Professional Documents
Culture Documents
Volume 2 of 8.Pdf - 1-700
Volume 2 of 8.Pdf - 1-700
Volume 2 of 8.Pdf - 1-700
FOR
BETWEEN
AND
VOLUME 2 OF 8
AUGUST,2019
• List of Contents
VOLUME 1OF 8
1. Contract Agreement
2. Performance Guarantee
3. Power of Attorney
4. Final Price Schedule
5. Vetting from NBR, Ministry of Commerce, Ministry of Law,
Justice & Parliamentary Affairs.
--
6. Notification of Award and Acceptanc e
7. Minutes of Pre-contract Negotiation Meeting
8. Approval of GOB (RPCL Board
VOLUME 2 OF 8
VOLUME 3 Of 8
VOLUME 4 OF 8
1/2
VOLUME 5 OF 8
VOLUME 6 0F 8
VOLUME 7 0F 8
VOLUME 8 0F 8
2/2
RURAL POVIER COl.IPAHY LT[).
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SI Vol ume!/ Page Add ition to "Rejection of Tenders"
no. Cl:iusc No
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i. If any firm /company has been working as EPC contractor in 02 (lwoj nos. or
I more ongoing Power Plant Projects (ongoing means EPC Contract has been
effective bul Commercial Operation Date has not heen achieved within the
date of Tender closing) under Power sector of Bangladesh, then such finn
/company wil l not be eligible to participate: in this tender (either individually
or as a Joint venture partner).
2. lf the perfomiancc (related to Power Plant Project EPC contracts under Power
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sector of Aa11gl11desh) of a tenderer (either individually nr as a Joint venl\lre
partner) is not satisfactory, then the lender of sudt tem.lc1w will not be
considered for evaluation/ acceptance.
3. Tenderers must ;ubmit Statement/ Document/ Inform ation separately for each
of :ibove with the Proposal.
-J }>.Qo.. :i_ij_1i_sJ: t\1t1f;C
TENDER DOCUMENT
FOR
VOLUME 1OF 2
JANUARY - 2018
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The Tender shall not be considered for evaluation and shall be rejected if the Tenderers do
not submit I comply I fulfill any one of the followings among other terms as stipulated in this
tender document:
a-2: Prove-ness of the offered equipment (As stated in clause 3.3.1of technical
requirement, Vol 2 of 2 Part A of tender document).
i) Tender proposing the power plant having net output less than 360 MW at site
condition (As stated in Section 2: TDS, Vol 1of 2 of tender document).
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m) Compliance of LO (liquidated Damages) provisions as stated in GCC clause
76 under PCC (section 4), Vol 1 of 2 of tender document.
n) Letter of Author ization to sign the Tender on behalf of the Tenderer (As stated in
Clause 40.4, Instruction to Tenderers. Vol 1 of 2 of tender document).
o) Firm Commitment letter from the financial agency I Lender in favor of the
EGA/Buyer's credit financing (A s stated under TDS :ITT 24
.3 (d),Vol 1 of 2
of tender document). Commitment of financing less than 85% of EPC cost
will not be accepted. The owner's portion of the EPC cost will be paid in
the following manner:
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73. Adjustments for Changesin Legisla tion .......................................................................... 89
74. Price Adjustment ........... ............ ..... ....,................................................................................................................................................................................................89
75. Retention Money ...................................................................................................................... 90
76. Liquidated Damages ................................................................................................... 90
77. Bonus .......................................................................................................................... 91
78. Advance Payment ............................................................................................................................91
79. Performance Security ..............................................................................................................92
80. Provisional Sums .......................................................................................................................92
81. Dayworks ............................................................................................................................93
82. Cost of Repairs to Loss or Damages ........................................................................ 93
83. Completion ..................................................................................................................... 93
84. Completion Certificate and Taking Over .................................................................... 93
85. Amendment to Contract ......................................................................................................... 94
86. FinalAccount ....................................................................................................................................94
87. As·built Drawings and Manuals ....................................................................................... 94
88. Force Majeure ............................................................................................................................ 95
89. Notice of Force Majeure ................................................................................................... 95
90. Duly to Minimize Delay ...................................................................................................................95
91. Consequences of Force Majeure .................................................................................... 95
92. Force Majeure Affecting Subcontractor .................................................................... 96
93. OptionalTermination, and Release............................................................................................ 96
94. Release from Performance ............................................................................................... 96
95. Termination ......................................................................................................................... 97
95.3 Termination for Convenience............................................................................................... 98
96. Payment upon Termination...............................................................................................................................................................................................................99
97. Property .............................................................................................................................. 99
98. Frustration .................................................................................................................................. 99
99. Contractor's Claims ....................................................................................................... 100
100. Settlement of Disputes .................................................................................................... 100
Section 4. Particular Conditions of Contract ............................................... 102
Section 5. Tentler anti Contract Forms ....................................................... 115
Tcchnic• I offer Submission Lctler (Form l'W7A·h).................................................................... 116
Financial offer Submission Lefler (Form l'W7A-l h) ..................................................................... 119
Ttnclcrcr Information (Form l'\V7A·2) ............................................................................... 122
JVCAl'artnrr hformation (J:<'orm l'W7A-3) .........................................................................125
A. General
1.Scope of Tender 1.1 The Employer,as indicated in the Tender Data Sheet (TDS)issues
this Tender Document for the procurement of Works and related
goods & services incidentalthereto as specified in the TDS and as
detailed in Sectio n 6: Bill of Quantities. The name of the Tender
and the number andidentification of its constituent lot(s) are stated
in the TDS.
3. Source of Funds 3.1 The Employer has been allocated 'public funds' as indicated in
the TDS and intends to apply a portion of the funds to eligible
payments under the Contract for which this Tender Document is
issued.
3.2 For the purpose of this provision, "public funds" means any
funds allocated to the Employer under Government budget, or
loan, grants and credits placed at the disposalof the Employer
through the Government by the Development Partners or
foreign states or organisations.
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this will be deal'! in accordance with the provisions of ljij@t::::::
obstructive practice, this will be dealt in accordance with
Development Partners Guidelines.
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6. Eligible 5.1 This Invitation for Tenders is open to all potential Tenderers
Tenderers ·from all countries, except for any specified in the TDS. A
tenderer will be eligible if it is a citizen, or is constituted,
registered and operates in conformity withlhe provisions of the
laws of that country.
5.2 Tenderers may be a physical or juridical individual or body of
individuals, or company ,association or any combination of them
in the form of a Joint Venture (JV) invited to take part in public
procurement or seeking to be so invited or submitting a Tender
in resoonse to an Invitation for Tenders.
5.3 Government-owned enterprise in Bangladesh may also participate
in the Tender if it is legally and financially autonomous,it operates
under commercial law, and it is not a dependent agency of the
Procuring Entity.
5.4 Tenderer shall have the legal capacity to enter into the Contract
under the Applicable Law.
5.5 Tenderers inits own name or its other names or also in the case
of its Persons in different names shall not be under a declaration
of ineligibility for corrupt,fraudulent, collusive or coercive practices
as sta led under ITT Sub Clause 4.4 (or obstructive practice, in
case of Development Partner) in relation to the Development
Partner's Guidelines in projects financed by Development Partner.
6. Eligible Materials, 6.1 All materials, equipment and associated services to be supplied
Equipment and under the Contract are from eligible sources, unless their origin
Associated is from a country specified in the TDS.
Services
6.2 For the purposes of this Clause, "origin" means the place
where the Materials and Equipments are mined, grown,
cultivated, produced or manufactured or processed, or through
manufacturing, processing, or assembly, another commercially
recognized new product results that differs substant ially inits basic
characteristics from its components or the place from which the
associated services are supplied.
6.3 The origin of materials and equipment and associated services is
distinct from the nationality of the Tenderer.
7. Site Visit 7.1 Tenderers are advised to visit and examine the Site of Works
and its surroundings and obtain for itself on its own responsibility
all information that may be necessary for preparing the Tender
and entering into a contraclfor conslruclion of the Works.
7.2 Tenderers and any of its personnel or agents will be granted
permission by the Employer to enter into its premises and lands
for t he purpose of such visit,but only upon the express condition
that the Tenderer, its personnel, and agents will release and
indemnify the Employer and its personnel and agents from and
against all liability in respect thereof, and will be responsible for
death or personal injury,loss of or damage to property, and any
other loss,damage, costs, and expenses incurred as a result of
the inspection.
7.3 The costs of visiting the Site shall be at the Tenderer's own
expense.
B. Tender Document
8. Tender 8.1 The Sections comprising the Tender Document are
listed below,
Document: General and should be read in conjunction with any Addendum issued
under ITT Clause 11.
• Section 1 Instructions to Tenderers (ITT)
• Section 2 Tender Data Sheet (TDS)
• Section 3 General Conditions of Contract (GCC)
• Section 4 Particular Conditions of Contract (PCC)
• Section 5 Tender and Contract Forms
• Section 6 Bill of Quantities (BOQ)
• Section 7 General Specifications
• Section 8 Particular Specifications
• Section 9 Drawings
8.2 The Employer will not take into consideration any Tender if the Tender
Document was not directly purchased from or issued by,
8.3 Tenderers are expected to examine all instructions, forms,
terms, and specifications in the Tender Document as well as in
Addendum to Tender,if any.
9. Clarification of 9.1 A prospect ive Tenderer requiring any clarification of the Tender
Tender Document Document shall contact t he Procuring Entity in writing at the
Procuring Entity's address and within time as specified in the
TDS.
9.3 The Employer shall respond in writing within five (5) working
days of receipt of any such request for clarification received
under ITT Sub Clause 9.1.
9.4 The Employer shall forward copies of its response to all those who
have purchased or have been issued with the Tender Document,
including a description of the enquiry but without identifying its
source.
10. Pre-Tender 1.1 To clarify issues and to answer questions on any matter arising in
Meeting the Tender Document, the Procuring Entity may, if stated in the
TDS, hold a pre-Tender Meeting at the place, date and time as
specified in the TDS. All potential Tenderers are encouraged and
invited to attend !he meeting,ifit is held.
11.2
issue number and must be circulated by fax, mail or e-mail, to
Tenderers who have purchased or been issued with the Tender
Documents within five (5) working days of issuance of such
Addendum,to enable Tenderers to take appropriate action.
11.4 The Employer shall also ensure posting of the relevant Addenda
with the reference number and date on their websites including
notice boards, where the Employer had originally posted the IFTs
including the dgmarket or UNDB in case the requirement of dono r
conditionality.
11.5 Tenderers who have purchased or been issued with the Tender
Documents and, have not received any Addenda issued under ITT
Sub Clause 11.1 shall inform the Employer of the fact by fax, mail
or e-mail, before two- third of the time allowed for the submission
of Tender has elapsed.
C. Qualification Criteria
12. General Criteria 12.1 Tender Tenderers shall possess the necessary professional and
technical qualifications and competence, financial resources,
equipment and other physical facilities, managerial capability,
specific experience, reputation, and the personnel, to perform
the contract, which entails selling pass/fail criteria, which if not
met by the Tenderers, will result in consideration of its Tender
as non-res onsive.
12.2 In addition to meeting the eligibility criteria, as slated in ITI
Clause 5,Tenderers must salisfy the other criteria stated in ITT
Clauses 13 to 18inclusive.
12.3 To qualify for multiple number of contracts/lots in a package
made up of this and other individual contracts/lols for which
Tenders are invited in theInvitatio n for Tenders, the Tenderers
shall demonstrate having resources sufficient to meet the
aggregate of 1he qualifying criteria for the individual contracts.
The requirement of general experience as stated under ITI Sub
Clause 14.1(a) and specific experience, unless other.vise of
different nature, as stated under ITT Sub Clause 15.1(b) shall
not be separately applicable for each individuallot.
13. Litigation 13.1 Non-performanee of a contract shall not occur within the last
History. years as specified in the TDS, prior to the deadline for Tender
submission based on allinformation on fully settled disputes or
liti a [Q_n.
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13.2 For the purpose, a fully settled dispute or litigation is one that
has been resolved in accordance with t he Dispute Resolution
Mechanism under the respective contract and where all appeal
instances have been exhausted.
13.3 All pending lit igation shall in total not represent more than the
percentage, as specified in the TDS, of the Tenderer's net worth
and shall be treated as resolved against the Applicant.
14. Experience 14.1 Tenderers shall have the following minimum level of
Criteria construction experience to qualify for the performance of the
Works under the Contract:
(a) a minimum number of years of general experience in the
construction of works as Prime Contractor or
Subcontractor as specified in the TDS; and
(b) specific experience as a Prime Contractor or
Subcontractor in construction works of a nature,
complexity and methods/construction technology similar to
the proposed Works, in at least a number of
contract(s)and, each with a minimum value over the
period, as specified in the TDS.
15. Financial 15.1 Tenderers shall have the following minimum level of financial
Criteria capacity to qualify for the performance of the Works under the
Contract.
(a) the average annual construction turnover as specified in
the TDS during the period specified in the TDS;
(b) availability of minimum liquid assets i.e working capital or
credit facilities from any scheduled Bank of Bangladesh,
net of other contractual commitments, of the amount as
specifiedin the TDS;
(c) satisfactory resolution of all claims under litigation cases
and shall not have serious negativeimpact on the financial
capacity of the Tenderers. All pending litigation shall be
treated as resolved against the Tenderers; and
(d) The Minimum Tender Capacity as specified in the TDS.
16. Personnel 16.1 Tenderers shall have the following minimum level of personnel
Capacity capacity to qualify for the performance of the Works under the
Contract consisting of a Construction Project Manager,
Engineers, and other key staff with qualifications and experience
as specified in the TDS.
17.Equipment 17.1 Tenderers shall own suitable equipment and other physical
Capacity facilities or have proven access through contractual arrangement
to hire or lease such equipment or facilities for the desired period,
where necessary or have assured access through lease, hire, or
other such method, of the essential equipment, in full working
order, as specified in the TDS.
18.Joint Venture,
Consortium or
Association {JVCA)
19. Su
(s)
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19.6 Each Specialist Subcontractor shall complete the Specialist
Subcontractor Information (Form PW7A-4) for submission with
the Tender.
D. Tender Preparation
20. On ly One 20.1 Tenderers shall submit only one (1) Tender for each lot, either
Tender individually or as a JV. The Tenderer who submits or participates
in more than one (1) Tender in one (1) lot will cause all the
Tenders of that particular Tenderer to be considered non-
responsive.
21. Cost of 21.1 Tenderers shall bear all costs associated with the preparation and
Tendering submission of its Tender, and the Employer shall not be
responsible or liable for those costs, regardless of the conduct or
outcome of the Tendering process.
22. Issuance and 22.1 The Procuring Entity shall make Tender Documents available
Sale of Tender immediately to the potential Tendere rs, requesting and willing to
Document purchase althe corresponding price by the date the advertisement
has been pubil shed in the newspaper. There shall not be any pre-
conditions whatsoever, for sale of Tender Documents and the sale
of such Document shall be permitted up to the day prior to the day
of deadline for the submission of Tender.
22.2 Full contact details, with mailing address, telephone and facsimile
numbers and electronic mail address, as applicable, of those to
whom the Tender Documents have been issued shall be recorded
with a reference number by the Employer or its agents.
22.3 Tender Document posted in the designated website may also be
used by the Tenderer for submission of Tenders .if so permitted by
the Employer and specified in the TDS.
23. Language of 23.1 The Tender shall be written in the English language.
Tender Correspondences and documents relating to the Tender may be
written in English. Supporting documents and printed literature
furnished by the Tenderer that are part of the Tender may be in
another language, provided they are accompanied by an accurate
translation of the relevant passages in English by an authorised
translation agency/indiv idual, in which case, for purposes of
interpretationof the Tender, such translation shall govern.
23.2 Tenderers shall bear all costs of translation to the governing
language and aII risks of the accuracy of such translation.
24. Contents of 24.1 The Tender prepared by the Tenderers shall comprise Two
Tender Envelope submitted simultaneously, one called the Technical
Otter (Envelope -01) containing the documents listed in ITT 24 .2
and other called the FinanclalOffer (Envelope -02) containing the
documents listed in 24.3, both envelopes enclosed together in an
outer Single envelope.
24.2 The Technical Offer (Envelope-01) prepared by the Tenderers will
comprise the following:
(a) the TechnicalOffer Submission Letter (Form PW7A-1a) as stated
under ITT Sub Clause 25.1andAppendix to Tender;
(b) the TendererInformation as stated under ITT Clauses 5, 29 and
32 (Form PW7A-2);
(c) Tender Security, as stated under ITT Clauses 35, 36 and 37.
(d) alternatives,if permissible, as stated under ITT Clause 26;
(e) written confirmation authorizing the signatory of the Tender to
commit the Tenderer, as stated under ITT Sub Clause 40.4;
(n documentary evidence, establishing the origin of all Materials,
Equipment and services to be supplied under the Contract, as
stated under ITT Clause 30;
(g) documentary evidence as staled under ITT Clause 29 and 32
establishing the Tenderer's eligibility and the minimum
qualifications of the Tenderers required to be met for due
performance of the Works and physical services under the
Contract;
(h) documentary evidence, establishing the Tenderer's continued
eligible and qualified status, as slated under ITI Sub Clause 5 and
12;
(i) Technical Proposal describing work plan & method, personnel,
equipment and schedules, as stated under ITT Clause 31;
Technical document must comply with specification and drawing
provided by PE in the Tender document. and
U) any other document as specified inthe TDS.
24.3 The Financial Offer (Envelope-02) prepared by the Tenderers will
comprise the following:
(a) the Financial Offer Submission Leiter (Form PW7A-1b), as
stated under ITT Sub Clause 25.2;
(b) the priced BOQ for each lot in accordance with ITT Clauses
27and 28;
(c) the written confirmation authorizing the signatory of the Tender
to commit the Tenderer,as staled under ITISub Clause 40.4;
{d) any other document as specified in the TDS.
24.4 In addition to the requirements slated under ITT Sub Clause 19.1,
Tenders submitted by a JV or proposing a Specialised
Subcontractor shall include updates, if any, on :
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(c) the JV Partner Information (Form PW7A-3),as stated under
ITI Sub Clause 18.2;
(d) the Specialist Subcontractor Information (Form PW7A-4), as
stated under ITISub Clause 19.3
25.Tender 25.1 Tenderers shall submit the Technical Offer Submission Letter
(Form PW7A-1a), which shall be completed without any
Submission alterations to its format , filling in all blank spaces with the
Letter and information requested,failing which the Tender may be considered
Bill of non-responsive as being incomplete.
Quantities 25.2 Tenderers shall submit the Financial Offer submission letter (Form
PW7A-1b) along with priced BOO using the form(s) furnished in
Section 6:Billof Quantities.
25.3 If in preparingits Tender, the Tenderer has made errors inlhe unit
rate or price or lhe total price, and wishes to correct such errors
prior to submission of its Tender, it may do so, but shall ensure
t hat each correction is initialled by the authorised representative
of the Tenderer and that a statement shall be made as to the total
number of initialled corrections made, at the end of the priced Bill
of Quantities in Section 6.
26. Alternatives 26.1 Unless otherwise staled in the TDS, alternatives shall not be
considered.
26.2 When alternative times for completion are explicitly invited, a
slalement to that effect will be included in the TDS, as will the
method of evaluating different times for completion.
26.3 Except as provided under ITI Sub Clause 26.4, Tenderers wishing
to offer technical alternatives to the requirements of the Tender
Documents must first price the Employer's design as described
in the Tender Documents and shall further provide all information
necessary for a complete evaluation of the alternativ e by the
Employer, including drawings, designs, design calculations,
technical specifications, breakdown of prices, and proposed
construction methodology and other relevant details.
26.4 When specified in the TDS, Tenderers are permitted to submit
alternative technicalsolutions for specified parts of the Works, and
such parts will be identified in the TDS.
26.5 Only the technical alternatives, if any, of the lowest evaluated
Tenderer conforming to the basic technical requirements will be
considered by the Employer.
27. Tender Prices, 27.1 The prices and discounts quoted by the Tenderers in the Financial
Discounts and Price Offer Submission Letter (Form PW7A-1b).
Adjustment
27.2 Tenderers shall fill in unit rates or prices for all items of the Works
both in figures and in words as described in the BOO excluding
any discount offered.
27.3 The items quantified in the BOO for which no unit rates or prices
have been quoted by the Tenderer will not be paid for, by the
Employer when executed and shall be deemed covered by the
amounts of other rates or prices in the BOO and, it shall not be a
reason to change the Tender price.
27.4 The Employer may, if necessary, require the Tenderer to submit
the detail breakdown of the unit rates or prices quoted by the
Tenderer for the facilitation of the Tender proceedings.
27.5 The Tender price shall be calculated on the basis defined in the
ITI which is the unit rates or prices applied to Works proposed in
the priced BOO of this Tender Document.
27.6 The price to be quoted in the Financial Offer Submission Letter
(Form PW7A-1b), as stated under ITI Sub Clause 25.2, shall be
the totalprice of the Tender, excluding any discounts offered.
27.7 Tenderers shallquote any unconditional discounts in the Financial
Offer Submission Letter as staled under ITI Sub Clause 25.2.
27.8 Tenderers wishing to offer any unconditional discount to any
package or lot as applicable shall mention discount in percentage
(%) in the Financial Offer Submission Letter (Form PW7A-1b).
Discount shall be equally applicable on all the items of BOQ and
shall be applied after arithmetic correction of the tender.
27.9 All kinds of applicable taxes ,customs duties, fees, levies,VAT and
other charges payable by the Contractor under the Contract, or for
any other causes, as of the date twenty-eight (28) days prior to the
deadline for submission of Tenders, shall be included in the unit
rates and prices and the total Tender price submitted by the
Tenderer.
27.10 Unless otherwise provided in the TDS and the PCC, the price of a
Contract shall be fixed in which case the unit rates or prices may
not be modified in response to changes in economic or commercial
conditions.
27.11 If so indicated under ITI Sub Clause 27.11, Tenders are being
invited with a provision for price adjustment s. The unit rates or
prices quoted by the Tenderer are subject to adjustment during the
performance of the Contract in accordance with the provisions of
GCC Clause 74 and, in such case the Employer shall provide the
indexes and weightings or coefficients in Appendix to the Tender
for the price adjustment formulae specifiedin the PCC.
27.12 The Employer may require the Tenderer to justify its proposed
indexes,if any of those as stated under ITI Sub Clause 27.12 are
instructed to be quoted by the Tenderer in Appendix to the
Tender.
27.13 The formulas, indexes, coefficients and procedures to be followed
as referred to in the PCC shall be used to determine whether
economic or commercial conditions have changed during
performance of the Contract to significant degree to justify a price
adjustment and to identify the amount of increase and the
frequency with which price adjustments shall be implemented.
27.14 The price adjustment stated under ITI Sub Clause 27.12 shall be
dealt with in accordance with the provisions set out in this Tender
Document.
28.Tender 28.1 The currency of the Tender shall be either in USO or GBP or EUR
Currency and or JPY and/or Bangladesh Taka as specified in the TDS.
Payments 28.2 The currency of Tender for the portion of local inputs shall be
ressed in Bangladesh Taka.
21 IP a g c
28.3 The national Tenderers including Joint Venture of national partners
shall be able to express their Tenders in combination of local and
foreign currency (ies) similar to foreign Tenderer; whereby a price
breakdown be provided in support of demand for foreign currency.
28.4 The currency of payments, as slated under ITT Sub Clauses 28.1
and 28.2 shall be as specified in the TDS.
29.Documents 29.1 Tenderers, if appying as a sole Tenderer, shall submit
Establishing documentary evidence to establish its eligibility as stated under ITI
Eligibil ty of the Clause 5 and, in particular, it shall:
Tenderer
(a) complete the eligibility declarations in the Technical Offer
Submission Letter (Form PW7A-1a );
{b) complete the Tenderer Information (Form PW7A-2);
(c) Complete Subcontractor Information (Form PW3A-4), if ii
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·-
intends to engage any Subcontractor(s). --j
33.2 Tenders shall remain valid for the period specified in the TDS after
the dale of Tender submission deadline prescribed by the
Employer,as stated under ITT Sub Clause 42 .1.A Tender valid for
a period shorter than that specified will be considered non-
responsive by the Employer.
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34.Extension of 34.1 In justified exceptional circumstances, prior to the expiration of the
TenderValidity and Tender validity period,the Employer may solicit not later than ten
Tender Secur ty (10) days before the expiry date of the Tender Validity,
compulsorily all the Tenderers' consent to an extension of the
period of validity of their Tenders.
34.2 The request for extension of.Tender Validity period shall state the
new date of the validity of the Tender.
34.3 The request from the Employer and the responses from the
Tenderers will be made in writing.
34.6 If the Tenderers are not consenting in writing to the request made
by the Employer as stated under ITI Sub Clause 34.2, its Tender
shall not be considered in the subsequent evaluation.
35. Tender Security 35.1 Tenderers shall furnish as part of its Tec hnical offer, in favour
of the Employer or as otherwise directed on account of the
Tenderer, a Tender Security in original form and, in currency of the
Tender, as stated under ITI Sub Clause 28.1, of the amount as
specified inthe TDS.
35.2 If the Tender is a Joint Venture, the Tenderer shall furnish as part
of its Tender,in favour of the Procuring Entity or as otherwise
directed on account of the title of the existing or intended JV or any
of lhe partners of that JV or in the names of all future partners as
named in the Letter of Intent of the JV, a Tender Security in original
form and in the amount as stated under ITT Sub Clause 35.1.
35.3 In case of substitution of the Tender as staled under ITI Clause 46
a new Tender Security shall be required inthe substituted Tender.
38. Return of 38.1 No Tender Securities shall be returned by the Tender Opening
Tender Committee (TOC) during and after the opening of the Tenders.
Security
38.2 No Tender Security shall be returned to the Tenderers before
contract signing; except to those who are considered non-
responsive.
25 Ipll g c
40. Format 40.1 Tenderers shall prepare one (1) original of the documents
comprising the Technical Offer as described in ITI Clause 24.2
and Signing and clearly mark ii "ORIGINAL OF TECHNICAL OFFER" In
of Tender addition, the Tenderers shall prepare the number of copies of the
Technical Offer, as specified in the TDS and clearly mark each of
them "COPY OF THE TECHNICAL OFFER." In the event of any
discrepancy between the original and the copies, the ORIGINAL
shall prevail.
40.2 Tenderers shall prepare one (1) original of the documents
comprising the FinancialOffer as described in ITT Clause 24.3 and
clearly mark it "ORIGINAL OF FINANCIAL OFFER" In addition,
the Tenderers shall prepare the number of copies of the Technical
Tender, as specified in the TDS and clearly mark each of them
"COPY OF THE FINANCIAL OFFER" In the event of any
discrepancy between the original and the copies, the ORIGINAL
shall prevail.
40.3 Alternatives, if permitted in accorda nce with ITT Clause 26, shall
be clearly marked "Alternativ e".
40.4 The originaland each copy of the Tender shall be typed or written
in indelible ink and shall be signed by the Person duly authorized
to sign on behalf of the Tenderer. This authorization shall consist of
a written authorization and shall be attached to Technical Offer
Submission Letter (Form PW7A-1a) and Financial Offer
Submission Letter (Form PW7A-1b. The name and position held
by each Person(s) signing the authorization must be typed or
printed below the signature. All pages of the original and of each
copy of the Tender,except for un-amended printed literature,shall
be numbered sequentially and signed or initialled by the person
signing the Tender i.e. authorised representative.
40.6 Person(s) signing the Tender shall describe his or her name,
address, position along with his or her national Identification
Number,if any.
E. Tender Submission
41. Sealing, 41.1 Tenderers shall enclose the original of Technical Offer in one
Marking and (1) envelope and all the copies of the TechnicalOffer, including
Submission of Tender the alternatives, if permitted under ITI Clause 26, in another
envelope, duly marking the envelopes as "ORIGINAL OF
TECHNICAL OFFER" "ALTERNATIVES" (if permitted),"COPY
OF TECHNICAL OFFER","ALTERNATIVES" (if permitted)
These sealed envelopes for the original and copies of the
technicalTender shall then be enclosed and sealed in one single
envelope and clearly mark ii "Envelope-01: TECHNICAL
OFFER":
(b) bear the name of the Tender and the Tender Number as
stated under ITT Sub Clause 1.1; ·
(c) bear the name and address of the Tenderer;
(d) bear a statement "DO NOT OPEN BEFORE -------- ---------
.. the time and date for Tender opening as staled
under ITT Sub Clause 48.1;
(e) bear any additional identification marks as specified in the
TDS.
41.3 Tenderers shall enclose the original of Financial Offer in one (1)
envelope and all the copies of the Financial Offer in another
envelope, duly marking the envelopes as "ORIGINAL OF
FINANCIAL OFFER" & "COPY OF FINANCIAL OFFER".
These sealed envelopes for the original and copies of the
Financial Tender shall then be enclosed and sealed in one
single envelope and clearly mark it "ENVELOPE-02:
FINANCIAL OFFER.
41.9 The Procuring Entity will,on request. provide the Tenderer with
acknowledgement of receipt showing the date and time when it's
Tender was received.
42. Deadline for 42.1 Tenders shall be del vered to the Employer at the address
Submission of Tender specified in the TDS and no later than 1he date and time
specifiedin the TDS.
27 1 P a g c
42.2 The Pro_curing Enity may, at its discretion on justifiably
acceptable grounds duly recorded, extend the deadline for
submission of Tender as staled under ITT Sub Clause 42.1, in
which case all rights and obligations of the Employer and
Tenderers previously subject to the deadline will thereafter be
subject to the new deadline as extended.
42.4 The Employer shall ensure that the Tenders received at the
secondary place(s) are hand-delivered at !he primary place as
stated under !TI Sub Clause 38.1 before the time specified in
the TDS; but in no case later than THREE (3) HOURS after the
deadline for submission of Tenders at the secondary place(s) in
case of MULTIPLE DROPPING as stated under ITT Sub Clause
42.3, as specified in the TDS.
43. Late Tender 43.1 Any Tender received by the Employer after the deadline for
submission of Tenders as stated under ITT Sub Clause 42.1
shall be declared LATE,excluded, and returned unopened to the
Tenderer.
44. Modification, 44.1 Tenderers may modify, substitute or withdraw its Tender after it
Substitution or has been submitted by sending a written notice duly signed by
Withdrawal of Tender the authorized signatory and properly sealed, and shall include a
copy of the authorization confirmed by an affidavit authenticated
by an authority of the Tenderer's Leading Partner's country of
origin; provided that such written notice including the affidavit is
received by the Employer prior to the deadline for submission of
Tenders as staled under ITT Clause 42.
45. Tender 45.1 Tenderers shall not be allowedlo retrieve its originalTender,
Modification but shall be allowed to submit corresponding modification
either to it s original Technical Offer or Financial Offer or
both, marked as "MODIFICATIONFOR TECHNICAL OFFER
(MTO)" or "MODIFICATION FOR FINANCIAL OFFER
(MFO)"with two separate envelopes. The envelope/envelopes
marked as MTO and/or MFO then be enclosed and sealed in
one single outer envelope with a written notice duly as stated
under ITI Sub Clause 44.1. The outer envelope shall contain
the information as stated under ITT Sub Clause 41.2(a) to (d)
and clearly marked as "MODIFICATION (M)"
46. Tender
Substitution
TECHNICAL OFFER(STO)" or "SUBSTITUTION FOR
FINANCIAL OFFER (SFO)"wilh two separale envelopes. The
envelope/envelopes marked as STO andfor SFO then be
enclosed and sealed in one single outer envelope with a
written notice duly as stated under ITT Sub Clause 44.1. The
outer envelope shall contain the information as stated under
ITT Sub Clause 41.2(a) to (d) and clearly marked as
"SUBSTITUTION (S)".
47. Withdrawalof 47.1 Tenderers shall be allowed to wit hdraw its Tender by a Letter of
Tender Withdrawal marked as "WITHDRAWAL".
29 IP a g c
(c) Next, outer envelopes marked
"SUBSTITUTION (S)" shall be opened. The
inner envelopes containing the "Substitution
or Technical Offer (STO)" and/or
"Substitution of Financial Offer (SFO)" shall
be exchanged for the corresponding
envelopes being substituted, which are to
be returned to the Tenderer unopened by
the Procuring Entity at a later time
immediately after opening of Technical
Offers. Only the Substitution of Technical
Offer, if any, shall be opened, read out,
and recorded. Substitulion of FinancialOffer
will remain unopened in accordance with !TI
Sub Clause48.2. No envelope shall be
substituted unless the corresponding
substitution notice contains a valid
authorization to request the substitution and
is read out and recorded at TechnicalOffer
opening.
(d) Next, outer envelopes marked "MODIFICATION (M)" shall be
opened. No Technical Offer and/or Financial Offer shall be
modified unless the corresponding modification notice
contains a valid authorization to request the modification and
is read out and recorded at the opening of Technical Offers.
Only the Technical Offers, both Original as well as
Modification,are to be opened,read out, and recorded al the
opening. Financial Offers, both Original as well as
Modification, will remain unopened in accordance with ITI
Sub Clause 48.2
(e) Thirdly, if so specified in this Tender Document,the envelopes
marked "Alternative ofTechnicalOffer (ATO)" shall be opened
and read aloud wit h the corresponding Technical Offer and
recorded.
48.7 Ensuring that only the correct Modification for Technical Offer
MTO), Substitution for Technical Offer (STO), Alternative of
Technical Offer (ATO), Original Technical offer (OTO) envelopes
are opened, details of each TechnicalOffer will be dealt with as
follows:
(a) the Chairperson of the TOG will read aloud each Technical
Offer and record in the Technical Offer Opening Sheet
{TOOS):
{i) the name and address of the Tenderer;
(ii) state if it is a withdrawn, modified, subst ituted or
originalTechnical Offer;
(iii) any alternatives ;
(iv) Record the rejection of the Tender which submitted
Technical Offer and Financial Offer together in one
envelope.
(v) the presence or absence of any requisite Tender
Security; and
(vi) Such other details as the Procuring Entity, at its
discret ion, may consider appropriate.
(b) Only Technical Offer and alternatives read aloud at the
TechnicalOffer Opening will be considered in evaluation.
members of the TOC. Remember, No financial Offer
shall be opened with Technical Offer.
48.8 Upon complelion of Technical Offer opening, all members of the
TOC and the Tenderers or Tenderer's duly authorised
representatives attending the TechnicalOffer opening shall sign by
name, address, designation, the TOS, copies of which shall be
issued to the Head of the Procuring Entity or an officer authorised
by him or her and also to the members of the TOC and any
aulhorised Consultants and, to the Tenderers immediately.
48.9 The omission of a Tenderer's signature on the record shall not
invalidate the contents and effect of the record under ITT Sub
Clause 48.8.
48.10 No Tender will be considered non-responsive at the Tender
opening stage except the LATE Tenders.
48.11 Any financial modification, rate(s) or tender price found in the
technicalmodification envelope may result rejection of that tender.
49. Evaluation of 49.1 Technical Offers shall be examined and evaluated only on the
Tenders basis of the criteria specified in the Tender Document.
49.2 Tender Evaluation Committee (TEC) shall examine, evaluate
and compare Tenders that are responsive to the requirements of
Tender Documents in order to identify the successful Tenderer.
50. Evaluation 50.1 TEC may consider a Tender Offer as responsive in the Evaluation,
Process only if it is submitted in compliance with the mandatory
requirements set out in the Tender Document. The evaluation
process should begin immediately after Technical Offer opening
following Two steps:
(a) Preliminary exam
ination
(b) Technicalexamination and responsiveness
51.Preliminary 51.1 TEC shall examine the Technical Offers to confirm that all
Examination documentation as stated under InClause 24 has been provided,
to determine the completeness of each document submitted.
51.2 TEC shall confirm that the following documents and information
have been provided in the Technical Offer. If any of these
documents or inform2tion is missing, the Tender shall be
considered rejected.
(a) Tender Submission Letter;
(b) Written confirmation authorizing the signatory of the Tender
to commit the Tenderer; and
(c) Valid Tender Security.
31 IPa g c
52. 52.1 TEC's determination of a Tender's responsiveness is to be based
on the contents of the Technical itself without recourselo extrinsic
Technical evidence.
Examinatio 52.2 A responsive Tender is one that conforms irl all respects to the
n and requirements of the Tender Document without material deviation,
Responsive reservation, or omission. A material deviation, reservation, or
omission is one that:
ness (a) affects in any substantial way the scope, quality, or
performance of the Works and physicalseNices specified
in the Contract; or
(b) limits in any substantial way, or is inconsistent with the
Tender Documents, the Procuring Entity's rights or the
Tenderer's obligations under the Contract; or
(c) if rectified would unfairly affect the competitive position of
other Tenderers presenting responsive Tenders.
During the evaluation of Technical Offer, the following definitions
shall apply:
"Deviation"is a departure from the requirements specified in the Tender
Document;
"Reservation"is the setting of limiting conditions or withholding from complete
acceptance of the requirements specified in the Tender Document; and
"Omission" is the failure to submit part or all of the information or
documentat ion required in the Tender Document.
3
towards making an apparently non-responsive Tender responsive
and reciprocally the response from the concerned Tendere r shall not
be articulated towar ds any addition,alteration or modificatio n to its
Technical Offer.
rovide clarifications of its Technical Offer
33 IP a g c
by the dale and time, its Tender shall not be considered in the
evaluation
54. Restriction 54.1 Following the opening of Technical Offers until issuance of
s on Notification of Award no Tenderer shall, unless requested to
Disclosure of provide clarification to its Tender or unless necessary for
Information submission of a complaint, communicate with the concerned
Relating to Employer pursuant to Rule 31 of the Public Procurement Rules,
Procurement 2008.
Process
54.2 Tenderers shall not seek to influence in anyway, the examination
and evaluation of the Tenders.
54.4 All clarification requests shall remind Tenderers of the need for
confidentialiy and that any breach of confidentiality on the part
of the Tenderer may result in their Tender being disqualified.
55.1 TEC shall prepare the Technical Offer Evaluation Report and
55. Approval of shall directly submit the Evaluation Report to the Head of the
Technical Offer Procuring Entity (HOPE) or Authorized Officer for approval.
56.2 Ensuring that only the correct (MFO), (SFO), (OFO) envelopes
of the Responsive Tenderers shall be opened, in the presence of
the Responsive Tenderer's representatives who choose to
atlend, on the date, time and at the place as notified by the
Procuring Entity in accordance with ITT Clause 56.1. Details of
each Technical Offer will be dealt with as follows:
(a) the Chairperson of the Tender Evaluation Committee will
read aloud each Financial Offer and record in the Financial
Offer Opening Sheet (l=ooS):
(i) the name and address of the Tenderer;
(ii) state if it is a modified, substituted or original Financial
Offer;
(iii) the Tende r Price;
(iv) the number of initialed corrections;
(v) the officialcost estimate;
(vi)
Procuring
discretion, may consider appropriate
(b) Only the discounts and alternatives read aloud and recorded
at the FinancialOffer Opening will be considered in Financial
Offer Evaluation. No Tenders shall be rejected at the opening
of the Financial Offer.
57.Clarificationon 57.1 TEC may ask Tenderers for clarification of their Financial Offers,
Financial Offer about the breakdowns of unit rates, in order to facilitate the
examination and evaluation of Financial Offers. The request for
clarification by the TEC and the response from the Tenderer
shall be in writing.
57.2 Changes in the Tender price shall not be sought or permitted,
except to confirm the correction of arithmetical errors discovered
by the TEC in the evaluation of the Tenders, as stated under ITT
Sub Clause 58.1.
57.3 If a Tenderer does not provide clarifications of its Financial Offer
by the date and time, its Tender shall not be considered in the
evaluation.
57.4 Requests for clarifications on Financial Offers shall be duly
signed only by the TEC Chairperson.
58. Correction of 58.1 During the evaluation of Financial Offers, the TEC shall correct
Arithmetical Errors arithmetical errors on the following basis:
(a) if there is a discrepancy between the unit price and the line
item total price that is obtained by multiplying the unit price
and quantity, the unit price will prevail and the line item
total price shall be corrected, unless in the opinion of the
TEC there is an obvious misplacement of the decimal
point in the unit price, in which case the total price as
quoted will govern and the unit price will be corrected;and
(b) if there is an error in a totalcorresponding to the addition
or subtraction of subtotals, the subtotals shall prevail and
the total shall be corrected; and
(c) if there is a discrepancy between words and figures, the
amount in words shall prevail, unless the amount
expressed in words is related to an arithmetic error, in
which case the amount in fi ures shall revail sub.eel to a
35 I J> ii g c
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61. Price 61.1 The TEC will compare all responsive Tenders to determine the
Comparison lowest-evaluated Tender, in accordance withITT Clause 60.
61.2 In the extremely unlikely event that there is a tie for the lowest
evaluated price, the Tenderer with the superior past performance.
61.3 In the event that there is a tie for the lowest price and none of the
Tenderers has the record of past performance with the Procuring
Entity, then the Tenderer shall be selected, subject to firm
confirmation through the Post-qualification process, after
consideration as to whether the Tenderer has demonstrated in its
Tender superior past performance with the other Procuring
Entities or a more efficient work programme and work
methodology.
61.4 The ranking set forth after having adjusted arithmetical errors or
other discrepancies and having excluded 'provisional sums' and
provision, if any, for contingencies within the Tender price, but
including Day Work.
61.5 The successful Tenderer as slated under ITT Sub Clauses 61.1,
61.2 and 61.3 shall not be selected through lottery under any
circumstances.
62.2 The Employer through the TEC may, however, negotiate with
the lowest evaluated Tenderer with the objective to reduce the
Contract price by reducing the scope of works or a reallocation
of risks and responsibilities, only when it is found that the lowest
evaluated Tender is significantly higher than the official
estimated cost; the reasons for such higher price being duly
investigated.
37 IP a g c
62.3 If the Employer decides to negotiate for reducing the scope of
the requirements under ITT Sub Clause 62.2, it will be required
to guarantee that the lowest Tendere r remains the lowest
Tenderer even after the scope of work has been revised and
shall further be ensured that the objective of the Procurement
will not be seriously affected through this reduction.
63.2 The TEC shall contact the references given by Tenderers about
their previous working experience to verify, if necessary,
statements made by them in their Tender and to obtain the most
up to-date information available concerning the Tenderers.
63.3 The TEC may visit the premises of the Tenderer as a part of the
qualification process, if practical and appropriate. to verify
information contained in its Tender particular y when evaluating
Tendersin respect of high value or complex Works projects.
63.4 The objective of any visit under llTT Sub Clause 63.3 shall be
lfmited to a general and visual inspection of the Tenderer's facil ties
and its plant and equipment, and there shall be no discussion
concerning the Tender or its evaluation with the Tenderer during
such visit(s).
63.5 In the event that the Tenderer with lowest evaluated Tender price
fails the post-qualification, the TEC shall make a similar
determination for the Tenderer offering the next lowest evaluated
Tender price and so on from the remaining responsive Tenders,
provided that,
(a) such action shall only be taken if the evaluated costs of the
Tenders under consideration are acceptable to the Employer;
(b) when the pointis reached whereby the evaluated costs of the
remaining responsive Tenders are significantly higher than
that of the officialestimate, or the market price, the Employer
proceed for re-Tendering, using a revised Tender Document,
where necessary, designed lo achieve a more successful
result.
64.Procuring 64:1
Entity's Right to
accept any or to
reject Any or All
Tenders
inform the Tenderers of the grounds for the Procuring Entity's
action.
65. Rejection of All 65.1 The Employer may,in the circumstances as stated under ITI Sub
Tenders Clause 65.2, reject all Tenders following recommendations from
the Tender Evaluation Committee (TEC) only after the approva l of
such recommendations by the Head of the Procuring Entity.
66. Informing 66.1 Notice of the rejection will be given promptly within seven(7) days
Reasons for of decision taken by the Employer to all Tenderers and, the
Rejection Employer will, upon receipt of a written request, communicate to
any Tenderer the reason(s) for its rejection but is not required to
justify those reason(s).
39 1 P n g c
G. Contract Award
Security above the amounts as stated under ITT Sub Clause
61.2 but not ·exceeding twenty five (25) percent of the
Contract price, if it is found that the Tender is significantly
below the official estimated cost or unbalanced as a resu!I of
front loading as staled under ITT Sub Clause 60.7.
70.Form and Time 70.1 The Performance Security, as stated under ITT Clause 69,
Limit for Furnishing of shall be in the form of an irrevocable Bank Guarantee issued
Performance Security by an internationally reputable Bank which has a correspondent
Bank localed in Bangladesh, in the format (Form PW7A -9),
acceptable to the Employer.
72.Authenticity of 72.1 The Employer shall verify the authenticity oflhe Performance
Performance Security Security submitted by the successful Tenderer by sending a
w ritten request to the branch of the Bank issuing the
irrevocable Bank Guarantee in specified format and/or, to its
corresponde nt Bank located in Bangladesh, as and where
applicable.
73.Contract Signing 73.1 At the same time as the Employer issues the Notification of
Award (NOA), the Employer will send the draft Contract
Agreement and all documents forming the Contract to the
successful Tenderer.
411 P n gc
73.2 Within twenty-eight (28) days of issuance of the NOA, the
successful Tenderer and the Employer shall sign the contract
provided that the Performance Security submitted by the
Tenderer is found to be genuine.
74. Publication of 74.1 Notification of Award for Contract shall be notified by the
Notification of Award Employer to the Central Procurement Technical Unit within
of Contract seven (7) days of issuance of the NOA for publication in their
website, and that notice shall be kepi post ed for not less than
a month.
75. Debriefing of 75.1 Debriefing of Tenderers by Employer shall outline the relative
Tenderers status and weakness only of his or her Tender requesting to
be informed of the grounds for not accepting the Tender
submitted by him or her without disclosing information about
any other Tenderer.
76. Right to Complain 76.1 Any Tenderer has the right to complain if it has suffered or
likely lo suffer loss or damage due to a failure of a duty
imposed on the Employer to fulfil its obligations in accordance
with Section 29.1 of the Public Procurement Act 2006 and
Part 12 of Chapter Three of the Public Procurement Rules,
2008.
76.4 In the first instance, the Tenderer shall submit his or her
complaint to the Employer who issued the Tender Document.
76.5 The place and address for the first stage in the submission of
complaints to the administrative authority is provided in the
TDS.
Section2. Tender Data Sheet
ITT Amendments of, and Supplements to, ClausesIn the Instructions to Tenderers
Clause
A. General
ITT 1.1 The Employer is RURAL POWER COMPA NY LIMITED
B. Tender Document
ITT 8.2 The following are authorised agents of the Employer for the purpose of issuing the Tender
Document:
Agent's Name: Executive Director (Finance)
Address: House-19,Road-1B, Sec
lor-9,Uttara, Dhaka-1230
Telephone No.:+880-2-7914048/8957952
Fax No.:880-2-7913229
e-mailaddress: praloykumars@yahoo.com
ITT 9.1 For clari ficati on ofTender Document purposes only, the Employer's addressis:
Attention: Executive Director (Engineering)
Address: House-19, Road-1B,Sector-9, Uttara, Dhaka-1230
Telephone:+880-2-79 11201 (Direc1),PABX:+88027914048/8957952; Ext-105
Fax No.: 880-2-7913229
e-mail address: enqr salim@yahoo.com; edengg@rpc org.bd
43 Ip11 g c
ITT A Pre- Terider meeting shall be held at
10.1
Address: House-19,Road-18, Sector-9,Ullara, Dhaka-1230
1
Date:25 February, 2018
h
ITT All pending litigation in totalshall not represent more than 10 percent of the Applicant's
13.3 net worth.
C. Qualification Criteria
ITT The minimum number of years of general experience of the Tenderer in power plant
14.1(a) const ruction works shall be 1O years .
ITT The minimum specific experience as EPC Contractor in construction works of al least two
14.1(b) (2) contracts each having minimum 200 MW capacity Power Plant,successfully completed
within the last 10 (Ten) years, out of which one (1) contract of 200 MW Combined Cycle
Power Plant on Turnkey basis. One of these projects has to be outside the tenderer's
country.
Those power plants should have been in continuous commercialoperation for minimum
two (2) years. End-user Certificates (for both Gas and HSD operation) having two years
satisfactory performance inthis regard shall have to be submitted.
ITT The Tenderer must demonstrate average annual turnover of at least USO 150 million or,
15.1(a) equivalent as total certified payments received for contracts or work in progress or
completed works for the best three within the last five years .
4
·
ITT A Construction Project Manager and adequate numbers of Engineers, and other key staffs
16.1 have to belisted as per below list:
--
Tenderer shall have to submit a list of key personal who will be engagedin this
project along with this tender.
ITT Tenderers shall own or have proven access to hire or lease of the major construction
17.1 equipment,in fullworking order as follows:
Tenderer shall have to submit a list of equipment along with this tender .
ITT The value of non-jud icialstamp for execution of the Joint Venture Ag reement shall be Tk 300
18.1 only
ITT Maximum number of partners in the JV shall be 3
18.2 The minimum qualification requirements of Lead Partner, other Parlner(s) and
requirements by summation of a JV shall be as follows :
TDS Clauses Requirements Requirements for Lead Requirements for other
References by summation Partner Partner(s)
contracts)
-
25%
100% 25%
25%
ITT Subcontractors I Manufacturers for the following major items of supply or services must meet
19.3 he following minimum criteria, here[n listed for that item. Failure to comply with this
I y_t\1\
\
ij
ll\ONAJ.;;;;:::: quirement will result in rejection of the subcontractor.
·
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(2.
)
I
J
-.
Dhaka·1230
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.
.• it
* r1-n :rd: 1n.
In the case of a Tenderer who offers to supply and install major items of supply under the
contract that the Tenderer did not manufacture or otherwise produce, the Tenderer shall
provide the manufacturer's authorization, using the form provided in Section 5 (Bidding Forms:
including supply record). showing that the Tenderer has been duly authorized by the
manufacturer or producer of the related plant and equipment or component to supply and install
that item in the Employer's country. The Tenderer is responsible for ensuring that the
manufacturer or producer complies with the requirements of ITT 5 and 6 and meets the
minimum criteria lsted above for that item.
The Contractor and all subcontractors/manufacturers should beISO 9001-2000 and ISO 14001-
2004 and OHSAS 18001:1999 certified and must submit such certificate whichis val N.AT
and should also submit first issued certificate.The ISO cert1f1cate must mention the pr -..- JNAf {}
<:i 1ei Col/J,o. f.
1 0' 46-1 MAffiM]DIVISION
a 30 * /1\ "'fh\ For Bictm
,;:· \rf..'J-J
"1
.ffo,ml'O"& * CHIN
service which is being sourced from subcontractor/manufacturer. No exceptions to this
requirement can be made during the project execution .Failure to comply with this requirement
will result in rejection of the subcontractor.
RPCL reserves the right lo verify the au!henticalion of End User certificate(s) and Manufactures
Authorization Certi icate(s) during tender evaluation stage and post evaluation stage.
47 1 p "g c
D. Tender Preparation
ITT Tender document posted I published in the Newspaper I Website:
www.rpcl.org.bd
22.4
ITT The Tenderer shall submit with its Tender the following documents in the
technicalproposal:
24.2{j)
Tenderer must give complete information and performance data on the
equipment offered,including the followings:
ii) Location of RMS and Gas Booster compressor in the plant layout
area.
Cooling system.
Lube oilsystem.
49 IPa g c
overhauling of the machine/equipment to be handed over to
RPCL.
The certificate duly signed in the official pad shall mention the name
of power plant/User, no. of unit, capacity and commissioning date of
the power plant/equipment, make, model. Certificate issue date,
name, address, Telephone no., Fax no., e-mail address of the
person who signed the certificate shall be clearly mentioned in the
certificate. Without such certificate or where the certificate is un-
satisfactory to RPCL, the Tender shall be
considered technically non-responsive. These certificates must
be notarized
or have authent cation from the Chamber of Comm . erce of 'the
Tenderer's country. In absence of that
xxiv) The Tenderer shall have to fill up the Data & Information as per
Schedule-A ,B,C,D,E,F,G,H,1.J,K & L of Volume 2 of 2 of Tender
Document and willfurnishwith the proposal.
Sl j P a g c
ITT The Tenderer shall submit with its Tender the following documents:
24.3( Contractor shall submit a firm commitment letter from the Financial unit I Lender in
d) favor of the ECA/Buyer's credit financing in details including terms and conditions of the
loan.
The Financial unit I Lender has to be an internationally reputed bank I firm. The lender I
bank has to provide amortization schedule of the loan amount reflecting rate of interest,
loan repayment schedule and loan repayment period.
ITT
26.2
ITT Alternative technicalsolutions for any part of works will not be permitted.
26.4
ITT The currency of the Tender shall be USD, EURO and BANGLADESH TAKA
28.1
ITT The currency of the payments shall be USD, EURO and BANGLADESH TAKA
28.4
ITT The required Technical Proposalshall include the following additional information:
31.1
Methodology I Procedures I Schedule I Logistics of transportation of heavy equipment to the
project site
The I required information regarding claims under litigation shall be current or during the
last T
10 years.
T
32.1(e)
The I required reports on the financial standing, such as profit andloss statements and
T balance sheet shall be for the past 5 years.
audited
T
32.1(i)
The ITender Validity period shall be 180 days after Tender Submission.
T
T
33.2
ITT The amount of the Tender Security shall be US $ 6 million in favour of Rural Power
35.1 Company Limited and shall remain valid for 208 days after Tender Submission.
ITT In addition to the originalof the Technical offer,4 copies shall be submitted.
40.1
ITT In addition to the original of the Financial offer, 4 copies shall be submitted.
40.2
E. Tender Submission
ITT The inner and outer envelopes shall bear the following additional identification marks:
41.4(e) Engineering, Design, Manufacturing, Inspection, Supply, Transportation, Construction,
Erection, Installation, Testing and Commissioning of Mymensingh 360 MW Dual Fuel
(Gas/HSD) Combined Cycle Power Plant Project on Turr.key Basis.
ITT For Tender submission purposes only, the Employer's address is:
42.1
Attention:Executive Director (Engineering)
Address: House- 19, Road-1B, Sector-9, Uttara, Dhaka-1230
ITT For Tender submission purposes only, the Employer's address is:
42.3
Attention: Executive Director (Engineering)
Address (PRIMARY PLACE ):House-19, Road-18, Sector-9, Uttara,Dhaka-1230
Attention:
Address (SECONDARY PLACES): Not A pplicable
The deadline for the hand-delivering of the Tenders at the PRIMARY PLACE is:
Attention : Executive Engineer (Engineering)
ITT Address (PRIMARY PLACE ): House-19, Road-1B, Sector-9, Uttara, Dhaka-1230
42.4
Time & Date: 12:00 hrs Noon; March 22,2018
tenderers presenting responsive tenders.
Total time from Contract Effective Date to Completion of ICO of the unit:
Data given by the Tenderer which signif icantly affect the result of evaluation shall be
included in the Contract as requirements lo be guaranteed and will be subject to
verification at the cost of the Tenderer and to the satisfaction of the RPCL.
Proposal whic h offers less than 360 MW Net output (at site condition in case of both
fuel: Gas/HSD) of Power Plant as specified in Technical Requirements shall NOT be
accepted.
Proposal which offers net output up to 420 MW at site condition will be taken into
account for the purpose of evaluat ion considering technologicaladvantage, efficiency
benefits, ease of operation and maintenance; reflecting per KW cost stated hereunder.
Proposal which offers more than 420 MW Net output (al site condition), must provide
guaranteed heat rate correspondinglo 420 MW net output (al site condition).
The evaluation will take into account the importance of 'Technical Requirements' of the
360 MW CCPP project and the scope of works of all the proposals, which shall be
brought to a common basis to ascertain the responsiveness of Tenderers.
The Financial Proposals shall be kept unopened and sealed until the declaration of
technically qualified tenderers by RPCL. The Financial Proposals of the
technically responsive tenderers will be opened on a specific date to be
communicated by RPCL to the qualified I responsive tenderers. Authorized
representatives of such tenderers will be invited by RPCL well before to attend the
Financial Proposal Opening session. Financial Proposal of technically non-
responsive tenderers will be returned to them unopened along with the tender
Security.
55 IP a g c
ined by bringing
EPC Tender Price of the proposals shall be determ the scope of
wor ks of all the proposals to a common basis.
Loan Repayment period shall be minimum 12 years after 3 years Grace period.
In this example, Credit portion is 85% of EPC price (for both FC and LC), Non-Credit
portion is 15% of EPC price (for both FC and LC), Annual interest rate i%, Grace
period 03 years, Repayment period 12 years are considered.
EPC Tender Price =m Bangladeshi Taka (BOT.)
Installment payment duration =
06 months (half yearly)
Discount rate = 12%
Po = Net Power output (as defined in General condit ions of Tender Document Part
A) at Site Condition in kW, average of both fuel (gas and HSD). as guaranteed by
the Tenderer in Guarantee Schedule of Part B of Volume 2 of 2 of tender
documents.
$
Q:c
*
";r.
·
9 ':?..;,
<;:
?-
.
-5 In El1M;DIVISION
For Bid(2
$.
I)
""c'.;111
.s ' CH1N*
ro'.' '
Repayment Period payments
Interest
Principal Repayment Payment Amount Net present value
(in Eq.BOT.) (in Eq.BOT.)
Total Net present value of Repayment amount (NT) will be added with non- credit
amount of EPC price to find Total Debt servicing cost (DT).
Hence, DT = NT + 0.15m
Per unit Debt servicing cost (T1) in BOT per kW will be found by dividing DT by
Net Power outpul Po in kW at site condition. Hence, T1 = DT I Po.
In any case, for the financing of 85% of EPC price or above, Total Debt servicing
cost (OT) will be Net Present Value of the payment and repayment amount from
RPCL's account. Amortization schedules from the proposed lenders/ loan
arrangers will be the basis for credit facility related payment and repayment from
RPCL's account. Noncredit amount of EPC price will be the
\\( NAL payment to the EPC Contractor from RPCL's account. 12% discount rate will
-...:..'.E& be considered tx Y.bllte Net Present Value.
!'>..
* ·{";"·- ..f-
. A"..-
! .v-'
..;,1:1.. CH\>o...\ ': ·'eal4l11l0·
"
Basis of Financial analysis for Fuel cost and O&M Cost
For the purpose of Financial analysis and evaluation, the followi ng data would be
considered:
Heat rate to be used for weighted average of 50%, 75% and 100% load under
Site Condition
So H = H100% x 0.4 + H75% x 0.3 + H50% x 0.3 KJ per Kwh
Operation and Maintenance cost - BDT.0.2 per kWh (For Gas Fueloperation)
Operation and Maintenane cost - BDT.0.3 per kWh (For HSD operation)
Discount rate on capital investment - 12%
40%)
H = Average weighted heat rate of generating unit
(100%, 75% and 50% load at Site Condition) in KJ I kWH
= H100'1' x 0.4 + H1s% x 0.3 + Hso% x 0.3 KJ per Kwh
Fae
Te (HSD) =
ITT 76.5 The name and address of the office where complaints to the Employer under Rule 57 are to
be submittedis:
61 IP a g e
Section 3.
General Conditions of Contract
A. General
1. Definitions 1.1 In the Conditions of Contract, which include Particular Conditions
and these General Conditions, the following words and
expressions shall have the meaning hereby assigned lo them.
Boldface type is usedlo identify the defined terms:
(a) Approving Authority means the authority which, in
accordance with the Delegation of Financial powers,
approves the award of Contract for the Procurement of
Goods, Works and SeNices.
(b) Act means The Public Procurement Act, 2006 (Act 24 of
2006).
(c) Adjudicator is the expert appointed jointly by the Employer
and the Contractor to resolve disputes in the first
instance, as provided for in GCC Sub Clause 100.2.
(d) Bill of Quantities (BOO) means the priced and completed Bill
of Quantities forming part of the Contract defined in GCC
Clause 63.
(e) Compensation Events are those defined in GCC Clause
72.
(f) Competent Authority means the authority that gives decision
on specific issues as per delegation of administrative and/or
financialpowers.
(g) Completion Certificate means the Certificate issued by the
Engineer as evidence that the Contractor has executed the
Works and Physical seNices in all respects as per design,
drawing, specifications and Conditions of Contract.
(h) Completi.on Date is the actual date of completion of the
Works and Physical services certified by the Engineer, in
accordance with GCC Clause 83.
(i) Co_ntract means the Contract Agreement ,the Notification of
Award, Tender Submission Letter, these Conditions, the
Specification,the Drawings, the Schedules, the Priced Bill of
Quantities, and the further Documents (if any ) which are
listed in the Contract Agreement or in the Notification of
Award.
0) Contract Agreement means the Agreement entered into
between the Employer and the Contractor, together with
the Contract Documents referredlo therein, including all
attachments , appendices, and all documents incorporated by
reference therein to execute, complete, and maintain the
Works.
(k) Contract Documents means the documents listed in GCC
Clause 6, including any amendments thereto.
(I) Contractor means the Person
Employer for the execution of Works under the Rules and the
Act as staled in the PCC.
(m) Contract Price is the price stated in the Notification of
Award (FormPW7-7) and as specified in the GCC Sub
Clause 62.1 and, thereafter as adjusled in accordance with the
provisions of the Contract.
(n) Contractor's Tender is the completed Tender Document
including the priced Bill of Quantities and the Schedules
submitted by the Contractor to the Employer.
(o) Cost means all expenditures reasonably incurred or to be
incurred by the Contractor, whether on or off the Site,
including overhead ,profit, taxes, duties, fees, and such
other similar levies.
(p) Day means calendar day unless otherwise specified as
working days.
(q) Dayworks means work carried out following the
instructions of the Employer or the authorised Engineer and
is paid for on the basis of time spent by the Contractor's
workers and equipment at the rates specified
in the Schedules, in addition to payments for associated
Materials and Plant.
(r) Defect is any part of the Works not completed in
accordance with the Contract.
(s) Defects Correction Certificate is the certificate issued by
the Engineer upon correction of defects by the Contractor.
(t) Defects Liability Period is the period specified in the PCC
and calculated from t he Completion Dale.
(u) Drawings include calculations and other information provided
in Section 9 or as approved by the Engineer for the execution
and completion of the Contract.
(v) Employer (Procuring Entity) means a Employer having
administrative and financial powers to undertake procurement
of Works and Physical services using public funds and is as
named in the PCC who employs the Contractor to carry out
the Works.
(w) Engineer is the person named in the PCC or any other
competent person appointed by the Employer and notified to
the Contractor who is responsible for supervising the
exec ution and completion of the Works and Physical
services and administering the Contract.
(x) Equipment is the Contractor's apparatus, machinery, vehicles and other things required
for the execution and completion of the Works and remedying any defects excluding
Temporary Works and the Employer's Equipment (if any ), Plant, Materials and any other
things to form or forming part of the Permanent Works.
(y) Force Majeure means an event or situation beyond the
control of the Contractor that is not foreseeable, is
unavoidable, and its origins not due to negligence or lack
63 IP n g e
of care on the part of the Contractor; such events may
include, but not be limited to, acts of the Government in its
sovereign capacity, wars or revolutions, fires, floods,
epidemics, quarantine restrictions, and freight embargoes or
more as included in GCC Clause 88.;
(z) GCC means the General Conditions of Contract.
(aa) Government means the Government of the People's
Republic of Bangladesh.
(bb) Goods mean the Contractor's Equipment, Materials, Plani
and Temporary Works, or any of them as appropriate.
(cc) "Head of the Procuring Entity" means the Secretary of a
Ministry or a Division, the Head of a Government
Department or Directorate; or the Chief Executive, by
whatever designation called, of a local Government agency,
an autonomous or semi-autonomous body or a corporation,
or a corporate body established under the Companies Act;
(dd) Intended Completion Date is the date calculated from the
Commencement Date as specified in the PCC, on which it
is intended that the Contractor shall complete the Works
and Physical services as specified in the Contract and may be
revised only by the Engineer by issuing an extension of time
or an acceleration order.
(ee) Materials means things of all kinds other than Plant intended
to form or forming part of the Permanent Works, including
the supply-only materials, if any, to be supplied by the
Contractor under the Contract.
(ff) Month means calendar month.
(gg) Original Contract Price is the Contract Price stated in the
Employer's Notification of Award and further clearly
determined in the PCC.
{hh) Permanent works means the permanent works to be executed
by the Contractor under the Contract.
(ii) PCC means the Particular Conditions of Contract.
(jj) Plant means the apparatus, machinery and other equipment
intended to form or forming part of the Permanent Works,
including vehicles purchased for the Employer and relating to
the construction of the Works and Physical services.
(kk) Provisional Sums means amounts of money specified by the
Employer in the Bill of Quantities which shall be used, at its
discretion, for payments to Nominated Subcontractor(s) and
for meeting other essential expenditures under the Contract
pursuant to GCC Sub Clause 80.
(mm) Schedules means the docurnent(s) entitled schedules,
completed by the Contractor and submitted with the
Tender Submission Letter, as included in the Contract.
Such document may include the data, lists and schedules
of rates and/or prices.
(nn) Site means the places where t he Permanent Works are to
be executed including storage and working areas and to
which Pla nt and Materials are to be delivered, and any
other places as may be specified in the PCC as for ming
part of the Site.
(oo) Site Investigation Reports are those that were included
in the Tender Docume nt and are factual and interpretative
reports about the surface and subsurface conditions at the
Sie.
(pp) Specification means the Specification of the Wo rks
included in the Contract and any modifications or additio ns
to the specificat ions made or approved by the Engineer in
accordance with the Contract.
(qq) Start Date is the dale defined in the PCC and it is the
last date when the Contractor shall commence execution
of the Works under the Contract.
(rr) Subcontractor means a person or corporate body, who
has a contract with the Contractor to carry out a part of the
work in the Contract,which includes work on the Site.
(ss) Taking-Over means a certificate issued by the Fmployer
under GCC Clause 84.
(It) Temporary Works means all temporary works of every
kind other than Contractor's Equipment required on the
Site for the execution and completion of the Permanent
Works and remedying of any defects.
(uu) Variation means any change to the Works directly
procured from the original Contractor under some specific
conditions and circumstances following approved
procedures, which is instructed as a Variation under GCC
Clause 65 by the Engineer that varies the Works.
(w) Works means all works associated with t he construction,
reconstruction, site preparation, demolition, repair,
mainlenanee or renovation of railways, roads, highways, or
a building,an infrastructure or structure or an installation or
any construction work relating to excavation, installation of
equipment and materials , decoration, as well as physical
services ancillary to works as detailed in the PCC, if the
value of those services does not exceed that of the Works
themselves.
(ww) Writing means communication written by hand or machine
duly signed and includes properly authenticated messages
by facsimile or electronic mail.
2.1
Contract. Words have their normal meaning under the language
of the Contract unless specifically defined.
2.4 Severability
If any provision or condition of the Contract is prohibited or
rendered invalid or unenforceable, such prohibition, invalidity or
unenforceability shall not affect the validity or enforceability of
any other provisions and conditions of the Contract.
2.5 Sectionalcompletion
If sectiona lcompletion is specified in the PCC, references in the
GCC to the Works, the Completion Date, and the Intended
Completion Date apply to any section of the Works (other than
references to the Completion Date and Intended Completion
Date for the whole of the Works).
3.3 A Party may change its address for notice hereunder by giv ing
the other Party notice of such change to the address.
5.2 The Contractor shall bear all costs of translationlo the governing
la nguage and all risks of the accuracy of such translation.
7. Contract 7.1 The parties shall enter into a Contract Agree ment within twenty
Agreement eight (28) days from the date of issuance of the Notification of
Award (NOA). The costs of stamp duties and similar charges, if
any. designated by the applicable law in connection with entry
into the Contract Agreement, shall be borne by the Employer.
8. Assignment 8.1 Neither the Contractor nor the Employer shall assign,in whole or
in part, its obligations under the Contract; except with the
Employer's prior writt en approval.
9. Eligibility 9.1 The Contractor and its Subcontractor(s) shall not have the
national ty of a country other than that specified in the PCC.
9.2 All materials, equipment , plant, and supp lies used by the
Contractor inboth permanent and temporary works and services
supplied under the Contract shall have their origin in the
countries except any specified in the PCC.
671 1"' g c
11.Confidential 11.1 The Employer and the Contractor shall keep confidential and shall
Details not, without the written consent of the other party hereto, divulge
to any third party any documents, data, or other
information furnished directly or indirectly by the other party hereto in
connection with the Contract, whether such information has been
furnished prior to, during or following completion or termination of
the Contract. Notwithstanding the above, the Contractor may
furnish to its Subcontractor such documents, data, and other
information it receives from the Employer to the extent required for
the Subcontractor to perform its work under the Contract, in which
event the Contractor shall obtain from such Subcontractor an
undertaking of confidentiality similar to that imposed on the
Contractor under GCC Clause 11.
