.9 48.4 46.5
Clear Clear Clear Clear Clear
651 1833 698 609 97
32.2 31.7 32.4 32.7 30.2
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.33
0.070
0.34
0.011

mmon Stage III (Bottom Ash)

-
ST-III
Nil

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
.2
4
.5
36
14
.2
7
40
8.9
.1
78
.2
8
.4
10
82
.1
-
.2
8
14
77
A

it-7
/3.8
.8
10
.02
8
.35
0.1
ovision
%
)/( -6)

Hot
Blow
down

Air flow

T/ Hr)
66
71
66
63

Air flow

(MT/ Hr)
96
94
96
97
94
97

Cal/ kg)
Cal/ kg)

15
00
50
00
30
23
70

Appearance

Clear
Clear
Clear
Clear
Clear
Clear

Appearance
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
91
92
76
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 03.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample pH
Sp.Cond.
TH (ppm)
(Date:03.10.2022) (µS/cm)

RW 7.0 117 42
Clarified Water 6.8 143 52
CW 8.3 512 174

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 28/09/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 93.8 85.6 55
B 0.2 95.3 86.1 52
C 0.3 96.2 85.0 54
D 0.4 94.6 84.9 55
F 0.3 96.5 88.3 50
H 0.1 96.4 90.8 48

Unit-7
Date: 01/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.09.22 A 475 360
B 495 394
C 472 369
D 464 363
E 510 407
F 512 405
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

21.09.2022 #4
21.09.2022 #5
21.09.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
23.09.2022 1:5.88
ST-I
Nil

Electrolise
99.60%

*U# 2: Gen. H2 purity checked & found 97.5% after pu


**U# 5 : Gen. H2 purity checked & found 97.5% purgi
U # 1, 3, 4, 5, 6 & 7 : Condensate DO checked and recor
U # 5 & 6 : Feed DO checked and recorded.
ST- I, II & III : Gen. H2 Gas & Instument Air Dew poi
U # 6 : Caustic added and top-up in Alkaliser tank.
U# 4 : Fresh resin transferred to CPU-4A and CPU-4B
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 122 106
<20 8.5 8.5
0.3-2.0 0.72 0.54
200 71 116
9.2-9.6 9.0 8.9
<20 9 7
<20 <20 <20
<20 26.2 18.0
<0.2 0.13 0.14
<2 0.70 0.32
9.2-9.6 9.0 8.9
<20 10 8
4.0-11.0 4.8 3.6
1-10 <10 <10
1-10 1.83 2.95
<0.2 0.24 0.15
- 10 11
9.2-9.6 9.0 9.0
<20 9 7
<0.2 0.15 0.14
<2 0.9 0.58

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.70 0.80
<0.02 4.6 4.5
>98 97.5 97.5*
>98 98.52 97.85
<0 -17.9 -20.1
+100 to +150 -350 -250
- 0% 0%
./Frame pr.) (-33 )/(-15 )
CW parameters ST-III (LMI 05-R4/OGN

M-Alk P-Alk
CaH (ppm) MgH (ppm)
(ppm) (ppm)

28 14 40 -
36 16 46 -
120 54 96 -

Unit-2
Date:26/09/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.2 95.4
59 B 0.7 88.3
61 C 0.3 92.9
67 D 0.5 94.4
E 0.2 98.5

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
99 A 0.1 97.2
99 B 0.2 98.3
100 C 0.3 97.8
97 D 0.4 97.2
94 G 0.2 97.4
95 J 0.2 96.3

Unburnt Carbon

Bottom Ash
Air flow
Date Unit
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 01.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 02.09.22 A 382
Clear B 494
Clear C 462
Clear D 472
Clear E 486
Clear F 518
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 26/09/2022 #2
Clear 27/09/2022 #3
Clear 28/09/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2071 2090
2162 2259
1882 1872
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
5.88 1:5.76
CW Chlorine Dosing (K
ST-
Ni
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% after purging.
7.5% purging recommended.
d and recorded.

ir Dew point checked and recorded.


r tank.
d CPU-4B taken in service.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
141 25
7.5 7.5
0.53 0.03
99 137
8.9 9.2
11 8
<20 <50
16.4 37.8
0.11 0.11
0.22 0.21
8.9 9.2
10 9
3.6 6.3
<10 <10
1.79 4.50
0.11 0.10
11 -
8.9 9.2
10 8
0.14 0.10
0.77 0.19
4B

Unit-3 Unit-4
3.4/3.2 3.8/4.0
6.5 8.8
0.60 1.90
4.2 <0.02
97.5 98
98.50 97.70
-14.6 -21.5
-92 56
0% 0%
-15 ) ( -34 )/( -16 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chloride
Chlorine Temp (°C) Turbidity
(ppm)
(ppm)
10 ND 28 37
20 0.2 28 8
84 ND 34 42

Unit-2
ate:26/09/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


86.7 31 64 A
68.4 32 60 C
83.5 30 63 D
86.2 32 64 E
90.5 32 63

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon

Bottom Ash Fly Ash


Date
Date
Limit Actual

1.4 0.3 24.09.2022


3.2 0.5 0.5 26.09.2022
4.2 0.6 27.09.2022
2.1 0.4 28.09.2022
1.8 0.2 29.09.2022
0.5
2.0 0.4 30.09.2022
1.6 0.5 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
292 Clear 08.09.22
312 Clear
332 Clear
367 Clear
366 Clear
407 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 97 50 48.3
#3 50 56 48.7
#4 98 - 49.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5

Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 26.09.22
100 431 641
43.0-48.0 31.2 30.4
- Clear Clear
100 650 526
43.0-48.0 30.0 30.7
- Clear Clear
100 659 454
26.0-36.0 30.5 32.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2090 0.33
2259 0.080
1872 0.34
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common

76 1:5.0
Chlorine Dosing (Kg)
ST-II
Nil
t H2 Purity (Date: 03.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
32 28 25
7.5 7.5 6.8
0.32 0.11 0.11
181 139 122
9.2 9.2 9.2
7 8 8
<40 <40 <40
36.9 40.4 36.1
0.11 0.10 0.10
1.64 0.37 0.77
9.2 9.2 9.2
7 8 7
5.4 5.6 5.0
<10 <15 <10
2.20 3.50 7.82
0.11 0.12 0.10
- - -
9.2 9.2 9.2
6 7 8
0.10 0.12 0.11
1.54 0.64 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.2/4.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 2.10
<0.02 <0.02 <0.02
97.5** 98 98
97.68 98.61 98.36
-19.2 -22.7 -20.1
11 8 No Provision
0% 0% 0%
( -34 )/( -16 ) ( -16)/( +6)

Mg COC COC Ratio LSI RSI ORP

3.37 0.99 0.57 7.14 410

Unit-3
Date: 01/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 94.3 84.1 26 66
0.5 90.7 76.0 26 71
0.5 94.5 80.8 26 66
0.2 96.4 88.0 25 63

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject

Unit Ash % GCV (kCal/ kg)


Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 77.2 1000
#3 77.7 950
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.4 0.11 0.10 79 92
48.9 0.12 0.11 73 76
- 0.13 - 78 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91

ue-10 SP-46/ ST-10/ HLP-32


Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
27.09.22 29.09.22 29.09.229 30.09.22 01.10.2022
449 93 72 96 60
31.2 47.5 48.0 47.6 46.9
Clear Clear Clear Clear Clear
529 95 93 70 45
30.8 49.1 46.9 48.4 46.5
Clear Clear Clear Clear Clear
651 1833 698 609 97
32.2 31.7 32.4 32.7 30.2
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.33
0.070
0.34
0.011

mmon Stage III (Bottom Ash)

-
ST-III

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
A

it-7
/5.2
.8
10
.02
8
.36
0.1
ovision
%
/( +6)

Hot
Blow
down

Air flow

T/ Hr)
66
71
66
63

Air flow

(MT/ Hr)
96
94
96
97
94
97

Cal/ kg)
Cal/ kg)

15
00
50
00
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear

Appearance
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
92
76
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 04.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample pH
Sp.Cond.
TH (ppm)
(Date:04.10.2022) (µS/cm)

RW 7.0 112 40
Clarified Water 7.9 134 48
CW 8.2 496 174

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 28/09/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 93.8 85.6 55
B 0.2 95.3 86.1 52
C 0.3 96.2 85.0 54
D 0.4 94.6 84.9 55
F 0.3 96.5 88.3 50
H 0.1 96.4 90.8 48

Unit-7
Date: 01/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
30.09.2022 1:4.0
ST-I
100

Electrolise
99.60%

*U# 1 & 2: Gen. H2 purity checked & found 97.5% afte


**U# 4 : Gen. H2 purity checked & found 97.5% purgi
ST- I, II & III : Condensate & Feed DO checked and re
ST- I & II : Instument Air Dew point checked and reco
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 120 109
<20 8.0 8.0
0.3-2.0 0.61 0.45
200 83 109
9.2-9.6 9.0 8.8
<20 8 7
<20 <20 <20
<20 23.2 14.6
<0.2 0.13 0.12
<2 0.70 0.29
9.2-9.6 9.0 8.8
<20 9 7
4.0-11.0 4.2 3.4
1-10 <10 <10
1-10 2.37 3
<0.2 0.2 0.14
- 10 16
9.2-9.6 9.0 9.1
<20 8 8
<0.2 0.14 0.14
<2 0.83 0.30

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.65 0.80
<0.02 4.6 4.5
>98 97.5* 97.5*
>98 98.16 98.92
<0 -17.9 -20.1
+100 to +150 -348 -257
- 0% 0%
./Frame pr.) (-35 )/(-17 )
CW parameters ST-III (LMI 05-R4/OGN

M-Alk P-Alk
CaH (ppm) MgH (ppm)
(ppm) (ppm)

28 12 38 -
34 14 42 -
124 50 78 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 1.5 94.6

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
99 A 0.1 97.2
99 B 0.2 98.3
100 C 0.3 97.8
97 D 0.4 97.2
94 G 0.2 97.4
95 J 0.2 96.3

Unburnt Carbon

Bottom Ash
Air flow
Date Unit
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 03.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 02.09.22 A 382
Clear B 494
Clear C 462
Clear D 472
Clear E 486
Clear F 518
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 27/09/2022 #3
Clear 28/09/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:4.0 1:4.0
CW Chlorine Dosing (K
ST-
10
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.5% after purging.


7.5% purging recommended.
cked and recorded.
d and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
137 30
7.5 7.5
0.31 0.03
107 122
8.8 9.2
9 8
<20 <40
12.8 43
0.11 0.11
0.23 0.20
8.8 9.2
8 8
3.4 5.5
<10 <10
2 4.50
0.10 0.10
15 -
8.8 9.2
7 9
0.17 0.10
0.78 0.16
4B

Unit-3 Unit-4
3.4/3.2 3.8/4.0
6.5 8.8
0.65 1.90
4.2 <0.02
97.5 97.5**
98.50 97.70
-14.6 -21.5
-252 54
0% 0%
-17 ) ( -33 )/( -15 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chloride
Chlorine Temp (°C) Turbidity
(ppm)
(ppm)
10 ND 28 37
22 0.2 28 9
90 ND 32 60

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
88.3 34 63 D
E

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon

Bottom Ash Fly Ash


Date
Date
Limit Actual

1.5 0.4 03.10.2022


4.3 0.5 0.7 26.09.2022
3.9 0.6 27.09.2022
1.6 0.3 28.09.2022
1.2 0.4 29.09.2022
0.5
2.9 0.3 30.09.2022
1.3 0.2 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
292 Clear 08.09.22
312 Clear
332 Clear
367 Clear
366 Clear
407 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 50 56 48.7
#4 98 - 49.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5

Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common

0 1:4.55
Chlorine Dosing (Kg)
ST-II
100
t H2 Purity (Date: 04.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.3
29 34 21
7.5 7.5 11.0
0.24 0.16 0.83
137 127 119
9.2 9.2 9.2
6 8 6
<30 <50 <40
63.0 38.1 39.0
0.11 0.11 0.10
1.43 0.31 0.78
9.2 9.2 9.2
9 8 7
5.4 6.1 5.0
<15 <15 <10
2.50 3.70 0.48
0.11 0.10 0.10
- - -
9.2 9.2 9.2
8 9 7
0.11 0.13 0.11
1.60 0.49 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.2/4.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 2.10
<0.02 <0.02 <0.02
98 98 98
97.69 98.61 98.36
-19.2 -22.7 -20.1
- 9 No Provision
0% 0% 0%
( -33 )/( -15 ) ( -16)/( +6)

Mg COC COC Ratio LSI RSI ORP

3.57 1.02 0.38 7.44 409

Unit-3
Date: 01/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 94.3 84.1 26 66
0.4 89.2 68.7 30 60
0.5 90.7 76.0 26 71
0.5 94.5 80.8 26 66
0.2 96.4 88.0 25 63

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject

Unit Ash % GCV (kCal/ kg)


Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.2 1000
#3 77.7 950
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
48.9 0.12 0.11 73 76
- 0.13 - 78 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91

ue-10 SP-46/ ST-10/ HLP-32


Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
27.09.22 29.09.22 29.09.229 30.09.22 01.10.2022
449 93 72 96 60
31.2 47.5 48.0 47.6 46.9
Clear Clear Clear Clear Clear
529 95 93 70 45
30.8 49.1 46.9 48.4 46.5
Clear Clear Clear Clear Clear
651 1833 698 609 97
32.2 31.7 32.4 32.7 30.2
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)

-
ST-III

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
.3
1
1.0
83
19
.2
6
40
9.0
10
78
.2
7
.0
10
48
10
-
.2
7
11
77
A

it-7
/5.2
.8
10
.02
8
.36
0.1
ovision
%
/( +6)

Hot
Blow
down

Air flow

T/ Hr)
66
60
71
Air flow

(MT/ Hr)
96
94
96
97
94
97

Cal/ kg)
Cal/ kg)

05
00
50
00
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear

Appearance
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
76
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 05.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample pH
Sp.Cond.
TH (ppm)
(Date:04.10.2022) (µS/cm)

RW 7.0 112 40
Clarified Water 7.9 134 48
CW 8.2 496 174

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 28/09/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 93.8 85.6 55
B 0.2 95.3 86.1 52
C 0.3 96.2 85.0 54
D 0.4 94.6 84.9 55
F 0.3 96.5 88.3 50
H 0.1 96.4 90.8 48

Unit-7
Date: 01/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
30.09.2022 1:4.0
ST-I
100

Electrolise
99.60%

*U# 5 : Gen. H2 purity checked & found 97.5% purgin


ST- I, II & III : Condensate & Feed DO checked and re
U # 7 : Sat. Steam ACC Column changed with fresh reg
ST- I & II : Instument Air Dew point checked and reco
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 114 107
<20 7.5 8.0
0.3-2.0 0.53 0.39
200 109 125
9.2-9.6 8.9 9.0
<20 9 8
<20 <30 <30
<20 23.1 16.2
<0.2 0.12 0.13
<2 0.75 0.24
9.2-9.6 8.9 9.0
<20 7 9
4.0-11.0 3.6 4.8
1-10 <10 <15
1-10 1.99 3.12
<0.2 0.18 0.15
- 10 13
9.2-9.6 8.9 9.2
<20 10 10
<0.2 0.14 0.15
<2 0.89 0.46

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.70 0.75
<0.02 4.6 4.5
>98 97.5 97.5
>98 97.41 97.92
<0 -17.9 -20.1
+100 to +150 -346 -258
- 0% 0%
./Frame pr.) (-34 )/(-16 )
CW parameters ST-III (LMI 05-R4/OGN

M-Alk P-Alk
CaH (ppm) MgH (ppm)
(ppm) (ppm)

28 12 38 -
34 14 42 -
124 50 78 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 1.5 94.6

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
99 A 0.1 97.2
99 B 0.2 98.3
100 C 0.3 97.8
97 D 0.4 97.2
94 G 0.2 97.4
95 J 0.2 96.3

Unburnt Carbon

Bottom Ash
Air flow
Date Unit
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 03.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 02.09.22 A 382
Clear B 494
Clear C 462
Clear D 472
Clear E 486
Clear F 518
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 27/09/2022 #3
Clear 28/09/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:4.0 1:4.0
CW Chlorine Dosing (K
ST-
10
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% purging recommended.
cked and recorded.
th fresh regenerated resin.
d and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
141 32
8.0 7.5
0.28 0.02
97 172
9.0 9.2
10 9
<20 <40
11.7 46.5
0.12 0.1
0.22 0.18
9.1 9.2
6 9
4.9 6.2
<10 <10
2.14 3.3
0.13 0.10
20 -
9.1 9.2
8 7
0.15 0.10
0.72 0.15
4B

Unit-3 Unit-4
3.4/3.6 3.8/4.0
6.5 8.8
0.65 1.90
4.2 <0.02
97.5 98
98.51 97.70
-14.6 -21.5
-286 55
0% 0%
-16 ) ( -31 )/( -13 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chloride
Chlorine Temp (°C) Turbidity
(ppm)
(ppm)
10 ND 28 37
22 0.2 28 9
90 ND 32 60

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
88.3 34 63 D
E

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon

Bottom Ash Fly Ash


Date
Date
Limit Actual

1.5 0.4 03.10.2022


4.3 0.5 0.7 26.09.2022
3.9 0.6 27.09.2022
1.6 0.3 28.09.2022
1.2 0.4 29.09.2022
0.5
2.9 0.3 30.09.2022
1.3 0.2 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
292 Clear 08.09.22
312 Clear
332 Clear
367 Clear
366 Clear
407 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 50 56 48.7
#4 98 - 49.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5

Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common

0 1:4.55
Chlorine Dosing (Kg)
ST-II
100
t H2 Purity (Date: 04.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.3
27 34 23
7.5 7.5 8.5
0.30 0.53 0.34
171 125 127
9.2 9.2 9.2
8 8 7
<30 <40 <40
50.0 42.0 39.1
0.11 0.10 0.10
1.46 0.33 0.78
9.2 9.2 9.2
9 8 9
5.8 6.0 6.2
<10 <15 <10
3.0 3.50 0.50
0.11 0.11 0.10
- - -
9.2 9.2 9.2
9 9 8
0.10 0.13 0.10
1.33 0.50 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.2/4.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 2.10
<0.02 <0.02 <0.02
97.5* 98 98
97.65 98.61 98.32
-19.2 -22.7 -20.1
- 10 No Provision
0% 0% 0%
( -31 )/( -13 ) ( -16)/( +6)

Mg COC COC Ratio LSI RSI ORP

3.57 1.02 0.38 7.44 409

Unit-3
Date: 01/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 94.3 84.1 26 66
0.4 89.2 68.7 30 60
0.5 90.7 76.0 26 71
0.5 94.5 80.8 26 66
0.2 96.4 88.0 25 63

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject

Unit Ash % GCV (kCal/ kg)


Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.2 1000
#3 77.7 950
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
48.9 0.12 0.11 73 76
- 0.13 - 78 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91

ue-10 SP-46/ ST-10/ HLP-32


Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
27.09.22 29.09.22 29.09.229 30.09.22 01.10.2022
449 93 72 96 60
31.2 47.5 48.0 47.6 46.9
Clear Clear Clear Clear Clear
529 95 93 70 45
30.8 49.1 46.9 48.4 46.5
Clear Clear Clear Clear Clear
651 1833 698 609 97
32.2 31.7 32.4 32.7 30.2
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)

-
ST-III

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
.3
3
.5
34
27
.2
7
40
9.1
10
78
.2
9
.2
10
50
10
-
.2
8
10
77
A

it-7
/5.2
.8
10
.02
8
.32
0.1
ovision
%
/( +6)

Hot
Blow
down

Air flow

T/ Hr)
66
60
71
Air flow

(MT/ Hr)
96
94
96
97
94
97

Cal/ kg)
Cal/ kg)

05
00
50
00
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear

Appearance
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
76
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 06.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample Conducti TH
pH
(Date:06.10.2022) vity (ppm)

RW 7.0 112 40
Clarified Water 6.8 141 46
CW 8.1 501 170

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 28/09/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 93.8 85.6 55
B 0.2 95.3 86.1 52
C 0.3 96.2 85.0 54
D 0.4 94.6 84.9 55
F 0.3 96.5 88.3 50
H 0.1 96.4 90.8 48

Unit-7
Date: 01/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
30.09.2022 1:4.0

ST-I
150

Electrolise
99.60%

*U# 4 & 5 : Gen. H2 purity checked & found 97.5% pu


ST- I, II & III : Condensate & Feed DO checked and re
ST- I & II : Instument Air Dew point checked and reco
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.3 9.2
<150 109 106
<20 11.5 7.5
0.3-2.0 1.40 0.37
200 99 117
9.2-9.6 8.8 8.9
<20 6 9
<20 <25 <30
<20 22.8 16.9
<0.2 0.11 0.13
<2 0.78 0.21
9.2-9.6 8.8 8.9
<20 9 8
4.0-11.0 3.0 4.2
1-10 <10 <10
1-10 2.8 3.11
<0.2 0.15 0.14
- 20 20
9.2-9.6 8.8 9.0
<20 7 10
<0.2 0.12 0.15
<2 0.97 0.22

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.75 0.60
<0.02 4.6 4.5
>98 97.5 97.5
>98 97.41 97.92
<0 -17.9 -20.1
+100 to +150 -346 -258
- 0% 0%
./Frame pr.) (-34 )/(-16 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 40 -
34 48 42 -
120 50 82 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 0.3 96.9

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
99 A 0.1 97.2
99 B 0.2 98.3
100 C 0.3 97.8
97 D 0.4 97.2
94 G 0.2 97.4
95 J 0.2 96.3

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 04.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 06/10/2022 #3
Clear 28/09/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:4.0 1:4.0

CW Chlorine Dosing (K
ST-
15
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

d 97.5% purging recommended.


cked and recorded.
d and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
126 27
7.5 7.5
0.24 0.02
99 142
9.0 9.2
8 6
<20 <30
16.6 53
0.13 0.1
0.78 0.20
9.0 9.2
7 9
4.6 5.6
<10 <10
2.26 3.2
0.13 0.10
20 -
9.0 9.2
9 6
0.16 0.10
0.39 0.17
4B

Unit-3 Unit-4
3.4/3.6 3.4/3.0
6.5 8.8
0.65 1.90
4.2 <0.02
97.5 97.5*
98.51 97.70
-14.6 -21.5
-286 56
0% 0%
-16 ) ( -36 )/( -18 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 29 43
22 0.2 29 8
80 ND 34 62

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
90.4 27 61 D
E

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.6 0.5 03.10.2022


3.0 0.5 0.5 04.10.2022
3.7 0.7 27.09.2022
1.8 0.3 28.09.2022
1.2 0.3 29.09.2022
0.5
2.7 0.4 30.09.2022
1.4 0.3 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 08.09.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 41 48 47.5
#4 98 - 49.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
0 1:4.55

