BIBHUSUNDAR DOORS & DECORS

AT Sana Aryapalli, Chhatarpur

1. INTRODUCTION
We BIBHUSUNDAR DOORS & DECORS, AT Sana Aryapalli, Chhatarpur are
the prominent Trader, Supplier and Wholesaler of a comprehensive assortment
of Door Frame, PVC Sheet, PVC Door, PVC Board and many more. Our offered
products are extensively used in various places like hotels, homes, restaurants and
other related place. Further, our offered range is checked on well-defined
parameters of quality in order to offer a perfect range at the clients’ end.

Under the instruction of our Owner, O Kantama, we have attained most popularity
in our field. His enough business knowledge help us to optimally gratify client’s
varied demanded.

2.OUR USP

Now we are planning to design door and other Materials as per design and
specification prescribed by customer, because in local market everyone dealing
readymade product but we will start manufacturing customized product. For this
we will purchase machine directly from a Chennai based company so that our
product is going to be a unique in the market . Under the instruction of our
Owner, O Kantama, we have attained most popularity in our field.We are also
planning to sell Raw Materials and finished goods to market. our offered range is
checked on well-defined parameters of quality in order to offer a perfect range at
the clients’ end.

3.RISING DEMAND :

Maintenance-free and corrosion-resistant doors are in high demand in the industrial

and commercial sectors around the world. WPC doors are excellent insulators and
can keep the temperature within the building stable. Because of their outstanding
quality and design, these doors set very high standards. Another factor expected to
drive industry growth during the forecast period is the growing demand for WPC
windows and doors in buildings and constructions due to its remarkable qualities
such as corrosion resistance and resilience to high temperature.
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

4. PRODUCTS AND ITS APPLICATION:

In the industrial, commercial, and residential sectors, the market is split by the end
use application type. Composite doors can also endure UV rays and provide
adequate insulation against electricity and heat without jeopardising
safety. The composite door market is likely to be dominated by the Eastern
Region.
BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur
BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

5.Growth factors:

Positive construction investment and the expansion of improvised actions are two
key drivers projected to drive the composite doors and windows market forward
over the forecast period.
· The composite doors and windows market is expected to increase due to factors
such as product qualities such as tangibility and intangibility, water and wind
resistance, corrosion resistance, and thermal properties.

we have been using Plywood and Waterproof Ply by cutting trees and causing
harm to the environment, just to make furniture. Even after doing this much, the
durability and performance of Plywood and Waterproof Ply are not coming up to
our expectations. The furniture made using Plywood gets spoiled by water,
moisture, termite attack, and we have no option to save it as these furniture cannot
be used even for exterior applications. Over the years of application, the
waterproof ply also gets affected by moisture, while the problem of termite attack
remains.

The term WPC door stands for the wood-plastic Composite door, this door is made
by the mixture of natural wood fibers & plastic, the wpc doors shows exceptional
characteristic like anti-corrosive, insect-resistant, waterproof & moisture-proof.
wpc doors are formed by combining wood fiber ( wood waste, sawmill waste,
wood powder, wood flour, wood chips, bagasse) & polymers (PVC virgin and
PVC recycled) molded at high temperature.

6. DESIRED QUALIFICATION FOR PROMOTER:

The promoter must aware of WPC DOOR market in that area in which he wishes
to set-up the plant besides that must aware of type of treatment required for WPC
DOOR source to be used as well having exposure of local Market .
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

7. INDUSTRY OUTLOOK/TREND
we have been using Plywood and Waterproof Ply by cutting trees and causing
harm to the environment, just to make furniture. Even after doing this much, the
durability and performance of Plywood and Waterproof Ply are not coming up to
our expectations. The furniture made using Plywood gets spoiled by water,
moisture, termite attack, and we have no option to save it as these furniture cannot
be used even for exterior applications. Over the years of application, the
waterproof ply also gets affected by moisture, while the problem of termite attack
remains.

8. MARKET POTENTIAL AND MARKETING ISSUES, IF ANY:

WPC is made from Plastic and wood. The percentage of plastic in WPC is
more than 80%, which makes it 100% Water Proof Termite Proof. WPC can
be used just like a plywood. Even all the tools and screws are same as plywood
tools screws.

WPC is a highly durable and secure material used for construction purposes. It
is a blend of wood fibre/ wood flour and thermoplastics. The WPC boards are
also prepared from inorganic fillers and plastic composites. Wood plastic
composite is also used as a strong and high end flooring option. The WPC
doors are used for flooring, decking, railings, fences, landscaping, windows,
doors, outdoor or indoor cladding, for making door:

and windows frames, for preparing strong and designer fuby mixing the
ground rniture etc.

The WPC boards are prepared by mixing the ground wood elements and
heated thermoplastic resins while moulding it into a required shape. Even
recycles thermoplastics are used for preparing solid and useful WPC profiles.

Features

 Termite Proof.
 Water & Moisture Proof.
 No Bending & Crack Issues.
 Fire Retardant.
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

 Durable.
 Glossy Brown Colour.

No Need to Paint Polish.

9.WPC Board Advantages:

WPC boards come with assured quality. These boards consist of stabilizing
agents, modifiers, foaming agents and such elements that require strict mixing
ratio. Due to the perfect blend of high quality materials, WPC boards become
a high quality material.

· WPC can be moulded into different shapes and sizes. If you are looking
for a designer door or window made from WPC, it is possible as WPC gives a
very rich look and freshest polishing. This is the reason it is used for doors,
windows and home furnishing.

· WPC material is highly fire resistant. It provides fire protection and keeps
your furnishings safe.

· The WPC material undergoes modern and high end surface treatment
through paint or thermal transfer which makes the WPC profiles, doors or
flooring look flourishing. The proficient surface treatment not only provides a
unique look to the WPC boards but also gives a ravishing look to the boards.

