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User Manual For HR33 Series 10-25kVA Rack UPS 20220331
User Manual For HR33 Series 10-25kVA Rack UPS 20220331
Preface
Usage
The manual contains information on installation, use, operation and maintenance of UPS. Please
carefully read this manual prior to installation.
Users
Authorized Person
Note
● Our company is providing a full range of technical support and service. Customers can
contact our local office or customer service center for help.
● The manual will update irregularly, due to the product upgrading or other reasons.
● Unless otherwise agreed, the manual is only used as the guide for users and any statements or
information contained in this manual make no warranty expressed or implied.
● The product shouldn’t be used for any life sustaining system.
Content
Preface............................................................................................................................................... I
Usage......................................................................................................................................... I
Users ......................................................................................................................................... I
Note ........................................................................................................................................... I
1 Safety Precautions .......................................................................................................................... 1
Safety Message Definition ........................................................................................................ 1
Warning Label ........................................................................................................................... 1
Safety Instruction ...................................................................................................................... 1
Debug & Operate ...................................................................................................................... 2
Maintenance & Replacement .................................................................................................... 2
Battery Safety ............................................................................................................................ 2
Disposal..................................................................................................................................... 3
2 UPS Structure and Introduction ..................................................................................................... 4
2.1 Features ............................................................................................................................... 4
2.2 UPS Type and Configuration .............................................................................................. 4
2.2.1 UPS Type ................................................................................................................. 4
2.2.2 UPS Configuration ................................................................................................... 5
2.3 Appearance and Components .............................................................................................. 5
2.3.1 Appearance ............................................................................................................... 5
2.3.2 Components ............................................................................................................. 6
2.4 UPS System Description ..................................................................................................... 7
2.5 Operation Mode .................................................................................................................. 7
2.5.1 Normal Mode ........................................................................................................... 7
2.5.2 Battery Mode............................................................................................................ 8
2.5.3 Bypass Mode ............................................................................................................ 8
2.5.4 Maintenance Mode (Manual Bypass)....................................................................... 8
2.5.5 ECO Mode ............................................................................................................... 9
2.5.6 Auto-restart Mode .................................................................................................... 9
2.5.7 Frequency Converter Mode ...................................................................................... 9
3 Installation.................................................................................................................................... 10
3.1 Location ............................................................................................................................ 10
3.1.1 Installation Environment ........................................................................................ 10
3.1.2 Site Selection.......................................................................................................... 10
3.1.3 Size and Weight ...................................................................................................... 10
3.2 Unpacking and Inspection ................................................................................................. 10
3.3 Notes for Installation ......................................................................................................... 11
3.4 Main Cabinet Installation .................................................................................................. 11
3.4.1 Tower Installation ................................................................................................... 11
3.4.2 Rack Installation..................................................................................................... 12
1 Safety Precautions
This manual contains information concerning the installation and operation of UPS. Please
carefully read this manual prior to installation.
The UPS cannot be put into operation until it is commissioned by engineers approved by the
manufacturer (or its agent). Not doing so could result in personnel safety risk, equipment
malfunction and invalidation of warranty.
Warning Label
The warning label indicates the possibility of human injury or equipment damage, and advised the
proper step to avoid the danger. In this manual, there are three types of warning labels as below.
Labels Description
Safety Instruction
Performed only by commissioning engineers.
This UPS is designd for commercial and industrial applications
only, and is not intended for any use in life-support devices or
system.
Read all the warning labels carafully before operation, and follow
the instructions.
When the system is running , do not touch the surface with this
label, to avoid any hurt of scald.
ESD sensitive components inside the UPS, anti-ESD measure
should be taken before handling.
Battery Safety
All the battery maintenance and servicing procedures
involving internal access need special tools or keys and should
be carried out only by trained personnel.
When connected together, the battery terminal voltage will
exceed 400Vdc and is potentially lethal.