Chlorine Dosing (Kg)


ST-II
150
t H2 Purity (Date: 06.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
ST-II
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.3
30 36 24
7.5 7.5 8.0
0.15 0.09 0.16
163 115 131
9.2 9.2 9.2
9 8 9
<40 <60 <30
30.9 86.3 38.5
0.11 0.10 0.10
1.55 0.32 0.78
9.2 9.2 9.2
7 8 9
5.8 5.7 5.6
<10 <10 <10
2.8 3.40 0.62
0.10 0.10 0.10
- - -
9.2 9.2 9.2
6 7 8
0.10 0.11 0.10
1.41 0.54 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.2/4.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 2.10
<0.02 <0.02 <0.02
97.5* 98 98
97.66 98.61 98.33
-19.2 -22.7 -20.1
- 8 No Provision
0% 0% 0%
( -36 )/( -18 ) ( -16)/( +6)

COC
Mg COC LSI RSI ORP
Ratio

3.57 0.99 0.32 7.46 405

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
1.5 97.9 86.1 27 63
0.2 98.2 90.4 31 69

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 77.7 950
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
47.9 0.13 0.11 70 79
- 0.13 - 78 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 29.09.22 29.09.229 30.09.22 01.10.2022
551 93 72 96 60
30.9 47.5 48.0 47.6 46.9
Clear Clear Clear Clear Clear
506 95 93 70 45
30.7 49.1 46.9 48.4 46.5
Clear Clear Clear Clear Clear
2928 1833 698 609 97
31.5 31.7 32.4 32.7 30.2
S/Hazy Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
.3
4
.0
16
31
.2
9
30
8.5
10
78
.2
9
.6
10
62
10
-
.2
8
10
77
A

it-7
/5.2
.8
10
.02
8
.33
0.1
ovision
%
/( +6)

Hot
Blow
down

Air flow

T/ Hr)
62
59
69
63
69

Air flow

(MT/ Hr)
96
94
96
97
94
97
Cal/ kg)

05
24
50
00
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
79
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 07.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample Conducti TH
pH
(Date:07.10.2022) vity (ppm)

RW 7.0 111 40
Clarified Water 6.9 146 50
CW 8.2 516 176

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 01/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
30.09.2022 1:4.0

ST-I
100

Electrolise
99.60%

*U# 1 & 2 : Gen. H2 purity achieved 97.5% after purgi


ST- I, II & III : Condensate & Feed DO checked and re
ST- I, II & II : Instument Air Dew point checked and re
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.3 9.2
<150 108 112
<20 11.0 7.5
0.3-2.0 1.22 0.44
200 85 112
9.2-9.6 8.8 9.0
<20 9 10
<20 <20 <20
<20 21.7 16.8
<0.2 0.11 0.14
<2 0.85 0.21
9.2-9.6 8.8 9.0
<20 6 8
4.0-11.0 3.2 4.6
1-10 <15 <10
1-10 2.96 3.13
<0.2 0.15 0.15
- 20 18
9.2-9.6 8.8 9.1
<20 7 9
<0.2 0.12 0.15
<2 1.00 0.21

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.80 0.75
<0.02 4.6 4.5
>98 97.5* 97.5*
>98 99.55 97.92
<0 -17.9 -20.1
+100 to +150 -178 -105
- 0% 0%
./Frame pr.) (-34 )/(-16 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
36 14 46 -
126 50 90 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 0.3 96.9

Unit-5
Date: 29/09/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.1 97.2
92 B 0.2 98.3
95 C 0.3 97.8
93 D 0.4 97.2
97 G 0.2 97.4
94 J 0.2 96.3
92

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 06.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 29/09/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:4.0 1:4.0

CW Chlorine Dosing (K
ST-
10
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

after purging.
cked and recorded.
cked and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.4 9.2
183 28
13.5 5.5
1.20 0.01
95 111
8.9 9.2
8 8
<30 <30
10.6 52.8
0.12 0.1
0.35 0.20
9.0 9.2
9 6
4.1 5.1
<10 <10
2.16 4.0
0.14 0.10
20 -
9.0 9.2
11 7
0.15 0.10
0.67 0.15
4B

Unit-3 Unit-4
3.4/3.6 3.4/3.0
6.5 8.8
0.65 1.80
4.2 <0.02
97.5 98
98.49 97.70
-14.6 -21.5
-246 61
0% 0%
-16 ) ( -31 )/( -13 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 28 40
18 0.2 29 8
72 ND 32 46

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
90.4 27 61 D
E

Unit-5
te: 29/09/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 58 95 A
89.3 60 96 B
91.2 59 94 C
87.3 59 92 F
90.2 59 92 G
87.3 60 96 J

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.7 0.4 03.10.2022


4.3 0.5 0.6 04.10.2022
4.4 0.7 06.10.2022
2.5 0.3 28.09.2022
1.8 0.4 29.09.2022
0.5
1.3 0.3 30.09.2022
1.3 0.2 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 08.09.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 41 48 47.5
#4 87 - 48.5
#5 49 46 48.3
#6 91 94 47.8
#7 59 71 47.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
0 1:4.55

Chlorine Dosing (Kg)


ST-II
100
t H2 Purity (Date: 06.10.2022)
Gas Man
99.80%

Stage - I Instrument A
Stage Drier
IAD-A
IAD-D
ST- I
IAD-E

Stage - II Instrument A
Stage Drier
IAD -1
IAD-2
ST-II
IAD-3
IAD-4
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
30 26 25
6.0 6.5 6.5
0.17 0.09 0.11
165 120 118
9.2 9.2 9.2
7 9 8
<30 <40 <30
41.0 28.8 34.8
0.11 0.10 0.10
1.40 0.31 0.77
9.2 9.2 9.2
8 9 8
5.2 6.0 5.0
<10 <10 <10
2.7 3.00 5.75
0.11 0.11 0.10
- - -
9.2 9.2 9.2
8 8 7
0.10 0.12 0.12
1.30 0.48 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


4.0/3.8 3.2/4.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 1.87
<0.02 <0.02 <0.02
98 98 98
97.70 98.64 98.36
-19.2 -22.7 -20.1
- 7 No Provision
0% 0% 0%
( -31 )/( -13 ) ( -12)/( +11)

COC
Mg COC LSI RSI ORP
Ratio

3.57 0.98 0.43 7.34 402

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 78.1 914
#4 77.2 1000
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 448 340 Clear
B 432 329 Clear
C 450 340 Clear
D 472 363 Clear
E 460 352 Clear
F 455 370 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
47.9 0.13 0.11 70 79
- 0.12 - 75 -
47.6 0.12 0.10 86 84
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 29.09.229 30.09.22 01.10.2022
551 81 72 96 60
30.9 48.7 48.0 47.6 46.9
Clear Clear Clear Clear Clear
506 80.9 93 70 45
30.7 48.4 46.9 48.4 46.5
Clear Clear Clear Clear Clear
912 3012 698 609 97
32.5 - 32.4 32.7 30.2
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III
Nil

Gas Manifold
99.80%

- I Instrument Air Drier Dew Point ( 14.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -42 -25
B -31 -13
B -32 -14

- II Instrument Air Drier Dew Point (16.09.2022)


Dew Point (°C) at Dew Point (°C) at
Tower
atm pr. frame pr.
A -32 -14
A -29 -10
B -27 -8
A -27 -8
PS

-III
it-7
.2
5
.5
11
18
.2
8
30
4.8
10
77
.2
8
.0
10
75
10
-
.2
7
12
77
A

it-7
/5.2
.8
87
.02
8
.36
0.1
ovision
%
( +11)

Hot
Blow
down

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
96
94
96
97
94
97
Cal/ kg)

05
24
14
00
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
79
-
84
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
22)
w Point (°C) at
frame pr.
-25
-13
-14

22)
w Point (°C) at
frame pr.
-14
-10
-8
-8
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 08.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample Conducti TH
pH
(Date:08.10.2022) vity (ppm)

RW 7.0 112 40
Clarified Water 6.9 135 48
CW 8 496 170

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 01/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
30.09.2022 1:4.0

ST-I
250

Electrolise
99.60%

*U# 2 : Gen. H2 purity achieved 97.5% after purging.


**U# 4 : Gen. H2 purity achieved 97.5% purging recom
ST- I, II & III : Condensate & Feed DO checked and re
ST- III : Instument Air Dew point checked and recorde
U# 7 : SPU Column changed with Fresh regenerated re
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.3 9.2
<150 110 106
<20 9.5 7.0
0.3-2.0 1.10 0.70
200 116 170
9.2-9.6 8.9 8.9
<20 6 10
<20 <20 <20
<20 24.7 18.3
<0.2 0.12 0.13
<2 0.72 0.26
9.2-9.6 8.9 8.9
<20 9 9
4.0-11.0 3.8 3.8
1-10 <10 <10
1-10 2.54 3.11
<0.2 0.15 0.15
- 10 15
9.2-9.6 8.9 9.0
<20 7 8
<0.2 0.14 0.15
<2 0.77 0.26

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.75 0.80
<0.02 4.6 4.5
>98 97.5 97.5*
>98 99.81 97.97
<0 -17.9 -20.1
+100 to +150 -178 -105
- 0% 0%
./Frame pr.) (-34 )/(-16 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 42 -
34 14 46 -
120 50 82 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 0.3 96.9

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 07.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:4.0 1:4.0

CW Chlorine Dosing (Kg) (08.1


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

r purging.
rging recommended.
cked and recorded.
nd recorded.
enerated resin.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.4 9.2
193 30
13.5 7.5
1.40 0.02
50 127
8.9 9.2
11 7
<30 <50
18.1 34.5
0.13 0.10
0.34 0.20
8.9 9.2
9 9
3.7 7.2
<10 <10
2.16 2.1
0.14 0.10
14 -
8.9 9.2
8 8
0.15 0.10
0.36 0.13
4B

Unit-3 Unit-4
3.4/3.6 3.4/3.0
6.5 8.8
0.65 1.80
4.2 <0.02
97.5 97.5**
98.45 97.70
-14.6 -21.5
-246 61
0% 0%
-16 ) ( -31 )/( -13 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 29 43
22 ND 29 8
76 ND 34 46

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
90.4 27 61 D
E

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 A
89.3 53 95 B
91.2 52 96 C
90.6 51 95 F
88.4 51 95 G
89.4 53 97 J
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.5 0.3 03.10.2022


4.5 0.5 0.7 04.10.2022
4.3 0.6 06.10.2022
2.6 0.4 07.10.2022
1.6 0.3 29.09.2022
0.5
1.4 0.4 30.09.2022
1.3 0.3 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 41 48 47.5
#4 87 - 48.5
#5 43 - 48.1
#6 91 94 47.8
#7 59 71 47.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
0 1:4.55

ne Dosing (Kg) (08.10.2022)


ST-II
250
t H2 Purity (Date: 08.10.2022)
Gas Man
99.80%
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.3 9.3
28 29 26
12.0 11.0 9.5
0.73 0.62 0.25
156 136 120
9.2 9.2 9.2
9 6 8
<60 <50 <40
99.9 27.4 35.6
0.10 0.10 0.10
1.42 0.35 0.77
9.2 9.2 9.2
9 8 9
7.1 7.0 7.1
<15 <15 <10
3.3 3.36 4.91
0.11 0.11 0.10
- - -
9.2 9.2 9.2
7 9 8
0.10 0.12 0.12
1.35 0.42 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


4.0/3.8 3.6/3.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98 98 98
97.70 98.72 98.39
-19.2 -22.7 -20.1
- 7 No Provision
0% 0% 0%
( -31 )/( -13 ) ( -24)/( -5)

COC
Mg COC LSI RSI ORP
Ratio

3.57 0.99 0.22 7.56 412

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 78.1 914
#4 77.3 990
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
47.9 0.13 0.11 70 79
- 0.12 - 75 -
- 0.11 - 79 -
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 08.10.22 30.09.22 01.10.2022
551 81 52 96 60
30.9 48.7 47.5 47.6 46.9
Clear Clear Clear Clear Clear
506 80.9 89 70 45
30.7 48.4 47.0 48.4 46.5
Clear Clear Clear Clear Clear
912 3133 607 609 97
32.5 - 32.0 32.7 30.2
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III
Nil

Gas Manifold
99.80%
PS

-III
it-7
.3
6
.5
25
20
.2
8
40
5.6
10
77
.2
9
.1
10
91
10
-
.2
8
12
77
A

it-7
/5.2
.8
86
.02
8
.39
0.1
ovision
%
)/( -5)

Hot
Blow
down

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
96
94
96
97
94
97
Cal/ kg)

05
24
14
90
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
79
-
-
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 09.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample Conducti TH
pH
(Date:08.10.2022) vity (ppm)

RW 7.0 112 40
Clarified Water 6.9 135 48
CW 8 496 170

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 01/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.09.22 A 478 373
B 486 368
C 517 413
D 482 372
E 510 405
F 512 403
G 462 352
H 450 349
J 466 351
Unit-7
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
30.09.2022 1:4.0

ST-I
250

Electrolise
99.60%

*U# 1-3 : Gen. H2 purity achieved 97.5% after purging


**U# 4 &5 : Gen. H2 purity achieved 97.5% purging re
Unit-5 &6 : Condensate & Feed DO checked and record
ST- I, II & III : Instument Air Dew point checked and r
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.3 9.2
<150 112 106
<20 8.5 7.0
0.3-2.0 1.02 0.58
200 109 138
9.2-9.6 8.8 8.8
<20 8 6
<20 <20 <20
<20 24.7 18.3
<0.2 0.12 0.13
<2 0.72 0.26
9.2-9.6 8.8 8.8
<20 9 8
4.0-11.0 3.0 3.4
1-10 <10 <10
1-10 2.54 3.11
<0.2 0.15 0.15
- 10 11
9.2-9.6 8.8 9.0
<20 8 7
<0.2 0.14 0.15
<2 0.77 0.26

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.6/3.4 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.75 0.80
<0.02 4.6 4.5
>98 97.5 97.5*
>98 99.81 97.97
<0 -17.9 -20.1
+100 to +150 -178 -105
- 0% 0%
./Frame pr.) (-35)/(-17 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 42 -
34 14 46 -
120 50 82 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 0.3 96.9

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 07.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 03.09.22 A 484
Clear B 467
Clear C 460
Clear D 465
Clear E 472
Clear F 448
Clear G 510
Clear H 503
Clear J 490
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 30/09/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:4.0 1:4.0

CW Chlorine Dosing (Kg) (08.1


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

er purging.
purging recommended.
and recorded.
ecked and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.4 9.2
138 30
15.0 7.5
1.30 0.02
68 136
9.0 9.3
9 9
<30 <50
18.1 34.5
0.13 0.10
0.34 0.20
9.0 9.3
10 10
4.1 7.2
<10 <10
2.16 2.1
0.14 0.10
13 -
9.0 9.25
9 6
0.15 0.10
0.36 0.13
4B

Unit-3 Unit-4
3.4/3.6 3.4/3.0
6.5 8.8
0.65 1.80
4.2 <0.02
97.5 97.5**
98.45 97.70
-14.6 -21.5
-246 61
0% 0%
-17 ) ( -26 )/( -7 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 29 43
22 ND 29 8
76 ND 34 46

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
90.4 27 61 D
E

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 A
89.3 53 95 B
91.2 52 96 C
90.6 51 95 F
88.4 51 95 G
89.4 53 97 J
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.5 0.3 03.10.2022


4.5 0.5 0.7 04.10.2022
4.3 0.6 06.10.2022
2.6 0.4 07.10.2022
1.6 0.3 29.09.2022
0.5
1.4 0.4 30.09.2022
1.3 0.3 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
389 Clear 05.09.22
365 Clear
355 Clear
363 Clear
361 Clear
363 Clear
404 Clear
357 Clear
366 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 41 48 47.5
#4 87 - 48.5
#5 43 - 48.1
#6 91 94 47.8
#7 59 71 47.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
0 1:4.55

ne Dosing (Kg) (08.10.2022)


ST-II
250
t H2 Purity (Date: 08.10.2022)
Gas Man
99.80%
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.3 9.3
25 30 22
10.0 10.0 8.0
0.85 0.99 0.27
178 79 113
9.3 9.3 9.2
8 10 9
34.9 24.48 <40
37.4 20.5 35.6
0.10 0.10 0.14
1.42 0.35 0.78
9.3 9.2 9.2
7 8 8
7.1 6.8 6.0
6.4 7 <10
2.7 6.10 4.91
0.11 0.11 0.11
- - -
9.3 9.3 9.2
9 7 7
0.10 0.12 0.15
1.35 0.42 0.77
5A 6A 7A

Unit-5 Unit-6 Unit-7


4.0/3.8 3.6/3.0 5.0/5.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.5** 98 98
97.70 98.72 98.39
-19.2 -22.7 -20.1
- 7 No Provision
0% 0% 0%
( -26 )/( -7 ) ( -21)/( -1)

COC
Mg COC LSI RSI ORP
Ratio

3.57 0.99 0.22 7.56 412

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 30/09/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.2 96.5 87.4 55 96
0.3 96.8 91.3 55 94
0.1 98.2 90.5 57 96
0.3 93.8 84.4 56 97
0.4 91.2 78.2 49 94
0.5 94.3 84.3 55 97

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 78.1 914
#4 77.3 990
#5 77.9 930
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
47.9 0.13 0.11 70 79
- 0.12 - 75 -
- 0.11 - 79 -
49.3 0.12 0.11 83 87
47.0 0.10 0.09 87 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 08.10.22 30.09.22 01.10.2022
551 81 52 96 60
30.9 48.7 47.5 47.6 46.9
Clear Clear Clear Clear Clear
506 80.9 89 70 45
30.7 48.4 47.0 48.4 46.5
Clear Clear Clear Clear Clear
912 3133 607 609 97
32.5 - 32.0 32.7 30.2
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III
Nil

Gas Manifold
99.80%
PS

-III
it-7
.3
2
.0
27
13
.2
9
40
5.6
14
78
.2
8
.0
10
91
11
-
.2
7
15
77
A

it-7
/5.2
.8
86
.02
8
.39
0.1
ovision
%
)/( -1)

Hot
Blow
down

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
96
94
96
97
94
97
Cal/ kg)

05
24
14
90
30
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
79
-
-
87
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
DATE 10.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample Conducti TH
pH
(Date:10.10.2022) vity (ppm)

RW 7.0 112 40
Clarified Water 6.9 136 46
CW 8 560 180

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 01/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 94.7 86.9 54
C 0.2 93.3 83.7 54
D 0.3 90.1 84.1 54
E 0.2 94.6 80.3 53
F 0.2 93.3 89.4 53
G 0.2 95.1 88.4 54

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
08.10.2022 1:6.14

ST-I
200

Electrolise
99.60%

*U# 5 : Gen. H2 purity checked and found 97.75% .pu


ST- I, II & III : Gen. H2 Gas & Instument Air Dew poi

ST- I & II : Instument Air Drier Dew point checked an

U # 1, 2, 4, 5, 6 & 7: Condensate DO checked and recor


U# 5: Fresh resin transferred to CPU-5B and CPU-5B t
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 96 97
<20 8.5 7.0
0.3-2.0 0.76 0.32
200 98 127
9.2-9.6 8.8 8.9
<20 7 8
<20 44.0 19.59
<20 21.2 14.3
<0.2 0.1 0.12
<2 0.77 0.27
9.2-9.6 8.8 8.9
<20 7 8
4.0-11.0 3.0 3.8
1-10 <10 <10
1-10 2.54 3.11
<0.2 0.12 0.14
- 10 20
9.2-9.6 8.8 9.0
<20 9 7
<0.2 0.12 0.16
<2 0.99 0.27

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.70 0.85
<0.02 4.6 4.5
>98 97.5 97.5
>98 97.61 98.01
<0 -19 -20.1
+100 to +150 -316 -252
- 0% 0%
./Frame pr.) (-32 )/(-14 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
32 14 42 -
126 54 74 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 0.3 96.9

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
100 #1
102 #2 < 3.5
102 #3
102 08.10.22 #4
101 #5
<3.0
104 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 10/10/2022 #6
Clear 01/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
6.14 1:5.55

CW Chlorine Dosing (Kg) (10.1


ST-
20
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.75% .purging recommended.


ir Dew point checked and recorded.

checked and recorded.

d and recorded.
d CPU-5B taken into service.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
225 26
7.5 7.5
0.48 0.01
65 149
8.9 9.3
9 8
<30 37.0
18.1 25
0.13 0.11
0.43 0.20
8.9 9.2
11 7
3.8 6.5
<10 <10
2.16 2.1
0.13 0.10
12 -
8.9 9.2
11 7
0.15 0.10
0.90 0.12
4B

Unit-3 Unit-4
3.4/3.6 3.4/3.0
6.5 8.8
0.60 1.80
4.2 <0.02
97.5 98
98.53 97.80
-15.7 -18.1
-185 51
0% 0%
-14 ) ( -37 )/( -20 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 28 44
20 ND 29 9
92 0.2 34 46

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
90.4 27 61 D
E

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 B
89.3 53 95 C
91.2 52 96 D
90.6 51 95 F
88.4 51 95 G
89.4 53 97 H
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.4 0.4 03.10.2022


4.3 0.5 0.6 04.10.2022
2.4 0.3 06.10.2022
1.7 0.5 07.10.2022
3.0 0.5 08.10.2022
0.5
2.3 0.4 30.09.2022
1.4 0.2 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 05.09.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 41 48 47.5
#4 87 - 48.5
#5 43 - 48.1
#6 97 76 47.5
#7 59 71 47.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
55 1:4.16

ne Dosing (Kg) (10.10.2022)


ST-II
200
t H2 Purity (Date: 10.10.2022)
Gas Man
99.80%

Stage

ST- I
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
28 22 18
8.5 7.5 7.5
0.35 0.21 0.11
161 112 106
9.3 9.2 9.2
9 7 6
48.0 39.69 41.44
44.0 21.5 37.1
0.11 0.12 0.10
1.36 0.29 0.78
9.3 9.2 9.2
8 6 7
7.0 6.4 6.5
<15 <15 <10
3.3 3.36 4.91
0.13 0.11 0.10
- - -
9.3 9.2 9.2
7 7 6
0.10 0.14 0.12
1.35 0.53 0.77
5B 6A 7A

Unit-5 Unit-6 Unit-7


4.0/3.8 3.6/3.0 3.2/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.75* 98 98
97.60 98.72 98.31
-21.5 -19.2 -19
- 30 No Provision
0% 0% 0%
( -37 )/( -20 ) ( -21)/( -1)

COC
Mg COC LSI RSI ORP
Ratio

3.85 1.02 0.19 7.62 402

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 78.1 914
#4 77.3 990
#5 77.8 943
#6 77.5 923
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 462 355 Clear
B 478 356 Clear
C 481 360 Clear
D 460 357 Clear
E 455 361 Clear
F 492 384 Clear
G 454 360 Clear
H 466 364 Clear
J 497 363 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
47.9 0.13 0.11 70 79
- 0.12 - 75 -
- 0.11 - 79 -
47.0 0.14 0.13 76 74
47.0 0.10 0.09 87 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 08.10.22 10.10.22 01.10.2022
551 81 52 71 60
30.9 48.7 47.5 48.5 46.9
Clear Clear Clear Clear Clear
506 80.9 89 68 45
30.7 48.4 47.0 46.0 46.5
Clear Clear Clear Clear Clear
912 3133 607 1529 97
32.5 - 32.0 31.7 30.2
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew P


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -28

IAD-B A -25
IAD-C A -39
IAD-E B -29

Stage - II Instrument Air Drier Dew


Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III
it-7
.2
8
.5
11
06
.2
6
.44
7.1
10
78
.2
7
.5
10
91
10
-
.2
6
12
77
A

it-7
/4.0
.8
86
.02
8
.31
19
ovision
%
)/( -1)

Hot
Blow
down

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

05
24
14
90
43
23
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
79
-
-
74
91
Unit-7
01.10.2022
60
46.9
Clear
45
46.5
Clear
97
30.2
Clear
r Drier Dew Point ( 10.10.2022)

Dew Point (°C) at frame pr.

