Doc. Sn.

: LK-RD-WIN-xx
CONFEDENTIAL DOCUMENTS

LK/KJF-Y100 (V2015)

Plasma Air Sterilizer

Service & Maintenance Manual

Add: 268 Zhenggang Rd., South Modern Industrial Area, Pixian, Chengdu, China
Tel: +86-28-87804349 Post Code: 611730
Web: www.laoken.com E-mail: info@laoken.com
PREFACE
 All contents and images in this Manual should not be shared to any third party without written
consent of Laoken.
 Read this Manual thoroughly before maintain or troubleshoot the product will help you to
enhance your work efficiency.
 As the product is being updated now and then, contact us for corrections if incorrect
information if found in this Manual.
 Only professionals that are properly trained and authorized by Laoken is allowed to carry out
maintenance and troubleshooting of the product.
Table of Contents
TABLE OF CONTENTS .......................................................................................................................... 1

I. STRUCTURE AND FUNCTIONS .......................................................................................................... 1

1.1 PRODUCT STRUCTURE............................................................................................................................... 1

1.2 MAJOR PARTS ......................................................................................................................................... 2
1.3 INTRODUCTION OF MAJOR PARTS ............................................................................................................... 2

II. DISASSEMBLE OF THE PRODUCT ..................................................................................................... 6

2.1 INITIAL & MID FILTER ............................................................................................................................... 6

2.2 DISASSEMBLE PLASMA GENERATOR............................................................................................................. 7
2.3 DISASSEMBLING FAN ................................................................................................................................ 8
2.4 DISASSEMBLE MOTHER BOARD ................................................................................................................ 10

III. CLEAN ..........................................................................................................................................11

3.1 SURFACES ............................................................................................................................................ 11

3.2 FILTERS ................................................................................................................................................ 11
3.3 ELECTORDES ......................................................................................................................................... 11
3.4 OTHER PARTS........................................................................................................................................ 12

IV. TROUBLESHOOTING......................................................................................................................13

4.1 ERROR SIGNS ........................................................................................................................................ 13

1) Plasma Error .............................................................................................................................. 13
2) Fan Error .................................................................................................................................... 13
3) High Temperature ..................................................................................................................... 13
4) Humidity .................................................................................................................................... 13
5) Filter Expiration ......................................................................................................................... 13
6) Air Quality .................................................................................................................................. 13
7) Particle....................................................................................................................................... 13
4.2 TROUBLESHOOTING................................................................................................................................ 14
4.3 PARAMETER SETTINGS ............................................................................................................................ 16
I. Structure and Functions

1.1 Product Structure

Figure 1.1
1-Display 2-Controller 3-Top Cover 4-Outlet Shades
5-Cover 6-Inlet Shades 7-Power Inlet 8-Initial & Mid Filter
9-Plasma generator 10-Plasma Electrodes 11-Activated Carbon Filter
12. E-HEPA Filter 13-Ciruculating Fan 14-Mother Board

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1.2 Major Parts
SN Name Part No. Part Code
1 Mother Board D02 KJF-KZ-D-SZv1.0 23.06.02.28.0154
2 LCD Screen KJF-XS-A-CX01 23.06.02.28.0160
3 Control Panel KJF-CM-C-LK04 23.06.02.05.0005
4 Motor YDK-45-4 23.06.07.01.0008
5 Fan L283*148 22.311.2121.10.01.04.03
6 Plasma Power Supply KJF-LZDY-E01 23.06.02.25.0007
7 KJFY Electrode Set KJFY100-01.20.00 22.311.2121.10.02.00
8 Initial & Mid Filter KJFY100-04.06.00 22.311.2121.10.01.02.03.02
9 Aluminum Carbon Filter KJFY100-01.11 22.311.2121.10.01.02.07

1.3 Introduction of Major Parts

1.3.1 Mother Board D02

Figure 1.3.1
SN Ports Description Remark
1 Power Civil power supply (220V 50Hz), L connect to live
line, N connects to neutral line.
2 Control Interface Connect to motor/fan via blue-yellow wires. See Actual Connection
right side for connection instruction.
Usage: Adjust fan speeds.