11.2 The Employer shall not use such documents , data, and other
information received from the Contractor for any purposes
unrelatedlo the Contract. Similarly , the Contractor shallnot use such
documents, data, and other information received from the Employer
for any purpose other than the design, const ruction, or other work
and services required for the performance of the Contract.
11.3 The obligations of a party under GCC Sub Clauses 11.1 and
11.2 above, however, shall not apply to informat ion that: the
Employer or Contractor needs to share with institutions
participating in the financing of the Contract; now or hereafter
enters the public domain through no fault of that party; can be
proven to have been possessed by that party at the time of
disclos ure and which was not previously obtained, directly or
indirectly, from the other party; or otherwise lawfully becomes
available to that party from a third party that has no obligation of
confidentiality.
11.4 The above provisions of GCC Clause 11 shall not in any way
modify any undertaking of confidentiality given by either of the
parties hereto prior to the date of the Contract in respect of the
Works or any part thereof.
15. Employer's 15.1 The Employer shall pay the Contracto r, in consideration of the
Responsibilities satisfactory progress of execution and completion of the Works
and Physical services, and the remedying of defects therein, the
Contract price or such other sum as may become payable under
the provisions of the Contract at the times and in the manner
prescribed by the Contract Agreement.
15.2 The Employer shall make its best effort to guide and assist the
Contractor in obtaining, if required, any permit, licence, and
approvals from local public authorities for the purpose of
execution of the Works and Physical services under the
Contract.
16. Approvalof the 16.1 The Contractor shall submit Specifications and Drawings
Contractor's show ing the proposed Temporary Works to the Engineer, who
Temporary is to approve them, if they comply with the Specifications and
Works Drawings.
16.2 The Contractor shall be responsible for design of Temporary
Works.
16.3 All Drawings prepared by the Contractor for the execution of
the Temporary or Permanent Works, are subject to prior
69 IP a g c
approvalby the Engineer bfore their use.
16.4 The Engineer's approval shall not alter the Contractor's
responsibility for design of the Temporary Works .
16.5 The Contractor shall obtain approval of third parties to the
design of the Temporary Works, where required.
17. Contractor's 17.1 The Contractor shall execute and complete the Works and remedy
Responsibilitie any defects therein in conformity in all respects with the provisions of
s the Contract Agreement.
18. Taxes and 18.1 The Contractor shall be entirely responsible for all kinds of taxes,
Duties duties, fees, levies, and such other charges to be paid under the
Applicable Law imposed inside and outside Bangladesh.
19_ 1 The Contractor shall employ the key personnel named in t he
Schedule of Key Personnel, as referred to in the PCC,lo carry out
19. Contractor's
the functions stated in the Schedule or other personnel
Personnel
approved by the Engineer.
19_2 The Engineer will approve any proposed replacement of key
personnel only if their relevant qualifications and abilities are
equal to or higher than those of the personnel named in the
Schedule.
19.3 If the Engineer asks the Contractor to remove a particular
person who is a member of the Contractor's staff or work force
from the Site, he or she shall state the reasons, and the
Contractor shall ensure that the person leaves the Site within
three (3) days and has no further connection with the work in the
Contract.
20. Subcontracting 20.1 Subcontracting the whole of the Works by the Contractor shall
not be permissible. The Contractor shall be responsible for the
acts or defaults of any Subcontractor, his or her agents or
employees, as if they were the acts or defaults of the
Contractor.
20.2 The Contractor shall not be required to obtain consent from the
Engineer, for suppliers solely of Materials or to a subcontract for
which the Specialist Subcontractor(s) is already named in the
Contract.
24. Delegation 24.1 The Engineer may delegate any of his duties and
responsibilities to his representative, after notifying the
Contractor , and may cancel any delegation, without
retroactivity, after notifying the Contractor.
25. Instruct ons 25.1 The Contractor shall carry out all instructions of the Engineer
that comply with the applicable law.
26. Queries about 26.1 The Engineer, on behalf of the Employer, will clarify queries
the Contract on the Conditions of Contract.
conditions
27.Safety, 27.1 The Contractor shall throughout t he execution and completion
Security and of the Works and the remedying of any defects therein:
Protection of (a) take all reasonable steps to safeguard the health and
the safety of all workers working on the Site and other
Environment persons entitled to be on ii, and to keep the Site in an
orderly state;
(b) provide and maintain at the Contractor's own cost all
lights, guards, fencing , warning signs and watching for
the protection of the Works or for the safety on-site; and
(c) take all reasonable steps to protect the environment on
and off the Site and to avoid damage or nuisance to
persons or to property of the public or others resulting
from pollution, noise or other causes arising as a
consequence of the Contractors methods of operation.
71 I P H g c
28. Working Hours 28.1 The Contractor shall not perform any work on the Site on the
weekly holidays, or during the night or outside the normal
working hours, or on any religious or public holiday, without
1he prior written approval of the Engineer.
29. Welfare of 29.1 The Contractor shall comply with all the relevant labour Laws
Laborers applicable to the Contractor's personnel relating to their
employment, health, safely, welfare, immigration and shall
allow them all their legal rights.
29.2 The Contractor, in particular, shall provide proper
accommodation to his or her labourers and arrange proper
water supply, conservancy and sanitation arrangements al the
site for all necessary hygienic requirements and for the
prevention of epidemics in accordance with relevant
regulations, rules and orders of the government.
30. Child Labor 30.1 The Contractor shall not employ any child to perform any work
that is economically exploitative; or is likely to be hazardous
to, or to interfere with,the child's education, or to be harmful to
the child's health or physical,mental,spiritual, moral, or social
development in compliance with the applicable laws and other
relevant treaties ratified by the government.
31.Fossils 31.1 All fossils, coins, articles of value or antiquity, and structures
and other remains or items of geological or archaeological
interest found on the Site shall be placed under the care and
authority of the Employer. The Contractor shall take
reasonable precautions to prevent Contractor's Personnel or
other persons from removing or damaging any of these
findings.
31.2 The Contractor shall, upon discovery of any such finding,
promptly give notice to the Engineer, who shall issue instructions
for dealing with it. If the Contractor suffers delay
and/or incurs cost from complying with the instructions, the
Contractor shall give a further notice to the Engineer and
shall be entitled subject to Claims under GCC Clause 99 to:
(a) an extension of time for any such delay, if completion is or
will be delayed, under GCC Clause 45, and
(b) payment of any such cost, which shall be included in the
Contract Price.
32. Employer's 32.1 The Employer carries the risks that the Contract states are
and Employer's risks and the Contractor carries the risks that the
Contractor's Contract states are Contractor's risks.
Risks
33. Employer's 33.1 From the Start Date until the Defects Correction Certificate
Risks has been issued, the following are Employer's risks:
the risk of personal injury, death, or loss of or damage to property
(excluding the Works, Plant, Mat erials, and Equipment), which are due
to
i. use or occupation of the Site by the Works or for
the purpose of the Works, which is the unavoidable
result of the Works or
ii. negligence, breach of statutory duty, or interference
with any legal right by the Employer or by any
person employed by or Contracted to him except
the Contractor.
the risk of damage to the Works, Plant, Materials, and Equipment to the
extent that it is due to a fault of the Employer or in the Employer's design,
or due to war or radioactive contamination directly affecting the
country where the Works are to be executed.
34.Contractor's 34.1 From the Start Date until the Defects Correction Certificate has
Risks been issued the risks of personal injury, death, and loss of or
damage to property including without limitation, the Works, Plant,
Materials, and Equipment, which are not Employer's risks are
Contractor's risks.
Employer by the Contractor herein shall
remain vested in the Contractor,or, if they
are furnished to the Employer directly or
through the Contractor by any third party,
including Suppliers of materials, the copyright
in such materials shall remain vested in
such third party.
35.2 The Contractor shall not, except for the purposes of
performing the obligations under the Contract, without the
written permission or the Employer disclose or make use or
any specificat ion, plan, design and drawing, pattern, sample
or information furnished by or on behalf of the Employer.
37. Insurance 37.1 The Contractor shall provide, in the joint names of the
Employer and the Contractor, insurance cover from the Start
Date to the end of the Defects Liability Period, in the amounts
and deductibles specified in.the PCC for the following events
which are due to the Contractor's risks:
(a) loss of or damage to the Works, Plant, and Materials;
(b) loss of or damage to Equipment;
(c) loss of or damage to property (except the Works, Plant,
Materials, and Equipment) in connection with the
Contract; and
(d) personal injury or death.
37.2 The Contractor shall deliver policies and certificates of
insurancelo the Engineer, for the Engineer's approval,before
the Start Dale. All such insurances shall provide tor
compensation to be payable in the types and proportions of
currencies required to rectify the loss or damage incurred.
37.4 Alterations to the terms of insurance shall not be made without
the approvalof the Engineer.
37.5 Both parties shall comply with conditions of the insurance
policies.
38. Management 38.1 Either the Engineer or the Contractor may require the otherlo
and Progress attend a management and progress meeting. The business of
Meetings such meeting shall be to review the progress and plans for
remaining work and to deal with matters raised in accordance
with the early warning procedure.
38.2 The Engineer shall record the business of the meetings and
provide copies of the record to those attending the meeting
and to the Employer. The responsibility of the parties for
actions to be taken shall be decided by the Engineer either al
the management and progress meeting or after lhe meeting,
and staled inwriting to all concerned.
75 IP n g e
(c) "collusive practice" means a scheme .or arrangement
between two (2) or more Persons, with or without the
knowledge of the Employer, that is designed to arbitrarily
reduce the number of Tenders submilted or fix Tender
prices at artificial,non-competitive levels, thereby denying
a Employer the benefits of competitive price arising from
genuine and open competition; or
(d) "coercive practice" means harming or threatening to harm,
directly or indirectly, Persons or their property to
influence a decision to be taken in the Procurement
proceeding or the execution of the Contract, and this will
include creating obstructions in the normal submission
process used for Tenders.
B. Time Control
40. Commencement 40.1 Except otherwise specified in the PCC , the Commencement
of Works Date shall be the date at which the following precedent
conditions have all been fulfilled and the Engineer's instruction
recording the agreement of both Parties on such fulfilment and
instructing to commence the Works is received by the
Contractor:
(a) signing of the Contract Agreement by both parties upon
approva lof the by relevant authorities;
(c) receipt by the Contractor of the Advance
Payment under GCC Clause 78 provided
that the correspondent Bank Guarantee
has been delivered by the Contractor.
40.2 If the Engineer's instruction is not received by t he Contractor
within one hundred eighty (180) days from the dale of signing
of the Contract Agreement. the Contractor shall be entitled to
terminate the Contract under GCC Sub Clause 93.1.
40.3 The Contractor shall commence the execution of the Works as
soon as is reasonably practicable by the Start Date as
specified in the GCC Sub Clause 1.1(pp) after the
Commencement Date, and shall then proceed with the Works
with due expedilion and without delay.
41. .
Completi 41.1 The Contractor shall carry out the Works in accordance w ith
on of ihe Programme of Works submitted by the Contractor and as
Works updated wit h the approval of the Engineer as stated under
GCC Clause 42 to complete them in all respects by the
Intended Completion Date.
42.1 Within the time staled in the PCC, the Contractor shall
42. Programme of submit lo the Engineer for approval a Programme of Works
Works showing the general methods, arrangements, order, and
timing for all the activities in the Works.The programme may
be in the form of an Implementation Schedule prepared in
any software or other form acceptable to the Engineer.
42.2 The Contractor shall submit to the Engineer for approval of an
updated Programme at intervals no longer than the period
stated in the PCC. An update of the Programme shall be a
Programme showing the actual progress achieved on each
activity and the effect of the progress achieved on the timing
of the remaining work, including any changes to the sequence.
of the activities.
42.3 If the Contractor does not submit an updated Programme of
Works at the intervals stated in the PCC, the Engineer may
withhold an amount as slated in the PCC from the next
payment certificate and continuelo withhold this amount until
the next due payment after the date on which the overdue
Programme of Works has been submitted.
42.4 The Engineer's approval of the Programme of Works shall not
alter the Contractor's obligations. The Contractor may revise
the Programme and submit it to the Engineer again at any
time for approval. A revised Programme shall show the effect
of Varialions and Compensation Events.
43.1 The Contractor shall maintain Pro Raia progress of the Works.
43. Pro Rata Progress to be achieved shall be pursuant to GCC Clause 42
Progress and shall be determined in terms of the value of the works
done.
43.2
77 P a g c
44. Early Warni ng 44.1 If al any time during performance of the Contract, the
Contractor or its Subcontractors should encounter events,
circumstances, conditions that may adversely affect the
quality of the work, increase the original Contract Price or
delay the execution of the Works, the Contractor shall
promptly notify the Engineer in writing of the delay, its likely
duration, and its cause. As soon as practicable after receipt of
the Contractor's notice, the Engineer shall evaluate the
situation, and the Contractor shall cooperate with the Engineer
in making and considering proposals for how the effect of
such an event or circumstance can be avoided or reduced.
45. Extension of 45.1 The Contractor shall be entitled to an extens ion of the
Intended Intended Completion Dale, if and to the extent that completion
Completion of the Works or any part thereof is or will be delayed by
Date Compensation Events or a Variation or Extra Work Order.
48. Delays 48.1 The Engineer may instruct the Contractor to delay the start or
Ordered by progress of any activity within the Works.
the Engineer
49.1 The Engineer may at any time instruct the Contractor to
49. suspend progress of part or all of the Works. During such
Suspension suspension, the Contractor shall protect, store and secure
of such part or the Works against any deterioration, loss or
Work damage.
49.2 The Engineer may also notify the cause for the suspension. If
and to the extent that the cause is notified and is the
responsibility of the Contractor, the following GCC Clauses
50, 51 and 52 shall not apply.
79 1 P n g e
GCC Clause 99 to:
(a) an extension of time for any such delay, if Completion is
or will be delayed,under GCC Clause 44, and
(b) payment of any such cost, which shall be included in the
Contract Price.
50.2 After receiving this notice, the Engineer shall proceed to agree
or determine these matters.
51. Payment for 51.1 The Contractor shall be entitled to payment of the value, as at
Plant and the date of suspension, of Plant and/or Materials which have
Materials in not been delivered to Site, if:
Event of (a) the work on Plant or delivery of Plant and/or Materials
Suspension has been suspended for more than twenty (28) days,
and
(b) the Contractor has marked the Plant and/or Materials as
the Employer's property in accordance with the
Engineer's instructions.
52. Prolonged 52.1 If the suspension under GCC Clause 49 has continued for
Suspension more than eighty four (84) days, the Contractor may request
the Engineer's permission to proceed. If the Engineer does
not give permission within twenty eight (28) days after being
requested to do so, the Contractor may, by giving notice to
the Project Manger, treat the suspension as an omission
under GCC Clause 65 of the affected part of the Works. If the
suspension affects the whole of the Works, the Contractor
may give notice of termination pursuant to GCC Clause 93.
53. Resumption of 53.1 After the permission or instruction to proceed is given, the
Work Contractor and the Engineer shall jointly examine the Works
and the Plant and Materials affected by the suspension. The
Contractor shall make good any deterioration or defect in or
loss of the Works or Plant or Materials, which has occurred
during the suspension after receiving from the Engineer an
instruction to this effect under GCC Clause 65.
c. Quality Control
54. Execution of 54.1 The Contractor shall construct, install and carry out the Works
Works and Physicalservices in accorda nce with the Specifications
and Drawings as scheduled in GCC Clause 6.
55. Examination
of Works
before
covering. up
proper advance notice is given by the Engineer.
55.2 No part of the Works shall be covered up or put out of sight
without the approval of the Engineer. The Contractor shall
give notice in writing to the Engineer whenever any such part
of the Works is ready for examination and t he Engineer shall
attend to such examination without unreasonable delay.
56. Identifying 56.1 The Engineer shall check the works executed by the
Defects Contractor and notify the Contractor of any Defects found.
Such checking shall not relieve the Contractor from his or her
obligations. The Engineer may also instruct the Contractor to
search for a Defect andlo uncover and test any work that the
Engineer considers may have a Defect.
57. Testing 57.1 The Cofltractor shall carry out the Testing of works in
accor dance with this Clause after providing the relevant
documents.
57.2 The Contractor shall give to the Engineer not less than
twenty one (21) days' notice of the date after which the
Contractor will be ready to carry out each of the Testing.
Unless otherwise agreed, Testing shall be carried out
within fourteen (14) days after this date, on such day or
days as the Engineer shall instruct.
59. Remedial 59.1 Notwithstanding any test or certification, the Engineer may
Work instruct the Contractor to:
(a) remove from the Site and replace any Plant or
Materials whichis not in accordance with the Contract,
81 j Pn g e
(b) remove and re-execute any other work which is not in
accordance with the Contract, and
(c) execute any work which is urgently required for the
safety of the Works, whether because of an accident,
unforeseeable event or otherwise.
59.2 The Contractor shall comply with the instruction issued under
GCC Sub Clause 59.1 within a reasonable time, which shall
be specified in the instruction, or immediately if urgency is
specified under GCC Sub Clause 59.1(c).
60. Correction of 60.1 The Engineer shall issue a Defects Liability Schedule for
Defects correction of Defects within fifty six (56) days from the
Contractor's request for Final Payment stating the scope of
corrections or additions that are necessary.
60.2 The Engineer shall give noticelo the Contractor, with a copy lo
the Employer and others concerned, of any Defects before the
end of the Defects Liability Period, which begins at
Completion Date, and is defined in the PCC.
60.3 Every ime notice of a Defect is given, the Contractor shall
correct the notified Defect within the lengtti of time specified
by the Engineer's notice.
60.4 The Defects Liability Period shall be extended for as long as
Defects remain to be corrected.
61. Uncorrected 61.1 If the Contractor has not corrected a Defect within the time
Defects specified in the Engineer's notice, the Engineer shall assess
the cost of having the Defect corrected by it, and the
Contractor shall remain liable to pay the expenditures incurred
on account of correction of such Defect.
D. Cost Control
62. Contract Price 62.1 The Contract price shall be agreed or determined under GCC Sub
Clause 62.2 and as specified in the PCC.
62.2 The Contractor shall pay all of taxes, duties, fees, levies, and other
charges required to be paid under the Applicable Law under the
Contract pursuant to GCC Clause 18 and the Contract Price shall
not be adjusted for any of these costs except as provided under
the Conditions of the Contract.
63. Bill of
Quantities
the individual items of Works and .Day works. The Employer may
include in the Bill of Quantities the Provision31 Sums for payments
to Nominated Subcontractor(s) and for meeting other expenditures
under the Contract pursuant to GCC Sub Clause 80.
64. Changes in 64.1 A new rate or price for items included in the Bill of Quantities
the Quantities shall, however, be appropriate for an item of work if:
and Unit Rate (a) the finalmeasured quantity of the work done for any
or Price particular item in the Bill of Quantities is increased
or decreased by more than twenty five (25) percent
from the quantity of this item in the Bill of Quantities;
(b) the cost resulting from such increase or decrease in
quantity of this particular item in the Billof Quantities
multiplied by its specified rate or price is exceeded
by one ( 1) percent of the original Contract price;
(c) this particular item is not specified in the Contract as
a "fixed rate item";
(d) this particular item is not specified in the Contract as
for which no rates or prices have been quoted and
deemed covered by the amounts at rates and prices
of other items in the Bill of Quantities stated under
GCC Sub Clause 63.3; and
64.2 The new rate or price for the particular item of work included in
the Bill of Quantities described under GCC Sub Clause 64.1
shall be adjusted by the Engineer from any relevant rates or
prices within the Contract by taking into consideration the
context and threshold of the Variation Order as stated under
GCC Clause 65.
65. Variations 65.1 The Employer may issue a Variation Order for Procurement of
Works and Physical services from the original Contractor to
cover any increase or decrease in quantities, including the
introduction of new work items that are either due to change of
plans, design or alignment to suit actual field conditions, within
the general scope and physical boundaries of this
Contract .
65.2 The Employer may also issue an Extra Work Order to cover
the introduction of such new works necessary for the
completion, improvement or prolection of the original works
ic_l1 were not included in the original contract, on the
Co;;l/J;
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• •"•4 _/ \
66.3 For new items of works that are not included in the Bill of
Quantities of the original Contract as stated under GCC Sub
Clause 65.1,the unit rates or prices of those new work items
shall be based on ;
formwork, labor rate, equipment rental, etc) as indicated in the
Contractor's price breakdown of -the cost estimate, if
available; or
(ii) fixed prices acceptable to both the Employer and the
Contractor based on market prices; or
(iii) the direct cost of the new work it ems based on (i) and (ii)
above shall then be combined with the mark-up factor (i.e.
taxes, overheads and profit) used by the Contractor in his or
her Tender to determine the unit rate or price of the new
work item.
66.5 If the Engineer decides that the urgency of varying the work
would prevent a quotation being given and considered without
delaying the work, no quotation shall be given and the
Variation shall be treated as a Compensation Event under
GCC Sub Clause 72.
66.6 The Contractor shall not be entitled to additional payment for
costs that could have been avoided by giving early warning
under GCC Sub Clause 44.1.
67. Cash Flow 67.1 When the Programme of Works is updated under GCC Sub
Forecasts Clause 42.2, the Contractor shall provide the Engineer with an
updated cash flow forecast.
68. Payment 68.1 The basis for payment certificates shall be Bill of Quantities
Certificates used to determine the Contract price.
68.7
previous payment certificate.
69. Payments to 69.1 The Employer shall pay the Contractor the amounts certified
the Contractor by the Engineer within twenty eight (28) days of the dale of
each certificate after due adjustments for deductions for
advance payment s, retention and any other additions or
deductions which may have become due under the Contract
or otherwise, including those under GCC Clause 99.
70. Delayed 70.1 If the Contractor does not receive payments as stated under
Payment GCC Sub Clause 69.1, the Contractor shall be entitled to
receive financing charges compounded monthly on the
amount unpaid during the period of delay. This period shall be
deemed to commence on the date due for payment specified
in GCC Sub Clause 69.1.
71. Payments to 71.1 The Contractor shall pay to the Nominated Subcontraclor(s)
Nominated the amounts shown on the Nominated Subcontractor's
Subcontractor invoices approved by the Contractor which the Engineer
certifies to be due in accordance with the subcontract included
87 IP n g e
under the
Contract.
72. Compensation 72.1 The following shall be Compensation Events:
Events (a) The Employer does not give access to or possession of
the Site or part of the Site by the Sile Possession Date
stated in the GCC Sub Clause 13.1;
(b) The Employer modifies the Schedule of other
Contractors in a way that affects the works of the
Contractor under the Contract;
(c) The Engineer orders a delay or does not issue Drawings,
Specifications, or instructions required for execution of
the Works onlime;
(d) The Engineer instructs the Contractor to uncover or to
carry out additional tests upon work , which is then
foundlo have no Defects;
(e) The Engineer unreasonably does not approve a
subcontract to be let, if applicable;
(f) Ground conditions are substantially more adverse than
could reasonably have been assumed before issuance of
the Notification of Award from the information issued to
Tenderers (including the Si e Investigation Reports), from
information available publicly and from a visual
inspection of the Site;
(g) The Engineer gives an instruction for dealing with an
unforeseen condition, caused by the Employer, or
additionalwork required for safety or other reasons;
(h) other Contractors, public authorities, utilities, or the
Employer do not work within the dales and other
constraints stated in the Contract, and they cause delay
or extra cost to the Contractor;
(i) The advance payment is delayed;
(j) The effects on the Contractor of any of the Employer's
Risks;
(k) The Engineer unreasonably delays issuing a Completion
Certificate;
(I) A situation of Force Majeure has occurred, as defined in
GCC Clause 88; and
(m) Other Compensat ion Events described in the Contract or
determined by the Engineer in the PCC shall apply.
73. Adjustments 73.1 Unless otherwise spec ified in the Contract, if between the date
for Changes in twenty-eight (28) days before the submission of Tenders for
Legislation the Contract and the date of the last Completion Certificate ,
any law, regulation, ordinance, order or bylaw having the force
of law is enacted, promulgated, abrogated, or changed in
Bangladesh (which shall be deemed to include any change in
interpretation or application by the competent authorities) that
subsequently affects the Completion Dat e and/or the Contract
price, then such Completion Date and/or Contract price shall
be correspondingly increased or decreased , to the extent that
the Contractor has thereby been affected in the performance
of any of its obligations under the Contract.
73.2 The Engineer shall adjust the Contract Price on the basis of
the change in the amount of taxes, duties, and other levies
payable by the Contractor, provided such changes have not
already been accounted for in the price adjustment as defined
in GCC Clause 74 and/or reflected in the Contract price.
74. Price 74. 1 Prices shall be adjusted for fluct uations in the cost of inputs
Adjustment only if provided for in the PCC. If so provided, the amounts as
certified in each payment certificate, before deducting for
Advance Payment, shall be adjusted by applying the
respective price adjustment factor to the payment amount.
The generic formula indicated below in the form as specified
in the PCC applies:
P= A + B (Im/lo)
where:
P isthe adjustment factor
A and B are Coefficients specified in the PCC,
representing the nonadjustable and adjustable
portions, respectively , of the Contract;and
Im is the Index during the month the work has been
executed and lo is the Index prevailing twenty eight
(28) days prior to the deadline for submission of
Tender.
The Indexes to be used is as published by the Bangladesh
Bureau of Statistics (BBS) on a monthly basis. In case not
available, then other countries or author ities of the sources
mentioned in Appendix to the Tender may be used.
89 IP a g e
74.2 If the value of the Index is changed after it has been used in a
calculation, the calculation shall be corrected and an
adjustment made in the next or in the final payment
certificate. The Index value shall be deemed tolake account
of all changes inprice due to fluctuations.
75. Retention 75.1 The Employer shall retain from each progressive payment
Money due to the Contractor at the percentage specified in the PCC
until completion of the w hole of the Works under the
Contract.
75.2 On completion of the whole of the Works, the first half the
totalamount retained under GCC Sub Clause 75.1 shall be
repaid to the Contractor and the remaining second half after
the Defects Liability Period has passed and the Engineer has
certified in the form of Defects Corrections Certificate as
stated under GCC Sub Clause 60.5 that all Defects notified
by the Engineer to the Contractor before the end of this
period have been corrected.
75.3 On completion of the whole of the Works, the Contractor may
substitute an unconditional Bank Guarantee an
internationa lly reputable Bank which has a correspondent
Bank located in Bangladesh in the format as specified (Form
PW7-11) acceptable to the Employer for the second half of
the retention money as stated under GCC Sub Clause 75.2.
75.4 Deductions of Retention Money shall be applicable in this
Contract, if no advance payment has been made to the
Contractor and in such case. the provisions under GCC Sub
Clauses 79.1and 79.2 shall be applied.
75.5 If the provis ion of Retention Money is not included in this
Contract these Sub Clauses shall not apply except the
relevant ones.
76. Liquidated 76.1 The Contractor shall be liable to pay Liquidated Damages or
Damages in other words the Delay Damages to the Employer at the
rate per day as specified in the PCC for each day of delay
from the Intended Completion Date, for the uncompleted
Works or for any part thereof.
77. Bonus 77.1 The Contractor shall be paid a Bonus calculated at the rate
per calendar day if stated in the PCC for each day (less any
days for which the Contractor is paid for acceleration) that
the Completion of the whole of the Works is earlier than the
Intended Completion Date. The Engineer shall require
certifying that the Works are complete, although they may
not have fallen due to being complete as per approved
updated Programme of Works.
78. Advance 78.1 The Employer shall make advance payment , if so specified
Payment in the PCC, to the Contractor in the amounts and by the
dates specified in the PCC against an Unconditional Bank
Guarantee issued by an internationally reputable Bank which
has a correspondent Bank located in Bangladesh in the
format as specified (Form PW7-10) and acceptable to the
Employer, of an amount equal to the advance payment.
78.2 The Guarantee stated under GCC Sub Clause 78.1 shall
remain effective untilthe advance payment has been repaid
by the Contractor, but the amount of the Guarantee shall be
progressively reduced by the amounts repaid. No interest
will be charged on the advance payment made.
78.3 The Contractor shall use the advance payment only to pay
for Equipment, Plant, Materials, and mobilization expenses
required specifically for execution of the Contract. The
Contractor shall demonstrate that advance payment has
been used for such specific purposes by supplying copies of
invoices or other documents to the Engineer.
79.3 The amount of the new Security under GCC Sub Clause 79.1
to be provided by the Contractor shall be calculated based
on the final Contract Price and shall cover twenty eight (28)
days beyond the Defects Liability Period.
79.4 The Employer shall notify the Contractor of any claim made
against the Bank issuing the Performance Security.
79.5 The Employer may claim against the security if any ofthe
following events occurs for fourteen (14) days or more.
(a) The Contractor is in breach of the Contract and the
Employer has duly notified him or her ; and
(b} The Contractor has not paid an amount due to the
Employer and the Employer has duly notified him or
her.
79.7 The Employer shall not make any claim under the
Performance Security, except for amounts to which the
Employer is entitled under the Contract.
82. Cost of
Repairs to Loss or Damages
83. Completion
80.3 The Contractor shall, when required by the Engineer, produce quotations, invoices, vouchers and
accounts or receipts in substantiation of purchases under GCC Sub Clause 80.2.
81.1 If applicable, the Dayworks rates in the Contractor's Tender shall be used for small additional
amounts of work only when the Engineer has given written instructions in advance for additional
work to be paid for in that way .
81.2 All works to be paid for as Dayworks shall be recorded by the Contractor on forms approved by the
Engineer. Each completed form shall be certified and signed by the Engineer within seven (7) days of
the works being done.
81.3 The Contractor shall be paid for Dayworks subject to obtaining signed Dayworks forms.
81.4 If Dayworks is not included in this Contract these Sub Clauses shall not apply.
82.1 Loss or damage to the Works or Materials to be incorporated in the Works between the Start Date
and the end of the Defects Liability Period shall be remedied by the Contractor at the Contractor's
own cost, if the loss or damage arises from the Contractor's acts or omissions.
84.1 The Engineer shall, within twenty eight(28) days after receiving the Contractor's application stated
under GCC Sub Clause 83.1, :
(a) issue the Completion Certificate to the Contractor, stating the date on which the Works
or part thereof were completed in accordance with the Contract, except for any minor
outstanding work and defects which may not substantially affect the use of the Works
or part thereof for their intended purpose (either until or whilst this work is completed and
these defects are remedied); or
93 1 P a g c
84.3 The Employer shall Take-Over the Site and the Works within
seven (7) days of the Engineer issuing a Completion
Certificate under GCC Sub Clause 84.1.
85. Amendment to 85.1 The amendment to Contract shall generally include extension
Contract of time to the Intended Completion Date, increase or
decrease in original Contract price and any other changes
duly approved under the conditions of the Contract.
86. Final Account 86.1 The Contractor shall submit with a detailed account of the
total amount that the Contractor considers payable under the
Contract to the Engineer before the end of the Defects
Liability Period.
86.2 The Engineer shall certify the Final Payment within fifty six
(56) days of receiving the Contractor's account if the payable
amount claimed by the Contractor is correct and the
corresponding works are completed.
86.3 If it is not, the Engineer shall issue within fifty six (56) days a
Defects Liability Schedule under GCC Sub Clause 60.1
that stales the scope of the corrections or additions that are
necessary .
87. As-built 87.1 If "As Built" Drawings and/or operating and maintenance
Drawings and manuals are required, the Contractor shall supply them by
Manuals the dates stated in the PCC.
88.Force Majeure 88.1 Force Majeure may incluc.ll'!, but is not limited to, exceptional
events or circumstances of the kind stated below;
(a) war, hostilities (whether war be declared or not),
invasion, act of foreign enemies ;
(b) rebellion, terrorism, sabotage by persons ot her than the
Contractor's personnel, revolution, insurrection, military
or usurped power, or civilwar ;
(c) riot, commotion, disorder, strike orlockout by persons
other than the Contractor's personnel;
(d) munitions of war, explosive materials, ionising radiation
or contamination by radio-activity, except as may be
allributable to the Contractor's use of such munitions,
explosives, radiation or radio-activity ;
(e) acts of the Government in its sovere ign capacity and
(0 natural catastrophes such as fires, floods, epidemics,
quarantine restrictions, freight embargoes, cyclone,
hurricane, typhoon, tsunami, storm surge,earthquake,
hill slides, landslides, and volcanic activities.
89.2 The notice under GCC Sub Clause 89.1shall be given within
fourteen .(14) days after the party became aware, or should
have become aware, of the relevant event or circumstance
constitut ing Force Majeure.
90. Duty to 90.1 Each party shall at all times use all reasonable endeavors to
Minimize minimize any delay in the performance of the Contract as a
Delay result of Force Majeure.
90.2 A party shall give notice to the other party when it ceases to
be affected by the Force Majeure.
92. Force Majeure 92.1 If any Subcontractor is entitled under any contract or
Affecting agreement relating to the Works to relief from Force Majeure
Subcontractor on terms additional to or broader than those specified in this
Clause, such addit ional or broader Force Majeure events or
circumstances shall not be relieved of the Contractor's non-
performance or entitle him or her to relief under this Clause.
94. Release from 94.1 Notwithstanding any other provision of this Clause, if any
Performance event or circumstance outside the control of the parties
(including, but not limited to, Force Majeure) arises which
makes it impossible or unlawful for either or both parties to
fulfil its or their contractual obligations or which, under the
law governing the Contract, entitles the parties to be
released from further performance of the Contract, then upon
notice by either party to the other party of such event or
circumstance:
(a) the parties shall be discharged from further
performance, without prejudice to 1he rights of either
party in respect of any previous breach of the Contract,
and
(b) the sum payable by the Employer to the Contractor
shall be the same as would have been payable under
GCC Sub Clause 96.3 if the Contract had been
terminated under GCC Sub Clause 95.3.
F. Termination and Settlement of Disputes
95.Termin 95.1 Termination for Default
ation (a) The Employer or the Contractor, without prejudice to
any other remedy for breach of Contract, by giving
twenty eight (28) days wrillen notice of default to the
other party, may terminate the Contract in whole or in
part if he other party causes a fundamental breach of
Contract.
(b) Fundamental breaches of the Contract shall include,
but shall not be limited to, the following:
(i) the Contractor stops work for twenty-eight (28)
days when no stoppage of work is shown on the
current Programme and the stoppage has not
been authorized by the Engineer;
(ii) the Engineer instructs the Contractor to delay the
progress of the Works, and the instruction is not
withdrawn within twenty-eight (28) days;
(iii) the Engineer gives Notice that failure to correcl a
particular Defect is a fundamental breach of
Contract and the Contractor fails to correct it
within a reasonable period of time determined by
the Engineer;
(iv) the Engineer gives Notice that the failurP. to
achieve the progress in accordance with the
updated Programme of Works by the Contractor
is a non-fulfilment of contractual obligations and
the Contractor fails to restore it within a
reasonable period of time instructed by the
Engineer;
(v) the Contractor does not maintain a Security,
which is required;
(vi) the Contractor has delayed the completion of the
Works by the number of days for which the
maximum amount of Liquidated Damages can be
paid, as specified in GCC Sub Clause 76;
(vii) the Contractor has subcontracted the whole of the
Works or has assigned the Contract without the
required agreement and wilhoulthe approval of
the Engineer;
(viii) the Contracto r, in the judgment of the Employer
has engaged in practices, as defined in GCC Sub
Clause 39, in competing for or in executing the
Contract.
(c) A payment certified by the Engineer is not paid by the
Employer to the Contractor within twenty eight (28)
days of the date of the Engineer's certificate.
(d) The contractor may be debarred by the Procuring entily
for one or two years with the approvalof HOPE. if the
contract is terminated due to breach of contract.
97 1 P a e, c
95.2 Te rmination for Insolvency
The Employer and the Contractor may at any time
terminate the Contract by giving twenty eight (28) days
written notice to the other party if either of the party
becomes bankrupt or otherwise insolvent. In such event ,
termination will be without compensa tion to any party,
provided that such termination will not prejudice or affect
any right of action or remedy that has accrued or will
accrue thereafter to the other party.
(a) the amounts payable for any work car ried out for
which unit rates or prices are stated in the Contract:
(b) the cost of Plant and Materials ordered for the
Works which have been delivered to the Contractor,
or of which the Contractor is liable to accept
delivery: this Plant and Materials shall become the
property of (and be at the risk of) the Employer
when paid for by the Employer, and the Contractor
shall place the same at the Employer's disposal;
(c) other costs or liabil ties which in the circumstances
were reasonably and necessarily incurred by the
Contractor in the expectation of completing the
Works;
(d) the cost of removal of Temporary Works and
Contractor's Equipment from the Site; and
(e) the cost of repatriation of the Contractor's staff and
labor employed wholly in connection with the Works
at the date of termination .
97. Property 97.1 All Materials on the Site, Plant, Equipment, Temporary
Works, and Works shall be deemed to be the property of
the Employer if the Contract is terminated because of the
Contractor's default stated under GCC Sub Clause 93.1.
99. Contractor 's 99.1 If the Contractor considers himself to be entitled to any
Claims extension of the Completion Time and/or any additional
payment, under any Clause of these Conditions or
otherwise in connection with the Contract, the Contractor
shall give notice to the Employer, describing the event or
.circumstance giving rise to the claim. The notice shall be
given as soon as practicable, and not later than twenty
eight (28) days after the Contracto r became aware, or
should have become aware; of the event or circumstance.
99.3 Within forty two (42) days after the Contractor became
aware or should have become aware of the event or
circumstance giving rise to the claim, or within such other
period as may be proposed by the Contractor and
approved by the Engineer,the Contractor shall send to the
Engineer a fully detailed claim which includes full
supporting particulars of the basis of the claim and of the
extension oflime and/or additional payment claimed, for
settlement.
Instructions for completing the Pa1ticular Conditions of Contract are provided in italics in
parenthesis for the relevant GCC Clauses.
GCC 1.1(t) Defect liability period is 24 months from the completion date.
GCC 1
.1(w) The Engineer is
[Name, address, and name of authorized representative will be specified during
contract signing stage]
GCC 1.1 (gg) The original Contract price will be the price specified in NOA
GCC 1.1(dd) The Intended Completion Date for the whole of the Works shall be 900 (Nine
hundred) days after Contract Effective Date
The Site is located at Mouza: Char lshordia, Union: Char lshordia , Upozilla
GCC 1.1(nn)
Mymensingh Sadar, District: Mymensingh adjoining to the existing Mymensingh
Power Station MPS of RPCL.
GCC 1.1(qq) The Start Date shall be the effective date of contract
GCC 2.5 The SectionalCompletion Dales are: a) 720 days for Simple Cycle and b) 900 days
for Combined Cycle.
GCC 3.1 The Employer's address for the purpose of communications under this contract is :
Will be specified in contract signing period.
The Contractor's address for the purpose of communications under this contract is :
Contact person: Zhang Tao
Address: No.1299,Chuangxinyi Road, Songbei Dist., Harbin, China
Tel: +86 451 58596290
Fax:+86 451 58596666
e-mailaddress: zhangtao@china-hei.com
GCC 9.1 A Contractor or a Subcontractor that is a national of, or registered in, the following
countries are not eligible:
Israel
GCC 9.2 Materials, Equipment, Plants and supplies shall not have their origin in the
following countries:
Israel
GCC 13.1 Possession of the Site or part(s) of the Site. to the Contractor shall be given on the
following date(s);
After Signing of Contract
GCC 18.1 Charges of SD,CD, VAT, A IT, ATV & RD for imported Capital Parts which are
applicable in Bangladesh Customs will paid by RPCL except BOQ items no.
1H-1, 1H-2, 1H-3, 1H-4, 1H-5, 1H-6, 1H-7, 1H-8, 1H-9, 1H-10, 1H-11, 1H-12
and 11-6.
In all other cases the Contractor shall be entirely responsible for all kinds of
taxes, duties,lees, levies, and such other charges to be paid under the
Applicable Law imposed inside and outside Bangladesh.
GCC 19.1 Following Key Personnel to carry out the functio ns stated in the Schedule shall be
employed by the Contractor as per list of key personal submitted by contractor
along with the tender.
GCC 37.1 The contractor shall arrange the insurance from Bangladesh Sadharan Bima
Corporation and policies to be taken in foreign currency andlocalcurrency
wherever necessa ry and the payment of premium shall be made by the contractor.
The minimum insurance cover shallbe:
(a) The maximum deductible for insurance of the Works and of P!ant and
Materials is USD/Euro/BOT /insert amount]
[the Contractor shall provide this amount at the time of Contract signing).
(b) The minimum cover for insurance of the Works and of Plant and Materials in
respect of the Contractor's faulty design is 110% of the value of the works,
plant and materials that may be lost in a worst case scenario
(d) The minimum cover for loss or damage to Equipment is 110% of the
replacement value of the equipment
(e) The maximum deductible for insurance of other property is uso1Euro1BDT [insert
amount)
(the Contractor shall state this amount at the lime of Contract signing]
(f) The minimum cover for insurance of other property is 1% of contract price
GCC 62.1 The Contract Price will be the price specified in Notification of Award.
GCC 69.3 Payment to the Contractor
Local Currency [Bangladesh Taka)
Eligible claims for Local Currency (Bangladesh Taka) payment shall be made by the
RPCL by issuing account payee cheque in favour of EPC Contractor.
Foreign currency
Foreign Currency payment of Owner portion shall be made through Letter of Credit
and ECA portion as per terms. and conditions of Loan agreement. The charges for
establishment of letter of credit within the territory of Bangladesh shall be borne by
the RPCL and outside Bangladesh shall be borne by the Contractor.
Terms of payment
RPCL shall make payment to the Contractor in both foreign currency and
Bangladesh Taka respectively in the following manner:
b. Installation and Services viz. charges for the design, erection, testing,
Commissioning, plant engineering, civil engineering, staff training, Supervision of
operation and maintenance for twenty four (24) months warranty period.
105 IP a g e
CIF Part
b) 50% (fifty Percent) of the total or pro rata value of CIF cost of the Supply of
Goods shall be as per terms and conditions of Loan agreement within 30 days upon
presentation of invoice along with complete shipping documents. Payment advice
shallbe issued to the Bank by the concerned office of the RPCL upon receipt of the
negotiable shipping documents duly verified by project office & certified by the
Engineer, countersigned by the Project Director, RPCL and approved by the
competent Authority of RPC L.
c) 20% (Twenty percent) of the total or pro rata value of the CIF cost of the
supply of Goods shall be paid as per terms and conditions of Loan agreement
within 30 days on issuance of receiving cum damage report against submission of
. invoices duly verified by project office & certified by the Engineer,countersigned by
· the Project Director, RPCL and approved by the competent Authority of RPCL.
d) 10% (Ten Percent) of the total or pro rata value of CIF cost of the supply of
Goods shall be paid as p.er terms and conditions of Loan agreement within 30 days
only after successful Reliabilty Test run (ICO- one hundred sixty eight hours),
Performance lests and after issuance of Taking over/Provisional Acceptance
cerlificate against submission of invoices duly verified by project office & certified by
the Engineer, countersigned by the Project Director, RPCL and approved by the
competent Authority of RPCL.
e) 10% (Ten Percent) of the total or pro rata value of CIF cost for the supply of
Goods shall be paid as per terms and conditions of Loan agreement within 30 days
after issuance of Final Acceptance certificate against submission of unconditional&
irrevocable Bank guarantee (valid upto 60 days beyond the end of 02 years
warranty period) of equal amount acceptable to RPCL and submission of invoice
duly verified by project office & certified by the Engineer, counlersigned by the
Project Director, RPCL and approved by the competent Authority of RPCL.
Amount Payable in foreign currency for the installation/services defined under sub
clause 1(b) hereinwillbe paid in the following manner:
performed by the contractor as evidenced by the invoices for the services duly
verified and certified by the Engineer, countersigned by the Project Director, RPCL
and approved by the competent Authority of RPCL.
b) 70% (Seventy percent) of total or Pro rata value of Installation and service
within 30 days (foreign currency portion) against monthly invoice duly verified by
project office & certified by the Engineer, countersigned by the Project Director,
RPCL and approved by the competent Authority of RPCL.
c) 10% (Ten percent) of to:al or Pro rata value of Installation and service
within 30 days (foreign currency portion) after issuance of Provisional
Acceptance/Taking over certificate against submission of invoice duly ver ified by
project office & certified by the Engineer and countersigned by the Project Director,
RPCL and approved by the competent Authority of RPCL.
e) 10% (Ten Percent) of total or Pro rata value of Installation and service
within 30 days (foreign currency portion) after issuance of Final Acceptance
certificate against submission of unconditional & irrevocable Bank guarantee (valid
up to 60 days beyond tt1e end of 02 years warranty period) of equal amount
acceptable to RPCL and submission of invoice duly verified by project office &
certified by the Engineer, countersigned by the Project Director, RPCL and
approved by the competent Authority of RPCL.
b) 10% (Ten percent) of total or Pro rala value of the total Local Currency
[Bangladest:i Taka Component) of the Contract Price shall be paid within 45 days
after issuance of Provisional Acceptance/Tak ing over certificate against submission
of invoice duly verified by project office & certified by the Engineer certified by the
Engineer, countersigned by the Project Director, RPCL and approved by the
competent Authority of RPCL.
c) 10% (Ten Percent) of total or Pro rata value of the total Local Currency
(Bangladesh Taka Component] of the Contract Price shall be paid within 45 days
after issuance of Final Acceptance certificate against submission of unconditional &
irrevocable Bank guarantee (valid up to 60 days beyond the end of 02 years
warranty period) of equal amount acceptable to RPCL and submission of invoice
duly verified by project office & certified by the Engineer, countersigned by the
Project Director, RPCL and approved by the competent Authority of RPCL.
5. Any indiv idual claim for payment submitted by the Contractor is lo be for a
minimum sum of 0.5% of the Contract Price.
..
107 IPa g c
6. No extra payments in respect of overtime. additional materials or special
conditions of hardship shall be claimed by the Contractor unless such payments
have been previously authorized in writing by the RPCL.
7. If at any time any payment would fall to be due for a work or portion of a
work and if there shall be any defect in portion of such works in respect of which
such payment is proposed, RPCL may retain the whole or any portion of such
payment. Any sum retained by the RPCL pursuant to the provision of this sub
Clause shall be paid to the Contractor after the said defect is removed.
8. If offered credit amount is 90% or higher of the EPC contract amount (for both
Foreign currency and Localcurrency), advance payment of foreign currency will be
15% instead of 10% and in that case PAC payment will be 5% instead of 10%
specified in PCC (GCC 69.3).
50% of the CIF cost of supply of materials and equipment shall be paid upon
presentation of i) invoice in 3 {three) originals, ii) packing list in 3 (three) originals,
iii) insurance cerlificate in 1(one) originals, iv) Bill of lading/ Airway Bill in 1(one)
original and 3 (three) copies marked Freight prepaid, v) Warranty certificate in
1(one) original,vi) manufacturer's factory test certificate in 1(one original, vii) quality
and quantity certificate of the materials & equipment shipped in 1(one) original, viii)
factory test witnessing certificate where applicable in 1(one) original and ix)
certificate of origin issued by the manufacturer of the materials shipped in 1(one)
original.
Requests for mobilization fund and progress payments shall be supported by the
following documents:
I. One copy of the Contrnctor's invoice which shall identify the Contract and
which shall show the total foreign currency value of the Contract, the total foreign
currency amounts previously received and/or claimed as mobilization fund or
progress payments; the foreign currency amount being invoiced for payment;
separate total values as of the dale of this invoice of equipment and materials
delivered (including shipping and related costs) and seNices performed; and
separate total values since the date of the previous notice.
IV. The Conlractor shall furnish to the RPCL and the Engineer or either
whenever called upon to do so any additional information or documents that may
be required in connection with verification of progress claims and or any other
payments made.
CLEARING DOCUMENTS
The Contractor shall forward to the RPCL through their bankers not la ter than seven (7)
days from the date of sailing for the purpose of clearing the cargo at the Point of
destination the following documents
a. Negotiable copy of Bill of Lading 1 Copy
b. Invoice with itemised prices 3 Copies
c. Shipping Specification 3 Copies
d. Copy of the Charter Party 1 Copy
(If chartering has been permitted by prio r arrangement with the Board)
109 1 P a g c
SHIPPING DOCUMENTS
Simultaneously with the dispatch of the negotiable documents, the Contractor shall
also send by Air Mail eleven ( 11) sets of non-negotiable shipping documents for
each shipment according to the following distribution list.
The invoices and shipping specifications shall bear the Insurance cover note
number.
The Contractor shall maintain books and records covering all transactions under
this Contract. These books and records shall be available for inspection and audit
by RPCL for a period of three (3) years after termination as provided under the
Contract.
GCC
1. US .$.60 per kW for simple cycle capacity
1.
2.
Hg
Hg(W)
GCC 87.1 "as-built" drawings and operating and maintenance manuals are required. "as-
buill" drawings shall be suppl ed within 30 days of issuance of PAC and operating
and maintenance manuals before 30 days of commissioning.
GCC 87.2 Failing to produce "as-built" drawings and/or operating and maintenance manuals
by the date required, 1% of PAC payment will be withheld.
GCC 96.1 The percentage lo apply to the contract value of the works Ml completed,
representing the Employer's additional cost for completing the uncompleted Works,
is twenty (20) percent.
GCC 100.3 The rules of procedure for arbitration proceedings shall be as follows:
(i) In the case of a dispute between the Employer and the foreign Contractor,
All disputes arising in connection with the present Contract shall be finally
settled under the Rules of Conciliation and Arbitration of the International
Chamber of Commerce by one or more arbitrators in accordance with the said
rules.
(ii) In the case of a dispute between the Employer and the national Contractor, in
particular, lhe arbitration shall be conducted in accordance with the
Arbitration Act (Act No 1 of 2001) of Bangladesh as alpresent in force
and in Dhaka. Bangladesh.
Section 5. Tender and Contract Forms
Form Title
Tender Forms
PW7A - 1a Technical Offer Submission Letter
Contract Forms
PW7A - 7Notification of
Award PW7A - 8
Contract
Agreement
PW7A -11 Bank Guarantee for Retention Money Security (when tf1is option is chosen)
Financial Forms:
Porm PIN - I Financial Situation
Form FIN -2 Average Annual Turnover
Form FIN- 3 Availability of Financial Resources
Form FJN - 4 Financial Resou rces Requirement
Forms PW7A -1to PW7A -6 comprises part of the Tender Format and should be
completed l l 5 l f' a g c
as stated in ITT Clause 20.
Forms PW7A -7 to PW7A -11comprises part of the Contract as stated in GCC Clause 6.
••J. •• -
Technical offer Submission Letter (Form PW7A-la)
[This feller should be completed and signed by tho Authorised Signatory
preferably on the Letter-Head Pad of / /1e Tenderer]
To: Date:
Executive Director (Engineering)
Rural Power Company Limited
House-19, Road-1B, Sector-9, Uttara, Dhaka-
1230.
Tel:+880-2-
7914046/8957952 Fax:880-
2-7913229
This Packageis divided into the following Number of [indicate number of Lot(s)]
Lots
We, the undersigned, offerlo execute in conformity with the Conditions of Contract and
associated Contract documents,the following Works and Physicalservices,viz:
(a) our Tender shallbe valid for the period stated in the Tender Data
Sheet (ITT Sub Clause 33.2) and it shall remain binding upon
us and may be accepted at any time before the expiration of
,!. that period;
(d) we have examined and have no reservations to the Tender Document, issued by
you on {insert date]; including Addendum to Tender Document No(s) [ state
numbers] , issued in accordance with the Instructions to Tende rers (ITI Clause
11). [insert the number and issuing date of each addendum; or delete this
sentence if no Addendum has been issued];
(e) we, including as applicable, any JVCA partner or Specialist Subcontractor for
any part of the contract resulting from this Tender process, have
nationalities from eligible countries,in accordance with ITT Clause 5;
(f) w e are submitting this Tender as a sole Tenderer in accordance with ITT
Sub Clause 40.3
or
we are submitting this Tender as the partners of a JVCA, comprising the
following other partners in accordance with ITT b Clause 40.4;
(i) we, including as applicable any JVCA partner or Specialist Subcontractor for
any part of the contract resulting from this Tender process, have not been
declared ineligible by the Government of Bangladesh on charges of
engaging in corrupt, fraudulent, collusive or coercive practices in accordance
with ITT Clause 5;
(k) we intend to subcontract an activity or part of the Works, in accorda nce with
ITT Clause 14, to the following Specialist Subcontraclor(s);
(I) we, including as applicable any JVCA partner, confirm that we do not
have a record of poor performance, such as abandoning the works,
not properly completing contracts, inordinate delays, or financial failure
as staled in ITT Clause 5,and that we do not have, or have had, any
litigation against us, other than that statedin the Tenderer Information (Form
PW7A- 2);
(m) we are not participating as Tenderers in more than one Tender in this
Tendering process. We understand that your written Notification of Award
shall constitute the acceptance of our Tender and shall become a binding
Contract between us, until a formal Contract is prepared and executed;
(n)
I 17 IP a gl!
(o) we, including as applicable any JVCA partner, confirm that we have fulfilled our
obligations to pay taxes and social sec urity contributions applicable under the
relevant national laws and regulations of Bangladesh in accordance with ITT
Cl.ause 5;
(p) we understand that you reserve the right to reject all the Tenders or annul the
Tender proceedings, without incurring any liability to Tenderers, in accordance
with ITT Clause 64.
Signature:
Name:
[If there is more than one (1) signatory, or in the case of a JVCA, add other boxes
and sign accordingly].
Attachment
1: [ITT
Clause 40)
Written confirmation authorising the above signatory(ies) to commit the Tenderer
[and. if applicable]
Attachment
2: [ITT
Clause 1BJ
Copy of the JV Agreeme nt I Letter of Intent to form JV with draft proposed Agreement
Financial offer Submission Letter (Form PW?A-1b)
(This letter should be completed and signed by the
Authorised Siqnatorv preferably on the Letter-Head Pad of
the Tenderer]
To: Date:
Head of Procuring
Entity
1230. Tel:+880-2-7913228
Fax: 880-2-7913229
This Package is divided into the following Number of Lots [indicate number of Lol(s)}
We, the undersigned, offer to execute in conformity with the Conditions of Contract and
associated Contract docume nts, the following Works and Physicalservices, viz:
In accordance with ITT Clauses 27 and 28, the following prices and discounts apply to
our Tender: (Not to be included inthe technical proposal)
In signing this letter, and in submitting our Tender ,we also confirm that:
(a) our Tender shall be valid for the period stated in the Tender Data Sheet (ITT
Sub Clause 33.2) and it shall remain binding upon us and may be
accepted at any time before the expiration of that period;
...
119 j P a g c
(b) a Tender Security is attached in the form of a bank
guarantee in the amount stated in the Tender Data Sheet (ITT
Sub Clause 35.2) and valid for a period of twenty eight (28)
days beyond the Tender validity date:
(c) if our Tender is accepted,we commit to furnishing a Performance Security within
the time stated under ITT Sub Clause 70.2 in the amount slated in the Tender
Data Sheet (ITT Sub Clauses 69.2 and 69.3) and in the form specified in the
Tender Data Sheet (ITT Sub Clause 70.1) valid for a period of twenty eight (28)
days beyond the date of issue of the Completion Certificate of the Works;
(d) we have examined and have no reservations to the Tender Document, issued by
you on [insert date]; including Addendum to Tender Document No(s) [ slate
numbers] , issued in accordance with the Instructions to Tenderers (ITT Clause
11). {insert the number and issuing date of each addendum; or delete this
sentence if 110 Addendum has been issued];
(J) furthermore,we are aware of ITT Clause 4 concerning such practices and pledge
not to indulge in such practices in competing for or in executing the Contract;
(k) we intend to subcontract an activity or part of the Works, in accordance with ITT
Clause 14, to the following Specialist Subcontractor(s);
Activity or part of the Works Name of Specialist Subcont ractor with
Address
{I) we, including as applicable any JVCA partner, confirm that we do not have a
record of poor performance, such as abandoning the works, not properly
completing contracts, inordinate delays, or financial failure as stated in ITT
Clause 5, and that we do not have, or have had, any litigation against us,
other than that stated in the Tenderer Information (Form PW7A-2);
(m) we are not participating as Tenderers in more than one Tender in this
Tendering process. We understand that your written Notification of Award
shall constitute the acceptance of our Tender and shall become a binding
Contract between us, until a formal Contract is prepared and executed;
(n) we, including as applicable any JVCA partner, confirm that we do not
have a record of insolvency, recei·1ership, bankrupt or being wound up,
our business activities were not been suspended, and iiwas not been
the subject of legal proceedings in accordance with ITT Clause 5;
(o) we, including as applicable any JVCA partner, confirm that we have fulfilled
our obligations to pay taxes and social security contributions applicable
under the
relevant national laws and regulations of Bangladesh in accordance with
ITT Clause 5;
{p) we understand that you reserve the right to reject all the Tenders or annul the
Tender proceedings, without incurring any liability to Tenderers, in
accordance with ITT Clause 64.
Duly authorised to sign the Tender for and on behalf of the Tenderer
[If there is more than one (1) signatory, or in the case of a JVCA, add other boxes
and sign accordingly].
Attachment 1:
[ITT Clause 40)
Written confirmation authorising the above signalory(ies) to commit the Tenderer
{and, if applicable]
Attachment 2:
[ITT Clause 18)
Copy of the JV Agreement I Letter of Intent to form JV with draft proposed Agreement
121 IPa g c
Tenderer Information (Form PW7A-2)
{This Form should be completed only by the Tenderer. preferably on its Letter-Head Pad]
..(.:.. '
. ..
1: : !ig!bility lnfcirmatibn o.f Je.Terqerer,[IT)" Clause 5_8;Z5) . . \.'"-•!'·i'· '
. , .: _ ' < ·
'.
Partnership
Government-owned Enterprise
Others
[please describe,if appl cable]
1.5 Tenderer's year of registration
1.6 Tenderer's authorised representative details
Name
National ID number, if any ..
Address
Telephone I Fax numbers
e-mailaddre.ss
1.7 Litigation [ITICause 13]
Information on non-performance of contract and pending ltigation furnished in PWlA-12
1.8 Tenderer to attach photocopies of
the originaldocuments mentioned
aside (All documents required under ITT Clauses 5 and 241
8
-·· ·-
$ <"
1.2 ·' fo \\\)\\ 1)
, , ;:
,.:*· <),_, \: - or ,nl'l) -
.
-i JJt1:0'.'>·
· · j · ,: ,-.. t I\"-.\
1.9 Tenderer's Value Added Tax .
Registration (VAT) Number
1.10 Tendere r's Tax Identificat on
Number(TIN)
!The foreign Tenderers, in accordance withITT Clause 5, shall provide evidence by a written
declaration to that eftect to demonstrate that it meets the criterion]
2. ' Q alification lnfor. .aiion
4 .'of the Ten.de er [ITI.Claus :14J ... '·. .· ·
2.1 Gene(alExperie nce i Construction Works of Tenderer ·
Start End Years Contract No and Name of Contract Role of
Month Month Name and Address of Employer Tenderer
Year Year [Prime/Sub/Man
Brief description of Works
agement)
2.3 - Yj,e a·nnuI: ?n_ W.9.'!§ :t.un r:J TI $ ·}a. :.: ( ))• .'.'.,. { <:· ·:·: '.; :i' · :·'t·>·"·;·: ·:.,
{to/al certified paymn/S:teceived (qr cdn}racls in progress:or completed.for each
"' • ' - '
yeatof
l J
: ' •• <" ...,
works.,(' in . ' ' • •
' ' ' ro<, .);.' ' .I • •" •'•• " • '
2.4
123 IP a g c
Name of Contract Target Value of Existing Commitments
Contract No [reference] of [year) : Completion Date and Works
Name of Employer
Contact Address Amount & USD/GBl'/EUVJl'Y Equ
Tel/fax Currency doh:lc nol appropria
ivalent
e-mail
In orderlo confirm the above statements the Tenderer shallsubmit , as applicable, the documenls
mentioned in ITT Clause 32.
2.7 Qualifications and .exp.erience of key technic.al ari. administrative .personnel ·proposed for
Contract adminisfration and management (ITT .ClalJse 32) ., . :· ,
Position
Years of Specific Experience
Name
Years of GeneralExperience
[Tenderer to complete details of as many personnel as are applicable. Each personnel listed above
sl10uldcomplete /he Personnel Information (Form PWT-5))
2.8 Major Consfruction:q!-J.ipments prbposed to.carry 9i:ii"the-Contract [ITT Clase 32L :·
Condition Owned, leased or to be
Item of Equipment (new, good, purchased
average, poor) (sta e owner, lessor or
seller)
2.9.2 Table2:
No. Description of works/contract Value (B) Name/office Duratio n of
in hand of the PE contract (Start
& Finish date)
J 25 I P a g c
JVCA Partner Information (Form PW7A-3)
-----..
.. . .. . .... . __,
(!'\:> D ii
\1"" Ji
ter Co/J,1
1
. O
- · -· .... ... ...... .. .---· .. - ..
121 \1
:-... '"
.•1g4 I,\ j'l,,°} C
. [,. - ' 1-..
3. :·O
. ual ficatiOr drif.orinati
. or.ot . rtne.r [ITT .Claus 1.8]
i· ..the JVCA .P..a
' '
Role of
JVCA
Partner
[Prime/Sub
/Managem
ent)
SRecific.Expe ience' in Cons'frction Works ' or JVCA Partner · , " ., .... :-: ;_':-:, :·
-,;;;. ._ ,. ·· · ' ' "'... -' :" •" . .,. _ . .· :1 ... · .. 1.\1·' . • •. .... .. •• - · ;_ ·?"... •...:.;··· ·
,
·
[tdta/ ·cerlified'p_aymen/s redei'l{e·d for contracts_ in prr;>gress or completed fo;'.eacfi year .of
W,qrks .jfi · pr0gres.foi.,c0mple'ted;- using selling' ex.cfJange· rate quold' by '1he:_setlrce qlng'
B!'giadas Bank tfi'Jat1J"(ilpridr if applicable) .::·- • . .'. ' ,- ,,( / '. \:-· -.{<. ;-' .•
Year Amount & Currency USO/EUR/BOT
1271 P a g c
Name of Contract Target Value of Existing
Contract no [reference] of [year] Completion Commitments and
Works Name of Employer Date
Contact Address Amount & USD!EURIBDT
Tel/fax Currency
e-mail
.. .. . . . . . . •· . . . ·' •. ....
).; 5
. FinancialResource_s available to meet the constri.Jeticin_cash flc:iw [l')i.Sup Cla
§e.)2.2].·:·
No Source of financing Amount available
In order to confirm the above statements the JVCA Partner shall submit, as applicable, the
doc uments mentioned in ITIClause 28.
3.6 Ccin' lact Detai siTT lause'28) .. ,;'."
:.''.· .
;·/ . .. _. ·:-- - -, : .
. - .. "' '": .· .. , .
Name, address, and contact details of Tenderer's Bankers and other Employer(s) that may
provide references if contacted by this Employer
' ' ' ' ' • 1 -· :
:· .
· + •. •' ' '' ' . ,l ' • t'
>. '. •' ' , I '• ' .< •A '
" /, 't ' ' • ;•'' '
1
{ Tenderer to comp/ere details of as many personnel as are applicable. Each personnel listed
above should complete the Personnel Information (Form PWl-5)]
3.8 Majo'i'iierns·bt ConsHLTt'iibn·;Equipmn{pro.posed'.toFc; fry'1r19 ·6.ut thefwifrks'11r:r·.c'1atis'ei71 :
i. , • I .
1
;.-- • •/,·' - .., ·• 1.i ' , ' · 1 • ; · 'i '::;- "•, • 1 It • , . , • :'!.··: ·l. '<
Signature
(Name of Authorized Signatory of the JVCA Partner)
Specialist Subcontractor Information (Form PW7A-4) ·
[This Form should becompleted by each Subcontractor, preferably on its Letter-Head Pad}
Invitation for Tender No: [indicate IFT No}
Tender Package No [indicate Package No]
This Packageis divided into the following Number of Lois [indicate number of Lol(s)]
·>,·,',·· ,
1' . ' t · . '" >1 <.• , • 1. ." :, , , •
: ·,,:>-"· ·:·_':::· . ,
1.1 Nationality of Individual or country of Registration
1.2 Subcontractor's
legaltitle
129 IP a g c
Partnorshlp
Limited Ll?bl ity Concern
Government-owned Enterprise
Other
(please dcscrlbe)
1.5 Subcontractor's year of registration
Addroc
e-mail addross
1.7 Attach copies of the following originaldocuments All documents to the extent relevant
to ITT Clause 5 and 19 in support of
its qualificat ons
The following two information are applicable for nat onal Subcontractors
1.8 Subcontractor's Value Added Tax Registration (VAT)
Number
I
2.2 List of Similar Contracts in which the proposed Subcontractor had been engaged
I
·. ·.·•. ·.::/ : .
0 Constrnction Engineer 0 Prime Candidate 0 Alternative Candidate
National ID Number:
ProfessionalQualilicalions:
1.
G. ..· ..'e·re nt Emptov+e ( }:f.C!h (eJd_?,n1 :'.;:11:i?p io}ed by .1h : rFdr;J,; :./}g . ;?'.. ':·;
Name of the Employer:
131 I P a g e
Bank Guarantee for Tender Security (Form PW7A-6)
[This is lhB formal for the Tender Securily to be issued by an internationally reputable Bank which has a correspondent
Bank located in Bangladesh in accordance with ITT Clause 35 & 36]
Date
To:
Executive Director
(Engineering) Rural Power
Company Ltd,
House-19, Road-1B, Sector-9, Uttara, Dhaka-
1230.
Tel:+880-2-7914048/8957952
Fax: 880-2-7913229
We have been informed that {name of Tenderer] (hereinafter called "the Tenderer") intends to
submit to you its Tender dated {date of Tender) (hereinafter called "the Tender") for the execution of
the Works of
{description of works] under the above Invitation for Tenders (hereinafter called "the !FT").
Furthermore, we understand that, according to your conditions, the Tender must be suppo rted by a
Bank Guarantee for Tender Security.
At the request of the Tenderer, we [name of bank] hereby irrevocably undert ake to pay you, without
cavil or argument, any sum or sums not exceeding in total an amount of USO/Euro {insert amount in
figures and words] and/or BOT {inserl amount in figures aT1d wo1ds} upon receipt by us of your first
written demand accompanied by a written statement that the Tenderer is in breach of its obligation(s)
under the Tender conditions, because the Tenderer:
a. has withdrawn its Tender after opening of Tenders but within the validity of the
Tender Security; or
b. refused to accept the Notification of Award (NOA) within the period as stated under ITI;
or
c. failed to furnish Performance Security withinthe period stipulated in the NOA; or
d. refused to sign the Contract Agreement by the time specified in the NOA; or
e. did not accept lhe correction of the Tender price following the correction of the
arithmetic errors as stated under ITT.
(a) if the Tenderer islhe successf ul Tenderer, upon our receipt of a copy of the
Contract Agreement signed by the Tenderer or a copy of the Performance
Security issued to you in accordance with the ITT;
or
(b) if the Tenderer is not the suc<:essful Tenderer, twenty eight (28) days after the
expiration of the Tenderer's Tende r validity period, being {date of expiration of the
Tender validity plus twenty eight (28) days ].
Consequently , we must receive at the above-mentioned office any demand for payment
under this guarantee on or before that date.
Contract Date:
No: To:
{Name of Contractor]
This is lo notify you that your Tender dated [inserl dale] for the execution of the
Works for Engineering, Design, Manufacturing, Inspection, Supply,
Transportation, Construction, Erection, Installation, Testing And
Commissioning Of Mymensingh 360 MW Dual Fuel(Gas/HSD) Combined
Cycle Power Plant Project On Turnkey Basis for the Contract Price of
USO/Euro (insert amount in figures and words} and BDT [insert amount. in figures and in words], as
corrected and modified in accordance with the Instructions to Tenderers, has
been approved by Rural Power Company Limited.
You are t hus requested to take following actions:
i. accept in writing the Notification of Award within seven (7) working days of its issuance
pursuant to ITT Sub Clause 68.3
ii. furnish a Performance Security in the form of a Bank Guarantee as specified and in the
amount of USDIEuro {insert amount in figures and words] and BOT jinsert amount in f19ures and
words],within twenty eight (28) days of issuance of this Notification of Award but not later
than (specify date}, in accordance with ITT Clause 69.2.
iii. sign the Contract within twenty eight (28) days of issuance of
this Notification of Award but not later than (specify dale). in
accordance with ITT Sub Clause 73.2.
You may proceed with the execution of the Works only upon completion of the above tasks. You may
also please note that this Notification of Award shall constitute the formation of this Contract which shall
become binding uponyou.
We attach the draft Contract and all other documents for your perusal and signature.