Battery manufacturers supply details of the necessary
precautions to be observed when working on, or in the vicinity
of a large bank of battery cells. These precautions should be
followed implicitly at all times. Particular attention should be
paid to the recommendations concerning local environmental
conditions and the provision of protective clothing, first aid
and fire-fighting facilities.
Ambient temperature is a major factor in determining the
battery capacity and life. The nominal operating temperature
Disposal
2.1 Features
2.3.1 Appearance
The UPS appearance is shown as figure 2-1.
10-25kVA Appearance
30-40kVA Appearance
Figure 2-1 UPS Appearance
Note: Non-professionals are forbidden to open the UPS cover, otherwise there may be a danger of
electric shock.
2.3.2 Components
Control and Operation Panel
The UPS front panel components are shown in Figure 2-1. The control and operation panel is
located on the UPS front panel, including LED indicators, LCD display and control buttons. For
details, see "Control and Operation Panel ".
Rear Panel
As shown in Figure 2-2, the UPS rear panel contains the following components:
SNMP slot Parallel board(optional) RS485
RS232 USB(30-40kVA standard, 10-25kVA Terminals
10-25kVA standard) optional)
Dry contacts LBS ( Optional, only available for AUX.MBB(External maintenance
20kVA-40kVA) bypass breaker status detection)
The Rack UPS is configured by the following part: Rectifier, Charger, Inverter, Static bypass
switch. One or several battery strings should be installed to provide backup energy once the utility
fails. The UPS structures are shown in Figure 2-3.
The tower UPS is an on-line, double-conversion UPS that permits operation in the following
modes:
Normal mode
Battery mode
Bypass mode
Maintenance mode(manual bypass)
ECO mode
Auto-restart mode
Frequency Converter mode
UPS becomes unavailable e.g. during a maintenance procedure. The Maintenance mode structure
is shown in Figure 2-7.
Danger:
During Maintenance mode, dangerous voltages are present on the terminal of input, output and
neutral, even with all the modules and the LCD turned off.
3 Installation
This chapter introduces UPS installation, including unpacking and inspection, main cabinet
installation, cables connection.
3.1 Location
As each site has itself requirements, the installation instructions in this section are as a guide for
the general procedures and practices that should be observed by the installing engineer.
3.1.1 Installation Environment
The UPS is intended for indoor installation and uses forced convection cooling by internal fans.
Please make sure there is enough space for the UPS ventilation and cooling.
Keep the UPS far away from water, heat and inflammable and explosive corrosive material. Avoid
installing the UPS in the environment with direct sunlight, dust, volatile gases, corrosive material
and high salinity.
Avoid installing the UPS in the environment with conductive dirt.
The operating environment temperature for batteries is 20℃-25℃. Operating above 25℃ will
reduce the battery life, and operation below 20℃ will reduce the battery capacity.
The battery will generate a little amount of hydrogen and oxygen at the end of charging; ensure
the fresh air volume of the battery installation environment must meet EN50272-2001
requirements.
When external batteries are used, the battery circuit breakers (or fuses) must be mounted as close
as possible to the batteries, and the connecting cables should be as short as possible.
3.1.2 Site Selection
Ensure the ground or installation platform can bear the weight of the UPS cabinet, batteries and
battery racks.
No vibration and less than 5 degree inclination horizontally.
The equipment should be stored in a room so as to protect it against excessive humidity and heat
sources.
The battery needs to be stored in dry and cool place with good ventilation. The most suitable
storage temperature is 20℃ to 25℃.
3.1.3 Size and Weight
The dimension and weigh for the UPS cabinet is shown in Table 3-1
NOTICE:
UPS operation in sustained temperature outside the range of 15-25°C (59°-77°F) reduces battery
life.
3.5 Battery
Three terminals (positive, neutral, negative) are drawn from the battery group and connected to
UPS system. The neutral line is draw from the middle of the batteries in series (See Figure 3-4)
N
+ N -
21 39 40
40 Natteries in series
Danger:
The battery terminal voltage is of more than 400Vdc, please follow the safety instructions to avoid
electric shock hazard.
