Professional Documents
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Design and Development of Once A Day Ora
Design and Development of Once A Day Ora
Pansuriya Purvang C.
Master of Pharmacy
in
Pharmaceutical Technology
Under the guidance of
Mrs. Uma A. Patil
2011
KLE Academy of Higher Education and Research –
Deemed University, Belgaum
Karnataka
is a bonafide and genuine research work carried out by me under the guidance of
Mrs. Uma A. Patil, Asst. Professor, KLE University’s College of
Pharmacy, Rajajinagar, Bangalore.
Date:
Place: Bangalore Pansuriya Purvang C.
KLE University’s College of Pharmacy,
Bangalore-560010
Pharmaceutical Technology.
Date: Dr. B. G.
Dr.Desai
B. G. Desai
Principal and H.O.D.
Principal and H.O.D.
Place: Bangalore Dept. of Pharmaceutical Technology
Dept. of Pharmaceutical Technology
KLE University’s College of Pharmacy
KLE University’s College of Pharmacy
Bangalore-560010
Bangalore-560010
COPYRIGHT
Date:
Place: Bangalore Pansuriya Purvang C.
I
Acknowledgements
Acknowledgements
Research work. The name only reflects its immensity. It would be delinquent
on my part if I don’t convey my heartfelt gratitude to “THEM”. I have intentionally
put that word in uppercase because, in their absence this work would have been left
out crude.
happiness.
Starting with The creator. I know that my words are not enough to greet Him.
I am thankful to the Almighty for keeping me in a pleasant state of mind and good
health throughout my task.
Amour! Without their love and support I would have been a vagabond.
Keeping my parents second in the list doesn’t mean that they are in any
circumstances lesser than the God. I am grateful to them and I don’t require any
reason for it.
But
Friend.............!
Lastly my contemporaries and junos in the snap and its picture perfect. My
heart-rending gratitude to Dhaval, Bhuppender, Rikin, Amit, Chirag, Irisha, Kathan,
Rakesh, and Sandip. They made this taxing work simple.
Date:-
1. Introduction 1
2. Objective 21
3. Review of Literature 22
4. Methodology 50
5. Results 65
6. Discussion 98
7. Conclusion 101
8. Summary 102
9. Bibliography 104
LIST OF ABBREVIATION
DM : Maintenance dose
L-dopa: Levodopa
V
Mg: Milligram
R: Regression coefficient
SD: Standard deviation
UV: Ultraviolet
V
Abstract
ABSTRACT
1. INTRODUCTION
Oral drug delivery is the largest and the oldest segment of the total drug
delivery market. It is the fastest growing and most preferred route for drug
administration. Conventional oral drug delivery system delivers the drug
immediately. Hence in order to maintain the plasma drug concentration in a
therapeutic effective range, it is needful to administer the dosage form several times
a day. This leads to fluctuations in the plasma concentration of the drug as well as
precipitation of side effects. So, in order to minimise the problems following the
conventional drug delivery system, it is essential to fabricate the drug into a
controlled release system. In the recent years, pharmaceutical research has led to
the development of several novel drug delivery systems like oral, mucosal, nasal,
ocular, parenteral, intra-uterine, vaginal drug delivery system etc. Oral controlled
release system continues to be the most popular and most widely used amongst all
the drug delivery systems, because pharmaceutical agents can be delivered in a
controlled pattern over a long period increasing therapeutic value of the drug. Oral
controlled release formulations are becoming increasingly popular in the
pharmaceutical industry because they improve likelihood that a patient will actually
take the medicine, reduce the side effects and provide an extended patient
protection.
1. Rate programmed drug delivery system: In this drug delivery system, the
drug release has been programmed at specific rate profile.
Dissolution controlled drug delivery system.
i. Slow dissolution rate of the drug,
ii. Slow dissolution rate of the reservoir membrane or matrix.
Diffusion controlled drug delivery system.
i. Porous matrix controlled system,
ii. Porous membrane controlled system.
Another delivery method used is the osmotic drug release system, where the
release rate is unaffected by the body’s pH, presence of food, and the body’s
physiological factors. There has been increasing interest in the development of
osmotic devices over the past 3 decades.
1.2.1: Osmosis:
1.2.4: Advantages:
1.2.5: Disadvantages:
If the coating process is not well controlled, then there could be a risk
of film defects, which results in dose dumping.