-9

-6
-22
-10

r Drier Dew Point (10.10.2022)


Dew Point (°C) at frame pr.

-22
-20
-24
-16
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-CHEM-002, Annexure-1,
Page No.-18.
(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)

(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-CHEM-009, Table-1,
Page No.-11
BHEL Tech Delivery Specs for FRF ST22007 Page No. 4
of 6
Dew Point ( 10.10.2022)

Dew Point (°C) at frame pr.

-9

-6
-22
-10

Dew Point (10.10.2022)


Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 11.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
11.10.2022) vity (ppm)

RW 7.0 114 42
Clarified Water 6.9 133 46
CW 7.8 525 170

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
08.10.2022 1:6.14

ST-I
250

Electrolise
99.60%

*U# 2 : Gen. H2 purity checked and found 97.5% after


**U# 4 : Gen. H2 purity checked and found 97.5% pur

ST- I, II & III : Condensate & Feed DO checked and re

ST- III : Instument Air Drier Dew point checked and re


U # 4 & 5: Caustic added in ECW tank.
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.3 9.2
<150 125 118
<20 9.0 7.0
0.3-2.0 0.68 0.51
200 106 121
9.2-9.6 8.9 8.9
<20 9 9
<20 37.4 15.1
<20 25.1 14.7
<0.2 0.12 0.13
<2 0.80 0.22
9.2-9.6 8.9 8.9
<20 10 11
4.0-11.0 3.5 3.4
1-10 10.9 8.71
1-10 2.79 3.26
<0.2 0.2 0.14
- 20 20
9.2-9.6 8.9 9.0
<20 9 10
<0.2 0.14 0.16
<2 1.29 0.21

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.2 3.2/3.6
8.5-9.0 6.5 6.5
1.8-2.2 0.70 0.70
<0.02 4.6 4.5
>98 97.5 97.5*
>98 98.65 98.03
<0 -19 -20.1
+100 to +150 -400 -166
- 0% 0%
./Frame pr.) (-32 )/(-14 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 14 40 -
32 14 46 -
118 52 74 -

Unit-2
Date:04/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 95.8
59 B 0.4 96.2
61 C 0.2 96.9
67 D 0.2 98.4

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 10.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 04/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 10/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
6.14 1:5.55

CW Chlorine Dosing (Kg) (10.1


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.5% after purging.


97.5% purging recommended.

cked and recorded.

cked and recorded.


Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
232 44
7.0 6.0
0.45 0.02
74 163
8.8 9.2
10 10
23.79 72.0
24.8 24.3
0.12 0.10
0.37 0.17
8.8 9.2
10 10
2.8 6.5
3.11 48.5
2.04 3.6
0.16 0.10
14 -
8.8 9.2
9 9
0.15 0.10
0.64 0.14
4B

Unit-3 Unit-4
3.4/3.6 3.4/3.0
6.5 8.8
0.60 1.80
4.2 <0.02
97.5 97.5**
98.52 97.70
-15.7 -18.1
-175 55
0% 0%
-14 ) ( -37 )/( -20 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 29 44
20 ND 29 9
92 ND 35 44

Unit-2
ate:04/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


83 34 63 A
84.6 34 62 B
88.7 32 62 C
90.8 30 62 D
E

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 B
89.3 53 95 C
91.2 52 96 D
90.6 51 95 F
88.4 51 95 G
89.4 53 97 H
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.6 0.2 03.10.2022


4.2 0.5 0.6 04.10.2022
2.3 0.4 06.10.2022
1.9 0.3 07.10.2022
3.7 0.5 08.10.2022
0.5
2.4 0.3 10.10.2022
1.3 0.4 01.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 46 49 49.5
#3 41 48 47.5
#4 87 - 48.5
#5 43 - 48.1
#6 97 76 47.5
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 04.10.22
100 431 748
43.0-48.0 31.2 32.0
- Clear Clear
100 650 729
43.0-48.0 30.0 31.5
- Clear Clear
100 659 1679
26.0-36.0 30.5 31.2
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
55 1:4.16

ne Dosing (Kg) (10.10.2022)


ST-II
250
t H2 Purity (Date: 11.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.3 9.2
31 32 19
10.5 8.5 8.0
0.87 0.51 0.13
172 134 112
9.3 9.2 9.3
9 9 7
112.3 78.3 52.0
88.9 44.1 33.6
0.10 0.11 0.10
1.30 0.32 0.79
9.3 9.2 9.2
10 8 8
7.0 6.3 6.8
41.2 38 22.2
5.0 20.3 7.0
0.11 0.10 0.10
- - -
9.3 9.2 9.2
7 7 8
0.10 0.11 0.13
1.14 0.34 0.80
5A 6A 7A

Unit-5 Unit-6 Unit-7


4.0/3.8 3.6/3.0 3.2/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98 98 98
97.71 98.71 98.33
-21.5 -19.2 -19
- 33 No Provision
0% 0% 0%
( -37 )/( -20 ) ( -19)/( +1)

COC
Mg COC LSI RSI ORP
Ratio

3.71 0.99 -0.02 7.84 400

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 78.1 914
#4 77.3 990
#5 77.8 943
#6 77.7 950
#7 77.4 980

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
48.9 0.10 0.09 86 81
47.9 0.13 0.11 70 79
- 0.12 - 75 -
- 0.11 - 79 -
47.0 0.14 0.13 76 74
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 08.10.22 10.10.22 11.10.2022
551 81 52 71 57
30.9 48.7 47.5 48.5 46.7
Clear Clear Clear Clear Clear
506 80.9 89 68 57
30.7 48.4 47.0 46.0 46.5
Clear Clear Clear Clear Clear
912 - 607 1529 90
32.5 - 32.0 31.7 32.0
Clear - Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -28

IAD-B A -25
IAD-C A -39
IAD-E B -29

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
9
.0
13
12
.3
7
2.0
3.6
10
79
.2
8
.8
2.2
.0
10
-
.2
8
13
80
A

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.33
19
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( +1)

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

05
24
14
90
43
50
80

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
81
LMI 02-R 6/CHEM/ OGN-OPS-
79 CHEM-009, Table-1, Page No.-11
-
-
74
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 10.10.2022)

Dew Point (°C) at frame pr.

-9

-6
-22
-10

Dew Point (10.10.2022)


Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 12.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
12.10.2022) vity (ppm)

RW 7.0 115 42
Clarified Water 6.9 138 48
CW 8.1 542 174

Unit-1
Date: 03/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 94.7 80.7 31
C 0.4 93.1 78.3 31
D 0.3 98.2 91.5 30
E 0.4 90.1 73.2 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
08.10.2022 1:6.14

ST-I
250

Electrolise
99.60%

*U# 1 : Gen. H2 purity checked and found 97.5% after


U # 1, 3, 4, 5, 6 & 7 : Condensate DO checked and recor

U # 1, 4 & 6: Feed DO checked and recorded.

ST- III : Instument Air Drier Dew point checked and re


U# 5: CPU-5B and taken in service.
U# 7: Fresh resin transferred to CPU-7B and CPU-7A t
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 108 104
<20 8.0 7.5
0.3-2.0 0.60 0.49
200 96 118
9.2-9.6 8.9 9.0
<20 9 10
<20 28.9 15.1
<20 24.3 14.7
<0.2 0.11 0.15
<2 0.83 0.22
9.2-9.6 8.9 9.0
<20 8 9
4.0-11.0 3.8 5.0
1-10 8.28 8.71
1-10 3.3 3.26
<0.2 0.17 0.15
- 20 17
9.2-9.6 8.9 9.0
<20 9 9
<0.2 0.14 0.16
<2 1.09 0.22

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.2 3.2/3.6
8.5-9.0 6.5 6.5
1.8-2.2 0.80 0.70
<0.02 4.6 4.5
>98 97.5* 97.5
>98 98.71 97.96
<0 -19 -20.1
+100 to +150 -340 -105
- 0% 0%
./Frame pr.) (-32 )/(-14 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 14 38 -
34 14 44 -
124 50 80 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.14 91.91
59 B 2.03 86.32
61 C 0.18 90.59
67 D 0.66 87.56

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 11.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 03/10/2022 #1
Clear 12/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 10/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
6.14 1:5.55

CW Chlorine Dosing (Kg) (12.1


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.5% after purging.


d and recorded.

cked and recorded.

d CPU-7A taken back in service.


Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
305 30
7.0 6.0
0.36 0.02
108 142
8.9 9.2
11 7
17.74 74.4
17.7 48.7
0.13 0.12
0.40 0.19
8.9 9.2
11 9
3.8 6.5
3.11 16.4
2.04 2.7
0.17 0.11
20 -
9.0 9.25
10 8
0.15 0.10
0.63 0.16
4B

Unit-3 Unit-4
3.2/3.4 3.4/3.0
6.5 8.8
0.55 1.80
4.2 <0.02
97.5 98
98.52 97.70
-15.7 -18.1
-140 63
20% 0%
-14 ) ( -37 )/( -20 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 50
16 ND 28 10
94 ND 34 44

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
76.96 32 62 B
76.76 29 62 C
72.38 33 63 D
E

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 B
89.3 53 95 C
91.2 52 96 D
90.6 51 95 F
88.4 51 95 G
89.4 53 97 H
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.5 0.3 03.10.2022


4.5 0.5 0.7 04.10.2022
3.1 0.5 06.10.2022
1.4 0.2 07.10.2022
3.6 0.4 08.10.2022
0.5
2.2 0.4 10.10.2022
1.2 0.3 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 67 77 48.6
#2 47 52 48.5
#3 41 48 47.5
#4 87 - 48.5
#5 43 - 48.1
#6 97 76 47.5
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
03.10.22 12.10.22
100 431 789
43.0-48.0 31.2 31.0
- Clear Clear
100 650 767
43.0-48.0 30.0 31.6
- Clear Clear
100 659 921
26.0-36.0 30.5 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
55 1:4.16

ne Dosing (Kg) (12.10.2022)


ST-II
250
t H2 Purity (Date: 12.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.2 9.3
26 32 22
9.0 7.5 9.0
0.59 0.31 0.12
195 129 109
9.3 9.2 9.3
9 7 9
57.3 41.56 31.0
55.5 18.6 33.9
0.10 0.11 0.10
1.49 0.33 0.78
9.3 9.2 9.3
8 7 7
7.0 6.6 7.0
41.2 20.78 22.2
5.0 5.9 7.0
0.11 0.15 0.10
- - -
9.3 9.2 9.3
8 9 7
0.10 0.15 0.14
1.21 0.48 0.79
5B 6A 7A

Unit-5 Unit-6 Unit-7


4.0/3.8 3.6/3.0 3.2/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98 98 98
97.69 98.71 98.31
-21.5 -19.2 -19
- 36 No Provision
0% 0% 0%
( -37 )/( -20 ) ( -30 )/( -11 )

COC
Mg COC LSI RSI ORP
Ratio

3.57 1.01 0.31 7.48 402

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.0 924
#3 78.1 914
#4 77.3 990
#5 77.8 943
#6 77.7 950
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.8 0.10 0.11 92 84
47.6 0.11 0.10 89 76
47.9 0.13 0.11 70 79
- 0.12 - 75 -
- 0.11 - 79 -
47.0 0.14 0.13 76 74
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 08.10.22 10.10.22 11.10.2022
551 81 52 71 57
30.9 48.7 47.5 48.5 46.7
Clear Clear Clear Clear Clear
506 80.9 89 68 57
30.7 48.4 47.0 46.0 46.5
Clear Clear Clear Clear Clear
912 3105 607 1529 90
32.5 - 32.0 31.7 32.0
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -28

IAD-B A -25
IAD-C A -39
IAD-E B -29

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.3
2
.0
12
09
.3
9
1.0
3.9
10
78
.3
7
.0
2.2
.0
10
-
.3
7
14
79
A

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.31
19
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -11 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

05
24
14
90
43
50
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
84
76
LMI 02-R 6/CHEM/ OGN-OPS-
79 CHEM-009, Table-1, Page No.-11
-
-
74
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 10.10.2022)

Dew Point (°C) at frame pr.

-9

-6
-22
-10

Dew Point (10.10.2022)


Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 13.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
13.10.2022) vity (ppm)

RW 7.0 110 40
Clarified Water 6.8 130 46
CW 7.8 497 152

Unit-1
Date: 13/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 95.1 84.6 32
C 0.3 91.6 84.9 33
D 0.2 90.4 74.6 32
E 0.3 94.8 85.1 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
08.10.2022 1:6.14

ST-I
150

Electrolise
99.60%

U# 4 & 5: Generator H2 purity found 97.5%, purging r


U # 4, 5, 6 & 7 : Condensate DO checked and recorded.

U # 4, 5 & 6: Feed DO checked and recorded.

ST- II & III : Instrument Air Dew point checked and re


U # 2 : Gen. H2 Gas Dew point checked and recorded.
U# 7: CPU-A isolated and CPU-B taken in service.
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 98 106
<20 8.0 8.5
0.3-2.0 0.70 0.63
200 92 109
9.2-9.6 8.8 9.0
<20 8 10
<20 28.9 15.1
<20 24.3 14.7
<0.2 0.11 0.15
<2 0.97 0.24
9.2-9.6 8.8 9.0
<20 9 9
4.0-11.0 3.0 5.0
1-10 8.28 8.71
1-10 3.3 3.26
<0.2 0.13 0.15
- 20 20
9.2-9.6 8.8 9.0
<20 10 9
<0.2 0.13 0.16
<2 1.50 0.36

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.2 3.2/3.6
8.5-9.0 6.5 6.5
1.8-2.2 0.65 0.70
<0.02 4.6 4.5
>98 97.5 97.5
>98 98.43 97.97
<0 -19 -22.4
+100 to +150 -269 -91
- 0% 0%
./Frame pr.) (-32 )/(-14 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
32 14 40 -
106 46 76 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.14 91.91
59 B 2.10 89.70
60 C 0.18 90.59
65 D 0.66 87.56

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 12.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 13/10/2022 #1
Clear 12/10/2022 #2
Clear 06/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 10/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
6.14 1:5.55

CW Chlorine Dosing (Kg) (12.1


ST-
15
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

%, purging recommended.
d recorded.

cked and recorded.


recorded.
ervice.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.3 9.2
259 26
10.0 7.5
0.90 0.04
115 137
8.9 9.3
9 9
17.74 92.1
17.7 81.9
0.14 0.18
0.34 0.18
9.0 9.3
10 9
4.0 7.5
3.11 32.4
2.04 8.6
0.22 0.12
20 -
9.0 9.25
10 8
0.15 0.10
0.86 0.11
4B

Unit-3 Unit-4
3.2/3.4 3.6/3.2
6.5 8.8
0.55 1.80
4.2 <0.02
97.5 97.5*
98.56 97.70
-15.7 -18.1
-116 56
0% 0%
-14 ) ( -26 )/( -7 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 28 56
20 ND 28 8
98 ND 31 39

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
83.20 33 62 B
76.76 29 62 C
72.38 33 63 D
E

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 B
89.3 53 95 C
91.2 52 96 D
90.6 51 95 F
88.4 51 95 G
89.4 53 97 H
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.4 0.2 03.10.2022


4.7 0.5 0.6 12.10.2022
3.0 0.4 06.10.2022
1.6 0.3 07.10.2022
3.5 0.4 08.10.2022
0.5
2.1 0.3 10.10.2022
1.4 0.2 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 59 50 48.4
#2 47 52 48.5
#3 41 48 47.5
#4 87 - 48.5
#5 43 - 48.1
#6 97 76 47.5
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
13.10.22 12.10.22
100 512 789
43.0-48.0 30.5 31.0
- Clear Clear
100 2663 767
43.0-48.0 - 31.6
- Hazy Clear
100 1847 921
26.0-36.0 30.5 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
55 1:4.16

ne Dosing (Kg) (12.10.2022)


ST-II
150
t H2 Purity (Date: 13.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.3 9.3
28 30 22
11.0 12.0 11.5
0.64 0.84 0.42
168 131 130
9.3 9.3 9.3
8 9 7
41.7 98.71 37.4
35.5 100.1 32.2
0.19 0.18 0.10
1.17 0.29 0.78
9.3 9.3 9.3
10 8 6
7.6 7.0 7.2
30.3 22.8 22.2
12.6 7.0 7.0
0.19 0.14 0.10
- - -
9.3 9.3 9.3
8 8 7
0.14 0.19 0.14
1.11 0.44 0.77
5B 6A 7B

Unit-5 Unit-6 Unit-7


4.0/3.8 3.6/3.0 3.2/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.5* 98 98
97.67 98.71 98.34
-21.5 -19.2 -19
32 38 No Provision
0% 0% 0%
( -26 )/( -7 ) ( -23 )/( -3 )

COC
Mg COC LSI RSI ORP
Ratio

3.28 1 -0.12 8.04 400

Unit-3
Date: 06/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 96.3 86.5 31 62
0.5 93.9 82.5 31 59
0.3 95.1 84.3 31 69
0.3 96.7 88.4 29 61
0.2 98.2 90.4 31 69

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.1 904
#3 78.1 914
#4 77.3 990
#5 77.8 943
#6 77.7 950
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.7 0.11 0.10 98 86
47.6 0.11 0.10 89 76
47.9 0.13 0.11 70 79
- 0.12 - 75 -
- 0.11 - 79 -
47.0 0.14 0.13 76 74
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
06.10.22 07.10.22 08.10.22 10.10.22 11.10.2022
551 81 52 71 57
30.9 48.7 47.5 48.5 46.7
Clear Clear Clear Clear Clear
506 80.9 89 68 57
30.7 48.4 47.0 46.0 46.5
Clear Clear Clear Clear Clear
912 3105 607 1529 90
32.5 - 32.0 31.7 32.0
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -28

IAD-B A -25
IAD-C A -39
IAD-E B -29

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.3
2
1.5
42
30
.3
7
7.4
2.2
10
78
.3
6
.2
2.2
.0
10
-
.3
7
14
77
B

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.34
19
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
)/( -3 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
62
59
69
61
69

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

05
04
14
90
43
50
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
86
76
LMI 02-R 6/CHEM/ OGN-OPS-
79 CHEM-009, Table-1, Page No.-11
-
-
74
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 10.10.2022)

Dew Point (°C) at frame pr.