Ensure the positive, negative, neutral electrode is correctly connected from the battery unit
terminals to the breaker and from the breaker to the UPS system.
Size(mm²) 10 10 10 10 10 10 10 10 10 10 10 16 16 16 16 10
Current(A) 27 27 27 27 23 23 23 23 23 23 23 40 47 47 47 27
Size(mm²) 6 6 6 6 6 6 6 6 6 6 6 10 10 10 10 6
Note:
The recommended cable section for power cables are only for the situations described below:
Ambient temperature:30℃.
AC loss less than 3%,DC loss less than1%,The length of the AC power cables are no longer
than 50 m and the length of the DC power cables are no longer than 30 m.
For 90°C copper conductor flexible cables, when the external conditions change, please refer
to IEC60364-5-52 and relevant local codes for verification. The current values in the table
are based on 380V. For the 400V rated voltage, the current value needs to be multiplied by
0.95; for the 415V rated voltage, the current value needs to be multiplied by 0.92.
The cross-section of neutral lines need to be increased to 1.5~1.7 times of the value listed
above when the main loads are non-linear load.
Attention:
The CB with RCD (Residual Current Device) is not suggested for the system.
Attention:
The operations described in this section must be performed by authorized electricians or qualified
technical personnel. If you have any difficulties, contact the manufacturer or agency.
Warning:
When connecting power cables, follow the torque listed in Table 3.3 to ensure the tightness of
the wiring terminals and avoid potential safety hazards.
Before wiring the UPS, confirm the position and status of the UPS input switch and the mains
power distribution switch. Make sure that the switch is in the off state and attach a warning
sign to prevent others from operating the switch.
Note:
The function for each port can be set by the monitor software.
The default function of each port is described as follows.
Battery Warning Output Dry Contact Interface
The input dry contact J2 and J3 can detect the temperature of batteries and environment
respectively, which can be used in environment monitoring and battery temperature compensation.
Interfaces diagram for J2 and J3 are shown in Figure 3-7, the description of interface is in Table
3-6.
TEMP_BAT
TEMP_ENV
J2 J3
Figure 3-7 J2 and J3 for temperature detecting
Note:
Specified temperature sensor is required for temperature detection (R25=5Kohm, B25/50=3275),
please confirm with the manufacturer, or contact the local maintenance engineers when placing an
order.
Remote EPO Input Port
J4 is the input port for remote EPO. It requires shorting NC and +24Vand disconnecting NO and
+24V during normal operation, and the EPO is triggered when opening NC and +24V or shorting
the NO and +24V. The port diagram is shown in Figure 3-8 and port description is shown in Table
3-7.
+24V
EPO_NC
+24V
Figure 3-8 Diagram of input port for remote EPO
When the UPS system is operating normally, it is necessary to short-circuit pin J4-1 and pin J4-2.
If J4-2 and pin J4-1 are disconnected, the EPO will be triggered.
BCB Input Port
The default function of J6 and J7 are the ports of BCB. The port diagram is shown in Figure 3-9,
and description is shown in Table 3-8.
+24V +24V
+24V
J6 J7
D O
_
_
R C N
_
O L
V N
B T B
C B C
B C B
Figure 3-9 BCB Port
B
contact signal will be activated via the isolation of a relay. The interface diagram is shown in
Figure 3-10, and description is shown in Table 3-19.
J8
O N
N _
_
C G
N
L D
L O
_
O
_ W
W B
B A
A T
T
Figure 3-10 Battery warning dry contact interface diagram
J9
N N
_
C _
O G
N
D
A A
Figure 3-11 Integrated warning dry contact interface diagram
L L
A A
R R
M M
Table 3-10 General alarm dry contact interface description
Port Name Function
Integrated warning relay (normally closed) will be
J9-1 GENERAL_ALARM_NC
open during warning
Integrated warning relay (normally open) will be
J9-2 GENERAL_ALARM_NO
closed during warning
J9-3 GENERAL_ALARM_GND Common terminal
4 LCD Panel
This chapter introduces the functions and operator instructions of the HR33 10-40CL operator
control and display panel in detail, and provides LCD display information, including LCD display
types, detailed menu information, prompt window information and HR33025CL alarm
information.