Orifice size is critical.
More expensive than the conventional drug delivery system.
Quality control tests are more extensive than most of the conventional
tablets.
1.2.6: Applications:
Osmotic drug delivery system can be classified in to three types given below:
Mechanism: The water penetrates inside the dosage form at the rate
determined by the fluid permeability of the membrane and osmotic pressure
of core formulation. This results in formation of saturated solution of drug
within the core, which is dispensed at a controlled rate from the delivery
orifice in the membrane.
Mechanism: The middle push layer swells and drug is released from
delivery orifices.
Miscellaneous
1. Liquid oral release osmotic system (L-OROS) soft and hard capsule.
Design of dosage form: This device consists of two chambers, the first
contains the drug and an exit port, and the second contains osmotic engine.
Layer of wax-like material separates the two sections.
Mechanism: As the fluid imbibes the housing of the dispensing device, the
osmotic engine expands and exerts pressure on the slidable connecting the
first and second wall sections.
6. Osmat:
It is a novel osmotically driven matrix system, which utilizes the
hydrophilic polymers to swell, and gel in aqueous medium forming a
semipermeable membrane in situ. Drug release from such a matrix system
containing an osmogen could, therefore be modulated by the osmotic
phenomenon. Osmat thus judiciously combines both matrix and osmotic
characteristics resulting in a quantum improvement in drug delivery from
swellable matrix system.
Osmat represents simple, versatile, and easy to fabricate osmotically
driven controlled drug delivery system based upon low cost technology.
osmotic pressure and the drug in a solution form continuously comes out
through the pores or delivery portal.
1. Solubility: - APIs for osmotic delivery should have water solubility in the
desired range to get optimized drug release. However, by modulating the
solubility of these drugs within the core, effective release patterns may be
obtained for the drugs, which might otherwise appear to be poor candidate
for osmotic delivery.
Solubility-modifying approaches:
Mechanical drill
Laser drill: This technology is well established for producing sub-millimeter
size hole in tablets.
Indentation is made in core tablets by using modified punches having needle
on upper punch. This indentation is not covered during coating process
which acts as a path for drug release in osmotic system.
Use of leachable substances in the semipermeable coating: e.g. controlled
porosity osmotic pump.
1. Drug: - Drug which have short biological half-life and which is used for
prolonged treatment are ideal candidates for osmotic drug delivery system.
2. Polymer: - Polymers are used to formulate a matrix core of the drug. The
highly water soluble compounds can be co-entrapped in hydrophobic
matrices and moderately water soluble compounds can be co-entrapped in
hydrophilic matrices to obtain more controlled release. The mixtures of both
hydrophilic and hydrophobic polymers have been used in the development
of osmotic pumps of water soluble drugs. The selection is based on the
solubility of drugs as well as the amount and rate of drug to be released from
the pump.
Sodium lauryl sulphate, colloidal silicon dioxide, and poly vinyl pyrrolidine
are non-swellable wicking agents.
Ex.:- Cellulose esters like cellulose acetate, cellulose acetate butyrate, cellulose
triacetate, ethyl cellulose and eudragits.
8. Pore forming agents: - Pore forming agents are used in the pumps
developed for poorly water-soluble drug. The pore-former should be non-
toxic and can be an organic or inorganic solid or liquid..
Ex.:- Alkaline metals such as sodium chloride, sodium bromide, potassium
chloride, potassium sulphate, potassium phosphate etc.
Alkaline earth metals such as calcium chloride and calcium nitrate.
Carbohydrate such as sucrose, glucose, fructose, mannose, lactose,
etc.
Diols and Polyols such as poly hydric alcohols and poly vinyl
pyrrolidone.
These systems hold a major market share in the drug delivery products as
exemplified by the number of products in the market and patents granted in the last
few years.
Digestive problems.
Speech problems.
Depression and difficulties with memory and thought processes.
All the types of Parkinsonism occur when nerve cells or neurons, in an area
of the brain known as the substantia nigra in a particular part of the brain (Mid
brain) die or lose the ability to function. These cells normally produce a chemical
called Dopamine, a chemical messenger that helps relay signals to different parts of
the brain. This process is important in producing smooth, coordinated movement
throughout the body. When Dopamine-producing cells (dopaminergic neurons) are
lost, normal movement becomes impossible. In people with late-stage Parkinson's
disease, 80% or more of these important cells are dead or impaired in the substantia
nigra. The cause of this cell death or impairment is not known but significant
findings by research scientists continue to yield fascinating new clues to the disease.