3 Motor Connect to motor/fan via black-red-orange-white Actual Connection

wires. See right side for connection instruction.
Usage: Provide power to fan/motor.

4 Motor-Capacitor Connect to capacitor to control on/off of motor.

5 HVPS Void (Only for plasma generator of 220V)
6 Step M. Void
7 FB_HV/FB1FB2/FB3FB4 Void

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8 T&H Connect to temp. & RH sensor
9 Dust Connect to particle sensor to monitor relative
particle number.
Optional fuctions
10 Gas Connect to gas sensor to monitor level of
hazardous gas in air.
11 DISP1 Connect to control panel
12 DISP2 Void
13 PIR Void
14 UART Void (Only for WIFI connections)
15 12V0V Connect to Plasma Power Supply (12V)

1.3.2 Screen

Figure 1.3.2
1.3.3 Control Panel

Figure 1.3.3
Remark: ①Touch Pad; ②Infrared signal receiver
1.3.4 Plasma Generator
Mainly consists of Plasma Power Supply & KJFY Electrodes
1.3.4.1 Plasma Power Supply

① ② ③ ④ ⑤ ⑥

Figure 1.3.4.1
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 As shown in Figure 1.3.4.1, plasma power supply is a high-voltage power supply (HVPS).
① Ground
② Field negative
③ Field positive
④ E-HEPA negative
⑤ E-HEPA positive
⑥ Power supply DC12V
1.3. 4.2 KJFY Electrodes
Electrodes are mainly consisted of field module & E-HEPA module.

Needle shape. Pay attention to

your hands.

Figure 1.3.4.2A

Field module connector

E-HEPA module connector

Figure 1.3.4.2B
1.3.5 Network Module (N/A at real products)

Figure 1.3.5
Remark: Figure 1.3.5 shows network module B. Usage of it is below.
① Connect to UART port on mother board.

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 ② Reset/Mode switch
A. Press once (less than 1 second) to switch between cable connection or WIFI connection.
B. Press and hold for 5 seconds to reset WIFI module.
③RJ45 Port
A. Green indication light is on means currently connecting via cable, and if it’s off then it
means connecting via WIFI;
B. Yellow indication light is on means there’s data transfer.
1.3.6 Sensor

① ②

① Temp. & RH sensor

② Gas sensor. It detects concentration of hazardous gas in air such as CO, formaldehyde,
alcohol, ammonia, etc.
③ Particle sensor. It detects particles level of ≥1µm in air.
Remark: ②③ are only for high-end products.
1.3.7 Top Cover
Control Panel

Screen

Mother Board

Network Module

Figure 1.3.7

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II. Disassemble of the Product

2.1 Initial & Mid Filter

ATTENTION: Protective measures should be taken before disassembling the product (masks,
protective suits, etc.) to avoid contamination by microorganisms on filters.
4 pieces of initial & mid filter are located at the lower part of the product (Figure 2.1A). They
are mounted on the air inlet shades as shown in Figure 2.1B.

Initial & Mid Filter

Red circles shows
positions of screws.

Figure 2.1A

Figure 2.1B
Step 1: Use cross screw driver to remove the screws.
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 Step 2: Pull the filter off from the assembly as directions shown in Figure 2.1 C. You may try to
wash and dry the filter, or replace it with new one.

Figure 2.1C
Note: Dry the filter thoroughly after washing before put it back again. Dispose the filter as
medical product.

2.2 Disassemble Plasma Generator

Step 1: Remove two air inlet shades next to each other, see 2.1.
Step 2: Prepare a soft mat on the ground and put the device on the mat upside down as 2.2A.

Electrode

Figure 2.2A

Step 3: There are two position limiting clamp at the two sides of the electrode. Turn the two
clamps at the directions shown in 2.2B, and then release the two fasteners at the
other two sides. At last lift the electrodes up. Pay attention to the sharp needles that

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 may hurt your hands.
Fastener

②
①
①

Clamp

Figure 2.2B
ATTENTION: Clean the dust with compressed air gun after remove it. Take proper protective
measures to avoid dust pollution. Do Not clean the electrodes with water!