-9

-6
-22
-10

Dew Point (10.10.2022)


Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 14.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
14.10.2022) vity (ppm)

RW 7.1 111 40
Clarified Water 6.9 129 46
CW 8.2 488 152

Unit-1
Date: 13/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 95.1 84.6 32
C 0.3 91.6 84.9 33
D 0.2 90.4 74.6 32
E 0.3 94.8 85.1 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
08.10.2022 1:6.14

ST-I
250

Electrolise
99.60%

*U# 1 & 2: Gen. H2 purity checked & found 97.5% afte


U # 5, 6 & 7 : Condensate & Feed DO checked and reco

ST- I, II & III : Instrument Air Dew point checked and

ST- I : Instrument Air Drier Dew point checked and re


U# 6: Fresh resin transferred to CPU-B and taken in se
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 109 115
<20 7.5 7.5
0.3-2.0 0.45 0.63
200 86 107
9.2-9.6 8.8 9.2
<20 7 9
<20 28.9 15.1
<20 24.3 14.7
<0.2 0.14 0.14
<2 0.78 0.23
9.2-9.6 8.8 9.2
<20 9 9
4.0-11.0 3.0 5.0
1-10 8.28 8.71
1-10 3.3 3.26
<0.2 0.14 0.15
- 12 10
9.2-9.6 8.8 9.2
<20 8 8
<0.2 0.14 0.16
<2 1.35 0.22

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.2 3.2/3.6
8.5-9.0 6.5 6.5
1.8-2.2 0.70 0.75
<0.02 4.6 4.5
>98 97.5* 97.5*
>98 99.13 98.14
<0 -19 -22.4
+100 to +150 -288 -93
- 0% 0%
./Frame pr.) (-36 )/(-18 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 14 38 -
34 12 44 -
112 40 80 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.14 91.91
59 B 0.2 97.3
60 C 0.18 90.59
65 D 0.66 87.56

Unit-5
Date: 08/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.3 97.4
92 B 0.1 97.3
95 C 0.2 97.8
93 D 0.2 98.1
97 F 0.3 97.9
94 G 0.1 97.9
92 H 0.3 96.2

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 13.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 13/10/2022 #1
Clear 12/10/2022 #2
Clear 14/10/2022 #3
Clear 07/10/2022 #4
Clear 08/10/2022 #5
Clear 10/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
6.14 1:5.55

CW Chlorine Dosing (Kg) (12.1


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

97.5% after purging.


ed and recorded.

hecked and recorded.

ked and recorded.


taken in service.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.3 9.2
393 52
8.5 7.0
0.77 0.04
119 130
8.9 9.3
11 6
17.74 92.1
17.7 81.9
0.14 0.11
0.36 0.13
9.0 9.3
12 7
4.0 7.2
3.11 32.4
2.04 8.6
0.20 0.14
10 -
9.0 9.25
9 7
0.15 0.10
0.88 0.11
4B

Unit-3 Unit-4
3.2/3.4 3.6/3.2
6.5 8.8
0.65 1.80
4.2 <0.02
97.5 98
98.53 97.70
-15.7 -18.1
-103 141
20% 0%
-18 ) ( -52 )/( -37 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 28 59
18 ND 28 9
76 ND 34 42

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
91.6 31 60 B
76.76 29 62 C
72.38 33 63 D

Unit-5
te: 08/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.5 52 98 B
89.3 53 95 C
91.2 52 96 D
90.6 51 95 F
88.4 51 95 G
89.4 53 97 H
89.3 53 98

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.3 0.3 13.10.2022


4.6 0.5 0.7 12.10.2022
3.1 0.3 06.10.2022
2.0 0.4 07.10.2022
3.8 0.5 08.10.2022
0.5
1.6 0.4 10.10.2022
1.2 0.3 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 59 50 48.4
#2 47 52 48.5
#3 42 64 48.7
#4 87 - 48.5
#5 43 - 48.1
#6 97 76 47.5
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
13.10.22 12.10.22
100 512 789
43.0-48.0 30.5 31.0
- Clear Clear
100 2663 767
43.0-48.0 - 31.6
- Hazy Clear
100 1847 921
26.0-36.0 30.5 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
55 1:4.16

ne Dosing (Kg) (12.10.2022)


ST-II
250
t H2 Purity (Date: 14.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I
Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.3 9.2
92 103 49
9.2 9.5 7.5
0.64 0.65 0.12
147 124 132
9.2 9.2 9.2
9 8 8
126.2 105.6 37.1
100.0 100 32.3
0.19 0.14 0.10
1.17 0.35 0.77
9.2 9.2 9.2
8 7 9
6.8 5.8 5.8
20.3 28.9 0.62
- 16.0 1.2
0.15 0.15 0.10
- - -
9.2 9.2 9.2
9 9 8
0.10 0.17 0.13
1.23 0.42 0.74
5B 6B 7B

Unit-5 Unit-6 Unit-7


3.6/4.0 3.6/3.0 3.2/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98 98 98
97.66 98.72 98.45
-21.5 -19.2 -19
38 38 No Provision
0% 0% 0%
( -52 )/( -37 ) ( -23 )/( -3 )

COC
Mg COC LSI RSI ORP
Ratio

3.33 0.98 0.34 7.44 404

Unit-3
Date: 14/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 95.4 88.6 30 63
0.4 96.9 90.7 30 62
0.2 95.5 88.7 30 61
0.1 97.6 90.3 29 65

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 78.1 904
#3 78.1 914
#4 77.3 990
#5 77.8 943
#6 77.7 950
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.7 0.11 0.10 98 86
47.6 0.11 0.10 89 76
47.5 0.12 0.10 68 71
- 0.12 - 75 -
- 0.11 - 79 -
47.0 0.14 0.13 76 74
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
14.10.22 07.10.22 08.10.22 10.10.22 11.10.2022
293 81 52 71 57
31.3 48.7 47.5 48.5 46.7
Clear Clear Clear Clear Clear
283 80.9 89 68 57
31.6 48.4 47.0 46.0 46.5
Clear Clear Clear Clear Clear
1222 3423 607 1529 90
32.3 - 32.0 31.7 32.0
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A B -47

IAD-B A -49
IAD-C A -49
IAD-D A -53
IAD-E B -37
Stage - II Instrument Air Drier Dew Point (
Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
9
.5
12
32
.2
8
7.1
2.3
10
77
.2
9
.8
62
.2
10
-
.2
8
13
74
B

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.45
19
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
)/( -3 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
63
62
61
65

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

15
04
14
90
43
50
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
86
76
LMI 02-R 6/CHEM/ OGN-OPS-
71 CHEM-009, Table-1, Page No.-11
-
-
74
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 14.10.2022)

Dew Point (°C) at frame pr.

-31

-33
-33
-38
-20
Dew Point (10.10.2022)
Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 15.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
15.10.2022) vity (ppm)

RW 7.0 108 38
Clarified Water 6.9 132 50
CW 8.0 483 162

Unit-1
Date: 13/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 95.1 84.6 32
C 0.3 91.6 84.9 33
D 0.2 90.4 74.6 32
E 0.3 94.8 85.1 31

Unit-4
Date: 07/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 95.3 84.4 53
B 0.3 92.8 81.1 53
C 0.2 96.1 84.4 56
D 0.3 92.8 87.3 53
F 0.3 95.4 81.6 56
H 0.3 97.1 87.3 57
J 0.2 95.2 82.9 41

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
08.10.2022 1:6.14

ST-I
100

Electrolise
99.60%

*U# 1: Gen. H2 purity checked & found 97.5% after pu


**U# 4 & 5 : Gen. H2 purity checked & found 97.5% p

U #1, 4, 5, 6 & 7 : Condensate DO checked and recorde

U # 4, 5, 6 & 7 : Feed DO checked and recorded.


ST- I, II & III : Instrument Air Dew point checked and
ST- I : Instrument Air Drier Dew point checked and re
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 102 103
<20 6.5 6.0
0.3-2.0 0.57 0.59
200 127 100
9.2-9.6 8.9 9.0
<20 9 7
<20 39.8 15.1
<20 26.9 14.7
<0.2 0.11 0.13
<2 0.76 0.27
9.2-9.6 8.9 9.2
<20 7 10
4.0-11.0 3.9 5.0
1-10 8.28 8.71
1-10 3.3 3.26
<0.2 0.18 0.14
- 10 10
9.2-9.6 8.9 9.2
<20 10 8
<0.2 0.14 0.16
<2 1.12 0.27

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 3.0/3.2 3.2/3.6
8.5-9.0 6.5 6.5
1.8-2.2 0.65 0.65
<0.02 4.6 4.5
>98 97.5* 97.5
>98 97.73 98.08
<0 -19 -22.4
+100 to +150 -141 -85
- 0% 0%
./Frame pr.) (-46 )/(-30 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 10 40 -
36 14 46 -
116 46 82 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.14 91.91
59 B 0.2 97.3
60 C 0.18 90.59
65 D 0.66 87.56

Unit-5
Date: 15/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
93 A 0.2 97.3
92 B 0.3 94.8
95 D 1.2 73.0
93 E 0.5 84.3
97 F 0.4 82.1
94 G 0.7 81.8
92 J 0.2 93.3

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 14.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 13/10/2022 #1
Clear 12/10/2022 #2
Clear 14/10/2022 #3
Clear 07/10/2022 #4
Clear 15/10/2022 #5
Clear 10/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
6.14 1:5.55

CW Chlorine Dosing (Kg) (12.1


ST-
10
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% after purging.
nd 97.5% purging recommended.

nd recorded.

hecked and recorded.


ked and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
257 29
6.5 6.5
0.65 0.04
116 136
8.9 9.2
8 8
17.74 158.0
17.7 100.0
0.15 0.19
0.44 0.19
9.0 9.2
9 9
4.1 6.0
3.11 24.6
2.04 17.1
0.23 0.17
10 -
9.0 9.2
11 6
0.16 0.10
0.57 0.11
4B

Unit-3 Unit-4
3.2/3.4 3.6/3.2
6.5 8.8
0.50 1.80
4.2 <0.02
97.5 97.5**
98.54 97.70
-15.7 -18.1
-93 194
0% 0%
-30 ) ( -30 )/( -11 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 48
18 ND 28 9
80 ND 35 50

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
91.6 31 60 B
76.76 29 62 C
72.38 33 63 D

Unit-5
te: 15/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
90.6 56 96 B
83.6 56 97 C
59.7 55 93 D
60.5 54 99 F
58.3 56 99 G
57.2 55 95 H
78.8 24 90

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.5 0.4 13.10.2022


2.9 0.5 0.5 12.10.2022
3.5 0.4 14.10.2022
1.6 0.2 07.10.2022
3.8 0.4 08.10.2022
0.5
1.9 0.5 10.10.2022
1.3 0.2 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 59 50 48.4
#2 47 52 48.5
#3 42 64 48.7
#4 87 - 48.5
#5 41 n/a 47.7
#6 97 76 47.5
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
13.10.22 12.10.22
100 512 789
43.0-48.0 30.5 31.0
- Clear Clear
100 2915 767
43.0-48.0 - 31.6
- Hazy Clear
100 1847 921
26.0-36.0 30.5 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
55 1:4.16

ne Dosing (Kg) (12.10.2022)


ST-II
100
t H2 Purity (Date: 15.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I
Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.3 9.3 9.2
25 52 26
8.0 10.0 7.5
0.75 1.70 0.20
192 153 139
9.2 9.2 9.2
9 9 7
156.0 75.18 49.4
100.0 69.7 50.7
0.18 0.19 0.10
1.75 0.37 0.77
9.2 9.2 9.2
8 9 8
6.3 6.3 5.0
25.8 24.68 0.52
6.7 10.3 6.3
0.16 0.16 0.10
- - -
9.2 9.2 9.2
8 8 10
0.13 0.12 0.11
1.59 0.42 0.77
5B 6B 7B

Unit-5 Unit-6 Unit-7


3.6/4.0 4.0/3.8 3.2/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.5** 98 98
97.66 98.72 98.45
-21.5 -19.2 -19
14 43 No Provision
0% 0% 0%
( -30 )/( -11 ) ( -35 )/( -17 )

COC
Mg COC LSI RSI ORP
Ratio

3.28 0.98 0.22 7.56 406

Unit-3
Date: 14/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 95.4 88.6 30 63
0.4 96.9 90.7 30 62
0.2 95.5 88.7 30 61
0.1 97.6 90.3 29 65

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 78.1 904
#3 77.9 930
#4 77.3 990
#5 77.8 943
#6 77.7 950
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.7 0.11 0.10 98 86
47.6 0.11 0.10 89 76
47.5 0.12 0.10 68 71
- 0.12 - 75 -
- 0.12 - 87 -
47.0 0.14 0.13 76 74
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
14.10.22 07.10.22 15.10.22 10.10.22 11.10.2022
293 81 47 71 57
31.3 48.7 47.2 48.5 46.7
Clear Clear Clear Clear Clear
283 80.9 82 68 57
31.6 48.4 46.8 46.0 46.5
Clear Clear Clear Clear Clear
1222 3283 648 1529 90
32.3 - 31.8 31.7 32.0
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


-

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38
IAD-D B -45
IAD-E B -46
Stage - II Instrument Air Drier Dew Point (
Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
6
.5
20
39
.2
7
9.4
0.7
10
77
.2
8
.0
52
.3
10
-
.2
0
11
77
B

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.45
19
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -17 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
63
62
61
65

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

15
04
30
90
43
50
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
86
76
LMI 02-R 6/CHEM/ OGN-OPS-
71 CHEM-009, Table-1, Page No.-11
-
-
74
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21
-29
-30
Dew Point (10.10.2022)
Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 17.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
17.10.2022) vity (ppm)

RW 7.0 110 40
Clarified Water 7.0 133 50
CW 8.0 493 158

Unit-1
Date: 13/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 95.1 84.6 32
C 0.3 91.6 84.9 33
D 0.2 90.4 74.6 32
E 0.3 94.8 85.1 31

Unit-4
Date: 17/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 91.9 75.0 53
B 0.1 98.1 90.5 53
C 0.2 97.5 89.6 53
D 0.3 96.3 87.4 53
G 0.2 97.5 87.2 50
H 0.3 97.8 90.5 51

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

03.10.2022 #4
21.09.2022 #5
03.10.2022 #6
21.09.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
200

Electrolise
99.60%

*U# 4 : Gen. H2 purity checked & found 97.5% purgin


U # 4, 5, 6 & 7 : Condensate & Feed DO checked and re

ST- I, II & III : Gen. H2 gas & Instrument Air Dew poi
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 105 102
<20 7.5 8.0
0.3-2.0 0.44 0.87
200 87 100
9.2-9.6 8.8 8.8
<20 9 8
<20 39.8 15.1
<20 26.9 14.7
<0.2 0.11 0.11
<2 0.91 0.38
9.2-9.6 8.8 8.8
<20 10 7
4.0-11.0 3.3 3.0
1-10 8.3 8.7
1-10 3.3 3.26
<0.2 0.16 0.15
- 13 10
9.2-9.6 8.8 8.8
<20 10 8
<0.2 0.13 0.16
<2 1.24 0.71

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.8/3.2 3.2/3.6
8.5-9.0 6.5 6.5
1.8-2.2 0.60 0.75
<0.02 4.6 4.5
>98 97.5 97.5
>98 97.40 98.04
<0 -17.9 -25.7
+100 to +150 -390 -219
- 0% 0%
./Frame pr.) (-42 )/(-25 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
34 16 46 -
108 50 64 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.14 91.91
59 B 0.2 97.3
60 C 0.18 90.59
65 D 0.66 87.56

Unit-5
Date: 17/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
96 D 0.8 87.8
98 E 0.3 83.0
100 F 0.5 81.5
100 G 0.2 95.2
96
98

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 15.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 13/10/2022 #1
Clear 12/10/2022 #2
Clear 14/10/2022 #3
Clear 17/10/2022 #4
Clear 15/10/2022 #5
Clear 10/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
2392 2380
2162 2259
2167 2183
1716 1747
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg) (12.1


ST-
20
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% purging recommended.
cked and recorded.

Air Dew point checked and recorded.


Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
253 26
7.5 6.0
0.33 0.05
89 115
8.9 9.2
10 10
17.74 59.7
17.7 28.6
0.14 0.10
0.32 0.19
8.9 9.2
9 11
4.0 5.8
3.1 27.6
2.04 8.8
0.23 0.10
12 -
8.9 9.2
9 9
0.14 0.10
0.77 0.12
4B

Unit-3 Unit-4
3.2/3.4 3.6/3.2
6.5 8.8
0.70 1.80
4.2 <0.02
97.5 97.5*
98.48 97.70
-15.7 -25.0
-195 261
0% 0%
-25 ) ( -32 )/( -14 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 44
16 0.2 28 9
70 ND 33 46

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
91.6 31 60 B
76.76 29 62 C
72.38 33 63 D

Unit-5
te: 17/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
76.5 59 93 B
58.4 60 95 C
59.0 59 93 D
81.7 60 92 F
G
H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.4 0.3 13.10.2022


2.0 0.5 0.4 12.10.2022
3.9 0.6 14.10.2022
2.2 0.3 07.10.2022
4.2 0.6 15.10.2022
0.5
2.6 0.3 10.10.2022
2.1 0.3 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 59 50 48.4
#2 47 52 48.5
#3 42 64 48.7
#4 76 n/a 48.1
#5 41 n/a 47.7
#6 97 76 47.5
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
13.10.22 12.10.22
100 512 789
43.0-48.0 30.5 31.0
- Clear Clear
100 321 767
43.0-48.0 30.6 31.6
- Clear Clear
100 1847 921
26.0-36.0 30.5 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
2380 0.34
2259 0.080
2183 0.33
1747 0.010
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

ne Dosing (Kg) (12.10.2022)


ST-II
200
t H2 Purity (Date: 17.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I
Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
24 28 20
6.5 6.5 7.0
0.14 0.16 0.10
187 142 129
9.2 9.2 9.2
8 7 11
43.3 44.3 28.3
34.4 21.2 32.7
0.10 0.12 0.10
1.51 0.36 0.78
9.2 9.2 9.2
7 9 8
5.6 5.8 5.7
14.6 10.5 0.66
4.1 9.2 3.3
0.10 0.11 0.10
- - -
9.2 9.2 9.2
11 10 8
0.10 0.11 0.13
1.48 0.78 0.77
5B 6B 7B

Unit-5 Unit-6 Unit-7


3.6/4.0 4.0/3.8 3.8/4.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98 98 98
97.69 98.72 98.31
-22.7 -21.5 -21.3
15 22 No Provision
0% 0% 0%
( -32 )/( -14 ) ( -27 )/( -8 )

COC
Mg COC LSI RSI ORP
Ratio

3.12 1.01 0.04 7.92 408

Unit-3
Date: 14/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 95.4 88.6 30 63
0.4 96.9 90.7 30 62
0.2 95.5 88.7 30 61
0.1 97.6 90.3 29 65

Unit-6
Date: 10/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 92.5 76.9 59 99
0.3 91.4 75.6 58 101
0.4 91.1 77.2 58 92
0.3 93.1 77.5 59 100
0.4 92.6 81.9 56 94
0.4 96.5 84.7 57 99

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 78.1 904
#3 77.9 930
#4 77.3 990
#5 77.0 1020
#6 77.7 950
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.7 0.11 0.10 98 86
47.6 0.11 0.10 89 76
47.5 0.12 0.10 68 71
- 0.11 - 79 -
- 0.12 - 87 -
47.0 0.14 0.13 76 74
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
14.10.22 17.10.22 15.10.22 10.10.22 11.10.2022
293 85 47 71 57
31.3 47.6 47.2 48.5 46.7
Clear Clear Clear Clear Clear
283 94.0 82 68 57
31.6 47.2 46.8 46.0 46.5
Clear Clear Clear Clear Clear
1222 3152 648 1529 90
32.3 - 31.8 31.7 32.0
Clear Hazy Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.34
0.070
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38
IAD-D B -45
IAD-E B -46
Stage - II Instrument Air Drier Dew Point (
Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
0
.0
10
29
.2
1
8.3
2.7
10
78
.2
8
.7
66
.3
10
-
.2
8
13
77
B

it-7
/4.2
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.31
1.3
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
)/( -8 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
63
62
61
65

Air flow

(MT/ Hr)
99
101
92
100
94
99
Cal/ kg)

15
04
30
90
20
50
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
86
76
LMI 02-R 6/CHEM/ OGN-OPS-
71 CHEM-009, Table-1, Page No.-11
-
-
74
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21
-29
-30
Dew Point (10.10.2022)
Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 18.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
18.10.2022) vity (ppm)

RW 7.0 112 40
Clarified Water 6.9 137 50
CW 8.0 528 162

Unit-1
Date: 13/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


B 0.2 95.1 84.6 32
C 0.3 91.6 84.9 33
D 0.2 90.4 74.6 32
E 0.3 94.8 85.1 31

Unit-4
Date: 17/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 91.9 75.0 53
B 0.1 98.1 90.5 53
C 0.2 97.5 89.6 53
D 0.3 96.3 87.4 53
G 0.2 97.5 87.2 50
H 0.3 97.8 90.5 51

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
250

Electrolise
99.60%

*U# 3 : Gen. H2 purity checked & found 97.5% aftrer p


**U# 4 & 5 : Gen. H2 purity checked & found 97.5% p

ST - I, II & III : Condensate & Feed DO checked and r


Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 108 104
<20 7.0 8.5
0.3-2.0 0.44 0.74
200 79 92
9.2-9.6 8.9 9.0
<20 10 9
<20 30.2 12.4
<20 20.7 14.2
<0.2 0.11 0.13
<2 0.91 0.20
9.2-9.6 8.9 9.1
<20 9 8
4.0-11.0 3.9 4.4
1-10 2.5 3.8
1-10 2.4 3.33
<0.2 0.16 0.14
- 17 10
9.2-9.6 8.9 9.2
<20 9 8
<0.2 0.13 0.15
<2 1.26 0.20

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.8/3.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.60 0.75
<0.02 4.6 4.5
>98 97.5 97.5
>98 97.36 97.99
<0 -17.9 -25.7
+100 to +150 -165 -217
- 0% 0%
./Frame pr.) (-42 )/(-25 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 36 -
34 16 40 -
110 52 56 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
60 A 0.14 91.91
59 B 0.2 97.4
60 C 0.18 90.59
65 D 0.66 87.56

Unit-5
Date: 17/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
96 D 0.8 87.8
98 E 0.3 83.0
100 F 0.5 81.5
100 G 0.2 95.2
96
98

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 17.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 13/10/2022 #1
Clear 12/10/2022 #2
Clear 14/10/2022 #3
Clear 17/10/2022 #4
Clear 15/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg) (12.1


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% aftrer purging.
nd 97.5% purging recommended.

cked and recorded.


Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
218 28
7.5 6.5
0.26 0.02
87 109
8.9 9.2
11 6
17.4 54.2
16.6 31.2
0.12 0.10
0.26 0.21
9.0 9.2
10 9
4.0 6.2
0.4 15.4
2.21 26.2
0.12 0.10
10 -
9.0 9.2
9 6
0.14 0.10
0.78 0.14
4B

Unit-3 Unit-4
3.2/3.4 3.6/3.2
6.5 8.8
0.70 1.80
4.2 <0.02
97.5* 97.5**
98.59 97.70
-15.7 -25.0
-217 204
0% 0%
-25 ) ( -32 )/( -14 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 28 49
16 0.2 28 9
80 ND 35 50

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
88.8 28 61 B
76.76 29 62 C
72.38 33 63 D

Unit-5
te: 17/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
76.5 59 93 B
58.4 60 95 C
59.0 59 93 D
81.7 60 92 E
F
H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

2.6 0.4 13.10.2022


1.8 0.5 0.3 12.10.2022
3.4 0.5 14.10.2022
2.2 0.4 17.10.2022
2.8 0.5 15.10.2022
0.5
1.1 0.2 10.10.2022
1.0 0.2 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 59 50 48.4
#2 47 52 48.5
#3 42 64 48.7
#4 76 n/a 48.1
#5 41 n/a 47.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
13.10.22 12.10.22
100 512 789
43.0-48.0 30.5 31.0
- Clear Clear
100 321 767
43.0-48.0 30.6 31.6
- Clear Clear
100 526 921
26.0-36.0 32.3 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

ne Dosing (Kg) (12.10.2022)


ST-II
250
t H2 Purity (Date: 18.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I
Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
24 24 20
6.0 6.5 7.0
0.15 0.10 0.11
126 135 125
9.2 9.2 9.2
8 8 7
47.6 40.7 38.5
19.2 22.6 30.6
0.10 0.10 0.10
1.32 0.37 0.78
9.2 9.2 9.2
7 8 9
5.6 6.1 5.2
25.8 18.5 8.48
3.4 4.6 7.9
0.10 0.10 0.10
- - -
9.2 9.2 9.2
6 9 7
0.10 0.10 0.10
1.14 0.39 0.77
5B 6B 7B

Unit-5 Unit-6 Unit-7


3.6/4.0 4.0/3.8 3.8/4.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.5** 98 98
97.66 98.72 98.28
-22.7 -21.5 -21.3
7 28 No Provision
0% 0% 0%
( -32 )/( -14 ) ( -27 )/( -8 )

COC
Mg COC LSI RSI ORP
Ratio

3.25 0.99 0.03 7.94 413

Unit-3
Date: 14/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 92.5 82.8 25 59
0.4 96.9 90.7 30 62
0.2 95.5 88.7 30 61
0.1 97.6 90.3 29 65

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 78.1 904
#3 77.9 930
#4 77.4 980
#5 77.0 1020
#6 77.7 950
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
47.7 0.11 0.10 98 86
47.6 0.11 0.10 89 76
47.5 0.12 0.10 68 71
- 0.11 - 79 -
- 0.12 - 87 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
14.10.22 17.10.22 15.10.22 18.10.22 11.10.2022
293 85 47 93 57
31.3 47.6 47.2 49.3 46.7
Clear Clear Clear Clear Clear
283 94.0 82 59 57
31.6 47.2 46.8 48.4 46.5
Clear Clear Clear Clear Clear
1222 1680 648 410 90
32.3 - 31.8 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38
IAD-D B -45
IAD-E B -46
Stage - II Instrument Air Drier Dew Point (
Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
0
.0
11
25
.2
7
8.5
0.6
10
78
.2
9
.2
48
.9
10
-
.2
7
10
77
B

it-7
/4.2
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8
.28
1.3
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
)/( -8 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
59
62
61
65

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

15
04
30
80
20
50
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
86
76
LMI 02-R 6/CHEM/ OGN-OPS-
71 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21
-29
-30
Dew Point (10.10.2022)
Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 19.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
19.10.2022) vity (ppm)

RW 7.0 110 40
Clarified Water 6.8 132 48
CW 8.0 530 166

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 17/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 91.9 75.0 53
B 0.1 98.1 90.5 53
C 0.2 97.5 89.6 53
D 0.3 96.3 87.4 53
G 0.2 97.5 87.2 50
H 0.3 97.8 90.5 51

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
225

Electrolise
99.60%

*U# 2 : Gen. H2 purity checked & found 97.5% after p


**U# 4 & 5 : Gen. H2 purity checked & found 98.0% a

ST - II : Condensate & Feed DO checked and recorded

U# 5 : Fresh resin transferred in CPU-A and taken into


U# 7 : Fresh resin transferred in CPU-A and CPU-B ta
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 106 107
<20 7.5 7.5
0.3-2.0 0.63 0.56
200 80 104
9.2-9.6 8.8 8.8
<20 9 11
<20 30.2 12.4
<20 20.7 14.2
<0.2 0.11 0.11
<2 1.01 0.29
9.2-9.6 8.8 8.8
<20 11 12
4.0-11.0 3.0 3.0
1-10 2.5 3.8
1-10 2.4 3.33
<0.2 0.14 0.13
- 20 20
9.2-9.6 8.8 8.8
<20 10 10
<0.2 0.12 0.15
<2 1.32 0.29

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.8/3.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.60 0.70
<0.02 4.6 4.5
>98 97.5 97.5*
>98 99.71 97.72
<0 -17.9 -25.7
+100 to +150 -140 -217
- 0% 0%
./Frame pr.) (-42 )/(-25 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
34 14 40 -
118 48 66 -

Unit-2
Date:12/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.14 91.91
59 B 0.2 97.4
60 C 0.18 90.59
65 D 0.66 87.56
51

Unit-5
Date: 19/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
96 B 0.2 97.2
98 C 0.2 96.7
100 D 0.3 92.9
100 E 0.1 96.9
96 F 0.4 94.3
98 H 0.2 97.8

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 18.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 12/10/2022 #2
Clear 14/10/2022 #3
Clear 17/10/2022 #4
Clear 15/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg) (19.1


ST-
22
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% after purging.
nd 98.0% after purging.

d recorded.

d taken into service.


d CPU-B taken back into service.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
175 30
7.0 6.5
0.19 0.01
94 117
8.8 9.2
12 7
17.4 <30
16.6 30.8
0.12 0.11
0.23 0.21
8.8 9.2
10 6
3.0 6.2
0.4 <15
2.21 3.3
0.18 0.10
20 -
8.8 9.2
10 8
0.15 0.10
0.68 0.12
4B

Unit-3 Unit-4
3.0/3.2 3.6/3.2
6.5 8.8
0.55 1.80
4.2 <0.02
97.5 98.0**
98.57 97.80
-15.7 -25.0
-219 55
0% 0%
-25 ) ( -32 )/( -14 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 46
14 ND 28 9
76 ND 34 50

Unit-2
ate:12/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


75.93 31 63 A
88.8 28 61 B
76.76 29 62 C
72.38 33 63 D

Unit-5
te: 19/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
88.4 57 96 B
90.0 55 97 C
81.8 57 92 D
90.4 56 97 E
83.5 56 96 F
89.5 56 96 H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.8 0.5 13.10.2022


1.7 0.5 0.4 12.10.2022
3.5 0.4 14.10.2022
2.2 0.5 17.10.2022
2.8 0.4 15.10.2022
0.5
1.0 0.3 18.10.2022
1.2 0.4 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 47 52 48.5
#3 42 64 48.7
#4 76 n/a 48.1
#5 41 n/a 47.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 12.10.22
100 357 789
43.0-48.0 33.2 31.0
- Clear Clear
100 350 767
43.0-48.0 30.4 31.6
- Clear Clear
100 415 921
26.0-36.0 33.7 30.0
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

ne Dosing (Kg) (19.10.2022)


ST-II
225
t H2 Purity (Date: 19.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I
Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
25 27 24
7.0 7.0 8.0
0.12 0.17 0.10
125 131 124
9.3 9.2 9.3
9 7 6
<20 <20 38.5
16.4 22.4 30.6
0.10 0.10 0.10
1.21 0.42 0.78
9.3 9.2 9.3
8 7 8
7.0 5.5 7.0
<10 <15 8.48
3.6 4.6 7.9
0.10 0.10 0.10
- - -
9.3 9.2 9.3
9 8 6
0.10 0.10 0.10
1.03 0.48 0.79
5A 6B 7B

Unit-5 Unit-6 Unit-7


3.6/4.0 4.0/3.8 3.8/4.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98.0** 98.0 98.0
97.68 98.71 98.30
-22.7 -21.5 -21.3
- 31 No Provision
0% 0% 0%
( -32 )/( -14 ) ( -27 )/( -8 )

COC
Mg COC LSI RSI ORP
Ratio

3.42 1 0.1 7.8 414

Unit-3
Date: 14/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 92.5 82.8 25 59
0.4 96.9 90.7 30 62
0.2 95.5 88.7 30 61
0.1 97.6 90.3 29 65

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.1 915
#2 78.1 904
#3 77.9 930
#4 77.4 980
#5 77.0 1020
#6 77.8 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
47.6 0.11 0.10 89 76
47.5 0.12 0.10 68 71
- 0.11 - 79 -
- 0.12 - 87 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
14.10.22 17.10.22 15.10.22 18.10.22 11.10.2022
293 85 47 93 57
31.3 47.6 47.2 49.3 46.7
Clear Clear Clear Clear Clear
283 94.0 82 59 57
31.6 47.2 46.8 48.4 46.5
Clear Clear Clear Clear Clear
1222 1285 648 410 90
32.3 31.6 31.8 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38
IAD-D B -45
IAD-E B -46
Stage - II Instrument Air Drier Dew Point (
Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
4
.0
10
24
.3
6
8.5
0.6
10
78
.3
8
.0
48
.9
10
-
.3
6
10
79
B

it-7
/4.2
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.30
1.3
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
)/( -8 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
59
62
61
65

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

15
04
30
80
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
76
LMI 02-R 6/CHEM/ OGN-OPS-
71 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21
-29
-30
Dew Point (10.10.2022)
Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 20.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
20.10.2022) vity (ppm)

RW 7.0 110 40
Clarified Water 6.9 128 46
CW 7.8 503 160

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 17/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 91.9 75.0 53
B 0.1 98.1 90.5 53
C 0.2 97.5 89.6 53
D 0.3 96.3 87.4 53
G 0.2 97.5 87.2 50
H 0.3 97.8 90.5 51

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I

Electrolise
99.60%

ST - II & III : Condensate DO checked and recorded.


U # 7: Feed DO checked and recorded.

ST - I : Primary Water DO checked and recorded.

U# 4 : CPU-B isolated and CPU-A taken into service.


Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 99 104
<20 7.5 7.0
0.3-2.0 0.52 0.37
200 94 114
9.2-9.6 8.8 8.8
<20 8 9
<20 30.2 12.4
<20 20.7 14.2
<0.2 0.11 0.11
<2 1.04 0.30
9.2-9.6 8.8 8.8
<20 10 8
4.0-11.0 3.0 3.0
1-10 2.5 3.8
1-10 2.4 3.33
<0.2 0.13 0.15
- 19 20
9.2-9.6 8.8 8.8
<20 9 7
<0.2 0.12 0.14
<2 1.34 0.30

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.8/3.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.65 0.75
<0.02 4.6 4.8
>98 97.5 97.5
>98 99.06 100.0
<0 -17.9 -25.7
+100 to +150 -123 -212
- 0% 0%
./Frame pr.) (-42 )/(-25 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 40 -
34 12 42 -
118 42 64 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 19/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
96 B 0.2 97.2
98 C 0.2 96.7
100 D 0.3 92.9
100 E 0.1 96.9
96 F 0.4 94.3
98 H 0.2 97.8

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 19.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 14/10/2022 #3
Clear 17/10/2022 #4
Clear 15/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg) (20.1


ST-

Hydrogen Plant H2 Purity (Da


Electroliser
99.60%

recorded.

orded.

o service.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
136 26
7.0 8.0
0.13 0.02
100 112
8.8 9.3
11 9
17.4 <30
16.6 29.6
0.12 0.11
0.17 0.24
8.8 9.3
9 8
3.0 7.0
0.4 <15
2.21 3.3
0.10 0.10
20 -
8.8 9.25
8 8
0.13 0.10
0.61 0.14
4A

Unit-3 Unit-4
3.0/3.2 3.8/3.2
6.5 8.8
0.70 1.80
4.3 <0.02
97.5 98
98.60 97.80
-15.7 -25.0
-234 42
0% 0%
-25 ) ( -32 )/( -14 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 27 46
16 ND 27 8
74 ND 34 49

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D

Unit-5
te: 19/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
88.4 57 96 B
90.0 55 97 C
81.8 57 92 D
90.4 56 97 E
83.5 56 96 F
89.5 56 96 H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.4 0.3 19.10.2022


1.6 0.5 0.5 12.10.2022
2.4 0.3 14.10.2022
1.6 0.5 17.10.2022
1.8 0.5 15.10.2022
0.5
1.2 0.4 18.10.2022
1.5 0.3 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 42 64 48.7
#4 76 n/a 48.1
#5 41 n/a 47.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

ne Dosing (Kg) (20.10.2022)


ST-II

t H2 Purity (Date: 20.10.2022)


Gas Man
99.80%

Sta

Stage

ST- I
Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
28 32 24
7.5 8.0 8.0
0.12 0.14 0.10
102 125 118
9.3 9.3 9.2
8 7 6
<20 <30 <30
18.9 15.9 38.8
0.10 0.12 0.10
1.37 0.35 0.78
9.3 9.3 9.2
7 7 7
7.2 6.8 6.8
<10 <15 <15
3.6 4.6 6.7
0.10 0.10 0.10
- - -
9.3 9.3 9.2
7 6 6
0.10 0.11 0.11
1.28 0.48 0.77
5A 6B 7B

Unit-5 Unit-6 Unit-7


3.6/4.0 4.0/3.8 3.8/4.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98 98.0 98.0
97.77 98.71 98.22
-22.7 -21.5 -21.3
- 36 No Provision
0% 0% 0%
( -32 )/( -14 ) ( -27 )/( -8 )

COC
Mg COC LSI RSI ORP
Ratio

3.47 0.99 -0.1 8 414

Unit-3
Date: 14/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 92.5 82.8 25 59
0.4 96.9 90.7 30 62
0.2 95.5 88.7 30 61
0.1 97.6 90.3 29 65

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 78.1 904
#3 77.9 930
#4 77.4 980
#5 77.0 1020
#6 77.8 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.5 0.12 0.10 68 71
- 0.11 - 79 -
- 0.12 - 87 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
14.10.22 17.10.22 15.10.22 18.10.22 11.10.2022
293 85 47 93 57
31.3 47.6 47.2 49.3 46.7
Clear Clear Clear Clear Clear
283 94.0 82 59 57
31.6 47.2 46.8 48.4 46.5
Clear Clear Clear Clear Clear
1222 1285 648 410 90
32.3 31.6 31.8 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38
IAD-D B -45
IAD-E B -46
Stage - II Instrument Air Drier Dew Point (
Dew Point (°C) at
Drier Tower
atm pr.
IAD -1 B -39
IAD-2 A -37
IAD-3 B -41
IAD-4 B -34
PS

-III LMI Reference


it-7
.2
4
.0
10
18
.2
6
30
8.8
10
78
.2
7
.8
15
.7
10
-
.2
6
11
77
B

it-7
/4.2
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.22
1.3
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
)/( -8 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
59
62
61
65

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

05
04
30
80
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
71 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21
-29
-30
Dew Point (10.10.2022)
Dew Point (°C) at frame pr.

-22
-20
-24
-16
DATE 21.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
21.10.2022) vity (ppm)

RW 7.0 109 40
Clarified Water 6.8 122 44
CW 7.8 464 144

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 17/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 91.9 75.0 53
B 0.1 98.1 90.5 53
C 0.2 97.5 89.6 53
D 0.3 96.3 87.4 53
G 0.2 97.5 87.2 50
H 0.3 97.8 90.5 51

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
Nil

Electrolise
99.60%

*U# 4 : Gen. H2 purity checked & found 97.5% purgin

**U# 5 : Gen. H2 purity checked & found 97.75% purg

U # 1, 4, 5, 6 & 7 : Condensate DO checked and recorde


U # 4, 5, 6 & 7: Feed DO checked and recorded.
ST- I, II & III : Instrument Air Dew point checked and
ST- II : Instrument Air Drier Dew point checked and r
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 99 102
<20 7.5 8.0
0.3-2.0 0.41 0.32
200 89 117
9.2-9.6 8.8 8.8
<20 6 10
<20 <30 12.4
<20 24.9 14.2
<0.2 0.1 0.12
<2 1.32 0.25
9.2-9.6 8.8 8.8
<20 8 9
4.0-11.0 3.0 3.4
1-10 2.5 3.8
1-10 2.4 3.33
<0.2 0.14 0.25
- 15 20
9.2-9.6 8.8 9.0
<20 9 7
<0.2 0.12 0.15
<2 1.73 0.27

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.8/3.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.60 0.75
<0.02 4.6 4.8
>98 97.5 97.5
>98 97.42 98.1
<0 -17.9 -25.7
+100 to +150 -193 -262
- 0% 0%
./Frame pr.) (-48 )/(-32 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
30 14 40 -
98 46 52 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 19/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
96 B 0.2 97.2
98 C 0.2 96.7
100 D 0.3 92.9
100 E 0.1 96.9
96 F 0.4 94.3
98 H 0.2 97.8

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 20.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 17/10/2022 #4
Clear 15/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg


ST-
Ni
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% purging recommended.

7.75% purging recommended.

and recorded.

hecked and recorded.


cked and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
9.2 9.2
127 29
7.0 6.5
0.11 0.01
102 125
8.8 9.2
8 10
17.4 <20
16.6 19.4
0.13 0.11
0.17 0.21
8.8 9.2
6 8
3.0 5.8
0.4 <15
2.21 3.9
0.15 0.10
20 -
8.8 9.2
10 6
0.14 0.10
0.67 0.13
4A

Unit-3 Unit-4
3.0/3.2 3.8/3.2
6.5 8.8
0.55 1.80
4.3 <0.02
97.5 97.5*
98.59 97.70
-15.7 -25.0
-256 40
0% 0%
-32 ) ( -30 )/( -11 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 44
14 ND 28 9
70 ND 33 48

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
te: 19/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
88.4 57 96 B
90.0 55 97 C
81.8 57 92 D
90.4 56 97 E
83.5 56 96 F
89.5 56 96 H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.5 0.4 19.10.2022


1.4 0.5 0.3 20.10.2022
1.9 0.5 14.10.2022
1.1 0.3 17.10.2022
3.0 0.4 15.10.2022
0.5
1.4 0.5 18.10.2022
1.6 0.4 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 76 n/a 48.1
#5 41 n/a 47.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

Chlorine Dosing (Kg)


ST-II
Nil
t H2 Purity (Date: 21.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
31 28 26
6.5 6.0 7.0
0.13 0.11 0.10
115 121 128
9.2 9.2 9.2
9 8 9
<20 <20 <30
20.0 21.9 32.9
0.10 0.10 0.10
1.46 0.39 0.63
9.2 9.2 9.2
7 6 6
5.2 5.0 5.5
<10 <10 <10
3.5 5.4 9.9
0.10 0.11 0.10
- - -
9.2 9.2 9.2
10 8 7
0.10 0.10 0.12
1.10 0.49 0.61
5A 6B 7B

Unit-5 Unit-6 Unit-7


3.4/3.6 4.0/3.8 3.8/4.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.75** 98.0 98.0
97.69 98.72 98.29
-22.7 -21.5 -21.3
- 36 No Provision
0% 0% 0%
( -30 )/( -11 ) ( -36 )/( -18 )

COC
Mg COC LSI RSI ORP
Ratio

3.28 0.99 0.11 7.58 417

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 77.9 930
#4 77.4 980
#5 77.0 1020
#6 77.8 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 79 -
- 0.12 - 87 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 17.10.22 15.10.22 18.10.22 11.10.2022
424 85 47 93 57
32.3 47.6 47.2 49.3 46.7
Clear Clear Clear Clear Clear
396 94.0 82 59 57
32.9 47.2 46.8 48.4 46.5
Clear Clear Clear Clear Clear
1098 1285 648 410 90
31.0 31.6 31.8 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38

IAD-D B -45
IAD-E B -46

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.2
6
.0
10
28
.2
9
30
2.9
10
63
.2
6
.5
10
.9
10
-
.2
7
12
61
B

it-7
/4.2
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.29
1.3
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -18 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

05
30
30
80
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
82 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21

-29
-30

Dew Point (21.10.2022)


Dew Point (°C) at frame pr.

-37
-29
-11
DATE 22.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
22.10.2022) vity (ppm)

RW 7.1 108 40
Clarified Water 6.9 133 48
CW 7.8 466 144

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
250

Electrolise
99.60%

*U# 1 : Gen. H2 purity checked & found 97.5% after p

U # 1, 4, 5, 6 & 7 : Condensate DO checked and recorde

U # 4 & 7: Feed DO checked and recorded.


U # 2: Feed water ACC column replaced with fresh res
U # 5 & 6: Boiler water ACC column replaced with fres
ST- III : Instrument Air Dew point checked and record
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 102 106
<20 6.5 7.2
0.3-2.0 0.39 0.31
200 101 97
9.2-9.6 8.8 8.8
<20 10 7
<20 <20 12.4
<20 21.6 14.2
<0.2 0.11 0.12
<2 1.09 0.25
9.2-9.6 8.8 8.8
<20 8 10
4.0-11.0 3.0 3.9
1-10 2.5 3.8
1-10 2.4 3.33
<0.2 0.17 0.14
- 20 20
9.2-9.6 8.8 9.0
<20 7 9
<0.2 0.13 0.15
<2 1.52 0.24

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 2.8/3.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.65 0.75
<0.02 4.6 4.8
>98 97.5* 97.5
>98 98.88 98.1
<0 -17.9 -25.7
+100 to +150 -193 -262
- 0% 0%
./Frame pr.) (-48 )/(-32 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
34 14 42 -
102 42 64 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 19/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 B 0.2 97.2
95 C 0.2 96.7
98 D 0.3 92.9
96 E 0.1 96.9
95 F 0.4 94.3
96 H 0.2 97.8

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 21.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 22/10/2022 #4
Clear 15/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg


ST-
25
Hydrogen Plant H2 Purity (Da
Electroliser
99.60%

5% after purging.

and recorded.

h fresh resin.
ed with fresh resin.
and recorded.
Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
Tripped 9.2
Tripped 26
Tripped 6.0
Tripped 0.01
Tripped 112
Tripped 9.2
Tripped 8
Tripped <20
Tripped 19.1
Tripped 0.10
Tripped 0.21
Tripped 9.2
Tripped 6
Tripped 5.5
Tripped <10
Tripped 9.4
Tripped 0.10
Tripped -
Tripped 9.2
Tripped 6
Tripped 0.10
Tripped 0.14
4A

Unit-3 Unit-4
3.0/3.2 3.8/3.2
6.5 8.8
0.60 1.80
4.3 <0.02
97.5 98.0
98.62 97.80
-15.7 -25.0
Tripped 40
0% 0%
-32 ) ( -30 )/( -11 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 27 45
16 0.2 27 9
74 ND 33 48

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
te: 19/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
88.4 57 96 B
90.0 55 97 C
81.8 57 92 D
90.4 56 97 E
83.5 56 96 F
89.5 56 96 H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.6 0.3 19.10.2022


1.4 0.5 0.4 20.10.2022
1.7 0.4 21.10.2022
1.3 0.3 17.10.2022
2.6 0.5 15.10.2022
0.5
1.3 0.4 18.10.2022
1.5 0.3 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 70 n/a 47.6
#5 41 n/a 47.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

Chlorine Dosing (Kg)


ST-II
250
t H2 Purity (Date: 22.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
24 28 22
6.0 6.0 6.5
0.12 0.10 0.10
109 89 113
9.2 9.2 9.2
7 7 7
<30 <20 <30
37.9 22.3 32.6
0.10 0.10 0.10
1.37 0.36 0.63
9.2 9.2 9.2
9 9 8
5.0 5.2 5.5
<10 <10 <15
3.5 5.4 10.5
0.10 0.12 0.10
- - -
9.2 9.2 9.2
7 8 6
0.10 0.10 0.13
0.92 0.34 0.61
5A 6B 7B

Unit-5 Unit-6 Unit-7


3.4/3.6 3.6/3.2 3.8/4.2
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98.0 98.0 98.0
97.72 98.72 98.27
-22.7 -21.5 -21.3
- 36 No Provision
0% 0% 0%
( -30 )/( -11 ) ( -40 )/( -23 )

COC
Mg COC LSI RSI ORP
Ratio

3 1 -0.19 8.18 417

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 77.4 980
#5 77.0 1020
#6 77.8 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 81 -
- 0.12 - 87 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 22.10.22 15.10.22 18.10.22 11.10.2022
424 89 47 93 57
32.3 47.0 47.2 49.3 46.7
Clear Clear Clear Clear Clear
396 92.0 82 59 57
32.9 46.8 46.8 48.4 46.5
Clear Clear Clear Clear Clear
1098 779 648 410 90
31.0 31.5 31.8 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38

IAD-D B -45
IAD-E B -46

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.2
2
.5
10
13
.2
7
30
2.6
10
63
.2
8
.5
15
0.5
10
-
.2
6
13
61
B

it-7
/4.2
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.27
1.3
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -23 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

05
30
00
80
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
82 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21

-29
-30

Dew Point (21.10.2022)


Dew Point (°C) at frame pr.