1.3.2: Treatment:
There is no cure for Parkinson’s disease. Treatments focus on
controlling symptoms and improving quality of life. Drugs, physical therapy,
and surgical interventions can manage Parkinson's disease.
Levodopa (L-dopa) :- Levodopa, or L-dopa, has been used for years and is
the gold standard for treating Parkinson's disease. L-dopa increases brain
levels of dopamine. It is probably the most effective drug for controlling
symptoms and is used in nearly all phases of the disease. The standard
preparations (Sinemet, Atamet) combine levodopa with carbidopa, a drug
that slows the breakdown of levodopa. Levodopa is better at improving
motor problems than dopamine agonists but increases the risk of involuntary
movements (dyskinesia). Effectiveness tends to decrease after 4 - 5 years of
usage.
The American Academy of Neurology also finds good evidence for the
dopamine agonist, ropinirole (Requip) and pramipexole (Mirapex), and the
catechol-o-methyl transferase (COMT) inhibitor tolcapone (Tasmar).
2. OBJECTIVES
The aim of the present work was to design and develop once a daily formulation of
osmotic drug delivery system of ropinirole to improve patient compliance and
thereby therapeutic effectiveness. The specific objective of the work was to:
Develop once a day dosage form for ropinirole with zero order release rate
kinetics.
Achieve better patient compliance by reducing the frequency of the dose
administration as compared to conventional therapy.
Develop cost effective formulation without using sophisticated laser drilling
technology.
To provide a controlled and extended release of the drug.
Develop a method suitable for large scale production.
3. REVIEW OF LITERATURE
Liu et. al. designed a monolithic osmotic tablet system of poorly water
soluble Nifedipine by direct compression technique and coated with cellulose
acetate. The membrane was drilled on both the side using sharp needles. They
also investigated the effect of variables such as molecular weight and amount
of polyethylene oxide (PEO), amount of osmogent KCl and rice starch. The
optimized formulation was studied for the effect of orifice size and membrane
variables including nature and amount of hydrophobic and hydrophilic
plasticizer (triacetin and polyethylene glycol). They observed that hydrophilic
plasticizer helped to improve the drug release whereas hydrophobic
plasticizer depressed the drug release. The prepared monolithic osmotic tablet
system was found to control the release for 24hr and followed zero order
kinetics.
Liu et. al. designed a monolithic osmotic tablet system of Atenolol by wet
granulation technique using tartaric acid as solubility promoter, sodium
chloride as osmogent, polyvinyl pyrrolidone as retarding agent, ethyl
cellulose as semipermeable coating membrane and polyethylene glycol 400 as
plasticizer. The prepared monolithic osmotic tablet system was found to
control the release for 24hr and followed zero order kinetics. They also
reported that the approach of solubility enhancement by acid-alkali reaction
between the drug and tartaric acid might be useful for the preparation of
osmotic pump tablet of other poorly water-soluble drugs.
Pritam et. al. designed a porous osmotic pump drug delivery system for
controlled release of hydrophilic oxybutynin by wet granulation technique
using mannitol as osmogent, PVP K30 as granulating agent, cellulose acetate
as semipermeable and polyethyleneglycol–400 as pore forming/channeling
agent. The prepared porous osmotic pump drug delivery system of
oxybutynin was found to control the release for 20 hr through osmotic
pressure and followed zero order kinetics. They also reported that the drug
release was independent of environmental media and agitation rate.
Interactions:
Nonproprietary Names:
BP: Hypromellose
JP: Hydroxypropylmethylcellulose
EP: Hypromellosum
USP: Hypromellose
Typical Properties:
Acidity/alkalinity: pH = 5.5–8.0 for a 1% w/w aqueous solution.
Bulk Density: 0.341 g/cm3
Tapped Density: 0.557 g/cm3
Melting point: browns at 190–200ºC, chars at 225-230oC.
Glass transition temperature: 170–180ºC.
Nonproprietary Names:
BP: Microcrystalline Cellulose,
JP: Microcrystalline Cellulose
EP: Cellulose, Microcrystalline
USP-NF: Microcrystalline Cellulose
Typical Properties:
Acidity/alkalinity: pH =5–7.5 for a 1.2% w/v aqueous dispersion.