· It is an environment friendly material which is safe to use. It remains

untouched and unaffected from climatic conditions and provides security from
water, fire and chemicals.

· It is a promising and cost effective substitute to plywood.

These boards are covering a large application area starting from interior grade
boards being used for making furniture, kitchen cabinets, kitchen shutters.
Taking further, these boards are being used for making temporary shelters for
government housing projects, construction site pavilions/shelters, low cost
housing projects and other road and building projects.
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

10.Market Outlook

WPC boards is achieving a good absorbency amongst plywood and natural

wooden boards.

The wood-plastic composites market is projected to reach USD 5.84 billion by

2021, at a CAGR of 12.4% from 2016 to 2021. Based on application, the
wood-plastic composites market has been segmented into building &
construction products, automotive components, industrial & consumer goods,
and others. Based on type, the market has been segmented into polyethylene
(PE), polyvinylchloride (PVC), polypropylene (PP), and others.

The building & construction products segment is expected to be the largest

consumer of PE and PVC wood-plastic composites, followed by automotive
components segment where wood-plastic composites are used for
manufacturing lightweight automotive components. In this study, 2015 has
been considered the base year and 2016-2021 as the forecast period to estimate
the wood-plastic composite market size.

Building and construction is one of the most important applications for WPC
and accounted for the largest market share in 2017. Rising demand for
aesthetically appealing flooring and furniture solutions across the world is
expected to aid segment growth over the forecast period.
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

Global Wood Plastic Composite Market Share, By Application, 2017 (%)

The expanding application scope in decking and fencing applications is

expected to drive demand for the product in the construction industry.
Growing demand for wood plastic composite as a low cost and
environmentally friendly substitute to plastic and steel components in
construction applications is expected to drive market growth. The improved
properties offered by the wood plastic composites, such as better recyclability,
thermal stability, and stiffness, are expected to open new avenues for the
industry growth over the next eight years. Moreover, its rising use in street
constructions and landscaping owing to the noise barrier properties offered by
the product is likely to propel demand.

The industry is expected to witness significant growth over the forecast period
owing to the fluctuating petrochemical prices and intensified environmental
concerns. Wood processing and plastic manufacturers are expected to shift
towards wood plastic composite manufacturing owing to similar
manufacturing technology, as well lower production cost. Furthermore, plastic
manufacturers are expected to shift more rapidly owing to technical know-
how.

The major applications of wood-plastic composites are building & construction

products, followed by automotive components. In building & construction
application, wood-plastic composites are widely used in decking, molding &
sliding, and fencing. Growing demand for high-performance, low-
maintenance, and low-cost building products that are eco-friendly and offer
maintenance-free properties is expected to fuel the global demand for wood-
plastic composites in coming years.
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

Wood–plastic composites (WPCs) are a form of composite combining wood-

based elements with polymers. The processes for manufacturing WPCs include
extrusion, injection molding, and compression molding or thermoforming
(pressing). Newer manufacturing processes for WPCs include additive
manufacturing via fused layer modeling and laser sintering. An important
constraint for polymers used in WPCs is requiring process conditions (melt
temperature, pressure) that will not thermally degrade the wood filler. Wood
degrades around 220 °C; thus, general-purpose polymers like polyethylene and
poly vinyl chloride are typically used for manufacturing WPCs. Wood fibers
are inherently hydrophilic because of the hydroxyl groups contained in the
cellulose and hemicellulose molecular chains. Thus, modification of the wood
fiber via chemical or physical treatments is very critical to making improved
WPCs. The most abundant profiles made from wood–plastic composites are
boards or lumber used in outdoor decking applications. Although early WPC
products were mainly extruded for profiled sections, nowadays, many injected
parts made of WPC are being introduced for various industries, including
electrical casings, packaging, daily living supplies, and civil engineering
applications. Mold and mildew and color fading of WPCs tend to be the
durability issues of prime importance for WPCs. Most recent research on
WPC durability focuses on studies to better understand the mechanisms
contributing to various degradation issues as well as methods to improve
durability. Most WPC products in the USA are utilized in building materials
with few exceptions for residential and commercial building applications,
which means that building codes are the most important national rules for the
WPC manufacturers. New developments are being made especially in
the area of nano additives for WPCs including nanocellulose. Recently, the
trend of patent registrations for WPCs has shifted to new products or
applications instead of the materials itself.
Wood-plastic composites (WPCs) are composite materials made of wood
fiber/wood flour and thermoplastic(s) (includes PE, PP, PVC etc.).
In addition to wood fiber and plastic, WPCs can also contain other ligno-
cellulosic and/or inorganic filler materials. WPCs are a subset of a larger
category of materials called natural fiber plastic composites (NFPCs), which
may contain no cellulose-based fiber fillers such as pulp fibers, peanut hulls,
bamboo, straw, digestate etc.
Chemical additives seem practically “invisible” (except mineral fillers and
pigments, if added) in the composite structure. They provide for integration of
polymer and wood flour (powder) while facilitating optimal processing
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

conditions.
In recent years, people in the flooring industry starts referring to WPC as a
type of floor that has a basic structure of top vinyl veneer plus a rigid extruded
core (the core can be made without any wood fiber). WPC is now an
established product category within LVT. This type of WPC is different than
the WPC decking and is not intended for outdoor usage.

WPC BOARD MAKING MACHINE

BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

Double Head Cutting Machine, Maximum Cutting

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width; 112mm

Two Head Welding Machine with delta plc, dc

circuit, Maximum Welding Height; 120mm
 BIBHUSUNDAR DOORS & DECORS
AT Sana Aryapalli, Chhatarpur

Lock hole &

Copy Router

V Cutting Saw

Glazing Bead Saw