-37
-29
-11
DATE 23.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Sample Parameters

pH
Silica (ppb)
Boiler Sp. Cond. (µS/cm)
Phosphate (ppm)
Chloride(ppb)
pH
Silica (ppb)
DO (ppb) (Lab)
Condensate
DO (ppb) (Online)
ACC (µS/cm)
Sodium (ppb)
pH
Silica (ppb)

Feed
Sp. Cond. (µS/cm)
Feed DO (ppb) (Lab)
DO (ppb) (Online)
ACC (µS/cm)
Hydrazine (ppb)
pH
Silica (ppb)
Main Steam
ACC (µS/cm)
Sodium (ppb)
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Sample Parameters
Flue Gas O2 (%) Left/Right
pH
Stator Water Sp. Cond. (µS/cm)
DO (ppm) (Lab)
Gen H2 Purity (%) (ORSAT)
Online purity (%)
Dew Point (°C)
6/CHEM/ OD-OPS-
D/A CHEM-001)
CBD percentage open
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.

Sample (Date: Conducti


pH
22.10.2022) vity

RW 7.1 108
Clarified Water 6.9 133
CW 7.8 466

Unit-1
Date: 19/10/2022

Mill 50 -100 -200

Limit ≤1.0 ≥ 90.0 ≥ 70.0


A 0.2 94.2 80.8
B 0.3 97.9 87.5
D 0.3 98.4 90.5
E 0.3 94.8 85.5
F 0.2 97.1 92.0
Unit-4
Date: 22/10/2022

Mill 50 -100 -200

Limit ≤1.0 ≥ 90.0 ≥ 70.0


B 0.2 95.6 87.6
C 0.3 96.7 87.8
D 0.2 97.3 90.5
E 0.5 90.3 71.6
G 0.1 97.2 91.8
J 0.4 90.1 70.4

Unit-7
Date: 11/10/2022

Mill 50 -100 -200

Limit ≤1.0 ≥ 90.0 ≥ 70.0


A 0.1 93.8 81.2
B 0.3 92.5 80.3
D 0.2 93.2 78.9
E 0.3 92.9 79.5
F 0.4 92.3 79.0
H 0.5 93.4 82.2

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340

Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance
Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
250

Electroli
99.60%

*U# 1 : Gen. H2 purity checked & found 97.5% after


**U# 4 & 5 : Gen. H2 purity checked & found 97.5%

U # 1, 4, 5, 6 & 7 : Condensate DO checked and recor


U # 4 & 7: Feed DO checked and recorded.
U # 3 : Instrument Air Dew point checked and found
Daily Chem

Daily SWA
OPS-CHEM-001) ST-I
Limits Limits ST-II
ST-I & III
Unit-1
9.2-9.6 9.2-9.6 9.2
<260 <150 106
<20 <20 5.5
0.3-2.0 0.3-2.0 0.35
500 200 82
8.8-9.3 9.2-9.6 8.9
<20 <20 7
<20 <20 <20
<20 <20 24.1
<0.3 <0.2 0.12
<2 <2 0.97
8.8-9.3 9.2-9.6 8.9
<20 <20 9
2.0-5.0 4.0-11.0 3.6
1-10 1-10 2.5
1-10 1-10 2.4
<0.3 <0.2 0.17
10-20 - 10
8.8-9.3 9.2-9.6 8.9
<20 <20 10
<0.3 <0.2 0.14
<2 <2 1.24
vice
OPS-CHEM-002)
Limits Limits ST-II
ST-I & III
Unit-1
2-4 2-4 2.8/3.2
6.5-7.0 8.5-9.0 6.5
<1 1.8-2.2 0.65
2-5 <0.02 4.6
>98 >98 97.5*
>98 >98 98.88
<0 <0 -17.9
-300 to -350 +100 to +150 -138
- - 0%
°C)(Atm. Pr./Frame pr.) (-48 )/(-32 )
CW parameters ST-III (LMI

M-
TH CaH MgH
Alk
(ppm) (ppm) (ppm)
(ppm)

40 28 12 38
48 34 14 42
144 102 42 64

Unit-
2022 Date:20/10

Coal flow Air flow Mill 50


Limit
in (MT/ Hr) ≤1.0
31 62 A 0.3
31 59 B 0.1
32 60 D 0.2
31 65 E 0.3
15 51
Unit-
2022 Date: 19/10

Coal flow Air flow Mill 50


in (MT/ Limit
Hr) (MT/ Hr) ≤1.0
47 95 B 0.2
54 95 C 0.2
52 98 D 0.3
51 96 E 0.1
53 95 F 0.4
50 96 H 0.2

Unburnt C
022

Coal flow Air flow


Date Unit
in (MT/
Hr) (MT/ Hr)
51 102 #1
52 100 #2
48 94 #3
48 100 21.10.22 #4
51 100 #5
21.10.22

50 98 #6
#7

Mill Oil Analysis Rep


Unit-
Viscosity Appearance Date Mill
240-437 Limit
392 Clear 04.10.22 A
368 Clear B
364 Clear C
373 Clear D
367 Clear E
368 Clear F
Unit-
Viscosity Appearance Date Mill
240-437 Limit
261 Clear 08.10.22 A
301 Clear B
346 Clear C
387 Clear D
390 Clear E
386 Clear F
382 Clear G
383 Clear H
393 Clear J
MOT Oi
Viscosity Appearance
240-437 Date
335 Clear
350 Clear 19/10/2022
392 Clear 20/10/2022
385 Clear 21/10/2022
397 Clear 22/10/2022
378 Clear 15/10/2022
383 Clear 18/10/2022
362 Clear 11/10/2022
345 Clear
340 Clear

eters Limits ST-I Limits ST-II


2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -
FRF Analysis Report (Fyrquel EHC-N
Moisture (ppm)
t Limit: 1000
Inlet
1693
1732
1875
1175
Ash Wa
& St#II Booster P/P House
St#I & St#II Booster P/P House C
Common Pit#A
1:5.0 1:5.88

CW Chlorin
ST-I
250
Hydrogen Plant H2 P
Electroliser
99.60%

found 97.5% after purging.


ed & found 97.5% purging recommended.

checked and recorded.


ecorded.
hecked and found -47℃ ( at atmospheric pr. ).
Daily Chemistry Report

Daily SWAS Parameters


ST-I S
Unit-2 Unit-3 Unit-4
9.2 O/H 9.2
110 O/H 24
6.5 O/H 5.5
0.46 O/H 0.01
100 O/H 123
8.8 O/H 9.2
10 O/H 10
12.4 O/H <30
14.2 O/H 28.4
0.13 O/H 0.10
0.27 O/H 0.21
8.9 O/H 9.2
7 O/H 8
3.6 O/H 6.4
3.8 O/H <20
3.33 O/H 100.0
0.14 O/H 0.10
14 O/H -
9.0 O/H 9.2
8 O/H 7
0.14 O/H 0.10
0.26 O/H 0.12
4A

Unit-2 Unit-3 Unit-4


3.0/3.2 O/H 3.8/3.2
6.5 O/H 8.8
0.70 O/H 1.80
4.8 O/H <0.02
97.5 O/H 97.5**
98.1 O/H 97.80
-25.7 O/H -25.0
-229 O/H 43
0% O/H 0%
(-48 )/(-32 ) ( -30
ameters ST-III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
P-Alk Chlori
de Temp (°C)
(ppm) ne
(ppm)
(ppm)
- 12 ND 27
- 16 0.2 27
- 74 ND 33

Unit-2
Date:20/10/2022

-100 -200 Coal flow Air flow

≥ 90.0 ≥ 70.0 in (MT/ Hr)


97.4 89.9 33 62
97.5 90.3 35 62
97.6 89.0 34 63
95.9 89.3 35 63
Unit-5
Date: 19/10/2022
Coal flow
-100 -200 Air flow
in (MT/
≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
97.2 88.4 57 96
96.7 90.0 55 97
92.9 81.8 57 92
96.9 90.4 56 97
94.3 83.5 56 96
97.8 89.5 56 96

Unburnt Carbon

Bottom Ash Fly Ash

Limit Limit Actual

1.6 0.3
< 3.5 1.4 0.5 0.4
1.7 0.4
1.3 0.3
2.6 0.5
<3.0 0.5
<3.0 0.5
1.3 0.4
1.5 0.3

Mill Oil Analysis Report (Servomesh SP-320)


Unit-2
Moisture Viscosity Appearance
1000 ppm 240-437
448 341 Clear
446 342 Clear
455 351 Clear
472 367 Clear
494 428 Clear
475 369 Clear
Unit-5
Moisture Viscosity Appearance
1000 ppm 240-437
462 321 Clear
450 341 Clear
472 364 Clear
492 395 Clear
490 388 Clear
468 389 Clear
490 396 Clear
498 392 Clear
472 379 Clear
MOT Oil Analysis Report (SP-46) (LMI-02-R6/C
Moisture (ppm)
Unit Limit: 100
Tank Cent Out
#1 58 52
#2 48 42
#3 39 38
#4 70 n/a
#5 41 n/a
#6 88 96
#7 44 96

Servo Torque-10
Unit-1
Limits ST-II Limits ST-III
19.10.22
100 100 357
43.0-48.0 43.0-48.0 33.2
- - Clear
100 100 350
43.0-48.0 43.0-48.0 30.4
- - Clear
2000 100 415
30.0-36.0 26.0-36.0 33.7
- - Clear
ort (Fyrquel EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)
sture (ppm)
mit: 1000
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
Booster P/P House Common Pit#B St# III Common

1:5.88 1:5.26

CW Chlorine Dosing (Kg)


ST-II
250
gen Plant H2 Purity (Date: 22.10.2022)
Korba ST

ST-II
Unit-4 Unit-5 Unit-6
9.2 9.2 9.2
24 26 29
5.5 8.5 8.5
0.01 0.62 0.49
123 140 73
9.2 9.2 9.2
10 8 11
<30 <30 <30
28.4 17.4 23.5
0.10 0.10 0.13
0.21 1.28 0.35
9.2 9.2 9.2
8 10 7
6.4 7.2 6.8
<20 <10 <10
100.0 3.5 5.4
0.10 0.10 0.15
- - -
9.2 9.2 9.2
7 9 9
0.10 0.10 0.10
0.12 0.94 0.49
4A 5A 6B

Unit-4 Unit-5 Unit-6


3.8/3.2 3.4/3.6 3.6/3.2
8.8 8.8 8.8
1.80 2.00 1.90
<0.02 <0.02 <0.02
97.5** 97.5** 98.0
97.80 97.72 98.72
-25.0 -22.7 -21.5
43 - 45
0% 0% 0%
( -30 )/( -11 )
015)

COC
TurbidityMg COC LSI
Ratio

45
9
48 3 1 -0.19

Unit-3
Date: 21/10/2022

Mill 50 -100 -200

Limit ≤1.0 ≥ 90.0 ≥ 70.0


A 0.2 97.2 88.8
B 0.3 94.5 87.0
C 0.2 95.5 86.1
D 0.4 96.2 90.2
E 0.3 96.5 89.9
Unit-6
Date: 18/10/2022

Mill 50 -100 -200

Limit ≤1.0 ≥ 90.0 ≥ 70.0


B 0.3 95.5 88.6
C 0.3 94.5 81.3
D 0.4 94.3 84.5
E 0.2 95.1 87.5
F 0.3 93.1 79.6
H 0.2 98.8 90.9

Mill Reject

Date Unit Ash %

19.10.2022 #1 78.2
20.10.2022 #2 77.9
21.10.2022 #3 78.3
17.10.2022 #4 77.4
15.10.2022 #5 77.0
18.10.2022 #6 77.8
11.10.2022 #7 77.6

Unit-3
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
06.10.22 A 408 303
B 432 328
C 492 380
D 450 348
E 448 346
F 466 362
Unit-6
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
10.10.22 A 430 328
B 455 342
C 470 364
D 482 390
E 464 360
F 488 382
G 435 325
H 445 340
J 460 350
-46) (LMI-02-R6/CHEM/OGN-OPS-CHEM-009)
Viscosity (cst) TAN (mg of KOH/g of o
limit: 43.0-48.0 Limit: 0.2
Tank Cent Out Tank Cent out
47.6 48.0 0.10 0.09
47.5 48.1 0.11 0.10
47.6 47.2 0.11 0.10
47.6 - 0.11 -
47.7 - 0.12 -
49.1 48.7 0.12 0.13
48.5 47.9 0.11 0.10

Servo Torque-10 SP-46/ ST-10/ HLP-3


Unit-2 Unit-3 Unit-4 Unit-5
20.10.22 21.10.22 22.10.22 15.10.22
557 424 89 47
33.3 32.3 47.0 47.2
Clear Clear Clear Clear
750 396 92.0 82
30.8 32.9 46.8 46.8
Clear Clear Clear Clear
515 1098 779 648
33.7 31.0 31.5 31.8
Clear Clear Clear Clear
/CHEM/015)
TAN (mg of KOH/g of oil)
Limit: 0.1
Inlet Outlet
0.33 0.32
0.090 0.090
0.33 0.32
0.011 0.011

St# III Common Stage III (Bottom Ash

1:5.26 1:4.76

ST-III

22)
Gas Manifold
99.80%

Stage - I Instrument Air Drier


Stage Drier Tower

IAD-A A

IAD-C B
ST- I
IAD-D B
IAD-E B

Stage - II Instrument Air Drier


Stage Drier Tower
IAD -2 A
IAD-3 A
ST-II
IAD-4 B
Korba STPS

ST-III
Unit-7
9.2
19
7.5
0.08
139
9.2
7
<30
39.7
0.10
0.65
9.2
9
6.2
<10
10.4
0.10
-
9.2
7
0.12
0.61
7B

Unit-7
3.8/4.0
8.8
1.86
<0.02
98.0
98.27
-21.3
No Provision
0%
( -40 )/( -23 )

Hot
RSI ORP Blow
down

8.18 417

/2022

Coal flow Air flow

in (MT/ Hr)
23 58
30 58
29 66
30 58
30 69
/2022

Coal flow Air flow


in (MT/
Hr) (MT/ Hr)
58 96
57 95
56 95
59 95
54 96
55 96

ct

GCV (kCal/ kg)

905
930
900
980
1020
940
960

Viscosity Appearance
240-437
303 Clear
328 Clear
380 Clear
348 Clear
346 Clear
362 Clear

Viscosity Appearance
240-437
328 Clear
342 Clear
364 Clear
390 Clear
360 Clear
382 Clear
325 Clear
340 Clear
350 Clear
EM-009)
MI (ppm)
Limit: 100
Tank Cent Out
92 82
82 80
79 82
81 -
87 -
79 82
76 93

-46/ ST-10/ HLP-32


Unit-6 Unit-7
18.10.22 11.10.2022
93 57
49.3 46.7
Clear Clear
59 57
48.4 46.5
Clear Clear
410 90
33.7 32.0
Clear Clear
oil)

Outlet
0.32
0.090
0.32
0.011

age III (Bottom Ash)

1:4.76

ST-III

ument Air Drier Dew Point ( 15.10.2022)


Dew Point (°C) at
Dew Point (°C) at frame pr.
atm pr.

-56 -41

-38 -21

-45 -29
-46 -30

rument Air Drier Dew Point (21.10.2022)


Dew Point (°C) at
Dew Point (°C) at frame pr.
atm pr.
-52 -37
-45 -29
-30 -11
LMI Reference
LMI 12-R 2/CHEM/ OGN-OPS-
CHEM-002, Annexure-1, Page No.-
18.

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


(LMI 05-R4/OGN/OPS/CHEM/015)
LMI 02-R 6/CHEM/ OGN-OPS-
CHEM-009, Table-1, Page No.-11
BHEL Tech Delivery Specs for FRF
ST22007 Page No. 4 of 6

nt ( 15.10.2022)
Dew Point (°C) at frame pr.

-41

-21

-29
-30

int (21.10.2022)
Dew Point (°C) at frame pr.

-37
-29
-11
DATE 24.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point (°C) <0
6/CHEM/ OD-OPS-
D/A CHEM-001) -300 to -350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample (Date: Conducti TH


pH
22.10.2022) vity (ppm)

RW 7.1 108 40
Clarified Water 6.9 133 48
CW 7.8 466 144

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ H


A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P H


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I

Electrolise
99.60%

*U# 2 : Gen. H2 purity checked & found 97.5% after p

U # 1, 4, 5, 6 & 7 : Condensate DO checked and recorde

U # 4 & 7: Feed DO checked and recorded.


ST- I, II & III : Gen. H2 gas & Instrument Air Dew poi
Daily Chemistry Re

Daily SWAS Parameter


M-001) ST-I
Limits ST-II
& III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 124 109
<20 8.5 7.0
0.3-2.0 0.70 0.38
200 77 89
9.2-9.6 8.8 8.8
<20 6 8
<20 <20 12.4
<20 21.0 14.2
<0.2 0.11 0.12
<2 1.05 0.29
9.2-9.6 8.8 8.8
<20 9 8
4.0-11.0 3.2 3.1
1-10 2.5 3.8
1-10 2.4 3.33
<0.2 0.17 0.14
- 11 12
9.2-9.6 8.8 8.8
<20 7 9
<0.2 0.13 0.15
<2 1.41 0.26

M-002)
Limits ST-II
& III
Unit-1 Unit-2
2-4 4.8/5.2 3.0/3.2
8.5-9.0 6.5 6.5
1.8-2.2 0.75 0.70
<0.02 4.6 4.8
>98 97.5 97.5*
>98 98.80 98.1
<0 -21.3 -26.8
+100 to +150 -189 -252
- 0% 0%
./Frame pr.) (-47 )/(-31 )
CW parameters ST-III (LMI 05-R4/OGN

M-
CaH MgH P-Alk
Alk
(ppm) (ppm) (ppm)
(ppm)

28 12 38 -
34 14 42 -
102 42 64 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 19/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 B 0.2 97.2
95 C 0.2 96.7
98 D 0.3 92.9
96 E 0.1 96.9
95 F 0.4 94.3
96 H 0.2 97.8

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 21.10.22 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servome


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysis
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 22/10/2022 #4
Clear 15/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05-R4


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
ooster P/P House
St#I & St#II Booster P/P House Common Pit#
on Pit#A
:5.0 1:5.88

CW Chlorine Dosing (Kg


ST-

Hydrogen Plant H2 Purity (Da


Electroliser
99.60%

5% after purging.

and recorded.

Air Dew point checked and recorded.


Chemistry Report

ly SWAS Parameters
-I ST-II
Unit-3 Unit-4
O/H 9.2
O/H 24
O/H 6.0
O/H 0.01
O/H 105
O/H 9.3
O/H 11
O/H <30
O/H 27.4
O/H 0.11
O/H 0.24
O/H 9.3
O/H 8
O/H 7.8
O/H <15
O/H 3.5
O/H 0.10
O/H -
O/H 9.25
O/H 10
O/H 0.10
O/H 0.13
4A

Unit-3 Unit-4
O/H 3.8/3.2
O/H 8.8
O/H 1.80
O/H <0.02
O/H 98.0
O/H 97.80
O/H -27.3
O/H 51
O/H 0%
-31 ) ( -31 )/( -13 )
III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
12 ND 27 45
16 0.2 27 9
74 ND 33 48

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
te: 19/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
88.4 57 96 B
90.0 55 97 C
81.8 57 92 D
90.4 56 97 E
83.5 56 96 F
89.5 56 96 H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.6 0.3 19.10.2022


1.4 0.5 0.4 20.10.2022
1.7 0.4 21.10.2022
1.3 0.3 17.10.2022
2.6 0.5 15.10.2022
0.5
1.3 0.4 18.10.2022
1.5 0.3 11.10.2022

ysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 70 n/a 47.6
#5 41 n/a 47.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

l EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

Chlorine Dosing (Kg)


ST-II

t H2 Purity (Date: 22.10.2022)


Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.3 9.3
27 31 22
8.0 10.0 9.0
0.48 0.77 0.13
149 84 100
9.3 9.3 9.3
7 10 11
<30 <30 <40
25.1 25.0 48.1
0.10 0.10 0.10
1.32 0.32 0.65
9.3 9.3 9.3
10 9 7
7.0 8.0 7.8
<10 <10 <10
3.5 5.4 10.0
0.10 0.15 0.10
- - -
9.3 9.3 9.3
9 11 7
0.10 0.10 0.13
0.92 0.44 0.61
5A 6B 7B

Unit-5 Unit-6 Unit-7


3.4/3.6 3.6/3.2 3.8/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98.0 98.0 98.0
97.72 98.72 98.27
-25 -26.1 -20.1
- 41 No Provision
0% 0% 0%
( -31 )/( -13 ) ( -32 )/( -14 )

COC
Mg COC LSI RSI ORP
Ratio

3 1 -0.19 8.18 417

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 77.4 980
#5 77.0 1020
#6 77.8 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 81 -
- 0.12 - 87 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 22.10.22 15.10.22 18.10.22 11.10.2022
424 89 47 93 57
32.3 47.0 47.2 49.3 46.7
Clear Clear Clear Clear Clear
396 92.0 82 59 57
32.9 46.8 46.8 48.4 46.5
Clear Clear Clear Clear Clear
1098 779 648 410 90
31.0 31.5 31.8 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38

IAD-D B -45
IAD-E B -46

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.3
2
.0
13
00
.3
1
40
8.1
10
65
.3
7
.8
10
0.0
10
-
.3
7
13
61
B

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.27
0.1
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -14 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

05
30
00
80
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
82 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21

-29
-30

Dew Point (21.10.2022)


Dew Point (°C) at frame pr.