Bulk Density: 0.337 g/cm3.
Tapped Density: 0.478 g/cm3.
Melting point: chars at 260–270ºC.
Nonproprietary Names:
BP: Sodium chloride
JP: Sodium chloride
EP: Natrii chloridum
USP: Sodium chloride
Typical Properties:
Acidity/alkalinity: pH = 6.7–7.3 (saturated aqueous solution)
Bulk Density: 0.93 g/cm3
Tapped Density: 1.09 g/cm3
Melting point: 804ºC
Nonproprietary Names:
BP: Potassium chloride
JP: Potassium chloride
EP: Kalii chloridum
USP: Potassium chloride
Typical Properties:
Acidity/alkalinity: pH ≈ 7 for a saturated aqueous solution at 15ºC.
Bulk Density: 1.17 g/cm3, for a saturated aqueous solution at 15ºC.
Tapped Density: 1.99 g/cm3, for a saturated aqueous solution at 15ºC.
Melting point: 790ºC
3.7: Dextrose:
Nonproprietary Names:
BP: Glucose monohydrates
JP: Glucose
EP: Glucosum monohydricum
USP: Dextrose
Typical Properties:
Acidity/alkalinity: pH = 3.5–5.5 (20% w/v aqueous solution)
Bulk Density: 1.1–1.2 g/cm3
Tapped Density: 1.3–1.4 g/cm3
Melting point: 146ºC
Stability and Storage Conditions: Dextrose has good stability under dry
storage conditions. Aqueous solutions may be sterilized by autoclaving.
However, excessive heating can cause a reduction in pH and caramelization
of solutions. The bulk material should be stored in a well-closed container in
a cool, dry place.
Nonproprietary Names:
BP: Magnesium stearate
JP: Magnesium stearate
EP: Magnesii stearas
USPNF: Magnesium stearate
Typical Properties:
Bulk Density: 0.159 g/cm3
Tapped Density: 0.286 g/cm3
Melting range: 117–150ºC (commercial samples), 126–130ºC (high
purity magnesium stearate).
Typical Properties:
Nonproprietary Names:
BP: Cellulose acetate
EP: Cellulosi acetas
USPNF: Cellulose acetate
Typical Properties:
Bulk Density: 0.3 g/cm3 for powders.
Tapped Density: 0.4 g/cm3 for powders.
Melting point: melting range 230–300ºC.
Nonproprietary Names:
BP: Macrogols
JP: Macrogol 400, Macrogol 1500, Macrogol 4000, Macrogol 6000,
Macrogol 20000.
EP: Macrogola
USPNF: Polyethylene glycol.
Typical Properties:
Acidity/alkalinity: pH = 4.0–7.0
Density: 1.11–1.14 g/cm3 at 25ºC for liquid PEG.
Melting point: 37-63ºC.
ointments, with the consistency of the base being adjusted by the addition of
liquid grades of polyethylene glycol. Aqueous polyethylene glycol solutions
can be used either as suspending agents or to adjust the viscosity and
consistency of other suspending vehicles. When used in conjunction with
other emulsifiers, polyethylene glycols can act as emulsion stabilizers. Liquid
polyethylene glycols are used as water-miscible solvents for the contents of
soft gelatin capsules. Polyethylene glycols can also be used to enhance the
aqueous solubility or dissolution characteristics of poorly soluble compounds
by making solid dispersions with an appropriate polyethylene glycol. Animal
studies have also been performed using polyethylene glycols as solvents for
steroids in osmotic pumps. In film coatings, solid grades of polyethylene
glycol can be used alone for the film-coating of tablets or can be useful as
hydrophilic polishing materials. Solid grades are also widely used as
plasticizers in conjunction with film-forming polymers. The presence of
polyethylene glycols in film coats, especially of liquid grades, tends to
increase their water permeability and may reduce protection against low pH in
enteric-coating films. Polyethylene glycols are useful as plasticizers in
microencapsulated products to avoid rupture of the coating film when the
microcapsules are compressed into tablets.
oxidation may occur if polyethylene glycols are exposed for long periods to
temperatures exceeding 50ºC. However, storage under nitrogen reduces the
possibility of oxidation. Polyethylene glycols should be stored in well-closed
containers in a cool, dry place. Stainless steel, aluminum, glass, or lined steel
containers are preferred for the storage of liquid grades.