Signed
Dale:
Contract Agreement (Form PW7A-8)
THIS AGR EEMENT made on this [day} day of [month] (year] between Rural Power Company ltd,
House-19, Road-18, Sector-9, Uttara, Dhaka-1230, (hereinafter called "the Employer") of the one part
and {name and address of Contracto1j (hereinafter called "the Contractor") of the other part:
WHEREAS the Procuring Enttty invited Tenders for certain works for Engineering, Design,
Manufacturing, Inspection, Supply, Transportation, Construction, trection, Installation, Testing And
Commissioning Of Mymensingh 360 MW Dual Fuel(Gas/HSD) Combined Cycle Power Plant Project
On Turnkey Basis and has accepted the Tender submitted by the Tenderer for the execution of those
works in the sum of USO/Euro fin•ett amount] and/or BOT [insert amountJ[Contrac t price in figures and in words]
(hereinafter called "the Contract Price"). ·
2. The documents forming the Contract shall be interpreted in the following order of prio rity:
(a) the signed Contract Agreeme nt
(b) the Notification of Award
(c) the completed Tender and the appendices to the Tender
(d) the Particular Conditions of Contract
(e) the General Conditions of Contract
(f) the Technical Specifications
(g) the General Specifications
(h) the Drawings
(i) the priced Bill of Quantit ies and the Schedules
0) any other document listedin the PCC forming part of the Contract.
4. The Procuring Entity hereby covenants to pay the Contractor in consideration of the execution
and completion of the works and the remedying of defects therein, the Contract Price or such
other sum as may become payable under the provisions of the Contract at the times and in the
manner prescribed by the Contract.
IN WITNESS whereof the parties hereto have caused this Agreement to be executed in accordance
witn the laws of Bangladesh on the day, month and year first written above.
Signature
Name
National ID No.
Title
In the presence
of
Name
Address
Bank Guarantee for Performance Security (Form PW7A-9)
(This is the format for the Performance Security to be issued by an inlema/ionally reputable Bank which has a
correspondent Bank localed in Bangladesh in accordance with ITT Clause 69, 70 & 71]
To:
We have been informed that (name of Contractor] (hereinafter called "the Contractor") has undertaken,
pursuant to Contract No [insert reference number of Contract] dated {insert date of Contract]
(hereinafter called "the Contract") , the execution of works for Engineering, Design, Manufactur ing,
Inspection, Supply, Transportation, Construction, Erection, Installation,Testing And Commissioning Of
Mymensingh 360 MW Dual Fuel (Gas/HSD) Combined Cycle Power Plant Project On Turnkey Basis
under the Contract.
Furthermore, we understand that, according to your conditions, the Contract must be supported by a
Bank Guarantee for Performance Security.
At the request ofIfie Conl•actor, we [name of bank] hereby irrevocably undertake lo pay you, without
cavilor argume nt, any sum or sums not exceeding in total an amount of USO/Euro and/or BOT {insert
amount in figures and irl words] upon receipt by us of your first written demand accompanied by a
written statement that!lie Contractor is in breach of its obligation(s) under the Contract conditions,
without you needing to prove or show grounds or reasons for your demand of the sum specified therein.
This guarantee is valid until[date of validity of guarantee}. consequently, we must receive at the above-
mentioned office any demand for payment under this guarantee on or before that date.
135 l l' n g c
Bank Guarantee for A dvance Payment (Form PW7A-10)
[T/1is is the format for /Ile Advance Payment Guarantee to be issued by an internationally reputable Bank which /1as a
correspondent Bani< located in Banglades/ 1 in accordance with GCC Clause 78]
To:
We have been informed that {name of Contractor] (hereinafter called "the Contractor") has undertaken,
pursuant to Contract No [insert reference number of Contract] dated [insert date of Contract]
(hereinafter called "the Contract"), the execution of works for Engineering, Design, Manufacturing,
Inspection, Supply, Transportation, Construction,Erection, Installation, Testing And Commissioning Of
Mymensingh 360 MW Dual Fuel (Gas/HSD) Combined Cycle Power Plant Project On Turnkey Basis
under the Contract.
Furthermore, we understand that, according to your Conditions of Contract under GCC Clause 78,the
Advance Payment on Contract must be supported by a Bank Guarantee.
At the request of the Contractor, we [insert name of bank] hereby irrevocably undertake lo pay you,
without cavilor argument, any sum or sums not exceeding in total an amount of USO/Euro and/or BOT
{insert amount in figures and in words} upon receipt by us of your first written demand accompanied by
a written statement that the Contractor is in breach of its obligation(s) under the Contract conditions,
without you needing to prove or show grounds or reasons for your demand of the sum specified therein.
We furlher agree that no change, addition or other modification of the terms of the Contract to be
performed, or of any of the Contract documents which may be made between the Employer and the
Contractor, shall in any way release us from any liability under this guarantee, and we hereby waive
notice of any such change, addition or modification.
This guarantee is valid until [insert date of validity of guarantee], consequently, we must receive at the
above-mentio ned ottice any demand for payment under this guarantee on or before that date.
To :
RuralPower Company Ltd,
House-19, Road-1B, Sector-9, Uttara, Dhaka-
1230.
2. Now, therefore, if the Contractor shall duly and faithfully observe its performance in
all particulars and abide by each and every convenience condition and part of said
Contract and the conditions, specifications, drawings and other contract documents
attached w ith the Contract, or by reference made a part thereof accordinglo the intent
and meaning of each case with full satisfaction of the RPCL, then this obligation will be
null and void, otherwise iishall remain in full force and effect.
3. Thalwe now hereby clearly and specifica lly undertake to pay the said amount at
your first demand without warning or any restriction or without making any referencelo
any party incase of default of performance of the Contractor.
137 a gc
6. That this guarantee shall be binding on us and on our successors or permitted
assigns and shallbe irrevocable and unconditional.
8. This guarantee will expire (unless extended otherwise}, if the financial closure of
the project does not happen within 365 days from the date of issue i.e. on (date).
Yours failhfully
(Bank)
(Official Seal)
Form FIN - 1: FinancialSit uation
TotalRevenues
D Attached are copies of financial stateme nts (balance sheets including all related notes, andincome statements)
for the last three years,as indicated above,complying with the following conditions.
• All such documents reflect the financialsituation of the Tenderer or partner to a JV,and not sister or parent
companies.
139 II'a g c
Form FIN 2: Average AnnualTurnover
Year
The information supplied should be the Annual T11rnovcr of the Tenderer or each member of a JV in terms
of the amounts hilled to clients for each year for contracts in progress or completed, converted to US Dollars
at the rate of exchange at the end of the period reporteci.
Form FIN -3: Availability of Financial Resources
Speci fy proposed somces of financing, such as liquid assets, unencumbered real assets, lines of credit, and
other financia l means, net of currenl commitmenls, available to meel the total construction cash flow
demands of the subj ect contract or contracts as ind icated in Seclion 3 (Evaluation and Qualification Criteri«)
Source of financing
'"Liquid Assels mean cash a11d cash equivnlenls, short -term financi I instruments, short 1cnn 1wailable-for-salc- securilies,
markelahle seCllrilics, trade recci\'ablcs, short-term financing rcccivahks Rllll other l1sscls lhal can be corwcrtrd into cash
wi lhin ONE YEA R".
l 4 l l l' a g c
Form FIN -4: Financial Resources Requirement
Tend erer (or each .JV part ner) should provide information indicated below in order to
calculate the aggregated financial resources requirement, which eq ual s tl1c sum of: (i)
the Tenderer's (or each JV partner's) current commitments on all contracts that have
been awarded, or for which a Jetter of intent or acceptance has been received, or for
contracts approach ing completion, but for which an unqualified, full completion
certificate has yet to be issued and (ii) financial resources requirement for subject
contract as determined by the Employer. Tenderer must also disclose any other financial
obligation s that could materially affect the implementation of subject contract if such
contract were to be awarded to the Tenderer.
• BiJI of q u a ntities with price shall be i ncl u ded in th e Financial Proposa l and kept
scaled anti lo be su bmi ttcd along with the technical proposal separately. .
143 IPa g c
Bill of Quantities
(ITT Clau se 24)
Na m e of Works: _ _
IFT No. _ Package No.. Lot No.. _
r
·
re
145 1 P a g \
J
Switchgear Uni
SI.
No
·- '
C('l>,
;
::; 1
2 . l 146 IP a g
;::;
5
.
•
t
t ' \!
I adequate Samplino station
fj13 K>ther miscellaneous equipmenUmaterials 1 (one) set
;;>
I Sub-Total 1B
-1 team Turbine & auxiliaries 1(one) set
\ !Steam 1 urbine. \3enerator including 1 (one) set
xcitation system, AVR & other auxiliaries,
" 1C-2 Lubricating Oil system and Online Lube oi
purifier.
!
Vacuum
147 I P :t g
1C-9 Condenser cooling water system including 1 (one) lot
k:ondensate water pump, Circulating water
pump, Hybrid Cooling Tower, CT motor fans
ondenser, water intake facilities, tube
cleaning system, sealing water system, ai1
Jevacuation system with all auxiliaries,
!switchgear, control system, cabling 8
grounding system .
'1117 k
'J
r-,
I
------' ----. ----. -.- --,- .,-- ----,
. .. · · '· · . .. ., Foreign Currency Bangladesh Taka ·
,. . · : . : .. Insurance for Custom Clearance
51
N .. Item Name 1., · Qty FOB Price Freight Insurance Transportation up andInland
·· · ·· · · to Site Trans :>artation
' ··.·
. Rate Toal Rate Total . Rate Total Rate Total Rate . Tc,tal
Generator Step up Transformer (for GTG 1 no.
10-1 unit), 11-20 KV/ 132 KV
149 j P a g
to Site Transportation
Rate I Rate I
1F-3 1600
L 1F-6 !
l50 !P a g
fili CI),
I \ '\] B L
Chan:i ers
DC distribution board, switchgears, cables, 1 (one) Lot
1 !separate from AC system etc.
\. J,. 1 12x 100% capacity Inverters with related 1 (one) Lot j
·I. ',<3-F..9 0 lswitchaears, cables etc.
-
,ommumcatron svstem
PABX Telephone system
IP Phone
,
1 (one) Lot
Waki Talki 1 (one) Lot
1F-11 trelemetering facilities, Communication & 1 (one) Lot
lsCADA Equipment 1 (one) Lot
lcCTV System (emote Monitoring) . . 1 (one) Lot
,.... PA system (Public Address I Annunc1at1on 1 (one) Lot
• F..!.\ Svstem)
; .?1F-12 Other miscellaneous eauioment/materials 1 (one) Lot
t:/ Sub-Total : 1F I
._, _.·,,:\_,..
15l j P a g e
Sub-total : 1G
Maintenance Facilities I
1H-1 EOT Crane for GTG Unit 1 (One) no.
1H-2 EOT Crane for STG Unit 1 (One) no.
1H-3 CWP House EOT Crane 1 (One) no.
1H-4 GBC House EOT Crane 1 (One) no.
1H-5 Mobile Crane 1 (One) no. I
1H-6 5 ton truck with 3 ton jib crane 1 (One) no.
..... 1H-7 5 ton fork lift 1 (One) no.
:;.- 1H-8 5 ton truck/ lo rry 1 (One) no.
\ '.\ 1H-9 1ton half truck 1 !One) no.
I- 1 Hoist tor t:.u1..:. room. 1-1re 1(one) Lot
. H-10 ltiohtinq pump house, Chemical olant
:/ 1H-11 Hand lft car tor pal ets. hand cart for drums, 1(one) Lot
cylinders
1c.;omputerized Maintenance Management 1 (one) Lot
1H-12 System (CMMS)
1H-13 Other miscellaneous equipmenVmaterials 1 (one) Lot
Sub-total : 1H I
...
Foreign Currency Bangladesh Taka
' .
·
SL , Insurance for Custom Clearance
.. FOB Pr
No '· Item Qty Insurance Transportati on up and Inland
. . Name ice
to Site Trans :>ortation
' .. . .
.' " ' ·
Rate- Total
Fire Fighting, Machine Shop Equipment,
·workshoo Toof . Transport
Fire Fighting Facilities
- .
\\\iili -2 .
r<V
"(t'
;
'B
\
152 I P g ;:
1-
S2 9
,, = 'r::A
.
llmk
.::; ::::
1 one Lot
1 (one) Lot
1 one Lot
1(one} Lot
153 1 P a g
Schedule-2
Erection & Commissioning
2A 1 (One} lot
IP
UEcl&
L (
'.?: .,,
:1 · 20 Transformers.sw1tchgears and relevant all 1 (One) lot
other electrical & orotection eauioment
:P -t2E
,.....
0 -
= & Metering System (RMS) and pipeline
..-· = Gas Booster compressor, Gas Regulating 1 (One) lot
a. from existing RMS to new RMS (360 MW
'.< CCPP) and
Gas Fuel handling facilities
Fuel Handlina Facilities for HSD
2F WTU I Chemical Plant, Chemicallab, 1(One) lot
n;
Effluent treatment plant with all auxiliary
leauipment
2G Hybrid Cooling Tower with all auxiliary 1 (One) lot
'"' ' lequipment
Schedule-3
Civil & Building Wor ks:
· nsurance for Civil& Building
Civil & Building Works Works
SI.
Qty Foreign Currency Bangladesh Taka Bangladesh Taka
No . Description ; ..
' ' ,
. .,
·Rate · · ' ' ·Total
'•·.·1
:ii Rate ·.1:: •
Total' ·· . ,.. Rate'"1 ·'' . " •' Total .:' · . ' .
' . .,. .. . ' ! r . -
.. i '·
3A-1 Site Preparation (Soiltest, demarcation & 1 (One) lot
surveying and Excavation,soil
155 I p ;>,g t:
k:Jevelopment/improvement, filling and Land
k:levelopment/compaction)
'
.
., ' .
38-1 Plant Approach Road, Internal Road, path 1 (One) lot
«
) c\ and oarkinQ area.
b) 38-2 Drainage system (Storm, foul, oily and plant 1 (One) lot
-/ .t-
; ldrainaae svstem)
"-:'..: I
38-3 ::>ewage works 1 (One) lot
3B-4 Water works, deep well and pumps, Water 1 (One) lot
Reservoir, Cooling Tower basin,Clarifier
? 38-5
38-6
-Storage tank for fire-fighting
1 (One).lot
Main Fuel Tank at Plant site , Day Tank at
Plant Site &
Fuel Receiving Tank at Shambuganj
Railway Station
Fuel Forwarding Pumps, Valves & Piping
and others, Gas RMS and pipeline from
existino RMS to new RMS (360 MW CCPP'
38-7 Embankment (River Protection) 1 (One) lot
Landscaping, gravelsurfacing
156 I r a g c
Insurance for Civil & Building
Civil & Building Works Works
Description Qty Foreign urrency Bangladesh Taka Bangladesh Taka
: Freight
Rate Total · Rate I Total Rate Total
38-8 Others (if any) Tenderer shall specify those 1 (One) lot
items
'tt:J""'1rvi "
Sub-total : 38
" •· . .f:'j.:.:.}/3:,>j ·?: - ;
.,.,,,..,.... - ' . : • • " .·. i 1ng'' ._ ····.. ·. · ..,.,. ."·'. /i · .;i_'.i
:'1}tjci. .,: ;b:.,,..,'
..
b,,· · .,.
•• . <> '/. : Img
\ .....
·' ' ' 3C-2 HRSG & auxiliaries Unit Foundation Piling 1 (One) lot
3C-3 team Turbine Generator Hall Foundation 1 (One) lot
Piling
3C-4 themical Plant (Water Treatment ) Building 1 1 (One) lot
Foundation Piling
3C-5 as Booster Compressor hall, Foundation I 1 (One) lot
iling
3C-6 mergency Diesel Generator Hall 1 1 (One) lot
3C-7 ater Storage Tanks Foundation Piling 1 (One) lot
3C-8 antral Room building Foundation Piling 1 (One) lot
3C-9 dministrative Building Foundation Piling 1 (One) lot
l 57 I? a g c
3C-10 Store Building Foundation Piling 1 (One) lot
3C-11 Worksho p building Foundation Piling 1 (One) Jot
3C-12 Transformers, switchgears,equipment etc. 1 (One)lot
foundations
3C-13 For gantry, steel structure foundations 1 (One) lot
3C-14 Foundation pilling of Hybrid Cooling Tower, 1 (One) lot
CWP. DWP. BFP
3C-15 Transportation ot heavy equipment and 1 (One) lot
temporary jetty/ platform for unloading of
equipment
Main Fuel Tank at Plant site, Day Tank a
3C-16 1 (One) lot
\
Plant Site & Fuel Receiving Tank a1
Shambuganj Railway Station, Fuel
Forwarding Pumps, Valves & Pipings,
I unloading facilities of HSD at plant site fo1
road wav transportation
3C-17 All storage Tanks including Liquid fuel 1 (One) lot
Tanks I
3C-18 For Others (if any) Tenderer shall specify 1 (One) lot
Sub-total : 3C
/P{fl:
·- 0- f
;
;:
159 1 p :lg I!
c· ·1 & B "Id" W k Insurance for Civil& Building
, . , 1v1 u1 mg or s Works
S
NIo. · Descrr.pt"ion ,. QtY Foreign Currency Bangladesh Taka Bangladesh Taka
,
:: : . c 7/3E-11 Fire Detection annunciation 1 (One) lot I I
" -. 3E-12 Lighting and power supply works 1(One) lot I
I
3E-13 Furniture, Computer,LAN for all buildings 1(One) lot '
!Metal Cabinet, Shelves for Store \ 1(One) lot
3E-14
3E-15 Other works (tenderer shall specify) I 1(One) lot
Sub-total:3E
Sub-total:3 l
16l l P "- g c
Schedule-4
Services:
Services
'
SI. . .
N Description Q Foreign Currency Bangladesh Taka
o I t
y
,.
Rate Total Rate Total
/
-
'- :.;. . 4A GT Schedule Inspection 1 (One) lot
11·
/. : : .. . 48 Design and Engineering 1 (One) lot
:.
4C Workshop Tests including Factory Test Witnessing 1 (One) lot
.· ·.
'\;}·:-;-.... 4D lraining at manufacturers factory . s--'' .
..§.
" 1(One) lot
- Costs of 100 (hundred) person-months 01
training.
- Pocket expenses @ US dollar 150 per day per
person.
4E Traveling charges, persons 1(One) lot
50 (fifty) round trip air fares from Dhaka,Bangladesh
to the Manufacturer's factorv and back.
4F Living allowance, Man-Month 1 (One) lot
Costs of local transportation. meals, lodging ,
accommodat ion.
4G Training at the site 1(One) lot
Local on job training for 80 (Eighty) RPCL staf:
members.
4H Oocuments (Drawings, Operation Manuals, 1 (One) lot
Standards Etc.)
-
41 Operation and maintenance services after 1 (One) lot
satisfactory Performance tests. (warranty Engineers
for 2 years Warranty period).
-
162 I P :t g
en
(.!)
·
t>
iU --
t>
t>
s fp .
164 I p 3. g L
Section 7. General Specifica tions
RURAL POWER COMPANY LIMITED invited the tenders for the design, manufacture,
inspection, testing, deliverylo the Site, installation, testing & commissioning, performance test
and related civiland building works including necessary auxiliaries and ancillaries on Turnkey
basis of 360 MW dual fuel (Gas/HSD) based combined cycle power plant of multi- shaft
arrangement having configuration of 1: 1: 1 (one GTG + one HRSG +one STG) at Site
conditions of 35°C, 1.013 bar, 98% R.H. and two (2) years warranty period under
EC.AJBuyer's Credit Financing.
SITE LOCATION
The proposed location of "Mymensingh 360 MW Dual Fuel (Gas/HSD) Combined Cycle
Power Plant Project" is within Char lshwardia Mouza under Mymensingh district beside the
existing Mymensingh 21O MW Combined Cycle Power Plant,which is located on the bank of old
Brahmaputra River. Project site is about 1.2 km (aerial distance) East of the Mymensingh City.
The Brahmaputra bridge is on the south of the site, and Mymensingh Railway Station junction is
on the south-west side of the power plant site. The total land area for the proposed 360 MW
Combined Cycle Power Plant is about 16.5 acres. The land (16.5 Acres) has already been
acquired and developed by RPCL for the new combined cycle power plant project.
Map: Location of the Project Arcn with respect to Banglad esh
l'lo1 I J.)J'l,o"...0
M
M'"'"'" h D••lli<I I
l JJ
Map:Location of the project area with respect to Myrnensingh District
MYMENSINGH DISTRICT
SHERPUR
Area
167 J P a g c
Miip: Google imiige of the project site (Circled Are!l)
• FeJtlJfC 2
HtitetAm.t L'\t
:f t.fflTl<nsingh
ttfl'Tleri-:F1gl1 Wed!t Cd.l!lJ' Host I
ll"'<n•ln'Jll 1.•«1.c,.Ccl't>l<' •r.d Ilospc•I
l'rojccl
Sit
Site Climatic Conditions
Climate
The climate in Mymensingh zone is tropical. The temperature here averages 25.3 °C. Annual
rainfall in 2016 is about 1968 mm. Maximum monthly rainfalls recorded 559 mm in August
2014 (over the period 2012-2016). July is the warmest month of the year. The average
temperature in July is 28.8 °C (over the period 2012-2016). The average temperatu re in
January is 17.1 ·c (over the period 2012-2016). It is the lowest average temperature of the
whole year. There is a difference of 467 mm of precipitation between the driest and wettest
months. The average temperat ures vary during the year by 10.1·
c. High air temperature is
observed throughout the year;daily air temperature variations are insignif icant; air humidity
is high with abounding rains.
Rainfall
The total annual rainfall in 2017 upto November is 4920.8 mm. Annual rainfall in 2016 is
about 1968 mm. Average monthly rainfall during monsoon (mid-June to mid-August) period
varies between 350mm to 880mm.
Relative Humidity
As would be expected, relative humidity during the wet season is significantly higher than
those occurring at other period of the year. Annual average Relative humidity is 81%.
The temperat ure of the country has the relationship with the period of rainfall. In general,
winter seasons coincide with the period of lowest rainfall. Maximum average temperature of
29.60 degree Celsius was observed in August, 2016 where average minimum temperature
was 16.10 degree Celsius in January, 2013.
169 IP a g c
Seismic Zone of the Project
The intent of the seismic zoning map is to give an indication of the Maximum Considered
Earthquake (MCE) motion at different parts of the country. In probabilistic terms, the MCE
motion may be considered to correspond to having a 2% probability of exceedance within a
period of 50 years. The country has been divided into four seismic zones with different levels of
ground motion.
Each zone has a seismic zone coefficient (Z) which represents the maximum considered peak
ground acceleration (PGA) on very stiff soil/rock (site class SA) in units of g (acceleration due
to gravity).
The zone coefficients (Z) of the four zones are: Z=0.12 (Zone 1), Z=0.20 (Zone 2), Z=0.28
(Zone 3) and Z=0.36 (Zone 4).The most severe earthquake prone zone, Zone 4 is in the
northeast which includes Mymensingh and has a maximum PGA value of 0.36g. Dhaka city falls
in the moderate seismic intensity zone with Z=0.2, while Chittagong city falls in a severe intensity
zone withZ=0.28.
The eHects of the earthquake ground motion on the structure is expressed in terms of an
idealized elastic design acceleration response spectrum. which depends on (a) seismic zone
coefficient and local soil condit ions defining ground motio n and (b) importance factor and
response reduct ion factor representing building considerations.
The design basis earthquake (DBE) ground motion is selected at a ground shaking levelthat is 2/3
of the maximum considered earthquake (MCE) ground motion. The earthquake ground motion for
which the structure has to be desi!)ned is represented by the design response spectrum. Both
stat ic and dynamic analy sis methods are based on this respo nse spectrum.
Map: Seismic Zoning Map of Bangladesh
Bangladesh
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The proposed 360 MW CC Power Plant Project falls un der Zone-4, with the zone
coefficien ts (Z) 0.36 g according to the updated BNBC Map (BNBC 2015 Fi na l Draft).
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FUEL SUPPLY
The proposed Mymensingh 360 MW Combined Cycle Power Plant is located adjoining to the
existing Mymensingh 210 MW CCPP. The gas distribution company 'Tilas Gas Transmission and
Distribution Company Limiled' (TITAS) is the entity to supply the required amount of Gas to
the existing 210 MW Power Plant, which shall be renovated to cater the fuel gas requirement
for the proposed CCPP project of RPCL.
Transportation of High Speed Diesel (HSD) will be carried out by Railway OilTanker through the
Railway route from Bhairab to Shambhuganj OR from Chittagong to Shambhuganj (Fuel oil
Storage lank site). HSD will be pumped with the help of fuel forwarding pump stalion. Around
3.7 km of pipeline need to be laid underground for carrying HSO from the storage tank at
Shambuganj Railway Stationlo the Power Plant main fuel tank.
MAIN PLANT EQUIPMENT of 360 MW CCPP
The length of Old Brahmaputra River is 145 Km starting from Bahadurabad (Jamuna River)
point to Mymensingh 210 MW Combined Cycle Power Plant at Shambhuganj, which has
been surveyed by the Consultant. Heavy Equipment (GTG, STG,GBC - Gas Turbine weight
of about 350 Ton) Transportation during project execution may be carried out through river
route especially in the rainy season (July-August).
Transportation of power plant equipment other than heavy equipment may be unloaded from
cargo vessel at Kanchon Bridge point on the bank of Sit alakhya River which may be
transported to the power plant project sit e through Dhaka-Mymensingh four lane Highway.
POWER EVACUATION
Power output from the 360 MW CCP P will be evacuate d to the Power plant's existing 132 kV
Substation by way of bay extension and strengthening of conductor size of the subst at ion
and associated 132 kV transmission line. Construction of 7 switchyard bays of 132 kV by the
EPC Contractor.
175 IPa g t:
Section 8. Particular Specifications
Insert here a list of Drawings. The actunl Drawings, including site plans, should be attached lo
this section or annexed in a separate folder. The Drawings shall be dated, numbered and show
the revision number.
177 j P a g c
.. .
RURAL POWER COMPANY LIMITED
TENDER DOCUMENT
FOR
VOLUME 2 OF 2 (PART A)
JANUARY, 2018
NAME OF CONTENTS PAGE NO.
(
NAME OF CONTENTS PAGE NO.
242
NAME OF CONTENTS PAGE NO.
Page I l
MYMENSINGH 360 MW DUAL FUEL (GAS/HSD) BASED COMBINED CYCLE
POWER PLANT PROJECT
TECHNICAL REQUIREMENTS
The Combined Cycle unit shall be of multi shaft arrangement having 1:1:1 (One
GTG + One HRSG + One STG) configuration. The Gas turbine Unit shall be
equipped with a bypass stack and diverter damper to allow continuous and
reliable simple cycle operation as and when required.
The proposed Plant will be installed in the Own land of RPCL as Shown in the site
layout. The Project shall be implemented on turnkey basis.
Sub-Tropical Monsoon.
Temperature: 5° C to 45°C.
Relative Humidity: 36% to 98%.
Annual Rain Fall: 1968 mm (2016), 4920.8 mm (Up to November, 2017)
Wind Velocity :225 km/hr.
Seismic Horizontal ground Acceleration: 0.369. (As per Seismic zoning map
BNBC 2015)
The projecl may be classified into the following broad areas but not limited to.
Details are however given later in 1he scope of work.
3.
kV Grid Sub-Station for Power Evacuation
4. Supply and Construction of all civil & building work for Combined Cycle
Power Plant complete in all respect.
5. Supply and construction of entire Gas Fuel system for the plant , fire
protection system etc.
6. Supply and construction of entire HSD Fuel system for the plant and fire
Fighting I protection system etc.
7. Transportation of Heavy Equipment I Machinery of CC pianlto lhe Project
site.
8. Development of facilities for transportation of HSD from Shambhuganj
Rai way Station to the CC plant site.
9. Fuel (HSD) storage tank at power plant sit e and Shambuga nj Railway
station site associated with pump.strainers, valves,pipeline etc.
The following services may be either internal or external to the Sit e. It is the
responsibil ty of the Contractor for obtaining these service connections including
other connections (not listed below). The services that may be off site may include,
but not necessarily restricted to the following:
Demineralized water
4 RPCL EPC will design
make up
Page 1 3
site
----
Power output from the Mymensingh 360 MW CCPP will be evacuated according
to the recommendation of Power Grid Company of Bangladesh (PGCB) as follows:
Page l 5
SECTION 2
SCOPE OF WORK
2.1 Scope of work 9
2.2 Combined Cycle Power Plant 9
2.2.1 General 9
2.3 Gas Turbine Generating Unit 10
2.4 Mechanical System 13
2.5 Electrical system 13
2.6 Heal recovery Steam Generator 14
2.7 Steam Turbine Generating Unit 14
2.7.1 One (1) unit of steam turbine of mixed flow and condensing unit, 14
and it shall be equipped with the following accessories
2.7.2 One (1) lot of mechanicalequipment designed to be compatiblG 15
with steam system needs and consisting of the following
components.
2.7.3 One (1) lot ofolher mechanical auxiliary equipment. 16
2.7.4 One (1) lot of other electrical system. 16
2.7.5 Emergency Diesel Generating Set 16
2.8 Natural Gas Booster Compressors 17
2.9 132 kV Switchgear ,equipment and Transformers (CC) 17
2.9.1 132 kV Swit chgear, equipment 17
2.8.2 Step up Transformers and Assoc iated equipment 18
2.8.3 Station Transformers, Unit Auxiliary Transformer and 18
Associated equipment
2.8.4 Start up/ reserve Transformer and associated Equipment 19
2.9 Control and protection Panels 20
2.10 Other Mechanicalsyslem 20
2.11 Other Electrical system 21
2.12 Chemicallaboratory with standard apparatus for Combined cycle 21
Power Plant
2.13 Effluent Treatment Plant 22
2.14 Maintenance Facilities 22
2.15 Fire Fighting Facilities 22
2.16 Machine Shop equipment & Tools 22
2.17 Special Maintenance Tools 23
2.18 Electricalworkshop tools 23
2.19 Transport 23
2.20 Control 23
2.21 Spare Paris and consumables 24
2.21.1 Spares & consumables during Warranty period 24
2.21.2 Spares & consumables for the schedule inspections of GT 24
24
Page 1 7
2.23 Building and CivilWorks 25
2.24 Operation & Maintenance During Warranty Period 25
2.25 Services for the schedule inspections of GT 26
2.26 Training 26
2.27 Submission of Engineering Data 26
2.28 Manufacture(s Field Training Supervisor 26
2.29 Tests 27
2.30 Furnishing of International Standard Documents 28
2.0 Scope of War!-:.
The work slated in this specification shall cover the complete engineering (including supply
of all calculation & sett ings), design, manufacturing, inspection, testing, supply, delivery to
the site, construc tion, erection, installation, testing, commissioning, commercial operation
and service of operation & maintenance for
t he first twenty four (24) months after satisfactory performance tests of Combined Cycle
Generating Unit and associated equipment at Shambuganj, Mymensingh, Bangladesh on
fullturnkey basis.
The equipment provided shall be of proven type and design, having minimum net output at
site condition (35° C, 1.013 bar, 98% relative humidity) of 360 MW consists of One (1)
heavy duty industrial indoor packaged type gas turbine (Dual fuel: Gas/HSD) generator
(without any ancillary equipment, such as waler/steam injection, evaporator, chillier etc. for
increasing power output), One (1) heat recovery steam generator and one (1) steam
turbine Generating unit. The Combined Cycle unit shall be of multi-shaft arrangement
having 1:1:1 (One GTG
+ One HRSG + One STG) configuration. The Gas turbine Unit shall be equipped
with a bypass stack and diverter damper to allow continuous and reliable simple cycle
operat ion as and when necessary for the cause of reliable funct ioning of the Power System.
The Tenderer shall supply main (132 KV system, 11-20 KV or Generation voltage level) and
Auxiliary (6.6 KV & 0.415 KV) Equipment, Materials & Systems including Installation,
Testing, Commissioning of Equipment and Control system (including pre-close check
systems & interlock systems, Protection system, Metering System etc.).
The contractor shall submit a detailed project implementation schedule mentioning major
activities. The work shall be carried out in accordance with the condit ions of this
documents, and shall include but not necessarily be limited to the following major items.
2.1.1 General
Page 19
Pa
I
3.1 POWER PLANT ARRANGEMENT
3.2 General
Gas Turbine Power Plant (Simple Cycle) with a continuous total net generating
capacity of 65% (±5% variation is allowed) of combined cycle net output shall
be accommodated in the location proposed.
The Combined Cycle (1 GTG+1 HRSG+ 1 STG) Power Plant with a continuous
minimum net generating c::ipacity at site conditions (35° C, 1.013 bar, 98% relative
humidity) of 360 MW shall be accommodated in the location proposed (as per
drawing attached) with required number of auxiliary system.
The combined cycle power plant concepl shall be based on using the exhaust
heat from the gas turbine for heat recovery steam generator, which st1pply steam
lo the steam turbine.
The major equipment of combined cycle plant shall include the one (1) simple
cycle Gas turbine generating set, one (1) Heal Recovery Steam Generator, and
one (1) Steam Turbine Generating set, and a comparable array of auxiliaries. The
Steam Turbine unit shall be siz.ed to accommodate steam from the heat recovery
steam generator with exhaust heal collected from Gas turbine.
For mulli-shafl arrangement, Gas turbine drives its own generator and Steam
Turbine drives its own Generator. Depending on the station operation mode
desired,exhaust gas diverte r dampers shall be able o control flow to either the
bypass stack for simple cycle operation of the gas turbine generating set, orlo the
heal recovery steam generator for combined cycle operation, as and when
needed as per system requirement. A ll of these components shall be selected to
provide low capital and operating costs for mid-range or base-load application.
The unfired healrecovery steam generator shall be pre-assembled in modules to
reduce field erection works. The turbine shall be chosen so that the maximum
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plant efficiencies can be obtained.
The steam tur bine generator shall be supplied for indoor installation in the
powerhouse. A n overhead electrical crane shall be supplied for maintenance of
the steam turbine generator.
The major steam cycle mechanical and electrical auxiliaries shall be localed in the
powerhouse. A pipe trestle shall carry the main steam line from the heat recovery
steam generators to the steam turbine and interconnect other mechanical and
electricalsystems between the gas turbine area and the steam turbine area.
A central controlroom shall be provided in the powerhouse. The gas turbine I heat
recovery steam generator controlpanels or HMI, the controls for the steam turbine
and associated auxiliaries as well as 132 kV switchgear controls shall be
accommodated in the central control room.
3.2 Guarantee
,..
"• Relative humidilv 98%
d. Barometric oressure 1.013 bar
e. Generation voltage 11-20 kV (or as per Generation Voltage)
l
Power factor 0.8 lannino
IQ. Freauencv 50 Hz ·
-
The contractor shall guarantee the starting reliability of the Unit(s) including all
ancillary equipment. The guaranteed reliability shall be stated in the Tender form
together w ith the number of consecutive starts to which the Unit(s) will be
subjected to demonstrate this reliability (This is for a starting reliability of 95 %, the
Unit(s) shall be subjected to 20 consecutive starts of which 19 shall be successful).
The maximum speed rise after full load rejection is to be guarant eed.
1:· · .. :i':\
f ·4 I \
The generat ing units (Simple Cycle, Combined Cycle) shall be of well-proven
design and the offered model of Gas Turbine Generating unit (ofiered model shall
be within the evolution of frame), offered model of HRSG, Steam Turbine,
Generator, Generator Step up Transformers, Gas Booster Compressors, BFP,
CWP, Hybrid Cooling Tower, DCS manufactured by the relevant manufacturers
shall have proven and satisfactory operating experience outside manufacturer's
count ry for at least 2 (two) years. Tenderer shall have to submit separate end-
user cert ificate in this respect, otherwise Tender shall be rejected.
The extent of supply shall include, but not be limited to, t he equipment described
herein. All equipment comprising the gas turbine & steam turbine package shall
be pre-assembled in the factory.
(2) Number of generating units : One (1) gas turbine generating unit and
one (1) unit of steam turbine generating unit.
(3) Operating pattern
The main steam system for the combined cycle unit coming from main header fed
from heat recovery steam generator.
Super heater outlet on heat recovery s1eam generator shall be fitted with a safety
valve, non-return valve, by-pass valv e and header shut-off valve.
The feeder shall also be fitted with motor-operated vents and drains which shall
be operated from centralcontrol room.
The main steam header shall be pitched for draining of condensate. As the heat
recovery steam generators are brought into service, the main steam line must be
drained form drainlegs which are fitted w ith motor-operated valves, and through
the turbine above seat drain, which is fitted with a motor-operated valve and a
steam trap assembly. The heat recovery steam generator feeder temperatures
shall be monitored by thermocouples and pressure by pressure transmitters and
pressure switches. Flow from each heat recovery steam generator shall be meas-
ured by a flow nozzle and now proportional signals shall be transmitted to the
Control panel.
In addition, super heater outlet shall be filled with a steam sampling connection as
well as an acid cleaning connection, each feeder also shalt have manual free blow
for maintenance purposes.
A motor operated relief valve shall be provided in the common main steam header.
A control switch for remote operation of this relief valve shall be provided in the
control room.
The main steam header shall deliver steam to the steam turbine stop valve,
bypass system,steam seal/gland regulator, and condenser ejector system.
As a part of the main steam system , a turbine bypass shall be provided. The
bypass system shalt be placed in operation at start-up when the motor operated
shut of valve is opened. Bypass line shall be fitted with relief valves for
overpressure protection.
Steam generator feed water shall be supplied with condensate from a surface
condenser, deaerated in the De-aerator. Suitable chemicals will be added in the
feed water cycle for oxygen scavenging and Ph control. Demineralized water will
be used as make up to the plant.
The boiler feed water pump of steam generating plant
shall be composed of 2 x 100% or 3 x 60% capacity (plus a
margin to cover boiler swing) motor driven pumps.
Each boiler feed pump shall be equipped with a minimum flow re-circulation
system, consisting of a flow orifice, differential pressure transmitlers and control
valves. Recirculation water shall be returned to the De-aerator.
Each feed water supply line to the respect iv e heat recovery steam generator shall
be filled with a flow nozzle and its differential pressure transmitter which alone
with the feed water regulator form a part of the heat recovery steam generator
drum level controls. A motorized shut-off valve shall be provided ahead of the
feed w ater regulator as well as motorized bypass valve.
In the main header, a pressure transmitter shall indicate header pressure while a
pressure switch shall be used to automatically initiate operation of a standby
pump.
The feed water shall be circulated in each heat recovery steam generator drum by
the circulating pump. The circulating pump shall take suction from the drum and
shall discharge through the evaporator back to the drum. Each dr um shall be
provided with two local levelgauges and two leveltransmitters. A leveltransmitter
shallsend a signalto the levelcontroller and to a recorder.
2 x 100% or 3 x 60% capacity condensate pumps shall take their suction from the
hot well. Condensate may also be used for the following secondary use:
In order to ensure a minimum flow through the gland seal condenser, the con-
densate f low shall be measured by a flow nozzle and differential pressure
transmitter, which in turn cont rols the re-circulation flow to the condenser through
a control valve.
The condenser hot well level shall be controlled by split range level transmitters
located on t he hot well. The control signals from these controllers shall be pro-
grammed so that condensate shall be dumped to the make-up water tank to
prevent high level in the hot well.
Circulating waler (Condenser cooling water and cooling water for closed loop heal
exchangers) will be cooled by Hybrid Cooling Tower. Additional 25% of cooling
tower cell to be kept as slandby.
Condenser cooling water and cooling water for closed loop heat exchangers is
supplied by 2 x 100% or 3 x 60% capac ity horizontal/ verlical, circulating wate r
pumps located in the pump house adjacent to hybrid cooling tower basin. Auto
Changeover system among the pumps shall be provided.
The pumps shallbe installed in the pit below minimum water level of coolinglower
basin. A circulating waler pump house shall be provided.
A manual operated butterfly valve shall be provided at each circulating water
pump discharge and suction.
Motor operated vent valves shall be provided al the top of condense r waler box to
vent and shut the air automatically.
Ground water will generally be used as raw waler source for plant waler systemlo
produce demi water, makeup water for cooling tower basin and to closed loop
cooling wat er systems after appropriate chemical treatment, service water,
unforeseen demand etc.
The Ground water intake for makeup water should be 125-150 m3/hr.
Standard closed circuit cooling tower ranges have originally been designed lo
receiv e the plume abatement coil option; these ranges are then referred to as
Closed Circuit Hybrid Cooler range. Their efficiency is ensured by a finned tube
coil combined with a valve for adjusting the water spray on the exchange surface
(packing). This water flow regulation over the exchange surface is a market
exclusiv ity, JACIR patent.
Therefore, the combinalion of the air desaturation by air outlet warming up, and
the reduction of the waler spray on the packing, ensures the complete plume
suppression. Beyond the plume suppression itself , this system can provide water
savings on average of 35%. The closed circuit hybrid towers are perfectly adapted
for operating without glycol in winter. Their design makes access and cleaning
very easy and ensures performance durability.
Closed Circuit Hybrid Cooling Towers with Coil
By fitting a fin cooling package to the VK closed circuit cooler, a dry cooling
element is combined with wet cooling and thus achieves a higher dry cooling
performance compared with the classical evaporative cooler. This model of the
VK with hybrid design is used when the coolingload is lo be discharged air-cooled
al cool ambient temperatures without havinglo forego the low re-cooling
temperature at high ambient air temperatures.
Structure
The material for the cooling tower structure, top deck, access stairs, fan stacks
and cladding shall be FRP enhanced with ultra-violet ray blocking and fire
retarding properties.
All connectors, supports and hardware shall be of AISI316 L stainless steel. Load
bearing tower supports within the basin or around the perimeter shall be above
water level. Structural framing shall be t hrough bolted.Glued and/or nailed joints
shall not be used.
The fan deck shall be capable of supporting fan components, driving motor,gear-
box and shafting during overhaul. The Contractor shall ensure that the mobile
crane supplied as part of lhe Contract can safely lift these items from their perma-
nent position to ground level and vice versa .
The cooling tower shall also have a fixed lifting frame at one end of the upper
desk to lower and raise equipment to and from the ground.
Fill design shall allow for walking on during maintenance or alternatively provision
shall be made for installation of tempor ary platforms below and around fill areas.
Drift el minators shall operate wit hout vibration or flutter. Construction shall
promote ease of maintenance, inspection and replacement. Drift eliminators shall
be multi-pass ty pe to limit drift to a maximum guaranteed value 0.002% (should
be verified by a functional lest) and designed to drain water backlo the cold w,aler
basin. Eliminators shall be PVC, FRP or a suitable neoprene coated material.
Cooling tower drift shall meet permit limits and not impact plant equipment,
substation, operations, or offsite areas..
Hot water shall be distributed to the fill in each cell via a system of headers, later-
als, branch arms, and nozzles installed in the region above the fill and beneath
the drift eliminators. The joint between branch arms and nozzles shall be threaded
so nozzles can be easily removed for cleaning of the branch arms. There shall be
a means of cleanout provided at the ends of all headers and branch arms.
Nozzles shall be heavy duty and not prone to breakage of components.
The water distribut ion system shall be capable of operating with water quantities
varying between 15% below and 15% above the design water flow per tower cell
or quadrant. The distribution of water to individual nozzles shall be such that the
flow to each nozzle does not deviate from the average flow per nozzle by ±5%.
Pa
removal of each individual tower cell or quadrant from service for inspection,
cleaning, or repair. lsolatable cells shall be designed to accommodate routine
online cleaning and mainlenance activities.
The risers and distribution pipe work shall be manufactured from FRP and pro-
vided with adequate supports. Pipe work in each cell shall be identical and pro-
vided with flanges so that sections are interchangeable and can be removed for
maintenance.
Each fan shall be directly connecte d to its motor t hrough a totally enclosed, heavy
duty gear reducer and drive shaft. Fan, gear, shaft bearings, and motor shall be
mounted on a common galvanised and epoxy coated steel base free, designed
and constructed to prevent misalignment of the drive train and fan. Fan motors
shall nol be located in the fan slack or air plenum.
Blade clamp material shall be stainless steelor cast iron with stainless steel bolts
and nuts.
The driveshaft tubes and flanges shall be of A ISI 316 L stainless steel or carbon
fiber. Shafts shall be prevented from major displacement by retaining straps just
clear of the shafts.
Gear reducers shall have an oillevel sight glass, fill line, vent line, drain line, low
level switch and grease fitting connections all located outside the fan cylinder for
convenient maintenance access. All lines shall be fabricated from AISI 316 L
stainless steel.
Motors shall have easily removable couplings, located outside the fan cylinder.
The drive tube shall be capable of being withdrawn through the fan cylinder for
maintenance.
Access
One end wall of the cooling tower shall be equipped with a stairway rising from t he
level of the cold wate r basin curb to the fan deck. Landings shall be provided at
1,800 mm intervals. A fire escape ladder shall be provided at the other end of the
cooling tower.
Each cell shall have a lift-off access hatch in the fan deck floor and a ladder
leading down to a landing at the drift eliminator level. Each landing shall have a
lif t-off hatch for entry to the top of the fill and distribut ion level.
Fan stacks shall have easily removable externalhatches of sufficient size to allow
removal of all mechanical equipment and components. One temporary access
catwalk to the centre of the fan stack shall be provided for use in each cell.
3.3.6. Closed circuit cooling water system for Aux iliary Cooling
The heat recovery steam generator system shall be provided with chemical feed
packages for the injection of amines and hydrazine into feed-water and
caustic/phospha te into the steam drums. Each package shall consist of a solution
tank with accessories. One (1) adjustable simplex pump (wilh identical standby
pump) will be provided for each injection unit.
Instrument air system shall be provided consisting of two (2) full- capacity
reciprocating air compressors each with necessary air filters, after cooler and
receiver. One dual tower, desiccant type air dryer shall be furnis hed with the
system. Each compressor shall be furnished with automatic controls locally
mounted.
Service air system shall be provided consisting of two (2) full- capacity
reciprocating air compressors each with necessary air filters, after cooler and
receiver.
Various high pressures drains including those from the slop valve and the steam
supply to the steam seal regulator shall be taken to the flash chamber of the
condensate receiver. The turbine drain lines required for a fast start-up of the
steam cycle shall be fitted with motor-operated shut-off valves.
Various drains from auxiliary steam systems,which shall not be highly essentialto
a fast start-up, but shall be considered to be required for steam piping drains,
shall be fitted with steam traps and shall be taken to the condensale receiver. The
• ,,. ::··1.- ,.,, ·.following steam turbine drains shall be taken to the condenser.
\ ' - \; _ ...(.:)
it c\-\\ ""C;...-
- Steam chest drain
- First stage shell drain
- Inner valve steam drain
- High pressure packing leak-off
- Exhaust casing drains.
The air-removal for the steam surface condenser shall consist of two (2) full
capacity vacuum pumps/ steam jet air ejector and the appropriate air removal
piping system. Provision shall be kepifor start-up stage both vacuum pumps or
steam jet air ejectors.When vacuum is established, the vacuum pumps or steam
jet air ejectors are operated in a primary back-up relationship from the control
panel. The back-up vacuum pump or steam jet air ejector will start up if the
pressure switch at the condenser indicates that the vacuum has decayed to an
alarm lever.
The drains of each heat recovery steam generator shall be taken to the blow-
down tank where the high energy is dissipated by flashing the liquid by steam.
The flashed steam shall be vented t o atmosphere and the water shall be
discharged to the blow-down tank drain.
The drain lines from the heal recovery steam generat or steam lead and the
superheater inlet drain and superheater inlet and outlet shall be located at this
station along with coolers for the feedwater samples from the boiler feed pump
discharge.
A C02 fire protection system shall be provided for the gas turbine generating units
complete with C02 cylinder kept in a container/shed/room. Proper water hydrant
system shall also be provided for other area, equipment and fac ilities. Fire
protection wall and Deluge system is required for all outdoor 1ransformers.
Required nos. of portable DCP/ C02/ Foam cylinders to be provided in different
areas of the power plant. Appro priate foam based fire- fighting system shall be
provided for liquid fuel facilities.
3.3.13. Water Treatment System
The treat ment of water in order to make it suitable for industrial use includes a
complex of physical, chemical and biological methods, which change the initial
composition of water.
As the critical first stage in the water purification process, clarifiers remove large
quantities of suspended and organic matter from the raw water. The type of
clarifier to be used is dependent on the level of suspended solids, type of
suspended materials of the raw water.
Demineralisation is the 3rd step of this process. There are two basic steps of
demineralisation system: roughing demineralisation and poiishing
demineralisation. Roughing removes a bulk of mineral contamination and bringc
the water quality close to desired purity .
Polishing used aft er roughing stage to reduce any residual minerals and ionic
content. The type of Roughing and Polishing De-mineraliser to be used is
dependant upon feed water quality and water quality produced.
The demineralizer shall be sized lo handle the steam cycle make-up. The
dimineralizer system shall consist al least of 2(two) clarifiers each of 100%
capacity, 2 (two) Fillers each of 100% capacity, a dual-train demineralizer,
consisting of a roughing demineralizer unit and a polishing demineralizer unit with
a share forced draft decarbonator.
Condensate Polishing is a must for using recyc ling boiler water. Condensate
Polishing removes ionic contamination, trace hardness,silica and other corrosive
agents . The type of Condensate Polishing to be used is dependent upon feed
water quality,water qualit y produced , level of Sodium and water temperature for
the process.
The waler treatment system shall be designed preferably to use (if necessary)
Page I45
HCI, NaOH for regeneration of demineralizers and Hcl, NaOH, FeS04 etc. for
dosing the clarifier. This is however, may not be applicable to the water treatment
system using olher advanced system of water treatment.
Demineralizat ion Plant:storage tank (3000 ton capacity) ,1degasser unit, 1single
bed anion exchange, 1mixed bed unit, semi demin and demin. water reservoirs
including its all necessary pumps, equipment, instrumentations, automalion,
accessories/ auxiliaries and allother relevant work, etc.
De-mineralized water plant shall have two (2) X 100% capac ity trains,
each consists of activated carbon filter, cation exchanger, de-
gasser tower, anion exchanger and mixed bed ion exchange unit.
Also chemical storage and feed system, chemicalwaste
neutralization system and treated water storage and feed system
shall have to be provided.
The cation, anion and mix ed bed ion exchange rs shall be provided to remove ions
from feed water and produce highly purified water.
One regeneration system for common use of two trains shall be provided. Acid
and caustic chemical dosing system shall consist of storage tank, preparation tank ,
agitator, two pumps and associated equipment.
Complete Bill of Materials (e.g. Raw water tank, demi water lank, semi- demi
water lank, filtered water storage tank, chemical storage tank, condensate tank
etc. having adequate capacity) I type of equipment (e.g. clarifier, f lter, roughing
demineralizer,polishing demineralizer ,condensate polishing system etc.) required
for a particular water treatment plant shall have to be provided by the Bidder
according to the system of water treatment plant proposed (depending on
property of available river water) for the combined cycle plant. Raw water Tank
capacity shall be for 24 hrs continuous operation (fullload) of Steam Turbine and
Demi water Tank capacity shall be for 72 hrs continuous operat ion (full load) of
Steam.
Chemical Laboratory
The laboratory installations and equipment shall be installed for routine control of:
• service water
• water-steam-condensate water
• waste water and in a Combined cycle Power plant
The scope of supply comprises all necessary supplies and services even if no
special reference is made to t hese.
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The instruments and equipment to be delivered shall be as up-lo-date as possible
the laboratory shall be designed in accordance with general safety stipulations.
A nalysis
The scope of supply shall include all necessary equipment to analyze parameters
as follows:
The laboratory equipment shall compr ise all instruments and apparatus necessary for the
analytical investigations listed above including all necessary accessor ies. Minimum
requirements for instruments and apparatus are as follows:
The new system will be interconnected to the existing distribution network. The existing
Administration and Maintenance Workshop extension will be supplied with potable water
derived from existing power plant.
Page I49
3.3.15. General Design And Selection Criteria For Pipe/Tubing
The general criteria for pipe/tubing are shown in Table (General Pipe and Tubing
Selection Criteria) below.Other mater als may be used depending on the service,
media, and conditions. Fire water systems shall use Factory Mutual (FM) certified
materials and installation methods where required by NFPA and/or local codes.
HOPE pipe shall meet NSF International and relevant local code requirements
and be certified when used for potable water service. Schedule/nominal wall
thickness pipe shall be used unless the service conditions exceed heaviest
schedule pipe limitations. Threaded pipe shall be Schedule 80 at the minimum.
Corrosion/additional allowance on pipe wall thickness shall be 1.625 mm except
where service conditions require a greater allowance. Condensate, feed water,
and steam lines shall use 0.5 mm minimum corrosion allowance. NDE I NOT shall
be in accordance with ASME. Boiler tube butt welds shall be 100% RT examined.
where the configuration is permitted by the Code(s). However, due to
configuration, where RT cannot be performed, then MT shall be used. Unless
approved by Employer, for boiler tubes. no dissimilar metal welds shall be made
in the field, safe ends shall be used.
Cathodic Protection
Underground metallic piping (except ductile iron) condenser, tanks and other
applicable areas shall have cathodic protection and electrically isolated. Typical
methods include coatings, galvanic anodes, impressed current systems, sacrificial
anode system, isolation flanges, and combinations thereof.A cathodic protection
plan shall be established forunder ground pipe. Ductile iron pipe will not be
protected, because of its inherent corrosion resistant characteristics, unless water
migration is probable. In this case, polyethylene bags shall be installed over the
ductile iron pipe.
Pa
a) Hydrostatic testing of all piping, except as otherwise discussed herein or
for which a pneumatic leak test shall be provided,shall be performed with
cold waler at 1.5 times the design pressure of the piping. This shall
generally include the following piping:
Auxiliary sleam.
Boiler feed pump discharge to economizer inlet, including superheat and reheat
desuperhealer piping.
All underground piping except fuel oilor air piping.
e) Pneumatic testing shall be provided for all pressure piping that should not
be subject to water filling. This shall generally include the following piping:
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g) Instruments shall be carefully protected against overpressure during
testing of piping.
h) In-service leak testing shall be performed for all pressure piping that is not
hydrostatically or pneumatically tested by tests that are in full accordance
with the applicable code. Non-destructive testing of piping shall be
performed in accordanc e with the applicable Laws and codes.
The term "pipe supports" includes all assemblies such as hangers, floorstands,
anchors, guides, brackets, sway braces, vibration dampeners, positioners, and
any supplementary steel required to attach pipe supports. Structure attachment
components shall be fastened by welding or bolling. Pipe supporls shall be
attached to concrete by cast-in-place anchor bolts, studs, or plates. Where it is not
practical to cast bolls, studs, or plates into the concrete, post-installed mechanical
anchor bolts shall be used. Post-installed mechanical bolls shall in accordance
with Federal Specification A-A-1923A Type 4, and Appendix A of the America n
Concrete Institute (ACI).
3.3.16. Valves
Valve pressure classes, sizes, types, body materials, and end preparations shall
generally be as described herein. Special features and special application valves
shall be utilized where required.
All valves shall be furnished with individual name tags to identify the valve tag
name and service description. All supplied valves shall be tagged according to the
Project's designated tagging system.
Steel body gate, globe, angle, and check valv es shall be designed and
constructed in accordance with ANSl/ASME 816.34 as applicable. Valve bodies
and bonnets shall be designed to support the valve operators (hand wheel,gear,
or motor) wit h the valve in any position, without external support .
Steel body valves 50 111111 and smaller shall have forged steel bodies. Forged steel
valves complying with the standards and specifica tions listed in Table 126.1 of
ANSllASME 831.1 shall be used within the manufacturer's specified pressure
temperature ratings and shall be limited in accordance wit h the pressure
temperature ratings specified inA NSl/ASME 816.34:
Class 1500, 2500 and 4500 globe valves shall be of the Y-pattern type, unless
specific design conditions dictate otherwise.
Page I53
otherwise required, check valves shall be of the guided piston or swing disk type.
All check valves shall be designed for installation in either horizontal piping or
vertical piping with upwardflow.
Steel body valves 65 mm and larger shall have cast or forged steel bodies. The
face-to- face and end-to-end dimensions shall conform to ANSl/ASME B16.10.
The use of these valves shall be ih accordance with the pressure temperature
ratings specified in ANSl/ASME 816.34 as applicable: Body ends shall be butt
weld type unless otherwise required. Check valves used on pump discharge
installations, and on ot her applications in which the valves may be subjected lo
significant reverse flow water hammer or fluid surges, shalt be of the non-slam
tilting disk type. All other check valves shallbe of the guided piston, swing disk, or
double disk spring check type. The use of double disk spring check valves shall
be limited to cold waler services. All check valves shall be designed for installation
in either horizontal or vertical piping with upward flow. Stop check valves, where
specified, shall be Y-pallern globe type.
Iron body gale, globe, and check valves shall have iron bodies. The face-to-face
dimensio ns shall be in accordance with ANSl/ASME 816.10. These valves shall
have flanged bonnet joints. Gale and globe valves shall be of the outside screw
and yoke construction. Gate valves 100 mm and larger shall be of the wedge disk
type. Lined cast iron body diaphragm and check valves used with lined piping
shall be flanged body with liner and diaphragm materialsuitable for the service.
Butterfly Valves
Rubber-seated butterfly valves shall be generally constructed in accordance with
AWi/VA C504 Standard for Rubber-Seated Butterfly Valves. The valves shall also
generally conform to the requirements of MSS Standard Practice SP-67, Butterfly
Valves. Valves of the wafer or lug-wafer type shall be designed for installation
between two ANSI flanges. Valves with flanged ends s.hall be faced and drilled in
accordance with ANSl/ASME 816.1. The selected use of butterfly valv es shall be
in accordance wit h the pressure temperature ratings specified in AWWA C504,
the pressure temperature ratings specified by the manufacturer,and as specified
in the following criteria:
1.
services only.
2. Butterfly valves for buried service shall be of cast iron body material and shall
be equipped with flanged ends.
3. Cast iron butterfly valves shall have pressure classes selected based on the
piping design pressure as follows:
Cast iron butterfly valves shall be limited to use with piping systems having a
design temperature of 52°C or less.
Butterfly valves for other than buried service shall be of carbon steelor cast iron
body material depending on the service application. Valves 600 mm and larger in
size shallbe equipped with flanged.ends. Valves 500 mrn and smaller in size shall
be of the wafer type, or lugwafer type , if used with steelor alloy steel piping, and
shall be flanged if used with other piping materials including, but not limited to cast
iron, ductile iron, FRP, PVC.
Carbon steel butterfly valves shall be limitedlo use with piping systems having a
design temperature of 65.6°C or less. Carbon steel butterfly valves shall have
pressure classes selected in accordance with the pressure temperature ratings
specified in ANSl/ASME 816.34 for 600 mm and smaller valves. Valves 750 mm
and larger in size shall be selected and specified based on the piping design
pressure and tempera ture, w ithout reference to a specific pressure class.
Metal seated or Teflon seal ring seated butterfly valves for special service
applications shall be of the wafer or lug-wafer type and shall be designed for
installation between ANS I flanges. The use of these valves shall be in accordance
with the pressure temperature ratings specified by the manufacturer. The table
below indicates where radiographic examination shall be performed on castings in
accordance with the requirements in ANSI/ ASME 816.34, Paragraph
8.3.1.1(a)(1). In addition, any components which contain a hazardous or
flammable/combustible fluid shall also be inspected in accordance with these
requirements. Any defects found in these examinations shall be documented in a
non-conformance report and submitted to the Employer prior to repair or
acceptance of the affected casting part.
_ _ Safety Valves
Page I55
The totaldischarge capacity of safety valves arranged on the superheater shall be
larger than the maximum continuous evaporation capacity of the boiler, and the
total discharge capacity of safety valves arranged at inlet and outlet of the
reheater shall belarger than t he maximum design flow of the re-heater.
Sufficient safety valves shall be arranged in accordance with the requirements set
out in the Supervision Code for Boiler and Pressure Vesselof the Power Industry.
Compressed air storage tank should be provided with a safety valve and arranged
in the shade outdoor. In the hydrogen supply station, hydrogen tank shall be
provided with a pressure meter and a safety-relief device (safety valve). A
nitrogen flushing and replacing interface should also be arranged.
Pressure Vessels
The tank design and fabrication shall be in accordance with ASME Boiler and
Pressure Vessel Code Section VIII Division 1, American Petroleum Institute
Standard 12F, Amer ican Petroleum Institute Standard 650, Special Normal and
Emergency Vents - Underwriters Laboratories Inc. Standard UL 142,
Underwriters Laboratories Inc. Standard UL 58, and Factories and Machinery
(Steam Boiler and Unfired Pressure Vessel) Regulations 1970.
Test Requirements
After completion of welding, but before beginning surface preparation for painting
or coating, and before any external piping has been connected, the tank shall be
filled with water and all submerged joints shall be inspected. Any leaking joints
shall be repaired after the water level has been dropped to al least 600 mm below
the point being repaired. The test shall be repeated untilall joints are completely
leak tight (zero leakage and seepage).
3.3.17. Pumps
The details of the requirements for Condensa te Pumps and Boiler Feed Pumps
are covered in olher sections.
All.the centrifugal pumps shall be designed in accordance with ANS I/HI 1.1-1.4,
American National Standard, or ISO equivalent, for Centrifugal Pumps standards.
The maximum head generated by the pumps shall be developed at zero flow and
the characteristics of the pumps being of the progressively drooping head type.
The duly of t he pumps shall be attained as close as possible to the best efficiency
point (SEP) of the pumps selected. Similar pumps installed to perform similar
duties shall be capable of parallel operation.
Impellers shall not be the minimum or maximum size for the pump casing
furnished. Mechanical seals are preferred. Pumps shall be type tesled in
accordance wit h ANSI/HI 1.6 - Centrifugal Pump Tests, ASME PTC 8.2 -
Centrifugal Pumps and ANSI/ HI 1.6 - Centrifugal Pump Tests, or international
equivalent.
Pumps shall be designed and cons1ructed for ease of maintena nce and the
following materials (or equivalents acceptable to the Employer) shall comply with
international standards and shall meet the minimum standards for materials
Submersible sump pumps shall be complete with a waterproof junct ion box,
discharge piping, controls, and allaccessories required for proper operation.
Materials
The materials selection in the construction of the equipment and accessories shall
Page l 57
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shall be adhered to:
Test Requirements
Controls
Motor
Motors shall be suitable for full voltage starting, frequent starting duty if required,
and continuous duty in a 40 °C ambient temperature.
Sump pump motors shall be arranged for verticalmounting integralwith the driven
equipment. Sump pump motor enclosures shall be waterproof submersible type.
External surfaces shall be coaled with moisture corrosion-resistant alkyd enamel
or with polyester or epoxy paint or coating. Motor parts exposed to sewage shall
be of stainless steel or bronze of equivalent corrosion resistance. Metal-to-metal
fits shall be coated with corrosion-resistant compound.
Piping Components
Traps
The installation of the steam trap shall incorporate the following featur es:
Page I 59
4. A witness valve between the sleam trap and its downstream isolating valv e
for checking the operation of the steam trap;
5. A strainer at the inlet to the steam trap;
6. The trap and all valves shall be easily accessible for operation and
maintenance;
7. Allvalves shall be adequately supported.
Consideration may be given to the use of orifices instead of steam traps, where a
small continuous flow is acceptable,or if removal of water is not required after the
main system is hot. A ir traps shall be of the snap-acting liquid drain type.
Backflow Preventers
Silencers
The acoustical performance of each silencer shall be such that the equivalent "A"
weighted sound pressure level express€d in decibels to a reference of 20 micro-
pascals shall not exceed the decibel limit specified in Section Performance
Guarantees. The internal components of each silencer shall be designed and
constructed to withstand the dynamic forces of the entering steam flow at the
specified conditions. Internal components shall be designed and constructed to
allow for thermal growth and cyclic operation without buildup of excessive stress.
Silencers shall be of all welded construction.
Shell joints shall be welded butt joints w ith complete penetration for their full
length, and shall be free of undercuts, overlaps, or abrupt ridges. Carefully fit
components to form joints free of voids. Filling weld joint voids with weld metal is
not acceptable.Weldspatter shall be removed by grinding or wire brushing before
coating. Flame cut edges shall be ground smooth. All metallic surfaces subject to
harmful corrosion shall be protected by suitable coatings applied in the shop.
Surfaces which will be inaccessible after assembly shall be protected for the life of
the equipment. The surfaces shall be cleaned and prepared in the shop prior to
application of the coat ings. Coatings shall conform to the manufacturer's standard.
Ferrous surfaces which should not be painted and are subject to corrosion shall
be protected with preservative coatings.
Steam vent stack sile ncers shall be single unit modular type blowdown mutes of
welded carbon steel constr uction, prefabricat ed, and completely assembled.
Fabricate the silencers wilh the following minimum shell thicknesses:
Silencer shell head thickness shall be compatible wit h the above shell wall
thicknesses as a minimum. Silencers shall be constructed using inlet diffusers,
with an acoustically lined plenum of long strand fiberglass. Unless otherwise
specified, provide steel flanges for inlet and outlet connections. Furnish the
silencers with required drain connections and lifting lugs. The silencer inlet nozzle
and diffuser shall match the connecting piping size and wall thickness.
The insulation and lagging to be applied to piping, equipment, and ductwork for
the purposes of reducing heat loss, reducing sweating, and personnel protection
shall be in accordance with the criteria set out in the follow ing paragraphs.
Studs used for attachment of insulation shall be Nelson stainless steel studs in
lengths suitable for the insulation thickness. Studs shall be spaced on centers not
exceeding 300 mm. Washers for· att achment of lacing wire shall be spaced on
centers not exceeding 460 mm.All block insulatio n shall have joints broken and
pointed up wit h plastic insulation. Ducts with external stiffeners shall have
insulation installed between the stiffeners, and a second layer of insulation
installed thereon, so that stiffeners are insulated and a level surface achieved.
In order to reduce dust arising from repair and disassembly of the thermal
insulation layer of piping, use finished thermalinsulation materials which are not
easy t o produce dust. Roofing insulation measures are strengthened and
selecting thermal insulation materials with lower density and higher coefficients of
thermal conduction avoids the great roofing weight and thickness and facilitates
heat preservation and energy conservation. Heat preservation and thermal
insulation roofing is adopted in this project and ex truded polystyrene foam boards
are used as heat-preservation and thermal insulation materials, wit h the thick ness
defined by Code for Thermal Design of CivilBuilding.
All insulated surfaces of equipment, ductwork, piping, and valv es shall be lagged.
Lagging on top of flat ductwork shall be crowned or sloped to shed rainwater. All
aluminium lagging shall be ASTM 8209 Type 1100, 3003, 3105, or 5005 alloy or
acceptable equivalent. All lagging shall be secured in place using self-tapping
screws,fitted with neoprene faced stainless steelwashers. Screws shall be 606 1-
T6 aluminium alloy, stainless steel,or anodized 2024 aluminium alloy. Spacing of
screws for jo ints in ribbed aluminium lagging shall be not more than 300 m - "'
Vertical runs of piping which shall be insulated shall utilize support lugs and
collars to prevent slippage of the insulation.
The insulation for piping accessories shall be of the same class as is indicated for
the piping. Insulation materia ls for miscellaneous piping and equipment shall be
suitable for 1he actual operating temperatures and shall, whenever possible, be of
the same insulat ion class as insulated main piping and equipment operating under
similar temperatures. For piping systems operating above 60 °C where the
retentio n of heat is not necessary for proper operation, such as feed water heater
vents and various hot drains to the condenser, the insulation t hickness shall be
reduced to that necessary to maintain the surface temperature of the insulation at
approximately 60 °C for personnelprotection.
A nti-SweatInsulation
All aboveground cold water and air piping which operates at temperatures which
could cause pipe sweatinglocated over walkways or equipment shall be provided
with anti-sweat insulation, with the exception of piping in which fluid flow is not
normally expected.
HVAC systems shall be designed to maintain the indoor condit ions listed in the
HVAC Criteria Table unless noted otherwise herein. The design shaU be based on
space conditioning ambient design criteria set out in ASHRAE STANDARD.
· The design criteria table below indicates the level of redundancy for HVAC
equipment in the indicated areas. Mult iplicity means that more than one partial
capacity device shall be used,and some capacity shall be provided in the event of
a single component failure. When redundancy is indicated, only t he major active
shall be provided with backup equipment. Static components
Page 1 63
including, but not limited to duct work duct mounted
heaters and duelmounted variable volume boxes shall
not be duplicated. Minimum ventilation rates shall be
provided in areas that are normally occupied on a
continuous basis in accordance with localcodes. In the
absence of applicable local codes, ASHRAE Standard
62 requirements shall be rnet.