-37
-29
-11
DATE 25.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point 09-R
ORP (LMI (°C) <0
D/A 6/CHEM/ OD-OPS- -300 to -
CHEM-001) 350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample
Conducti TH
(Date: pH
vity (ppm)
25.10.2022)

RW 7.0 108 40
Clarified Wat 6.8 129 48
CW 8.0 415 130

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow


Limit
≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)
A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P Hou


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
200

Electrolise
99.60%

*U# 1 : Gen. H2 purity checked & found 97.5% after p

**U# 4 & 5 : Gen. H2 purity checked & found 97.5% P

ST- I , II & III : Condensate & Feed DO checked and r


ST- III : Instrument Air Dew point checked and record
U # 6: Fresh resin transferred to CPU-A and taken in s
U # 7: CPU-B isolated and CPU-A taken in service.
Daily Chemistry R

Daily SWAS Paramet


EM-001) ST-I
Limits ST-II &
III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 124 111
<20 8.0 7.5
0.3-2.0 0.69 0.44
200 67 155
9.2-9.6 8.9 8.9
<20 8 9
<20 <20 <20
<20 23.4 22.9
<0.2 0.12 0.13
<2 1.28 0.31
9.2-9.6 8.9 8.9
<20 9 8
4.0-11.0 3.2 3.1
1-10 <10 <10
1-10 3.2 3.8
<0.2 0.16 0.14
- 20 20
9.2-9.6 8.9 8.9
<20 7 8
<0.2 0.13 0.15
<2 1.90 0.37

EM-002)
Limits ST-II &
III
Unit-1 Unit-2
2-4 4.8/5.2 4.6/5.0
8.5-9.0 6.5 6.5
1.8-2.2 0.80 0.85
<0.02 4.6 4.8
>98 97.5* 97.5
>98 97.20 98.7
<0 -21.3 -26.8
+100 to +150 -131 -189
- 0% 0%
r./Frame pr.) (-47 )/(-31 )
CW parameters ST-III (LMI 05-R4/OG

M-
MgH P-Alk
CaH (ppm) Alk
(ppm) (ppm)
(ppm)

28 12 40 -
34 14 44 -
92 38 62 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 25/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 A 0.2 96.3
95 B 0.2 95.8
98 C 0.3 92.9
96 D 3.0 96.9
95 F 0.4 97.4
96 G 0.3 96.7

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 24.10.2022 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servom


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysi
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 22/10/2022 #4
Clear 25/10/2022 #5
Clear 18/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
Booster P/P House
St#I & St#II Booster P/P House Common Pi
mon Pit#A
1:5.0 1:5.88

CW Chlorine Dosing (
ST
2
Hydrogen Plant H2 Purity (D
Electroliser
99.60%

97.5% after purging.

ound 97.5% Purging recommended

checked and recorded.


ed and recorded.
and taken in service.
in service.
y Chemistry Report

aily SWAS Parameters


-I ST-II
Unit-3 Unit-4
O/H 9.2
O/H 29
O/H 6.0
O/H 0.01
O/H 102
O/H 9.3
O/H 9
O/H <40
O/H 35.0
O/H 0.16
O/H 0.82
O/H 9.3
O/H 8
O/H 7.8
O/H <10
O/H 3.0
O/H 0.14
O/H -
O/H 9.3
O/H 8
O/H 0.11
O/H 0.14
4A

Unit-3 Unit-4
O/H 3.8/3.2
O/H 8.8
O/H 1.80
O/H <0.02
O/H 97.5**
O/H 97.70
O/H -27.3
O/H 52
O/H 0%
-31 ) ( -31 )/( -13 )
-III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 27 46
16 0.2 27 9
54 ND 30 43

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
te: 25/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
92.6 59 97 B
90.0 60 95 C
89.8 60 95 D
93.4 56 93 E
90.3 59 95 F
89.9 59 91 H

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.7 0.3 19.10.2022


1.8 0.5 0.4 20.10.2022
1.6 0.3 21.10.2022
1.5 0.3 22.10.2022
1.9 0.4 15.10.2022
0.5
2.1 0.4 18.10.2022
1.2 0.2 11.10.2022

lysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 70 n/a 47.6
#5 44 n/a 46.7
#6 88 96 49.1
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

el EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

W Chlorine Dosing (Kg)


ST-II
200
nt H2 Purity (Date: 25.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.3
27 33 21
8.0 7.5 10.5
0.49 0.37 0.16
146 86 161
9.3 9.3 9.2
7 9 6
<30 <30 <30
15.8 25.2 52.0
0.12 0.19 0.10
1.33 0.24 0.65
9.3 9.3 9.2
9 9 6
7.0 8.0 7.8
<10 <10 <15
3.8 4.3 12.6
0.14 0.14 0.10
- - -
9.3 9.3 9.2
8 7 7
0.10 0.19 0.10
1.36 0.25 0.61
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.6/3.2 3.8/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
97.5** 98.0 98.0
97.65 98.80 98.42
-25 -26.1 -20.1
11 42 No Provision
0% 0% 0%
( -31 )/( -13 ) ( -40 )/( -23 )

Mg COC
LSI RSI ORP
COC Ratio

2.7 1 -0.09 8.18 421

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 18/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 95.5 88.6 58 96
0.3 94.5 81.3 57 95
0.4 94.3 84.5 56 95
0.2 95.1 87.5 59 95
0.3 93.1 79.6 54 96
0.2 98.8 90.9 55 96

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 78.1 915
#5 77.0 1020
#6 77.8 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 81 -
- 0.11 - 79 -
48.7 0.12 0.13 79 82
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 22.10.22 25.10.22 18.10.22 11.10.2022
424 89 49 93 57
32.3 47.0 46.2 49.3 46.7
Clear Clear Clear Clear Clear
396 92.0 79 59 57
32.9 46.8 47.1 48.4 46.5
Clear Clear Clear Clear Clear
1098 779 419 410 90
31.0 31.5 31.4 33.7 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III
0

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 1


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -56

IAD-C B -38

IAD-D B -45
IAD-E B -46

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.3
1
0.5
16
61
.2
6
30
2.0
10
65
.2
6
.8
15
2.6
10
-
.2
7
10
61
A

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.42
0.1
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -23 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
96
95
95
95
96
96
Cal/ kg)

05
30
00
15
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
82 CHEM-009, Table-1, Page No.-11
-
-
82
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 15.10.2022)

Dew Point (°C) at frame pr.

-41

-21

-29
-30

Dew Point (21.10.2022)


Dew Point (°C) at frame pr.

-37
-29
-11
DATE 26.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point 09-R
ORP (LMI (°C) <0
D/A 6/CHEM/ OD-OPS- -300 to -
CHEM-001) 350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample
Conducti TH
(Date: pH
vity (ppm)
26.10.2022)

RW 7.0 112 42
Clarified Wat 6.9 133 48
CW 8.2 473 162

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow


Limit
≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)
A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 11/10/2022
Mill 50 -100 -200 Coal flow
Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.1 93.8 81.2 51
B 0.3 92.5 80.3 52
D 0.2 93.2 78.9 48
E 0.3 92.9 79.5 48
F 0.4 92.3 79.0 51
H 0.5 93.4 82.2 50

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P Hou


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
250

Electrolise
99.60%

*U# 1 : Gen. H2 purity checked & found 97.5% after p

ST- II & III : Condensate DO checked and recorded.

U # 7 : Feed DO checked and recorded.


ST- I, II & III : Instrument Air Dew point checked and
ST- I : Instrument Air Driers Dew point checked and r
U # 3: Condenser flood test had been carried out jointly
Daily Chemistry R

Daily SWAS Paramet


EM-001) ST-I
Limits ST-II &
III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 107 104
<20 7.5 7.0
0.3-2.0 0.68 0.52
200 60 124
9.2-9.6 8.8 8.9
<20 10 9
<20 <20 <20
<20 19.6 12.8
<0.2 0.12 0.14
<2 1.47 0.21
9.2-9.6 8.8 8.9
<20 10 8
4.0-11.0 3.0 3.8
1-10 <10 <10
1-10 3.2 3.8
<0.2 0.13 0.15
- 16 19
9.2-9.6 8.8 9.0
<20 9 10
<0.2 0.14 0.15
<2 1.86 0.22

EM-002)
Limits ST-II &
III
Unit-1 Unit-2
2-4 4.8/5.2 4.6/5.0
8.5-9.0 6.5 6.5
1.8-2.2 0.80 0.65
<0.02 4.6 4.8
>98 97.5* 97.5
>98 98.68 98.1
<0 -21.3 -26.8
+100 to +150 -75 -257
- 0% 0%
r./Frame pr.) (-41 )/(-24 )
CW parameters ST-III (LMI 05-R4/OG

M-
MgH P-Alk
CaH (ppm) Alk
(ppm) (ppm)
(ppm)

28 14 40 -
34 14 44 -
114 48 84 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 25/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 A 0.2 96.3
95 B 0.2 95.8
98 C 0.3 92.9
96 D 3.0 96.9
95 F 0.4 97.4
96 G 0.3 96.7

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
102 #1
100 #2 < 3.5
94 #3
100 25.10.2022 #4
100 #5
<3.0
98 #6
#7

Mill Oil Analysis Report (Servom


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysi
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 22/10/2022 #4
Clear 25/10/2022 #5
Clear 26/10/2022 #6
Clear 11/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
Booster P/P House
St#I & St#II Booster P/P House Common Pi
mon Pit#A
1:5.0 1:5.88

CW Chlorine Dosing (
ST
2
Hydrogen Plant H2 Purity (D
Electroliser
99.60%

97.5% after purging.

d recorded.

t checked and recorded.


checked and recorded.
ried out jointly with TMD & Operation.
y Chemistry Report

aily SWAS Parameters


-I ST-II
Unit-3 Unit-4
O/H 9.2
O/H 24
O/H 6.0
O/H 0.01
O/H 121
O/H 9.2
O/H 7
O/H 20.0
O/H 28.2
O/H 0.10
O/H 0.76
O/H 9.2
O/H 6
O/H 5.6
O/H <10
O/H 3.0
O/H 0.10
O/H -
O/H 9.2
O/H 7
O/H 0.10
O/H 0.13
4A

Unit-3 Unit-4
O/H 3.8/3.2
O/H 8.8
O/H 1.80
O/H <0.02
O/H 98.0
O/H 97.80
O/H -27.3
O/H 44
O/H 0%
-24 ) ( -35 )/( -17 )
-III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 27 42
16 0.6 28 8
54 ND 32 50

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
te: 25/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
92.6 59 97 B
90.0 60 95 C
89.8 60 95 C
93.4 56 93 E
90.3 59 95 G
89.9 59 91 J

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.6 0.2 19.10.2022


2.1 0.5 0.4 20.10.2022
- - 21.10.2022
1.6 0.3 22.10.2022
4.1 0.4 15.10.2022
0.5
3.2 0.5 25.10.2022
1.9 0.3 11.10.2022

lysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 70 n/a 47.6
#5 44 n/a 46.7
#6 82 n/a 48.6
#7 44 96 48.5
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

el EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

W Chlorine Dosing (Kg)


ST-II
250
nt H2 Purity (Date: 26.10.2022)
Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.3
23 27 22
6.0 6.2 7.5
0.10 0.10 0.10
138 78 143
9.2 9.2 9.2
8 9 7
<30 <30 <30
13.8 30.2 37.8
0.10 0.10 0.10
1.33 0.35 1.09
9.2 9.2 9.2
6 7 7
5.2 6.0 5.4
<10 <10 <15
3.8 4.3 3.5
0.10 0.10 0.10
- - -
9.2 9.2 9.2
7 9 8
0.10 0.10 0.14
2 0.36 1.21
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.6/3.2 3.8/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98.0 98.0 98.0
97.78 98.68 98.29
-25 -26.1 -20.1
20 44 No Provision
0% 0% 0%
( -35 )/( -17 ) ( -32 )/( -14 )

Mg COC
LSI RSI ORP
COC Ratio

3.42 0.97 0.45 7.4 420

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 26/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 90.1 72.3 55 97
0.2 93.6 84.3 56 96
0.2 97.3 85.9 54 94
0.6 90.4 74.3 56 95
0.4 86.3 73.1 54 97
0.6 88.4 70.1 58 93

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 78.1 915
#5 77.0 1020
#6 77.7 940
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 81 -
- 0.11 - 79 -
- 0.13 - 93 -
47.9 0.11 0.10 76 93
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 22.10.22 25.10.22 26.10.22 11.10.2022
424 89 49 133 57
32.3 47.0 46.2 49.0 46.7
Clear Clear Clear S/Hazy Clear
396 92.0 79 46 57
32.9 46.8 47.1 47.2 46.5
Clear Clear Clear Clear Clear
1098 779 419 435 90
31.0 31.5 31.4 32.2 32.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III
50

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 2


Dew Point (°C) at
Drier Tower
atm pr.

IAD-A A -54

IAD-C

IAD-D B -48
IAD-E B -39

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.3
2
.5
10
43
.2
7
30
7.8
10
09
.2
7
.4
15
.5
10
-
.2
8
14
21
A

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.29
0.1
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -14 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
97
96
94
95
97
93
Cal/ kg)

05
30
00
15
20
40
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
82 CHEM-009, Table-1, Page No.-11
-
-
-
93
Unit-7
11.10.2022
57
46.7
Clear
57
46.5
Clear
90
32.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 26.10.2022)

Dew Point (°C) at frame pr.

-39

-32
-22

Dew Point (21.10.2022)


Dew Point (°C) at frame pr.

-37
-29
-11
DATE 27.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point 09-R
ORP (LMI (°C) <0
D/A 6/CHEM/ OD-OPS- -300 to -
CHEM-001) 350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample
Conducti TH
(Date: pH
vity (ppm)
27.10.2022)

RW 7.0 112 40
Clarified Wat 6.8 132 48
CW 8.1 444 154

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow


Limit
≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)
A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 27/10/2022
Mill 50 -100 -200 Coal flow
Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 98.8 85.9 49
B 0.3 94.0 80.2 48
C 0.3 95.3 85.9 48
D 0.2 93.6 80.7 47
E 0.1 97.4 89.3 44
G 0.2 97.6 90.5 47
K 0.3 96.5 90.4 35

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P Hou


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I

Electrolise
99.60%

U # 4, 5, 6 & 7 : Condensate DO checked and recorded.

U # 7 : Feed DO checked and recorded.


Daily Chemistry R

Daily SWAS Paramet


EM-001) ST-I
Limits ST-II &
III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 102 108
<20 8.0 7.5
0.3-2.0 0.54 0.35
200 102 103
9.2-9.6 8.8 8.8
<20 9 10
<20 <20 <20
<20 19.6 12.8
<0.2 0.13 0.13
<2 1.34 0.20
9.2-9.6 8.8 8.8
<20 9 8
4.0-11.0 3.0 3.2
1-10 <10 <10
1-10 3.2 3.8
<0.2 0.15 0.13
- 20 20
9.2-9.6 8.8 9.0
<20 8 9
<0.2 0.14 0.14
<2 1.86 0.42

EM-002)
Limits ST-II &
III
Unit-1 Unit-2
2-4 4.8/5.2 4.6/5.0
8.5-9.0 6.5 6.5
1.8-2.2 0.70 0.60
<0.02 4.6 4.8
>98 97.5 97.5
>98 97.29 98.1
<0 -21.3 -26.8
+100 to +150 -159 -278
- 0% 0%
r./Frame pr.) (-41 )/(-24 )
CW parameters ST-III (LMI 05-R4/OG

M-
MgH P-Alk
CaH (ppm) Alk
(ppm) (ppm)
(ppm)

28 12 40 -
34 14 40 -
110 44 62 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 25/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 A 0.2 96.3
95 B 0.2 95.8
98 C 0.3 92.9
96 D 3.0 96.9
95 F 0.4 97.4
96 G 0.3 96.7

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
104 #1
104 #2 < 3.5
103 #3
94 26.10.2022 #4
95 #5
<3.0
96 #6
87 #7

Mill Oil Analysis Report (Servom


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysi
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 22/10/2022 #4
Clear 25/10/2022 #5
Clear 26/10/2022 #6
Clear 27/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
Booster P/P House
St#I & St#II Booster P/P House Common Pi
mon Pit#A
1:5.0 1:5.88

CW Chlorine Dosing (
ST

Hydrogen Plant H2 Purity (D


Electroliser
99.60%

and recorded.
y Chemistry Report

aily SWAS Parameters


-I ST-II
Unit-3 Unit-4
synchronized 9.2
synchronized 24
synchronized 7.5
synchronized 0.01
synchronized 107
synchronized 9.3
synchronized 8
synchronized <20
synchronized 22.4
synchronized 0.11
synchronized 0.76
synchronized 9.3
synchronized 9
synchronized 7.5
synchronized <10
synchronized 3.0
synchronized 0.10
synchronized -
synchronized 9.25
synchronized 8
synchronized 0.10
synchronized 0.13
4A

Unit-3 Unit-4
synchronized 3.8/3.2
synchronized 8.8
synchronized 1.80
synchronized <0.02
98 98.0
99.43 97.70
- -27.3
synchronized 32
200% 0%
-24 ) ( -35 )/( -17 )
-III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 41
16 ND 27 9
60 0.8 32 46

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
te: 25/10/2022
Coal flow
-200 Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
92.6 59 97 B
90.0 60 95 C
89.8 60 95 C
93.4 56 93 E
90.3 59 95 G
89.9 59 91 J

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.7 0.3 19.10.2022


1.8 0.5 0.5 20.10.2022
- - 21.10.2022
1.5 0.2 22.10.2022
4.2 0.5 25.10.2022
0.5
3.6 0.4 26.10.2022
2.5 0.2 11.10.2022

lysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 70 n/a 47.6
#5 44 n/a 46.7
#6 82 n/a 48.6
#7 152 143 48.2
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

el EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

W Chlorine Dosing (Kg)


ST-II

nt H2 Purity (Date: 27.10.2022)


Gas Man
99.80%

Sta

Stage

ST- I

Sta
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
28 30 22
7.5 7.5 7.0
0.10 0.10 0.10
148 117 146
9.3 9.3 9.2
8 7 6
<30 <30 <30
28.0 23.6 34.5
0.10 0.13 0.10
1.33 0.38 1.09
9.3 9.3 9.2
7 6 7
7.0 6.9 6.2
<10 <10 <10
3.8 4.3 5.3
0.10 0.11 0.10
- - -
9.3 9.3 9.2
7 7 6
0.10 0.10 0.14
1.45 0.32 1.21
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.4/3.6 3.6/3.2 3.8/4.0
8.8 8.8 8.8
2.00 1.90 1.86
<0.02 <0.02 <0.02
98.0 98.0 98.0
97.77 98.65 98.27
-25 -26.1 -20.1
17 35 No Provision
0% 0% 0%
( -35 )/( -17 ) ( -32 )/( -14 )

Mg COC
LSI RSI ORP
COC Ratio

3.14 1.03 0.13 7.84 419

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 26/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 90.1 72.3 55 97
0.2 93.6 84.3 56 96
0.2 97.3 85.9 54 94
0.6 90.4 74.3 56 95
0.4 86.3 73.1 54 97
0.6 88.4 70.1 58 93

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 78.1 915
#5 77.8 940
#6 78.0 924
#7 77.6 960

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 81 -
- 0.11 - 79 -
- 0.13 - 93 -
48.9 0.14 0.13 93 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 22.10.22 25.10.22 26.10.22 27.10.2022
424 89 49 133 539
32.3 47.0 46.2 49.0 -
Clear Clear Clear S/Hazy Hazy
396 92.0 79 46 578
32.9 46.8 47.1 47.2 -
Clear Clear Clear Clear Hazy
1098 779 419 435 71
31.0 31.5 31.4 32.2 31.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III
300

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 2


Dew Point (°C) at
Drier Tower
atm pr.
IAD-A A -54
IAD-C
IAD-D B -48
IAD-E A -39

Stage - II Instrument Air Drier Dew Point (


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.2
2
.0
10
46
.2
6
30
4.5
10
09
.2
7
.2
10
.3
10
-
.2
6
14
21
A

it-7
/4.0
.8 LMI 12-R 2/CHEM/ OGN-OPS-
86 CHEM-002, Annexure-1, Page No.-
18.
.02
8.0
.27
0.1
ovision (LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)
%
/( -14 )

Hot
Blow
down

(LMI 05-R4/OGN/OPS/CHEM/015)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
97
96
94
95
97
93
Cal/ kg)

05
30
00
15
40
24
60

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80
LMI 02-R 6/CHEM/ OGN-OPS-
82 CHEM-009, Table-1, Page No.-11
-
-
-
91
Unit-7
27.10.2022
539
-
Hazy
578
-
Hazy
71
31.0
Clear

BHEL Tech Delivery Specs for FRF


ST22007 Page No. 4 of 6
Dew Point ( 26.10.2022)

Dew Point (°C) at frame pr.

-39

-32
-22

Dew Point (21.10.2022)


Dew Point (°C) at frame pr.

-37
-29
-11
DATE 28.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point 09-R
ORP (LMI (°C) <0
D/A 6/CHEM/ OD-OPS- -300 to -
CHEM-001) 350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample
Conducti TH
(Date: pH
vity (ppm)
28.10.2022)

RW 7.0 112 40
Clarified Wat 6.8 132 48
CW 8.1 419 144

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow


Limit
≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)
A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 27/10/2022
Mill 50 -100 -200 Coal flow
Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 98.8 85.9 49
B 0.3 94.0 80.2 48
C 0.3 95.3 85.9 48
D 0.2 93.6 80.7 47
E 0.1 97.4 89.3 44
G 0.2 97.6 90.5 47
K 0.3 96.5 90.4 35

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P Hou


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
250

Electrolise
99.60%

*U# 5 : Gen. H2 purity checked & found 97.5% purgin

U # 3, 4, 5, 6 & 7 : Condensate DO checked and recorde

U # 3 & 7 : Feed DO checked and recorded.