2.3 Disassembling Fan

Step 1: As shown in 2.3A, insert a flat screw driver at the fasteners and turn it to release the
fasteners. Release the top and bottom fasteners at the two sides then remove the
air-outlet shades.

Figure 2.3A
Step 2: As shown in 2.3B, remove the shades on the other side.

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 Figure 2.3B
Note: Only remove two fasteners of two sides that is not neighboring each other then the
shades can be removed. There an arrow at the place marked with A in 2.3B. When assembling
the fasteners, make sure the arrow is pointing upwards.

Step 3: Remove 3 of the screws on support frame as shown in 2.3C.

Remove screw here.

Figure 2.3C

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 Step 4: Remove the cable ties on the support frame and remove the top cover to hang it at the
back side of the product as shown in 2.3D.

Remove screws on
this steel panel.

Figure 2.3D
Step 5: Remove the screws on the steel panel as shown in 2.3D, and remove the steel panel
from top cover and unplug the cable connecting the mother board to the fan.
Step 6: Remove the 4 screws on the steel panels and then take the fan out.

2.4 Disassemble Mother Board

Mother board is located inside the top cover as shown below. Finish the steps in 2.3 before
carrying out the following steps.
Remove the fixing screws pointed by arrows in Figure 2.4, then the mother board can be
removed.

Remove all screws pointed

by arrows.

Figure 2.4

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III. Clean

3.1 Surfaces
Unplug the product from power supply and wipe the covers clean with soft damp cloth. Clean
with alcohol or non-corrosive detergent if there’s hard to remove dirt.
! ATTENTION
Do Not rinse clean the product.
Clean the inside of the product ONLY with dry cloth or towel.

3.2 Filters
Initial & mid filter can be washed and reused or replaced.
Clean or replace interval may according to actual conditions. If the product is installed in a
heavy contaminated environment, clean or replace every 3 – 6 months is recommended. If the
product is in a cleaner environment or not frequently used then clean or replace the filters every 12
months is recommended.
Use air gun or water to carry out cleaning. If the filters are cleaned by water then make sure
the filters are completely dry before put it back to the product, otherwise it may reduce the life
span of the product or cause safety accident.
! ATTENTION
Take proper protection measures (masks, protections suits, etc.) when cleaning the filters to
avoid risks of getting respiratory contaminations.

3.3 Electrodes
Remove the electrodes as instructed in 2.2.
Clean the dust and other objects on the electrodes by air gun.
! ATTENTION
Clean the electrodes with water is prohibited.
If it allows, remove the carbon filter and put it in strong sunshine to remove odor and restore
the activity of the carbon.

Carbon filter

Figure 3.3

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3.4 Other Parts
Clean the other parts as per actual conditions. All electronic parts can ONLY be cleaned by air gun.
Clean by liquid products are prohibited, otherwise it may cause failure of the product and/or safety
accidents.

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IV. Troubleshooting

4.1 Error Signs

The Device is able to detect and show errors of plasma power supply, motor, temperature, humidity
and filters.
1) Plasma Error
If error of plasma power supply is detected, then it automatically stops current working

and gives alarms via loudspeaker and display .

2) Fan Error
If error of motor is detected, then it automatically stops current working and gives

alarms via loudspeaker and display .

3) High Temperature
If ambient temperature is too high, then it automatically stops current working and
gives alarms via loudspeaker and the temperature display will flicker.
Note: Please find source of high temperature such as sensor, fire, etc.
4) Humidity
If ambient humidity is too high, then it automatically stops current working and gives
alarms via loudspeaker. Humidity higher than 90% will highly influent the lifespan and
efficacy of the Device.
5) Filter Expiration

After a certain time of use, the Device will show to remind for replacement.
6) Air Quality
≥3 leaves ( ) means the air quality is good. The sensor detects low concentration of
hazardous/irritating gas in the ambient air.
7) Particle
≥3 stars ( ) means good. The sensor detects low concentration of particles in the
ambient air.