4. METHODOLOGY
research and
development, Hyderabad.
Verna Goa.
Verna Goa.
cellulose(MCC) Mumbai.
(NaCl) Mumbai.
Mumbai.
U.S.A.
Instruments Manufacturer
Weighing Balance Dhona instrument Pvt. Ltd. Kolkata.
The difference is heat input the sample and the reference per unit time is fed to
a recorder and plotted as dH/dt versus the average temperature to which the sample
and reference are being raised.
DM = Maintenance dose.
Where,
DL = Loading dose.
DM = Maintenance dose.
The core tablets were prepared by two methods, direct compression method and wet
granulation method.
In the initial trials (F1 – F2), the tablets were prepared by direct compression
method using varying concentration of polymer and osmoagent.
Ingredients F1 F2 F3
(mg)
Ropinirole 3 3 3
HPMC K 100 60 - 68
HPMC K4M - 85 -
MCC 170 150 170
Nacl 15 10 7
Mg.Sterate 2 2 2
The core tablets were coated in a conventional coating pan by spraying the
solution. The coating process parameters were optimized with respect to coating pan
speed, distance of spray gun from centre of coating pan, coating pan temperature,
nozzle pressure and coating solution spraying rate. The parameters used for coating
purpose are mentioned below:
with intermittent drying. The coating solution was sprayed to get a weight
gain 5% of the total tablet weight.
Dense coating:- Tablets of formulation F5 was coated with 2% cellulose
acetate (39.8 % acetyl content) completely dissolved in acetone without any
poreforming agents. The coating solution was spreyed onto the tablets with
intermittent drying. The tablets were to get 5% wet gain of the total tablet
weight. The coating solution was sprayed to get a weight gain 5% of the total
tablet weight.
a) Bulk density:
The powder sample under test was screened through sieve # 18 & the
sample equivalent to 10g was accurately weighed, filled in a 50 ml graduated
cylinder, the powder was levelled & the unsettled volume (V0) was noted. The
bulk density was calculated in g/cm3 by the formula,
Where,
b) Tapped density:
The powder sample under test was screened through sieve # 18 & the
weight of sample equivalent to 10g was filled in 50 ml graduated cylinder.
The mechanical tapping of the cylinder was carried out using tapped density
tester at a constant rate for 100 times. Volume was considered as tapped
volume (Vf). The tapped density was calculated in g/cm3 by the formula,
Where,
Vf = Tapped volume.
5-10 Excellent
12-16 Good
23-35 Poor*
d) Hausner’s ratio:
e) Angle of repose:
Where,
h = Height of the pile respectively,
r = Radius ( area of pile).
< 20 Excellent
20-30 Good
30-34 Passable*
f) Co-efficient of friction:
All the prepared controlled release osmotic tablets were evaluated for the
following parameters.
a) Hardness:
The tablet hardness is defined as the force required for breaking a tablet
in a diametric compression test. To perform this test, a tablet is placed
between two anvils, force is applied to the anvils & the crushing strength that
just causes the tablet to break is recorded. The hardness was measured using
Monsanto hardness tester. It is expressed in Kg/cm2.
b) Friability:
The friability of the tablets was determined using Roche friabilator. It
is expressed in percentage (%). Approximately 6 g (W0) of tablets were
subjected to 100 free falls of 6 inches in a rotating drum & were then
reweighed (W). The friability, f, is given by:
130-324 7.5
Ten tablets were weighed and average weight was calculated. All tablets were
crushed in mortar. The powder equivalent to 250 mg was accurately weighed,
dissolved in dissolution media & the volume was made up to 250 ml with respective
dissolution media. The solution was then filtered and the absorbance was recorded at
249.5nm using double beam UV spectrophotometer against dissolution media as a
blank. The amount of drug present in one tablet was calculated.
4.9: Effect of dissolution media and rpm on In-Vitro release of the drug:
The release of Ropinirole from osmotic tablets was determined using USP type II
dissolution apparatus (paddle type). The dissolution test was performed by using 250 ml of
dissolution media (0.1N HCl/ water/ phosphate buffer pH6.8 / phosphate buffer pH7.4 ) at
37oC ± 0.5oC and at different rpm (50, 75, 100). Sample of 5 ml was withdrawn from the
dissolution basket after every 1hour and equal volume of fresh dissolution medium was
added to maintain the volume constant. The absorbance of the solution was recorded at
249.5nm using Shimadzu UV-1700 double beam UV spectrophotometer (Shimadzu,
Japan) against respective dissolution media as a blank. A plot of percentage cumulative
drug release calculated from the obtained absorbance values versus time was plotted.
