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  • Center Differential

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    Linas Paskocimas
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    1) The document provides instructions for removing, installing, and inspecting the center differential of a manual transmission and differential assembly. 2) To remove the center differential, the manual transmission assembly must first be removed from the vehicle, then the transfer case and extension case assembly are removed. 3) Installation is the reverse of removal, with the ball bearing installed into the center differential assembly and the various components reinstalled in reverse order. 4) Inspection includes checking the ball bearing for wear, damage, or abnormal operation and replacing the entire center differential assembly if the bearings are worn or damaged.

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    Original Title

    13. Center Differential

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    1) The document provides instructions for removing, installing, and inspecting the center differential of a manual transmission and differential assembly. 2) To remove the center differential, the manual transmission assembly must first be removed from the vehicle, then the transfer case and extension case assembly are removed. 3) Installation is the reverse of removal, with the ball bearing installed into the center differential assembly and the various components reinstalled in reverse order. 4) Inspection includes checking the ball bearing for wear, damage, or abnormal operation and replacing the entire center differential assembly if the bearings are worn or damaged.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    11 views1 page

    Center Differential

    Uploaded by

    Linas Paskocimas
    1) The document provides instructions for removing, installing, and inspecting the center differential of a manual transmission and differential assembly. 2) To remove the center differential, the manual transmission assembly must first be removed from the vehicle, then the transfer case and extension case assembly are removed. 3) Installation is the reverse of removal, with the ball bearing installed into the center differential assembly and the various components reinstalled in reverse order. 4) Inspection includes checking the ball bearing for wear, damage, or abnormal operation and replacing the entire center differential assembly if the bearings are worn or damaged.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 1

    asieps.

    book 45 ページ ２００７年１０月２４日　水曜日　午後５時２６分

    Center Differential
    MANUAL TRANSMISSION AND DIFFERENTIAL

    13.Center Differential D: ASSEMBLY


    Install the ball bearing into the center differential
    A: REMOVAL assembly.
    1) Remove the manual transmission assembly
    from the vehicle. <Ref. to 5MT-24, REMOVAL, CAUTION:
    Manual Transmission Assembly.> Do not apply a load in excess of 10 kN (1 ton, 1.1
    2) Remove the transfer case together with the ex- US ton, 1.0 Imp ton).
    tension case assembly. <Ref. to 5MT-37, REMOV-
    AL, Transfer Case and Extension Case
    Assembly.>
    3) Remove the extension case assembly. <Ref. to
    5MT-37, REMOVAL, Transfer Case and Extension
    Case Assembly.>
    4) Remove the transfer driven gear. <Ref. to 5MT-
    43, REMOVAL, Transfer Driven Gear.>
    5) Remove the center differential. (A)

    B: INSTALLATION MT-00148
    1) Install the center differential into transfer case.
    2) Install the transfer driven gear. <Ref. to 5MT-43, (A) Ball bearing
    INSTALLATION, Transfer Driven Gear.>
    3) Install the extension case assembly. <Ref. to E: INSPECTION
    5MT-37, INSTALLATION, Transfer Case and Ex- 1) Bearing
    tension Case Assembly.> Replace the bearings in the following cases.
    4) Install the transfer case together with the exten- • In case of broken or rusty bearings
    sion case assembly. <Ref. to 5MT-37, INSTALLA- • In case of worn or damaged bearings
    TION, Transfer Case and Extension Case • In the case that the bearing fails to turn smoothly
    Assembly.> or makes an abnormal noise when turned, even af-
    5) Install the back-up light switch and neutral posi- ter gear oil lubrication.
    tion switch. <Ref. to 5MT-33, INSTALLATION, • When bearing has other defects.
    Switches and Harness.> 2) Center differential
    6) Install the manual transmission assembly to the Replace the center differential assembly in the fol-
    vehicle. <Ref. to 5MT-26, INSTALLATION, Manual lowing case:
    Transmission Assembly.> • In case of worn or damaged bearings
    C: DISASSEMBLY
    1) Remove the ball bearing using ST.
    NOTE:
    Do not reuse the ball bearing.
    ST 498077300 CENTER DIFFERENTIAL
    BEARING REMOVER

    ST

    MT-00147

    2) Aside from the ball bearings, the center differen-


    tial is a non-disassemby part and must not be dis-
    assembled.

    5MT-45

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