ST II & III : Primary Water DO checked and recorded
Daily Chemistry R

Daily SWAS Paramet


EM-001) ST-I
Limits ST-II &
III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 106 112
<20 7.5 7.0
0.3-2.0 0.46 0.19
200 95 76
9.2-9.6 8.9 8.9
<20 9 7
<20 <20 <20
<20 19.6 12.8
<0.2 0.13 0.13
<2 0.94 0.18
9.2-9.6 8.9 9.0
<20 7 10
4.0-11.0 3.9 4.4
1-10 <10 <10
1-10 3.2 3.8
<0.2 0.16 0.14
- 11 20
9.2-9.6 8.9 9.0
<20 10 9
<0.2 0.14 0.14
<2 1.34 0.38

EM-002)
Limits ST-II &
III
Unit-1 Unit-2
2-4 4.8/5.2 4.6/5.0
8.5-9.0 6.5 6.5
1.8-2.2 0.75 0.70
<0.02 4.6 4.8
>98 97.5 97.5
>98 98.56 98.4
<0 -21.3 -26.8
+100 to +150 -153 -274
- 0% 0%
r./Frame pr.) (-41 )/(-24 )
CW parameters ST-III (LMI 05-R4/OG

M-
MgH P-Alk
CaH (ppm) Alk
(ppm) (ppm)
(ppm)

28 12 40 -
34 14 40 -
98 46 70 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 28/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 A 0.7 90.7
95 B 0.3 95.5
98 D 0.9 85.6
96 F 0.3 91.1
95 G 0.2 92.7
96 J 0.3 87.0

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
104 #1
104 #2 < 3.5
103 #3
94 27.10.2022 #4
95 #5
<3.0
96 #6
87 #7

Mill Oil Analysis Report (Servom


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysi
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 21/10/2022 #3
Clear 22/10/2022 #4
Clear 28/10/2022 #5
Clear 26/10/2022 #6
Clear 28/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
Booster P/P House
St#I & St#II Booster P/P House Common Pi
mon Pit#A
1:5.0 1:5.88

CW Chlorine Dosing (
ST
2
Hydrogen Plant H2 Purity (D
Electroliser
99.60%

97.5% purging recommended.

ed and recorded.

and recorded.
y Chemistry Report

aily SWAS Parameters


-I ST-II
Unit-3 Unit-4
9.2 9.2
343 32
7.0 7.0
0.6 0.04
89 92
8.9 9.2
13.0 8
<20 <20
70.4 13.7
0.2 0.11
0.74 0.44
8.9 9.2
18 7
3.8 6.2
<10 <10
- 3.0
0.17 0.10
20 -
8.9 9.2
14 7
0.10 0.10
0.7 0.13
4A

Unit-3 Unit-4
- 3.8/3.2
6.5 8.6
0.6 1.70
- <0.02
98 97.5*
99.20 97.60
- -27.3
-42 37
50% 0%
-24 ) ( -35 )/( -17 )
-III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 28 41
16 ND 27 9
58 ND 32 50

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 A
90.3 35 62 B
89.0 34 63 C
89.3 35 63 D
E

Unit-5
ate: 28/10/2022
Coal
-200 flow Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
83.5 57 99 B
90.5 57 95 C
70.9 57 95 C
77.2 57 94 E
83.1 58 92 G
64.8 58 97 J

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.8 0.2 19.10.2022


1.9 0.5 0.4 20.10.2022
4.1 0.6 21.10.2022
1.5 0.3 22.10.2022
3.7 0.6 25.10.2022
0.5
2.9 0.3 26.10.2022
2.2 0.4 27.10.2022

lysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 39 38 47.6
#4 70 n/a 47.6
#5 44 41 46.6
#6 82 n/a 48.6
#7 145 na 48.2
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

el EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

W Chlorine Dosing (Kg)


ST-II
250
nt H2 Purity (Date: 28.10.2022)
Gas Man
99.80%

Stage -

Stage

ST- I

Stage -
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
30 28 25
7.0 7.5 7.0
0.10 0.10 0.10
130 112 120
9.2 9.2 9.2
6 9 8
<20 <20 <30
22.6 21.7 32.7
0.10 0.11 0.10
1.33 0.38 1.09
9.2 9.2 9.2
9 7 7
6.0 5.8 5.0
<10 <10 <10
3.8 4.3 11.1
0.10 0.10 0.10
- - -
9.2 9.2 9.2
8 6 8
0.10 0.10 0.13
1.40 0.39 1.12
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.2/3.6 3.6/3.2 3.8/4.0
8.7 8.8 8.7
1.80 1.80 1.90
<0.02 <0.03 <0.02
98.0 98.0 98.0
97.71 98.62 98.29
-25 -26.1 -20.1
20 48 No Provision
0% 0% 0%
( -35 )/( -17 ) ( -32 )/( -14 )

Mg COC
LSI RSI ORP
COC Ratio

3.28 0.94 0.2 7.7 420

Unit-3
Date: 21/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.2 97.2 88.8 23 58
0.3 94.5 87.0 30 58
0.2 95.5 86.1 29 66
0.4 96.2 90.2 30 58
0.3 96.5 89.9 30 69

Unit-6
Date: 26/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 90.1 72.3 55 97
0.2 93.6 84.3 56 96
0.2 97.3 85.9 54 94
0.6 90.4 74.3 56 95
0.4 86.3 73.1 54 97
0.3 92.5 81.5 58 94

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 78.1 915
#5 77.8 940
#6 78.0 924
#7 78.2 907

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
47.2 0.11 0.10 79 82
- 0.11 - 81 -
46.3 0.11 0.10 83 72
- 0.13 - 93 -
48.9 0.14 0.13 93 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
21.10.22 22.10.22 28.10.22 28.10.22 28.10.2022
424 89 50 155 603
32.3 47.0 46.0 49.0 -
Clear Clear Clear S/Hazy Hazy
396 92.0 79 46 623
32.9 46.8 46.9 47.2 -
Clear Clear Clear Clear Hazy
1098 779 707 435 71
31.0 31.5 30.8 32.2 31.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III
150

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 26.1


Dew Point (°C) at
Drier Tower
atm pr.
IAD-A A -54
IAD-C
IAD-D B -48
IAD-E A -39

Stage - II Instrument Air Drier Dew Point (21.1


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.2
5
.0
10
20
.2
8
30
2.7
10
09
.2
7
.0
10
1.1
10
-
.2
8
13
12
A

it-7
/4.0
.7 LMI 12-R 2/CHEM/ OGN-
90 OPS-CHEM-002,
Annexure-1, Page No.-18.
.02
8.0
.29
0.1
ovision (LMI 09-R 6/CHEM/ OD-
OPS-CHEM-001)
%
/( -14 )

Hot
Blow
down

(LMI
05-R4/OGN/OPS/CHEM/0
15)

Air flow

T/ Hr)
58
58
66
58
69

Air flow

(MT/ Hr)
97
96
94
95
97
94
Cal/ kg)

05
30
00
15
40
24
07

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80 LMI 02-R 6/CHEM/ OGN-
82 OPS-CHEM-009, Table-1,
Page No.-11
-
72
-
91
Unit-7
28.10.2022
603
-
Hazy
623
-
Hazy
71
31.0
Clear

BHEL Tech Delivery Specs


for FRF ST22007 Page No.
4 of 6
w Point ( 26.10.2022)

Dew Point (°C) at frame pr.

-39

-32
-22

w Point (21.10.2022)
Dew Point (°C) at frame pr.

-37
-29
-11
DATE 29.10.2022

(LMI 09-R 6/CHEM/ OD-OPS-CHEM-001)


Limits
Sample Parameters
ST-I
pH 9.2-9.6
Silica (ppb) <260
Boiler Sp. Cond. (µS/cm) <20
Phosphate (ppm) 0.3-2.0
Chloride(ppb) 500
pH 8.8-9.3
Silica (ppb) <20
DO (ppb) (Lab) <20
Condensate
DO (ppb) (Online) <20
ACC (µS/cm) <0.3
Sodium (ppb) <2
pH 8.8-9.3
Silica (ppb) <20
Sp. Cond. (µS/cm) 2.0-5.0
Feed DO (ppb) (Lab) 1-10
DO (ppb) (Online) 1-10
ACC (µS/cm) <0.3
Hydrazine (ppb) 10-20
pH 8.8-9.3
Silica (ppb) <20
Main Steam
ACC (µS/cm) <0.3
Sodium (ppb) <2
CPU in service
(LMI 12-R2/CHEM/OGN-OPS-CHEM-002)
Limits
Sample Parameters
ST-I
Flue Gas O2 (%) Left/Right 2-4
pH 6.5-7.0
Stator Water Sp. Cond. (µS/cm) <1
DO (ppm) (Lab) 2-5
Gen H2 Purity (%) (ORSAT) >98
Online purity (%) >98
Dew Point 09-R
ORP (LMI (°C) <0
D/A 6/CHEM/ OD-OPS- -300 to -
CHEM-001) 350
CBD percentage open -
Instrument air Dew Point (°C)(Atm. Pr./Frame pr.)

Sample
Conducti TH
(Date: pH
vity (ppm)
29.10.2022)

RW 7.3 116 42
Clarified Wat 7.1 131 46
CW 8.2 409 140

Unit-1
Date: 19/10/2022

Mill 50 -100 -200 Coal flow


Limit
≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)
A 0.2 94.2 80.8 31
B 0.3 97.9 87.5 31
D 0.3 98.4 90.5 32
E 0.3 94.8 85.5 31
F 0.2 97.1 92.0 15

Unit-4
Date: 22/10/2022

Mill 50 -100 -200 Coal flow


Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
B 0.2 95.6 87.6 47
C 0.3 96.7 87.8 54
D 0.2 97.3 90.5 52
E 0.5 90.3 71.6 51
G 0.1 97.2 91.8 53
J 0.4 90.1 70.4 50

Unit-7
Date: 27/10/2022
Mill 50 -100 -200 Coal flow
Limit in (MT/
≤1.0 ≥ 90.0 ≥ 70.0 Hr)
A 0.2 98.8 85.9 49
B 0.3 94.0 80.2 48
C 0.3 95.3 85.9 48
D 0.2 93.6 80.7 47
E 0.1 97.4 89.3 44
G 0.2 97.6 90.5 47
K 0.3 96.5 90.4 35

Unit-1
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
03.10.22 A 499 392
B 474 368
C 466 364
D 482 373
E 470 367
F 474 368
Unit-4
Date Mill Moisture Viscosity
Limit 1000 ppm 240-437
07.10.22 A 410 261
B 418 301
C 448 346
D 435 387
E 492 390
F 487 386
G 480 382
H 475 383
J 496 393
475
Date Mill 496 Viscosity
Limit 1000 ppm 240-437
01.10.22 A 448 335
B 462 350
C 494 392
D 490 385
E 498 397
F 475 378
G 482 383
H 460 362
J 444 345
K 438 340
Sample Parameters
Moisture (ppm)
BFP-A Viscosity (cst)
Appearance
Moisture (ppm)
BFP-B Viscosity (cst)
Appearance
Moisture (ppm)
BFP-C Viscosity (cst)
Appearance

Date Unit

18.10.2022 #4
18.10.2022 #5
18.10.2022 #6
18.10.2022 #7

St#I & St#II Booster P/P Hou


Date of sampling
Common Pit#A
15.10.2022 1:5.0

ST-I
200

Electrolise
99.60%

*U# 1 : Gen. H2 purity checked & found 97.5% after p

**U# 5 : Gen. H2 purity checked & found 97.5% purgi

U # 3, 4, 5, 6 & 7 : Condensate DO checked and recorde


U # 3 & 7 : Feed DO checked and recorded.
U # 3 : Gen. H2 Gas Dew point checked and recorded.
ST- III : Instrument Air Dew point checked and record
Daily Chemistry R

Daily SWAS Paramet


EM-001) ST-I
Limits ST-II &
III
Unit-1 Unit-2
9.2-9.6 9.2 9.2
<150 101 98
<20 7.5 7.0
0.3-2.0 0.39 0.26
200 86 91
9.2-9.6 8.9 8.8
<20 7 10
<20 <20 <20
<20 19.6 12.8
<0.2 0.13 0.12
<2 1.66 0.33
9.2-9.6 8.9 8.8
<20 10 8
4.0-11.0 3.5 3.1
1-10 <10 <10
1-10 3.2 3.8
<0.2 0.16 0.13
- 19 10
9.2-9.6 8.9 8.9
<20 7 9
<0.2 0.14 0.15
<2 1.39 0.32

EM-002)
Limits ST-II &
III
Unit-1 Unit-2
2-4 4.8/5.2 4.6/5.0
8.5-9.0 6.5 6.5
1.8-2.2 0.75 0.70
<0.02 4.6 4.8
>98 97.5* 97.5
>98 98.68 98.0
<0 -21.3 -26.8
+100 to +150 -175 -254
- 0% 0%
r./Frame pr.) (-41 )/(-24 )
CW parameters ST-III (LMI 05-R4/OG

M-
MgH P-Alk
CaH (ppm) Alk
(ppm) (ppm)
(ppm)

30 12 40 -
32 14 40 -
98 42 60 -

Unit-2
Date:20/10/2022

Air flow Mill 50 -100


Limit
in (MT/ Hr) ≤1.0 ≥ 90.0
62 A 0.3 97.4
59 B 0.1 97.5
60 D 0.2 97.6
65 E 0.3 95.9
51

Unit-5
Date: 28/10/2022

Air flow Mill 50 -100


Limit
(MT/ Hr) ≤1.0 ≥ 90.0
95 A 0.7 90.7
95 B 0.3 95.5
98 D 0.9 85.6
96 F 0.3 91.1
95 G 0.2 92.7
96 J 0.3 87.0

Unburnt Carbon
Bottom Ash
Air flow
Date Unit
Limit
(MT/ Hr)
104 #1
104 #2 < 3.5
103 #3
94 28.10.2022 #4
95 #5
<3.0
96 #6
87 #7

Mill Oil Analysis Report (Servom


Unit-2
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 04.10.22 A 448
Clear B 446
Clear C 455
Clear D 472
Clear E 494
Clear F 475
Unit-5
Appearance Date Mill Moisture
Limit 1000 ppm
Clear 08.10.22 A 462
Clear B 450
Clear C 472
Clear D 492
Clear E 490
Clear F 468
Clear G 490
Clear H 498
Clear J 472
MOT Oil Analysi
Appearance
Date Unit
Clear
Clear 19/10/2022 #1
Clear 20/10/2022 #2
Clear 29/10/2022 #3
Clear 22/10/2022 #4
Clear 28/10/2022 #5
Clear 26/10/2022 #6
Clear 29/10/2022 #7
Clear
Clear
Limits ST-I Limits ST-II
2000 100
30.0-36.0 43.0-48.0
- -
2000 100
30.0-36.0 43.0-48.0
- -
2000 2000
30.0-36.0 30.0-36.0
- -

FRF Analysis Report (Fyrquel EHC-N ) (LMI 05


Moisture (ppm)
Limit: 1000
Inlet Outlet
1693 1649
1732 1794
1875 1780
1175 1117
Ash Water Ratio
Booster P/P House
St#I & St#II Booster P/P House Common Pi
mon Pit#A
1:5.0 1:5.88

CW Chlorine Dosing (Kg) (2


ST
2
Hydrogen Plant H2 Purity (D
Electroliser
99.60%

97.5% after purging.

d 97.5% purging recommended.

ed and recorded.

nd recorded.
ed and recorded.
y Chemistry Report

aily SWAS Parameters


-I ST-II
Unit-3 Unit-4
9.2 9.2
291 29
7.0 7.0
0.37 0.01
75 113
8.9 9.2
14 7
<20 <20
19 19.2
0.15 0.11
0.48 0.36
8.9 9.2
15 7
3.6 6.1
<10 <10
8.4 3.0
0.11 0.10
10 -
9.0 9.2
12 6
0.14 0.10
0.67 0.23
4A

Unit-3 Unit-4
- 3.8/3.2
6.5 8.6
0.6 1.70
- <0.02
98 98.0
98.79 97.60
-21.3 -27.3
-175 36
50% 0%
-24 ) ( -35 )/( -17 )
-III (LMI 05-R4/OGN/OPS/CHEM/015)
Res-
Chlori
Chlori
de Temp (°C) Turbidity
ne
(ppm)
(ppm)
10 ND 27 36
14 ND 27 8
54 ND 32 42

Unit-2
ate:20/10/2022

-200 Coal flow Air flow Mill

≥ 70.0 in (MT/ Hr)


89.9 33 62 B
90.3 35 62 C
89.0 34 63 D
89.3 35 63 E
F

Unit-5
ate: 28/10/2022
Coal
-200 flow Air flow Mill
in (MT/
≥ 70.0 Hr) (MT/ Hr)
83.5 57 99 B
90.5 57 95 C
70.9 57 95 C
77.2 57 94 E
83.1 58 92 G
64.8 58 97 J

nburnt Carbon
Bottom Ash Fly Ash
Date
Limit Actual

1.7 0.5 19.10.2022


1.8 0.5 0.3 20.10.2022
3.4 0.5 21.10.2022
1.3 0.4 22.10.2022
3.8 0.6 28.10.2022
0.5
2.7 0.4 26.10.2022
1.9 0.3 27.10.2022

lysis Report (Servomesh SP-320)


Unit-2
Viscosity Appearance Date
240-437 Limit
341 Clear 06.10.22
342 Clear
351 Clear
367 Clear
428 Clear
369 Clear
Unit-5
Viscosity Appearance Date
240-437 Limit
321 Clear 10.10.22
341 Clear
364 Clear
395 Clear
388 Clear
389 Clear
396 Clear
392 Clear
379 Clear
OT Oil Analysis Report (SP-46) (LMI-02-R6/CHEM/OGN
Moisture (ppm) Viscosity (cst)
Unit Limit: 100 limit: 43.0-48.0
Tank Cent Out Tank
#1 58 52 47.6
#2 48 42 47.5
#3 47 n/a 46.2
#4 70 n/a 47.6
#5 44 41 46.6
#6 82 n/a 48.6
#7 127 163 48.2
Servo Torque-10
Unit-1 Unit-2
Limits ST-III
19.10.22 20.10.22
100 357 557
43.0-48.0 33.2 33.3
- Clear Clear
100 350 750
43.0-48.0 30.4 30.8
- Clear Clear
100 415 515
26.0-36.0 33.7 33.7
- Clear Clear

el EHC-N ) (LMI 05-R4/OGN/OPS/CHEM/015)


TAN (mg o
Li
Outlet Inlet
1649 0.33
1794 0.090
1780 0.33
1117 0.011
Ash Water Ratio
House Common Pit#B St# III Common
88 1:5.26

ine Dosing (Kg) (29.10.2022)


ST-II
200
nt H2 Purity (Date: 29.10.2022)
Gas Man
99.80%

Stage -

Stage

ST- I

Stage -
Stage

ST-II
Korba STPS

ST-II ST-III
Unit-5 Unit-6 Unit-7
9.2 9.2 9.2
26 26 24
7.0 7.5 7.0
0.10 0.10 0.10
125 118 109
9.2 9.2 9.2
7 9 6
<20 <20 <30
22.9 22.4 33.8
0.10 0.10 0.10
1.33 0.35 1.01
9.2 9.2 9.2
9 7 7
5.5 6.0 5.0
<10 <10 <10
3.8 4.3 9.1
0.10 0.10 0.10
- - -
9.2 9.2 9.2
8 8 6
0.10 0.10 0.10
2.0 0.34 1.21
5A 6A 7A

Unit-5 Unit-6 Unit-7


3.2/3.6 3.8/3.6 3.8/4.0
8.7 8.8 8.7
1.80 1.80 1.90
<0.02 <0.02 <0.02
97.5** 98.0 98.0
97.66 98.74 98.30
-25 -26.1 -20.1
13 35 No Provision
0% 0% 0%
( -35 )/( -17 ) ( -48 )/( -32 )

Mg COC
LSI RSI ORP
COC Ratio

3 1 0.18 7.84 418

Unit-3
Date: 29/10/2022

50 -100 -200 Coal flow Air flow

Limit ≤1.0 ≥ 90.0 ≥ 70.0 in (MT/ Hr)


0.3 94.1 84.2 27 60
0.2 97.8 90.3 27 72
0.5 97.7 91.2 27 61
0.3 90.8 81.4 27 71
0.2 95.8 89.5 20 58

Unit-6
Date: 26/10/2022

50 -100 -200 Coal flow Air flow


in (MT/
Limit ≤1.0 ≥ 90.0 ≥ 70.0 Hr) (MT/ Hr)
0.3 90.1 72.3 55 97
0.2 93.6 84.3 56 96
0.2 97.3 85.9 54 94
0.6 90.4 74.3 56 95
0.4 86.3 73.1 54 97
0.3 92.5 81.5 58 94

Mill Reject
Unit Ash % GCV (kCal/ kg)

#1 78.2 905
#2 77.9 930
#3 78.3 900
#4 78.1 915
#5 77.0 1020
#6 78.0 924
#7 78.2 907

Unit-3
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 408 303 Clear
B 432 328 Clear
C 492 380 Clear
D 450 348 Clear
E 448 346 Clear
F 466 362 Clear
Unit-6
Mill Moisture Viscosity Appearance
Limit 1000 ppm 240-437
A 430 328 Clear
B 455 342 Clear
C 470 364 Clear
D 482 390 Clear
E 464 360 Clear
F 488 382 Clear
G 435 325 Clear
H 445 340 Clear
J 460 350 Clear
2-R6/CHEM/OGN-OPS-CHEM-009)
scosity (cst) TAN (mg of KOH/g of o MI (ppm)
mit: 43.0-48.0 Limit: 0.2 Limit: 100
Cent Out Tank Cent out Tank Cent Out
48.0 0.10 0.09 92 82
48.1 0.11 0.10 82 80
n/a 0.10 n/a 83 n/a
- 0.11 - 81 -
46.3 0.11 0.10 83 72
- 0.13 - 93 -
48.9 0.14 0.13 93 91
ue-10 SP-46/ ST-10/ HLP-32
Unit-3 Unit-4 Unit-5 Unit-6 Unit-7
29.10.22 22.10.22 28.10.22 29.10.22 29.10.2022
462 89 50 128 595
30.2 47.0 46.0 49.0 -
Clear Clear Clear S/Hazy Hazy
383 92.0 79 46 617
32.3 46.8 46.9 47.2 -
Clear Clear Clear Clear Hazy
1476 779 707 435 71
31.0 31.5 30.8 32.2 31.0
Clear Clear Clear Clear Clear

TAN (mg of KOH/g of oil)


Limit: 0.1
Outlet
0.32
0.090
0.32
0.011

mmon Stage III (Bottom Ash)


1:4.76

ST-III
200

Gas Manifold
99.80%

Stage - I Instrument Air Drier Dew Point ( 26.1


Dew Point (°C) at
Drier Tower
atm pr.
IAD-A A -54
IAD-C
IAD-D B -48
IAD-E A -39

Stage - II Instrument Air Drier Dew Point (21.1


Dew Point (°C) at
Drier Tower
atm pr.
IAD -2 A -52
IAD-3 A -45
IAD-4 B -30
PS

-III LMI Reference


it-7
.2
4
.0
10
09
.2
6
30
3.8
10
01
.2
7
.0
10
.1
10
-
.2
6
10
21
A

it-7
/4.0
.7 LMI 12-R 2/CHEM/ OGN-
90 OPS-CHEM-002,
Annexure-1, Page No.-18.
.02
8.0
.30
0.1
ovision (LMI 09-R 6/CHEM/ OD-
OPS-CHEM-001)
%
/( -32 )

Hot
Blow
down

(LMI
05-R4/OGN/OPS/CHEM/0
15)

Air flow

T/ Hr)
60
72
61
71
58

Air flow

(MT/ Hr)
97
96
94
95
97
94
Cal/ kg)

05
30
00
15
20
24
07

Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Appearance

Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear

ppm)
t: 100
Cent Out
82
80 LMI 02-R 6/CHEM/ OGN-
n/a OPS-CHEM-009, Table-1,
Page No.-11
-
72
-
91
Unit-7
29.10.2022
595
-
Hazy
617
-
Hazy
71
31.0
Clear

BHEL Tech Delivery Specs


for FRF ST22007 Page No.
4 of 6
w Point ( 26.10.2022)

Dew Point (°C) at frame pr.

-39

-32
-22

w Point (21.10.2022)
Dew Point (°C) at frame pr.

-37
-29
-11

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