To analyze the in-vitro release data, various kinetic models were used to
describe the release kinetics. The drug release profile obtained in dissolution test
was plotted in different models.
4.9.1: Zero order rate kinetics describes the system where the drug release rate
is independent of concentration and plotted as amount of drug release versus
time.
C=K0t.......... (10)
Where,
K0 is the zero order rate constant, Expressed in units of
concentration/ time.
t is the time in hours.
4.9.2: First order rate kinetics describes the release from system where release
rate is concentration dependent and shows the log cumulative percentage of drug
remaining in insoluble matrix as a time dependent process. (log% drug remained
v/s time in hr)
log C = log C0 - kt/2.303..........(11)
Where,
DEPARTMENT OF PHARMACEUTICAL TECHNOLOGY, KLEUCP, BANGLORE. 13
Methodology
4.9.3: Higuchi square root kinetics describes the release of drug from insoluble
matrix as a square root of time dependent process based on Fickian diffusion
equation. (%cumulative release v/s square root of time).
Q=Kt½.......... (12)
Where,
Q is the percentage of drug release at time t.
K is Higuchi release rate constant that reflects the shape and the internal
structure of the matrix as well as the drug concentration and solubility.
4.9.4: Korsmeyer-peppas model which is log cumulative % drug release vs. log
time which is used to find out the mechanism of drug release (log % cumulative
release v/s log time)
Q=K2 tn.......... (13)
Where,
K2 is a constant incorporating the structural and geometric characteristics
of the matrix tablets
n is the release exponent indicating the drug release mechanism.
‘n’ Mechanism
This model is usually used to analyze the drug release when the mechanism
is not known or when more than one type of release process is involved.
Coating membranes were dried in air and membrane samples were sputter
coated for 5-10 minutes with platinum by using auto fine coater ion sputter (JEOL-
JFC-1600, JEOL, Japan) and examined under scanning electron microscope.
5. RESULTS
0.35
Slope 0.030
0.3
0.25 R2 0.999
Absorbance
0.2
0.15
0.1
0.05
0
0 2 4 6 8 10 12
CONCENTRATION (µg/ml)
0.2
0.15
0.1
0.05
0
0 2 4 6 8 10 12
concentration ( µg/ml)
0.2
0.15
0.1
0.05
0
0 2 4 6 8 10 12
concentration ( µg/ml)
The IR spectra of drug, physical mixture of drug with excipients and drug in tablet
were form taken initially and after one month at 40⁰C and 75% RH are shown in
figure 8,9,10, 11 respectively. The characteristic peaks are compiled in table 15, 16
respectively.
(A) (B)
NH 3300 - 3450 3414.35 3447.38
= C-H 3000 – 3200 3075.9 3075.9
-C-H 2982 - 2862 2970 2918.73
C-C 1600 1604 1604
C=C 1400 1461.7 1455.03
C=O 1600 - 1900 1716.34 1624.75
C-N 1200 1244.83 1216.86
Formulations F4 F5 F6 F7
The Post compression parameters of the tablets such as thickness of the tablets,
hardness, and % friability of different batches were determined and results are
shown in the table 19.
The in-vitro dissolution data for formulations F4 and F5 were obtained and are
reported table 19.
0 0.00±0.00 0.00±0.00
1 10.91±3.04 4.72±1.60
2 11.7±1.68 6.76±1.72
3 21.42±2.73 10.78±1.47
4 27.3±1.56 15.99±1.39
5 33.58±0.22 18.52±3.38
6 35.94±1.86 22.49±2.72
7 40.64±2.83 25.14±2.89
8 41.4±3.49 33.67±0.45
9 45.9±4.15 40.69±0.90
10 49.89±3.01 51.45±4.51
11 56.25±3.06 55.45±4.42
12 63.29±0.01 60.38±4.67
13 63.55±1.36 67.04±1.93
14 66.67±0.13 69.92±2.10
15 68.11±4.35 73.11±1.42
16 - 79.11±2.28
17 - 82.99±1.31
18 - 86.08±2.65
Average of 3 trials ± SD
80
60
% CR
40
20
0
0 5 10 15 20
Time in hour
5.7.1: Effect of different dissolution media on In-vitro drug release profile of F5:
Average of 3 trials ± SD
100
80
60
% CR
40
20
0
0 5 10 15 20
Time in hour
Average of 3 trials ± SD
100
80
60
% CR
40
20
0
0 5 10 15 20
Time in hour
Time(hr) F5 F6 F7
Average of 3 trials ± SD
80
60
% CR
40
20
0
0 5 10 15 20
Time in hour
Fig. - 23: Effect of different osmogents on in- vitro drug release profile
Average of 3 trials ± SD
100
NaCl c.p.o.m.