The air conditioning for control and electrical equipment shall be designed to meet
the filtration levels indicated in the HVAC design criteria table (HVAC Criteria
Table) below. Tabulated filtration efficiency and MERV levels are indicated in
accordance with ASHRAE Standard 52.1, Method of Testing Air-Cleaning Devices
Used in General Ventilation for Removing Particulate Malter and ASHRAE
Standard 52.2, Method for Testing General Ventilation Air Cleaning Devices for
Removal Efficiency by Particulate Size:
Noise criteria are indicated in the HVAC design criteria table which follow as NC
levels, decibels , or as background. Noise criteria (NC) values are as indicated in
the ASHRAE Handbook series for acoustic design criteria. Decibels are sound
pressure levels,A weighted to a reference of 0.0002 microbar at 1.5 m from the
equipmenl, as measured in a free field with a single reflecting plane. Background
indicates that the HVAC equipment shall be 2 dB(A) less than the room noise at 6
feet above the floor with normal plant equipment in operation.
Main power house is provided w ith na1ural air intake and ventilation system with
roof ventilator and perturbation fan is installed lo strengthen air circulation,
prevent heat point accumulation and remove ventilation blind angle. In summer,
outdoor new air naturally enters from external window and electric rainproof
shutter and runs through the holes of radiator to absorb surplus heat and humidity
in the room and finally discharged outside from the explosion proof roof ventilator.
Ventilation system in summer will maintain an indoor temperature to meet
requirements of specifications. Hydrogen emission device is installed on the top
most part of turbine room roof.
Process rooms on operating floor are provided with allair central air conditioning
system with air cooling constant temperature and humidity unit, such as central
control room, engineer room, electronic equipment room, relay protection room,
etc. Air conditioning system carries a set of air conditioner automatic control
system. Elect rical equipment room in main power house normally use emergency
ventilation system. When ventilation can't meet indoor temperature requirement in
summer, industrialair conditioner is used to lower the temperature.
Battery room has emergency ventilation system. When ventilation can't meet
indoor temperature requirement in summer, direct air conditioner is used to lower
temperature and indoor air recirculation is prohibited. All process rooms in main
power house and centralcontrolbuilding shall be provided with ventilation system
according to specifications and process requirements. Electric equipment room of
Chemical water treatment building etc. shall be provided cooling ventilation
system; cooling equipment is direct evaporation type industrial unit air conditioner.
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3.4 Electrical System
The electrical system shall consist or apparatus required to operate the gas
turbine generating units, the heat recovery steam generators, steam turbine
generating set, associated equipment, and step-up transformer and 132 kV
switchgear equipment necessary to delivery power to the 132 kV national grid
system through strengthening and extension of existing RPCL's 132 kV substation.
In this specification, the system and equipment ratings and characteristics are
based on the following preliminary data :
132 KV switchgear : 40 kA
Generator switchgear :100 kA
6.6 KV switchgear :17.5 kA
415 V switchgear
:25 kA
3.4.2 Generators
The gas turbine and steam turbine generator shall be of hydrogen/ air cooling type.
Generator shall have a complete rotating rectifier type excitation system or static
exci ation system mounted in a suitable enclosure including rectifiers, static
voltage regulator and required controlfunctions. If rotating rectifier type excitation
system is not used and external static excitation is used, separate excitation
transformer shall have to beprovided for each generator.
The 6.6 kV common switchgear will consist of metal-clad circuit breakers and fed
through Unit auxiliary transformer and Reserve auxiliary transformer. The 6.6 kV
switchgear shall supply a uxiliaries and common auxiliary power. In addition of
present requirement,two (2) nos. of spare 6.6 kV circuit breakers to be installed
for future requirement.
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3.4.4 Balance of Plant
The auxiliary for the gas turbine generating set and the steam turbine generating
set shall be fed through either the unit auxiliary transformer (or in case of failure of
unit auxiliary transfor mer, through Reserve auxiliary transformer)o r the station
transformers.
The unit auxiliary transformer shallstep generator voltage down to 6.6 kV to feed
the auxiliary equipment. The Reserve auxiliary transformer shall step 132 kV grid
voltage down to 6.6 kV to feed the auxiliary equipment. The station transformers
shall step the medium voltage of 6.6 kV down to 415 V to feed gas turbine
generator unit MCC and lhe heat recovery steam generator MCC and steam
turbine generating unit MCC and common station load. The motor control centers
shall contain all the motor slarters and circuit breakers to supply the low voltage
auxilic;ries of the gas turbine generat ing units, the steam turbine generating unit
and the heat recovery sleam generators.
Two (2) sets of 220V I 125V I 48V I 24V DC battery complete with battery
chargers and DC distribution panels shall be provided for circuit breaker operation
and emergency power requirements as well as emergency lighting. The battery
shall be capable of operation the emergency lube oil pumps and emergency
lighting loads for safe shut down of the gas turbine generating units and the steam
turbine generating unit. Separate DC system for inverter/UPS shall be provided.
Electrical installation materials shall be chosen for power plant service including
lighting, lighting transformers, panel boards, swilch's, outlets, recept acles, power
and control cable, conduit, conduilelb,ows. bushings, couplings,lockouts, cable
trays, wire ways, pull boxes, floor ducts, junction boxes, cable accessories,
copper bar and ground rods connections, and various dev ices for the safe
operation of the system.
The power and control, cable provided shall be constructed with insulation and
jacketing in accordance with the latest !EC standard.
Page 167
3.5 Functional Requirements
3.5.1. General
Combined cycle shall be designed for operation as a base load generating unit.
The gas turbine unit shall also be suitable for peak load operation as well as base
load plant.
3.5.2. Controls
The units shall be designed for water cooling of the condenser,lubrication oil
system, etc. The cooling system for generator shall be closed cycle cooling water
and air cooling system.
The Noise level shall be as per the attachments I Annexures of the Tender
document.
Vibration severity of the units shall not exceed 8.0 mm/sec. In normal operation
measured at any bearing pedestals both in vertical and horizontal plane.
3.5.6. CriticalSpeed
The Critical speed of the rotor assembly as a complete unit shall be at least 20%
above or below the operating speed range of the units.
3.5.7. Spec ial Maintenance Tools
Page 1 71
4.1 GAS TURBINE AND ANCILLA RY EQUIPMENT
4.2 General
4.3 Guarantee
The net output and heat rate of the Unit shall be guaranteed by the contractor at
the following conditions:
. mbient temperature 35°C
c.-
r- - +R-elative humidity---1- 98%-----·------------------------------------------------------------------------1
d. Barometric oressure 1.013 bar
e. Generation voltage 11-20 kV (or as per Generation
Vollaqe)
!Power factor 10.8 lagging
. Frequency 50 Hz
The contractor shall guarantee the starting reliability of the Uni (s) including all
ancillary equipment. The guaranteed reliability shall be staled in the Tender form
together with the number of consecutive starts to which the Unit will be subjected
to demonstrate this relinbility. (This is for a starting reliability of 95 %, the Unit
shall be subjected to 20 consecutive starts of which 19 shall be successful) the
maximum speed rise after full load rejection is to be guaranteed (see Tender)
The gas turbine (Simple Cycle) generating unit shall be of well proven design and
the offered model of gas turbine generating unit (offered model shall be within the
evolution of frame) shall have satisfactory operating experience outside
manufacturer 's country for at least 2 (two) years. Tenderer shall have to submit
separate End-user certificate in this respect,otherwise Tender shall be rejected.
The extent of supply shall include, but not be limited to, the equipment described
herein. All equipment comprising the gas turbine package shall be pre-assembled
in the factory.
The gas turbine generating unit shall be of the simple cycle heavy-duty industrial
packaged type suitable for indoor installation ·and ·operation under the site
conditions as specif ied in Art. 4.2 & Schedule B of Volume 2 of 2 Part B.
The radial amplitude of vibration of any rotating shaft under steady slate
conditions alnormal operating speed shall not exceed the value specified in API
Standard 616 when measured althe shaft local to the bearing. he critical speed
shall be beyond ±20 % of the operating speed of the engine.
All compartments in the gas turbine generating unit(s) shall be accessible for
inspection and maintenance.
Page 1 73
The unit shall be capable of frequent starts and stops without damage to the hot
gas path components and shall be able to run for base load.
The gas turbine shall have motor driven starting equipment capable of sustaining
the complete starting cycle. The st arting motor shall be capable of carrying out at
least Five (5) consecutive starting without any harmful effect. Tenderer can also
propose SFC starting. SFC transformer (if required) shall have to be provided.
A rotor turning gear shall be provided to minimize thermal distortion of the rotor
after operation and to permit rapid reloading of the unit after a shutdown.
Necessary oil piping and appurtenances shall be included. Turning gear oilpiping
syslem shall be a part of the turbine lubrication system and shall be complete with
all necessary pressure switches or other interlocks to prevent turning gear
operation if lubricating oil pressure drops below than pre-set valve. Suitable
housing and safety guard shallbe provided for all moving parts of the turning gear.
Turning gear operation shalt be indicated on the remote control panels. The
turning gear shalt have automatic engaging and disengaging mechanisms.
Additional arrangement for hand turning shall be provided for use in case the
automatic turning system fails to operate.
The turbine shall be equipped with good quality and suitable load gear equipment
of proper rating if required to match the generator speed for 50 Hz generation.
Load gear shall be totally enclosed and be equipped with forced lubricating device
to the gear.
The turbine shallalso be equipped with suitable accessories driven gear unit.
1. System Descriptions
wash waterlank with accessories, de1ergenl hopper, interconnecting piping &
valves,spray water manifold and spray nozzles. The various components of the
system are shown in schematic diagram enclosed. Wash water tank shall be used
to draw and mix wash water and detergent to the required dilution, compressed
air taken from existing instrument air header shall be used to pressurize this fluid
andlo forward lo t he spray wate r manifold. The spray nozzles shall make a high
velocity jet spray to clean the compressor blades while the rotor shall be kept in
spinning operation.
ii) Detergent hopper to hold the detergent for every wash cycle.
v) Set of spray nozzles shall effectively spray water, detergent wate r for
efficient cleaning.
Page 1 75
reformed:
3 PH 7.5 to 8.0
The Tenderer shall design, manufacture and supply all the components (Viz.
water tank, piping,valves, strainer, drains, manifolds, injection nozzles etc.) of t he
above mentioned compressor wet was hing system of suitable grade of materia l to
handle the above wash water without any deterioration. The Tenderer shallclearly
specify the proposed grade of materials of the above components. The Tenderer
shall provide complete system.
The gas turbine unit shall be provided with a complete governing system which
shall be capable of maintaining a required constant speed under conditions of
load variations, control the turbine load, combustion gas temperatures and
prevent turbine over-speed.
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capable of local and remote cont rol. Provision shall be made to shut down the
turbine under emergency by local and remote control. The speed regulation shall
be adjustab le (from no load to full load) between plus and minus 5 %. The rated
speed at no load condition shall be adjustable within ±0.5 % for easy
synchronizing. The governing system for the unit shall also be provided with
automatic over-speed trip devices adjustable up to 110 % of the rated speed,and
a loadlimiter.
The governing system shall include an adjustable load limit control, minimum fuel
regulator, temperat ure limit control, temperature increment rate control and
necessary protection equipment.
The governing system shall be suitable for parallel operation with a large power
system and also for completely isolated and independent operation. In addition lo
the automatic speed governing system, a separate emergency over-speed trip
(Electr cal over-speed & Mechanical over-speed protection) mechanism and over
combustion gas temperature trip system shall be furnished on t he unit. These
systems shall operate to shut the emergency fueltrip valves.
The unit shall not trip with voltage fluctuation of ±10% and frequenc ies variation
±4%. Over-speed occurring under any conditions shall not have any harmful
influence on the turbine generating unit or on its auxiliaries. The governor shall
have adjustable (±4%.) droop setting.
The lubrication system of the unit shall be equipped with the main oil pump,
auxiliary motor driven oil pumps,.delivery pipes, return pipes, reservoir, strainer,
oilcooler, pressure gauges and thermometers, and all necessary oilpiping for the
system.
The unit shall be equipped with a gear driven main oil pump, a full capacity motor
driven auxiliary oil pump and an emergency DC motor driven oil pump. The
emergency DC motor driven oil pump shall have sufficient capacity to prevent
damage the turbine genera tor during an emergency shutdown. Each oil punip
shall be equipped with a section strainer. Pressure switches shall be provided as
required lo permit automatic sequential starting of the auxiliary oil pump, and
emergency DC oilpump in case of oil pressure drop. Auxiliary conlacts required
indication shall also be on pumps and pressure switches.
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Each oil reservoir shall be furnished complete with, vapour extractor, level
indicator, high and low level alarm switches, strainer, drain valves, overflow pipe,
manhole, valves, and piping.
The system shallinclude oilpressure and temperature alarm, and trip mechanism,
each bearing sht:ill be provided with thermocouple cell and a thermometer in
pocket of oil drain.
Complete oil coolers each for 100% capacity shall be provided. One of two oil
coolers shall normally be in service, change over from one oil cooler to the other
during operation shall be possible. It shall also be possible to use both oi: coolers
at same time. The oil coolers shall be of either air cooling type or water cooling
type. The oil coolers shall be provided with blowers or water pumps, depending
upon the type of cooling.
Both Naturalgas and HSD will be used as primary fuelfor gas turbine unit.
The unit shall be provided with gas fuel system and Gas Supply Regulating
Metering Station (RMS). The design and Drawing of that Gas Supply Regulating
Metering Station (RMS) has to be approved by TGTDCL and after construction
that RMS will be operated by TGTDCL. The natural gas system shall have the
necessary pressure regulating valves, piping. shut off valves, metering device,
pressure gauges, and other indicating instruments including flow meter with
integration. The gas fuel syst em shall be provided with necessary protective
equipment for proper control and safe operation of the gas turbine generating unit.
Specification of Natural Gas has been furnished in Annexure -1. The system shall
comprise at least, the following major items including gas booster compressor:
Nitrogen w ill be used as inert gas and purge gas. Nitrogen pressure inside
storage bottle will be of 200 bars. N2 station consisting bottles will be furnished
with necessary instruments and valves for proper handling.
The unit shall be provided with liquid fuel oil syst em. The liquid fuel oil system
shall have the necessary pressure regulating valves, shut-off valves. pipes,
pumps, metering device, pressure gauge and other indicating instruments. The
liquid fuel system shall be provided with necessary protective equipment for
proper controland safe operation of the unit.
The distillate fuel oil system shall consist of two pumps/equipment (one standby,
one operative) of suitable capacity for the maximum output of the turbine at lowest
ambient temperature at the site, along with necessary valves, piping, regulating
devices, metering device, instrumentation, pressure switches and indicators.
Scope of supply
One distillate fuel supply system (with fuel unloading facility) shall include, at least,
the following equipment:
Page I79
• For unloading:Two 100% (100 m3/h) transfer pumps + Filters
• Piping between the fuel storage main tank and pumping skid
• Complete fuel unloading facilities with forwarding pumps.
• Fuel strainers
• Flow-meter and totalize t o measure fueltransfer I consumption at different
delivery points
• Pressure gauges on each side of fuel strainers, at pump suctions and
discharge, and other criticalpoints
• Fueloilpumps
• Over speed and emergency trip stop valves
• Control valves for starting and operating
• Necessary isolation valves
• All piping
• Automatic controlvalves
Scope of work
The cont ractor shall design, manufacture, inspect, test, deliver to the site and
install of liquid fuel oil handling, conditioning and regulating facilities with all
accessories as specified hereunder for the plant.
Fuel forwarding skid brings liquid fuel to the gas turbine at a pressure
consis tent wit h the gas turbine fuel supply requirements.
Equipment list:
• Two (2) 100% fuelforwarding AC motor driven centrifugal pumps (one duty ,
one standby) , each for the maximum fuelflow necessary to the gas turbine
• Three suction Strainers
• One fuel pressure regulating valve
• One relief valve
• Complete set of piping including valve. gauges and fittings of all lines
terminating at the skid boundary
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2. Fuel oilfilters Skid
This unit provides liquid fuel filtrat ion up-stream the unit turbine and includes the
followings:
The fuel storage t ank is a vertical with fixed roof tank. Its capacity of each tank
shall be 5000 Tons and each Day tank will be 2000 Tons. The fuel storage & day
tank will be assembled in site and includes the followings:
4. Ur1loadiny Fuelskid
Required piping, along with, other facilities that will be required for the system
from unloading base to the fuel tank to be constructed for the proposed plant shall
be made by the contraclor.
• Inst allation work of the fuel unloading facility (fuel unloading platform at
Shambuganj Railway Station, valves & approx. 3.7 Km piping to the Power
Plant main Fuel tank).
6. Sump tank
The sump tank allows draining liquid fuel from combustion system and from
exhaust plenum when there is false start. It may be preassernbled and includes
the followings
• One tank
• One pump
The Tenderer shall supply 1 filter unit for Gas Turbine complete in all respects
including necessary supporting structures, holding frames, fasteners, pressure
submit necessary design documents and drawings for this filtration system.
Each air inlet system shall be provided with silencer if required capable of keeping
the sound pressure level of 45 dB when measured at a distance of 100 meter
from the plant operating at full load as per ISO standard.
Gas turbine unit shall be equipped with an exhaust duct and a suitable by pass
stack (not less than 50 m) with hydraulic operated diverter damper for prolonged
continuous simple cycle operation. The exhaust system shall have a silencer o
reduce the sound levelof 65 dB when measured at a distance of 100 meter from
the plant when operating at full load.
The duct shall be supplied complete with all necessary expans ion joints thermal
and acoustic insulation, manholes, drains, supports, bolling and joi nting. It shall
be arranged in such a way that normal maintenance can he carried out on any
component without dismantling the duct
3
The Emission level of exhaust is less than 40 mg/Nm for NOx for gas fuel
3
operation and less than 80 mg/Nm for HSD operation.
The gas turbine unit shall be equipped with an instrument air supply system which
includes instrument air compressor, air reservoir, oil separator, air drier etc. and
complete in all respect.
Enclosures shall be weather proofed and shall withstand wind loading of 200 Km/
hour.
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walkways, steps, strains, and equipment doors of the locking type.
Adequate interior lighting shall be provided, and emergency DC lighting shall also
be provided, and those shall be energized through an automatic throw over
contractor when AC source fails.
The noise level at 1 (one) meter dislance will not be more than 85 dB and less
than 65 dB al100 meters.
The entire gas turbine generating unit including all auxiliary compartment shall be
automatically protected from fire with complete fire protection system complete
with C02 gas system, fire detectors, pipeworks, control and safely device.
Actuation of the fire protection system shall be indicated at the control
compartment and by a visual and an audible alarm to warn any personnel in the
compartments.
The casings of all the rotary parts on the main unit shall be spilt horizontally for
easy dismantling and inspection. Lugs for lifting the upper casing shall be
provided at points which will lift the casing half well balanced. Complete lifting
gear together with lifting drawing and instruction shall be furnished.
Thermal insulation shallbe provided where necessary and is to include such parts
as the combustion chambers, exhaust ducts and hoods. Removable insulation
blankets shall be provided in all part s where insulation must be removed for
maintenance purposes.
SECTION-5
Page I85
5.1 Heat Recovery Steam Generator and ancillary equipment 87
5.2 General 87
5.2.1 Type of Unit 87
5.2.2 Steam Conditions 88
5.2.3 Maximum Continuous Rating (MCR) 88
5.2.4 Design Pressure 88
5.2.5 Feed Water 88
5.2.6 System Temperature Control 89
5.2.7 Forced Circulation/Natural Circulation 89
5.2.8 Acid Cleaning 89
5.2.9 Steam Purging 89
5.3 Heat Recovery Steam Generator 90
5.3.1 Heat Transfer Section 90
5.3.2 Steam Drum 91
5.3.3 Super-heater 94
5.3.4 Economiser 95
5.3.5 Soot Blowers: Deleted 95
5.3.6 Casing and Insulation 95
5.2.7 Steam Generator Fittings and Mountings . 97
5.2.8 StructuralSteel 100
5.2.9 Pipe Work 101
5.2.10 Valves 103
5.2.11 lns\rumentation & Control 106
5.2.12 Stairways, Galleries, Ladders and Handrails 108
5.2.13 3 Off-load Cleaning Equipment 108
5.2.14 Gas Ducts 109
5.3 Special Tools and Spare Sprats 110
5.3.1 Special Tools 110
5.3.2 Recommended Spare Sprats- Deleted 110
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5.2 General
The heat recovery steam generator unit shall be of outdoor. forced/ Natural
circulation and water tube type arranged for using exhaust gas from the gas
turbine unit.
The steam generator shallbe of welded construction throughout. The entire steam
generator (exclusive of minor boiler componen t parts) shall be either suspended
from a steel framework located above the unit proper or bottom supported.
Supports at intermediat elevels shallnot be used.
a. The steam drum and heat transfer sections which consist of the
economiser. evaporat or and super heater tube bundles of the steam
generator.
b. The support structure system for the steam generator and ducting.
c. The stairs, platforms and ladders required for maintenance, inspection and
operation of the healrecovery steam generator.
d. The steam generator circulating water system for the evaporat or and drum
circuits.
e. The steam generator valv es and devices which consist of indicators,
switches, transmitters and sampling nozzles. Motorized valves as required
for remote or automatic operation shall be included.
f. The feed water controlvalve system.
g. Flow nozzles for feed water and steam.
h. A duct system to guide efficiently _the turbine exhausts gas to and from the
steam generator.
i. A hydraulic controlled diverter damper system to control exhaust gas flow
during start up and to accommodate simple cycle or combined cycle
operation. A guillotine damper (motor operated) shall also be provided.
j. control capability for
Page 1 87
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5.1.2. Steam Conditions
The maximum continuous rating (MCR) of the steam generator shall meet the
maximum exhaust gas from the gas turbine generating unit at base rating at any
site conditions.
The steam generator shall be capable of meeting the output efficiently for ex-
tended periods with normal on-load cleaning only and without having to be shut
down for overhaul of off-load cleaning of the gas paths and heating surfaces.
The tenderer shall submit calculations showing how the MCR of the steam
generator is derived.
All pressure parts of the steam generating unit shall be designed to withstand the
design pressure to be slated in "TENDERER'S DATA SHEET'' and shall conform
to the requirements of relevant standards.
Steam generator feed water shallbe supplied by condensate from a surface con-
denser, desecrated m the condenser or a desecrating feed water heater. Suitable
chemicals will be added in the feed water cycle for oxygen scavenging and pH
control. Demineralized water will be used as make uplo the plant cycle.
The tenderer shall state the rates of loading which the steam generator will be
capable of achieving while maintaining the superheated steam temperature within
the limits stated above. Control may be affected by either spray type or surface
type desuperheater.
Steam temperature curves below the control point shall be as flat as possible and
shall be provided by the Tenderer.
The forced circulation/ Natural circulation system shall be adoptedlo give proper
circulation in the evaporalor circuit and start up flow to the economiser.
Provision shall be made to facilitate acid of the pressure parts. Vents and drains
shall be of ample size and suitable connections shall be provided for feeding acid
flushing headers after the wash.
The Contractor shall assume full responsibility for ensuring that the acid cleaning
is to be carried out effectively and in a manner to prevent damage any part of t he
steam generator or other plant.
All necessary equipment, ror this process, externa l o the boiler such as tanks,
pumps and piping, shall be provided by the Contractor. All necessary chemicals
for the process shall be recommended and provided by the Contractor.
Following acid cleaning the steam generator and associated steam legs will be
steam purged. The Tenderer shall state his recommended operating procedure
for the various phase for steam purging and t he disturbance factors to be
expected in each phase.
The Contractor shall provide details of connections for temporary steam purge
pipework and valves, which shall be provided by the Contractor and which include
suitable blanks for the protection of the turbO-generator.
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5.2 Heat Recovery Steam Generator
• Steam drum
• Complete Loiof healtransfer surfaces for the HP/IP/ LP superhealer
• Complete Lot of heat transfer surfaces for the HP/IP/ LP evaporator
Complete Loiof heat transfer surfaces for the HP/ IP/LP economiser
Each assemble shall be designed and fabricated to the ASME Code Sect ion I
and will be subjected to a witnessed shop hydrostatic test at a minimum pressure
of 1.5 times the design pressure of the system. The final hydrostatic test of the
erected and assembled components shall be performed by the Contractor.
The steam generator shall be of the forced circulation type. It shall be the function
of the circulation water pump to maintain a positive water flow through the
evaporation section of the steam generator at all operating conditions.
The super heater section shall be positioned to absorb the heat from the high
temperature gases. The super heater, composed of rows of tubes in multiple
passes, connecting the inlet and outlet headers shall be specifically designed to
meet the performance requirements of steam flow and superheat temperature.
Steam flow through the super heater shall be counter flow to the exhaust gas flow
for maximum heat transfer.
The economiser tube circuits shall be arranged to provide counter flow heat
transfer between the water and the exhaust gas now. Free expansion of the
tubing shall be allowed for by the use of a suspension type arrangement with the
headers fixed in position. Economiser heat transfe r surfaces shall be selected to
prevent excessive economiser steaming which may leadlo vapour locking of
some of the economiser lube circuits.
1. Tubes
The arrangement of tubes shall be such as to follow for easy withdraw aland re-
placement with minimum distance of the remaining tubes and for this purpose,
and in order to facilitate erection,the tubes may be site welded.
2. Water Wall
Water walls shall confirm to specified code requirements. All drums and headers
shall have tube stubs strength-welded thereto in the manufacturer's works in
accordance with the relevant current standards. The tube stubs shall be butt
welded to the tubes on site. Water wall headers shall be provided wit h suitable
handhold openings designed for sealwelding for cleaning. Should any water wall
header ex.,lend outside the setting, it shall be insulated by approved means with
provision for movement and seating.
The steam generator drum shall be of fusion welded construction, fabricated from
steelplate and shall be tested with X-ray and stress relieved in annealing furnace.
The interiors shall be cleaned by shot blasting for removal of mill scale and foreign
mailers. The drum headers shall be tested hydrost atically at the manufacturer's
work in accordance withthe relevant code.
Page I91
dissolved solids in steam leaving the drum will not exceed 0.1ppm.
The drum shall be fitted with a manhole door al each end designed to open
inwards. The drum shall be provided with all nozzles. Connections and openings
required for operation,testing and maintenance. The number. location and size of
all connections shall be subject to the approva l of the Engineer. Particular
attentio n shall be paid to the design of the down comer nozzles, in order to avoid
thermal stressing of the nozzle welds the drum shall be self-draining into the down
comers. If siphon tubes are provided they shall be of adequate number and size
to completely drain the drum.
The heated feed water from the economiser shall enter the drum through the feed
water pipe, which extends nearly the full length of the drum. This pipe shall
distribute the feed water uniformly over the length of the drum and the water shall
enter with sufficient penetration to ensure complete mixing of drum al1d incoming.
The chemical feed pipe shall be strategically place in relation to the feed water
pipe so there will be complete mixing of the chemicals and feed water before the
mixture leaves the steam drum and passes through the evaporator section.
Chemicalinjection may be either intermittent or continuous, as required.
The continuous blow-down pipe shall be located just below the surface of the
water. Its function shall be to reduce the drum water concentrated near the upper
surface of the drum water.
4. Intermittent Blow-down
The intermitt ent blow-down through shall be located at the bottom of the drum and
shallbe used to remove the sludge and scale that has settled there. It can also be
used to reduce excessive water concentration and, in case of emergency, high
drum water level. Drum water condensation may be reduced by this method,
however, the controlled continuous blow-down shall be determined by the
operating personnel. The intermittent blow-down valves shall be usedlo drain the
steam drum for maintenance and repairs.
Two water level gauges, one at each end of the boiler drum, shall be provided
with each gauge including an approved form of lighting fitting suitable for use on
110 volis AC . Boih gauges shall be of ari approved bi-coiour type and both
gauges shall provide a direct indication of the water level in the form when viewed
at boiler drum level. The gauges shall be fitted with drain and self-closing check
valves, together w ith valves for shutting off and blowing through. Each gauge
glass fitting shall be forged steP.l or other approved material designed so that it
can be removed from the drum as a complete unit. The gauge glass shall be
easily replaced without removing the gauge from the drum.
Two wa1er level transmitters, one al each end of the drum for remote level
indication and controlpurposes, shall be provided by the contractor.
A system to allow the water level in the drum to be seen from a convenient point
shall be provided by the contractor.
6. Steam Purifiers
The steam water mixture shall leave the evaporator through short pipe
connections and enter a distribution baffle tray area of the drum, where the return
mixture is distributed over the length of the steam drum. Water shall discharge
directly downward to the liquid surface, while steam leaves the distributor through
perforations in the back wall. The steam then shall travel across the width of the
drum and turn upward away from the water into the moisture separator. The
centrifugal force generated by the turning action will remove a further portion to
the entrained moisture in the steam.
7. Steam Sampling
5.2.3. Super-heater
All interconnecting piping between the various sections of the superheater shall
be welded.
The design of the superheater shall be such that any individual tube element can
readily be removed and replaced. The superhealer shall be of the self-dra ! -
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type.
Adequate access facilities to all parts of the superheater and fittings for routine
inspection, cleaning and maintenance shall be provided to approval.
Provision shall be made in the unit casing for the insertion of permanent
thermocouples for obtaining the temperaiure of ihe gases before the superheater
sections when bringing the unit up to load or when picking up load under
emergency conditions.
5.2.4. Economiser
The economiser shall preferably be of the continuous tube type located in the
boiler casing. Economiser headers shall be provided with welded connections for
inlet, outlet, drains and vents.
The outlet connections from the economiser shall be directed to the steam
generator drum without any intermediate valves. The distribution of the feed-water
in the drum shall be uniform over the full length of the drum. The connections to
the drum and dislribulio11 of l11e feed-water shall be such that the connections and
the drum are unaffected by variations in the temperature of the water and the
danger of corrosion fatigue cracking is avoided.
The contractor shall furnish all insulation materials and casing as required for all
equipment included in the scope of this specification.
The casing shall be sufficiently tight at full steam generator rating and
recommended internal pressure, so that leakage is reduced to a negligible
amount. The Tenderer shall give details in his Tender of the methods he proposed
to ensure minimum leakage.
The casing shall be lagged until a pressure test of approved method has been
successfully completed and full allowance shall be made in the construction
program for this test.
Page 195
temperature not over 70° C with ambient temperature of 50° C and air velocity of
15m/min.
The outer steel casing shall not be less than 4.5 mm thick, stiffened and
reinforced. Stiffeners and backstays shall be rounded at corners. The design or
the entire casing system shall be submitted to the Engineer for approval.
The insulation of all casings, flues, ducts, pipes and valves shall be such as to re-
duce the heat loss to a minimum and adequate means shall be provided to ensure
satisfactory foxing of the insulation.
All heat insulation materialof approved type shall be asbestos free and chemically
inert and remain so in the event of being saturated with water.
The Tenderer shall in this Tender t hickness of each layer or heat insulating
material to be applied to the various parts of the unit.
The contractor shall ensure that the final Finnish of all material prior to painting
has a first class smooth surface.
Unless otherwise approved the heat insulation for all casings, flues and ducts
shall asit s main constituent, magnesia or glass fibre and shall consist in the main
of preformed slabs. Particulars of theinsulation shall be stated in the Tender.
Where a hard setting compound is used as an outer coaling, suit able provis ion
must be made against the possibility of cracking when in service.
The Contractor shall furnish the following fillings, valves and mountings.
Pressure and temperature ratings of all item shall be suitable for intended service.
The safely valves shall be set to blow in a predet ermined sequence staring with
the valves at the superheater outlet. In determining the capacity of the safety
valves due allowance shall be made for the back pressure which will occur in the
safely vale escape pipes and silencers where appropriate. The location of the
safely valves shall be selected so that there will be no detrimental unbalancing of
steam flow caused by their co-operation.Where in order lo achieve this condition,
the valves are required to be mounted on steam piping then the piping to which
these valves are connected shall be provided under this contract.
The safety valves shall be designed to ensure clean and certain opening althe
set pressure and rapid and certain closing at the reseating prssure with neither
simmering nor the necessity to reduce boiler pressure below the reseating
pressure
lo firmly seat the valve.
Irrespective of the type of safety valve used each valve shall open within ±1.0 bar
of its set pressure of its set pressure and shall have a blow-down which can be
adjusted independently of the set pressure to any desired value.
In the design and manufacture of the safety valves every care shall be takenlo
ensure repeatability of the safety valve's operation and the practicable minimum
of maintenance to prevent leakage of steam past the seal. It shall also be
designed to permit maintenance of the valve and seat to be carried out in a short
lime with the practicable minimum expenditure of labour.
The safely valve installation shall be complete with all necessary stand pipes,
An approval system of safety valve escape pipes with expansion joi nts, anchors
and supports shall be provided to exhaust above the steam generator. The
location and arrangements of the outtets of these pipes shall be such that when
the safely valves are operating there will be no danger personnel who may be in
the vicinity of the outlets.
An approved number and type of stop and check valves at the inlets to the steam
generator shall be furnished as required by arranged of piping..
3. Feedwater Regulation
One 100% duty feedwater regulators and one 25% duty start up feed regulator of
approved design shall be provided. The type shall be such as to maintain a
constant water in the drum during start up and varying load conditions and
feedwater pressures. For 100% duty feedwaler regulator, t he Contractor shall
provide one motorised valve with motorised by pass valve at the inlet. For the
25% duly feedwater regulator, the Con1ractor shall provide one motorised valv e at
the inlet and one isolation valve at the outlet.
Separate alarms of external type for high drum waler level,low drum water level
and low drum water leveltrip shall be provided and arranged with contacts which
can be used lo initiate alarms. Provision shall be made for one high water level
trip alarm if necessary. The connections to the steam generator of these external
alarms and tripping facility shall be fitted with full bore val ve capable of being
locked in the open and closed posit ions. A separate set of tapping points shall be
provided for these alarms.
The alarm system to be initiated by the level alarm shall be supplied and installed
by the Contractor.
5. Drain and Vent Valves
A blow-down and drain piping system shall be provided complete with a drainage
receiver designed to cater for all blow-downs and drains from 1he plant. The
receiver shall be provided with drains, drain valves, outlet piping and vent piping.
The vent piping shall exhaust all vented steam to a safe location above the top of
the steam generator. II shall be of corrosion resistant material or treated in an
approved manner so that there w ill be no det erioration particularly in the outside
appearance of this pipe after tong periods of use. It is preferred that iiwill be of
stainless steel. The vent pipe should be fitted with a suitable silencer,lhe design
of which islo be approved.
The outlet piping for normally draining the water from the receiver shall be in the
form of aninverted U and shalldischarge into a pipe below ground level. The inlet
of this outlet piping shall be conlinuousl'y submerged.The lop of the U-bend shall
be connected to the vent piping through a small bore line which shall act as a
siphon breaker.
A main isolating valve followed by a main blow-down valve shall be provided for
each blowdown connection and a bypass consisting of an orifice between two
isolaling valv es shall be provided around the blowdown valves. All valves shall be
suitable for safety operating al full steam generator pressure.
Drain valves and piping to the drainage receiver shall be provided al all points of
the steam generator where it is necessary to remove sludge and similar
accumulations and to drain the waler walls, steam generalor and economiser (if
necessary.) Drain valves and a separate piping system to the drainage receiver
shallbe provided to drain the superheater headers.
Page 1 99
All drain valve shall consist of two valves in series.
7. Stearn Valve
An approved number of saturated steam supply valves, main steam outlet valve
shall be furnished.
The contractor shall provide all instrument and connections as required for sound
operations of the steam generating unit.
The Contractor shall furnish all necessary ilems or structures for the support of
the steam generator unit and associated equipment this shall include, but not be
limited to,the supply of the!allowing :-
a. All columns, beams and bracing necessary to support the steam generator
unit. The steel supporting structure shall be mounted on foundations and
apart from the neighboring building columns,beams or bracing members.
c. All platforms and walkways with the appurtenant chequered plate or grating
toe plates and railing, ladders and stairways to insure safe accessibility to all
parts of the steam generator and related equipment.
d. A sufficient quantity of erection bolts and proper welding rod for site
assembly.
e. All special supporting hangers, struts, braces, frames, etc. between other
building frame and any steam generator equipment component parts located
out side the steam generator equipment component parts located outside the
steam generator perimeter.
The above steelshall include all built-up girders, beams and other rolled sections,
connections, hangers, stiffeners, buckstays and plates as required to properly
support the equipment. Stiffeners and buckstays shall be rounded at corners and
meeting points.
The Contractor shall furnish t o the Engineer all loading, design calculations and
detail drawings of the steel framing adjacent to the steam generato r, the main
suspension st eel framing at the top of the drum all other suppor ts, steel work for
approva1 by Engineer.
Weights of water and other normal loads imposed during operation, construction,
maintenance and testing shall be included in the design toads, Seismic reactions,
and expansion limits shall also be indicated on the drawings.
5.2.9. Pipework
It is important that all piping arranged to afford easy access for operation and
maintenance. Particular attention shall be given to the arrangement of
miscellaneous electrical conduits and piping furnished by the Contractor. The
Contractor shall co-operale with the Engineer to ensure a well co-ordinated
arrangement.
All pipes and bends shall be truly cylindrical and uniform in section. For each size
of pipe there shall be a standard length, bend and tee,and such standard pieces
shall be interchangeable and shall be used wherever possible. Special bends,
lengths, etc. shall be used only in approved places.
Page I 101
The joint s which are necessary shall be in approved positions and shall be welded
butt joints unless otherwise approved. At terminal point the joint shall be of the
sea welded or bolted non welded flanged type as provided below.
Except where otherwise approved, joints shall be electric butt welded. All det ails
of fabrication shallbe for approval.
Prior to and during the whole of the welding operating of a butt welded joint the
ends of the pipes being welded shallbe heated in an approved manner.
After welding is completed, all electrical butt welded joints for carbon steel pipes
shall be stress relieved by an approved method.
All flanges used for bolted joints shall be culler barred or faced at the back so thal
units, washers and bolts heads may be down satisfactorily .
All high pressure steam pipes, bends and fittings shall comply with ISO Standard
where applicable.
Where weldingis used for the attachment of branch pipes the method shall be
subject to approval. In order to compensate for the metal cut away from the main
pipes suitable reinforcement shall, where required by the Engineer, be provided
around the opening which is formed to receive the branch pipe. The method of
welding for the attachment of the reinforcement to the main pipe and to the branch
pipe shall be subject lo approval. All steam mains shall be creeled with an
approved fall in the direction of flow so that condensed steam will flow towards the
positions on the mains where the drainage points are situated.
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2. Feed Piping
All high pressure feed pipes shall be designed for a maximum working pressure
and temperature and shall comply with relevant ISO standard where applicable.
Where welding is used for the attachment of branch pipes the method shall be
subject to approval. In order lo compensate for the metalcut away from the main
pipes. Suitable reinforcement shall, where required by the Engineer, be provided
around the opening which is formedlo receive the branch pipe. The method of
welding for the attachment of the reinforcement shall be approved by the Engineer.
3. Drain Piping
All drain pipes on the inlet side of drain valves shall be designed for the same
pressure and temperature as the valves,pipe or vessel which they drain and shall
be subject to the specification and tests relevant thereto.
Where hand drains are provided, tow valves in serried shall be provided for
operationaldrains, the up stream valve being of the parallel slide or gate type and
the down st ream valve being of the glove or other approved type.
The discharge from all drain points shall be arranged w ith an approved continuous
fall towards the drain vessels.
Where drain pipes are led into a drain header the drain pipes shall unless
otherwise approved be led at an angle into the header and in direction of flow in
the header.
Drain valve hand wheels shall be extended for operation where required by the
Engineer.
5.2.10. Valves
All valves shall be of approved design and manufacture and those of similar make
size and lype shall be interchangeable with one another unless otherwise
Page I 103
All control valves shall have manually operated inlet and outlet isolating valves
with a bypass valve arrangement.
All valves shall be fitted with outside screws unless otherwise specified or
approved.
All valves shall be closed by rotating the handwheels in clockwise direction whe n
loading at t he face farthest away from the body of the valve. The valve spindle
shall also be rotated in a clockwise direct ion the close the valve when viewed from
the outer end of the spindle and in cases where the handwheel is not directly
attached to the valve spindle, suitable gearing shall be introduced to reconcile the
above condition. The face of each handwheel shall be clearly marked with the
words 'open' and 'closed' with arrows adjacent to indicate the direction of rotation
to which each refers.
Each handwheel shall also be fitted with a circular nameplate indicating the
service for Shiite the valve is intended. The nameplates shall be of stainless steel
with en-.graved letters filled with black enamel. Valves for emergency operation
shall have the lettering in with red enamel. Where required by the Engineer valve
spindles shall be lengthened so that the handwheel is at a height of approximately
1 meter above the level of the floor or platform which the valve is to be operated.
Where extension spindles are fitted all thrust when opening or closing the valves
shall be taken directly on the valve body and all valve pedestals shall be
mounted direct on the floor girders and not on the floor plating. Any floor
steel work trimmers necessary for supporting the pedestals shall be
provided by the
Contractor.
The spindles of all valves for use out side the power station building shall have
weatherproof protection covers of approved contraction.
All valves shall be fitted with indictors so that iimay readily be seen whet
her they are open or close and in the case of those valves fitted with
extended spindles,
indicators shall be fitted both to the extended spindle and the valve spindle.
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Steam Fee d nd
a H ig h Pressure Valves
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All valves intended for high pressure steam feed or any other services subject to
high pressure or temperature shall be approved manufacturer and shall have cast
or forged steel bodies with, wherever possible, bolted on covers and glands and
the materials of the internal parts shall be subject to approval.
The Tender shall submit alternative offers for the first isolator of all high pressure
valves, one of which shall be with gland packing and the other shall be of
glandless type.
The design of the high pressure valves shall be given specialattention with regard
to the selection and thickness of material so that they will be suitable for high
pressures and temperatures and full details of the design shall be submitted for
approv al as early as possible. Approved means shall be provided to prevent and
by accumulation of pressure between the discs of any high pressure steam of
feed parallel slide valve. Preferable in the case of valves with bypass, the
integra te space of the main valve shall be connecled to the integrate space of t he
bypass valve.
The stop which limits the travel of the valv e in the "open" and "close" positions
shall be arranged exterior to the valve body and no packing under pressure
device shall be fitted.
All valv es used for low pressure water, exhaust, low pressure steam, air and oil
services shall be of approved manufacturer.
All valves spec ified to be motor operated shall be filled both with hand and motor
operat ng gear. They shall be of approved design and complete in all respects
including the motor and t he necessary controls for automatically stepping the
motor when the valve gate has reached the "full open" of "full close" position. The
motor shall be placed in such a position relative to the valve that there is no
possibilities of steam or water leakage from the valve joints or glands blowing on
to the motor or control equipment.
Page I 105
an approved type of handcontrol lever.The control shall
be so arranged that the motor can be stopped with the
valve in any position and can then be restarted in either
direction. The push buttons or hand control lever shall
be mounted together in an approved position on or
adjacent to the valve, in such a position that valve
indicator is readily visible to the operator.
An interlock shall be provided such that when the valve is being operated
manually . the electrical supply lo the control circuit of the motoris ing valve is
isolated.
Control of the steam generators and associated auxiliary plant will be carried out
on a direct wire remote controlbasis from the centralcont rolroom.
All controls essential o the normal run up, shut down and operational running of
the unit shall be capable of being carried out completely from the control panels in
the central conlrolroom.
The indications and other relevant information may also be scanned by data
logging equipment supplied as part of the central control room equipment which
will print out readings and provide alarm indication.
11 is intended that all designed measurements will be separately displayed and re-
corded in such a manner that for each measurement, the indicator can operate in-
dependently of the recorder and vice versa.
All connections between fixed cables and measuring devices should be robust,
protected by suitable insulation and electrical screening and placed so as not to
be damaged during transit,normaloperation or during dismantling of the plant for
over hauls.
Electronic measuring systems shall employ all solid state components and be
suit-able protected against damage from voltage or current surges,The systems
shall also possess adequate common and series mode noise rejection
characteristics, such that accuracy of indication and recording is not affected by
voltage or current surges, or by the general noise level existing at the location of
the system.
l!lstruments supplied for outdoor units shall be weather proofed and suitable for
adverse outdoor conditions.
Page I 107
5.2.12. Stairways, Galleries,Ladders and Handrails
Adequate access shall be provided to all plant and control points requiring access
for operat ion, inspection and maintenance, Stairways and galleries shall be
provided to give the necessary access in a convenient way and to form a neat
installation.
All flooring and platforms provided under this Contract shall be const ructed of
open fried flooring of approved pattern and make. The open grid steel flooring and
treads shall be generally not less than 24 mm in depth and where required shall
be of sufficient strength to carry the maintenance engineers, maintenance
equipment and parts of plant which it will be necessary to support temporar ily
during overhauland maintenance periods.
All ladders sha ll be of approved slope and provided w ith double rungs, the pitch of
the rungs being not more than 25 mm internal diameter with neat forged uprights.
The rails shall be bulljointed by means of internal ferrules or by nut welds and all
joints shall be neatly finished by the removal of all burrs. All standards for
stairways shall be of the vertical type, with palms set to suit the slope of the
stairways.
Handrails shall be 1100 mm high for platforms and shall vary between 850 mm
and 1100 mm for staircase.
All platforms, galleries, stairways and ladders shall be approval of the Engineer.
All commo n passages shall have a headroom of not less than 2000 mm above
floor level.
All edges of floor and walkways shall be provided with curbs or kick ing strips to
project not less than 100 mm above floor revel.
The Tenderer shall recommend the steam generator plant off-load cleaning
method and equipment which has been proved as reliable in service. The
Tenderer shall state in his Tenderer where such equipment has been previously
used.
cleaning or wet methods be employed. Irrespective of whether dry cleaning or wet
methods be employed, specialcare shall be taken to avoid damage and corrosion to
the heating surfaces.
All gas ducts shall be not less than 6mm thick steel plate, of welded construction.
Stiffeners shall be located in such a manner lo withstand the pressure
encountered. The deflections of the stiffeners shall not exceed 1/360 of the span,
and the deflection of the plates shall not exceed 11180 of the span between
reinforcements. Flanges bolled connections shall be used wheie necessary.
All necessary dampers in the ducts furnished under this Specification shall be
included. Dampers and their operating linages shall be equipment with ball or
tapered roller bearing. Specialcare shall be exercised in the design of dampers to
prevent sticking and leakage. Suitable loc king devices shall be provided at all
dampers to fac ilitate maintenance. Suitable access doors which can be opened
form both inside and outside the duct shallbe furnished in all ducts.Hot gas ducts
shall be properly insulated.
All grease lubrication points for dampers shall be provided w ith approval
lubricat ion nipples which shall be placed at the end of extension piping and shall be
grouped and mounted on a plate situated at convenient locations to the
Engineer's approval. The nipples shall be clearly identified with regardlo the
lubricant used by an approved method.
The Tenderer shall state the cross-sectional area of allgas ducts included in the
Tender.
Two complete sets of all specialspanners and tools necessary for maintaining the
whole of the steam generator plant, shall be provided. One set of spanners and
tools supplied under this clause shall be provided. One set spanners and tools
supplied under this clause will be used during the erection of the plant while the
second set will not be used during erection but retained for maintenance purpose.
If any item of special tools specified herein is damage prior to the handing over to
the RPCL,the same shall be replaced.
All heavy parts of the plant shall be provided with some convenient arrangement
for slinging or handling during erection or overhauland any special devices, slings
or tackle necessary for the complete overhaul shall be available on site before
required for erection purpose, and items of plant normally stripped or lifted during
periods of maintenance and weighting two tons or over, shall be appropriately
marked with their weight.
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6.1 Steam Turbine And Ancillary Equipment 114
6.2 Basic equipment Requirement 114
6.3 Steam Turbine andAuxiliaries 114
6.3.1 Turbine Steam Valves 114
6.3.2 SupeNisory Equipment 115
6.3.3 Gland Sealing Equipment 119
6.3.4 Turning Gear 119
6.3.5 Speed Governing System an Accessory Equipment 120
6.3.6 Mechanical Protection Devices 121
6.3.7 Turbine Shatt Earthling Devices 124
6.3.8 Turbine Blading 124
6.3.9 Clearance and Operating Limits 124
6.3.10 Rotor 124
6.3.11 Turbine Casing 125
6.3.12 Bearing 126
6.3.13 Nitrogen Sealing :Deleted 126
6.3.14 Drainand Traps 127
6.2.15. OilPurification Plant 127
6.4 Condenser and auxiliaries 127
6.4.1 Condenser 127
6.4.2 Condensate pumps 129
6.4.3 Air extract ion 129
6.3.3.1 Vents & Drains 130
6.4.4 Condensate control system 131
6.4.5 De-aerator and auxiliaries 131
6.5 Pipework and valves 132
6.4.1 General 132
6.4.2 High pressure piping 133
6.4.3 Feedwater piping 133
6.4.4 Low pressure piping 134
6.4.5 Drain piping 134
6.4.6 Valves 135
6.4.7 Motor Operated Valves 136
6.4.8 High pressure valves 137
6.4.9 Low pressure valves 137
6.5 Lagging cind Cladding 137
6.6 Water Treatment & De-Mineral zation System 138
6.7 Turbine Lube OilSystem 141
Page j 113
6.1 STEAM TURBI NE AND ANCILLARY EQUIPMENT
The Steam turbine unit shall be of well proven design. The extent of supply
shall include, but not be limited to the equipment described herein.
Steam turbine shall be of proven design and of the single line impulse, impulse
re-action or reaction type, throttle or nozzle controlled , designed for high
efficiency operation and suitable for coupling lo and running in conjunction with
the condenser supplied under this Conlract. The steam turbine shall be of
sliding pressure type with hot and cold start provisions.
Steam will be supplied to the turbine slop valve at steam conditions specified in
lhe heat recovery steam generalor section oflhis Specification.
The unilshall be designedlo operate safely al47.5 lo 52.5 Hz. The Contraclo r
shall slate limitations, if any, as to frequency, load, or duration for this mode or
operation.
These valves shall be capable of being tripped by hand at the turbine floor level
and by remote operatio n from a push button in the central control room. They
shall be automatically closed in the event of failure of the lubrication oilsupply.
Provision shall be made on each valve to give remote indication of the valve
position over the full range of travel.
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supported to avoid distortion or the turbine cylinders.
Permanent steam strainers shall be provided to prevent the entry into the
machine of any foreign material which could damage blading or control valve
seats, iishall be arranged to permit easy inspection and cleaning.
Temporary pressure gauges shall also be provided during the initial period of
running so that pressure after the tempora;y steam strainers can be measured.
The Tenderer shall slate what provision they have made for on load 1esting of
the governing valves.
The design of all valves and their control gear shall be such that utmost
reliability of operation and easy servicing can be achieved.
The Tenderer shall state the precautions taken to avoid seizure of any slop or
control valve spindle under all operating conditions. Full details of the materials
proposed for the valves, seat s, spindles and guides lo ensure safe operation
shall also be given in the Tender. Full details of provenness experience with
these materials, particularly with respe<:t to maximum operation temperatures
shall also be given in the tender.
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unit !)lay be assessed under start up and loading conditions and during "on-
load" operation. Provision shall be made in the design of the rotors, casings,
bearing pedestals and valves, etc., for the supervisory measuring devices to be
provided under this Contract. The Tender shall include full details of the
supervisory instruments offered which shall be subject to the approval of the
Engineer.
All connections between fixed cables and measuring devices shall be robust.
protected by suitable insulation and electrical screening and placed so as notlo
be damaged during transit, normal operation or during dismantling of the plant
for overhauls.
Each measurement shall have its associated alarm, the level of which shall be
capable of being set at any point over the operating range of the measuring
instrument.
Operating of the alarm shall not be sensible to modiry or in any way change the
accuracy of the measuring system.
Electronic measuring system shall employ all solid state components and be
suitably protected against damage from voltage or current surges. The systems
shall also possess adequate common and series mode noise rejection
characteristics, such that accuracy of indication and recording is not affected by
voltage or current surges,or by the general noise level exist ing at the location
of the systems.
The lubricating oil level in the main storage lank shall be supervised by two
level switches w hich will be used to initiate alarms when the oil is in order of
100 mm and 150 mm below the normalworking level.
The bottom of the tank shall be designed to give a fall to the drainage point
which shall be fitted with a drain valve locked in the closed position.
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variations above and below normalworking level shall be
indicated in litres and this indicating shall be at operating
floo r level, or clearly visible from operating floor level.
Full flow filters having sufficient fineness of mesh openings to protect the plant
from damage shall be provided in the bearing governor and power oil 5upply
lines. The fillers shall be fitted with differential pressure switches. By-passes
and other facilities shallbe provided to permit the fillerslo be cleaned in service
without interrupting the oil supplies.
The Contractor shall provide information regarding running hours between oil
changes, both for the initial commissioning period and for normal operating
conditions.
A turbine oil makeup or measuring system shall be provided for initial filling,
evacuation and make-up of the main oil tank. The system shall comprise of an
adequately sized storage lank, a suitable type of tank for pump, measuring
device and pipework and valves.
All steel piping in the lubricating oil system shall be picked and adequately
protected for ocean shipment. Piping with hangers for t he lubricating system
shall be furnished complete,including oilpiping to and from oilcooler,and shall
be arranged for maximum protection against turbine oil fires. The pipe shall be
completely welded throughout , except where flanges are furnished for
maintenance. Backing rings are to be used inlocations where iiis not possible
to remove weld slag from pipe bore. As far as possible the piping shall be
localed below the level of the turbine room operating floor. Piping shall be laid
out in straight runs wi h bends and joi nts in the piping organized in a neat and
orderly manner to give a good appearance.
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6.2.3. Gland Sealing Equipment
All glands shall be suitable for starting under high vacuum. The design of the
glands shall preferably be such that they can be examined and replaced if
necessary withoutlifting the top halves of the cylinder casings.
Arrangements shall be made for automatic and manual control of 1he gland
steam and to prevent leakage steam blowing from the glands into the turbine
house under all loading conditions. The gland steam regulator shall operate
satisfactorily under all turbine loads and shall be arranged for automatic control
with remote and local facililies.
A full description of the gland sealing arrangements including the gland steam
condenser and exhaust fans shall be given in the Tender together with a
diagrammatic arrangement of the system.
Indiv idua l gland systems shall be fitted with means for periodically measuring
the gland flow as check on gland conditions. These facilities may take form of a
permanent orifice with appropriate tapping points for measurements.
The turning gear shall be equipped with a zero rotor speed indicator for
showing the turbine rotor speed as the rotor approaches rest. The speed
sensor shall provide a signal to an indicator or alarmlo be mounted in the
Page I119
central control room and shall also ini1iate the automatic engagement of the
turning gear when the shaft has dropped below turning gear speed but before
coming to rest. An additional indication shall also be given in the control room
to indicate the rotor in resting condition.
The turning gear circuit shall be provided with pressure actuated switch to
prevent the turning gear motor from staring before adequate bearing and
jack.irig oilpressure have been established by the oilpumps.
Hand turning facilities shall be provided together with the necessary turning
tools.
The governor shall be equipped with a speed change by means of which the
speed power output of the turbine may be changed to suit varying system
operating conditions. Means shall be provided for speed changed adjustment
made by hand at the turbine as well as by remote control from the central
controlroom.
Provision shall be made to shutdown the turbine under emergency by local and
remote control. The speed regulation shall be adjustable between ± 5%. Speed
droop adjustment shall be provided. The governing system shall also be
provided with automatic over speed trip devices (both Electrical over speed trip
and Mechanical over speed trip) adjustable up to 110% of normalspeed, and a
maximum load limiter.
The E-H governor shall include speed control,load control, stress control and
variable speed droop facilities.
The speed control system shall govern the turbine from zero speed lo rated
speed automatica lly by means of the speed seller which sets the pre-
determined speed and the speed rate setter which sets the rate of changing
speed.
The governing system shall be suitable for paralleloperation w ith a large power
system and also for completely isolated and independent operation.
The load control system shall control the loading of the turbine by the load
setter which sets the target load and the load rate setter which sets the rate of
change of load. The load control system shall also be able to adjust the power
output by response to power system frequency change.
The stress controller system shall monitor and control the thermal stress of the
turbine rotor. The system shall determine t he loading rate under rolling and
loading conditions respectively so the stress do not exceed the predetermined
limits.
The turbine shall be equipped with a load limit device arranged for manual
setting at the turbine and remotely from the controlroom limiting the opening of
the governor-controlled valves to any valve within the full nmge of valve travel,
which the !urbine is in operation. Provision for remote indication shall be
furnished.
The speed governing system shall be capable for controlling with slability the
speed of the turbine at all power outputs between zero and the specified
maximum power out put inclusive,when the generator is operating isolated, or
w ith energy input o the turbine when the generator is operat ing in parallel wit h
other generators, via its step-up transformer on t he high voltage.
The Tender shall contain a statement of the permissible maximum value of the
steady slate speed variation, the maximum momentary speed variation, and the
time within which a steady speed is at trained,when the maximum guaranteed
output is completely thrown on or off.
The t urbine shall be equipped with a device which will limit the st eam flow to
the machine when the main steam pressure reaches a predeterminedlow point,
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and willcontinuelo deqease the steam flow in proportion to
further reduction in pressures. A simple means shall be
provided for overriding the unloading gear when operaling
the turbine with low steam pressure during start up. This
device shall have provision for remote control and ir.dication.
In addition a separate device shall be included on the main turbine which shall,
in the event of a further reduction in pressure, trip close the turbine steam
valves.
The Tender clearly indicate the unloading procedure and the related steam flow
to steam pressure.
The gear shall be provided with an alarm initiating device and means for on-
load testi'ng both the unloading and the trip functions of the gear.
The gear shall be so arranged that the load is not automatically restored.
The turbine shall be equipped with an undefended safety device in the form of
an emergency over-speed governor. This shallbe mounted on the turhine shaft
and shall be arranged to actuate, at a predetermined speed a tripping device
which will trip close the turbine steam valves. Means shall be provided for
adjusting the speed setting of this governor. The emergency over-speed
governor shall automatically recover and make possible resetting the valves at
approximately one percent above rated speed of 3000 rpm; Means shall be
provided for on-load testing the operation of the emergency over-speed
governor.
A local emergency trip plunger shall be provided on the turbine pedestal. The
plunger shall trip close the turbine steam valves in a similar manner to the
operation of the over-speed tripping device.
Provision shall be made for an emergency trip button in the central control room.
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5. Low Lubrication oil Pressure Trip Device
The turbine shall be equipped with device which will limit the steam flowlo the
machine when the condenser vacuum reaches a predetermined low point, and
will continue to decrease the steam flow in proportion to further reduction in
vacuum.
The gea r shall be provided with an alarm initialing device, and means for on
load test ing both the unloading and the t rip functions of the dev ices.
The tenderer shall clearly indicate the unloading procedure and the related
steam flowlo condenser vacuum.
All nozzles, blades and buckets in the steam path shall be of hard corrosion
and erosion resisting material suitable for the conditions encountered. All
blading shall be readily renewable Clearances shallbe such as to avoid danger
of rubbing under the operating conditions.
Particulars of the method proposed for protecting the blades a1 the low
pressure end of the machine from erosion by water shall be clearly stated in the
tender.
The natural frequency of the last row of the blades shall be such as to avoid
resonant vibration at or near the normal separating speeds, including off
frequency operations.
The design operating clearance of all stages, together with cold axial
clearances positive and negative, and locations where cold axial contacts will
occur, shall be stated.
6.2.10.Rotor
The turbine rotor shall be forged in one piece. The procedure proposed for
inspection of the rotor in order to ensure its soundness and homoge11eity shall
be stated in the Tender together with particulars of the thermal treatment
proposedin order to minimize the possibility of distortion occurring in service.
The rotor, when completed, shall be dynamically balanced and tested lo an over-
speed of 15 percent for 5 minutes unless otherwise agreed.
The type of thrust block and whether axialadjustment is possiblP. or not shall be
stated in the Tender.
The turbine rotor shall be coupled together by rigid forged couplings of approved
design.
The design and construction of the turbine casing shall be such that growth or
distortion of any part such as to affect the efficiency and reliability of he plant shall
not occur as a resull of operating conditions lo which the plant may be subjected.
Those parts of the casings which may be subject to sleam at a temperature of
more than 1000° C under any conditions of load, shall be constructed of steel and
be heat treat ed before rough machining. The t hermal treatment proposed in order to
minimize the possibility of distortion occurring in service shall be stated in the Tender.
The turbine casing shall be divided on the horizontal center line and suitable
lifting gear and slings shall be provided for raising and lowering the upper
sections of turbine casing and turbine rotor clear of the blending. Guide rod
necessary for preventing damage lo the blending shall be provided. No studs
will be allowed in casings or in pipe connections to casings unless approved.
All cylinder flange bol s or studs or other bolts or studs subject to high
temperature shallbe of approved design and of creep resisting steel.
To ensure that bolls and studs arelightened up uniformly and correctly when
making fie flange jo ints which are subject o high pressure and temperature,
arrangements shall be made for stretching the bolts and studs lo the required
tension either by electric healing or hydraulic means. One set of the necessary
apparatus shall be supplied by the Contractor and shall remain the property of
RPCL.
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the protection of adequate lagging either at the
manufacturer the protection of adequate lagging either at
the manufacturer's works or at the site.
The design of the main turbine shall provide for the inclusion of relief
diaphragms in the low pressure casings. The design of the diaphragms shall be
such the clamping rings shall effectively support the diaphragm to protect
fatigue cracking.Diaphragms shall be easily replaceable preferably without the
use of special tools. The diaphragms shall be mounted with water. Adequate
provisions shall be made for convenient and safe access to the diaphragms but
the diaphragms shall be so located or protected to prevent inadvertent damage.
6.2.12. Bearings
All bearings shall be of the forced-feed lubricated typ.e bearings shall be of split
design so that the upper half is readily removable and the lower half can be
removed and replaced wit hout lifting the shaft. Means shall be provided to
indicate excessive axia l movement due to failure <;>f a thrust bearing.
Arrangements shall be made for visible indication of the oil flow from each
bearing pedestal. A dialt hermometer equipped with adjustable contact making
device shall be provided al each bearing to monitor the temperature of oil
leaving each bearing and to give high temperature alarm.
All clean drains from steam chests, loop pipes turbine cylinders and any point
downstream of the emergency stop valves shall be returned to the atmospheric
flash box or drain tank.
Where traps are required they shall be fitted in accessible positions and
provided with bypass arrangement. A valv e shall be fitted on the line side of
each trap althe junction of the drain pipe and the part of the plant to be drained.
The Tenderer sl1all put forw ard in his proposal a recommended scheme for
automatic traps with the appropriate instrumentation.
Steam t urbine generator shall be equipped with one stationary oil purification
and water separation plant connected to the main oillank of the unit, comprises
with oilcentrifuge machines, filters, oil storage tank and transfer pump.
The oil centrifuge shall preferably be installed in the turbine oilroom and shall
permit a continuous purification and clarification of at least 5% per hour of the
totaloilqruantity.
The plant shall be complete with integrated inlet and discharge pumps, each
with a bypass for flow adjustment , pre-heaters, strainers upstream of each
pump, safety valves, fiow indicators monitors as well as any other parts
required for a complete and fully automatic purification unit. A common alarm
shall be given to controlroom in case of any fault.
6.3.1. Condenser
A surface type condenser set shall be provided for operation with steam turbo
generator. The condenser shall consist of single shell having water box and
hotwell.
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The condenser shall be equipped with backwashing facility.
The source of condenser circulating water shall be from Hybrid Cooling tower
basin only.
The plant in operation shall be able to meet the following specific performance
requirements.
1. The condenser tempe rature at all loads shall be equal to the corresponding
back pressure in the condenser at that load.
The condenser shall be complete with all gauges, switches, and other
necessary fittings. Supports shall be capable of taking resultant loads with
flooded shells.
The condenser tube shall be material suit able for the specified Hybrid Cooling
Tower basin water. The tubes shall be adequately stayed by supporting plates
to prevent vibration and to permit self- draining of the tubes,the contractor shall
provide means to cater for differential expansion between the tubes and the
shell.
Water boxes shall be bolted to the tube sheet to permit removal of the water
boxed without disturbing the shell to tube sheet joints. Condenser inlet and
outlet valves shall motorized butterfly valves.
The hotwell outlet to the condensate pump suction shall be arranged to avoid
dead strange in the hotwell.
Design of the water box shall ensure an even distribution of flow to all tubes.
All parts subject to wear shall be fitted with renewable liners, and all
bearings shall be auomat ically lubricated.
The pump gland and suction valve shall be suitably sealed to avoid the
ingress of oxygen into the condensate. An emptying connection
complete with drain piping shall be provided on the feed piping
between the extraction pump discharge valve and the ejectors if
supplied. A suitable strainer shall be provide to prevent any foreign
matter being discharged from the extraction pumps to the feed
system during the initialcommissioning period.
6.3.3. A Ir Extraction
Page I129
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1. Vacuum Pumps
The Contractor shall provide one full capacity steam jet air ejectors complete
with condensing unit for air extraction. These ejectors shall be combined with
inter and/or after coolers designed to operate a pressure sufficiently below the
normal pressure at the steam turbine exhaust. All necessary fittings and local
instruments shall be included. In addition, the time allowed for raising vacuum
shall be determined by the hot start up time specified by the Tenderer.
2. Drain Tank
A suitable drain tank shall be provided for receiving drain water from the
ejectors if provided, and other equipment. The tank shall be fitted with a
protected gauge glass, a thermometer pocket, and a float-operated valve, the
float being so arranged that when the accumulating of water in the tank
reaches a predetermined limit the excess water is passed through the valve to
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The Contractor shall furnish a high head, hor izontal tray, pressure type de-
aerator, if required, with internal direct contact vent condenser and a separate
horizontal storage tank section for turbine unit. The unit shall be complete with,
but not limited lo, trays, baffles, spray valves, internal distribution piping for
introducing of steam drains and condensate. The de-aerating section shall be
supported on the storage tank section.
The feedwatr delivered at all loads up to and including the maximum effluent
flow sha ll not exceed an oxygen content of 0.01 ppm measured at the
deaerator outlet. However, during the first hour of start up, a higher oxygen
content can be tolerated, but in any case, a maximum value of 0.1 ppm shall
not be exceeded.
The Tenderer shall state in his proposals to minimize dissolved oxygen at start-
up.
Page I 131
The pump glands and suction valves shall be suitably
sealed to avoid ingress of oxygen into the condensate .
6.4.1. General
All piping shall be arranged to afford easy access for operation and
maintenance. Particular attention shall be g i ven to the arrangement of
miscellaneous electricalconduits and piping furnished by the Contractor, such
as bearing oil, gland steam, drains, etc. The Contractor shall co-operate with
the Engineer to ensure a well-coordinated arrangement.
All pipes and bends shall be truly cylindrical and uniform in section. For each
size of pipe there shall be a standard length, bend and tee, and such standard
pieces shall be interchangeable and shall be used wherever possible, Special
bends, lengths, etc.shallbe used only in approved places.
The joints which are necessa ry shall be in approved positions and shall be
welded butt joints unless otherwise approved.At terminal points the joints shall
be of t he sealwelded or bolted non-welded flanged type as provided below.
All flanges used for bolted joint shall be culler barred or faced at the back so
that nut,washers and bolt heads may be down satisfactorily.
All blank flanged for pipes included in this clause shall be of steel.
All high pressure steam pipes, bends and fittings shall be designed for the
maximum steam generator super heater safety valve blow off pressure and
temperature.
Where welding is used for the attachment of branch pipes the method shall be
subject to approval. In order to compensate for the metal cut away from the
main pipes suitable reinforcement shall, where required by the Engineer, be
provided around the opening which is formed to receive the branch pipe. The
method of welding for the attachment of the reinforcement to the main pipe and
to the branch pipe shall be subject to approval.
All steam mains shall be erected with an approved fall in the direction of flow so
that condensed steam will flow towards the positions on the main where the
drainage points situated.
All high pressure feed pipes shall be designed for maximum working pressure
and temperature of the feed system and shall comply will ISO standards where
applicable.
Where welding is used for the attachment of branch pipes the method shall be
subject to approval. In order to compensate for t he metal cut away from the
main pipes, suitable reinforcement shall, where required by the Engineer, be
provided around the opening which is formed to receive the branch pipe. The
Page I 133
method of welding for the attachment of the reinforcement to the main pipe and
to the branch pipe shall be approved by the Engineer.
All release valves shall be provided and arranged in suitable positions for
operation.
All medium and low pressure piping for condensate drain, bleed steam, vent,
vapor and other services shall be provided. IIshall be of hot-finished seamless
steel tubes manufactured and testedin accordance wit h the current issue of
ISO standards.