4-4.
4.4.2 Data
Touch “Data” icon and the system enters the page of the Data including“BYPASS”、“MAIN”、
“OUTPUT”、“LOAD”、“BATTERY” button, as it is shown in Figure 4-4.
4.4.3 Log
Touch the “Log” icon, and the system enters the interface of the Log, as it is shown in Figure 4-9.
The log is listed in reverse chronological order, which displays the events, warnings and faults
information and the data and time they occur and disappear.
Alarm Explanation
Abnormal-Set
Bypass Sequence
Bypass voltage Sequence is reverse
Error-Set
Bypass Volt
Bypass Voltage Abnormal
Abnormal-Set
Bypass Module
Bypass Module Fail
Fail-Set
Bypass
Bypass Over load
Overload-Set
Bypass Overload
Bypass Over Load Timeout
Tout-Set
Byp Freq Over
Bypass Frequency Over Track Range
Track-Set
Exceed Tx Times Transfer times over 5 times (from inverter to bypass) in 1 hour exceed the
Lmt-Set limit.
Output Short
Output shorted Circuit
Circuit-Set
Battery EOD-Set Battery End Of Discharge
Battery Test-Set Battery Test Starts
Battery Test Battery Test OK
OK-Set
Battery Test Battery Test fails
Fail-Set
Battery Battery Maintenance Starts
Maintenance-Set
Batt Maintenance Battery maintenance succeeds
OK-Set
Batt Maintenance Battery maintenance fails
Fail-Set
Stop Test Battery self-test or battery maintenance status stops
Fault Clear Clear the reported fault
Log Clear Delete all history
Rectifier Fail-Set Rectifier Fails
Inverter Fail-Set Inverter Fail
Rectifier Over Rectifier Over Temperature
Temp.-Set
Fan Fail-Set Fan Fail
Output Output Over Load
Overload-Set
Inverter Overload Inverter Over Load Timeout
Tout-Set
Inverter Over Inverter Over Temperature
Temp.-Set
On UPS Inhibited The inverter is not powered
Manual Transfer
Transfer to bypass manually
Byp-Set
Manual Transfer
Cancel to bypass manually
Byp-Set
Alarm Explanation
Battery Volt
Battery Voltage Low
Low-Set
Battery
Battery pole (positive and negative are reverse)
Reverse-Set
Inverter Inverter Protect ( Inverter Voltage Abnormal or Power Back feed to DC
Protect-Set Bus)
Input Neutral
Input Grid Neutral Lost
Lost-Set
Bypass Fan
Bypass Module Fan Fail
Fail-Set
Manual
Manually Shutdown
Shutdown-Set
NOTE:Please contact with local agency to solve, if the alarm is caused by a trained and
qualified professional set by the software,and you need to change the setting value.
4.4.4 Setting
Touch the “Setting” icon, and the system enters the page of Setting, as it is shown in Figure 4-10.
EOD
RATE Configure the rated Parameter For the factory use
Display mode Support Tower and Rack LCD display
CONFIGURE Back light time LCD back light time
Contrast LCD contrast
4.4.5 System
Touch the “System” icon, and the system enters the page of System, as it is shown in Figure 4-11.
FUNTION BUTTON
On/Off
Manual turn ON/OFF UPS
Fault Clear
Clear the faults by touching the icon.
Transfer to Bypass
Transfer to bypass mode by touching the icon
Transfer to Inverter
Transfer the bypass mode to Inverter Mode by touching the icon.
Reset Battery History Data
Reset the battery history data by touching the icon, the history data includes the times of discharge,
days for running and hours of discharging.