Stagnant
80 Drug
stagnant Drug layer
release release
60
40
20
0
0 5 Time 10 15 20
5.7.5: Effect of mechanical drill and dense coat on in- vitro drug release profile:
Average of 3 trials ± SD
Time 12 8 18
% CR 20.53 12.03 86.08
100
80
60
% CR
40
20
0
0 5 10 15 20
Time in hour
5.8: Data treatment of In vitro drug release profile of F5 with different models:
The kinetic treatment was applied to the drug release from the final formulation (F5)
and the results are reported as follows:
0 0.00±0.00
1 1.97±0.00
2 1.96±0.05
3 1.95±0.01
4 1.92±000
5 1.91±0.01
6 1.88±0.01
7 1.87±0.00
8 1.82±0.05
9 1.77±0.01
10 1.68±0.03
11 1.64±0.04
12 1.59±0.04
13 1.51±0.02
14 1.47±0.03
15 1.42±0.02
16 1.31±0.04
17 1.23±0.02
18 1.14±0.07
Average of 3 trials ± SD
2.5 R² 0.9450
2
log % drug remained
1.5
0.5
0
0 5 10 15 20
Time
0 0±0.00
1 4.72±1.60
1.41 6.76±1.72
1.73 10.78±1.47
2 15.99±1.39
2.23 18.52±3.38
2.44 22.49±2.72
2.64 25.14±2.89
2.83 33.67±0.45
3 40.69±0.90
3.16 51.45±4.51
3.31 55.45±4.42
3.46 60.38±4.67
3.60 67.04±1.93
3.74 69.92±2.10
3.87 73.11±1.42
4 79.11±2.28
4.12 82.99±1.31
4.24 86.08±2.65
Average of 3 trials ± SD
Higuchi plot
100
80
R² 0.7955
60
40
20
0
0 1 2 3 4 5
√ Time
0 0.00±0.00
0 0.67±0.11
0.301 0.82±0.09
0.477 1.03±0.05
0.602 1.2±0.04
0.648 1.26±0.07
0.778 1.35±0.04
0.845 1.4±0.04
0.903 1.52±0.00
0.954 1.6±0.01
1 1.71±0.04
1.041 1.74±0.03
1.079 1.78±0.04
1.113 1.82±0.01
1.146 1.84±0.01
1.176 1.86±0.01
1.204 1.89±0.01
1.23 1.91±0.00
1.25 1.93±0.01
Average of 3 trials ± SD
Korsmeyer
2.5
R² 0.9477
2
Log %CR
1.5
0.5
0
0 0.2 0.4 0.6 0.8 1 1.2 1.4
Log time
DISCUSSION
The aim of present research work was to design and develop once a daily
oral osmotic drug delivery system of ropinirole to improve patient compliance and
thereby therapeutic effectiveness.
When the IR spectra of the drug was compared with that of the physical
mixture of the drug and excipients, it was found that the characteristic peaks
appeared at almost same wave number indicating absence of interaction between
drug and excipients. The physical mixture was compressed into tablets and kept at
40º C and 75% RH for one month. When the IR spectra of the sample was
compared with pure drug it was found that the characteristic peak of -NH stretching
and –CH stretching was merged. This can be attributed due to the presence of
moisture from sodium chloride. However, this does not indicate any interaction.
The DSC graph of pure drug showed the characteristic endothermic peak at
246.83ºC which corresponds to the melting point of the pure drug. Distinct peak for
drug is also observed in DSC thermograph of mixture of drug with excipients.
These results indicate the compatibility of the drug with the selected excipients.
The oral osmotic system of ropinirole was designed to release the drug
through a membrane containing pore forming agents. The coating solution
comprised of 2% cellulose acetate along with PEG 400 as pore forming agent in the
concentration of 20% w/w of the polymer.