Flanging shall be in acco rdance with the appropriat e table given in ISO and
flanges shall be cutter-barred or faced al the back so that nuts, washers and
bolt heads bed downsatisfactorily.
All nuts and bolts shall be of best quality bright steel, and shall be machined on
the shank and under the head and nut.
All drain pipes on the inlet side of drain valves shall be designed for the same
pressure and temperature as the valve, pipe or vessel which they drain and
shall be subject to the specification and tests relevant thereto.
Drains shall be provided at suit able points on the steam ranges where water
may collect during the period of warming up of the plant. Automatic drain traps
shall be provided on the wate r range where appropriate.
The discharge from all drain points shall be arranged with an approved
continuous fall towards the drain vessels.
Where drain pipes are led into a drain header the drain pipes shall unless
otherwise approved be led at an angle into the main header and in the direction
of flow in the header.
Drain valv e hand whee ls shall be extended for operation where required by the
Engineer.
Motorized drain valves essential for automat ic start-up ar.d control purpose
shall be provided to Engineer's approval.
6.4.6. Valves
All valves shall be of approved design and manufacturer and those of similar
make, size and type shall be interchangeable with one another unless
otherwise approved.
All controlvalves shall have manually operated inlet and outlet isolating valves
with a bypass arrangeme nt unless otherwise stated.
All valves shall be fitted with outside screw unless otherwise specified or
approved.
All vnlves shall be closed by rotating the hand wheels in clockwise direction
when looking at the face of the hand wheel. The face of the hand wheel shall
be regarded as the face farthes t away from the body to the valv e. The valve
spindle shall also be rotated in a clockw ise directionlo close the valve \Nhen be
viewed form the outer end of the spindle and in cases where the hand wheel is
not directly attached the valve spindle, suitable gearing shall be introduced to
reconcile the above conditio n. The face of each hand wheel shall be clearly
marked with the words "open and close" with arrows adjacent to indicate the
direction of rotation to which each refers.
Each hand wheel shall also be fitted with a circular name-plate indicating the
service for which the valve is intended. The name-plates shall be of stainless
steel with engraved l_etters filled with black enamel. Valves for emergency
operation shall have the lettering filled in with red enamel where required by the
Engineer, valv e.spindles shall be lengthened so that the hand wheel is at a
height of approximately 1meter above is to be operated.
Where extension spineless are fitted thrust when opening or closing the valves
shall be taken directly on the valve body and all valve pedestal shall be
mounted direct on the floor girders and not on the floor plating. Any floor
steelwork trimmers necessary for supporting the pedestals shall be provided by
the Contractor.
A ll valves shall be fitted with indictors so that it may readily be seen whether
Page l 135
they are open or close and in the case of those valves
fitted with extended spindles, indicators shall be fitted.
The valves in t he circula ting water system and in other water services
connected thereto shall be subject to the corrosive action of water and care
shall be taken in the choice of materials to be used in the construction of those
parts of the valves which shall be in contact with this water, the valve bodies
being constructed of special cast iron or rubber lined to resist corrosion.
All valves specified to be motor operated shall be fitted both with hand and
motor operating gear. hey shall be of approved design and complete in all
respects including the motor and the necessary controls for automatically
stopping the motor when the valve gate has reached the "full open" or "full
close" position. The motor shall be placed in such a position relattve lo the
valve that there is no possibility of leaked or water from the valve joints or
glands blowing on to the motor or control equipment.
An interlock shall be provided such that when the valve is being operated
manually, the electrical apply to the control circuit of the motorized valves is
isolated supply and indications for the status of control shall be shown in the
central control room.
The Tenderer shall give a full list in "TENDERER'S DATA" valves fitted with
extended spindles, indicators shall be fitted both to the extended spindle.
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6.4.8. High Pressure Valves
All valves intended for high pressure steam, feed water, or any other seNices
subject to high pressure or temperature shall be of approved manufacturer and
shall have cast or forged steelbodies with, wherever possible bolled on covers
and glands and the"materials of the internalparts shall be subject to approval.
The design of the high pressure valves shall be given special attention with
regard to the selection and thickness of material so that they will be suitable for
high pressure and temperalures and full details of the design shall be submitted
for approvalas early as possible. Approved means shall be provided to prevent
any accumulation of pressure between the discs of any high pressure steam or
feed parallel slide valve. Preferable in the case of valves with bypassed, the
integrate space to the bypass valve.
All valves used for low pressure water, exhaust, low pressure steam, air and oil
services shall be provided by the approved manufacturer SHEET of all motor
operated valves they considers necessary for the remote control/operation of
the plant.
The Contractor shall provide all lagging and cladding for the turbo-generator
unit and heat recovery steam generators.
All untagged surfaces shall have smooth finish. Any surplus welded seams
shall be removed by grinding.
The treatment of water in order to make it suitable for industrial use Includes a
complex of physical, chemical and biological methods, which change the initial
composition of water.
As the water purification process in the first stage is critical, clarifiers remove
large quant ities of suspended and organic matter from the raw water. The type
of clarifier to be used is dependent on the level of suspended solids, type of
suspended materials of the raw water.
Demineralization is the 3rd step of this process. There are two basic steps of
demineralization system: roughing demineralization and polishing
demineralization. Roughing removes a bulk of mineralcontamination including
desalination and brings the water quality close to desired purity.
Polishing used after roughing stage to reduce any residual minerals and ionic
content. The type of Roughing and Polishing Demineralizer to be used is
dependent upon feed water quality and water quality produced. Rough polish
wat er or desalined water will be used for cooling water make up and other
induslrial purpose. After passing through active carbon fillers this water will also
be used for further polishing for demineralized waler and may be used for
potable w ater system.
The demineralizer shall be sized to handle the steam cycle makeup. The
demineralizer system shall consist at least of 2(two) clarifiers each of 100%
capacity, 2(two) Filters each of 100% capacity, a dual-train demineralizer,
consisting of a roughing demineralizer unit and a polishing deminera1izer unit
with a share forced draft decarbonator.
The water treatment system shall be designed preferably to use (if necessary)
HCI,i..JaOH for regeneration of dennineralizers and Hcl, NaOH, FeS04 etc. for
dosing ir.to the clarifier. This is however, may not be applicable to the waler
treaiment system using other advanced system of water treatment.
Clarifier: 2 Units
Multimedia Pressure filter
Activ e Carbon filter
Sand fillers
Iron removal plant
Filtered water reservoir: 3000 M3
Micro filter
Page I 139
De-mineralized Water Plant
De-mineralized water plan1 shall have two (2) X 100 % capacity trains, each
consists of activated carbon filter, cat ion exchanger, de-gasser tower, anion
exchanger and mixed bed ion exchange unit. Also chemical storage and feed
system, chemical waste neutralization system and treated water storage and
feed system shall have to be provided.
The cation, anion and mixed bed ion exchangers shall be provided to remove
ions from feed waler andproduce highly purified water.
One regeneration system for common use of two trains shall be provided. Acid
and caustic chemical dosing system shall consist of storage tank, preparation
tank, agitator, two pumps and associated equipment.
The produced OM water will flow to OM water storage lank. Two (2) 100%
capacity OM water transfer pumps taking suction from OM waler storage tank
distribute the OM water to condensate lank, water wash skid and closed
cooling water make-up.
Complete Bill of Materials (e.g. Raw water tank , demi water tank, semidemi
water tank, filtered water storage tank, chemical storage tank, condensate tank
etc. having adequate capacity) I type of equipment (e.g.clarifier, filter, roughing
demineralizer, polishing demineralizer, condensa te polishing system etc.)
required for a particular water treatment plant shall have to be provided by the
Bidder according to the system of water treatment plant proposed for the
combined cycle plant. Raw water Tank capacity shall be for 24 hrs continuous
operation (full load) of Steam Turbine and Demi water Tank capacity shall be
for 72 hrs continuous operation (full load) of Steam Turbine.
The new system will be interconnected 1o the existing distribution network .The
ex isting Administration and Maintenance Workshop extension will be supplied
with potable water derived from existing power plant.
The system shall be complete with all reservoirs, pumps, coolers, purification
facility, strainers, piping, vapour extractor, demister, locally mounted
instruments, controls and other components for a complete and integrated
system.
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All lubricating oillines shall be graded to provide drainage
under gravity back to the lubricating oiltank. All
lubricating oil lines under pressure shall be contained
within guard tubes. Where there is the p-0ssibility of
leakage from joints near to hot surfaces, the hot surfaces
shall be protected with suitable shielding.
Suitable Points for condrtion monitoring and lubricating oil sampling shall be
provided at each bearing drain.
The lubricating oilsystem shall be fitted with redundant lubricating oilfilters and
redundant lubricating oilcoolers. The filters and coolers shall be arranged such
that change-over between coolers or filters will occur without the flow being
closed off to both simultaneously. It shall be possible to service t he st andby
filter and cooler during operation.
It shall be possible to top up the lubricating oil system when the plant is
operating at any load. The lubricating oil tank shall be equipped with oil vapour
extractor, in order to maintain a pressure below atmosphe re in the oiltank and
oil drain pipes.
Lubricating OilPumps
One main and one auxiliary oil pump, each of 110% full capacity, shall be
provided. The main oil pump may be either shaft driven or AC motor driven, in
accordance with the manufacturer's standard. The auxiliary pump shall be
driven by an AC electric motor and shall operate automatically upon the
lubricating oil system faling below normaloperating pressure,and with a shaft
driven pump if turbine speed falls below the normalon-load operating range.
The turbine lubricating oilsystem shall have one reduced-capacity emergency
oil pump driven by a DC electric molor. The capacity of this DC pump shall be
sufficient for the turbine to run down to rest without bearing damage in the
event of loss of AC power.
Each lubricating oilcooler shall be designed for a minimum of 110% duty at the
maximum coolant temperatures, with fouling factors recommended by Tubular
Exchanger Manufacturers Association (TEMA). All piping and valves shall be
arranged so that a single cooler module can be taken out of service for
maintena nce without affecting plant output. A thermostatically controlled valve
shall be provided to maintain oiltemperat ure at the required operating value.
Temperature control valves and inlet and outlet changeover valves lo coolers
shall be arranged so thalthey are not capable of shutting off the flow of oil to
the bearings whilst the turbine-generator is in operation and the coolers shall
be capable of changeover alfull load without loss of functionality. Facilities
shall be provided for monitoring of oil temperature at the outlet of each cooler
bothlocally and remotely on the ICMS (indication and hightemperature alarm).
The coolers shall be arranged so that access may be obtained to both ends of
every tube. Vent and drain connections fitted with valves and equipped with
padlocks shall be provided. Cooling water is to be supplied from the auxiliary
cooling waler loop.
Oil Purifier
The oil purifier shall be of the centrifugal type, AC motor driven and shall have
an hourly capacity of not less than 12% of the total oil charge. It shall be
permanently connected in a closed loop to the main oil system in such a
manner that ii can be used irrespect'ive of whether the turbo-generator is
running or shut down. The design for the oil purifier shall incorporate
safeguardslo minimize oil leakage, spillage,fire hazards and pressure build-up
in isolated sections of the system.
Cast iron pipes, valves or fittings, or any high pressure or compression type
couplings shall not be used in the oil system. No oil pipes shall be run adjacent
Page I 143
to steam pipes. To prevent the escape of oil on to hot
p.arts, all governing and power oil pipes shall be
enclosed, the enclosure being adequately drained to the
oil drain reservoir. All other oil pipes shall be fitted with
guards and drip trays at all joints except welded joints.
Oilguards and drip trays shall be drained to a common
drain tank.
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7.1 Generator and Ancillary Equipment 147
7.2 Generator 147
7.1.1 GeneralRequirements 147
7.1.2 Generator(s)Ra ting 147
7.1.3 Voltage and Short Circuit Ratio 148
7.1.4 Tempe rature Rise 148
7.1.5 Insulation 148
7.1.6 Stator 149
7.1.7 Generator Leads 149
7.1.8 Bearing 149
7.1.9 Rotor 150
7.1.10 Temperature detectors 150
7.1.11 Insulation against shaft current 150
7.1.12 Accesso ries 150
7.3 Exciter and automatic voltage regulator 151
7.3.1 Exciter 151
7.3.2 Automatic voltage regulator (AVR) 152
7.4 Generator switc hgear 152
7.4.1 General 152
7.4.2 Type And Rating 153
7.4.3 Construction and Fillings 153
7.4.4 Circuit Breaker 154
7.4.5 Current transformer 155
7.4.6 Voltage transformer 155
7.4.7 Surge Absorbing Equipment 155
7.4.8 Neutral Earthing Equipment 155
7.4.9 Composition of Cubicles 156
7.5 6.6 KV Common Switchgear 156
7.4.1 General 156
7.4.2 Type and rating 157
7.4.3 Construction and fittings 157
7.4.4 Circuit breaker 157
7.4.5 Composition of Cubicles 158
7.0 GENERATOR AND A NCILLARY EQUIPMENT
7.1 Generator
7.1.1 GeneralRequirements
The MVAR capability shall not be less than 30 % oflhe MVA rating of the Generator.
The Generat or shall run al 0.8 Power factor (Lagging) and 0.95 Power factor
(Leading).The generator in conjunction with it s excit ers shall be designed to operate
stably at all loads up to the maximum continuous rating.
The generator shall be capable of operating continuously under unbala nce loading
conditions whe n the negative phase sequence current component is less than 8% of
the rated current.
a. Capacity: To match Gas Turbine and/ or Steam Turbine peak output alany
ambient temperature.
b. Power facto r :0.80 (lagging)
c. Frequency : 50 Hz ±4% Continuous.
d. Rated rotating speed :3000 rpm
e. Rated voltage :11-20 kV (or other voltage)
(If Generator voltage rating is different, associated equipment voltage rating will be
changed accordingly)
20% to +10% of nominal vol!age and al power factor range 0.80 lagging and 0.95
leading. The generator shall be configured to appropriately react lo frequency and
voltage changes in the transmission system. At emergency conditions, the generator
shall be able to operate within the frequency range of 47 to 52 Hz. The Plant
protection relays shall be configured to protect the plant from frequency excursion
beyond the said range.
The generator shall be capable of supply ing the rated output at rated speed and at
rated power factor with a voltage variation between 90% and 110% of the rated
voltage.
The generator shall be designed to guarantee that a nominalshort circuit ratio is not
less than 0.55 according to IEC 34 .1
The generator shall withstand the electro-magnetic and thermal stresses causing from
short circuit fault algenerator terminal without damage.
The temperature rise of the generator under the base and peak rating operations at
any ambient condition shall not exceed the values given below:
Location at Base/MCR at
Stator winding by resistance 95 ·c Peak
temperature detectors 100 ·c
method
Field winding by resistance 100 ·c 105 ·c
method
Cores and mechanical parts gs·c 100 ·c
in contact with or adjacent to
insulated winding by
thermometer
Bearing when measured on 40 ·c 40 ·c
the surface
1.1.5 Insulation
The insulation of the armature and field windings of the generator shall satisfactorily
withstand high voltage tests as specified in IEC standard. Insula tion of the armature
windings, field windings, and collectors shall be class F.
7.1.6 Stator
The cores shall be made up olhigh permeability, low lo ss, stampings, tightly
clamped together to reduce noise and vibration to a minimum. All burrs of
laminations shall be removed after punching. Sufficient venti ation ducts to
ensure uniform cooling shall be provided. Clamping of the laminations and
securing to the stator frame shall be done by approved methods. Attention
shall be given to prevent vibration being transmitted to the generator foundations
or associated equipment.
Protective covers and air shie lds shall be made of steel plates, welded, stiffened
with suitable angles and channels, and formed in segments for ccise of
handling. The segments shall be bolted together and to the stator frame.
The windings, terminals, and leads shall be fully insulated throughout and
braced, blocked and supported against the single and three-phase short circuits
fault at the generalor terminals under any operating conditions.
The general construction of the stator and bracing of the winding overhand shall
provide adequate cooling surface and to avoid the hot spots. The stator coils
shall be either semi or completely pre-formed and shall be made up before
insertion to the slots.
The neutral and output ends of each phase windings shall be brought out
to the generator terminal cubicle.
The connection between generator terminal and 11-20 kV generator switchgear &
Unit transformers shall be of copper 11-20 kV Isolated (insulated) phase bus
duct.
7.1.8 Bearing
Bearings shall be pressure lubricated by pressured oil from the gas turbine lubricat ing
oil system, and oil drain pipes shall be equipped with pockets for thermometer and
suitable sight flow opening for observing bearing oil flow. Separate lubricating oil
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7.1.9 Rotor
The pack ing blocks used especially in the rotor winding shall be of approved material
and entirely suitable for the high t emperatures and mechanical forces which may
cause on rotors.
The rotor slot insulation shall be mainly of epoxy resin or other approved material and
particular attention shall be g iven to the insulating and securing of coillo coiland slip
ring connections, if any, and to avoid vibration and the possible failure to either the
connecto r or its insulation.
If slip-rings are provided, a grinder for slip-ring maintenance shall be supplied by the
Contractor.
More than nine (9) resistance type detectors shall be provided for monitoring of
generator stator winding temperatures. The detectors shall be built in1o the generator,
fully protected from the cooling air, suitable distributed around the circumstances, and
embedded in the slots in positions normally having the highest temperatur e in
accordance with requirements of IEC standards. All detectors shall be wired out to a
terminalbox.
One of the bearings shall be suitable insulated to prevent flow of shaft current.
7.1.12 A ccessories
b.
bearings, and at any other location required for operation monitor.
c. Pressure gauge at bearing oil feed and at any other location required for
operation.
d. Alarm contacts
e. Space heater
The stator shall be equipped with space heater. During the generator stop, the space
heater shall be in se1vice automaticaliy.
f. Other instrument, terminal box, hardware buried into the generator foundation
and all other necessary accessories for generator.
7.2.1 Exciter
The excitation system shall match the generator rating and shall maintain the voltage
of the unit within a tolerance of plus and minus 0.5% of rated voltage regulalion. The
exc iter shall have capacity to supply not less than 110% Gf the field current required
by the generator at rated output, power factor, frequency and voltage.
The rated voltage of the exciter shall be 110% of the machine excitation voltage at the
rated output of the machine.
The ceiling voltage of the exciter shall not be less than 140% of the matching
excitation voltage. Insulation of stator and rotor winding of the exciter shall be class F.
A field breaker and discharge resistance shall be provided or alternatively special
provisions must be taken to either discharge or suppress excitation following
generator fault.
The excitation system shall have ample capacity to permit operation through out its
capability up lo over-exc itation and under-excitation limit as shown in the
manufacturer's capability curves.
Page I 151
If external slatic excitation system is proposed, excitation
transformer with related switchgear and equipment shall
be included in the offer.
A quick response cont inuously acting regulator having a negligible dead-band and
characteristics enhancing the transient stability of the generator shall be provided.
The regulator shall be responsive to the generator line-to-line voltage and shall
restore the exciter output voltage to range of plus I minus 2% of the nominalpre-set
level in a response time of less than 50 milliseconds .The accuracy of controlling the
AVR sha ll maintain the _ generator terminal voltage within plus 1 minus 0.5 % of the
pre-set value for gradual change of output wilhin the specified load range of the
machine. It shall have the capability to adjust the generat or voltage between a
minimum or 80% of rated voltage (open circuit) and a maximum of 11Oo/oof rated
voltage (fullload).
The regulator shall be equipped with devices which will provide compensat ing or
overriding signalslo the regulator in response to the following conditions.
a. Excessive exciter output current in the event of fault in the field circuit.
b. Pole slip due to reverse induced field voltages.
c. Under excited reactive current in excess of generator capabiliy limits
d. Voltage drop due to generator reaclance.
e. Dynamic variationof generator output.
f. Manual controlshallbe provided to set the generator terminalvoltage between
80% and 110% of the rated voltage.
Manual control shall also allow setting of generator terminal voltage between zero to
110% of nominalvoltage.
7.3.1 General
The generator circuit breaker, isolators, earthing switches, CT, PT, surge capacitors,
surge absorber shall be provided, and these shall be accommodated in metal clad
switchgear cubicle arranged for local and remote control. Secondary wiring including
cable termination facilities shall be provided.
7.3.2 Type And Rating
1. The switchgear shall be of the metal clad type and shall comply with the
standards given below and with the relevant requirements stated in this
specification.
IEC 298 AC metal-enclosed switchgear
!EC 85 Insulating materials
IEC 51 Electricalindicating instruments
2. The switchgear busbar and associated connections shall have the insulation
levels as given below:
4. The current rating of the main bus bars shall not be less than rated current of
the related generalor and rating of the associated connections shall be
determined by the Contractor.
5. The short time three phase fault level rating for one second of the switchgear
shall be of 100 kA (rms). The Contractor shall check the system fault current
level. If fault levelis higher, switchgear with higher fault level shall have to be
provided.
1. The switchgear shall consist of rigid welded steel cubicles and shall house
generator circuit breaker, bus bars, current transformers, voltage transformers,
heutral grounding transformer, surge absorbing equipment etc, The generator
circuit breaker and the voltage transformers shall be withdraw able type.All doors
shall be pad lockable and readily removable when necessary.
2. The·bus bar and its connections shall be of copper and all joint surfaces shall be
silver plated.
3. All bus bar connections shall be by bolted type. Flexible joints shall be provided
wherever for thermal expansion will occur.
4. Safety shutters actuated by inserting or withdrawing of t he circuit breaker shall be
Pagc j lS3
6. Clearly labelled mechanical interlocks shall .be provided
in each circuit breaker compartment to prevent:
• a close circuit breaker from being withdrawn from or inserted into the isolating
contacts;
• a circuit breaker from being moved into any location unless it is fully
withdrawn:
• a circuit breaker from being inserted into the fixed position unless the
secondary isolating contacts are fitted.
• a circuit breaker from being closed except when fully inserted or fully
withdrawn:
• a circuit breaker from being inserted into the fixed position unless the
secondary isolation contacts are filled.
• a circuit breaker from being closed except when fully inserted or fully
withdrawn:
• a circuit breaker from being inserted against a locked safety shutter.
7. A common earth bus bar shall be provided in the switchgear. The bus bar shall
consist of one copper
8. All secondary wiring shall be terminated on terminal blocks in an enclosure
separate from the high voltage compartment.
The circuit breaker shall comply with the requirements of IEC 56 and the relevant
requirements of these Specifications.
All circuit breakers of same rating & shall be identical in arrangement and shall be
interchangeable and floor mounted.
Only fully type tested circuit breakers complying with IEC 56 will be considered, and a
statement as to the availability of certificates of all such type tests including impulse
tests on identical or similar circuit breakers shall be submitted with Tender.
7.3.5 Current Transformer
The current transformers in the generator switchgear shall be of the epoxy resin
insulated and of the bar 'or wound primary type. The ratio, rating, polarit y and
accuracy classes (Metering: 0.2, Protection: X/5P20) of current transformers shall
conform to IEC185 or IEC 60044-1.
The voltage transformers shall be of the horizontally with draw-out type and shall be
located onlop parts of each unit switchgear.Padlocking facilities shall be provided for
both the services and isolated positions . The fixed isolating contacts shall be covered
by a positively driven pad-lockable shutter when the voltage transformer is withdrawn.
The ratio, rating,polarity and accuracy classes of vollage transformers shall conform
to IEC 186 or IEC 60044-2.The current limit ing fuses shall be provided on high tension
circuit of the voltage transforme r.
The surge arresters and capacitors for surge protection of the generator shall be
provided.
A single-phase, 50 Hz, dry or oil immerse type, naturally cooled neutral earthing
transformer conforming to IEC 76 shall be provided for generating unit.
The voltage ratio of transformer shall be 11,000/ 240 V.The continuous rating in KVA
appropriate to an earth fault duration of 30 seconds and a maximum primary earth
fault current of 10 A shall be determined bylhe Contractor.
2. Earthing Resistor
earth fault on the generalor circuit for 30 seconds and a maximum primary earth fault
current of 10 A .
Generator Ci1cuit Breaker Cubicle (For mulli-shail arrangeme nt, 01 for GTG and 01
for STG.)
• Voltage Transformer
: One (1) three phase unit
• Under voltage relay
: One (1) unit
• Voltmeter with selector switch
: One(1) lot
7.4.1 General
The common switchgear shall be fully metal clad arrangeme nt for local and remote
operation, and shall comprise the following cubicles:
• Incoming circuit breaker cubicle for the Unit auxiliary and Reserve auxiliary
transformer.
Outgoing circuit breaker cubicle to station transformers.
• Voltage transformer cubicle.
• Outgoing circuit breaker cubicles to starting motor/ SFC transformer, Excitation
transformer, GBC, other 6.6 kV loads etc.
All circuit breakers shall be of same rating and identical in arrangement and
shall be interchangeable.
1. The switchgear shall be of the metal clad type and shall comply with the
standa rd giv en below and with the relevant requirement staled in the
Specification.
4. The current rating of the main bas bars shall not less than the rating of the
unit auxiliary transformer and rating of the associated connections shall be determined
by the Contractor.
5. The short time three phase fault level rating for one second of the switch
gear shall be of 40KA {rms).
The 6.6 KV switchgear shall be designed and constructed as same as those for
Generator switchgear specified in Section 7.3.
Only fully type tested circuit breakers complying with IEC 56 will be considered, and a
statement aslo the availability of certificates of all such type tests including impulse
tests on identicalor similar circuit breakers shall be submitted with Tender. .
Page I 159 I. .
I ,
8.1 TRANSFORMERS 161
8.2 General 161
8.2.1 Characteristics Requirement 162
8.2.2 Requirements for Construction 163
8.3 Generator Slep up Transformers 167
8.3.1 Type and Ratio 167
8.3.2 Output and Required Numbers 167
8.3.3 Impedance Voltage 168
8.3.4 Winding and Insulation 168
8.3.5 On Load Tap Changer 168
8.3.6 Isolated & Insulated Phase Bus Duct 168
8.3.7 Phase & Neutral Circuit Current Transformer 168
8.4 Station Transformers Type And Ratio 169
8.3.1 Type and ratio 169
8.3.2 Output 169
8.3.3 Impedance Voltage. 169
8.3.4 Winding and Insulation 169
8.3.5 Off Load Tap Changer 169
8.3.6 Cable Box 170
8.5 Unit Auxiliary Transformer Type And Ratio 170
8.5.1 Type and Ratio 170
8.5.2 Output 170
8.5.3 Impedance Voltage 170
8.5.4 Winding and Insulation 170
8.5.5 Off Circuit Tap Changer 171
8.5.6 IPB duct (Copper)/ CABLE BOX 171
8.6 Start up/ Reserve Auxiliary Transformer 171
8.7 Accessories 171
8.1 TRANSFORMERS
8.2 General
Three phase, oil immersed, self-cooled I forced air cooled (ONAN f ONAF), outdoor
use type for stepping up the voltage from 11-20 KV to 132 KV with on load tap
changer having uniforminsulation.
The maximum continuous rating of the transformer (Three phase and Vector Group =
Ynd 1) shall meet at any taps with the output (at any ambient temperature) of the
Generator, wh ich is connected with the transformer in s2ries. The maximum
continuous rating of the GTG step-up transformer shall be at least 120% (one hundred
<'ind twenty per cent) of the corresponding MVA (pf;::Q.8) of the Generator terminal
output al Si e condition of 35° C, 1.013 bar and 98% RH.
The self cooled capacity shall not be less than 75 % of forced air cooled capac ity
One (1) no. of three phase, oil immersed ty pe, self-air-cooled (ONAN) transformer for
stepping down the voltage from 11-20 kV to 6.6 KV with off circuit tap changer. The
capacity of auxiliary transformer shall be 110% of total aux. power requirement for
both GT & ST and commo n station service including all residential and non-residential
load but not less than 28 MVA.
The self-cooled capacity shall not be less than 75% of forced air cooled capacity
3. Station Transformers
Required nos. of three phase, oil immersed type, self-air cooled (ONAN) transformers
for stepping down the voltage from 6.6 kV to 415 V with off load lap changer. The
capacity of each auxiliary transformer shall enable to supply 120% of the required
power for the unit 415 V system.
For fire protection, Transformer deluge system shall be provided for Generator
Step-up Transformer, Unit Aux iliary Transformer and Reserve Auxiliary
Transformer and Station Transfor mer.
1. Efficiency
The transformers shall be of highest efficiency that the manufacturer I Contractor may
attain.
2. Temperature Rise
The temperature rise of the windings shall not exceed 55°C when measured by the
resistance method, after circulaling the rated current at rated frequency in the
windings under test.
The temperature rise of top insulation oil shall not exceed 55° C when measured by a
thermometer in an oil filled thermometer pocket on the cover or in t he outlet pipe to
the cooler. and the method of the test of temperature rise will be decided in
accordance with !EC 76-2.
The transformers shall withstand the following test voltages in accordance with IEC
76-3
a. 132 KV CIRCUIT
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• lightning impulse withstand test voltage \ .-..._/..,"/
(1.2/ 50 micro sec.)
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• Power frequency test voltage :As per IEC
c. 6.6 KV circuit
d. 415 V circuit
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T ltage and frequency shall be as small as possible.
h
e 5. Mechanicaland Thermal Strength for Short Circuit
n Tile transformers shall be designed and constructed to withstand for three seconds
o without damage the thermal and dynamic effects of external short circuits under the
most severe conditions.
l
o 6. Tolerances
a
d The tolerances on the guarantee values shallbe in accordance with IEC 76-1.
e 7. Noise
x
c Vibration and noise levels of transformers shall be in accordance with the besl
i commercial praclice.
t
a 8.1.2 Requirements For Construction
t
i 1. Tank and Interior Structure
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a. The power transformer shall be of such structure to permit installation at the Site
to be simple.
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b. The tank shall be of the welded steelplate structure and shall withstand and hold
continuously a vacuum of 760 mm Hg.
c. The sealed joint part of the tank shall be designed to prevent oiland gas leakage
and shall be water light even after long term use, and careful attention shall be
paid to fastening methods of packing of bushing, bursting iube, cooling radiator,
connecting pipes and other accessories.
d. Looseness of core, yoke, coil and other parts shall not happen during
t ransportation and long term use.
f. No corona shall be discharged inside and outside of the tank under the imposed
primary voltage of 132 3 KV x 130%.
g. All generated gas and oil flow under fault conditions shall be concentrated to the
Buchholz or similar type relay so as to ensure the relay action.
k. The ground terminals of the transformer shall be copper faced steel ground pad,
and shall be welded on the tank wall near the base. The ground terminal shall be
of the bolt fastened type, suitable for 100-200 sq.mm hard or annealed copper
stranded conductors.
a. 132 KV line and neutral bushings of the generator step-up transformer shall be oil
filled nitrogen sealed draw lead type with an oil level gauge, and 13/ 15/ 19/ 21 kV
bushings shall be of the solid type. The glazing colour shall be of brown.
b. The lighting impulse (1.2/ 50 micro sec.) insulation levelof bushings shall be as
follows.
Oil immersed transformers shall be provided with an oil preservation sy stem in which
the insulating oil shall be isolated from atmospheric air. The oil pr eser vation syste111
shall be of the diaphragm seal or air seal cell type conservator wit h silica-gel breather.
Oillevel gauge with low levelalarm contact shall be mounted on the conservator.
4. Cooling system:
A n adequate number of unit coolers shall be fixed lo the tank of oil immersed
transformers, and the cooling capacity shall be sufficient to operate t he transformer
under the rated power. The coolers shall be of such structure that will not be affected
by the vibration of transformer. A valve shall be provided with each pipe connecting a
unit cooler to the tank. Fixing bolts and terminals shall be such t hat w ill never get
loosene cl after being fastened. The power source of the cooling fans shall be 415 V, 3
phase or 240 V, single phase. The fans shall normally be controlled by its own
winding temperature relaying device.
Page I 165
I ,
5. Temperature Detector:
One (1) temperature detector shall be installed at the point wh ere the highest
temperature is anticipated.
6. Protective Device:
• Buchholz relay and Pressure Relieve Device (PRO) similar type for alarm and trip
• High temperature alarm and trip (winding and oil)
A Buchholz relay or oil pressure relay shall be fitted on between the conservator and
the tank. A dial type thermometer with hand resetting maximum indicator shall be
provided.A Pressure Relief Device (PR D) with operation indicator shall be provided.
The gas relay should be provided with double float (one operated by volume of gas
flow and olher operated by mass gas flow). It should have following provision:
7. Wiring:
All wiring mounted on the transformer shall be drawn through conduit pipes or
adequate protective tubes to the controlcabinet which shall be properly located on the
transformer.
The wiring shall be connected at the terminal blocks terminating the outgoing control
cable. The flexible tube of the vapour tension thermome ter shall be covered by a
protective tube
8. Insulating oil:
The insulating oil shall have a sufficient insulation strength, and shall be excellent in
heat conductivity, low in viscosity and pour point, and high in flash point. The oilshall
not cause any corrosion to insulating materials and structured materials of electrical
equipment and shallbe chemically stable for long years of use.
Delivery shall be made to Site partly contained in the transformers and partly in steel
drums, according to the method of packing employed. An excess of 10% of the
quantity of oil required for filling transformers shall also be supplied and its cost shall
be included in the price of each transformer.
9. Skid Base:
The transformer shall be provided with a skid base with four (4) steel wheels and
necessary jacks for setting and appropriate devices for locking in position of its
foundation.
The transformer shall be of three phase, oil immersed, self-cooled I forced air cooled
(ONAN ONAF) by cooling fans, outdoor use type. Ratio of delta star connection shall
be 11-20 KV to 132 KV on full load condit ion.
The connection shall be arranged in vector symbol Ynd1 (HV/LV) according to IEC
76-4 and neutra·Iof star connected hightension winding shall be solidly grounded.
The onload tap changer (MR, Germany/ ABB , Sweden) shall be provided on the high
tension winding, and their ratio shall be as follows:
132 kV (± 8 x 1.25%)
For mult i-shaft arrangement , there will be 01 (one) Generator step up Transformer for
GTG and 01 (one) Generator step up Transformer for STG.
The maximum continuous rating of the transformer (Three phase and Vector Group =
Ynd1) shall meet at any taps with the output (al any ambient temperature) of the
Generator, which is connected wit h the transformer in series. The maximum
continuous rating of the GTG step-up transformer shall be at least 120% (one hundred
and twenty per cent) of the corresponding MVA (pf=0.8) of the Generator terminal
output at Site condition of 35° C, 1.013 bar and 98% RH.
Page I J 67
8.2.3 lmpedence Voltage
Impedance voltage (+ve Seq.) shall be within the range of 15% to 18% on the forced
air cooled rating on the rated tapping (Generation voltage / 132 KV) and shall be
guaranteed by the Contraclor.
The full insulation shall be applied on both 132 KV (phase & neutral) and LT windings
and neutral point of 132 KV windings shall be solidly grounded.
The insulation shall be designed not merely by normal voltage per turn, but also by
variation of line voltage and the operating conditions including impulse surge caused
by lightning strokes on the transmission line and switching surges.
The on load tap changer with motor drive unit (MDU) made by "MR, Germany/ ABB,
Sweden" shallbe provided on 132 KV side of winding and shall be designed to meet
the requirement of IEC 76. Provisions shall be made for padlocking in any tap position.
Isolated and Insulated Phase copper Bus Duct shall be provided from Generator
terminal to Generator circuit breaker and Generator circuit breaker to LV side of
Generator step up Transformer and Unit auxiliary Transformer.
Current transformers shall be provided on the high tension neutral circuit for
Restricted Earth Fault & Stand by Earth Fault relays and ratio should match with
phases (LV & HV) DiHerential protection circuit. If necessary Inter-posing current
transformers may be used.
1. Use : Protection
2. Ratings
Rated primary current :As per rated current of the system.
Rated secondary current :1A
Accuracy class
:5 P20
Rated burden :15 VA
The current transformer shall be designed to meet the requirements of latest IEC standard.
The transformers shall be of three (3) phase, oil immersed, self-air cooled (ONAN) type.
Nominal noload ratio of delta star connection shall be 6.6 KVlo 0.415 KV.
The connection shall be arrangeme nt in vector symbol Dyn11 according to IEC 76-4 and
neutral of star connected low tension winding shall be earthed solidly. The off load tap
changer shall be provided on the high tension winding, 6.6 kV (5%)/41SV
8.3.2 Output
The impedance voltage shall not less than 5 %, but not more than 7.5 % on the rated tapping
(6.6KV/ 41SV) and shall be guaranteed by the Contractor.
The off load tap changer shall be provided on 6.6 kV winding and shall be designed to meet
the requirements of IEC 76 as follows.
The cable boxes shall be provided on boih high tension and low tension terminals to
terminate high and low voltage power cables. Proper cable supports and cable cleats
shall also be provided.
Non segregated bus duel between low tension terminals of auxiiiary transformer and
power center terminals instead of cables may be acceptable.
The unit auxiliary transformer shall be of three (3) phase, oil immersed type. Nominal
no load ratio of delta star connection shall be 11-20 kV / 6.6 KV (ONAN/ ONAF).
The connection shall be arrangement according to IEC 76-4 and neutral of star
connected winding shall be earthed solidly.
The off circuit tap changer shall be provided on the high tension winding ± 5%.
8.4.2 Output
The impedance voltage shall not be less than 5%, but not more than 7.5% on the
rated tapping (11-20 / 6.6 KV) and shall be guaranteed by the Contractor.
IPB duel (Copper) cabie boxes shall be provided on highiension and cable boxes
shall be provided on low 1ension terminals to terminate low voltage power cables.
Proper cable supports and cable cleats shall also be provided.
Non segregated bus duct between low tension terminals of auxiliary 1ransformer and
power center terminals instead of cables may be acceptable.
One (1) no. of t hree phase,oil immersed type, forced air cooled (ONAF) transformer
for stepping down the 132 kV Grid voltage to 6.6 kV with on load lap changer. The
capacity shall be 110% of total aux iliary power requirement for both GT & ST for start-
up and essentialcommon station service as required.
The self-cooled capacity shall not be less than 75% of forced air cooled capacity.
8.6 Accessories
a. Name plate
b. Valv es for oilfiltering and sampling
c. Air vent valve
d. Manhole and hand-hole including blind covers
e. Ladder fixed to the transformer tank for inspection of the upper part of The
transformer.
f. Hanging hook
g. Grounding terminals
h. Anchor device
i. Oil preservation system including oilconservator
j. Oil level gauge
k. Dialtype thermometer with hand resetting maximum indicator
I. Breather with silica-gel
Pngc I 171
SECTION-9
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Page j 173
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9.0 132 kV Outdoor Switchgear, Equipment
9.1 General
The contractor sha ll furnish the 132 kV outdoor switchyard equipment which shall
comply wilh releva1) !IEC as listed below and the 132 kV equipment shall be arranged
in the outdoor as shown on the attached drawings.
1. System Voltage
between
unscreened
insulator
3. Design Conditions
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9.2 132 kV Switchgear, Equipment
1. Type
Three (3) pole, porcelain type, high speed, outdoor,trip free in any position, hydraulic
& spring operated SF6 gas puffer, single: flow type complete wiih hyd1aulic pump,lank,
piping, conduit, wiring, and allother necessary accessories.
2. Ratings
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3. Control System
The rated supply voltages of closing and opening devices shallbe 110 V DC, and the
operation of circuit breaker shall be periormed safely under the following conditions:
j.
the circuit breakers. The control box shall be equipped with all
necessary parts to operate the circuit breaker, such as contrcl
solenoids, operating switch of remote and local control, auxiliary
switch, terminal blocks, protective devices, indicating lamp sockets,
and other accessories. An anti-condensation electric heater with
thermostatic switch shall be provided inside the control box.
k. The circuilbreakers shall be provided with an emerge ncy push button
Switch with cover to preveni inadvertent swiching.
I. The circuit breakers shall be provided with an electricalanti pumping
relay.
m. The supporting structure shallbe free from mechanicalvibration and
loosening under long term use.
n. The circuit breakers shall be designed to facilitate inspection,
especially for those parts which need inspection frequently.
o. The circuit breakers shall be filled with sufficient SF6 gas.
p. SF6 gas leak detector shall be furnished.
q. The circuit breakers shall be driven by hydraulic and spring charged.
Hydraulic supplying system shall be furnished with the circuit
breakers, and shall be installed in weather dust proof type housing.
The operating mechanism shall be designed to meet the requirements
of IEC 56
r. Temperature limitation shall be in accordance with IEC 56.
s. The Contractor shall furnish all control cables, pipes or ducts and
fittings between each phase and control box. .
t. The indicating lamp signals which display "on (red) "and" off ( green)"
of the main contacts shall be furnished on the each control box or
circuit breaker.
The following tools and accessories shall be supplied for each circuit break ers.
a. N
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b. P
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n e. Gas, and hydraulic pressure gauge
d
i f. Safety valves, if any
c g. Pressure drop protecting device
a
h. Manualoperation device.
t
i Aux iliary switch
n Controlbox with locking device
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k. Steel supporting structure with anchor bolls and nuts
I. Operating mechanism.
m. Special tools for check ing and testing
n. Power outlet,single phase, 230 V, 10 A in control box
o. Conduit pipes (SteelfGI)
p. Communication facilities between switchgear and controlroom
q. Other necessary accessories, if any
1. Type
Outdoor, three (3) pole , single throw, group operated, horizontal break, rotat ing
insulator, remote controlled motor operated type.
2. Ratings
-
Rated voltage 132 kV
Standard IEC of latest versbion
Rated shorlduration power frequency
withstand voltage (1 min.)
Between l.ine terminal and ground 275 kV rms
Between terminals with CB open 275 kV rms
Rated switching impulse wilhstand
vollage
Between line terminaland ground 650 kV peak
Between terminals with CB open 650 kV peak
Rated lightning impulse withstand voltage
Between lineterminal and ground 650 kV peak
Between terminals with CB open 650 kV peak
First pole to clear factor 1.3
Rated current As per requirement
Rated short circuit current (Ith), 1s 40 kA rms
Rated short circuit current (ldyn) 100 kA peak
--------
Operaling mechanism of isolator I AC motor operated
earthing switch
Corona extinction voltage 320 kV rms
Max. radio interference voltage for 1000 micro V (at 266 kV rms)
frequency between 0.5MHz and 2MHz
Creepage distance 25 mm/kV
Number of auxiliary contacts for main ,, :·
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4. Accessories
Nameplate.
Control box with locking device.
Grounding t erminal.
A uxiliary switches.
Steelsupporting structure with anchor bolls and nuts.
Manual operation handle.
Motor operating mechanism with manual operation inter-lock.
Conduit pipes (Steel/ GI).
Other necessary accessories,if any
-- Page I 179
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9.2.3 132 kV VOLTA GE TRANSFORMER
1. Type
Outdoor, single phase, oil immersed wit h level indicator or gauge, N2 gas sealed
Electromagnetic type vollage transformer.
2. Use
3. Ratings
Standard reference range of frequencies for 97% to 103% for protection 99% to
which the accuracies are valid 101% for metering
Core details Core-I: Core-II: Core-Ill:
Purpose Protection Protection Metering
Secondary Voltage 110N3 110N3 110N3
Burden (VA) 150 150 150
Class of accuracy 3P 3P 0.2
t--
Rated total thermalburden(VA) 200 200 200
One minute power frequency wit hstand voltage 4(10 if the low voltage terminal is
between LV terminal and earth(kV rms) exposed)
Withstand voltage for secondary winding (kV 2
rms)
NOTE:-The accuracy of 0.2 on winding Illshall be maintained upto Rated i}()1-z;,
R ,r,•·r-."·!·'
malburden (200VA).
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For Bid(2)
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4. Requirements for Design and Construction
6. Accessor ies
Nameplates.
Grounding terminals.
Lifting lugs.
Steelsupporting structure with anchor bolts and nuts.
Junction boxes.
Conduit pipes (Steel/ GI).
Other necessary accessories, if any
1. Type
Outdoor, single phase, oil immersed with level indicator or gauge, N2 gas sealed
porcelain clad type, quadruplicate cores.
2. Use
Page j I8J
3. Ratings
a. Rated current
c. Rated frequency : 50 Hz
d. Rated burden : 60 VA for protection and
:30 VA for measuring.
• Thermalrating(r.m.s.foronesec.) :40 KA
• Dynamicrating(peak) : 2.5 times the thermal ratings
g. Accuracy classes
6. Accessories
Nameplates.
Grounding terminals.
Lifting lugs.
Steel supporting structure with anchor bol s and nuts.
Junction boxes.
Conduit pipes (Steel/GI).
Other necessary accessories, if any
1. Type
Outdoor, single phase, self standing, Zinc Oxide, gapless type with surge counter &
Leakage current detector.
2. Use
Three (3) phase, three (3) wire, neutral point solidly grounded system.
Page I 183
f. Lighting impulse insuf tion level :650 KVpeak
5. Operating duty
The arrester shall successfully interrupt the dynamic current repeatedly conducted by
impulse wave .
a. The series gaps shall be so designed that for practical purposes the various
characteristics will not alter under the change of weather conditions.
b. The various parts of the lightning arrester shallbe of complete moisture proof
construction so that the characteristics shall not be impaired under long term
use. Sealed parts shall be so designed lo prevent to ingress of moisture or
water under long term use.
c. The operation counter shall be equipped on the lightning arrester in each
phase and consist of a sure current recording and measuring device, such as
a magnetic link surge crest ammeter. and counter for the number of
discharges of the lightning arrester. It shall be located al the position
convenient for inspection.
d. Creepage distance of bushing shall not be less than 25 mm/ kV of phaselo
phase voltage. The glazing colour shall be of brown.
e. Unless otherwise specified, tile characteristics and others shall comply with
IEC 60099-4.
7. Accessories
a. Nameplates.
b. Grounding conductor to grounding terminal.
c. Operating counter.
d. Grounding terminal.
e. Steelsupporting structure with anchor bolts and nuts.
f. Other necessary accessories, if any.
9.3 Steel Structure
9.3.1 Type
The steelstructure shall be lattice truss construct ion made of galvanised formed steel
and assembled by bolls and nuts.
The component members of sieel structure shall have inler-changeab iliy with other
identical members. The basis framing of the steel structure shall be identical on all
four (4) faces below the bend line.
2. Vertical loads
The weight of the conductors, grounding wires, insulator strings and steel structures
shallbe taken into consideration.
3. Human Loads
4. Wind loads
Wind loads shall be calculated with wind speed of 200 km/ hour, but the wind loads on
unit projected area shall not be less than the followings:
Working Conditions
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The normal working condition for various loads shall be deemed to work
simultaneously. The wind direction shall be classified into transverse, longitudinal and
oblique componentslo the line route and the largest load acting on the line shall be
taken as the design st ress of the component material.
7. Combination loads
The Contractor shall calculate lhe maximum and minimum stresses at any
combination of loading conditions. The design of each type of steel structure shall be
made by the same manner of analysis. The design stresses of individualcomponents
shall belargest value of maximum stresses in the respective loading conditions
8. Safety Factors
The safety faclors shall not be less than two (2) under the normal working conditions.
The slenderness ratio shall not exceed 105 for main members, 200 for bracing and
250 for other members.
1. Workmans hip
Workma nship shall be first class throughou t. All pieces shall be straight, true to
detailed drawings and free frcm lamination, flaws and other defects. All clippings,
back nuts, grindings, bends, holes, etc. shall be true to detailed drawings and free of
burrs.
2. Galvanising
The steel structure shall be completely galvanised (Hot-Deep), except for part which
shall be embedded in concrete foundation. All ferrous materials shall be galvanised to
meet the requirements of IEC.
All materials shall be hot rolled structural steeland/or high strength structuralsteel.
4. Marking
All products shall be marked with systematic numbers and I or colours for
convenience of assembly.
In designing the steel structure, consideration shall be given in the design criteria to
permit easy extension of steel structure in the future and same loading conditions
shall be taken into account in accordance with the Specifications.
All the members shall be connected by bolls and nuts. The diameter of the connection
bolts and step bolts shall not be less than 16 mm.
The Contractor shall submit to the Engineer for approval design sheets and drawings
including calculation of Loads, selection of constitution and members, selection of
connecting bolls and calculation of reaction load against base concrete .
9.3.5 Accessories
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Page I 187
f. "Roval" paint for repair : Five (5) Kg
g. Phase identification plates : one (1) lot
h. Other necessary accessories, if any : one (1) lot
Lightning impulse withstand positive and negative (kVp) (Dry and wet) 650
The insulators for suspension and tension strings shall conform tq relevant
!EC/Standard. Insulator hardware shall conform to relevant !EC/Standard. The
insulation levels shall be determined by the Contractor but the minimum performance
characteristics shall be as specified below :
Power frequency puncture withstand voltage for a siring 1.3 times the actual wet flash
insulator unit over voltage of the unit.
Minimum corona extinction voltage level of the complete 320
siring with C.C. ring (Dry, kVrms)
R.l.V. Level of the complete string with C.C. ring. (micro 1000
V)
Total creepage distance of complete insulator string 3300
.
9.4.2 Fitting
The suspension and tension clamps for bus works and outgoing feeders, tension
clamps for overhead grounding wires, U-bolts, ball eyes, anchor shackles, etc. for
wiring of switchyard shall be furnished by the contractor. Unless otherwise specified, all
hardwire fittings shall be made by malleable iron or forged steel hot dip galv anised or
aluminium alloy.
All metal shall be free from rust, burrs, sharp edges, lumps and dross and shall be
smooth so that interconnecti ng parts will fit properly and the parts may be assembled and
disassembled easily. Hardware shall have ultimate strengths exceeding three (3) times
tension load of bus work and overhead ground wire.
The cramps shall not be occurred in excessive heating by magnetising or other
causes.
11.1 GeneralRequirements
The Contractor shall supply and install all control, protection and instrument panels
with measuring instruments , relays, control switches, automatic controllers,
annunciator, etc. necessary for proper operation and monitoring of the Gas/Steam
Turbine generating units, switchyard equipment and their associated facilities. All
Control & Protection System must be Micro-Processor based and Protective Relays
shall be as follows:
The unit shall be furnished with a stale of the art automatic control system suitable for
unattended operation in base load or peak load operation. The automatic control
system shall have a sequence the unit for normal start-up, emergency start-up,
synchronizatio n, operation, spinning reserve, voltage control, load control, station
performance monitoring, normal shutdown, emergency shutdown, and return to
standby status.
Upon actuating the normal start command, the unit shall be started, come upio the
rated speed, synchronized, closed the main circuit breaker and when parallel
operation, picked up a pre-set base load which can be adjusted from approx imately
zero to the full capability of the unit. A" Base-Peak" selection shall be provided in the
control system which shall permit the operator to select the loading of the unit at base
or peak rating.
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voltage shallbe manually controlled in addition to the automatic controls provided.
Upon actuating the stop command the unit's load shall be reduced gradually by pre-
set programming, the generator circuit breaker shall be opened, speed shall be
reduced to turning gear rotational speed, the turning gear shall be engaged
automa t ically and the unit shall be returnedlo standby slatus. An emergency stop
controlshall be provided.
All auxiliary sequence, timing voltage, synchronizing, load sensing and protective
relays required for complete automatic control and protection of the unit shall be
provided.
The unilshall have its own local unit control room which is completely independent of
the contro lroom for the other unit.
Normal start-stop
• Emergency stop switch
Base- peak load selection
Manualload control
• Manual voltage control
• Synchroscope switch
• Synchroscope, synchronizing lights, and incoming and running
voltmeters
• Status lights to indicate :Standby, starting, on-line, Emergency shutdown,
etc.
• Speed indicators
• Frequency meters
• Fired time indicator in both base load operation and peak load operation
• Three start counters:
No. of start signals
• No. of fired starts
No. of breaker closing
• Generator ammeter
• Generator voltmeter
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• Bus voltmeter
• Generator watt meter
• Generator voltmeter
• Bus voltmeter
• Generator watt meter
• Generator var meter ( zero centre)
• Generator watt-ho ur meter with indicating lamp for voltmeter
• Generator var-hour meter
• Watt and Var
• Tes! switch
• Recording of following parameters:
• Air temperature
Lube oiltemperature
• Bearing temperature
• Critical GasTurbine temperatures
• Bearing vibration
• Integrator for fuel gas flow
• Annunciator with test, acknowledge and reset push buttons and horns to
Indicate malfunction of the unit.
• Synchronising auto/ manual
• Automat ic synchronising equipment for synchronising to energised or de-
energised system.
• Voltage regulator
• Vibration monitor
• Temperature meter (generator, etc.)
• Excitation voltmeter
• Excitation ammeter
• Field breaker control switch and lights
• Controlswitches and ligtits for generator breaker
The automatic synchronising equipment shall include, but not be limited to the
following.
• Automatic synchroniser
• Speed matching
• Voltage matching
• Voltage acceptance
• Synchronising check or synchro- acceptor
...q'-f/l;;i() ij"'.;'> The contractor shallfurnish all control equipment, meters, relays or similar devices not
§,'i "'" · - ct,J.. ecifically listed but those are required for the sound operation of the unit.
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The above alarms shall be indicated and available in the screen of monitoring
computers.
11.4 Gas Turbine/ HRSG/ Steam Turbine Generating Remote Unit Control
[HMI,Computers]
State of the art Distributed Control System shall be provided so as to allow the
following minimum features of remote operation,indications and alarms.
The operation shall bring 1he unit automatically through all the stages of start up and
synchronize the Generator to the system,and taking the load.
2. Stop th e unit
The Generator shall be automatically unloaded, tripped off the circuit breaker and the
Turbine shutdown.
Active load raise or lower control shall be connected to the governor speed control
circuit.
Reactive load and voltage raise or lower control shall be connected to the generator
AVR system.
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Page j 205
6. Emergency stop
Tile following control shall be provided, but not be limited to, on the remote unit control.
The following remote indications shall be provided, but not be limited lo, on t he remote
unit control:
a. Ready to start
b. f\ux iliaries running
c. Normalstart sequence inprogress
d. Start sequence completed
e. Shutdown sequence in progress
f. Generator breaker open I close
g. Flame indication
h. Temperature control indication
i. Mode selection indication base I peak
j. All trip cause.
The following parameters shall be provided, but not be limited to, on the remote unit
control.
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d. Speed indictor
e. Generator coola nt and stator temperature (deg. C)
f. Generator frequency
g. Generator stator current
h. Filed current and voltage (A and V)
i. Average exhaust temperature ( deg. C)
11.5 DELETED
The DC S shall include 132 KV system switchgear equipment for controlling, indication
and protection in the centralcontrol room,but not limited to:
1. The DCS shall include the following but not limited to:
2. CONTROL PANEL
The control panel shall be equipped with the following items of protection, but not
limited to:
Three (3) Overall differentialrelay
Three (3) Step-up transformer primary over-current relay
One (1) Step-up transformer neutral over-current relay
One necessary auxiliary relays, t est terminal blocks, lockout relays, etc. shall also be
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The quantities show n above are for reference only. Actual figures shall be based on
the bidder's study and proposed CCPP configuration.
The 11-20 KV, 6.6 KV,0.4 KV systems shall be available & indicated in the DCS. The
quantities shown above are for reference only. Actual figures shall be based on the
bidder's study and proposed CCPP configuration.
(
1 signals and instrumentation signals shall not be ciffecied by stray AC voiiage
Control
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or other interface of any type normally found in a power station. The Contractor shall
supply Tshielded cables and surge arresters where necessary.
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Shockt absorbing mountings shall be supplied for instrumentation equipment where
required.
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r shall be identified and tagged with a designation number. Instrument
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scale ranges shallbe expressed in SI units metric units.
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1·1.9.2 a Measurements
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Measurements
b shall be take n for plant operation and control, and for healbalance
and equipment's
l performance & efficiency calculations including supply of software on
on-lineoplant monitoring and optimization to inter face with DCS system.
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1. s Pressure Measurement
Pressure shall be measured near the pump discharges , pump suctions where NPSH
1 availability is critical, at either side of equipment where pressure drop is significant,
pressure regulated process, remote end of service lines, and near flow and level
1 measurements affected by compressibility or density changes.
. Normal operating point shall be approximately 60% of the range, over range
protection of at least 1.3 limes the maximum scale reading shall be furnished on all
9
pressure instruments. Accuracy shall be plus I minus 0.5% of calibrated span for
bellows or bourdon tube transmitters althe minimum.
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det ectors may be used as sensqrs for control loops.Thermocouples shall be cooper-
constantin for temperatures upto 200 deg C iron constantin upto 750 deg C, and
chrome! alumel up to 950 deg C. Cold junct ion compensation shall be achieved in the
control room. All extension wires from thermocouples and resistance temperature
detectors shall be shielded. Thermocouples shall be accurate to plus I minus 0.75 %
maximum measured temperature.
Resistance temperature detectors hali have platinum resisiance windings and shaii
be connected by the three-wire method. Resistance temperature detectors shall have
an accuracy of plus I minus 20 deg C. Local temperature gauge shall be bimetal
thermometers and shall have 80 mm round dial at minimum with black and whi e
markings.
Welded wells for temperature element shall be the same material as the associated
piping systems. All screwing wells shall be stainless steel.
3. Levelmeasurement
Level shall be measured in all tanks and vessels. Measurement of level in large or
pressurized vessels shall be by differential pressure. Local level indication shall be by
gauge glass for clear liquids,and by a top mounted noat or bubbler for viscous liquids.
Level controllers shall be of the differential pressure, or external cage displacement
type.
4. Flow measurement
Flow meters shall, with the exception of the area meter , operate on the relationship
which exists between differential pressure and fluid velocity. Flow meters shall have
liner outputs. Accuracy for fuel gas flow meter shall be within 2.0% at rate of flow
higher than 80%.
For flow met ering of oil, positive displacement met ers or area meters shall be used.
1. Transmitters
2. FinalControlElements
Controlvalves and damper act uators shall be pneumatic, where necessary, provided
with electric- to-pneumatic converters. The response of final control elements shall
have minimum time lag.
a. Control Valves
Controlvalves rated at 2,00 kN/ sq.m (300 lbs ASA) and below shall
be flanged and higher rating shall be welded.Valves shall with stand
shock loads imposed by lhe processor. controlvalve actuators shall
be sized to overcome packing friction and dynamic stem forces.
Unbalanced force shallbe kept to a minimum level consistent wit h
effic ient operation in service.
b. Damper Actuators
Damper actuators shall be fully enclosed and supplied with all
accessories including special mounting brackets as required. A
solenoid operated, four way pneumatic valve rtus open and clo se
limit switches shall be included.
4. Solenoid Valves
All solenoids shall have class F insulation or higher class and solenoid enclosure shall
Page / 21 1
Sofenojr(t:foreperation on AC sall give satisfactory ope! I ; .-' ver 'he r
Solenoid for operation on DC shall give satisfactory ope1. ,;,m over the
to \15 % DC Supply·.VOitage.
111-1 t General
A fulty inteQrated unitary DCS has to. be supplied fur 1nonito1i11y. conl ., y,
roe, , 811
alam and recording of select ed physical and electric:il 1: irameters c:';sociated U,
relevant plant areas. All monitoring and control interactions shall he done v tttie
keyboard and Mouse. No conventionalcontrol desk equipment sh;-,!i be requirelt
central controlroom (CCR).
. nit
The structure ol the DCS shall be clearly separated in sequence 1ary) cont , rs,
control, function group control, drive control ard analog conlll . 1naster co lly,
analog drive controllers) .Tile controlsystem s.1all be also s:·-i !Lired t1ierar be
·cceirding to process areas, into dearly defined groups. I !le controls rrt. the
complete
ly shared in Hardware and Software. lnterconr.cc!ions betwe on
controllers shall be done via a redundant data bus. All signc;ls shall be avail/
redundant data bus.
fwer
The DCS must be reliable and unique, covering all aulom<ition func t ions of the
plant. which are:
The PPCS and the choice of DCS shall be subject to the approval of the Employer.
Operational availability
Configuration flexibility
Ease of mainlen.ance
The specifications shall apply to all systems and components for protection , safety,
per-missive, interlocks, auto-sequencing, regulating conlrol, supervisory control, data
acquisition, maintenance,configuration, and interfacing to others.
_-.:-..- '-:.-,One unified Distributed Control Sy stem (OCS) based on free configurable
';\,> ,.,, •: .{:-, . ·croprocesso r and of approved desig;·1 for power plant application shall be used. The
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• The scanning rate acquisition and transmission shall allow a resolution of ms for
all digital and analogue signals. An accumulation of alarms, e. g.400 alarms in
one second, must not cause any loss of alarms. .-:=-
• Design and method of grounding and the treatment of the common r e:L:i
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and the cable screens shall be unif ied for all control systems and DC supply
systems throughout the plant.
• The heat dissipation of the control cubicles (fully equipped but with 10% spare
space) shall be given in the offer.
• Availabilily of the power plant envisages the requirement of the inslallation of
redundant sensors I transmitter for important values, mainly for protection
purposes. The sensors shall be in double with mean value information and
supervision, or in triple wit h 2 out of 3 selections. These input signals shall be
processed on different modules. Each module has to be provided with separate
power supplies. Special measures shall be taken to avoid damages, power
drops or loss of power in case of a failure of one measurement.
It is a requirement t hat the DCS proposed for this project meet the following
requirements.
The Tenderer shall submit sufficient information in response to each of the above
itemslo enable the Engineer to complete his assessment.
If the Tenderer proposes a choice of cont rol system that fails to meet the stipulated
requirements, then the Tender may be rejected unless the proposal is amended to the
Engineer's approval.
Page I2 15
Acceptability of the ControlSystem Design Group
The timely completion of the Contract and the satisfactory operation of the plant will
depend upon the successful engineering and implementation of the integrated control
system whose duty is to co-ordinate allthe normal plant operations.
The Tenderer shall submit sufficient information in response to each of the above
items to enable the Cl ent to complete his assessment. The proposed "DCS design
management unit" shall be clearly identified in the Tender.
If the Tenderer proposes a choice of design entity which fails to meet the stipulated
requirements then the Tender may be rejected unless the proposal is amended to the
Engineer's approval.
The Contractor shall prepare, for drawing approval, a document entitled "Control &
Operation Review of Proposed CC:R Facilities". This report shall be accompanied by
the first issue of CCR generaf arrangement drawings.]
The above review shall cover the following aspects and their impact on control room
facilities design.
The CCR facilities shall incorporate a consistent design throughout for VDU and
keyboard/ Mouse positioning, Monitors, Mimic copiers I Color Printers.
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The human-machine interface (HMI) in the CCR shall be based mainly upon operator
workstations each comprising a VDU, functionalkeyboard and mouse. These shallall
be sourced from the same vendor and operate by means of a common firmware
system (namely that, of the approved DCS) yielding a common format for display,
graphics and operator interaction. Furthermore the application software shall be
developed to yield commonality in the appearance and operation of the MMI plant
wide.
The Contractor shall explain the impact of VDU failure upon the control and
supervisory facilit ies provided by each console.
The Computers, Monitors and other facilities in the CCR and adjacent areas shall be
laid out to meet the needs of shift management, control room operators and
maintenance staff. The requirement for storage of documentation shall be accounted
including 0 & M manuals, printouts, reports and magnetic media.
The Contractor shalldevelop his proposal, tailored for the requirements of this project
and for the design characterist ics of his equipment. The Contractor shall be required
to justify his control room layout , which shall be subject to approval.
All normal operations, relat ing to the combined cycle power plant shall be carried out
remotely by staff situated in the CCR.This room will be continuously manned.
••• ,c_,·: .,..,-o-,- - , In designing the CCR and its operational facilities, the Contractor shall take into
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account of the following points.
a. The CCR shall be the communications focal point enabling all operations to
be supervised from here, including normal operations, abnormal operations,
emergency operations and also electrical controls.
b. It is a requirement that all normal plant operations, including shutdown and
any start up not preceded by maintenance outage, are achieved remotely and
solely by operators in the CCR. During such operations there shall be no
need for plant attendants to intervene locally at the plant itself.
c. Ease of communication between the CCR engineers and the unit operators is
a requirement.
d. By means of DCS visual display unit (VDU) facilities,the engineer (supervisor)
and manager shall be able to monitor the status of the plant and be able to
exercise historicaldata retrieval, analysis, review and report production.
Associated with the above, situated in the Control Building, or as appropriate shall be
pro-vided:
a. Printers (3)
b. Engineer's control
c. Manager's control
d. Employer's commissioning control
Permissive interlocks shall be provided to ensure that plant cannot be endangered by in-
correct operation of inter-related items such as pumps and valves; this shall apply
whether the command was initiated by the CCR operator or by the auto-sequence
system.
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Page l 219
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Section 11, the facto r of safety wilt not be les.s than 3.5. The switchya rd structures
shallbe designed considering the sag limit at minimum ambient temperature (50c) in
still air not exceeding one (1) percent of the horizontal span length. Conductor sag
chart and clearance data shall be subject to approval of Engineer.
Materials used for busbars and connections shall be stressed to not more than two-
fifths of their elastic limit. Provision shall be made for expansion and contrac1ion with
variation in conductor temperature and busbars shall be arranged so they may be
readily extended in length with a minimum of disturbance to existing equipment.
Tubular bus conductor shall be used for 132kV busbar and supported by station post
insulator.
ConstructionalFeatures
a. For outside diameter (OD) & thickness of the tube there shall be no minus
tolerance. The other requirements shall be as per IEC 114.
b. Corona bells shall be provided wherever the bus extends beyond the clamps
and on free ends for sealing the ends of the tubular conductor against rain and
moisture andlo reduce t he electrostatic discharge loss at the end points. There
shall be smalldrain hole at the end of each corona bell.
c. The welds in the aluminiumlubes shall be kept to the minimum and there shall
not be more than one weld per span. The procedure and details of welding
shall be furnished for approval of the Employer. Material for welding sleeve
shall be same as the Aluminium tube.
Parameters
The size and other parameters of tubular bus conductors suitable for the busbar
arrangement and Power plant capacity shall be determined by the Contractor.
All miscellaneous materials such as phase mark plates, angle st eel, C-shaped steels,
conduit pipes, cable cleats, bolts, nuts, and other materials for completion of the
switchya rd shall be provided by the Contractor.
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SECTION 10
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10.0 6.6 kV Switchgear And Low Voltage Switchgear 193
10.3 Metering system for Auxiliary power consumption (6.6kV and 198
415 V)
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10.1 6.6 kV SWITCHGEAR AND LOW TENSION SWITCHGEAR
The auxiliary Power system shall consist of the follow ing equipment, but not be limited
to:
• 6.6 kV Switchgear
• 4 15 V Switchgear and Motor Control Centres
• Metering system for Auxi liary power consumption (6.6kV and 415 V)
Note: High speed Bus Transfer (HSBT) system to be incorporated with 6.6 kV bus
incomer breakers. With the failure of 6.6 kV bus incomer breaker connected to unit
Auxiliary Transformer, 6.6 kV bus incomer breaker connected to Reserve Auxiliary
Transformer is to be closed without making any disturbance to 6.6 kV loads.
10.1.1 Construction
• Type
Indoor, steelsheet formed cubicle, single bus draw-out type
• Rating
Rated voltage :6.6 kV
• Rated insulation level
Lightingimpulse withstand voltage : 60 KV
Power frequency withstand voltage : 22 KV(1 min)
• Rated frequency : 50 Hz
• Rated normalcurrent
Incoming and bus tie circuit : 600 A
Feeder circuit : 600 A
Rated short circuit current :40 kA (rms.)
Rated short circuit making current :100 kA (rms)
Number of circuit :Determined by the Contractor but
two Spare feeders shall be included.
Page I 193
Circuit breakers shall be floor mounted drawn out horizontally by hand, and primary
and controlcircuits shallbe disconnec ted from the buses automatically.
3. Compartment
Circuit breaker chamber and bus chamber shall be isolated by grounded steelplates,
and bus conductors shall be installed.
4. Front Door
Each compartment shall have hinged door mounted with instruments switches,
indicating lamps and test terminals.
5. Rear Panel
6. Leading of Cable
Control cables shall be led from terminal blocks through front bottom of front bottom
of cubicle.
7. Bus bar
3-phase, 3-wire system. Copper bar, totally insulated. Buses shall be suitable for
capacity continuous duty.
9. NeutralGrounding Resistor
Low tension winding of the station transformer shallbe grounded through neutral
grounding resistor which is accommodate in the compartment of 6.6 kV switchgea r.
The current rating shall be suitable for a single phase to earth fault on 6.6 kV circuit
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for 30 seconds and a maximum neutralcurrent shall not be exceeded 10 A.
415 V switchgears and motor control centres shall be supplied to control all electric
motor driven auxiliaries and supply power to the other electric load of the plant. If
control centres or distribulion panels not described in this Specification be needed,
they sha ll be supplied with each facil ty. In addition of the requirement, 10 nos of
spare 415V circuit breaker are to be insla lled for future use.
The switchgea rs and motor control centres are classified into the following:
• Type
Indoor, steel sheet formed cubicle, single bus draw-oul ty pe.