TEST COMMAND
Battery Test
By touching the icon,the system transfer to the Battery mode to test the condition of the battery.
Ensure the bypass is working normally and the capacity of the battery is no less than 25%.
Battery Maintenance
By touching the icon, the system transfers to the Battery mode. This function is used for
maintaining the battery, which requires the normality of the bypass and minimum capacity of 25%
for the battery.
Battery Boost
By touching the icon, the system starts boost charging.
Battery Float
By touching the icon, the system starts float charging.
Stop Test
By touching the icon, the system stops battery test or battery maintenance.
5 Operation
5.1 UPS Start-up
5.1.1 Startup in normal mode
The UPS must be started up by commissioning engineer after the completeness of installation. The
steps below must be followed:
1. Ensure all the circuit breakers are open.
2. One by one to close the output breaker, input breaker, bypass input breaker, and then the
system starts initializing;
3. The LCD in front of the cabinet is lit up. The system enters the home page, as shown in Figure
4-2.
4. Notice the energy flowing diagram,the rectifier start and indicator flashes .As shown in
Figure 5-1.
Users can browse all events during the process of the starting up by checking the menu Log.
5.2.2 Switching the UPS from normal mode into bypass mode
Touching the icon under the submenu (setting) on the LCD control board.
Warning
Ensure the bypass is working normally before transferring to bypass mode. Or it may cause
failure.。
5.2.3 Switching the UPS into normal mode from bypass mode
Touch the icon under the submenu (setting) on the LCD control board. UPS will
return to Normal Mode from bypass mode.
5.2.4 Switching the UPS into maintenance bypass mode from normal mode
These following procedures can transfer the load from the UPS inverter output to the maintenance
bypass supply, which is used for maintaining the UPS.
1. Touching the icon “manual bypass” Transfer the UPS into Bypass mode as per the chapter
5.2.2. The load is switched to static bypass and the inverter is turned off.
2. Disconnect the battery breaker, connect the maintenance bypass breaker. And the load is
powered through maintenance bypass and static bypass.
3. Disconnect the main, bypass, output breaker,The load is powered through maintenance
bypass.
Warning
Before making this operation, confirm the messages on LCD display to ensure that bypass supply
is regular and the inverter is synchronous with it, so as not to risk a short interruption in
powering the load.
Danger
Even with the LCD turned off, the terminals of input and output may be still energized.
Wait for 10 minutes to let the DC bus capacitor fully discharge before removing the cover.
5.2.5 Switching the UPS into normal mode from maintenance bypass mode
These following procedures can transfer the load from the Maintenance Bypass mode to inverter
output.
1. After finish of maintenance. One by one to turn on the output breaker, the bypass input breaker,
the input breaker and the external battery breaker. After 30S, the bypass indicator LED flashes
and the load is powered through maintenance bypass breaker and static bypass.
2. Turn off the maintenance bypass breaker and fix the protection cover, and then the load is
powered through static bypass. The rectifier starts after 30 seconds, inverter is starting. The
inverter energy bar flashes and the inverter starts。
3. After 60 seconds, the system transfers to normal mode.
Load Connected
Parallel board
1、Set each UPS in the machine system one by one:In our company's back-office management
software "User Settings" "System Settings", set to "Parallel" and select "Number of Parallel" and
"System ID",In principle, the system ID starts from "0" and is continuous and must not be
repeated. For example: a three-parallel system, the ID of one machine is set to "0", and the other
two are set to "1" and "2" in turn. The machine and the code correspond freely, and no special
requirement. Follow the example in the figure to set the “Frequency Tracking Speed” and
“Frequency Tracking Limits”. All UPS output parameters must be consistent, otherwise they can’t
be paralleled.
All settings take effect after the UPS restarts. Background parallel parameter settings are shown in
Figure.5-12.