Initially the core tablets were prepared by direct compression method (F1-F3)
using HPMC K100/K4M as rate retarding polymers and sodium chloride as
osmotic agent.
After coating, these tablets were found to disintegrate within a short period of
3 hrs indicating the lack of sufficient mechanical strength to withstand the
dissolution for an extended period of time. Hence it was decided to adopt wet
granulation technique to improve the mechanical strength of the tablets by addition
of binders. Formulations F4 and F5 were prepared by wet granulation method, using
5% PVP K 30 as the binder and coated with polymeric solution of cellulose acetate.
The in-vitro dissolution profile of F5 indicated that the drug release was
prolonged upto 18 hrs. The target release profile could be obtained with
formulation F5, which gave a release of 86.08% after 18 hours.
The effect of dissolution media and agitation rates on the drug release was
evaluated. It was found that the in-vitro dissolution profile of final formulation F5 at
different agitation rates (50, 75,100) and in different dissolution media (0.1 N HCl,
pH 6.8 phosphate buffer, pH 7.4 phosphate buffer) was almost similar (table 21 and
22). The results indicate that the drug release from the formulated osmotic tablets
was independent of the agitation and pH of the dissolution media.
The effect of different osmogents on the drug release was also studied.
Formulations F6 and F7 were prepared with 2.8% w/w of dextrose and potassium
chloride respectively. In-vitro release studies revealed that the drug release from the
tablets were in the order F5 > F7 >F6 (Fig No. 23). This could be attributed to the
difference in osmotic pressure of the osmogents used [NaCl (356 atm) > KCl
(245atm) > Dextrose (82atm)]. Due to high osmotic pressure of sodium chloride
compared to other osmotic agents, the formulation F5 showed an extended release
compared to formulations containing KCl (F7) and dextrose (F6) as indicated in
table 23.
CONCLUSION
Once a day oral osmotic tablet for highly water soluble “ROPINIROLE” was
successfully developed which could deliver the drug for prolonged period of time,
The osmotic tablets of ropinirole formulated using HPMC K4M as swellable
polymer and sodium chloride as osmotic agent, coated with controlled porosity
membrane coat gave the desired release up to18 hrs. Controlled porosity coating
was helpful in controlling the release of the drug for the prolonged period. The
developed ONCE A DAY ORAL OSMOTIC DRUG DELIVERY SYSTEM OF
ROPINIROLE formulation to help in reducing the dosing frequency and improve
the patient compliance, as compared to the conventional tablets. These tablets were
prepared using a simple technique which could be adapted to large scale
production.
SUMMARY
The aim of present research work was to develop once a daily formulation of
osmotic drug delivery system of ropinirole to improved patient compliance by
reducing frequency of the dose administration as compared to marketed
conventional tablets and thereby therapeutic effectiveness.
The effect of dissolution media (0.1 N HCl, water, pH 6.8 phosphate buffer,
pH 7.5 phosphate buffer) and agitation rate (50, 75, 100) on the drug release was
also studied. The release rate was not affected by different dissolution media and
agitation rate. The effect of different osmogen on the drug release was also studied.
Due to high osmotic pressure of sodium chloride compared to other osmotic agents,
the tablets showed faster release.
The granules were evaluated for bulk density, tapped density, Carr’s index,
Hausner’s ratio and angle of repose. The prepared tablets were evaluated for
thickness, hardness, percent friability and drug content. All the results obtained
were found to be satisfactory. The final formulation containing 30% HPMC and
2.8% NaCl gave a desired controlled drug release for a period of 18 hour. In-vitro
data obtained from dissolution studies carried out in different dissolution media
containing osmotic agent showed that drug was released by osmotic pressure
generated inside tablets and not by diffusion.
In-vitro release profiles of final batch F5 was compared with osmotic tablet
with mechanically drilled orifice and osmotic tablet coated with dense coat of
cellulose acetate without pore forming agent. Dissolution data showed that drug
from dense coat and mechanically drilled osmotic tablet was very low as compared
to controlled porosity membrane which released drug for prolonged period of time
in controlled manner.
In-vitro drug release data of selected optimized formulation was fitted with
various mathematical models to study the release kinetics. From the data it was
confirmed that the drug release followed zero order rate kinetics diffusion playing a
minor role. The drug release was increased linearity with increase in concentration
of osmotic agents.
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