• Rating
Rated voltage : 415 v
Rated frequency : 50 Hz
Rated normalcurrent
Incoming and bus tie circuit :2,00 A
Feeder circuit :600 A
Rated short circuit current : 50 KA(rms)
2. Kind of Unit
The switchgear shall be of 3 phase, 4 wire: neutral solidly grounded, 415 V power
center type with circuit breakers 50 kA interrupt ing capacity . The switchgear shall
contain the following kind of circuits as general.
3. Compartment
Grounded metal plate shall be provided to separate between the units and circuit
breaker section and bus bar section.
4. Bus-Bars
5. Cable Connection
Power cables and controlcables will be led from the terminals through rear bottom of
cubicle.
6. Control Power
The switchgear
• Rating
b. Kind of Unit
The motor controlcentre shal! be of 3 phase, 4 wire, neutral solidly grounded, 415 V
motor control centre type and shall contain the follow ing circuits as required.
• Incoming
2,500 A, 50 kA (rms), moulded circuit breaker.
c. Compartment
Grounded metal plate shall be provided to separate between the units and circuit
breaker section and bus bar section.
d. Draw-out system
Control centre unit and incoming circuit breaker shall be drawn out horizontally by
hand and main circuits shall be disconnected from bus bar.
Each unit shall have hinged door on which circuit breaker operating handles,
indicating lamps, operating push button and miscellaneous attachment shall be
mounted.
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7. Cable Connection
Power cables and control cables will be led from the terminals through rear bottom of
cubicle.
8. Bus-Bars
10.3 Metering system for A uxiliary power consumption (6.6kV and 415 V)
The EPC cont ractor has to design proper metering system for auxiliary power
consumption of both 6.6 kV and 4 15 V and provide adequate meteri11g system
accordinglo the approved design by Engineers and RPCL aut hority.
SECTION 11
I I•
Page I 199
11.1 Controland Protection 201
Equipment 20
11.2 General Requirements 1
11.2 LocalControl 201
11.2.1 Control Functions Of Gas I Steam Turbine Generating Unit 201
11.2.2 Gas Turbine Generating Unit LocalControl 202
11.3 Gas/ Steam Turbine Generating Unit Protection 204
11.4 Gas Turbine/ HRSG/ Steam Turbine Generating Remote Unit 205
Control
11.4.1 Gas Turbine/ Steam Turbine Generating Unit Remote 206
Control
11.4.2 Gas Turbine/HRSG/ Steam Turbine Generating Unit 206
Remote Indication
11.4.3 Remote Metering 206
11.5 Deleted 207
11.6 132 kV Switchgear Control And Protection 207
11.6.1 132 kV Switchgear Equipment Panel 207
11.6.2 Step Up Transformer Panel 208
11.6.3 Synchronizing Panel 208
11.7 11-20 kV Common Switchgear 208
11.8 Desk Board For Auxiliary Power Supply 208
11.9 Instrumentation And Controls Design Requirements 209
11.9.1 Design Requirements 209
11.9.2 Measurements 209
11.9.3 Control Equipment 209
11.10 Deleted. 212
11.11 Distributed Control System (DCS) 212
11.12 Standard Weather Station 233
11.13 Continuous Emission Monitor Module 233
11.0 CONTROL AND PROTECTION EQUIPMENT
11.1 GeneralRequirements
The Contractor shall supply and install all control, protection and instrument panels
with measuring instruments , relays, control switches, automatic controllers,
annunciator, etc. necessary for proper operation and monitoring of the Gas/Steam
Turbine generating units, switchyard equipment and their associated facilities. All
Control & Protection System must be Micro-Processor based and Protective Relays
shall be as follows:
The unit shall be furnished with a stale of the art automatic control system suitable for
unattended operation in base load or peak load operation. The automatic control
system shall have a sequence the unit for normal start-up, emergency start-up,
synchronizatio n, operation, spinning reserve, voltage control, load control, station
performance monitoring, normal shutdown, emergency shutdown, and return to
standby status.
Upon actuating the normal start command, the unit shall be started, come upio the
rated speed, synchronized, closed the main circuit breaker and when parallel
operation, picked up a pre-set base load which can be adjusted from approx imately
zero to the full capability of the unit. A" Base-Peak" selection shall be provided in the
control system which shall permit the operator to select the loading of the unit at base
or peak rating.
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voltage shallbe manually controlled in addition to the automatic controls provided.
Upon actuating the stop command the unit's load shall be reduced gradually by pre-
set programming, the generator circuit breaker shall be opened, speed shall be
reduced to turning gear rotational speed, the turning gear shall be engaged
automa t ically and the unit shall be returnedlo standby slatus. An emergency stop
controlshall be provided.
All auxiliary sequence, timing voltage, synchronizing, load sensing and protective
relays required for complete automatic control and protection of the unit shall be
provided.
The unilshall have its own local unit control room which is completely independent of
the contro lroom for the other unit.
Normal start-stop
• Emergency stop switch
Base- peak load selection
Manualload control
• Manual voltage control
• Synchroscope switch
• Synchroscope, synchronizing lights, and incoming and running
voltmeters
• Status lights to indicate :Standby, starting, on-line, Emergency shutdown,
etc.
• Speed indicators
• Frequency meters
• Fired time indicator in both base load operation and peak load operation
• Three start counters:
No. of start signals
• No. of fired starts
No. of breaker closing
• Generator ammeter
• Generator voltmeter
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• Bus voltmeter
• Generator watt meter
• Generator voltmeter
• Bus voltmeter
• Generator watt meter
• Generator var meter ( zero centre)
• Generator watt-ho ur meter with indicating lamp for voltmeter
• Generator var-hour meter
• Watt and Var
• Tes! switch
• Recording of following parameters:
• Air temperature
Lube oiltemperature
• Bearing temperature
• Critical GasTurbine temperatures
• Bearing vibration
• Integrator for fuel gas flow
• Annunciator with test, acknowledge and reset push buttons and horns to
Indicate malfunction of the unit.
• Synchronising auto/ manual
• Automat ic synchronising equipment for synchronising to energised or de-
energised system.
• Voltage regulator
• Vibration monitor
• Temperature meter (generator, etc.)
• Excitation voltmeter
• Excitation ammeter
• Field breaker control switch and lights
• Controlswitches and ligtits for generator breaker
The automatic synchronising equipment shall include, but not be limited to the
following.
• Automatic synchroniser
• Speed matching
• Voltage matching
• Voltage acceptance
• Synchronising check or synchro- acceptor
...q'-f/l;;i() ij"'.;'> The contractor shallfurnish all control equipment, meters, relays or similar devices not
§,'i "'" · - ct,J.. ecifically listed but those are required for the sound operation of the unit.
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The above alarms shall be indicated and available in the screen of monitoring
computers.
11.4 Gas Turbine/ HRSG/ Steam Turbine Generating Remote Unit Control
[HMI,Computers]
State of the art Distributed Control System shall be provided so as to allow the
following minimum features of remote operation,indications and alarms.
The operation shall bring 1he unit automatically through all the stages of start up and
synchronize the Generator to the system,and taking the load.
2. Stop th e unit
The Generator shall be automatically unloaded, tripped off the circuit breaker and the
Turbine shutdown.
Active load raise or lower control shall be connected to the governor speed control
circuit.
Reactive load and voltage raise or lower control shall be connected to the generator
AVR system.
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6. Emergency stop
Tile following control shall be provided, but not be limited to, on the remote unit control.
The following remote indications shall be provided, but not be limited lo, on t he remote
unit control:
a. Ready to start
b. f\ux iliaries running
c. Normalstart sequence inprogress
d. Start sequence completed
e. Shutdown sequence in progress
f. Generator breaker open I close
g. Flame indication
h. Temperature control indication
i. Mode selection indication base I peak
j. All trip cause.
The following parameters shall be provided, but not be limited to, on the remote unit
control.
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d. Speed indictor
e. Generator coola nt and stator temperature (deg. C)
f. Generator frequency
g. Generator stator current
h. Filed current and voltage (A and V)
i. Average exhaust temperature ( deg. C)
11.5 DELETED
The DC S shall include 132 KV system switchgear equipment for controlling, indication
and protection in the centralcontrol room,but not limited to:
1. The DCS shall include the following but not limited to:
2. CONTROL PANEL
The control panel shall be equipped with the following items of protection, but not
limited to:
Three (3) Overall differentialrelay
Three (3) Step-up transformer primary over-current relay
One (1) Step-up transformer neutral over-current relay
One necessary auxiliary relays, t est terminal blocks, lockout relays, etc. shall also be
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The quantities show n above are for reference only. Actual figures shall be based on
the bidder's study and proposed CCPP configuration.
The 11-20 KV, 6.6 KV,0.4 KV systems shall be available & indicated in the DCS. The
quantities shown above are for reference only. Actual figures shall be based on the
bidder's study and proposed CCPP configuration.
Control signals and instrumentation signals shall not be ciffecied by stray AC voiiage or
other interface of any type normally found in a power station. The Contractor shall supply
shielded cables and surge arresters where necessary.
Each component shall be identified and tagged with a designation number. Instrument scale
ranges shallbe expressed in SI units metric units.
1·1.9.2 Measurements
Measurements shall be taken for plant operation and control, and for healbalance and
equipment's performance & efficiency calculations including supply of software on on-line
plant monitoring and optimization to inter face with DCS system.
1. Pressure Measurement
Pressure shall be measured near the pump discharges , pump suctions where NPSH
availability is critical, at either side of equipment where pressure drop is significant,
pressure regulated process, remote end of service lines, and near flow and level
measurements affected by compressibility or density changes.
Normal operating point shall be approximately 60% of the range, over range protection
of at least 1.3 limes the maximum scale reading shall be furnished on all pressure
instruments. Accuracy shall be plus I minus 0.5% of calibrated span for bellows or
bourdon tube transmitters althe minimum.
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det ectors may be used as sensqrs for control loops.Thermocouples shall be cooper-
constantin for temperatures upto 200 deg C iron constantin upto 750 deg C, and
chrome! alumel up to 950 deg C. Cold junct ion compensation shall be achieved in the
control room. All extension wires from thermocouples and resistance temperature
detectors shall be shielded. Thermocouples shall be accurate to plus I minus 0.75 %
maximum measured temperature.
Welded wells for temperature element shall be the same material as the
associated piping systems. All screwing wells shall be stainless steel.
3. Levelmeasurement
Level shall be measured in all tanks and vessels. Measurement of level in large or
pressurized vessels shall be by differential pressure. Local level indication shall be by
gauge glass for clear liquids,and by a top mounted noat or bubbler for viscous liquids.
Level controllers shall be of the differential pressure, or external cage displacement
type.
4. Flow measurement
Flow meters shall, with the exception of the area meter , operate on the relationship
which exists between differential pressure and fluid velocity. Flow meters shall have
liner outputs. Accuracy for fuel gas flow meter shall be within 2.0% at rate of flow
higher than 80%.
For flow met ering of oil, positive displacement met ers or area meters shall be used.
1. Transmitters
2. FinalControlElements
Controlvalves and damper act uators shall be pneumatic, where necessary, provided
with electric- to-pneumatic converters. The response of final control elements shall
have minimum time lag.
a. Control Valves
Controlvalves rated at 2,00 kN/ sq.m (300 lbs ASA) and below shall
be flanged and higher rating shall be welded.Valves shall with stand
shock loads imposed by lhe processor. controlvalve actuators shall
be sized to overcome packing friction and dynamic stem forces.
Unbalanced force shallbe kept to a minimum level consistent wit h
effic ient operation in service.
b. Damper Actuators
Damper actuators shall be fully enclosed and supplied with all
accessories including special mounting brackets as required. A
solenoid operated, four way pneumatic valve rtus open and clo se
limit switches shall be included.
4. Solenoid Valves
All solenoids shall have class F insulation or higher class and solenoid enclosure shall
Page / 211
Sofenojr(t:foreperation on AC sall give satisfactory ope! I ; .-' ver 'he r
Solenoid for operation on DC shall give satisfactory ope1. ,;,m over the
to \15 % DC Supply·.VOitage.
111-1 t General
A fulty inteQrated unitary DCS has to. be supplied fur 1nonito1i11y. conl ., y,
roe, , 811
alam and recording of select ed physical and electric:il 1: irameters c:';sociated U,
relevant plant areas. All monitoring and control interactions shall he done v tttie
keyboard and Mouse. No conventionalcontrol desk equipment sh;-,!i be requirelt
central controlroom (CCR).
. nit
The structure ol the DCS shall be clearly separated in sequence 1ary) cont , rs,
control, function group control, drive control ard analog conlll . 1naster co lly,
analog drive controllers) .Tile controlsystem s.1all be also s:·-i !Lired t1ierar be
·cceirding to process areas, into dearly defined groups. I !le controls rrt. the
complete
ly shared in Hardware and Software. lnterconr.cc!ions betwe on
controllers shall be done via a redundant data bus. All signc;ls shall be avail/
redundant data bus.
fwer
The DCS must be reliable and unique, covering all aulom<ition func t ions of the
plant. which are:
The PPCS and the choice of DCS shall be subject to the approval of the Employer.
Operational availability
Configuration flexibility
Ease of mainlen.ance
The specifications shall apply to all systems and components for protection , safety,
per-missive, interlocks, auto-sequencing, regulating conlrol, supervisory control, data
acquisition, maintenance,configuration, and interfacing to others.
_-.:-..- '-:.-,One unified Distributed Control Sy stem (OCS) based on free configurable
';\,> ,.,, •: .{:-, . ·croprocesso r and of approved desig;·1 for power plant application shall be used. The
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• The scanning rate acquisition and transmission shall allow a resolution of ms for
all digital and analogue signals. An accumulation of alarms, e. g.400 alarms in
one second, must not cause any loss of alarms. .-:=-
• Design and method of grounding and the treatment of the common r e:L:i
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and the cable screens shall be unif ied for all control systems and DC supply
systems throughout the plant.
• The heat dissipation of the control cubicles (fully equipped but with 10% spare
space) shall be given in the offer.
• Availabilily of the power plant envisages the requirement of the inslallation of
redundant sensors I transmitter for important values, mainly for protection
purposes. The sensors shall be in double with mean value information and
supervision, or in triple wit h 2 out of 3 selections. These input signals shall be
processed on different modules. Each module has to be provided with separate
power supplies. Special measures shall be taken to avoid damages, power
drops or loss of power in case of a failure of one measurement.
It is a requirement t hat the DCS proposed for this project meet the following
requirements.
The Tenderer shall submit sufficient information in response to each of the above
itemslo enable the Engineer to complete his assessment.
If the Tenderer proposes a choice of cont rol system that fails to meet the stipulated
requirements, then the Tender may be rejected unless the proposal is amended to the
Engineer's approval.
Page I2 15
Acceptability of the ControlSystem Design Group
The timely completion of the Contract and the satisfactory operation of the plant will
depend upon the successful engineering and implementation of the integrated control
system whose duty is to co-ordinate allthe normal plant operations.
The Tenderer shall submit sufficient information in response to each of the above
items to enable the Cl ent to complete his assessment. The proposed "DCS design
management unit" shall be clearly identified in the Tender.
If the Tenderer proposes a choice of design entity which fails to meet the stipulated
requirements then the Tender may be rejected unless the proposal is amended to the
Engineer's approval.
The Contractor shall prepare, for drawing approval, a document entitled "Control &
Operation Review of Proposed CC:R Facilities". This report shall be accompanied by
the first issue of CCR generaf arrangement drawings.]
The above review shall cover the following aspects and their impact on control room
facilities design.
The CCR facilities shall incorporate a consistent design throughout for VDU and
keyboard/ Mouse positioning, Monitors, Mimic copiers I Color Printers.
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The human-machine interface (HMI) in the CCR shall be based mainly upon operator
workstations each comprising a VDU, functionalkeyboard and mouse. These shallall
be sourced from the same vendor and operate by means of a common firmware
system (namely that, of the approved DCS) yielding a common format for display,
graphics and operator interaction. Furthermore the application software shall be
developed to yield commonality in the appearance and operation of the MMI plant
wide.
The Contractor shall explain the impact of VDU failure upon the control and
supervisory facilit ies provided by each console.
The Computers, Monitors and other facilities in the CCR and adjacent areas shall be
laid out to meet the needs of shift management, control room operators and
maintenance staff. The requirement for storage of documentation shall be accounted
including 0 & M manuals, printouts, reports and magnetic media.
The Contractor shalldevelop his proposal, tailored for the requirements of this project
and for the design characterist ics of his equipment. The Contractor shall be required
to justify his control room layout , which shall be subject to approval.
All normal operations, relat ing to the combined cycle power plant shall be carried out
remotely by staff situated in the CCR.This room will be continuously manned.
••• ,c_,·: .,..,-o-,- - , In designing the CCR and its operational facilities, the Contractor shall take into
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account of the following points.
a. The CCR shall be the communications focal point enabling all operations to
be supervised from here, including normal operations, abnormal operations,
emergency operations and also electrical controls.
b. It is a requirement that all normal plant operations, including shutdown and
any start up not preceded by maintenance outage, are achieved remotely and
solely by operators in the CCR. During such operations there shall be no
need for plant attendants to intervene locally at the plant itself.
c. Ease of communication between the CCR engineers and the unit operators is
a requirement.
d. By means of DCS visual display unit (VDU) facilities,the engineer (supervisor)
and manager shall be able to monitor the status of the plant and be able to
exercise historicaldata retrieval, analysis, review and report production.
Associated with the above, situated in the Control Building, or as appropriate shall be
pro-vided:
a. Printers (3)
b. Engineer's control
c. Manager's control
d. Employer's commissioning control
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11.11.7.2 Pushbuttons
a. Emergency trip push buttons (fitted with lift up cover flap to prevent
inadvertent operation) for Gas Turbine trip, HRSG trip, steam Turbine
trip, and generator trip.
b. Emergency stop pushbuttons (key lock re-settable) shall be provided
locally for each major plant drive (unidirectional).
It is a requirement that the plant can be operated, at the manager's discretion, under
the various regimes of automation set out below. The necessary controls,
instrumentation and sensors must be provided lo achieve all the regimes described,
i.e.,automat ion levels.This automation shall be co-ordinated and implemented by the
DCS, utilizing where approp riate subsidiary automation (to the same standard) of
Proprietary Package Control Systems.
Automation LevelI
The auto sequencing of the drive level items associated with a subgroup applies at
this level of automation. Also activated is the auto sequencing together of all the
subgroups forming a group. Under this level of automation, the necessary interactiv e
operator guidance shall be provided by the DCS. This is to include displays of actual
progress through a group sequence, criteria not satisfied (and 2 advice on action to
obviate the resultant hold), and advice on any operator action needed to sustain
progress. When the group sequence is completed, operator guidance shall be
displayed regarding the next group to be started (or stopped).
Automation Level 2
This is the highest levelof automation, and in terms of plant start-up and shutdown, it
corresponds to "Block co-ordination" cont rol/ Unit controldescribed later.
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a. To ensure that the Block start-up and shut-down maneuers are of predictable
duration
lo facilitate load dispatching and grid system operations;
b. To achieve minimum run-up and loading times for the Un ts and Block ,
compatible with the plant constraints;
c. To maximize the life span of the plant;
d. To reduce the number of decisions that need to be taken routinely by unit
operators.
The following sections include a description of the controls, which comprise the
various automation levels:
All driv es which need to be put into operation in order to proceed through a unit cold
or warm, hot start-up shall be remotely controllable by the unit operator in the Central
Control Room, i.e. stop/start of motors (pumps, fans) , open/shut/inching of isolating
valves, damper and open/shut of solenoid valves. It is not acceptable to resort to
intervention by roving attendants local to plant items and locallo motor control centers
as a means of achieving start-up. Plant items trips, start permissive and run
permissive, shall also be implemented for drive level controls.
This includes the auto-sequencing of, fo r example, valves or dampers associated with
the discharge or suction of each individual pump or fan. Also in this category are auto-
start of standby or make-up drives, and closed loop modulating control functions.
Such sub-group controls shall be implemented for every plant system whose
operational status needs lo be changed during unit start-up or shutdown.
This is defined as the on-line co-ordination of all the plant groups associated w ith the
startup and shut-down of each of the Gas Turbine. HRSG units in conjunction with the
.·- Steam Turbine Generator. Jn establishing the design requirements, it shall be noted
: ;-'_ .•. {.:Tii . he following maneuvers have to be achieved by the block co-ordination scheme:
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(a) Block start-up cold but not preceded by maintenance:
(b) Block start-up following various duration of shut-down; this shall tak e into
account of the initial conditions of the Gas Turbines, HRSG's, and Steam
Turbine
(c) Re-start of block , Gas Turbine, HRSG,or Steam Turbine following a trip;
(d) Block normal shutdown (heat retention to facilitate subsequent warm start)
(e) Block shutdown (lo facilitate earliest possible rnain enance access to eit her
boiler or Turbine).
(f) Block emergency shutdown.
a. Preparation of all driv e, auxi iaries, motor operated valves, control settings
and auto-controlstatus's required to satisfy the Gas Turbine "ready list"
b. Start-up of the Gas Turbines in the pre-selected order
c. Auto synchroniz at ion of each Gas Turbine generator and load ramp to pre-
set load
d. Preparation of all drives, auxiliaries. motor operated valves, Hydraulic
operated diverter dampers, drain valves, control settings and auto-control
status's required to satisfy the HRSG "ready list"
e. Start-up of the HRSG in the pre-selected order
f. Preparation of all drives, auxiliaries, motor operated valves, drain valves,
control settings and auto-control status's required to satisfy the Steam
Turbine ''ready list"
g. Start of steam Turbine run up
h. Auto synchronizat ion of Steam Turbine generator and load ramp to pre-set
load
i. Block load automatic control.
j. Initiation of any olher auto-sequences required, in accordance with plant
design, to complet e the start-up procedure to fullload generation;
k. Dedicated indication of failures during Start-up, Operation & Shut-down must
be indicated in details to the operator in the POS.
The ready list. in each case, comprises the particular set of permissive criteria that
must be satisfied prior to s
lart initiation of the plant concerned.
The Contractor's design shall take away from the operator much of the routine work-
load but require his attention and decisio n-making at the key stages of start-up.
The system shall be designed such that , whether automation is being utilized or
whether the operator is making his own decisions at drive level or sub-group level, the
plant is always secured against mal-operation by means of the permissive protection
(interlock) system.
The HP and LP steam pressure controls shall tle designed to a h_ieve t he necessary
transit ion between bypass controls and steam Turbine admission controls, from
starting to fullload operation.
The Steam Turbine governor valves and bypass steam valves will follow the
sequence of operation depending on the command initiated by the operator. The DCS
/..· ·-·\?:";···j conjunction with Electro-hydraulic Converter (EHC) contrql.s steam valves admitting
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steam into Steam Turbine.
When the governor valves are fully open they no longer act as pressure regulators;
when this has occurred, the steam pressure is solely the result of the steam
generation rate of the HRSG's in operation.
The steam Turbine's stress controller is to intervene and initiate governor valve
action in the event t hat an operationalgradient limit is axceeded.
The steam Turbine operates with the governor control valves in the fully
open positions for the upper 50% of the load range.
When pressure control is not performed by the bypass valves, the bypass
system tracks the actual pressure with an offset to inhibit bypass opening for
small pressure fluctuations.
A block load control (BLC) I Unit control system shall be provided for the
control and supervision of MW generation. This shall incorporate a target load
set point that can be accessed by the CCR operator.
All operating Gas Turbines are included in the BLC. The required block load is shared
equally, which make use of normal plant measurements to compute data, enabling
trends in performance to be assessed. This is not intended to provide absolute
efficiency figures ; the objective shall be to provide information to the operations staff
lo allow deterioration of plant to be identified. Separate performance
assessments shall be provided online for the following but not be limited to:
Algorithms shall be included in the OCS which make use of normal plant
measurements to enable the cumulativ e effects of operation upon remaining plant life
to be determined, as an online functio n.
In order to meet the needs of automation, the modulating controls shall incorporate
extensivelogic control functions including the automatic initiation of:
The modulating controls fall into two categories and shall be itemized in the Tender;
these are:
a. those w hose set-points follow the power generation required from the
block.
b. those which have a constant set-point and whose duty is to maintain this
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value in the face of disturbances arising in normal
operations (for example steam temperature control).
c.
11.11.7.10 Operator Command and Supervisory Functions
i. Description
The operator shall gain access to the command and supervisory facilities by means of
the VDUs and keyboards, Mouse forming part of the DCS, and which provide the
interface to all plant systems. The CCR shall include in its design the facilities needed
to enable the operators and supervisors to carry out their duties under the various
operationalregimes described in the earlier sections of this specificat ion.
The DCS and its incorpora ted VDUs shall provide the sole means by which the CCR
operator commands and supervises power station and switchyard plant.
The displays shall be selected by use of the functional keyboard and cursor or else by
track-ball or mouse. Additionally the operator mtist be able to quickly step from one
display to another related display by means of soft-keys or equivalent facility
depending upon the proprietary range of equipment.
When the operator needs to carry out a command operation, the procedure shall
typically be as follows. By use of the keyboard/ Mouse he is to call up a mimic
graphical display. He shall then identify the particular valve and call up a display
showing its "auto-manual fascia"; this is to correspond lo an actual array of
auto/manual, raise/lower keys on the keyboard by which the operator commands a
change in the valve's status.These shall preferably be performed by Faceplates.
A similar procedure shall apply for the commandi ng of motor stop/start, switchgear
open/close and auto-sequenc e starl/stop.
For the proposed DCS, the Tenderer shall provide a description of the particular
operator actions necessary for the above commands.
ii. Scope
The Tender shall include for the configuration of sufficient numbers of displays to
meet the requirements of the Contract. This shall include at least the following
designated-nllmbers of aclive mimic displays.
The Tender shall state the numbers of other displays proposed to be configured,
identify them and subdividing them into categories of displays (trends, alarms, reports
elc.)
The station's block operator shall, IJy use of the BCC, have means of authorizing the
remote control center to raise/lower the demanded or target power generation on
selected operating units or blocks. The limitations to power generation and rates of
change (pre-set by the unit operator) shall apply, and this data shall be transmitted to
the remote control centre. In turn the remote centre's load dispatcher shall be
equipped to transmit the unit or block power generation target for the completion of
the next time intervallo the UCC, enabling the station's electrical controlsupervisors
and unit operators to make the appropriate preparations.
In a similar manner, the remote grid control centre shall have access to the control of
unit voltage and power factor.
Means shall be provided for the local operat ion of modulating control valves,
motorized isolation valves and for the testing of motor drive switchgear from their
respective motor control centres. It is not the intention to facilitate the local control of
plant as a "normal operation" basis. The arrangement described is intended to allow
testing only, because the action of selecting "local" status on the contractor panel (or
breaker panel or controlvalve or motorized valve) will bypass incoming control signals
including permissive interlocks.
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The Contractor shall provide in his Opera.lion and Maintenance
Instructions clear reference to the need for management
safeguards (in the case of local operations) requiring a permit-to-
test procedure.
The local/remote status of each plant item, for example motorized isolation valve,
shall be transmittedlo the BCC, thus advising the unit operator of the condition
(availability) of the plant item concerned.
The Tenderer shall demonstrate in his proposalhow he will meet this requirement. In
the design of the DCS, the following needs shall be met:
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make the Engineer aware without delay of any pertinent informat ion
from original equipment manufacturers regarding design changes (or
prospective design changes) in equipment, or changes in its
availability.
The controlsystem proposed as the means of achieving total integration of the control
functions. shall be a state of the art micro-processor based Distributed ControlSystem
(DCS). The DCS vendor shall be selected and the system shall be supplied and
configured to comply with the following requirements.
Page I 229
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i. An engineering workst ation shall be provided for the use of the Engineer
during construction and commissioning. This facility shall. via the DCS
communications link, enable the Engineer to monitor progress wilh
construction and commissioning of the control sy stems. This facility shall
be limited to monitoring only.
Operational availability of the entire control system is of prime importance. Each of the
various links and modules of which the system is comprised especially Safety related
equipment . Boiler protections, Turbine protections, Feed pump protections shall be
engineered in Triple redundant forms.
This report shall systematically embrace all controls;it is not merely to be limited to
the DCS. It shall therefore take into account the PPCSs and the arrangeme nt of
Communications between them and the DCS
Recording & Reporting
Analog value storage of the Process operator station for process control shall be
extendable to an 8 day history preferably. Both associated cyclic buffers shall operate
with the following time references and storage times
The values shall be condensed as average/m in/max. values Access to the two buffers
shall automat ically depend on the selected representation/ times.
The bar charts (profile displays) shall display a group of process values with the same
scale and engineering units. The display shall be used for stress monitoring of the
boiler or turbine.
A larm D-isplay
Both the standard and the user configurable displays (e.g. mimic displays), plus all
process, control system and machine disturbances,shall be signaled to the operating
staff on the process operator station. For the standard display, an alarm hierarchy
shall be built up becoming progressively finer when proceeding from signaling in the
plant overview down to t he group dis play. The loop display should provide a further
degree of detail for disturbances in the control system. The plant overview shall
provide 1he operating starf with generalized knowledge for each area and for different
alarm priorities as:
• Priority 1(alarm)
• Priorily 2 (warnings)
• Priority S (control system faults) .
An extensive range of standard tools shall be provided for alarm function in
the user-configurable displays :
Status dependent text change
Pgc J 231
• Colou.r change in the colour code for message priority
• Flashing light
• New valve/old value message
• Comes/goes message for alarm
• Sequence of Events
Sequence of Events
A characteristic feature of this display shall be the indication of alarm and other
messages for total or partial sequence of event messages in correct chronological
order. II shall be a partial function of the Sequence of event func1ion complex, as
described here (over and above the actual display) in a summarized form.Sequence
of event functions should include the acquisition, storage, archiving, display and
reporting of the following message types:
Storage should take place as a history within the Process Operator Station, at the
storage rate of n x 50.000 messages in cyclic FIFO buffers ( n depends on
configuration of the system). The history messages are to be combined into units
capable of being archived. These shall also be transferred lo an external archive
(manual and automatic initiation). Process control and evaluation tasks should lake
place according to different criteria. Different presets capable of defining in relevant
task specific message selection defined, exist both for displays and reports, The
sequence of event display shall fully be integrated into the Process Operator Station
selection philosophy, i. e. cross selections from one message line to other relevant
display types. Acknowledgement shall also be effective for all display types, plant
segment wise. The system should be of fully colour compatible with all other displays
for all types of display selection, the most recent messages should be initially
displayed. In this condition (display of the most recent messages), new incoming
messages shall always be added at the bollom end of the almost entire monitor page.
If the monitor page is already f ull on the arrival of a new message, the messages on
the monitor shall automatically be moved upwards by message, the messages on the
monitor shall automatically moves upwards by ten messages. In addition to the usual
paging options jumping to the beginning or end of the list shall also pos [91:e:.; -::
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Reports :
The operational reports primarily shall contain calculation values that refer to certain
periods of time.
Standard w eather stations with all required facilities have to build so that ambient
condition can be monitored and recorded for the purpose of capacity test
Continuous emission monitor sensors shall be set at different exhaust position so that
emission level can be monitored continuously for fulfilling environmental legislation
and mitigation requirements. Harp module for Continuous Emission Monitoring
Inventory System shall be installed.
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Page I233
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SECTION 12
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12.0 Cabling And Grounding 236
12.1 General 236
12.2 Cable Types 236
12.2.1 132 kV Power Cables 237
12.2.2 11-20 kV Isolated Phase Solid Copper Bus Duct 237
12.2.3 6.6 kV XLPE Power Cables 237
12.2.4 600 V Power Cahles 238
12.2.5 Control And Instrument Cables 238
12.3 Raceway 239
12.3.1 Raceway 239
12.3.2 Raceway Fillings and Supports 240
12.4 Cable Erection 240
12.5 Grounding 240
Page I235
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12.1 CABLING AND GROUNDING
12.2 General
1. Scope
The Contractor shall design, supply, install, terminate and commission all the
cables for the plant.
2. Voltage Drop
The maximum permissible voltage drop shall be such that in no case shall the
drop exceed 2.5% under normalrunning condition and 10% under motor starting.
3. Armouring
Allcables, control and instrument cables shall be provided with galv anised steel
wire or steeltape armour and PVC cover sheath.
The cable shall be stranded annealed' copper conductor. The construction of the
conductor shall be the compacted circular single core type. The size of the conductor
shall be capable to carry the rated capacity of each feeder and at specified site
conditions without exceeding its maximum temperature i.e. 90°C. The minimum size
of 132 KV cable shall not be less than what is required for GTG and STG power
output at MCR from both the Step-Up Transformers (11-20 /132 kV) to the extended
132 kV substation Bays of existing RPCL substation at Shambuganj. The copper
conductor shall comply with latest IEC Standard.
The insulation material shall be extruded cross linked polyethylene of low dielectric
loss, high dielectric strength, low thermalresistivity and long term stability . It shall be
free from contamination by oil, chemical and moisture. The extrusion process shall
ensure that the insulation is homogenous and The single core 132 kV XLPE Copper
conductor power cable and other necessary items for the completion of the cable
system. The power cable and accessories shall be designed and constructed in
accordance with the requirements of latest IEC Standard. High Voltag e Cross linked
Polyethylene Insulated cable" and the most up-lo-date experience for a system of this
voltage level and shall incorporate the latest improvements of design and manufacture -·.,- -::-
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for the type of cables and accessories required. Free from voids and impurities. The
process shall be dry method. The average thickness of insulation measured at section
shall not be less than the value specified in the standard.
The end terminating materials shall be supplied for the termination of 132 KV cables.
Under-Ground Cable from 132 KV side of Unit Transformer to 132 KV Substation Bay
shall be provided with RCC slab on three sides.
The single or triplex core 6.6 kV XLPE copper conductor power cable and other
necessary items for the completion of the cable system.
The power cables and accessories shall be designed and constructed in accordance
w ith the most up-to-dale experience for a system of this vollage level and shall
incorporate the latest improvements of design and manufacture for the type of cables
and accessories required.
The construction of the conductor shall be the compacted circular single or triplex core
type. The size of the conductor shall be capable to carry the rated capacity of each
feeder and at specified site conditions without exceeding its maximum temperature i.e.
90 deg C .The minimum size of 6.6 kV cable shall not be less than 60 sq. mm.
2. Insulation
3. Terminations
The end terminating materials shall be supplied for the termination of 6.6 kV cables.
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12.2.4 600 V Power Cables
The cables shall be rated 600 volts for installation in cable trays, conduits and cable
ducts.
All auxiliary power cable with a nominal conductor area of 60 sq. mm and above shall
be stranded annealed copper conductor, XLPE insulated with galvanised steel wire or
steel tape armour and PVC sheathed. All other auxiliary power cables shall be
st randed annealed copper conductor, PVC insulated with galvanised steel wire or
sleel tap armour and PVC sheathed. All auxiliary power cables shall be designed,
fabricated and tested in accordance with the latest IEC Standard.
The cables shall have copper conductor and shall be selected with due
consideration lo load requirements of each feeder and short circuit current capacity of
the cable in order to prevent premature insulation failure. The conductor insulation
sha ll be
numbered or colour coded.
For motor circuit , the cables shall have a current carrying capacity of at least equal to
115% of the full load current rating of the rnotor after application of the appropriate de-
rating factors.
Cable supports shall be provided for the cables and shall be at least one cable
support bracket per vertical section for interconnection between adjace nt sections.
The minimum size of power cable shall be of 10 sq.mm.
In general, control and inslrument cables shall be rated 600 volt and shall have
copper conduclor with either PVC overall jacket, unless specified otherwise. All
control and instrument cables shall be designed, fabricated, and tested in accordance
with the latest JIS or IEC Standards.
Cross linked Polyethylene insulated control cables shall be used in the area of
installation where the ambient temperature is normally between 400C and 550C.
Mineral insulated control cables shall be used in the area of installation where ambient
temperature is normally above 55 deg C. Where instrument junct ion boxes such as for
limit switches, pressure switches, transmitters, resistance temperature detectors etc.
are at high ambient temperature, they shall be wired with Ml cables up to a ju nction
box.
1. Insulation requirements
All control cables, with the exception of equipment internal wiring and panel wiring,
shall be installed in conduils, cable ducts or cable trays.
Cables contained in cable trays, conduit or cable ducts shall be continuous with no
splices permitted between loads and supply location. Methods for installation of
cables shall be such that there will be no cuts or abrasionsin the insulation or sheath
or break in the conductor. Conductors used for AC and DC circuits shall not be mixed
in the same multi-conductor cable.
In general, conductors and cables shall be supported and terminated so that no strain
is imposed on the terminations. Insulated clamped jugs shall be used for all control
cable terminals
12.3 Raceway
12.3.1 Raceway
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12.3.2 Raceway Fittings And Supports
Raceway shall include all fittings, junct ion boxes, flexible attachments, raceway
support hardware, etc.
Where the cables are to be installed on racks, these racks shall be of galvanised steel
angles or aluminium and designed such that the spacing and type of supporting cleat
ensure that no undue pressure is exerted on the sheath or armour of any cable.
Cables tray shall be of the first grade perforated galvanised steel with folded side
members and supported on steel work or masonry is required. Segregation of the
various services shall be achieved by use of separate trays for each voltage grade of
cable used. The design of the cable tray system shall make due alrowance for the
future installation of at least 10 percent spare cables and also for the installation of
cables supplied by others.
All cablesin vertical runs shall be supported to ensure that no strain duelo the weight
of the cable is taken by any terminating box. Each cable when erected shall have
permanently attached to i at each end, non-corrodable metal markers showing the
cableidentification number,voltage, rating, size and make up.
Single core cables shall be laid up in close trefoil 3-phase groups and erected in
separate non-magnetic clamps to the approval of the Engineer.
Where cables are erected on outdoor steelwork supporters, sun shades of approved
design and materials shallbe included and erected as necessary to protect the cables.
12.5 Grounding
The Contractor shall provide all grounding cable, equipment, and materials required
for a complete installation including the direct buried ground mat for the power station,.
This shall include, but limited to. all facilities for grounding of panel board. ,·.::. :/i f .
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control panels. transformers, switches, lighting. poles, lighting standa rds, and all
electrical equipment enclosures. Two point grounding for each equipment, panel
board and steelstructure shall be provided.
Hard drawn copper stranded wire in accordance with latest IEC Hard Drawn Copper
wire for elect;icalpurposes".
Nominal cross sectional area: 200-sq. mm.
Ground grid shall be laid so that the completed earthing system shall have a
maximum earth resistance value of less than 0.5 ohms, at any point on the system.
The contac t voltage at any point inside the power station at the incidence or an earth
fault shall not exceed 50 volls. The power station grounding shall be embedded to a
minimum depth of 800 cm. The grounding rods addition to the above grid shall be
provided, if required. The minimum outer diameter of grounding rod shall not be less
than 15 mm.
Page I241
Section 13
Page j 243
13.1 DC AND UPS SYSTEMS
The main DC voltage shalleither be 220V or 110V or 125 V. The main DC loads shall
be as follows:
The 24V DC systems are powered via 2x 100% redundant DC/DC converters. Their
mains are taken from the 220V /110 V DC battery system. Main consumers of 24V DC
are the main ICMS cabinets. Each l&C cabinet shall receive two in-feeds from the
redundant DC/DC converters via decoupling diodes.
The 2x100% UPS system (230V AC) shall provide power to essentialAC consumers
which are sensitive to short power failures, e.g. main ICMS computers. This system is
fed from the 220V DC system via an inverter, which provides a regulated single-phase
230V AC supply. The inverters shall also be provided with static bypass switch to the
normal bus and emergency bus. The two UPS shall supply its dedicated distribution
board. There shallbe a tie breaker between the two distribution boards.
Batteries shall consist of single cells connected to provide the appropriate voltag_ . :·· , .,..._ ,
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under normaloperating conditions with constant current and constant voltage
charge shall not be less than 18 years. The battery capacity shall be rated
for safe plant shutdown (including emergency oil pumps and barring gear) plus
operation of UPS for a minimum of five (05) hours without AC power.
Two unit ballery chargers scheme shall be implemented and connected in parallel
with the DC standing load and float charge current being shared equally by the
chargers. Either charger may be taken out of ser vice leaving the oiher o carry the fuil
duty.
Chargers shall be identicalin design and rating. One charger shall be in service
whilst the other shall be in standby mode. Switching between service and
standby mode combinations shallbe done manually by the operator.
The charger output voltage regulation range shall be less than 1% for:
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• AC and DC voltage and current
• Programmable settings of float and equalizing voltage
• Alarm indic ation for AC/DC failure
• Polarity of current
Charger status and fault conditions shall be signaled at the operator interface.
Static uninterruptible power supply (UPS) systems shall be sized to feed the plant
criticalloads related to ICMS, work station computers, communications/lelemetry, fire
protectioJl/detection and turbine/generator controlpanel. Each system shall consist of
a inverter section, bump-less static transfer switch, maintenance bypass switch and
voltage regulated bypass transformer. The output shall feed a dedicated AC
distribution panel and shall be rated to carry actualconnected load plus 20%. Battery
capacity (ampere hour rating) shall be determined by the Contractor.
Bump-less transfer to and from AC source and the battery shall be ensured via the
static transfer swit ch. Transfer to and from "bypass" mode shall also be bump less
and require specific sequence switching. "Bypass" mode shall be visually indicated on
the local UPS panel and the operator interface in the controlroom.
Under normal operating conditions, the AC load shall be supplied by the inverter
system via the static transfer switch.
switching untilthe fault is rectified.
UPS status and fault conditions shall be signaled at the operator interface.
Batteries shall comply and be sized in accordance with IEEE 485 "Recommende d
Practice for Sizing Balteries for Power Stations".
Battery capacity shall be suitably derated to allow for ageing factor, temperature, and
maintenance factors. An ageing factor of at least 125% shall be used in the capacity
calculation. An additional spare capacity for future grow t h of load shall be allowed of
at least 20%.
All battery cells shall be numbered consecutively and each terminal shall be marked
to show polarity.
Each battery shall have three spare cells installed and kept fully charged by
connecting in parallel with cells in the battery or by other approved manner.
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Section 14
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14.1 Lighting And Small Power Supply 250
14.2 General 250
14.3 Distribution Boards 250
14.4 Cables 250
14.5 Lighting and Small Power 251
14.6 Emergency Lighting 252
14.7 Miscellaneous Materials 253
Page 1 249
14.0 LIGHTING AND SMALL POWER SUPPLY
14.1 General
1. Scope of Works
The Contractor shall design, manufacture, deliver and install power station lighting
and small power supply complete with all the accessories at the site as specified
hereinafter.
2. Details
Detnil descriptio n and drawings of all lighting fittings, distribution boards, switches, DC
equipment,sockel outlets, poles, glands. etc..comprising the offer shall be submitted
w ith Tender.
3. Electricity Supply
Supplies for lighting distribution boards of 415 Volts 3 phase 4 w ire 50 Hz shall be
taken from the station aux ilary switchboard.
The DC supply/ UPS supply required for emergency light ing services shall be
obtained from the batteries supplied under the Section 13. Under normal AC failure
conditions emergency lighling to be installed shall be automatically switched on.
The distribution boards and all component parts shallbe manufactured and tested in
accordance with the latest IEC standard. Distribution boards shall have dust proof
sheet steel, galvanised,weatherproof cases. The metal casing is to be provided wit h
knockouts or other approved form of cable entries, corresponding to the circuit
capacity,together with a suitably screened brass earthing stud.
The distribution boards shall be either double pole and neutral types as required and
shall be equipped with means to provide over load protection to each circuit. This
protection shall comprise moulded case circuit breaker.
14.3 Cables
All cabling associated with the lig hting and small power socket outlets services shall
be stranded annealed copper conductor, PVC insulated galvc:nised steelwire or steel
tape armoured and PVC sheathed as appropriate or mineral insulated copper
sheathed cable depending upon the service required.
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a. Minimum conductor sizes for lighting circuits shall be 2.0 sq. mm and for
socket outlets 3.5sq. mm.
b. The size shall be adequate for t he current to be carried.
c. The size shall be adequate to limit the voltage drop in phase and neutral
conductor 1o the farthest lighting or power point under normal full load
conditions to within 2.5 %.
The following lighting and small power arrangements shall be provided as a minimum
by the Contractor.
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Plug sockets shall be located so that any point inside the GTG/STG package, inside a
building or outside in the high voltage areas can be reached within the following
distances from a plug socket.
At least two plug sockets shall be installed within the vicinity of an indoor control board
and no plug ocket shall be installe d within a battery room.
The Contractor shall design DC/ UPS AC emergency lighting and power supply
system for the power station, and illumination level of emergency lighting shall be as
follows.
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14.6 Miscellaneous Materials
1. Lighting Poles
Lighting poles shall comprise tubular or octagonal metal or reinforced concrete
construction with a base of sufficient section to house an inspection trap, lockable
door, cable entry and terminations suitable for the incoming cables and the secondary
cabies feeding ihe light sources, all of which shall be supplied with the pole. All poles
shall be suitable for burying to a depth of 1.5 m and have an adequate concrete
foundation.
Metal poles shall be either hot dip galvanised or covered with a bituminous base
protective area with the fitting erected and a safety factor of 2.5 allowed.
2. Conduits Pipes
The rigid steelconduit pipes shall be galvanised and have a minimum thickness of 2.3
mm and minimum inside diameter of 16 mm.
4. . Tumbler Switches
The wall. switches shall be of the enclose flush or surface mounting tumbler type,
single pole, 250 V, 1OA and fully installed in the boxes fitted with suitable plates for
covering them.
5. Miscellaneous
A llapparatus, accessories and materials which have not been specifically mentioned
but which are necessary for the completion of the work shall be provided by the
Contractor.
Pngc j 253
Section 15
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15.1 Fuel Handling Faciities 256
15.2 Scope of work 256
15.3 FuelSystem 256
15.4 NaturalGas Supply System 256
15.5 Liquid FuelOil (HSD) System 257
15.5.1 FuelOil System And Handling Facilities 257
15.5.2 Scope of supply 257
15.5.3 Scope of work 258
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15.1 FUEL HANDLING FACILITIES
The Contractor shalldesign, manufacture, inspect, test , delivery to the site and install
or natural gas handling facilities (including gas booster compressors ) with all
accessories as specified hereunder for 1he plant.
The gas turbine unit shall be furnished with a complete gas fuel system. The gas
handling system shall also be provided.
Both HSD (High Speed Diesel) and natural gas will be used as fuel in the operation of
Combined Cycle Power Plant Project. Hence, provision of dual fuel system (Liquid
fuel system and natural gas fuel system) shall be materialized in the fuel system of
Gas Turbine unit.
To forward the natural gas from the main gas supply header to the gas booster
compressors then to the Gas turbine units in order to adjust I regulate the supply
pressure to normal operating pressure of the GT,the Contractor shall furnish one (1)
complet e factory assembled skid mounted gas pressure regulating unit including all
accessories and necessary pipe connections to the RPCL's gas supply header for gas
turbine unil.
Each gas handling unit shallcomprise at least the following major items:
• Inlet strainer
• A flow meter with bypass system
• Pressure gauges
• Pressure regulating equipment
• Safety valv e and relief valve
• A gas conditioner (scrubber,separator and others as required)
• Heater (if required as per GT inlet designed fuel gas
temperature)
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Typical Composition of natural gas is shown on Appendix-1for Tender purpose only.
However during design period the Tenderer should collect the appropriate
specification of natural gas from competent authority.
The plant may run on liquid fueloil (HSD)in the event of non-availability of naturalgas
fuel. So provision of operation on liquid Fuel shall be incorporated with required HSD
supply , storage and handling facilities,
The iquid fuel oil system shall have the necessary liquid fuel oil storage tank,
pressure regulating valves, shut-off valves, pipes, fuel forwarding pumps, metering
device, pressure gauge and other indicating instruments. The liquid fuel system shall
be provided with necessary protective equipment for proper control and safe operation
of the unil.
The distillate fuel oil system shall consist of two pumps/ equipment (One standby, one
operative) of suitable capacity for the maximum output of the turb ine at lowest
ambient temperature al the site, along wit h necessary valves, piping, regulating
devices, metering device, instrumentalion, pressure switches and indicators.
One distillate fuel supply system (with fuel unloading facilities) shall include, at least,
the following equipment:
The contractor shall design, manufacture, inspe.ct,test,deliver to the site and install
of liquid fuel oil handling, conditioning and regulating facilities with all accessories
as specified above and hereunder for the plant.
The unit shall be furnished with a complete liquid fuel oil system. The liquid fuel oil
handling system shall also be provided.
Fuel forwarding skid brings liquid fuel to the gas turbine at a pressure consistent with
the gas turbine fuel supply requirements.
Equipment list:
• Two (2) 100% fuel forwarding AC motor driven centrifugal pumps (one duty,
one standby),each for the maximum fuel flow necessary to the gas turbine
• Three suction Strainers
• One fuelpressure regulating valve
• One relief valve
• Complete set of piping including valves, gauges and fittings of all lines
terminating al the skid boundary
15.4.3.2 Fueloilfilters Skid
This unit provides liquid .fuel filtration up-stream lhe unil turbine and includes lhe
followings:
• Two fuel fil ers (one duty, one standby) : Filter cartridge -5 microns
• One pressure metering panel board including : one manostat (fuel pressure
control), one different pressure gauge
• One fuel accumulalo r
• One slop valve
• Complete set of piping including valves, gauges and fittings of all lines
terminating althe skid boundary
15.4.3.3Main Fuel storage tank & Day Tank & Fuel Receiving Tank
from Railway Wagons
The fuel storage tank is a vertical wilh fixed roof tank. The capacity of each main tank
shall be minimum 5000 Tons and Day tank I Fuel receiving Tank shall be 2000 Tons
(each). The main fuel storage tank and day tank will be assembled al Plant site and
Fuel receiving Tank will be assembled alShambuganj Railway Station site, which
includes the followings for each of the above-mentioned tanks:
• One fuel inlet flange
• One fuel outlet flange with floating suction
• Two manholes located in shell and in roof
• Two foam chambers for fire protections
• One visual level gauge
• Various levels switch to provide alarm at subsequent level
• one gas vent
• One water drain
• One spiral stairway and one top peripheral hand railing
Required piping, along wilh, other facilities that will be required for the system from
unloading base to the fueltank to be constructed for the proposed plant shall be made
by the contractor.
The unloading fuel skid includes the followings
• 2x100% fuel screw/ gear pumps (one running, one standby), capacity of
each 75 m3/h and driven by AC motor.
Two suctionstrainers
Two headers, each with five unloading points -One flow met er
Piping and valves between above equipmen/- - .'·
lnstallc:ition work of the fuel unloading facility (fuelforwardi ng pumps, valves & piping
etc.).
The sump la nk a!lows draining liquid fuel from combustion system and from exhaust
plenum when there is false start. It may be preassembled and includes the followings
-One tank
-One pump
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Section 16
Page I 261
16.1 Fire Detection & Protection Facili.ties 263
16.2 General 263
16.3 Design Requirements 263
16.4 C02 Gas Fire Protection System 263
16.4 Hydrant System 264
16.4.1 Hydrant 264
16.4.2 Piping 265
16.5 Portable Equipment 265
16.1 FIRE DETECTION & PROTECTION FACILITIES
16.2 General
The Contractor shall design, manufacture, deliv er to the Site, install, test and
commission the fire fighting and fire detection equipment to protect the steam & gas
turbine. generating units and all associated equipment. In particular, lhe following
shall be included:
• C02 Gas fire protection system for lhe gas turbine packaged units.
• Water hydrant system including motor & diesel engine driven pumps, jockey
pump, water main, hydrant stands, hoses etc.
• Portable fire fighting equipment
The generaldesign of the fire protection facilit ies shalltake into account that the basic
operating policy for the power station will have the minimum of personnel supervision
for the gas turbines.
Where automatic systems are provided, alternative manual initiation facilities shall
also be provided.
All fire protection installations shall comply with the requirements of the codes of
practice of the National Fire Protection Association, Boston, Massachusetts, U.S.A.,
as appropriate for the respective systems,to the approvalof the Engineer. The codes
and practice of the Japanese Fire Protection may also be considered.
An automatic Carbon Dioxide (C02) gas fire protection system shall be provided in all
machinery enclosures of gas turbine generating unit s except in the unit local control
package. The fire protection system shall comply with the requirements of National
Fire Code No. 12A published by the National Fire Protection Association, Boston,
Massachusetts, U.S.A. or equivalent.
The equipment shall consist essentia lly of fire detectors distributed strategically wilhin
the enclosures which, on sensing a dangerous condition at any location,will initiate
audible and visual alarms. trip all running plant including ventilation equipment, and
release C02 gas into the affected enclosure. Actuation of the fire protection system
shall also. Trip gas turbine generating unit and immediately shut off the fuel supplies
to the unil at a point external to the enclosures. There will be time lag of 30 seconds
between the ringing of alarm and discharge of C02 gas, so that the personnel working
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System of lock off to (but not exit from) the enclosure affected shall also be provided.
The fire protection system shall be segregated into separate zones so that at least the
protection foi any one compartment cc.n be selected toihe 1nanual mode whiisi, aithe
same time, retaining the automatic mode for the remaining enclosures.
Fire detection shall be by means of ultra violet flame detectors with a backup system
utilizing rate-of-rise tempera ture detectors. The use of smoke detectors shall be
subject to specific approval by the Engineer as regards their type and location.
Audible and visual fire alarms shall be provided in all machinery enclosures, the local
control cabs and in the control room of the controlbuilding. Additional audible alarms
shall also be provided external to the turbine generato r enclosures.
Particular areas of high fire risk such as confined spaces where lubricating oil could
possibly come into conlact with high temperature, surfaces shall receive special
consideration. Such areas shall be treated as separa te fire protection zones with
detection and C02 gas injection facilities operating independently of the syst em
provided for the machinery enclosure concerned.
The fire protection equipment shall be complete in all respects inc luding pipework,
valves,fire detectors, nozzles, control equipment, fully charged C02 gas cylinders and
cylinder racks.
16.4.1 Hydrant
Hydrants shall be installed at required places around the gas & steam turbine·
generating units, HRSG, Gas station, GBC, Chemical Plant
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Outdoor.transformers. Each hydrant stand shall be fitted with an isolating valve and
approved type of instantaneous hose complying 30-m hose with combined jel/water-
fog nozzle shall be provided in the cabinet adjacent to each hydrant.
Firef ighting water pool/ storage tank capacity will be minimum 06 hours requirement at
worst scenario of fire incidents.
16.4.2 Piping
The firefighting water mains shall consist of buried piping of alleast 150 mm diameter.
The underground pipework shall be provided with an approved protective coating
unless the pipe is manufactured from an approved non-corrosive material.
The portable equipment offered shall be of a type for which replacement cartridges
and dry powder refills shall be readily available locally.
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Section 17
COMMUNICATION FACILITIES
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17.1 Communication Facilities 268
17.2 General 268
17.3 InternalTelephone System 268
17.2.1 Private Automatic Branch Exchange 268
17.2.2 Telephone Facilities 269
17.3 Internet Phone 269
17.4 Walkie-Talkie 270
17.5 Coaxial Cable 270
17.6 Power Supply 271
17.7 Telemetering Facility 271
17.8 Communication & SCADA Equipment 27·1
17.9 Closed Circuit Television (CCTV) System 272
17.10 Public Annunciation/Address System 273
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17.1 COMMUNICATION
The Contractor shall design, manufact ure, deliver lo t he Si e and install the follow ing
communication facilities:
a. Internal telephone system
b. Paging system
c. Telemetering, Communication & SCADA system
The initial installed capacity shall be 10 exchange lines and 50 extension lines. The
exchange shall be capable of expansionlo a capacity of more than 20 exchange lines
and 100 extension lines. A single operator's position shall be provided.
All internal telephone connections w ithin the power station boundary shall be the
responsibility of the Contractor, but the interconnecting cables between the PABX and
the public telephone network shall not be the responsibility of the Contractor except all
facilities for the connection of this service within the building.
1. Func!ions
a. Controlroom (2)
b. Each control package of gas turbine unit
c. Telephone cubicle (1)
d. Auxiliary room (1)
e. Office, Managers room, Workshop, etc (Total 10)
f. Administration building, guard houses and other buildings (Total 25)
g. Spare Total:
50 Numbers
A VoIP phone or IP phone uses voice over IP technologies for placing and
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Digital IP-based telephone seNice uses control protocols such as the Session
Initiation Protocol (SIP) , Skinny Client Control Protocol (SCCP) or various other
proprietary protocols.
17.4 Walkie-Talkie
Coaxial cables shall be of stranded copper conductor (7/0.4 mm), solid dielectric
coaxiallype with polyethylene insulated, annealed copper wire braided and wit h PVC
sheathed.
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Sufficient length of the co.axial cables and cords with all the necessary cable
connectors shall be supplied to each station for making connections between the
coupling capacitors and the coupling filters,the coupling fillers and the line prot ective
devices,and the line protective devices and the PLC telephone terminals.
1. Battery
2. Battery Charger
Communication & SCADA Equipment shall be comprised of but not limited to the
following:
a. Compatible Multiplexer with opticalf iber
b. RTU (Remote Terminal Unit) w ith IEC60870-5-104 interoperability if ECS
(Electrical controlsystem) with the protocol 104 is not present.
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d. Two general telephone sets for Administrat ive Telephone system with
accessories.
The camera pictures shall be displayed al the CCR where the camera view or
combination of views, selected by an operator shall be displayed on colour LCD video
monitors. A secondary CCTV display station shall be provided at the guard house.
A digital video recording system shall also be provided to allow a permanent record to
be made from all or selected channels . The system shall store the CCTV data for al
least 1 (one) month.
The complete system, as specified including, but not limited to the
following :-
• high resolution color cameras including lenses, mountings and
housings.
• Camera for CCTV have capabilities to cover captur ing outdoor video
ranging minimum 50 meter.
• color monitors
• pan/tilt units for moveable cameras
• video matrix switcher and control system
Hard Disk I DVD recorder
video multiplexers
• Video transmission system including cabling, launch, line, equalizing,
repealing amplifiers, etc.
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Section 18
MAINTENANCE FACILITIES
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18.1 Maintenance Facilities 276
18.2 Overhead Electric Crane 276
18.1.1 Scope 276
18.1.2 Extent Of Supply 276
18.1.3 Type Of Crane 277
18.1.4 Rating 277
18.1.5 Requirement For Characteristics 277
18.1.6 Requirements For Materials 278
18.1.7 Structural Design 278
18.1.8 Electrical Design 279
1B.1.9 Gantry Structure, Rails And Girders 281
18.1.10 Sile Tests 281
18.3 Mobile Cranes 282
18.3.1 1 General 282
18.3.2 Type And Rating 282
18.4 One 5 Ton Fork Lift (Engine Driven) 283
18.4 One 5 Ton Truck/ Lorry For Transportation Of Materials 283
18.5 One Half Truck (01Ton) For Transportat ion Of Materials 283
18.6 Tools 283
18.6.1 General 283
18.6.2 Special Tools 283
18.6.3 Hoist 283
18.6.4 Lifts 284
Page j 275
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18.1 MAINTENANCE FACILITIES
18.2.1 Scope
The Contraclor shall provide and install four (4) Overhead electric crane (GTG, STG,
CW Pump House, GBC house) complete with longitudinal gantry structure, gantry
rails, conductors, weat her protection shed, control,power sL1pply etc. GTG and STG
EOT main hoist capacity minimum 125 ton and auxiliary hoist capacity minimum 25
ton. All EOT crane musl have capacit y required for lifting the heaviest single piece
wilh 20% margin.
The equipment to be supplied by the Contractor under this specification shall include,
but shall not be limited to, the following:-
a. Three (3) semi-indoor/ indoor type electric overhead crane complete
with main and aux iliary hoists, driving motors and control equipment. The hoist
capacity of main and auxiliary shall not beless than the following respectively.
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18.1.3 Type Of Crane
The crane shall be of lhe semi-indoor/ indoor and low speed overhead electric,"
travelling type equipped with single trolley, one(1) main and one (I) auxmary hoist.
18.1.4 Rating
1. Hoisting capacity
Main hoist: 120% of maximum heaviestitem. Minimum 125 ton for GTG and STG)
Auxiliary hoist :For turbine hallcrane 25 ton, for CWP house and GBC house 5Ion
a. Hoisting speed
Main hoist :5 m/min
Auxiliary hoist : 10 m/min
b. Trolley travel : 15m/rnin
c. Bridge travel : 15 m/min
1. The brake for hoisting shall be capable of stopping and holding 150% of
the rated capacity.
2. Deflection of bridge girder under load on main hook at the centre of the
bridge girder shall not more than 1/500 of the span.
3. The crane shall be capable of raising, lowering, holding and transporting
the rated :oad without damage to, or excessive deflection of any crane
parts,
4. Operation of Hoists
Each hoist shall be controlled indiv idually by the relevant controller
equipped in the operator's cab.
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18.1.6 Requirements For Materials
1. A ll materials used for the crane shall be new .and conform to the latest revision
of ISO or approved equivalent standards.
2. Safety fact ors shall not be less than the following:
• Shaft and axles : 5.0
• Gears and pinions :5.0
• Wire rope : 6.0
• Steel structure :3.0
The end truck frames shall be either one-piece steel castings or built-up
structural steel rnt mbers.
2. Trolley Frame
The trolley frame shall be fabricated from steel sections or cast steels and
shallbe designed to support the hoisting machinery.
Walkways shall be at least 0.70 m wide and provided with a substantial toe-
guard at least 0.10 m high and hand-railing not less than 1 m high over the
entire length and ends. Ladders shall be provided where required for access
between the walkways and operator's cab. The Contractor shall prepare
access from the floor to the operator's cab.
4. Operator's cab
An operator's cab shall be located on each crane and in such a manner as to
allow maximum travel of the hooks and maximum visibility for the operator.
The cab frame shall be fabricated from steel. All the enclosed walls of the
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cab shall be of transparent material.
The following controls shall be located inside of cab:
1. The Contractor shall furnish and install all elect rical equipment on the crane
including all motors, electrically operated brakes, air circuit breakers, switches,
contractors, controllers, resistors, controlpanels, relays, limit switches, t rolley travel
conductors, current collectors, transformers, complete lighting system, receptacles,
conduit, wiring, cabling, insulators, anchors and other electrical equipment necessary
for the safe and proper operation and control of the crane.
The Contractor shall also supply the main runway conductors, insulators, brackets
and associated accessories.
The main power supply shall have a short circuit capabilit y of 50 kA.
Motors:
All eleclric motors shall be of the wound rotor, drip-proof, protected type and
tropicalized. They shall be in accordance with the latest edition of IEC Standard for
crane motors.
1. Controller
The controllers shall be readily accessible for maintenance and inspection purposes.
The nominal 4 15 Volts, three phase, 50 Hz power supply from the main collectors
shall be controlled by means of a suitable manually operated main air circuit breaker
located in the operator's cab.
The main power supply breaker shall be identified by a nameplate instructing the
operator to open the breaker when leaving the cab upon completion of work.
Page 1279
a. Bridge and Trolley Travelling
The travel molion of the bridge and trolley shall be controlled by the normal
methods of acceleration, reversing and plugging the motor. Multi-pole
contactors may be used.
Within limits of each required speed, the drive shall be controlled to provide
substanlialiy unifo11n speed regardless of ioac.i. The control shall include all
necessa ry relays, timers, and limit switches required, for smooth and safe
operation.
3. Master Switch
The master switches for the main hoist, auxiliary hoist, trolley travel, and bridge travel
shall be on the cam operated type, with a contact operating mechanism to ensure,
positive operation of the contracts in both directions. Contacts shall be double break,
spring-operated,readily renewable without disturbing lhe wiring and with automatically
adjusting fingers to reduce wear.
4. Limit Switch
Automa t ic reset, totally enclosed, heavy duly, adjustable limit switches shall be
provided to limit the travelof the trolley and the bridge. The switches shall disconnec t
power supply to the motor when either the bridge or the trolley has travelled to within
braking distance of its respect ive stop at either end of the travel. A warning signal,
preferably a buzzer installed in the cab, shall alert the crane operator when the trolley
approaches its slops. The signal shall be activated ahead of the trolley's limit switch.
5. Protective Panel
All power circuits to motors and all secondary circuits such as lighting shall be placed
in the panel. The panel shall also include all overload relays, low vollage control, and
all other necessary equipment recommended by the Contractor.
6. Runway Conductors and T rolley Conductor
The Contractor shall furnish the main runway conductors, insulators, support brackets,
and all other necessary equipment required for installation. The Contractor shall al o
furnish and install the trolley conductors, insulators and accessories required for the
complete operating system. The insulators shall be brown glazed porcelain insulators.
The size of conductor shall not be less than 125 sq. mm solid copper.
7. Cabling
All cabling, collector gear and power supply conductors required for the operation of
the crane shall be supplied by the Contractor. Tl1e crane shall be capable of travelling
the full length of the turbine area as shown on the Drawing.
Support brackets, suitably insulated, shall be supplied by the Conlrador for puwer
supply conductors. Power cables and isolation switch for t he supply to the power
supply conductors shall also be supplied by the Contractor.
The Contractor shall supply a set of gantry structure complete with weather protection
shed, rails and girders holding down bolts and abutment plates located at the ends of
each rail. Gantry rails and girders shall run over thP. full length of the turbine area and
adequate allowance for thermal expansion shall be provided in the design. The
structuralsteel shall be designed and fabricated conform to the Section "21.5.1", Vol.2
of 3.
The weathe r protection shed shall be provided to cover the working area of the crane
as shown on lhe attached Drawings. The material of the shed shall be corrugated
asbestos cement sheet. The thickness of asbestos cement sheet shall not be less
than 5 mm.
18.2.1 General
The Contractor shall provide the follow ing mobile cranes which will be utilised for
erection works and for maintenance works after Taking over of the Plant.
The crane shall be complete with all necessary appurtenances to ensure its safe and
efficient operation.
a. One (1) 30 ton sel-propelled dieselengine driven mobile telescopic crane.
b. One (1) 5 ton truck with 3 tonjib crane
Type of carrier : Diesel engine driven truck type with rubber tires.
Safety apparatus :Over load limiter, safety interlocks etc. shall be provided.
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: not less than 3 ton
: approx.4 m
: not less than 1O m
:max. Approx. 100 m/min.
:approx. 4 m/sec.
:by manually
with rubber tires.
h. Ty pe of boom control : Hydraulic
i. Maximum running speed :not less than 70 km/hr.
j. Climbing capacity (tan 0) : not less than 0.30
k. Minimum rotating radius : not exceeds 7 m
I. Type of outer rigger : Hydraulic
i. Safety apparat us Over load limiter. safety
il"llerlocks elc. sha il be provided.
18.6.1 General
The following tools and equipment shall be supplied under this Contract and the
Tenderer is required lo give a full list with details in the Schedule of Tools and
Appliances when submitting his Tender.
Each set of tools and appliances shall be provided with conveniently sized, robust,
lockable boxes suitably inscribed with the name of the Plant for which they are to be
used.
The tools and appliances with the boxes shall be handed over to the RPCL at the time
of issue of the Taking Over Certificate.
One set of specialtools, gauges and equipment required for the normal maintenance
of the whole of the Plant shall be provided by the Contractor.
One set of special lifting and handling appliances required for the normalmaintenance
(such as lifting of turbine casing, lifting of rotor) of the whole Plant and equipment shall
be provided by the Contractor. Specialtool list with unit price shall be submitted w ith
Tender.
18.6.3 Hoist
The hoist shall be of electrical or chain- block type and the capacity shall be selected
taking into consideration of weight of object. The hoist shall be provided with the
monorail, supporting materials for railand anchor bolts. The hoists shall be installed in
the following area, but not be limited to, for the convenience of maintenance:
I \.
The contractor shall supply and install one passenger Lift , capacity of 12 persons,
Lift ing height shall be up lo the highest level of HRSG with number of Stops al
different level of HRSG.The Liff is necessary for operat ion & Maintenance personnel
for performing routine I emergency operation & maintenance inspect ions of various
HRSG components.
Section 19
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19.1 Tests And Inspections 287
19.2 General 287
19.3 Workshop Tes! 287
19.3.1 Gas Turbine 288
19.3.2 HealRecovery St earn Generator And Ancillaries 288
19.3.3 Steam Turbine And Ancillaries 289
19.3.4 Generator 289
19.3.5 Exciter 290
19.3.6 Step-Up Transforme r 290
19.3.7 132 kV Switchgear Equipment 290
19.3.8 Control And Protection System 292
19.3.9 Other Materials And Equipment 293
19.4 Tests AlSite 293
19.4.1 Tests On Completion 294
19.4.2 Field Inspections And Tests On Gas Turbine/ HRSG/ 295
Steam Turbine Units
19.4.3 Field Inspections And Tests On Switchgear , Equipment 298
19.5 Acceptance And Interim Operation 302
19.1 TESTS AND INSPECTIONS
19.2 General
The Conlractor shall perform all tests and inspeclions necessary to ensure that the
material and workmansh ip conform to the Contract and design drawings. Those tests
and inspections shall demonstrate that the equipment will comply wit h the
requirements of this Specification and meet the specified guarantees.