R125
J31
J12
R38
C27
R976 C336
D118 R638D116R660R622D97
D93 R1015R1038Q106 J221 20 2 26
J8
J19 J16 H7 H6
19 1 25
R636 C92 C233 C389 C267
J4
R503
C377
R1220
R1219
R647C191R368R369R648
D172
C192
R1084R288 D138 R529 R573 R269 R505 U1
R633R646C190C231R658
L4
R490
R728
R727
R394
D147
R576
C168
C169
C65 C340 R973 C331 R129 C332 R130 C333 R128
R502
R126
R124
R131
R58
R813 R965
D123 D124 R533
R37
R39
C26
C44 C28
R40
R287D137C272 R526
C29
C165 D156D157
R992R988C351Q98 R1028
R158C204Q8 R275
R157C203 Q7 R274
R156C202Q6 R273
D68 R968 Q90 C335
C211
R263
R1013R1036Q107
C179
R956
R307R438Q41
C224 C225
R308R439Q42
R306R437Q40
2 20 U37
C157 C155
J9
R659C232
R363C89
Q59 R331 C160 C159
C370
33
R260R665 1 19
34
C153
C309 R268 C86 C164 C166R729D119 C369 C290
C383 U89
C178
J3 D108
C73
R532 R525
C197
R653 R374 C74 C241
R615
R1206
R668
R917 C68 R393C167R726 D146 D94 R218 D57 R219 D55 R217 D56 R663 C45C72 C238 R1099 C243 D102 R282R971
R1083 R262 R330 R575 C185 R577 R528 R504 D145 R637 D121 D96 R621
C42C8R693R154C244R226
C199D132 U11
R920 R926
R1105D151
C237 R358
D130R654C198R356 C70 R372C236R670D128R614 C214
C297 C32R1104
R85 R613 C120 C119 L1
R289 C78 R501 C81 R492 C339 R974 C337 R977 C338 R975 C334 R814
C180R264C274D139R1085
C46 C47
R72D148 R500R470R473D104
R1116
R987C348Q95R1029
R986C349Q96R1002
C69 R373C200 R656
R827C310Q60 R966
U16 C172 U6
R640 R625
R662 R651
R1011R1034Q109
R1012R1035Q108
R61 R1014R1037Q105 U9
D127 D95
GND_TP7
C171
R1095
C196R664
R594 U13
C363
D69 R957R969Q91
C195
C239
R639 R617
D117 D129
C240 C71
D134 D143
R63 D150 R645 R652 C33
R354
C379
R104 D140 R632 R655 U17
C323 C326R352
R395
R351
C242
C234
C75 C212 C173 C170
Parallel Jumper
R117 C235 R667 U58
R1208R1212
R595 C56R153 C41
R623
R101 C259
C298
C201
R116 R340 R574 R527 R486R472 C84 R474R475 R991 D91 R990 D90 R993 D92 R918 C209 R132
R970
R69
D101
R105 R1207 D98R649C193R370 C67 R371C194R650 D99 R624 D142
R1079
REC INV
C53
U50 U80 U47 J14 C329 U48 C382 C327 R657 R375 D144 R284
R229
U41
J6
C151 C384
R76 Q4 R342
C66 C207
J5
C365 R684 C371C372D159 D160 U59
并
C276
J15
U15
R1097
C116
C113
R133
D42 R228
R764 R758
R687
C154
R1100
R23
D109
R408
R593
R1078 R403 R402 R407
C367
Q3
C385
R120
机
R772 R54R73
R80
R70
R768 R47
C366 R1101
R456 D33 D32 D31 D30
R1107R1093
Q2R49C250
R411D26 R410 D25 R404 D19 D18 D17 R48 D22 D23 D16 U60
R1092
R763 R771 R359 C361C362 C51 C63C11 R380 C245
C270D4 R360 U42 D11
D35
C388 R455
C149
C152
D39
R767 R765 R283 R134
R972
R353
D100
R94
RESET
R406
R401
R350
C285
C282
C283
R417
R416
R415
C284
R387
C277
R418
R357 D38
R349
D21
R24
C269
C145
C114
R355
D37
跳
R100
C95
R757 R759 U55 C280 C279 U56 C38
D24
C64 C206
U85
R420 R409
C39
C289
H10 H5
J28
U14
R78 U57
R989
R995
C352
R1010
Q92
C146
R1179
R421
R364
C130
L9 L7
R290
GND C50 C108
针
R384 C247
Q104
C217 C138
C98 C10 C62
R829
R908
R122
C288
C220
C218
C219
R34
R1119 R681 R676
C346 C341 TP134
D2
R1160 C30
C54
C97 U61
R803
C25 Q100 Q93 R795 C136 C147 R362 R93 C93 C286 U34 R391 R590R592 R149 C43
GCN
R963
266
R1018 C148 C59 +1.9V_TP J30
Q49R828 R1217 C100
R390
C94
R1196 R88
R1186R44