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4.2 Troubleshooting
SN Error Reason Solution
Check voltage of power supply 220V
No power or power 50HZ
connection problem Check power supply connection
1 Device doesn’t work
Check power switch
Broken fuse Replace fuse
Device malfunction Contact LAOKEN for help
Change the filter. Refer to VII.4.8) for
zeroing. If the filters are note replaced,
2 Filter expired
the Device can work normally while the
work efficacy might be weaker.
Electromagnetic
See 4.3.1 for parameter settings.
interference
3 and cannot
Check 12V0V port on mother board for
start work. Loose cable
connection. 。
Loose cable Check connections of fan/motor.
Fan/motor malfunction.
Fan doesn’t work or
and cannot Replace fan/motor, see 2.3
4 with noise when start to
start work. work.
Mother board
Replace mother board, see 2.4
malfunction
Set the timer as per instructions above. If
start time and stop time is the same then
the timer is not effective. Two timers
No timer is set should not share the same period of
time, otherwise the timer might not be
effective.
Timer is not
5
working To select:
Press Mode at standby status, and the
screen then shows , number area
Timer program is not
showing means Timer is on. Press
selected
or to switch from on or off. Then
press OK to save settings (or press on
Settings).
Work time is not enough Check sterilization time
Efficacy of Room too big Check dimensions of the room
6 disinfecting and People go in and out of
purifying is not good the room frequently or Close door and window
the room is well

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 ventilated.

Filters are blocked by

Clean or replace filter, see 2.1 and 2.2.
dust
Not proper speed Press Speed to change speed
7 Speed too low/high
chosen
Working environment is
8 Air is not clean always with substances Replace filters
with odors.
Remote doesn’t
9 Dead battery Replace battery
work
Screen doesn’t Hibernating status Press any key to recover from hibernation
show anything, or The buttons are working but the screen
10
the background Screen malfunction doesn’t show anything. Then need to
light is off replace the screen, see 2.3.
Cables of screen or
control panel buttons Check connections
Screen shows are loose
11 gibberish or sudden Contacting pins of
stop of working electrodes are loose and Seek professionals to check positions of
cause high voltage spark the electrode contacting pins, see 2.2
interference
Temp./Humidity
12 Parameter settings Set top limit of the two as per 4.3.1
warnings
Observe for a while to see if it remains, if
No data feed
yes then see solutions below.
13 5 twinkles Sensor malfunctions/
Replace sensor
loose cables
Senor not found See 4.3.1 for parameter settings
Observe for a while to see if it remains, if
No data feed
yes then see solutions below.
14 5 twinkles Sensor malfunctions/
Replace sensor
loose cables
Senor not found See 4.3.1 for parameter settings

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4.3 Parameter Settings
4.3.1 System Parameters

At standby, press in sequence (Top-Down-Top-Down-Top-top-Down) to go to

parameter settings. Press Mode to switch from different items and or to change the values.

Press OK to save the settings. (If remote is not available, then press Settings for 3 seconds to save

the settings.)

Parameters of the product should be as follows:

Top temp. limit: (if no sensor, then set as )

Top humidity limit: (if no sensor, then set as )

Air quality: (if no sensor, then set as )

Particle: (if no sensor, then set as )

Infrared: (or OFF)

Filter warning: ON

Fan error warning: ON (or ON)

Plasma anti-interference: OFF (or OFF)

Remote control: ON)

PS: If interference is found, check if plasma anti-interference is at the above status. Ports on

mother board for temperature/humidity, gas and dust can also tell if there is corresponsive sensor.

4.3.2 Reset filter work time (to remove display)

At standby, press in sequence , when screen shows means the

time is reset successfully. If screen shows , after reset it will be turned off.

4.3.3 Fan control

At standby, press to go to the settings, then press Mode to switch from options,
it is required to set as S-03.
4.3.4 Reset total work time
At standby, press to go to settings, press Mode to reset and then press OK to
save the settings.

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