The RPCL and the Engineer shall have a righllo access the Contractor's or sub-
Contraclor''s works to determine or assess compliance with the provisions of this
Specification or to witness lhe Contractor's inspections or tests.
The contractor shall supply to the Engineer/RPC L as soon as practicable which shall
contain details of each test performed and shall be prepared as required by the
Engineer/RPCL, records, results and calculation of all electrical tests shall be provided.
1. All plant shall be subjected to type, sample and routine tesls at the
manufacturer's factory in accordance with these clauses and conditions of the
Contract.
2. Ty pe, sample and routine tesls shall be to the relevant ISO and IEC Standards
or other approved standards for equipment where the test requirements are not
specified in these clauses.
3. The Contractor may offer type test results for identical equipment in lieu of the
type tests specified, in which case the spec ified type tests may be waived by t he
Engineer. If type test results for identical equipment are offered in lieu of the specified
type tests, the Contractor shall also provide evidence as to the similarity of the
equipment tested and the Contract equipment.
4. The Contractor shall submit evidence to the Engineer that the instruments
used for the testing shall have been calibrated alan approved testing laboratory within
a period of up to six months for a portable instrument and twelve months for a fixed
instrument.
5. RPCL and Engineer's authorized representative shall have the right to inspect
and/or to test the Goods at Site and at manufacturer's premises to confirm their
conformity to the Contract. The contractor will inform well in advance for such
inspection I lest. The cost of performing any test s shall be borne by the Contractor. A!I
expenses for inspection will be borne by contractor (ie. business class traveling
expenses, daily pocket expenses of USD 250 and lodging). Nol less than twenty four
-· .- ---. round trips and a maximum of seven working days spend with the addition of two
. '. ,.:.;. = iaa reparation for each participating engineer. The cost of subsequent inspeclion(s)
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due to rejection/additional re-testing of Goods at t he first inspection shall also be
borne by the Contractor.
The gas turbine unit shall be assembled as a complete unit and run under simulated
operating conditions at the manufacturer's works. The unit shall be tested to ensure
smooth running and satisfactory operation of lhe accessories.
The Contractor shall state in his proposal the performance and reliability testslo be
carried out in the works. The Contractor shall give the Engineer notice of the tests at
least four (4) weeks in advance. The tests to be carried out shall include, but not be
limitedlo, the following:-
The HRSG & ancillaries shall be tested on the factory, those tests shall include, but
not be limited to, the following:
1. Hydraulic tests:
Steam generator drum, header, boxes and other forged components, high pressure
steam valves & safety fittings shall be tested on completion of welding and after heal
treatment for a period of not less than 30 minutes.
2. Mechanical tests:
a. X-ray inspection throughout the length of welds.
b. Vibration or noise test on the auxiliary plant & all motors
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3. Electricaltests:
a. Power frequency high voltage withstand test on small wiring of 2 KV.
b. On all motors as per relevant IEC.
The Steam Turbine and ancillaries shall be tested on the factory, those tesls shall include,but
not be limited lo, the following:
1. Hydraulic tests:
The following hydraulic tests shall be applied for a period of not less than 30 minutes:
a. Turbine casing.
b. High pressure steam valves, chests, pipings etc.
c. Low pressure valv es & pipings.
d. Oil coolers.
e. Water heat exchangers.
f. Condensers.
g. Air ejectors.
h. pumps.
2. Mechanical tests:
The Turbine rotor shall, after completion be tested lo an over-speed of 15% for 5
minutes.
All auxiliary plant, the rotor of the generator & exciter shall also be tested.
19.2.4 Generator
Each generator shall be operated at no-load on the factory test floor with the following
observations and respective data so reported and reference to IEC Standard shall be
made:-
a. Measurement of resistance of armature and field windings.
b. Mechanical inspection and balance. .
c. No-load field current alrated voltages and frequency.
d. Voltage phase balance and phase sequence.
e. Dielectric tests.
f. Insulation resistance of field and armature.
g. Standard no-load and short circuit tests.
Characteristic "V' curve test and efficiency tests.
Page j 289
i. Generator fixed losses.
j. Generator variable losses (al loads available with driving motor).
k. Measurement of vibration
I. Temperature rise test
19.2.5 Exciter
Each exciter shall be operated at no-loads on the factory test floor with the following
observations and respective data so reported and reference to IEC Standard should
be made:-
a. Saturation run.
b. Mechanicalbalance.
c. Resistance.
d. Dielectric tests.
e. Insulation resistance of windings.
f. Exciter characteristics tests
The transformer shall be completely assembled at the factory and shall be subjected
to the following tests by the Contractor, in accordance with the latest revisions of IEC
60076 "Power transformers" and 60551 "Measurement of transformer and reactor
sound levels".
a. General inspection
b. Measurements of Winding resistance
c. Voltage ratio measurement and check of polarity
d. Measurement of impedance voltages
e. Measurement of load Joss
f. Measurement of no-load loss and current
g. Test of temperature rise
h. Induced over-voltage withstand test
i. Separate-source voltage-withstand test
j. Insulation resistance measurement (megger)
k. Results of shop tests to be submitted.
• Results of type tests of lightning impulse-voltage w ithstand test
• Test of protective relays
• Character istic test of bushing type current transformers
1. Circuit Breakers
The tests shall be performed in accordance with IEC 56-4 'High-voltage alternating-
current circuit-breakers, Part 4: Type tests and routine tests'. :::·;:-: ;0':.-.......
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• Generalinspection
• Insulation resistance measurement
The Engineer may require in addition any of the following tests to be carried out, the
details of which will be agreed between the Engineer and the Contractor:-
Earth fault interrupt io n tests
Out of phase switching tests according to IEC 267
Capacitance switching tests
Small inductive breaking current switching tests
Tests under environmental conditions
Voltage withstand test after breaking capacity tests
3. Current Transformers
The test shall be performed in accordance with IEC 185 "Current Transformers".
Generalinspection
Polarity test
Insulation resistance measurement
Dielectric withstand voltage test
Characteristic test
4. Voltage Transformers
Thelest shall be performed in accordance w ith IEC 60044 "Voltage transformers"
• General inspection
• Polarity test
• Insulation resistance measurement
• Dielectric withstand voltage test
5.
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Lightning Arresters
Characteristic test
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• General inspect ion
• Power frequency spark-over voltagelest
• Lightning impulse spark-over voltage test
• Measurement of leakage current and insulation resistance
6. Steel Structures
General inspection
The following tests for the control and protection system shall be performed at the
workshop.
• General inspection
• Measurement of insulation resistance
• Dielectric withstands voltage test
• Performance test of relay Error test of meter
• Sequential operation test
19.2.9 Other Materials And Equipment
All other materials and equipment shall be tested althe Contractor's workshops in
accordance withlatest IEC, ISO, other approved St andard and/or the request of the
Engineer.
2. Scope of Tests
The tests to be carried out and passed before taking over of the works by the
RPCL/Engineer shall be deemed to comprise two main stages of testing as follows:
Page 1 293
, I
3. Reliability Test Period
a. The tests on completion shall include a reliability lest period for each
generating uniland auxiliar ies, which shall commence when the Contractor
has notified the Engineer that the unit is ready for commercial operation.
During this period, the uniland auxiliar ies will be required to operate under
the working conditions of the station, within their operating limits. either
continuously or intermittently as required by the operation of the station,
without failure or interrup t ion of any kind for a period of one (1) hundred
hours. The units will be operated by the station staff and the Contractor
shall provide at his own expense a suitable representative during each
operating shift lo direct the slalion staff on the operating techniques and
lhe running of the units. The Contractor may make minor adjustments to
the units, provided that such adjustments do not in any way interfere with
or prevent the commercial use of the units by the Board or result in
reducing the output of efficiency.
b. Should any failure or Interruption occur in the operation of the units due 'lo
faulty design, mat erials or workmanship under the Contract but not
otherwise; sufficient to interrupt the commercial operation of the units, the
reliability test period of one( 1) hundred Hours shall recommence after the
Contractor has remedied the cause of the defect.
2. If the RPCL and Engineer faillo appoint alime after having been asked to
do so or to attend alany time or place duly appointed for making the said tests the
Contractor shall be entitledlo proceed in their absence, and the said tests shall be
deemed to have been made in the presence of the Board/Engineer.
3. If, in the opinion of the RPCL/Engineer, the tests are being unduly delayed
he may by notice in writing call upon.the Contractor to make such tests within ten (10)
days from the receipt of lhe said notice and the Contractor shall make the said tesls
on such day within the said ten (10) days as the Contractor may fix and of which he
shall give notice lo t he Engineer. If the Contractor fails to make such tests within the
lime aforesaid the Engineer may himself proceed to make the tests. All tests so made
by the Engineer shall be al the risk an expense of the Contractor unless the
Contractor shall establish that the tests were not being unduly delayed in which case .-·;: .·-,-·....
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tests so made shall be at the risk and expense of the Board.
4. The RPCL except where otherwise specified, shall provide free of charge,
such labour, materials, fuel, water, as may be requisite and as may be reasonably
demanded to carry out such tests efficiently. However all the calibration devices,
standard or sub-standard speciallest instruments, stores, apparatus etc., required to
conduct all the tests would be provided, arranged and installed by the Contractor at
his own cost and expenses. The Contractor will pay ail expenses including the custon1
duties etc. on the import or export of all such instruments etc.
5. If an/ portion of the works fail to pass the tests, tests of the said portion
shall, if required by the Engineer or by the Contractor, be repeated w ithin a
reasonable time upon the same terms and conditions save that all reasonable
expenses to which the RPCL may be put by the repetition of the tests shall be
deducted from the Contracl price.
The following field inspections and tests will be carried out In the sequence detailed
below, and the successful performance and completion of all the tests taken together
shallconstit ute the RPCL's acceptance tests:-
After completion of erection and/or installation, and before put into operation, each
unit and all its appurtenances (compressor, gas turbine. motors, pumps, healers, fans,
piping, valves and all other mechanical and electrical equipment and material) shall be
thoroughly cleaned and then inspected under the supervisio n of the Engineer and in
presence of the Board for correctness and completeness of installation and
acceptability for placing in operation. The time consumed in the inspectio n and
checking of the units shall be considered as a part of the erection and installation
period.
Following the satisfactory completion of the inspections and checking of gas turbine
units,t he same will be placed in trialoperation during which all necessary adjustments,
repairs etc. shall be made as required, then the unit being shut down as required.
When the equipment is operating properly its characteristics shall be recorded on the
start-up report sheets. Start-up reports for all the equipment must be completed
_ _ ....before the start of the initialcommercial operation period.
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The time consumed in start-up and trial operation shall be considred as a part of
the erection and installation period.
The initial commercial operation shall start on the specified date and shall last for one
hundred sixty eighty (168) hours during which time the unit and auxiliaries will operate
continuously, uninterrupted without adjustmen t or repair to the satisfaction of the
Engineer at all loads up to and including the maximum loads.
On the completion of continuous operat ion for one hundred sixly eighty (168) hours on
all automatic and supervisory controls , the Engineer may instruct cycling operation,
shutdown and start-up during the next seven (7) days. After satisfactory completion of
these observations, the unit shall be considered to have been put on initial
commercialoperation from the dale of s1art of the initial commercial operation.
Soon after the initial commercial operation tests have been run', performance tests
shall be run to determine whether the equipment complies with the guarantee
provided that unit is made ready for performance test by the Contractor and certified
by Engineer. The tests shall be conducted in accordance with ISO 2314 or ASME
PTC 22, PTC 46 and the latest ASME- IEEE Power Test Codes using previously
approved correction curves and complying with the following special conditions unless
otherwise specified. The chemical analysis and lower heating values of the fuels shall
be determined in the RPCL's laboratory and two other laboratories to be chosen
respeclively, one by the RPCL,the other by the Contractor.
The RPCL shall provide without charge such labour, material, fueland water as may
be reasonably required to conduct the performa nce and acceptance tests. The gross
station efficiencies under different load conditions established during a four (4) hours
continuous lest, shall be calculated in a manner as approved by the Engineer. Power
measurements at the generator terminals and at the incoming circuit of unit motor
control center shall be made with totalizing meters.
Generator power output shall be held as constant as possible during the performance
test.
The gas turbine generator shall run at 25%, 50%,75% and 100% of base rating and
peak load prior to placing the unit into commercial operation and lo prove that sudden
load rejections from loads up to maximum capability can be accommodated by the
turbine without the speed rise being sufficient lo cause the over-speed trip to initiate.
The output and heat rate tests will be carried out on each unit in the following manner :
Full load alGenerator step-up transformer HT side for ihe purpose of the test will be
calculated from the guaranteed output according to the site ambient installation
conditions.
Correction factors for variations of test c:onditions from the specified design conditions
shall be slated in the Tender.
The Generator shall run at 50%, 75% and 100% load (for both SC and CC mode)
prior to placing into comme rcial operation and to prove that sudden load rejections
from loads uplo maximum capability can be accommod ated by the turbines w ithout
the speed rise being sufficient to cause the over speed trip to initiate. Shut down of
sleam turbine shall be carried out from 100% load, 75% load to ensure i) GTG is
running at the same load that was running before ST shutdown Ii) diverter damper of
GT is open to bypass stack iii) LP/HP steam bypass are working perfectly with
relevant steam control valves & auxiliaries.
The output and heat rate tests will be carried out in the following manner:
a. 1/2 hour at 1/2 load
b. 1 hour at 3/4 load
c. 1hour at 4/4 load
Full load at Generator step-up transformer HT side for the purpose of the test will be
cafculaled from the guaranteed output according to the site ambient installation
conditions.
Correction factors for variations oflest conditions from the specified design conditions
shall be stated in the Tender.
5. Test Reports
_ _ _ Jhe Contractor shall submitlo the Engineer within three (3) months after the signing
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of the Contract, the detailed procedure for the conductance of the performance and
acceptance tests for approval.
The procedure shall include the following for suc h test or group of tests:-
Schematic diagrams showing all test points and cross references to the instrument list
shall also be included.
b. MechanicalCheck
All rela ys shall be examined to ensure that they are in proper working
condition and correctly adjusted,correctly labelled,and the relay case, cover,
glass and gaskets are in good order and properly fitting.
c. SecondaryInjection
Secondary injection shall be carried out on all AC instruments and relays,
using voltage and current of sinusoidal waveform and rated power frequency.
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Tests shall be carried out to prove the correctness of all DC polarities, the operating
levels of DC relays and the correct functioni ng of DC relay schemes , selection and
control switching, indicating and alarms.
4. On Load Tests
In view of the hazards inherent in these tests, they shall be carried oul under the
direct supervision of the Engineer.
An operation and stability test shall be carried out for on load commissioning of unit
type protection.
Test for restraint shall be carried out to prove the characteristics of protective systems
with directional characteristics,
On load checks shall be made after the protection gear has been placed in service to
ensure that all connect ions and test links have been replaced and tesl leads removed,
as well as to confirm the integrity of the current transformer circuits. Where necessary
voltage readings shall be taken at the terminals on each relay lo ensure that loop
connections between the relays are complete. Special attention shall be paid to
broken delta voltages and residual current circuits where zero voltage or current
respectively may not be proof of the completeness of the circuit.
5. Step-up Transformer
a. General mechanical checks.
b. Core and winding insulation tests.
c. Ratio and HV magnetizing current tests.
d. Vector group check.
e. Molars overload protection tests.
f. Buchholz device tests.
g. Temperature instrument calibration and tests.
h. Operational tests onlap change equipment.
i. Dielectric strength tests of insulation oil.
The above tests shall be recorded on approved test sheets, two signed copies of
which shall be forwarded lo the Engineer immediately after a test or series of tests
has been completed.
The Engineer shall countersign the test sheets if found to be satisfactory and retain
one copy. The Contractor shall provide to the Engineer six bound copies of all sitelest
sheet as final records.
6. 132 kV
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a. General Check
A general check of all the main switchgear and ancillary equipment shall
be made and shall include a check of the completeness, correctness
and condition of earth connections, arcing ring and horn gaps, painted
surfaces, cables, wiring, pipework, valves, blanking plates and all other
auxiliary and ancillary items.Checks shall be made for oil and gas leaks
and that insulators are clean and free from external damage. A check
shall be made that loose items which are to be handed over the RPCL,
e.g. blanking plat es3 tools, spares, are in order and are correctly stored
or handed over.
b. Circuit Breakers
Contact resistance tests shall be carried out with not less than 100
amperes passing through the contacts. In the case of multi-interrupter
circuit-breakers, resistance tests will be required at each interrupter or
pair of interrupters as well as through the series of interrupters on each
pole.
Operational tests will include local and remote trip/close. SF6 gas type
circuit-breakers testing shall be required on t he gas system to prove the
gas quantity, its dryness and ils dielectric strength. The gas leakage
shall also be measured.
Checks shall be made of the local and remote indicat ions and operation
/ . - j! - \ Page I301
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Section 20
CIVIL WORKS
'·.
20.1 Civil Works 307
20.2 General 307
20.2.1 General Requirements 307
20.2.2 Topographic Surveys 308
20.2.3 Site Investigation 308
20.2.4 Site Laboratory 309
20.2.5 Records And Drawings 309
20.2.6 Samples, Testing And Inspection 309
20.2.7 Standards And Codes Of Practice 309
20.2.8 Preparatio n Of Design And Drawings 310
20.3 Scope Of CivilWorks 310
20.3 Earthworks 311
20.3. 1 General 311
20 .3.2 Excavation 311
20.3.3 Filling 312
20.3.4 Backfilling 313
20.3.5 Measurement And Payment 313
20.4 Foundation 314
20.4.1 General 314
20.4.2 2 Piling 314
20 .4.3 Foundation Of Gas/ Steam Turbine Generator 319
20.4.4 Foundation For Building And Other Equipmenl 320
20.4 .5 Hardcore 320
20.4.6 Replacement Of Unsuitable Materinl 320
20.4.7 Steel Sheel Piling Wall 320
20.5 Concrete Works 321
321
322
20.5.4 Cement 322
Admix ture 322
322
322
Standard Grading 323
324
324
Transportation
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. of auxiliary contacts.
d. Voltage Transformers
All voltage transformers shall be checked for polarity phasing and for
secondary output.
e. Lightning Arresters
7. Interlocking
All interlocking arrangements both electrical and mechanical shall be fully checked
andlested.
8. Earthing System
Tests shall be made on the effectiveness of the bonding and earthing which will
include conductivity tests on selected joints, on the main earthing system, and at the
connections to equipmenland structures. Checks shall also be made on precautions
taken to avoid corrosion attack on the earthing system.
9. Others
All 0U1er equipment and/or systems shall be tested in accordance with the instruction
by the Board and/or the Engineer.
Page I :=103
I
20.5.16 Reinforcement Bar 327
20.5.17 Payment 328
20.6 Roads And Surfacings 328
20.6.1 Concrete Pavement 328
20.6.1 .1 Sub-Grade Preparation And Test 329
20.6.1.2 Aggregate Sub-Base Materials For Concrete 329
Pavement
20.6.1.3 Co11struclion Of Aggregaie Sub-Base For Concrete 330
Pavement
20.6.1.4 Concrete Pavement 330
20.6.2 Gravel Surfacing 334
20.6.3 Landscaping And Turfing 334
20.7 Drainage System 335
20.7.1 Design Conditions 335
20.7.2 Drain Laying 335
20.8 Sewage Works 336
20.8.1 General 336
20.8.2 Sewer, Manholes And Septic Tanks 336
20.9 Water Reticulation System 336
20.9.1 Internal Water Reticulation System 336
20.9 .2 Woler Requirement 336
20.9.3 Design Parameters And Standard 33
20.9.4 Materials And Workmanship 7
20.9.5 Deep-well And Deep-well Pump 337
20.10 Ducts 337
342
20.11 Fencing And Gates, Flag Poles And Site Boundary Wall 343
20.11.1 Fencing 343
20.11.2 Gates 34
20.11.3 Flag Poles 3
20.11.4 Site Boundary Wall 343
20.12 Water Intake And Discharge Facilities 344
20.13 Platform For Loading & Unloading 344
344
20.1 CIVIL WORKS
20.2 General
The Gene ral Conditions, Tender Drawings and Schedule of Rates shall be read in
conjunction with this Specification. Matters described in one are not necessarily
repated in the others.
ThP. Tenderer's proposal shall cover all requirements of the Tender Documents and
any other items not specifically mentioned but which are deemed to be necessary for
the satisfactory design, supply of materials, construction, and supervision of the civil
works on the basis of a turnkey contract.
The Contractor shall upon examining the design of the foundations and major
structures incorporated in the bid drawings, develop and prepare the detailed design
and the construction drawings of all civil structures for the approval of the Engineer
which shall meet the equipment and structures specification, to be supplied by the
Contractor for the Project.
The Engineer shall reserve the right to examine the Cont ractor's design and to instruct
a change or modification by the Contractor.
These modifications shall be carried out by the Contractor without additional cost as a
result of any claims made by the Contractor on the Board.
Approvalof the design by the Engineer shall not relieve the Contractor of liability for
the construction works.
The Tendere r shall familarize himself with the site levels, subsoil and an other data
necessary to enable hiin to estimate the bearing capacity and foundation
requirements, for use in the preparation of hislender.
It is the Contractor's entire responsibility lo search for filling material for land
reclamation work and to make all arrangements necessary for the satisfactory
completion of the land reclamation work within the Project. His tender shall include for
all localeventualities.
The Tenderer shall quote firm prices which shallremain valid through-out the Contract
Period on all items in the Price Schedule unless other-wise stipulated.
It is observed from the above table that danger level of old Brahmaputra River in
Myrnensingh is 12.5 mPWD, recorded maximum water level is 14.02 mPWD, high
wat er levelin 1998 is 13.04 mPWO and in 1988 is 13.69 mPWD.
The project land is required to be filled, developed and compacted upto the
recorded maximum water level plus 1 m. That means the proposed 360
MW power plant project site shall have to be at a ground levelof 15.02
mPWD.
The Contractor shall carry out surveys as are necessary for the proper design and
execution of the Works. The results of such additional surveys together with the
survey drawings shall be submilled to the Engineer for approval.
20.1.3 SiteInvestigation
The Contractor can conduct soil inv estigation, ambient air quality investigation, riv er
water/ underground water quality investigation if deemed necessary at his own cost
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underground water qualily investigation at the cost of the contractor is mandatory for
detailed design of the civilwor k/ other equipment. Soil improvement/ development (if
required) shall have lo be done by the Contractor at his own cost. Additional cost cannot
be claimed for poor quality of soilI air I water .
The Contractor shall provide a site laboratory with a concrete floor space of not less than
4m x 6m adequately equipped to carry out quality control tests of material and
workmanshi p in accordance with the procedures and tests as described in the
relevant ASTM Standard or other approved Standard. The Contractor may as an
alternative to the provision of laboratory equipment, make arrangeme nt for all necessary
tests to be carried out by personnel with relevant experience from an approved
laboratory.
The Contractor shall keep at the Site accurate and upto-date records and drawings of the
Works,and shall submit these records to the Engineer at tile end of every week. Such
record 5hall include t he amount of labour, plant and materials employed upon the Site
during that week.
The Engineer may request at any time to test or inspect sample of material and
workmanshi p proposed and the Contractor shall furnish these immediately. When the
Engineer has approved the samples, material, and workmanshi p not corresponding in
quality and character with the samples approve d shall be rejected. The costs of all
sampling and testing to be conducted either on the Sile or in an approved laboratory shall
be borne by the Contractor.
The Civil Works shall be designed and constructed in accordance with the
Specifications, relevant Standards and Codes of Practice approved by the Engineer. The
Contractor shall submit together with his bid a schedule of standards and codes of
practice to be followed in the design and construction of the Works. Copies of these codes
and standards shall be made available to the Engineer during the design and
construction period. In the case of the Standards and Codes not published in Englis h, the
Contractor shall obtain English translations when required and send them to the Engineer.
_.- .,-.-··-Jhe Contractor shall be responsible for the establishment of design parameters to
·;:, > :i.·'·is t)SJy the requirement of the project.
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The Contractor shall prepare all designs and detailed work ing drawings as deerned
necessary for the execution and completion of the Works.
The Cont ractor shall be responsible for ensuring that the design satisfies the
requirements of all local and national authorities. Design calculations shall be in
accordance with an approved method and should take into account the most critical
combination of dead load, wind load, and seismic load. Design ca:culafions and
detailed drawings shall be submitted to the Engineer for approval. The Contractor may
commence construction onthe Site only alter drawings are approved by the Engineer.
The civil work s shall include collection of site data, detailed design, production of
working drawings, provision of labour , supply of construction plant and materials,
construction and rectification of defects during the Warranty Period of the Works.
The Scope of Work shall include,but not be necessarily limited to, the following:
a. Site Works :Site clearance, excavation and filling of the Site to formation level (0.8
meter above High Flood Level or 1.0 meter above nearest Highway which one is
higher) including running surplus excavated materials to disposal area, sheet piing
work, site roads and surfacing, water supply, sewage treatment cable ducting, pipe
ducting, drainage, landscapi ng, fencing and gates.
b. Foundation: For all plants and structures supplied under this Contract. Suitable
foundations shall be provided for the gas/ steam turbine generating unit , HRSG, Gas
Booster Compressor, Transformers, 132 kV switchgear, and elevated water tank,
water/steam supply system, hybrid cooling tower, overhead travelling crane, Platform/
standard permanent jetty for loading & Unloading at riverside , buildings, equipment
and structures.
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20.3 Earthworks
20.3."1 General
The Contractor shall prepare the drawing necessary for his construction purpose
based on the attached drawings and the specification, and submit them to the
Engineer for approval. The Contractor shall be responsible for and shall complete all
the earthworks as shown on the approved drawings or as directed by the Engineer.
20.3.2 Excavation
Before commencing any excavation on the Site, the Contractor shall notify the
Engineer al least 48 hours before starting any additional surveys. The Contractor shall
carry out, where directed by the Engineer ext ra surveys required to resolve any
doubts wllich may mise as to correctness of any surveys or recoru. Tliereafter the
decision of t he Engineer regarding w hat shall be recorded as the correct survey shall
be final.
Excavations shall be carried out to the width, lengths and depths shown on the
approved drawings.. The Contractor may excavate by any method he considers
suitable, subjectlo the approval of the Engineer.
Selected granular materials from the excavation as approved by the Engineer shall be
used in the embankment construction and filling. Unsuitable materials shall be
removed from the Site to disposal areas .
Cut and fill slopes shall be designed for to be thorough stability. Unless otherwise
indicated On the Drawing the exposed surfaces of all cuttings and embankments shrill
be soiled and turfed to the satisfaction of the Engineer.
The Contractor shall take part icular car e during the excava tion of the foundation lo
avoid deterioration of the ground due to exposure to the weather. The final 150 mm of
excavation above formation level shall be carried out by hand immediately before the
next stage of construction is to start. A similar method shall be adopted in the ease of
the sides of excav ation against which the structure islo bear .
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The Contractor shall provide all strutting and shoring necessary for the safe xecution
of the Works and shall provide the necessary pumps, dewatering facilities, and
temporary drainslo ensure that all excavation shall be carried out in the dry.
The rates for excavation and filling shall be deemed to have included for the full cost
of excavation and filling of the materials including site clearing, stripping of top soil, all
pumping and temporary works necessary to keep the excavation and filling free from
water, temporary shoring and imbering, trimming io iine and level, stock-piling,
handling, compaction, cutting, slope proleclion, removing surplus excavated material
to spoil tips, togethe r with all other costs incurred in com--plying with the contract
requirements.
20.3.3 Filling
The area lo be filled shallbe cleared of vegetation and the top soil shall be stripped
and stock piled All soft yielding material shall be removed and replaced with granular
selected material. Where fill has lo be deposited againsl the hill slope, the Contractor
shalltake all necessary precautions to ensure that a good bond is achieved between
the fill and the original ground.
No fill shall be deposited in the area to be filled until the Engineer has inspected and
given approval. Fillinglo the formation level shall be brought up form the bottom in
uniform compacted layers. Excavated material obtained from the Site may be used for
embankment construction and filling.
·Filling, levelling and compaction on the Site shall be carried out in layers not
exceeding 300mm thickness. The Contractor shall carry out ail necessary quality
control works including in-situ soil density tests, moisture content and other laboratory
testing to ensure that all materials used in the embankment or filling elsewhere are
compacted in accordance with the specified requirements.
The maximum dry density (MOD) for the purpose of this specification shall be
determined by the following procedures or equivalent.
a. Selected materials used in the embankment other than below buildings shall
be compacted to a density not less than 95% MOD.
b. Sub-grade for road below formation level to a depth 650mm shall be
compacted to a density not less than 95% MDD or as approved by the
Engineer.
c. Location of buildings and equipment foundations shall be compacted to a
density not less than 95% MDD or as approved by the Engineer.
1. Standard Proctor Method
2. Modified AASHTO Test
20.3.4 Backfilling
This section shall apply to the performance of all work in connection with the required
backfill for the permanent works.
·1. Material
Material for backfill shall be obtained from excavated soil or other sources approved
by the Engineer
2. Workmanship
Backfill to all foundations trenches, pits, etc.. shall not be placed until the work has
been inspected and approved Backfill around sewers, waler mains and other utility
lines shall be carefully placed so that the piping will not be displaced or damaged. Fill
in contact with pipes shall be entirely free of rocks. Backfill around service pipe shall
be of sandy material. The backfill shall be compacted at opt imum moisture content in
layers not exceeding 15cm to 92% of the maximum dry density. Compaction shall be
carried out by vibratory plate compactor.
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The Contractor shall take full responsibility for the suitability of the type of foundations
he proposes to use and shall guarantee the performance of the foundations.
All foundation shall be designed in accordance wit h the requirement as laid down i11
CP2004: 1972 Foundation" or other approved Standards and Codes of
Practice/SNBC.
20.4.2 Piling
Pile foundations shall be designed and applied to buildings, equipment, and struct ure
where required based on available information obtained from the subsoil investigation
to be carried out at t he Project Site by the Contractor.
In the event t hat piled foundations are proposed, the Contractor shall submit a
detailed design for piled foundationslo the Engineer for approval. The Contractor can
apply any type of pile design to satisfy the soilcondition. The bid price for piling shall
be lump sum and shall remain firm irrespective of the type of design.
1. General
The Contractor shall supply, install and test at least one of the types of pile specified
herein,or in accordance with the approved design and the drawing showing the piling
arrangement. Each pile shall be suit existing the sub-strata at the Site. The Engineer
reserves 1he right to order additional test piles at no extra cost if the type of pile or t he
sub-strata differs fromthe one originally driven and tested.
The Contractor shall take full responsibility for the suitability of the type of piles he
proposes to use and shall guarantee that each pile will carry a test load equalto twice
t he working load in accordance with this specification.
2. Pre-cast Piles
The Contractor's arrangements for the provision of piles shall belo the approvalof the
Engineer. The Contractor shall submit full details of the manufacture including details
of formwork, placing of concrete, vibrators, curing, handling, storage, and transport.
All concrete, reinforcement and other materials used for the manufacturing of piles
shall comply with the requirements of the relevant sections of the
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Concrete may need to be made from sulphate resisting cement where necessary.
The reinforcement for a pile shall be fabricated to form a rigid cage. The main
longitudinal reinforcement shall be in one continuous length except wheie otherwise
approved and shallbe finished level and cut square at the head of the pile, and shall
bear <igainst pile shoe. The minimum cover to the main reinforcement shall be 65mm.
The spacer blocks shall be made of concrete of the same grade as that used in piles.
Cast-in threaded inserts or metal tubes of an approved type shall be used lo form
holes in the piles where required.
Pile shoes shall be firmly fixed during concreting to prevent any displacement. The
whole of the concrete in any pile shall be poured continuously. After a pile has been
cast, the date of casting and reference number shall be clearly inscribed near the pile
head.
The maximum variations permitted on the specified cross section dimensions shall be
-3mm to +6mm. The maximum departure from alignment on the face of the pile shall
not exceed +6mm over a 3 metre length and 12mm over the total length of the pile.
Piles shall not be lirted wilhout permission of the Engineer and such permission will
not normally be given until the concrete in the pile has attained a strength of
175kg/cm2. During lifting, adequate precautions shall beIQken not to cause undue
stress to the piles. Piles shall be stored on adequate supports correctly located and
spaced to avoid undue bending in the piles. Due consideration shall be given to future
handling, curing and withdrawal of older piles without disturbing newer piles.
All piles shall be kepicontinuously wet for a minimum 7 days from the date of casting,
or as directed by the Engineer.
No pile shall be driven until the concrete has reached the strength specified on the
drawings or as otherwise described.
3. Driving Piles
The Cont ractor shall submit with his tender full details of the performance, size and
type of his driving plant together with information on the type of hammer and the
number of rigs he proposes to employ on the works.
Piles shall be adequate ly guided whilst being driven and the guides shall be held
rigidly in position down to the lowest levelreached by the hammer.
the drawings shall not exceed 75mm. The Maximum departur e from the vertical or the
correct angle of rake shall not exceed 1in 50.
The Cont ractor shall provide the Engineer with three copies of the driving record for
each pile, t hese records shall reach the Engineer's Representative not later than the
day following the drivin-g of the relevant pile and shall contain details of the following
a. ocation
b. Pile details such as reference number, date of casting, length, and dimensions.
c. Dat e and time of driving
d. Type, weight and drop-of hammer or equivalent information if other type of
equipment is used.
e. Information on number and thickness of packing used during the driving of the
pile and their condition after removal from the pile head.
f. Number of blows per 300mm over 1he last 3 meters of penetration.
g. Number of blows per 50mm over the last 300mm of penetration.
h. Toe level of pile.
i. Other relevant information as may be required by tl e Engineer.
If any pile is in any way considered unsatisfactory by the Engineer, he reserves the
right to order the Contractor to remove the pie and/or to install replacement piles at
positions selected by the Engineer, all at the cost of the Contractor.
4. In-Situ Piles
Before commencing the piling, the Contractor shall submit details of the type and
number of rigs to be used for insitu piles.
The spoil from the pi e holes and material remaining from the cutting of piles shall be
removed by the Contractor to a tip to be provided by him.
Before pouring concrete into the core, the reinforcement for each pile shall be made
up to form a rigid cage and lowered into the core. Arrangements are to be made to
ensure that the minimum cover to the main reinforcement is 50mm. The main
longitudinal reinforcement shall be in one continuous length except where otherwise
approved and the main bars shallextend at least 1 metre above cut-off level.
The concrete for the pile cores shall comply with the concrete specificatio n. Concrete
may need to be made from sulphate resisting cement where necessary. Concreting of
the core shall not commence until the Engineer has inspected.
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The concrete shll be transported and placed in such a way that it is homogeneous
with a high density, and care shall be taken to avoid segregation. The method of
placing and compacting the concrete shall be to the complete satisfaction of the
Engineer. Care shall be taken that harmful materials do not fall into the pile hole
during concreting.
Curing of pile-heads expose to the atmosphere below cut-off level shall comply with
lhe concrete Specification where pract icable.
The concrete shall be finished 40mm above cut-off level. Concrete shall not normally
be placed in or through water. In particular circumstances only, the Engineer may
allow the Contractor at his own expense to place concrete (using suitable mix)
through water by means of a tem1ite pipe. If the Contractor'!> piling system does not
normally exclude water during concreting, he should allow in his tender for the use -of
compressed air or other method to keep the pile hole free' from wat er whilst the
concrete is being placed.
5. Steel Piles
The Contractor shalltake a!I necessary precautions to prevent damage to steel piles
and fittings when handling, pitching and driving piles. Adequate bearers shall be
provided under stacks of piles at posit ions to prevent dislorlion of the piles. Any piles
which are permanently deformed will be rejected.
Details and joi nting lengths- of piles will only be permitted with the Engineer's approval.
The ty pe of joint and weld details shall be in accordance wit h the pile manufactures
recommendations.
Where the completed pile will be subjected to long term corrosion adequate measures
shall be taken to protect the surface of the exposed pile by casing in concrete or such
other means satisfactory to the Engineer.
7. Testing
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The Contractor shall install at least two piles solely for testing purposes and shall
submit a detailed driving record and other data as directed by the Engineer for the
age I317
purpose of proving the proposed pile design. If this pile test does not satisfy the
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specified settlement, further piles shall be installed and tested.
The Contractor shall provide all the equipment required for carrying out load
tests on piles together with the apparatus for measuring shall be to the
satisfaction of the Engineer.
The loading system shall incorporate a proving ring, load cell or other
apparatus capable of measuring theload to an accuracy with 2%.
The working load shall be then maintained for a further 24 hours, displacement
readings taken every 2 hours.
The pile shall then be reloaded in one slage lo the specified working load,
readings being taken every 15 minutes until displacement has again ceased.
The load shall be then increased in equal increments up to twice the specified working
load, the same procedure being followed as stipulated for the beginning of the test.
The maximum load shall be maintained for 24 hours or as directed by the Engineer
after all displacement has, ceased, and readings shall be taken every 2 hours during
this period.
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Under 150% working load, settlement of 8mm.
Aft er removal of test load immediate residual settlement of 3m m for 150% working
load and 1Smm for 200% working load.
On completion of t:ach 1Jie test the Coniractor shail suppiy ihe Engineer wiih two
copies of a complete report which shallinclude graphs of load- settlement, load-time-
settlement and recovery of the pile as the load is removed.
Appropriate foundations shall be provided for the gas/ steam turbine generating units
& HRSG. The gas/ steam turbine generating units & 1-!RSG shall be supported by t he
reinforced block founda tion.
The Tenderer sha ll together with his Bid provide adequate information and data
required for the design of the gas turbine generating units' foundation.
The design drawings and calculation sheets shall be submitted to the Engineer for
approval prior to commence the construction.
The following loads and external forces shall be considered for structural analysis of
the gas turbine generat ing unit foundations.
a. Concrete weight
b. Machine weight
c. Dynamic load (vertical direction)
d. Dynamic load (horizontal direction)
e. Short circuit force of generator
f. Seismic load : 0.36 g (horizontal)
In following load cases, the worst case shall be selected for the design of the gas
turbine generating unit foundation.
Suitable foundations shall be provided for the elevated waler tank, switchyard
equipment, radiators, overhead travelling crane, buildings, equipment, and
miscellaneous structures.
20.4.5 Hardcore
The Contractor shall place where required hardcore under the foundations of the
equipment. The material shall be crushed rock or natural rubble stone not larger than
15crn in size containing suitable quantities of fines to a grading and quality approved
by the Engineer.
In a case where the in-situ soils are found unsuitable for proper consli uction of the
foundat ions, such materials shall be excavated and replaced with sand or other
suitable ·granular material to be approved by the Engineer. The Contractor shall
submit materials samples, laboratory test results and the proposed method of
compaction and const ruction to the Engineer for approval prior to commence the
construction.
Tender er shall submit together with his tender the outlined drawings and calculation
sheet concerning the design of the steel sheet piling wall.
The contractor shall lake full responsibi ity for the suitability of steel sheet piling wall
proposed for use in the project.
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20.5 Concrete Works
20.5.1 General
For the purpose of the Contract, this Specification shall be applicable to all concrete
works to be included in the civilengineering and building works.
20.5.2 Composition
The Contractor shall make trial mixes using samples of aggregates and cements
typical of those to be used at least four weeks before commencing any concreting in
the Works. The strength requirements for each grade of concrete proposed in the
design shall be determined by the Contractor by means of trial mixes to satisfy the
conditions specified in Table 20.1.
Table 20.1
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Page j 321
20.5.3 Tests
In order to control the quality of concrete to be placed, samples of concrete for testing
shall be taken and cubes made as and when direcled by the Engineer. Tests shall be
done in accordance with this Specification or equivalent St andards approved by the
Engineer.
a. Slump test
b. Compression test
c. Air test
For each grade of concrete, six test cylinders conforming to ACIor equivalent shall be
prepared for each 30 cubic meters of concrete in each day's work. Three cylinders
shall be tested on the 7th day and the remaining three on the 28th day. The slump
and compression tests shall be carried out and the results shall submitted to the
Engineer in written form.
The cost of preparing, storing and transporting test specimens to the place of testing
and testing shall be borne by the Contractor.
20.5.4 Cement
All cement shall be of normal Portland cement complying with BSTIor other approved
standard. When required by the Engineer, the Contractor shall obtain for him the
manufacturer's test certificate prior to any delivery.All cement shall be stored dry in a
well-ventilated and weatherproof building. The cement shall be furnished either in bulk
or in bags from the cement factory approved by the Engineer.
20.5.5 Admixture
The Contractor may use water-reducing and set-retarding agents, but the use of
admixture must have the prior approval of the Engineer.
20.5.6 Water
The waler used for making concret e, mortar and grout shall be clean, fresh and free
from injurious amounts of oil, organic-matter or any other deleterious substance.
20.5.7 Aggregate
The aggregates shall be stored on drained concrete paved areas in such a manner
that intermingling of different sizes and types of aggregates is prevented. The stock
piles of the aggrega tes shall be protected from rubbish or wind blown dust.
Coarse and fine aggregates shall be well graded within the standard limits specified
as follows.
9.52
Size of
Aggregat e
95-100 -
1 95- 00
90
35
20
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Page I323
All concrete except where specifically approved by the Engineer shall be mixed in
weigh batch mixing machines. The machine shall have a Water storage tank with a
gauge so that a predetermined quantity of water can be injected direct into the mixer
drum. If concrete is to be mix ed by hand, it shall be approved by the Ehgineer. The
Contractor shall take all precautions to protect the concrete from the effects of
injurious materials.
The concrete shall be placed in the positions and sequences indicated on the
approved drawings immediately after mixing under the supervision of the Engineer or
his representativ e.
Prior to placing the concrete all deleterious substance such as organic matter,
standing water, flowing water, wood fragments shall be removed from the surf ace
against w hich the concrete is to be placed. When concrete is to be placed against a
constr uction joi nt or adjacent to a set surface the who le surface shall be thoroug hly
roughened. It shall be cleared of all loose and foreign matter and washed w ith water
immediately before fresh concrete is placed.
The concrete shall be fully compacted t hroughout the layer and iishall be t horoughly
wo rked against the formwork and round the reinforcement without displacing theme
unless otherwise directed by the Engineer, approved power driven vibrators of the
immersion type shall be used. Vibrators shall penetrate to the full depth of the
concrete layer and shall re-vibrate that layer to ensure that the successive layers are
well knitted together. The placing of concrete shall not be permitted unde r the
following conditions unless specifically approved by the Engineer.
a. If it rains
b. If it is poorly illuminated during night work
c. If ordered to stop by the Engineer or his representative
20.5.11 Transportation
20.5.12 Curing
Concrete shall be protecled during the first stage of hardening from the harmful
effects of sunshine, drying winds, hot weather and rain or running water. The concrete
shall generally be wet-cured as per Bangladesh National Building Code. The curing
method for concrete shall be submitted to 1he Engineer for approval.
Formwork and timbering shall be so designed and constructed that the re.quired
finishes in concrete works are achieved. Formworks shall be·constructed accuratelylo
the required shape, position and level and shall have sufficient strength to withstand
the compaction pressure. The materials to be used for formwork,shall be approved by
the Engineer.
Forms shall be removed without damage lo the concrete. The use of form oil or other
release agents shall be approved by the Engineer.
1. General
The classes of finishes and the requirement for finishing concrete surfaces shall be as
specified in this clause or as shown on the approved drawings. Surface irregularities
in finishes shall be distinguished from construclion tolerances, which are allowable
deviations from established lines, grades and dimensions, as described herein.
Surface irregularities are designated "abrupt" and "gradual" for purposes of classifying
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Page I 325
finishes. Offsets resulting from displaced, misplaced, or mismatched forms or by loose
knots in forms , or other similar forms of defects shall be considered "abrupt"
irregularities and will be checked by direct measurement. All other surface
irregularities shall be considered "gradual" irregularit ies and will be measured as a
departure from the testing edge of three meter template.
Concrete surfaces shall be free from imperfections such as honeycombs and cracks.
The Contractor shallat his own expense repair honeycombs, cracks, and irregularities
promptly as directed by the Engineer.
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10 mm
e. Variation incross-section @1minus 10 mm
dimensions or columns, beams Plus 15 mm
and in the thickness of slabs and walls
f. Variation insteps:
In a flight of stairs Rise 3 rnm
3. Repair of concrete
The Contractor shall repair at his own expense the imperfections of concrete surfaces
and the irregularities which do not meet 1he allowance specified in the preceding item.
Repairing works shall be performed and completed within 24 hours after the removal
of forms, in accordance wilh the direction of the Engineer.
The reinforcement bars for the gas turbine generating units foundation blocks shall be
deformed steel bars. Dimension, shapes, tensile strength, yield point and other
mechanical properties of the reinforcement bars shall comply wit h relevant approved
standards. All reinforcement must be free from oil, grease , paint, dirt, loose scale or
rust at the time of concreting.
The physical properties of the reinforcement bar shall have the followil)g values
2
Yield point : more than 3500 kg/cm
Ultimate tensile strength :more than 4000 kg/cm2
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20.5.17 Payment
All cosls associated with concrete work and reinforcing hrir f or eriuipment foundatio ns,
duets, roads, buildings, drainage system and all other st ructures shall be deemed to
include in the lump sum price bid for t he respective work item in !he Schedule. The
lump sum price bid shall not be modified or subject to any adjustment for design
variations due to changes of geological and other cohditions.
The Contractor shall furnish all designs and construct the roads, yards, paths,
surfacing as necessary for the proper functioning of the power station.
The roads and yards as indicated in the Drawings or directed by the Engineer shall be
generally designed wi!h raised kerb, in compliance with the approved Standard and to
satisfy the following basic design requirement
Maximum grade : 7%
Pavement width
: as per approved Drawing
Turning radius : more than 10 m
The roads and yards shall be paved with reinforced cement concrete and shall be
designed in accordance with the procedures as outlined in t he AASHTO Standard or
any other acceptable international standard or Design of Pavement Structures or
other internationally accepted methods approved by the Engineer. Basic design
conditions are as follows
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20.6.1.1 Sub-grade Preparation and Test
The aggregate sub-base for the concrete pavement shall be prepared by bringing the
sub-grade to a firm and unyielding surface by rolling the entire area with an approved
roller weighing not less than ten (10) tons. The sub-grade shall be sprinkled with water,
if necessary, to att ain satisfactory compac t on. All soft, yielding material which will not
compact readily when rolled shall be removed as directed.All holes or depressions
shall be filled with suitable materialand the whole surface compacted uniformly . ln cut,
sections, the giOund below the surface of the sub-grade, shall not be plowed or
disturbed, except as otherwise directed by the Engineer. When necessary, additional
approved material shall be added to bring the sub-grade to the desired elevations and
cross section, and the whole shall be rolled untilcompacted thoroughly.
The Eilgineer may instruct a modification to the design of pavement, if required based
on!est results without any claim on the Board.
Aggregat e sub-base materia l for concrete pavement (roadways, parking ar-eas, etc.)
and roadway shoulder shall consist of hard, durable fragments of crushed gravel and
stone or ot her similar materials, including addit ional selected filler for blending under
the direction of the Engineer. The maximum dimension of any particle shall not be
greater than two-thirds of the required thickness in which it is to be placed. Oversized
material, if present, shall be removed at the quarry by screens, grizzlies, or by hand.
When necessary lo obtain proper uniformity, additional filler shall be blended by
mixing on the roadway. The faction of the aggregate sub-base ma
lerial, including any
additionalfiller passing the No.200 sieve shall not be more than of that passing t he
No.40 sieve. The fraclion of the material passing No.40 sieve shall have a liquid limit
not greater than 25 and a plasticity index of not more than 6.
The following gradation 1equirements shall apply to the sub-base for concrete
pavement and the thickness of sub-base shall be not less than 20 cm after it is
compacted or as otherwise agreed with the Engineer.
The aggregate sub-base material shall be placed on the prepared and ap-proved sub-
grade. The deposition and spreading of the material shall be as directed by the
Engineer. It shall start at the point farthest from the point of loading, and shall
progress continuously without breaks. The materials shall be deposited and spread in
a unif orm layer and without segregation of size, to such a loose depth of not more
than 15cm each layer, making allowance for any filler to be blended on the road, that
when compacted, the layer shall have the required thickness. Spreading shall be from
spreade r boxes or from moving vehicles, or by placing in a windrow followed by
srreading to required depth and width by means of a blade grader. A fter the sub-base
material has been spread, it shall be bladed to a smooth surface conforming to the
cross section.
1. Materials
2. Construction Method
i. Formwork
The concrete pavement shall be constructed one lane at a time. The side
forms for the concrete pavement shall be made of shaped steel sections
which shall have sufficient strength when staked down to resist the pressure
of the concrete mixer and finishing machine, or finishing tools, without
springing. They shall be straigh1 and of a depth equal to the thickness of the
pavement at the edge and free from warps or bends at all times. Flexible or
curved forms oi proper radius shall be used for curves 30 metres radius or
less. The form base shall not be less than twenty (20) cent imetres wide for
forms twenty (20) Gentimetres or more in height. Flange bmces shall extend
outward on the base not less than two-thirds (2/3) of the height of the form.
The use of wooden side forms may be permitted.
When placing the forms, they must be seated firmly and in contact with the
sub-base surface for their entire length,exaclly on the desired line and grade.
Before the mixing of concrete, forms shall have already been set for a
sufficient length well in advance of the forward end point where the concrete
is to be placed, but in no caseless than the length between expansion joinls,
except for closures which may require a shorter length. Sufficient forms shall
be provided so that it will not be necessary lo move those in place within
twenly four (24) or more hours after the concrete has been poured. Allforms
shall be cleaned and oiled each time they are used. In the pouring of sections.
construction joinls shall be located at expansion joints. Should it be necessary
to make construction joints beyond the expansion joint, such construction
joints shall be made at the location of contractionjoi nts.
Joints ,-
( Page I331
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a. Longitudinal Joint: The longitudinal joint running at the centre line
of the pavement shall be formed in accordance with the sect ion
and dimension shown on the approved drawings. Before
concreting the next tane, the longitudinal joint shallbe painted with
two (2) coals of liquid asphalt applied at a temperature of 650 to
1350 Fahrenheit. The cisphalt should be completely dry before
commencing pour to the next lane.
b. Transverse Joints: The transverse joints consist ofihe expansion
joints and contraction joints. The expansion jo int shall in principle
be formed at every 40m and the contraction joint shall be formed
at an interval of every 8m between the expansion joints. In the
expansion joi nts, 19mm (3/4") preformed expansion moulding strip
shall be placed and bituminous Dealer shall be poured after
removing the strip and before opening the road to traffic.
c. Dowels : In all longitudinal joi nts, 75cm long tie dowel bars of 3/4"
d diameters shall be used for concrete pavements. In all
contraction jo ints, 75cm long slip dowel bars of 3/4" diameter shall
be embedded in the concrete. All dowel bars shall be placed at an
interval of 75 cm The remaining half of the dowel bars for the
transverse joints shallbe painted, greased, and wrapped with wax
paper before concreting the next slab. The slip dowel bars in the
expansion joints shall provide a cap having adequate size and
type at the end of the bars.
iii. Mixing
Hand mixing of concrete will not be permitted. Machine mixers, if used,
shall have a standard mixer of an approved type with a capacity of at
least .o.76cu.m. (1 cubic yard). Truck mixers, if used, shall be of the
revolv ing drum type, wciter-tight, and so constructed that the concrete
can be mixed to ensure uniform distribution of material throughout the
mass. The procedures of concrete mixing shall be in accordance w ith
the Specification for Concrete Work Section.
iv. Placing
Concrete shall be placed only on aggregate sub-base that has been prepared as
previously prescribed and approved by the Engineer . The concrete shall be
deposited in such a manner as to require as lillle handling as possible, and shall
immediately be distributed or spread by shovelling or by other approved methods,
to such depth, and grade, that when compacted, the finished grade of the
pavement will be attained correctly. Vibrators of approved type and capac ity for
the purpose intended shall be used to sufficiently compact the concrete,
v. Finishing
After the concrete has.been deposited, distributed and vibrated, the concrete
shall be slruck off and screeded by mechanical means approved by the Engineer.
The finishing machine shall be of the screeding and troweling type designed and
operated both to strike off and to compact. Hand finishing may be employed in
limited areas where finishing machines can not be operated. Finishing of
concrete shall be done, as direcled to the satisfaction of the Engineer. All finished
surface s shall be tested with a 3-meter straight edge and it shall not vary more
t han 'i cm in 3rn from the designed surface. Any variation of the surface from t he
desire<! crown or cross-seclion shall be properly correcled.
The Contractor shall repair at his own expense all imperfections, or irregularities
of the conc1ele paveme nt in accordance with the direction of the Engineer.
vii.Curing
As soon as the concrete has sufficiently set, and to prevent the marring of the
surface, the pavement shall be covered with burlap or canvas, which shall be
kept wet with clean water for a period of not less than twenty-four (24) hours.
After removing the burlap, the pavement shall be covered immediately with either
a layer of earth or sand four (4) centimetres in thickness and shallbe kept w et for
a period of not less than fourteen (14) days. Ponding of the surface of t he
pavement may also be adopted for curing the concrete, in which case, the
pavement shall be kept under water during the same length of time.
viii.Opening to Traffic
From the start of curing, the pavement shall be closed entirely to traffic until
twenty-eight (28) days have elapsed after the concrete was poured.
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earth or other foreign material. Longitudinal, expansion and
contraction Joints shall be poured with bituminous sealant to
the depth of 40mm from the top concrete SLtrface. Only
after the joint sealant has thoroughly hardened shall the
pavement be opened to traffic.
xi. Maintenance
The Contractor shall be responsible for the maintenance of the surface for a
period of twenty eight (28) days or until such time as the Engineer may direct,
after which the work shall be accepted in writing by the Engineer.
The Contractor shall supply and place a layer of gravel not less than 10cm in areas
other than the paved andlawned areas in the power station as shown on the Drawing
or as directed by the Engineer. Materials for graveling shall be 3 to 7cm in size
conforming to the grading requirement of the Specification.
Turf shall be freshly cut approved carpel grass free from thorns and weeds. The area
lo be turfed shall be provided with a layer of 20cm top soil suitable for the growth of
the lawn. The Contractor shall maintain and replace all dead turf at his own expense
untilthe end of maintenance period.
The design of the storrn water drainage system comprising the interceptor, roadside
and perimeter drains for buildings, powerhouse, and switchyard shall be submitted to
the Engineer for approval.
The Contractor shall carry out detailed designs of the storm water drains using the
rationnl method or other approved procedures. The work shall be ca;ried out in
3ccordance with the rules and regulations of the local and ot her authorities.
Alldrains or channels shall be concrete lined. Concrete sumps, silt traps, screens and
drain covers shall be incorporated in the design where it is appropriate.
All trenches and drains are to be set out accurately to line and fall as specified.
Trenching for pipes shallbe excavated with sufficient widthlo allow adequate working
space for pipe jointing. Backfilling of trenches to a height 300 mm above the top of the
pipes using selected materials shall be hand packed and well rammed against the
side of the pipes.
The lay ing of each length of drain is to be comme nced at the lower end and socketed
pipes shall be laid with their sockets at the higher end Each pipe is to be accurately
levelled and securely held in position be fore the joint is made.
All surface water channels shall be made from concrete grade B as described in
Section 20.6.
The Con raclor shall keep sumps, drains, t renches and ditches free from water a!all
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Man-holes, inspection chambers and catch-pits shall be constructed.
20.8.1 General
Pipes proposed for use in the sewer shall be approved by the Engineer, cast iron
pipes and fittings complying in all respects with B.S.78 and/or B.S.437 shall be used.
Manholes or inspection chambers with covers shall be provided at every change in
direction or gradientlo satisfy the requirement of the LocalAuthority.
The sewer shall be laid accurate ly to the design levels and gradient. Each length of
sewer shall be carefully water tested to the satisfaction .of the Engineer before the
concrete haunching is placed and before the trench is back filled. Septic tanks shall
be cons rucled in accordance with the details shown on the approved drawings.
The water supply system shall be designed lo serve a dual purpose of providing
potable water for domestic consumption and fire-fighting.
1. Plumbing
The facilities for general plumbing comprises two (2) deep well not less than 150 m in
depth with pump and G.I pipes of appropriate sizes connecting the supply to the
internal plumbing facilities provided for electrical building connection with existing
wate r supply system at a suitable point. The supply system shall be extended with
sufficient number or taps to provide waler for lawns.
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2P.9.3 Design Parameters And Standard
The water reticulation system shall be designed and installed in compliance with the
requirement of the local and other authorities. The parameters and criteria to be
adopted for design are:
a. Design population : 150 persons
Storage requirement for plumbing system : 3 times the average daily
demand
b. Minimum fire flow : 2.5 m3/min
c. Minimum diameter of fire-fighting main (steel) : 150 mm
d. Pressure in pipe : 7 bar
e. Maximum spacing of fire hydrant : 60 m
All pipes, fittings, jointing materials and valves which are necessary for the complete
installation of the system shall be supplied and installed in compliance with the
approved standards and workmanship.
The Contractor shall supply all pipe, special fittings, valves, joints, jo inting materials
and other necessary materials for the complete installation of the system as shown on
the approved drawings.
20.9.5.1 General
1. Scope of Work
In accordance with the Specification and as shown on the bid drawings or as directed
by the Engineer, the scope of this work shall cover the supply, fabrication,
construction, installation, erection and all the necessary materials, labour, tools and
equipment for the complete and satisfactory operation of the domeslic water supply
system from deep-well (2 x 100% capacity) to storage tank.
All materials, equipment and accessories shall be new and unused, free from defects
and imperfections and best suited for the purpose intended. Materials used in the
manufacture and installation of all equipment to be furnished shall be of the required
quality used in commercial products of reputable manufacturers. All equipment or
substitute materials and equipment to be used shall conform to the latest
specifications and provisions of approved Standards of the Engineering Institutes or
Pagc l 337
One deep-well pump shall be installed for each well.
2. Instruction Book
The Contractor shall submit ten (1O) copies of instruction books on the operation and
maintenance of equipment furnished and installed by him under this clause two (2)
months before he starts ontile installation work .
3. Painting
All metal, wooden and textile surfaces or materials furnished and installed by the
Contractor under this Section shall be painted in accordance with Section 21.6, except
as list ed below.Performance of painting work shall be as specified in the Section 21.6
of the Specifications.
1. General
The Contractor shall provide plant, labour, material, equipment and perform all
operations in connection with the drilling, developing, placing of casings and well
screens, and pumping tests for the deep-well which shall be drilled to a depth as
indicated below.
2. Drilling
Drilling of the deep-well shall be carried out by an appropriate method most suited to
the conditions of the deep-well site to be drilled.When necessary, temporary casings
shall be used in sections of the hole through over burden or unstable material to
prevent the caving-in of the well. The location of the well drilling site shall be as shown
on the bid drawings or as directed by the Engineer.
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3. Well Log
A written record of the drilling information which is called a Well Log shall be kept by
the drillers and shall be available for examination by the Engineer at any lime during
the work and a complete typewritten copy of the w ell log shall be submitted lo the
Engineer within ten (10) days after completion of the work. The well log shall show
amongst other things the type of materials encountered; colour of the return water,
deplh at which circulation as lost, manner of drilling, length of casings installed, and
other pe1linenl d1iiling data.
The Contractor shall furnish and operate a pump for this purpose that is capable of
continuous operation at a sustained delivery of 380 Iii/min or more in a duration of al
least five (5) hours of pumping test operation. Measurements of the volume of water
pumped per minute, the depth of static water level before pumping started, the depth
of the pumping level at one or more constant rates of pumpage, the rate of recovery of
the water level after pumping test slopped and the length of pumping time of each
pumping rate shall be made by the Contractor in the presence of the Engineer. The
Contractor shall construct any other structures necessary to conduct water away from
the deep-well.
For a comprehensive test of the well, the pump shall be operated continuously at
about 1/3 of its capacity until pumping level is attained. After making the necessary
measurements, the purnp rate is adjusted lo about 2/3 of the pump capacity and
measuremenls are repealed when the pumping level becomes constant. By
increasing the rate of pumpage to produce maximum draw-down; or increasing it to
the full capacity of the pump and making measurements a third time when the
pumping levelbecomes stable.
calibrateQ and provided by the Contractor at his own expense.
After developing and testing operations are completed to the satisfaction of the
Engineer, the Contractor shall measure the depth of the well and record the totalopen
depth of the casing. Sterilization of the well is done by pouring a solution of 450 grams
of high test Calcium Hypochlorite (HTH) in 45 litters of water.
Upon compieiion of the drilling, the Contractor shall submit to the Engineer the
complete well-draw-down test results for check and determination of the actual head
and setting of the deep well pump.
1. General
The Contractor shall furnish, deliver, install and test motor-driven
adequate number of pumps complete with all accessories and
housing at the top of the well in accordance with the requirement
for supply of makeup water.
This pump shall be operated in conjunction with the float switch to be installed in both
the elevated water tank and fire fighting storage tank.
Allwater passages of the pump shall be smooth and long term corrosion- resistance
of dependable operation.
Rated Capacity
The deep-well pump shall be rat ed lo a minimum discharge capacity of 600 Iii/min
against a totaldynamic head of t he system as determined. The total head of each
pump may vary and it is required that the pump be capable of satisfactory operation
within fluctuations of head.
The pump shall be guaranteed to circulate not less than the specified quantity of
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when pumping and without producing excessive vibration and noise. The efficiency of
the unit shall be as high as good engineering practice will per mit.
4. . Electrical Works
a. Pump Motor
The motor shall be subm rsible ty pe, full voltage starting and with torque-
locked rotor current and slip characteristics conforming to standard equivalent
to those of the IEC Standard.
It shall be of the continuous duty type for operation on 415 Volt,3- phase, 50-
flz. Motors shall be capable of operating cont inuously at rated output plus or
minus 5% of the rnted frequency and at any voltage within plus or minus ·10%
of the rated value.
b. Control Equipment
The control equipment shall be of the float-switch actuated control type
installed in the water storage tanks and shall be of suitable switch for draw-
down in the deep-well. One of the two deep-well pumps shall start operation
alternately when the water level in the water storage tank goes down to t he
designated level.
When the w a
ler level of the deep-well goes down to the designated level, the
deep-well pump shall be stopped immediately, and the other deep-well pump
shall be starled automatically. Breakdown of deep-well pumps shall be
connected to an alarmed on the controlboard in the control room.
c. ControlBoard
The controlboard shall be installed in the fire pump-house.
A boxed knife switch shall be provided in the fire pump-house for each pump.
d. SignalIndicators
i. All indicator lights shall be of AC type with coloured glass
or plastic lens and shall be so constructed that the lamp
can be readi y fitted and removed and the lens changed
from the front of the boards.
ii. Amme ters shall be capable of accepting the starting
current characteristics of the corresponding motor and shall
be suitably calibrated to indicate the full load running
current at three quarter full scale deflection.
e. Conduit Piping and Wiring
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Conduit piping and wiring for the work shall comply with the applicable
provisions of the Specification.
5. Installation
The Contractor shall construct a concrete base foundation for accurate
mounting of the pumping unit and shall provide foundation bolts ror
anchoring the pump, which
shall be carefully levelled and grouted in place.
The pumping unit and controlequipment shall be housed for allweather protection.
6. Accessories
8. Piping
Materials and Performance 0 piping for the work shall be in accordance
with the applicable provisions of the Specification.
20.10 Ducts
The concrete ducts to install cables and pipes shall be provided. The ducts shall be
provided with the, necessary number of racks for cable
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thickness of the concrete ducts shall be not less than 18cm, width and depth of ducts
shall be more than 40cm respectively and an appropriate drainage system shall be
designed within the duct.
The Contractor shall submit design drawing to the Engineer for approva l.
20.11 Fencing And Gates, Flag Poles And Site Boundary Wall
20.11.1 Fencing
Chain link fencing shall be installed as directed by the Engineer. The chain link
fencing shall be 2.4 m high wit h 3 st rands of barbed wire at the top, generally
complying wit h S.S. 1722 or other approved Standards.
Posts 1rnd struls shnll be fabricated from 100 mm x 100 mm x 6.5 mm thick angles
and set in concrete. The struts shall be fitted to all end and corner posts at changes in
direction or acute variations in levels and at intervals not exceeding 9 meters in
straight le ngths of fence. Allposts shall be hot dip galvanised.
Prior to the supply and installation, the Contractor shall subrnit samples of fencing
materials,structures and colour to be adopted to the Engineer for approval.
20.11.2 Gates
Sliding melalgates of 2.4 meter high and pedestrian swing gates of 2.0 meter height
shall be constructed at suitable locations as directed by the Engineer.
Decorative brick walls to be incorporated in the work next to the pedestrian gate at the
power station shall have the following dimensions:
Height : 2.4 metres
Length : 5.-0 metres
Thickness: 0.25 metre
The Cont ractor shall submit design drawings showing details of the gates for approval
of the Engineer.
Three (3) flag poles shall be erected at locations as directed by the Engineer.
The poles shall be of tapered steel pipe, about 15 m in height with a diameter of 20
cm althe bottom. The pole shall be firmly held to a concrete foundation.
Page I343
11 shall be equipped with a brass pulley near t he top and nylon rope for
hoisting the flag.
The pole shall be painted in accordance with the specification for painting
to the satisfaction of the Engineer.
The site boundary wall shall be installed around the power station as directed by the
Engineer. The site boundary wall shall be of brick wall with RCC frame in accordance
with KPIStandard and 2.40 m high and 0.25 m thickness.
The contractor shall take full responsibility for the suitability of water intake
facilities and design according with the requirements of the specification.
The design of water intake facilities shall be submitted to the Engineer for approval.
BUILDING WORKS
Pnge I345
21.0 Building Works 347
21.1 General 347
21.1.1 Contractor's Responsibilities 347
21.1.2 Building Sub-Contractor 347
21.1.3 Construction Schedule 347
21.1.4 Records 348
21.1.5 Samples Testing and Inspection 346
21.1.6 Temporary Services 348
21.2 Scope of the Works 346
21.3 Design of the Works 349
21.3.1 Designs and Drawir.gs 349
21.3.2 StandardsAnd Codes Of Practice And Other Design 349
Conditions
21.3.3 Submission of Designs And Drawings 350
21.4 Building And Services 350
21.4.1 Control Room Building 350
21.4.2 Rain waler 351
21.4.3 AIR CONDITIONING SYSTEM 351
21.4.4 Ventilation System 352
21 .4.5 Plumbing And Sanitary Installation 352
21 .4.6 Lighting 352
21.5 Materials And Workmanship 353
21.5.1 St ructuralSteel 353
21.5.2 Concrete 356
21.5.3 Grout ing of Structural Steelwor k 356
21.5.4 Roofing And Brickwork 357
21.5.5 Carpentry And Joinery 358
2 1.5.6 Doors And Windows 359
21.5.7 Glazing Works 360
21.5.8 MetalWorks 360
21.5.9 Floor Laying 361
21.5.10 Wall And Ceiling Finishes 362
21.6 Painting 364
21.6.1 Materials 364
21.6.2 Surface Preparation 364
21.6.3 Workmanship 364
21.6.4 Priming 365
21.6.5 Number Of Coats 365
21.6.6 Storage 365
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21.1 BUILDING WORKS
21.2 General
This is a turnkey contract which includes all building works and services. The Tender
shall cover all requirements of the Tender Documents and any other items not
specifically mentioned but which are deemed to be necessary for the complete
execution of the Works to the entire satisfaction of the Engineer. No additional cost
will be considered for any item which the Contractor has over looked but are essential
for the full completion of the Project in every respect.
The Tender shall include the building works proposal complete with out-line drawings
indicating any variation or improvement which he deems technically or financially
justified for tile works shown on the Tender Drawings, st;hedule or materials and
finishes on which the tender has been based.The Building shall generally conform to
the sizes shown on the Tender Drawings.
The Contractor shall be responsible for all performance in the detailed design, supply
of material,labour, plants and equipment, construction and relevant works incidental
to the completionof the Building Works.
The Contractor shall perform the Works thoroughly in accordance w ith the agreed
construction schedule and direction to be made by the. Engineer during the Contract
Period.
21.1.4 Records
The Contractor shall perform testing and inspection of materials and shall submit
sample materials, test certificates and workmanship details to the Engineer for
approval. The costs of all samples and testing shall be borne by the Contractor.