C49 C264 R26
R84R81R36
R1033
C144 L8
R389
R1215
SERVICE
R1216
C20
R60
C104 D8 R1123R1175R1183 R392
C345R1025R1000 Q103C342R1023
C344R1022
C137
R952
C99
R794
C133
REC INV
Q48 R1008 C22R1178
R1214
J32 J18 R1213 R1172
R899
R831
C91
R745 GND_TP8
C376
R914
R1180C19R1020
R1167 U33
R1019
R1169
R1181
R1158 R1159
C140
C134
R893
R894
C321
C306 R959 R951 C301 C314 R879
R960
+3.3V_TP2
C131
R52 C132
R146
D6
Q102 U64
R1080
U66
C355
C374
R793
R1121 R13 R10 R1228
U32 C16R1166 R1188
R825
C106
C109
R737
C101
R739
C110
C139
C129
R91
C111
R743
R744
R82
C112
C102
Q50
R587
R746
R1210
R92
C142
R159
C375
R1177R1189
U30
R999 R905R817Q81
R1230
D163
R672
R799
R586R1234
U31R1081
R1006 C18
D5 R1156 R1157
R86
C356
C122 R880
R906
+1.9V-OK
R1162 R1224R1164
R1024
R1118
R1195
C58 R877
D165
U87
R1063R399D14 R397D12 R412D27R414 D29 R671 R396
U71
R949
R259 D3 R903R826Q73Q8R
3
C343 R834 C357 R1112 R1223 R1235 C17 791 C320 R818 Q75 R785R943
R1144 R677
R388
R87
R892
16
15
C313
R585
R885 R897
R944 R961 R1064R1089 R1120 GND_TP9 R42 C13C14 R1201 R1191 R1198 R1171 R878
C189 R1233 R1226
GND
R1111
R801 R1225
R1231
R1117
C125 R912R815 Q85 C304 R796R954 R955 C308 C312 R875 R958 C305R891C317
Q87 R1122R588
J20
R798
R886
R160
R804
Q76 R1004
R832
R938R939D70 Q51R805R898
R876
U90 R1221R1222 D162R584 R4 R7 R1236
R1237
R1229
R941R942D71 Q52R806
D164 R884
C319
D125 R493 D106
C124
D115C227 R478R271
R272
C88
D113 R481R267R347
R336 C188
D2 R90
R346 U65
Q47 R1030
D107
R1200
R1193
R1197
R1173
C82
U68
R882
U69
R890R889 R913R819 Q86 R873 R911R823Q84 R948 R896 R909R821Q82
D103 C187 R345
R333C222R479
U35
R480 C260
R950
C315
C228 R494
+3.3V-OK
C182
C226C85 U3 C77 U7
R845R844R843D85 Q68R781
R846R848R847D80 Q63R782
R851R850R849D83 Q66R779
R839R838R837D78 Q61R777
C79
R855R857R856D89 Q72R776
R852R854R853D88 Q71R775
PS1203_CT1 REV.A 2013-11-04
C163 C216 R41
R924 R940 R935 R932 R937 R929 R466R334C223R469 D122 R476 R335R467 D114 R468 R464 R332C221 R465 D112 R507 R310R537C90C230R535R309R506 Q1 C213 R612R605 D65 D64 D66
J7 J1 J17
H1 DSP1-REC
2
1
J11
H2 J10 H3 H4
25 1 19 1
26 2 C265
DSP2-INV 20 2
After confirming that each single UPS is properly commissioned, debug the parallel system,the
specific steps are as follows:
1) Close the input and output breakers of one of the UPSs, and the UPS will power on and enter the
bypass for power supply,The rectifier and inverter are turned on one after another and switched to
the inverter power supply mode, test whether the output is normal;
2) Close the input and output breaker of the second UPS, follow the above start-up operation steps,
and the UPS will automatically enter the system,Check the LCD display UPS without warning
and make sure that the UPS is working normally;
3) And so on, continue to put the third or fourth UPS into the parallel system after turning on the
inverter;
4) With a certain load, each UPS should be able to share the load equally。
Warning
During the power-on process of the parallel system, make sure that the external output of each
UPS is closed, and that all UPS inverter outputs are parallel.
