CHX implemented several lean management efforts to achieve their operational objectives of zero accidents, zero defects, 100% on-time delivery, and 100% staff satisfaction. They hired outside consultants to teach employees lean production principles and had the employees solve challenges themselves. CHX also standardized procedures, minimized waste to shorten delivery time, used a pull model to maintain low inventory levels, and focused on six sigma activities to eliminate issues and reduce variability. These lean efforts have enabled CHX to achieve excellent quality and operational excellence.
CHX implemented several lean management efforts to achieve their operational objectives of zero accidents, zero defects, 100% on-time delivery, and 100% staff satisfaction. They hired outside consultants to teach employees lean production principles and had the employees solve challenges themselves. CHX also standardized procedures, minimized waste to shorten delivery time, used a pull model to maintain low inventory levels, and focused on six sigma activities to eliminate issues and reduce variability. These lean efforts have enabled CHX to achieve excellent quality and operational excellence.
CHX implemented several lean management efforts to achieve their operational objectives of zero accidents, zero defects, 100% on-time delivery, and 100% staff satisfaction. They hired outside consultants to teach employees lean production principles and had the employees solve challenges themselves. CHX also standardized procedures, minimized waste to shorten delivery time, used a pull model to maintain low inventory levels, and focused on six sigma activities to eliminate issues and reduce variability. These lean efforts have enabled CHX to achieve excellent quality and operational excellence.
CHX has the following lean operational objectives, which they wanted to achieve through their lean production system: Zero-accident safety to avoid any delays Zero-defect quality at the lowest possible cost 100% on-time delivery for customer satisfaction 100% staff satisfaction The management of the CHX team made considerable efforts to achieve these fundamental objectives. Firstly, the experienced leadership of Yang, the six sigma director, guided the firm in the right direction. His experience in lean production helped establish the basics of a lean system. CHX hired outside consultants to teach their employees about the foundation of lean production. This team of outside consultants only guide the employees and lets employees solve the challenges in their lean production system, which helps them unleash their hidden potentials. The team of CHX devised a set of standardized procedures to ensure on-time production through automation. They made on-site improvements to shorten the time between customer order and delivery by minimizing waste. CHX was using the pull model as their "Day in supply inventory" was less than 50 days because of continuous improvements to achieve operational efficiency. CHX has also achieved the inventory flow as both raw materials and product inventories are kept at a minimal level. The first step in establishing a lean production system is managing lean supply. We can see that the buyer- supplier relationship was quite strong in our case as the supplier was also a subsidiary of Carestream. They were both committed to their objective of achieving zero defects to achieve 100% customer satisfaction levels at a minimal waste level. CHX also focused on six sigma activities to eliminate out-of-control processes and minimize process variance. We rely on statistical and problem-solving tools to achieve total quality management in this technique. Six Sigma is a customer-focused lean improvement strategy that has enabled CHX to achieve excellent quality through continuous improvement processes. We can also see the implementation of 5S visual management system in the lean production system of CHX. CHX has sorted its product categories to eliminate any wastage in the production system. They've set in order the required machinery to standardize operational activities. They've been able to shine through extensive employee training and healthy work culture. CHX has standardized its day-to-day operations to achieve lean production. This strategy of CHX will sustain itself in the long run because of its operational excellence and clear communication. On the downside of CHX's supply chain, an internal trade company named Carestream Health Asia Pacific sells the finished goods to the agents and hospitals. It tells us that CHX also relies on external lean production with an intense focus on consumer needs.