6. Maintenance
This chapter introduces UPS maintenance, including the maintenance instructions of power
module, monitoring and bypass module.
6.1 Precautions
1. Only maintaining engineers can maintain the power module.
2. The power module should be disassembled from top to bottom, so as to prevent any inclination
from high gravity center of the cabinet.
3. To ensure the safety before maintaining power module and bypass module, use a multi-meter to
measure the voltage between operating parts and the earth to ensure the voltage is lower than
hazardous voltage, i.e. DC voltage is lower than 60Vdc, and AC maximum voltage is lower than
42.4 Vac, the voltage on the DC bus capacitor is less than 60Vdc
4. Wait 10 minutes before opening the cover of the power module or the bypass after pulling out
from the cabinet.
Warning
Daily inspection is very important!
Check and confirm the battery connection is tightened regularly, and make sure there is no
abnormal heat generated from the battery.
Warning
If one battery has leakage or is damaged, it must be replaced, stored in a container resistant to
sulfuric acid and disposed of in accordance with local regulations.
The waste lead-acid battery is a kind of hazardous waste and is one of the major contaminants
controlled by government.
Therefore, its storage, transportation, use and disposal must comply with the national or local
regulations and laws about the disposal of hazardous waste and waste batteries or other standards.
According to the national laws, the waste lead-acid battery should be recycled and reused, and it is
prohibited to dispose of the batteries in other ways except recycling. Throwing away the waste
lead-acid batteries at will or other improper disposal methods will cause severe environment
pollution, and the person who does this will bear the corresponding legal responsibilities.
3. Unplug the front panel and remove the line connected with the fan power board.
4. Remove the fan screw to replace the fan. Replace the fan and install the front panel in
accordance with the above procedure.
3. Remove the screws of the dust filter fixing strip and remove the dust filter holder to replace
the dust filter.
7. Product Specifications
This chapter provides the specifications of the product, including environment characteristics
mechanical characteristics and electrical characteristics.
Electromagnetic compatibility
(EMC) requirements for UPS EN50091-2/IEC62040-2/AS 62040-2(C3)
Attention:The above mentioned product standards incorporate relevant compliance clauses with
generic IEC and EN standards for safety (IEC/EN/AS60950), electromagnetic emission and
immunity (IEC/EN61000 series) and construction (IEC/EN60146 series and 60950).
Bypass
voltage Settable:Upper limit:+10,+15,+20,default+15
range % Lower limit:-10,-15,-30,-40,default-20
Bypass
frequency
range % Settable, ±1Hz, ±3Hz, ±5Hz
Synchronize
d Range Hz Default:±2Hz(Settable:±0.5Hz~±5Hz)
7.5 Efficiency
Table7.8 Efficiency
Items Unit Parameters
Normal mode(dual >96
% >95 >95.5
conversion)
ECO mode % >98 >98 >98.5
Battery mode % >94.5 >95 >95.5