All local materials quality i.e. rod, cement, bricks, sand, steel-bar, angel etc. should be
tested from reputed organization i.e. BUET, BRTC etc. and the certificated shall be
submitted to the RPCL.
The Contractor shall be responsible for arranging the provision of electricity, water,
drainage, etc. necessary for the proper execution of the Works. All costs for these
services shall be borne by the Contractor.
The building works shall include collection of the Site information, detailed design,
production of work ing drawings, and provision of labour, plant and materials,
tests/inspection, construction and remedy of defects during the Warranty Period. The
Building shall generally conform to the sizes as mentioned below. Work also include
supply of furniture to all buildings and domestic gas supply to residential buildings.
a. Control & Administrative building, Fire Fighting pump house, GBC house,
Emergency Generator house, River water intake house, Water treatment plant
building, Cooling tower pump house, Workshop, Store, Guard houses, Rest house,
Officers' Dormitory building, Staffs' Dormitory building shall be constructed by the
Contractor w ithin the Site area.
b. Dimensions and number of rooms of the Buildings mentioned shall be to the standard
practice based on the size and number of Equipment and acceptable to Board.
However,dimension of 1) Control building [two storied, 10 (ten) air- condit ioned rooms including
control room, battery room, auxiliary room ] shall not be less than 20 Metres
x 30 Metres. 2) Administrative building [three storied with air conditioned room
ior
Chief Engineer, Managers and conference hall) floor area shall not be less than 15
Metres x 40 Metres. 3) Two storied rest house building (each floor area shall not be less than
400 sq. meter). 4) Five storied Dormitory building (each floor area shall not be less than 400
sq. meter; Approx.30-35 nos. of independent studio type
accommodation to be made in this buiding, Each accommodation shall include Room
+ Kitchen + Toilet). 5) Multi storied Dormitory building for staffs (Total floor area al least
2000 sq. meter) 6) Three storied store building having1500 Sq meter area in each floor.
Electrical Hoist to be provided for handling of spares. Air conditioner to be provided for
electronic spare store room. 6) Workshop building to accommodate workshop equipment
as mentioned in t he tender document.
The Contractor shall design in accordance with this Specification and prepare complete
working dr;.iw ings as neces sary for the construction of the Works. All drawings shall be
submitted for the approval of the Engineer.
As described elsewhere in the documents the Contractor shall indicate in his tender
standards and codes to be conformed in design and construction of the Works .
a. Basic design conditions for buildings are outlined as follows:-
Design wind speed : 200 km/hour
Coefficient for seismic
force(horizontal) (GPA) : 0.36 g
- Ditto - (vertical) : Nil
b. Live load of each floor shall be more than as follows: -
Auxilary room : 500 kg/sq.m
Cable spreading room : ditto
c. Live load for Ground floor area and Power house building: 1000kg/m2
The Contractor shall be required to produce full design calculations for the
foundations, building struclures, and detailed work ing drawings and reinforcement bar
bending schedule etc. Design calculations shall be prepared in accordance with an
approved method of computation based on the most unfavourable combination of
dead load, live load or crane load and wind load. The Contractor shall be responsible
for the detailed design, strength and safety of the structures, and ensuring that the
design satisfies the requiremenls of all authorised local and international bodies.
Design calculations and detailed drawings shall be submitted to the Engineer for
approval in accordance with the requirement set out in Sect ion 17.3.1 of the Tender
Documents. Conslruclion on the Site shall only commence after drawings arc finally
approved.
Nolw ithstanding the Engineer's approval, the Contractor shall be held responsible for
the accuracy of his submilled information,designs and drawings.
5. other Requirement:
a. Control room : Noise level shalt be kepilo
a value less than 45 dB (A).
b. Toilets : To!le!s shall be prcvided
with sanitary fittings as per
requirement
c. Ventilation and air condit ioning
All rooms shnll be provided proper ventilation system. The
control room, relay room, eleclronics spares store, shall be
provided with HVAC I Air conditioning system.
Buildings shall have eaves gutters and down pipes w hic h are of sufficient sectional
areas to collect rain water from roofs amt to channel it lo the drainage system in the
vicinity of the building.
The detail design of HVAC f Air conditioning system for control building and
administration building shallbe based on the following criteria
Outside temperature :36 deg C
Inside temperature : 20 deg C
Relative humidity : 60%
Type of system : HVAC I Package air conditioning units
Air-conditioned rooms
Design calculations and drawings shall be submitted to the Engineer for approval prior
to commencement of the work.
All rooms in the control building, shall be designed and furnished proper ventilation
system i11 principle.
Unless otherwise specified, natural ventilation will be acceptable for the minor
buildings. All toilets, battery room and shall have exhaust fans of approved made.
All fans shall be statically and dynamically balanced to avoid vibration and shall have
blades to secure quiet efficient operation.
The whole of the plumbing works in the buildings shall be provided in accordanc e with
the relevant by laws and to the complete satisfaction of the Engineer. Pipes shall be
connected to each point where water is required, with a minimum head of 2 metres at
all outlets.
All cast iron pipe works and fittings as are necessary for the complete installation of
the sanitary system shall be supplied and installed in accordance with the requirement
of the localauthorities and other standards approved by the Engineer.
21.4.6 Lighting
The whole of the power supply and lighting system for the buildings shall be designed
and installed in accordance with the Section 14. Intensity of light shall be as per
BNBC.
21.5 Materials And Workmanshi p
1. General
Structural steel, bolls and nuts shall comply with the requiremenl of an approved
standard and this Specificatio n in all respects and those shall be fabricated from hot
rolled sections unless otherwise specified or agreed in wriling by the Engineer. Design
methodology (combination of Load) shall be followed as per seclion 2.7 of BNBC
(Bangladesh national building code).
2. Materials
The materials to be used shall be free from harmful defects and rust. Samples of
materials shall be tested, and copies of 1he test reports giving physical and chemical
properties shall be submittedlo the Engineer for approval. The Contractor shall carry
out all necessary tests, at his own expenses. to prove that the materi<1ls offered for the
intended purpose are in compliance with the approved Standard. In lieu of these tests,
mill sheets issued by the authorised manufacturers will be acceptable. The
characteristic strength of the structural steel shall have the following values regardless
of the standard and code used: -
4. Fabrication
Fabrication and erection drawings shall be submitted to the Engineer for approval
prior to commencement of any fabrication and erection work . Steelwork shall be
fabricated to the required details in a manner approved by the Engineer. The
Contractor shall provide adequate facilit ies for the Engineer to inspect materials and
fabrication works in the shop and at the Site when required.
Page j 353
5. Welding
Welding of st ructural steel shall be performed to the required type and size by an
electric arc process by qualified w elders under approved conditions. The plant,
equipment and the adopted testing and inspection method shall conform generally
with the relevant approvedstandard and other details in lhis Specification and shall all
be to the satisfaction of the Engineer.
Welding shall not be perfor med when the ambient temperature is less than 0 deg C;
when surf aces are wet or exposed to rain, or strong wind; or when welders are
exposed t o inclement weather conditions.
Surfaces to be welded shall be f ree from loose or thick scale, slag, rust, moisture,
grease and other foreign material that will prevent proper welding or produce
objectionable fumes. Welding shallbe principally carried out in workshops. Where
necessary the Engineer may approve site welding, subject to the satisfactory
provision of effective protection and safeguards for welding works by the Contractor.
6. Welding Procedure
Details of t he proposed welding procedure, manufacturer, classification on, code type
and size of electrodes to be used shall be submitted to t he Engineer for approval.
When necessary, welding tests shall include specimen weld delails representative of
the actual construction which shall be welded in a manner simulating to most
unfavourable conditions liable to occur in the particular application. All costs of the
tests shall be borne by the Contract or. All welds shall be finished full and made with
correct number of runs. Slag and other inclusions shall be cleaned from all welds.
Notwithstanding t he approval of welding schedule and procedure by the Engineer, the
Contractor s hall bear full responsibility for correct welding and for minimizing the
distortion inthe finished structure.
7. Paint
Prior to delivery after shop inspection, the whole of the steelw ork shall be prepared for
painting by an approved blast cleaning method.
All rust, grease, mill scale and harmful matter shall be removed. The surface shall be
blast cleaned to:-
a. Swedish Standard Sa 2 1/2 SIS OS 5900 1967
b. British Standard 4232 Second Quality
c. U.S.A. Standard commercial blast finishSSPC-SP-6-63
The llrst coat of primer of recommended by the manufactur er as suitable for use
under the prevailing condition at the application site shall be applied immediately after
blast cleaning (or within two hours).
Painting shall be carried out in a clean, dry building where air temperature shalt not be
allowed lo drop below 5 deg.C. No paint shall be applied on the steelwork with
condensation.Painting shall not be carried out w hen the relative humidity is over 90%,
or if in the open, during rain, fog or mist. The welded areas and the edges of site joints
shalt be cleaned down, primed and painted' all in accordance with the standards
specified, af1er erection.
Each coalof the paint will be applied in different colour.When paintwork is damages it
shall be cleaned and re-painted follow ing the procedures as approved by the Engineer.
Page j 355
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8. Transportatiof) and Storage of Steelwork
The whole of the steelwork shall be handled in such a manner that the shape and
surfaces of the section shall not be damaged during lifting and transportation. The
Contractor shall take all necessary measures, to ensure that steelwork members shall
be handled, stored and erected without their being subject to stresses in excess of
those for which they were designed. Chains and hooks will not be used in contact with
the steel work and lifting slings shall be of nylon rope. Steel work shall be stored in
clean, dry conditions off the ground. Separate pieces of steelwork shaii have spacer
blocks between them.
9. Erection
The Contractor shall ensure the correctness of alignment, plumbing and stability of the
various frames a11d members. He shall also take all necessary measures, by
adequate resistance to wind and stability against collapse, during construction.
No permanent bol ing and site welding shall be carried out until proper aligr.ment has
been obtained.
21.5.2 Concrete
The specifications for concrete works under Section 20 are applicable to building
works.
2. Admixtures
An admixture which acts as a non-shrinking agent shall be added to the grout
only with the Engineer's approva l. All proprietary admix tures shall be added
and mixed strictly in accordance with the manufacturer's instructions.
3.
lai ance removed from the surface by means of a hammer and chisel.A power
hammer shall not be used.
4. Mixing
The Contractor shall submit @ to the Engineer for approval details of the mix
and the methods he intends to use, prior to the commenceme nt of the grouting.
5. Placing
Fo1 cement based grouts the concrete sur ace to be grouted shail be
thoroughly saturaled with water at least two times before the commencement
of grouting.
1. Roofing
Roofing material for administration building shall be of corrugated galvanised iron
sheet. The Contractor :>hall submit samples and technical details of the roofing
materialfor approval of the Engineer.
All accessor ies and the method of fixing shall be strictly in accord-dance with the
manufacturer's instructions and to the satisfaction of the Engineer.
2. Waterproofing
Waterproofing for reinforced concrete flat roofs shall be of lime concrete. The
minimum thickness of !ime concrete shallbe 1Ocm.
4. Brick Walls -
Bricks to be used for walls shall be Bangladesh made. Unless otherwise specified or
as shown in drawing, the thickness of brick-wall shall be more than 15 cm.
Mortar for use with brickwork shall be mixed in the proportions of 1:3 cement , sand or
_,-:- ·-.," - 1:2:5 cement, lime and sand by volume. Mortar may be mixed by hand or machine.
y·?,{:\<:«: I· :- mixf ng shall be carried out on a clean, watertight platform.Cement shall be of a
5>· . >'""·'\\',Ji ug.J.j as described in the Section 20 for concrete. Sand sha_e_li'!.f?}l-graded (2.5 mm
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down) hard and free from deleterious substances. Lime for mortar shall be pure
calcium carbonate properly burned, then hydrated, and finely ground. All joi nts shall
be compfete ly filled with mortar. The thickness of the horizontalmortar Joints shall not
exceed 40 mm to every four joints. The morlar shall be used within 2 hours of mixing
with water and any mortar not used then shall be discarded.
All brick-walls are to be reinforced with approved reinforcing material at every fourth
course.
The dam p proof course shall be provided at joint and intersections laid on a bed of
cement sand (1:1), bedded in and coated on the upper surface with liquid bitumen.
External fair faced wall shall be weather struck; faces or wallwhich are to be plastered
or rendered shall have their joints raked out to form key.
5. Calking
The Contractor shall calk the jointslo ensure waler tightness of the building structures.
Prior to calking materials and working method shall be approved by the Engineer.
1. Timber
All timber shall be of best quality, perfectly dry and well seasoned, sawn die square,
free frorn sap, shakes, wa nly edges, large loose or dead knots and all other defects
and shall be to the approvalof the Engineer.
2. Preservative
Timber to be used in shower rooms or in contact with the ground floor, shall be treated
with an approved preservative against rot or termite attack. The backs or frames to be
fixed to walls and all other bedding surfaces shall be painted with two coats of
preservative before fix ing. All fixing blocks, pallets, and other hidden timber shall be
so treated prior to fixing.
3. Joinery Fittings
All timber·for Joinery fitting shall be of selected type properly seasoned and dry to a
agreed moisture content not exceeding 18%. The Engineer shall have the right to
check all timbering used and to reject any timber found to have a moisture content
exceeding 18%.
5.
All work must be carried out .by experienced cabinetmakers in a sound and
work manlike manner with properly fabricated jo ints, dovetailed, mitred or mortised and
with concealed pins and screws. All joints shall be glued before pinning or screwing.
6. Faults
A ny defect in the wood works such as shrinks splits, fractures, etc shall be removed
and replaced to the satisfaction of the Engineer.
Prior to furnishing and installing, the Conlractor shall submit the shop drawings
indicating shape, dimensions, material including hard wares and locking method of
doors and windows for all buildings for the approvalof the Engineer.
a. Steel doors
Frame and Stile Plates :more than 2.3 mm thick
Stile and Panel :more than l.6mmthick
Thickness :80 mm
Size : double door 2.0 x 2.0 m
single door 1.0 x 2.0 mor
ot11er sizes as shown on
the approved drawing
b. Wooden doors
Plywood for panel :more than 5 mm thick
Thickness : 40 mm
Size :0.9x2.0 m or other sized as
shown on the approved drawing
Hollow flush door shall be painted 2 coats of rust resistant paint and finish coat.
Hollow flush door shall be 9f the waterproof type.
c. Aluminium window : 70mm
Thickness : Aluminate
Finishing : do.u...b. le window 0.9 x 1.8 m e
Size : single window 0.9 x 0.9 m or other
sizes as shown on the approved
drawing
Glass (tinted) : 6mm
Pagc l 359
I
Thickness : More than 45 mm
Size : As shown on the drawing
All other type of doors, windows which are shown on the drawings but not
specifically mentioned shall be provided to the satisfaction of the Engineer.
1. Materials
Sheet glass shall be of good quality, free flow unevenness and strain of
bubbles. All the glass used on the ground floor shall be tinted glass (salon-
radiation absorbing glass), and all the glass used on the first floor shall be
clear glass . Where so required figured glass shallbe used. Minimum thickness
of tinted glass and clear glass shall be 6 mm. Glazing beads, sealant, putty,
clips and setting block shall be of good quality and those recommended by
the glass manufacturer. All the glass used in the following rooms shall be
tinted wire glass.
Upon completion of the works, glass shall be wiped clean and shall be inspected by
the Engineer.
1. General
The metal works will include handrails , drain pipes, steelladders, step ladders, cable
duct hatch cover plate, removable hatch cover plate, rain water leader, air duct , louver
and others. Prior to fabrication work draw ings and quality of materials shall be
submitted to the Engineer for approval.
2. Materials
The materials to be used in the Works shall be free from defects and
conform to JIS Standard or relevant Standards approved by the Engineer,
3. Workmanship
All plates and sections shall be true to form, free from twist and straightened before .-"'"'"".,,...::::--:-
any fabrication work is started on them. The works of cutting, fabrication, we 1 \':3A}i iJJ;'iZ
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1. PVC Flooring
PVC flooring shall be heat resisting vinyl tiles obtained from an approved
manufacturer.The t iles shall be not less than 2.4 mm thick and laid by an specialist to
a jointing layout approved by the Engineer.A matching PVC cove-type skirting is to be
used in conjunction with the floor tiles. The tiles and skirting shall be laid on a flat,
clean concrete flooi, in stiict accordance with the manufacturers instructions, using
the recommended adhesive.
3. In-situ Terrazzo
ln-silu terrazzo paving is to consist or2 1/2 parts 6.5 mm 9.5 mm approved marble
chippings, clean and free from dust, mixed with one part of "concrete" or "snowcrete"
or approved equivalent according lo the background required. The terrazzo shall be
laid by a specialist.
4. Damp-Proof Membrane
An approved bitumen/PVC water-proof membrane shall be placed on the blinding
concret e under concrete slabs, to exclude rising moisture.
21.5.1O Wall And Ceiling Finishes
,·/ ·. .
i
Materials
; P<ige I 361
• ...... ... I'
Cement, sand, hydrated lime, gypsum plaster, expanded metal
lathing, flat headed galvanised nails, galvanised staples and wire shall
all comply with approved standards. Materials shall be carefully store
in a dry weather proof store untilrequired for use.
2. Preparation of Backgrounds
Backgrounds for plaster work shall be carefully brushed out and removed dust and
oiher deieterious mailer ikely io impair the bond of the under coalwi h the struclu1e.
When the background surface is dry and undue suction occurs, this shall be sprinkled
with wate r to, prevent drying the applied plaster.
3. Plasterwork
Undercoat shall consist of Portland Cernent, hydrated lime and sand gauged in tl1e
proportions 1:1:6.The undercoat shall be keyed to take the finishing coat and allowed
to dry out completely before the fatter is applied.
4. External Rendering
An approved plasticizer may be used in both coats. All external rendering shall be
protected from rain and direct sunlight for period of 7 days.
The rendered backing for tiling shall be cleaned. and will be wetted (just
enough to prevent it from absorbing water from the fixing bed)
immediately prior to tiling. All til -·- :--
shall be dipped in water to ensure that they are completely clean prior to fi 1;,.:--j\[1.'.:·;.;.f ,.-
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tiles snall be immersed in water in clean containers for at least half an hour before use.
Ties shall then be stacked lightly together on a clean surfaces to drain with the end
tiles, t urned glaze outwards. They shall be fixed as soon as all surfaces water has
evaporated they must not be allowed to dry out more than this.
Approximately two days after the fixing of the t iles, all joi nts shall be pointed with neat
white grouting cement; the finish shall be flushed and free from all voids and
irregularities.
All wall faces shall be finished plumb and flush throughout free from unevenness and
irregularities of plain; all angles shall be straight and true. The finished work shall be
left clean and free from all materials, which will scratch or in any way impair the
finished work. Final polishing shall be done with a dry cloth. The Contractor shall be
responsible for the adequate protection of the tiling from all damage until the handling
over. Any damage which does occur shall be made good by the Contractor at his own
expense. The whole of the work shall be left in a state satisfactory to the Engineer.
6. Suspended Ceiling
Materials, samples and drawings showing details of construction of all types cf ceiling
required shall be submitted to t he Engineer for approval.
Appropriate size of aluminium tees shall be grided to the module of standard panels to
accommodate acoustic boards, or approved equivalent, the odd size panels at
perimeter shall then be arranged to equal dimension.
Fixing of hanger to beams, floor slab and soffits must be capable of carrying the load
of ceiling boards and ventilation grill should be supported from the strengthened
aluminium tee grids.
The stud partition shall be extended from floor to ceiling witti var iation in heights to
suit. Stud shall be formed of approximately 0.03 gauge cold rolled steel with pre-
punched holes in t he web 150 mm on centre to allow horizontal passage of utility lines.
Studs shall be spaced 1000 mm on centre with horizontal spacer channels and
framing materials.
Glass panel framing shall be anodised aluminium with glazing recess. Glazing shall
be 6 mm clear sheet glass fitt ed with neoprene or vinylgaskets.
shall submit samples of metal and C!,rawings showing details of
/ .· Page I 363
constructions for approvalof the Engineer.
21.6 Painting
21.6.1 Materials
All paint distempers and other materials shall be of an approved brand or brands and
shall comply with JIS Standard or other, equivalent standard lo be approved by the
Engineer. Paint for use on concrete or brickwork shall be of a type specially prepared
for this purpose. Each coat shall be of a distinct colour from the preceding one and all
colours shall be approved by the Engineer. Mixed paint and synthetic resin emulsion
paint shall be applied based on the following method
Mixed paint (unit :kg/sq.m)
Note: Rust inhibitive paint shall be either red lead or zinc rich lead type.
Prior to painting, the dust, grease, injurious adherent substance, rust shall be
removed from the surface to be painted. The planed grain, interlocked grain, fluff in
wood shall be ridded with sandpaper and all cracks, manholes open; duel and other
imperfection shall be made good with hard slopping consisting of paste white lead and
gold size stiffened with whiting. Cracks and holes on the concrete surface shall be
flattened with cement paste, mortar, or cement filler.
21.6.3 Workmanship
A ll painting and decoration shall be carried out by skilled workmen according to the
best current practice in accordance with manufacturer's instructions.
All joinery, metal works to be painted shall be primed using appropriate and approved
primer before delive;y assembly or fixing. No primer is required on surfaces to be
distempered or emulsion painted unless otherwise specified.
Unless otherwise specified, the required finishes shall consist of the following
treatments, in addition to preparation,priming etc:-
a Distempering Two coats
. paint ing Two coots
Emulsion
b.
Oil painting Three coats on woodwork, Two coats on elsewhere
c.
21.6.6 Storage
The Contractor shall furnish an exclusive place for storing the combustible paints. The
place for storage shall be fully vent ilated. Adequate measures shali be taken against
lhe ingress of dust and direct rays of the su11.
. ......
Page I365
Section 22
SPARE PARTS
22.1 Spare Parts
22.2 Spares & consumables during Warrantee period
22.3 Spares & consumables for the schedule inspections of GT
·.
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368
368
368
Page j 367
22.0 SPARE PARTS
The Tenderer shall submit a list of spare parts with OEM Part No. and consumables
(GT Air intake Filters, lube oils, greases, oil filters,chemicals etc.) to be necessary for
day lo day operation and maintenance of the generating units and other plant
equipment inclusive of emergency use that takes place in the course of operation
(according to the Manufacture's recommendation and guideline) during the Warranty
period (24 months). During the warranty period of 24 months, the Contractor shall
supply all necessary equipment, spare parts, materials/consumables including normal
wear and tear spares etc. at his own cost and whether it is listed or not in their list. In
preparation of the list the tenderer have to consider plant factor as 80%.
In addition of the above Warranty period Spares & consumables , the Tenderer shall,
also submit separate lists (from GT manufacturer) of spare & consumables required
for 02 Cl and 01 HGPI (If proposed GT manufacturer is GE), 01 Cl and 01 Tl (If
proposed GT manufacturer is MHI), 02 Type A inspection and 01 Type B inspection (If
proposed Gt manuf acturer is Alstom), 03 Ml (If proposed GT manufacturer is
Siemens), 03 Ml (If proposed GT manufacturer is Ansaldo). Contractor shall supply
these spare & consumables under this contract within their quoted price. These spare
& consumables will be used only at the time of scheduled inspections of GT during
warranty period and after warranty period. These spares and consumables cannot be
used against warranty claim or as wear and tear spares for installed GT components.
Note:
All spare parts shall be delivered in cases or containers suitable for storing such parts
over a period of years without deterioration under the atmospheric conditions existing
in Bangladesh.The cases or containers shall remain the property of the RPCL.
Each case or container shill! be marked with the appropriate contract details and a list
of the parts contained therein with identification references given ofIlle outside of the
enclosure.
Spares for the schedule inspections of GT during LTSA.
Page I 369
Section 23
APPEND ICES
'
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Annexure-1 Site Location
Annexure-2 Project Land Layout
Annexure-3 Seismic zoning map of Bangladesh
Annexure-4 Proposed Power Plant of tentative Equipment Layout
Annexure-5 Heat and Mass Balance Diagram
Annexuree6 Flow Diagram of Condenser Vacuum System
Annexure-7 Flow Diagram of Compressed Air System
Annexure-8 Flow Diagram of Closed Cooling water System
of GTG Power Plant
A nnexure-9 Flow Diagram of Closed
Annexure-'i O Cooling water System Flow
Annexure-11 Diagram of Condensate Water
Annexure-12 System
Annexure-13 Flow Diagram of HP-LP Steam and
Annexure-14 Bypass System Flow Diagram of
Annexure-15 Natural Gas System
Annexure- 16 Flow Diagram of HSD System
Annexure-17 Flow Diagram of Thermal Dynamic System
Annexure-18 Diagram of Oily Waste Water Treatment System
Annexure-·19 Effluent Treatment Plant
Annexure-20 Single line Diagram-11-20 kV
Gas Supply Arrangement inside the Power Plant
Fuel Specification
Load Flow Study (PGCB)
Page l 37J
Annexure..1
SITE LOCATION
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Map: Location of the Project Area with respect to Banglatlcsh
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;
Page I373
Map: Location of the project area w it.h respect to Mymensingh District
MYMENSINGH DISTRICT
J•11we1 Pliml
Map: Google image of the project site (Circled Area)
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Page I375
Annexure-2
Project Land Layout
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Annexu re...J
Seismic zoning map of Bangladesh
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Map: Seismic Zoning Map of Birnglad csh
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The proposed Power Plant Project foHs under Zone-4,with the zone coeflicicnts
(Z) 0.36g according to the updated BNBC Map (BNBC 2015 Final Draft).
Page I379
Annexure-4
Proposed Power Plant of Tentative
Equipment Layout
( . &/·· :1
Pnge l 381
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Annexure-5
Heat and Mass Balance Diagram
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Flow Diagram of Condenser Vacuum
System
Page I 385
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Flow Diagram of Compressed Air System
Page j 387
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Annexure-8
Flow Diagram of Closed Cooling water
System of GTG Power Plant
Pllge J 389
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Flow Diagram of Closed Cooling water
System
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Annexure-10
Flow Diagram of Condensate Water System
P11ge I393
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Flow Diagram of HP-LP Steam and Bypass
System
Page I395
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Annexure...12
Flow Diagram of Natural Gas System
Page I397
Page I399
Annexure-13
Flow Diagram of HSD System
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Page I401
Annexure-14
Flow Diagram of Thermal Dynamic System
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Page I403
Annexure ..15
Diagram of Oily Waste Water Treatment
System
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Annexure- 16 Effluent
Treatment Plant
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Single line Diagram-11-20 kV
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Annexure- 18
Gas Supply Arrangement inside the Power
Plant
Page l 411
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Annexure- 19
Fuel Specification
. '
Page I413
Gas $pecification(Fuel Supplier: Titas)
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HSD Specification(FuelSupplier: BPC)
DlSTJ LLATION
MAX 370
90% R ECOVERY. VOL (DEG C)
Page I415
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Annexure-20
Load Flow Analysis (PGCB)
Page / 417
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load Flow Study:load flow sturiy has been periorrn ed 2020 summer pe scenario.
l\nnexure 2
-------
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l\nnexure-5 .
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Page I420
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RURAL POWER COMPANY LIMITED
TENDER DOCUMENT
FOR
ENGINEERING,DESIGN, MANUFACTURING, INSPECTION,
SUPPLY, TRANSPORTATION, CONSTRUCTION,
ERECTION,INSTALLATION,TESTING AND
COMMISSIONING OF MYMENSINGH 360 MW DUAL FUEL
(GAS/HSD) COMBINED CYCLE POWER PLANT PROJECT
ON TURNKEY BASIS.
VOLUME 2 OF 2, PART B
JANUARY - 2018 .
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CYPiige I428
8
1. Schedule Name Page
Number
Schedule-A Guarantees 1
Guarantees
The guaranteed performance of the Gas Turbine generating unit at site condition
(35° C, 1.013 bar, 98% Relative Humidity) and generator power factor of 0.80 shall
be as follows:
Net Heat Rate (LHV of fuel),: 100% load 75% load 50% load
Net Heat Rate (LHV of fuel),: 100%load 75% load 50% load
Net Power Output shall mean the Gas Turbine Generator(s) power output measured
at the high voltage side of step up transformer {Deliv ery point as per PPA). The
Simple cycle net Power output shall be 65% of Combined Cycle Net Power Output
(Variation of ±5% willbe allowed).
Simple Cycle Net heat rate shall mean the heat equivalent of the fuel consumed by
the gas turbine unit per unit time based upon the Lower Calorific Value, divided by
the Simple Cycle net power output as defined above. The Net Heat rate of GTG unit
shall be 150% of Combined Cycle Net Healrat e (Variation of ±5% will be allowed).
iii) Fuel
\ ' ..
_ _ .....'
'........_...,_
iv) Performance Corre4tion Curves
The following curves,which are necessary for correcting Power Output, Heat Rate
and Turbine Inlet/Outlet Temperature from the test ambient condition to the
guarantee reference condition, shall be furnished with the Contract.
The gua ranteed performance of the complete Combined Cycle Power Plant at
Site condition (35° C, 1.013 bar,98% Relative Humidity) and Generator power
Factor of 0.80 shall be as follows:
Net Heat Rate (LHV of fuel}, : 100% load 75% load 50% load
Net Heal Rate (LHV offuel),: 100% load 75% load 50% load
Net power output shall mean the power output produced by Gas Turbine Generator
and Steam Turbine generator Combined Cycle mode measured at the high voltage
side of step up transformer (Delivery point as per PPA).
Net heat rate shall mean the heat equivalent of the fuel consumed by complete
-· .:·-.--: ........ Combined Cycle Plant per unit time, based upon the Lower Calorific Value, divided
.
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Iii) Cooling Water Temperature
Cooling waler Temperature from Hybrid cooling tower at inlet of Steam Turbine
Condenser and auxiliary cooling water Coolers shall be less than 38°C at site
condition (35°C, 1.013 bar, 98% R.H). However, the net output of complete
Combined Cycle Power Plant shall not be less than the guaranteed figure at site
condition.
iv) The guarantee performance data are to be based on the proposed Heat
Balance Diagram (will be submitted during detailed design stage) and Correction
Curves and/or Tables (will be submitted during detailed design stage), which are to
be submitted with this Contract and which are only to adjust the guarantee
performance data, should the operating conditions during the performance tests differ
from the above guarantee data.
The Steam Turbine starting time to reach Full speed no load (3000 rpm) counting
from Gas Turbine start-up command to be as follows (to be guaranteed):
Start-up and loading diagram of Combined Cycle up to MCR for each cold and warm
start for the following case shall be submitted:
\
\
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. I
_,
b) Total Auxiliary consumption (for Simple cycle
Power output at GT Base load condition) -----kW
I l. - --
Page 14
-Estimated shutdown period, hours and
Man-hours for :
Minor inspection -----hours-----man-hours---
Normal inspection -----hours-----man-hours---
Major overhauls -----hours-----man-hours---
,,,,.- - .....
.
·
,
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v) Inlet and Exhaust Losses
a. Ambient Air Temp.45° C
Inlet loss, mm Aq
Exhaust loss, mm Aq
b. Ambient Air Temp.35° C
Inlet loss, mm Aq
Exhaustloss, mm Aq
c. Amb ient Air Temp.25°C
Inlet loss, mm Aq
Exhaustloss, mm Aq
Inlet loss, mm Aq
Exhaust loss, mm Aq
v) Consumption o Auxiliary Power :
1.3 · Materials:
-Compressor
Moving blades
Fixed blades
-Combustion Chamber Liner
eTransition piece
-Turbine
Moving blades
Fixed nozzle
Blades Coating
Blade disc
Shaft
Page 18
1.4 Turning Gear
1.6 FuelSystem
a. Liquid fuel system
i) Fueltransfer skid
-Make, country and Type of pumps
- Pump capacity (m3/h)
- Pump rating kW
- Pump Motor rating kW
ii) Fuel forwarding skid
-Make, country and Type of pumps
- Pump capacity (m3/h)
- Pump rating kW
- Pump Motor rating kW
iii) Fuelfiltering sk id (duplex filter)
-Make, country and Type of filte.r --------------------------------
- Degree of f iltration -------------------------------
iv) Atomizing air skid
-Make, country and Type of compressor --------------------------------
3
- Compressor capacity (m /h) --------------------------------
,....--- '.
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- Motor rating kW ---------------------------
v) Main Fuel Tank capacity: 5000 Tons each--------------L (m) X D (m) X H(m)
TotalNo. of main fuel tanks: 3 at power plant site
vi) Day Tank capacity: 2000 Tons -----------------------L (m) X D(m) X H(m)
Total No. of Day tanks: 1 at power plant site
Vii) Fuel Tank Capacity: 2000 Tons each---------------L (m) X D(m) X H(m)
Total No. of Fueltanks: 2 al Shambuganj Railway Station Site
-Weight, Kg
i) Cyclone Separator
Model,Make & Country
Page I10
- .Flow controldevice
-Dimension of unit,mm
-Weight,Kg
-Fillers
-Measuring Equipment
-Auxiliary equipment
- Compressor Type
- Make, Country
- Model
- Capacity
- Suction Pressure
- Discharge Pressure
- Discharge Temperature
- Compressor Speed ------------------------------------------
- Compressor Motor Voltage/ Rating, kV/ KW ----------------------------------
- Motor Speed ----------------------------------------
-Power demand at rated output kW
-Drive motor rating kW
-Drive motor speed rpm
-Tenderers shalllist the principalmaterials, and material
Code:
-Type of lubrication
-Number and type of oilpumps
-Oil pump discharge pressure bar g
-Oilsump I storage I capacity
-Coolers
Type
Number
Process fluid --..------....... _ __ _ _
Flow kg/s
/ -.....,
,/ -· - ' '
M:;:..:
I . . \
Temperat ure in °c
Temperature out ·c
-Material of louvers
-Materialof intake duct
-Intake duct surface treatment
Page 1 14
'
B-2 Generator and Ancillaries GTG STG
2.1 Generator
-Manufacturer,Country
-Type
2.2 Exciter
- Manufacturer, Country
- Type
- Rated output,kW
-Rated load fieldvoltage at
0.80 pf/1.00 pf
-Rated exciter current at
0.80 pf. /1.00 pf
- Exciter ceiling voltage,V
-Maximum continuous exciter
current,A
-Excitation system voltage
response ratio
Page 1 16
/
2.3 Automatic Voltage Regulator
-Manufacturer, Country
- Type
- Description of AVR, Ref. No.
/ ! .'.
.....
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2.5 Generator Switc hgear GTG STG
-Manufacturer,Country
-Circuit breaker
Catalogue No.
Type
Interrupting Medic: SFs
Closing current at 125 volts DC, A ---------------------------------
Time to close, m sec ---------------------------------
Tripping current at 125 volts DC, A ---------------------------------
Time to trip, m sec
- Rating and capabilities
Current rating,A
Voltage rating, V
Nominal 3 phase interrupting capacity, MVA --------------------
Maximum symmetricalinterrupting capacity, kA ------------
3 second short time rating, kA -------------------------------
Closing and latching capability, kA -------------------------------
- Operating Mechanism
-Instruments and devices (Manufacturer, Type) GTG STG
Current transformers
Single ratio
Multi ratio
Polenlialtransformers
Control and instrument switches --------------------------------
Indicating lights
-Lightning arresters
-Surge protection devices
-Type of bus insulation
-Type of bus supports
-Type of insulation on connections
-Size of completely assembled switchgear
Length,mm ---------------------------------
Width,mm ---------------------------------
Height, mm
Page 1 18
- Total weight of switchgear,kg
3.2 Performance
(1) at MCR
- Maximum Continuous Rating at
Hot Gas Input with Gas Turbine
Generator base rating,kg/hr ----------------------------
- Superheater exit pressure, bar ·-----------------------------
- Superheater exit temperature, °C ---------------------------------
- Feed Water temperature at -------------------------------- -
Economizer inlet, "C
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Economizer outlet,°C
- Pinch point temperature, °C
- Approach Temperature, °C
- Gas Velocilies
Superheater section, rn/sec
Evaporator section. m/sec
Economizer section, m/sec
- Exhaust gas temperature
at HRSG outlet, °C
- Water temperature
Entering economizer, °C
Leaving economizer, °C
- Design pressure for high
pressure portion, bar
- Working pressure at
Superheater outlet, bar
- Working pressure at HRSG
steam drum, bar
- Static head,drum water levelto
economizer inlet, bar
- Working pressure at economizer, bar ------------------------------
(2) at PartialLoad
(Gas Turbine output at Site Condition)
- Max.gas temperature at
Superheater inlet during start-up, °C -------------------------
- Max. Superheater metal temperature at
during start-up, °C ---------------------------------
- Max. drum metal differential
temperature during pressure raising, ·c --------------------
- Max.rate of decrease in
saturation temperat ure, °C
- Max.water temper ature before
draining HRSG, ·c
- Max.Superheater steam pressure, bar ---------------------------
- Max.Superheater steam temp., OC ---------------------------------
- Min.load for Superheater spray,% ------------------------------
- Max. Casing design pressure, mm Aq. -----------------------------
- Manufacturer, country
2
- Heating surface, m
2
- Heat absorbing rate, kj/m /hr
- Method of joining long tubes
- Method of fixing tubes to head·er or
or drum
- Tube outside diameter,mm
- Tube thickness, mm
- Tube pit ching,mm
- Casing thickness, mm
·,
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3.5 Drum
- Manufacturer, country
- Construction
- Internal diameter, mm
- Thickness, mm
Length, mm
Steam purifier,
Manufacturer, country
Type
- Design pressure,bar
Operating pressure, bar
- Manufacturer, country
1) for Drum
- Type ---------------------------------
Number ----------------------------------
Size of valve, mm ----------------------------------
Capacity, kg/hr ----------------------------------
Design lifting pressure, bar ----------------------------------
2) for Superheater
- Type
Number
Size of valve,mm
Capacity, kg/hr.
Design lifting pressure, bar
-Details of assessment of
safety valve capacity, Ref. No. -------------------------------
3.7 Superheater
- Manufacturer, Country
Page 1 22
- Type ----------------------------------
- Design Pressure, bar ----------------------------------
2
- Heating Surface, m ----------------------------------
- Length,mm -------------------------------- --
- Effective length per element. rn ----------------------------------
- Method of arrangement ----------------------------------
- Number of elements ----------------------------------
- Number of steam flow ------------------------------ ----
-Tube pitching ----------------------------------
-Max. design tube temp.,
0
c ----------------------------------
-Tube class and finish ----------------------------------
·Method of fixing tubes to header ----------------------------------
-Type of tube support and material ---------------------------------
-Method of jointing long tube ----------------------------------
- Header Inlet Outlet
Construction
Inside diameter, mm
Thickness, mm
Material
3.9 Economizer
- Manufacturer, Country
- Type
- Design Pressure, bar
2
- Heating Surface, m
- Tube outside diameter,mm
- Tube thickness, mm
- Tube Length, m
-Tube arrangement
-Tube pitching, mm
- Tube class and finish ..... ..--.-------·------------------;......
Method of fix ing tubes to header -------------------------
Type of tube support and material---------------------------
Header
Outside diameter ,mm
Thickness,mm
3.11 Weights
3.12 Materials
- Drum
\ \,_·--/-.. .
'- . . .
- Drum plates, shell
/ --. ·. ·:\
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---------------·---------- ------
--
--...-·-------·-----------------------
- Evaporator tube
- Evaporator header
- Superheater tube
- Economizer tube
- Soot blower supply piping
Page 1 26
I
- Speed•.rpm
- Steam Condition
Temp. at turbine stop valve,°C ------------------------------
Pressure at turbine stop valve,bar -------------------------
Design temp. at exhaust, 0
c ------------------------------
Design vacuum press.at exhaust, mmHg -----------------
- Number of bleed points
- Number of exhaust
- Guaranteed heat rate at rated output,kj/kwh ----------------------
- Expected heat rate at max.expected
capability. kjfkwh ----------------------------------
- Expected heat rate under turbine
overload condition, kj/kwh ---------------------------------
- Type of governing,throttle or ---------------------------- ·
nozzle controlsystem
- Size (mm) and number of main stream
inlet connections
- Size (mm) and number of exhaust
connections
- Critical speed above 3000 rpm
- Criticalspeed below 3000 rpm
- Distance between bearing centers, mm ----------- --- -------------·
- Max. steam pressure in wheel case at MCR, bar ------------------
- Velocity compounded stage
Mean diameter of moving blades , mm -------------------
Clear height of 1st moving blades,mm ------------------
- Impulse stages
Number of stages
Mean diameter of 1st moving blades, mm --------------
Clear height of 1st moving blades,mm -------------------
Mean diameter of last moving blades, mm -----------------
Clear height of last moving blades, mm ---------------------
- Reaction stages
Number of flows
Number of stages per flows
Clear height of 1st moving blades, mm ---------------------
Mean diameter of last moving blades, mm -----------------
Clear height of last moving blades, mm -------------------
2
- Total actual annulus area last stage blades, m ---------
kg-m ----------------------------------
At ext raction points , kg
kg-m
At exhaust, kg
kg-m
2
-Moment ofInertia, GD2 of Rotor,(kg-m ) ---------------------------
/ Page 1 28
valve, Ref. No.
- Description of start-up following on outage
of few minutes, 8 hours and 48 hours,Ref.No. -----------
- Description of gland sealing
arrangement, Ref. No.
- Description of vacuum unloading
and trip gear, Rer. No.
- Description of low pressure unloading
and trip gear, Ref. No. ----------------------------------
- Scheme for turbine drainage and
automatic traps, Ref. No. --------------------------------
- Materia lof construction for majo r
components, Ref_ No. ---------------------------------
- Type
- Model Number
- Manufacture, country
- Steady state speed regulation, %
- Max. Dead band at rated speed,%
- Speed changer synchronizing, %
- Speed changer governing range, % ---------------------------------
- Range of speed droop, %
- Permanent speed after fullload
has been rejected, rpm
- Max. Momentary speed after full
load has been rejected, rpm ----------------------------------
- Turbine speed at which emerge ncy
governor operates, rpm (%)
- Acceleration time,sec
- Description of automatic turbine
start-up system,Ref.No.
,,.---
(1) M a in oil pump
<· :1·.'
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/
- Type
- Manufacturer, Country
- Driven by
- Capacity of pump,Iii/min
- Lube oil pressure, bar
- Type
- Model No.
- Manufacturer, Country
- Speed of pump
- Capacity of pump, liVmin
- Pressure at which pump cuts in,bar ----------------------------------
- Brake horsepower, kW ------------- ----- ·----------
- Materialof construction for major --------------------------------
components, Ref. No.
- Complete description of operation ---------------------------------
including performance curves of
capacity vs suction pressure, Ref. No.
- Manufacturer, countiy
- Type
- Effective surface,m2
Inlet oiltemperature, 0
c -------------------------------
Outlet oiltemperature, °C
- Pressure drop, bar water
oil
- Overall length, mm
(1) Condenser
- Erected weight
- Empty, kg -------------------------------
-Operating. kg ----------------------------
- Steam & water spaces flooded, kg -------------------------------
- Max. depth of hot-well, high waler ---------------------------------
level to top of condensate outlet, mm
- Condenser duly,kj/ hr. --------------------------------
- Totaleffective surface, m2
- Circulating water required -------------------------------
- Circulating water velocity through tubes
at design inlet temp. And flow, m/sec ------------------------
Page I 32
- Max. Permissible water pressure, bar -------------------------------
- Tube cleaning factor, % ---------------------------------
2
- Heat transfer rate, kj/rn hr. ---------------------------------
- Design circulating water temp., 0
c ---------------------------------
- Condensate temperature leaving
- Condenser vacuum
100% 75% 50% 25% duty
and 30°C inlet water, mm Hg
100% 75% 50% 25% duty
and 35°C inlet water, mm Hg
100% 75% 50% 25% duty
and 40°C inlet water, mm Hg ---------------------------------
- Absolute pressure al turbine
exhaust, mm Hg
- Circulating water frictionloss between
inlet and outlet flanges
Tubes, m
Water boxes, m
Total, m
- Circulating water friction loss at
inlet , m
- Circulaiing water friction loss al
outlet , m
- Totalnumber of tubes
- Effective tube length, m
- Tube materials
- Tube 0 D and thickness, mm
_ ___ __ _.. _
- Tube sheet materials
- Tube sheet thickness, mm
/,....,--·-·..... .,
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Impeller shaft bearings
·
Shaft guide bearings
-
Shaft guide bearings retainers ---------------------------------
Impeller shaft --------------------------------
Drive shaft
Shafi materials at bearings and stuffing box ---------------
Shafi sleeves
Stuffing box
Stuffing box packing
- Type, manufacturer & country, description
of thrust bearing including lubrication, Ref. No.--------
- State Max.Thrust and describe at what
operating condition i occurs, Ref. No. ----------------------
4.5 De-aerator
· • v .,-',..{.... "'
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Number and size of spray valves, Ref. No.---------------
- Proposals for minimizing dissolved oxygen
levels during start-up, Ref. No. --------------------------------
- Describe internal steam distribution
path, Ref. No.
- Describe internalwater distribution path, Ref. No.---------------
- Tray removal and/or access doors
Number
Size and materials
- Manholes
Number
Size and materials
- Describe anti-vortex bafHing, Ref. No.-------------------------------
- Storage tank active capacity, lit. ------.-------------------------
- Height of stored water levelmeasured from
tank contains above capacity, m -----------------------------
- Deaerator section
Shell thickness, mm
Head thickness, mm
- Storage tank section
Shell thickness, mm
Head thickness,mm
- Tray, size
Number
Thickness, mm
- Materials
Deaerator shell
Storage shell
Trays
Internal compartments
All other internalparts
Spray valves
Impingement baffles
Antivortex batnes
- Describe number, location, type of
manhole and access doors, Ref. No. ------------------------
- List of specialtools provided, Ref. No. ----------------------------
Page I38
- Pressure drop from steam inlet nozzle to
storage tank steam space above stored
water at design conditions, bar ------------------------------ -
- Temperature of deaerator efnuent at
design conditions, c
0
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Type of coupling
Pump automatic cut-in pressure, bar ----------------------
Min. load pump can operate,% of MGR -------------------
Enclosure
Type of bearings
Full load torque ,kg-m ---------------------------------
Starting torque in percent of full load torque, % -----------
Max. Torque in percent of full load torque, % --------------
(3) Weight
- Weight of pump shaft and impellers, kg ---------------------------
Weight of pump complete, kg -------------------------------
Weight of motor stator, kg
Weight of motor rotor, kg
- Weight of bedplate, kg
(4) Materials
- Pump casing
- Pump shaft
- Impellers
- Guide vanes
- Shaft sleeves
Page 1 40
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- Wearing rings
- Balance disc
- Balance disc wear ing plate
- Grand packing
Frequency, Hz
(2) CW Pump Motor
Fullload currency,
- Manufacturer, country A
Type
Model No.
Frame size
Speed at rated output, rpm
Rated output, KW
Nominal supply voltage, KV
--------------------------------- ,,---··-
,,,. ,....;:.... r I·.• -.._•.,
1
11 1.;
Power factor at full load
·----------------......... _ _7·"
/· ·- \.' \.
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.., Class of insulation -·-··-·-·--·--·-·-·---··--·---i.·.:::>/>I.f:\•,.•,h vrr11s1•.. ,_,.
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Quantity of cooling water required, liVhr --------------- ---
Max. Temperature rise,0c ---------------------------------
Enclosure ---------------------------------
Type of bearings --------------------------------
Fullload torque, kg-m -----------------------------
Starting torque in percent of fullload torque, % ----------
Max. Torque in percent of full load torque, % -------------
- Overload capacity,%
- Provision of anti-condensation heater -----------------------------
- Provision of winding temperature indicators -----------------------
- Type
- ModelNo.
- Bore, mm
- Design pressure, bar
- Test pressure, bar
- Max. Flow, Ii/hr.
- Normal flow,Iii/hr.
- Opening time, sec
Page I42
-Manufacturer, country
- Type
- Model No.
- Nominal supply voltage, v
- Nominal supply frequency, Hz
- Nominal supply phase
NumbE:r of anodes
Materialof anodes
- Max. Anode current, A
(6) Pipework
- Manufacturer, country
Bore,mm
Material
Design pressure, bar
Test pressure, bar
Wall thickness, mm
Details of lining, Ref. No.
(7) Weight
- Weight of pump & column pipe, kg ---------------------------------
(8) Materials
- C W pump
Suction of bell mouth
Casing ball
Diffuser
Impellers
Pump shaft
Shaft sleeves
Delivery bend
Foundation ring
.....
-Stuffing
-
'
box packing
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- Discharge pipework
- Venting pipework
(1)Air Compressor
- Manufacturer,country
·Type
- Capacity, lit/hr.
- Discharge pressure,bar
- Speed,rpm
- Efficiency at rated output, %
- Power required,kW ---------------------------------
- Description of compresso r (main components),
Ref. No. -----------------------------
- Weight, kg
(2)Compressor Motor
- Manufacturer, country
- Type
- Voltage, KV
- Speed at rated output, rpm
- Rating,KW ,,,-- . . ...
/
Page 1 44
- Max. Starting current as percentage of fullload, % -------------
- Efficiency, %
- Class of insulation
- Weight, kg
·- ..........
.'·
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. .-
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B-7 132 kV Switchgear, Equipment
- Manufacturer,Country
- Type designation
- Number of poies
- Rated voltage, KV
- Maximum design voltage
-Minimum voltage for rated
interrupting capacity, KV
- Rated continuous current, A
- Rated frequency, Hz
- Rated insula tion level
Impulse withstand voltage, kV-peak -------------------------
-Power frequency withstand
voltage (1 mm.), KV ---------------------------------
-Rated interrupting capacity, MVA --------------------------------
- Maximuminterrupting current, kA -----------------------------
- Rated momentary current --------------------------------
- Rated duration of short-Circuit, sec ---------------------------------
- Rated making current, kA-peak - ·-------
-----------------
-Operating duty ---------------------------------
- Operating time, m sec. --------------------------------
-Rated interrupting time, m sec ------------------------------
-Closing time, m sec --------------------------------
-Opening time, m sec. ---------------------------------
-Minimum dead time, m sec. ---------------------------------
-Reclosing time, m sec. ---------------------------------
-First-pole-to clear factor
At 100% breaking capacity ---------------------------------
At 10% breaking capacity ------------------------------
-Out of phase breaking current
At 2.0 times rated voltage, KA ---------------------------------
At 2.5 times rated voltage, KA ------------------------------
-Creepage distance of the insulator, mm ------------------ ---------
-Weight of complete circuit breaker, Kg ------------ ----.------------ Page l 46
-Type of operating mechanism
-Outline drawings, No
-Standard specifications 1o which the
circuit breaker shall conform ---------------------------------
-Attached type test report, No ----------------------------- ----
- Manufacturer, Country
- Type designation
- Rated voltage, KV
- Maximum design voltage, KV
- Rated Primary Current, A
- Rated Secondary current, A
- Rated frequency, Hz
- Rated insulationlevel
Impulse withstand voltage, kV-penk -------------------------
- Power frequency withstand
voltage (1 mm.), KV
- Number of cores
For metering service
For relaying service
- Accuracy Class
For metering service
For relaying service
- Rated Burden
For metering service, VA
For relaying service, VA
- Rated continuous thermalcurrent, %
• Short-time current rating,(1 sec), KA --------------------------------
- Creepage distance of insulator, mm ---------------------------------
" Weight of single phase unit, Kg
-Out line drawing, No
·"·
--
-Attac hed type test report, No
- ..,
7.3 132 kV Voltage Transformer
- Manufacturer, Country
- Type designation
- Rated voltage, KV
voltage (1mm.), KV
- Number of cores
For metering service
For relaying service
- Accuracy Class
For metering service
For relaying service
- Rated Burden
For metering
service,VA
For relaying service, VA
- Rated continuous thermal current,%
Short-time current rating,(1 sec), KA ---------------------------------
- Creepage distance of insulator, mm ----------------------------------
- Weight of single phase unit, Kg
-Out line drawing, No
-Standard specification to which t he PT
.-
/
Page I48
7.4 132 kV Lightning Arrester
- Manufacturer,Country
- Type
- Rated voltage,KV
- Rated normalcurrent,A
- Rated short time withstand
duration, 1 sec.,KA
3 sec., KA
Dynamic peak, KA
Across the isolating distance, KVpeak -----------------------
- Impulse withstand voltage
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. To earth and between poles, KVpeak ----------------------
- Power Frequency withstand voltage, 1min.
Across the isolating distance, KV --------------------------
To earth and between poles, KV -----------------------------
- Operating mechanism
- Number of auxiliary contacts
- Method of interlocking
- Creepage distance of insulators
- Weight of complete Isolator
- Out line drawing, No
- Standard specification to which the lsoiator
shall conform
-Attached type test report, No
7.6 SteelStructure
- Manufacturer, Country
- Standard specificat ions to which t he --------------------------------
steel structure shall conform
-Type
-Minimum thickness of members
- Outline drawings
7.8 PostInsulator
- Manufacturer, Country
- Number of unit s in complete post insulator ----------------------
- Diameter (max.), mm ---------------------------------
- Length of each unit,mm ---------------------------------
- Weight of complete post insulator,Kg -------------------------------
- Creepage distance , mm ---------------------------------
- Min. Power frequency (dry) flash-over
voltage, KV
- 50% lightning impulse (+ve), KV
- 50% lightning impulse (-ve), KV
- Max. Vertical working load
Tension, Kg
Compression,Kg ----------- ---------------------
- Meehanical routine test load (tension), Kg -------------------------
- Mechanical type test load (tension), Kg -----------------------
- Vertical breaking load (tension), Kg -------------------------
- Max. Torsional work ing load, Kg-m ---------------------------------
- Max. Cantilever working load
(complete post insulator), Kg ---------------------------------
- Min. cantilever breaking load upright
(complete post insulator), Kg ---------------------------------
- Outline drawings
- Standard specification to which the Post
Insulator shall conform --------------------------------
/
7.9 Suspensio n Insulator Assembly
- Manufacturer, Country
- Type
- Insulator materials
- Characteristics of disc element Diameter
Diameter, mm
Unit spacing, mm
Creepage distance, mm
Electro-mechanical failing load,Kg ---------------------------
Mechanical routine test load , Kg -----------------------------
Min. Power frequency flash-over voltage
Dry,KV
Wet,KV
50% lightning impulse (+ve), KV ------------------------------
50% lghtning impulse (-ve), KV ------------------------------
Ball and Socket size,mm
- Characteristics of Insulator assembly
Number of discs
Totalle ngth,mm
Creepage distance, mm
Min. Power frequency flash-over voltage
Dry, KV ------------------------------
Wet,KV
50% lighlning impulse (+ve),KV ------------------------------
50% lightning impulse (-ve), KV -----------------------------
- Breaking strength of complete set, Kg ----------------------
- Materials lo be used
Compression type dead end clamp --------------------------
Bolted type clamp
Miscellaneous hardware
- Outline drawings
- Standard specification to which the Post
Insulator shall conform
/ Page I52
B.8 Step-up Trnsformer and Associated Equipment
- Manufacturer , Country
- Standard -
- Type
-Rated output (ONAN/ONAF/ODAF), MVA --------------- ----------
-Vector group
-Nominal ratio or transformation
at noload, KV/KV
-Type of cooling
-Total range of variation of transformation
ratio expressed as percentage of high voltage
withlow voltage Constant
Increasing ratio,%
Decreasing ratio, %
- Siz e of each step, %
- Type oflap changer (Made: only MR,Germany/ABB, Sweden)
- Type of gas/oilactuated relay
9
- Impedance voltage at 75 C expressed as a
percentage of normalvoltage (ONAF rating) +ve I zero Seq.
At highest ratio, %
At normal ratio, %
At lowest ratio, %
- Voltage regulation at normalratio,
75°C and a power factor of,
Unity,% ---------------------------------
a.a. 1o 0
----------------- -·--------------
-Type of radialcoilsupports
High tension winding
Low tension winding
-Type of insulation used f or,
High tension winding
Low tension w inding
-Tapping
-Tapping connection
-Core bolt
-Core bolt washers
-Maximum observable oil temperature
at IEC rating, c
0
rage I54
Al ONAF rating, hour
At ONAN rating, hour
Al ODAF rating, hour
-Type of winding maximum temperature
indicator
-Total quantity of oilrequired to fill complete
transformer up to lowest visible level
in conserva tor, liters --------------------------------
-Volume of oilto be removedlo the leve! of
the top yoke,lit ers
-Volume of oilrequired to raise oil in conservator
from lowest visible level to highest level, liters ------------
-Totalvolume of conservators, liters
-High above transformer foundation pad of
conservator highest oil. mm ----------------------------
-Proposed filling medium for transformers
shipped light and empty of oil ---------------------------------
-Makes and grades of oil suitable for filling
transformer
-Thickness of transformer lank
Sides, mm
Bottom, mm
-Number of cooling fan unit
-Surface area of each cooler unit , mm2 ------------------------------
-Heat dissipation of each cooler unit as percentage
of totalheal dissipation at IEC rating, % --------------------
·Average rate of oil flow through each
cooler unit, liters/min
-Weight of parts
Weight of copper, Kg
Weight of core sheets, Kg
Weight of all other ferrous parts, Kg ------------------------
-Weight of core and winding assembly, Kg ----------------------
-Weight of complete transformer, Kg -------------------------------
-Weight of transformer arranged for shipment,Kg -----------------
-Dimension of transformer including all fillings
•. _ _ Length, mm --------------------------------. ;.
- Relay Manufacturer
- Differentialrelay
- Restricted Earth Fault relay
- Over-current relays (LV & HV)
- Earth Fault relays (HV, LV & Neutral) --------------------------------
- Pressure relays
- Temperature relays
- Lockout relays -·--· --·-·-----------··--·-·-
I/ -'
..
1 · Page 1 56
. .
'·
- Auxiliary relays
- Grid Interconnection Relays
-·
,-,1 \ '
- Winding temperature, 0c
- Oiltemperature, 0c
- Manufacturer , Country
- Cooling class -----------------------------
- Continuous kVA rating (ONAN/ONA F), kVA -----------------------
- Impedance at maximum kVA with
ONAN rating, %
Voltage Ralio
Total losses at maximum with ONAN
rating, kW Manufacturer Type
-Bushing
High voltage Low
voltage Neutral
-Current transformers
-Approx imate weight, kg
-Total assembled, Kg
-Type of oilpreserver system, Ref. No. -----------------·-------------
- Primary and secondary voltage, V
- No. of taps
- Tap range
- Vector group
- Class of insulation
0
- Temperature rise at 40°c , c
-ambient temperature, °C
- Winding temperature , c
0
Oil1emperature,
0
c
Transformer Protection (Manufacturer Cat. No. or Type)
- Manufacturers
- Differential relay
- Pressure relays
- Temperature relays
- Lockout relays
- Auxiliary relays
,'r:J. Page 160
/
B-12 415 V Switchgear and Motor Control Cntre
- Manufacturer, Country
Manufacturer Type
.Air circuit breaker
Type designation
Nominalcurrent, A
Rated Voltage,V
Method of closing
Power required to:
Close
Open
Short circuit current rating, kA ------------------------------
Short circuit current , 3 sec, kA ---------------------------------
Combination starter units
Starter contactor
Control transformer
Circuit breaker
Starter contactor coil
Weight, Kg
Number of verticalsection
- Degree of protection
- Short time rating
Page 1 62
Current,kA
Associa ted time, sec
- Type of insulation provided on
bus bars and connections
- Type of protection provided within
cubicles(shutter, insulating, cover, etc.) -----------------------
-Bus bars - --··------- ·- ----·-··------··---
Current rating of bus bars, A ---------------------------------
System short time current,
3 sec, Ka
Short time current rating, 3 sec, KA -------------------------
Bus bar material
Cross sectional area of bus, mm2 -------------------------
-Type of connection
- Minimum clearance in air:
Between phases, mm
Live parts and earth, mm
- Manufacturer, Country
- Type
- Catalogue No.
-Capacity
(AH al 5 Hr. discharge)
-Number of cells per unit
-Weight per cell, kg
-Totalbattery weight,kg
-Overall dimension of
battery rack
length, mm
Width.mm
Height, mm
'. \
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13.2 Battery Chargers (220 V)
- Manufacturer, Country
- Type
- Capacity, NkW
- Manufacturer, Country
- Type
- Calalogue No.
-Capacity
(AH at 5 Hr. discharge)
-Number of cells per ur.it
-Weight per cell, kg
-Totalbattery weight, kg
-Overall dimension of
ballery rack
length, mm
Width, mm
Height, mm
- Manufacturer, Country
- Type
- Capacity, NkW
- DC Vollage adjusling range
- Manufacturer, Country
- Type
- Catalogue No.
-Capacity
(AH at 5 Hr. discharge)
Page 1 64
-Number of cells per unit
-Weight per cell, kg
-Total battery weight, kg
-Overall dimension of
battery rack
length, mm
\/Vid!h, mm
Height, mm
- Manufacturer,Country
- Type
- Capacity,A/kW
- DC Voltage adjusting range
- Manufacturer,Country
- Type
- Catalogue No.
-Capacity
(AH at 5 Hr. discharge)
-Number of cells per unit
-Weight per cell, kg
-Total battery weight,kg
-Overall dimension of
battery rack
length, mm
Width, mrn
Height, mm
- Manufacturer, Country
- Type
- Capacity, NkW
cN'.\ ·'
- DC Voltage adjusting range
15.1 Engine
- Manufacturer, Country
-ModelNumber
Installed capacity, KW
-Number, type and arrangement of
cylinders
Number of strokes
Compressor pressure ratio ------------------------------
Starting system ------------------------------
-Manufacturer, Country
-Type
-KVA rating at power factor 0.8, 1500kVA
-Max. Leading & lagging KVAR capability at 0.8 pf -----------------
,
Page I66
-Rated voltage between lines, KV
-Connection of armature winding
-Rated Current,A
-Rated frequency. Hz
-Efficiency
at pf 0.8, %
at pf 1.0, %
-Stator overloading, %
-Max. Torque when the stator is short-circuited, Nm As per design
-Generator Characteristics
Instantaneous Max. short-circuit current
at nominal voltage, Apeak
sub-transient reactance, Xd" pu -------------------------------
transient reactance, Xd' pu --------------------------------
synchronous reactance, Xd pu --------------------------------
-----------------negative-sequence-reactancpu----------------------------
zero sequence reactance, pu ---------------------------------
field time Constant , Td'O sec --------------------------------
Transient time Constant,Td sec -----------------------------
initial time Constant, Td" sec --------------------------------
- Moment ofinertia GD2 of rotor, Kg-m2 ---"------·------------------
- Percent rise on voltage when full load is
rejected and operating at pf 0.8 , % --------------------------
pf 1.0 , /o -------------·--------------------
0
/.,, -- ..........
Excitation current
---------------------------------.;--:::0\c=- ; 0.1 ,..
,... \)· :.,
Generator calculatedlosses at 100% Base rating ;" ,. . ."'
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Total generator iron loss, kW ---------------------------------
Generator stator 12 R loss, kW --------------------------------
Generator rotor I2 R loss, kW --------------------------------
Generator stray load loss,kW --------------------------------
Generator windage loss, kW
Total generator loss, kW
Generator weights
Weight of rotor, kg
Weight or complete stator, kg
- Protective Relays
-Manufacturer, Country
-Type of construction
-Dimension,mm
-Instrument
AC Voltmeter
AC Ammeter .. -------------..--------------.w-""•••
Power factor meter
Wattmeter
Varmeter
Synchronizer
Annunciator
Watt-hour meter
Var-hour meter
Controlswitch
-Protection relay
Gen. protection relays
Transformer protection relays ----------------------------------
Gen. Bus protection relays ------------------------------------
Inter-connection protection relays -------------------------------
Auxiliary system protection relays -------------------------------
Page 1 68
I '
-EOG protection relays
-Lockout relays
-Control relays
-Trip relays
-Auxiliary relays ------------------------------------
(Nole: The Contractor shallattach additionalsheets as required.)
A fully integrated unit ary DCS has to be supplied for monitoring, control,
display, alarm and recording of selected physical and electrical
parameters associated with all relevant plant areas. All monitoring and
control int eractions shall be done via VDU, keyboard and mouse/
trackball. No conventional controldesk equipment shall be required. All
existing installed pen recorder functions shall be replaced by the new
system (data acquisition functions).
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Manufacturer of DCS, country
Type of DCS
I\8Xpandable to)
Offred number of monilors per operator station
l\. ::iP.itors
I Scrce:-i diagonal, inch, 21"
Resolution (horizontal x vertical), pixel, 1280x1024
Call time br picture change
NL:mber of colors
Screen re resh rate
Graphics
Max number of process graphic displays
Offered number of process graphic displays
Updating of process variables and conditions
Analogue inputs s, s 2
Digital inputs s, s 1
Reaction time from issuing command up to
execution(Switching relay of controlactuators)
s, s 1.5
Signal change (check back signal from individual
control level) up to display on monitor) s, s; 1
Representation of graphs (for trending) on monitor
Max. Number of standard curve displays
Max. Number of operator configurable curve displays
Max. number of curves ineach curve field
Page 1 70
Manufacturer, country
600x600
16.3.3 Process station
.
Number of offered automation units
Power failure protection for the program
Scanning periods
I Data acquisition
Analogue values ms, 500
Binary values ms, 250
Time critical binary values like position of torque
Type
Number of inputs per module
Galvanic isolation between input channels yes/no
Digital representation of output signal bit, 12
Fault signalif range exceeded (<4mA, 20mA) yes/no
Analogue output modules
Type
_, I \
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-
Page 1 72
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Make,country, type
Degree of protection IP, 31 Number
Dimension (WXOXH) of one marshalling rack mm
Manufacturer,
country Model or
type
Transmilter incorporated
SMART-type transmitter
Manufacturer,
country Modelor
type
SMART-type transmitter? Yes/no
Manufacturer, country
Model or type
SMART-type transmitter? Yes/no
16.4.6
Differential pressure transmitter
Manufacturer, country
Model or type
SMART-type transmitter? Yes/no
16.4.7
02 analyzer (feed water)
Manufacturer, country
Modelor type
SMART-type transmitter? Yes/no
16.4.8
PH-va lue
Manufacturer, country
Model or type
16.4.9
Conductivity
Manufacturer,country
Model or type
16.4.10
//
16.4.11 02 analys r (flue gas)
Manufacturer,counlry
Modelor type
Manufacturer, country
Modelor type
Manufacturer, country
Modelor type
Manufacturer,country
Model or type
Controlvalves
Manufacturer,country
Noiselevel of controlvalves
(1m distance) dB (A), < 85,
Time for full stroke for
Size up to 6" s, 5,
Electrical actuators
Manufacturer,country
Type
E
lectr c valve positioner
(Pow er electronics) Solid state (thyristor) ---------------------- ------
Place of installation:electronic
Room or incorporated in actuator
Page J 76
(Compact type)
Pneumatic actuators (if applicable
Manufacturer, country
Type
Manufacturer, country
Type
Degree protection (cubicle) IP, 31,
Number of cubicles per unit
Dimension (WxDxH) of one cubicles mm, ---------------------------
-Manufacturer, Country
-Type designation
-Applicable standard
-Number of cores
-Insulation material
-Cross-section of conductor, mm2
-Coriductor material Type of
conductor (round, stranded,
compacted) ---------------------------------
-Outer sheath material ---------------------------------
- Min.Permissible bending radius,
_ _/ '/ '
/ ·
'
'
'·
-Weight per meter, Kg
-Delivery length, meter
-Voltage designation, V
-1 sec. short circuit current after
full load at 70? C cond. temp .,A
-Max. Conductor resistance at 200C
DC, Ohm / KM
AC, Ohm / KM
(Note: The Contractor shall attach addit ionalsheets as required.)
-Manufacturer, Country
-Type designation
-Applicable slandarcf
-Number of c.:ire;;
-Insulation material
-Cross-sectioi1 of conductor, mm2
-Conductor material Type of
conductor (round, stranded,
compacted)
-Outer sheath material
- Min.Permissible bending radius,
mm
-Weight per meter, Kg
-Delivery length, meter
-Voltage designation,V
-1 sec.short circuit current after
full load at 70° C cond. temp.,A
-Max. Conductor resistance at 200C
DC, Ohm/ KM
AC, Ohm / KM
(Note: The Contractor shallattach additional sheets as required.)
! .-
Page j 78
17.3 6.6 kV Power Cable (XLPE}
-Manufacturer, Country
-Type designation
-Applicable standard
-Number of cores
-Insulation material
-Cross-section of conductor, mm2
-Conductor material
-Type of conductor
(round, stranded, compacted) ---------------------------------
-Outer sheath material
-Min. Permissible bending radius, mm --------------------------------
-Weight per meter, Kg ------------- --· --·---- -----·
-Delivery length, meter
-Voltage designation, V
-1 sec.short circuit current after
full load at 700 C cond. temp.,A ------------------------------
-Max. Conductor resistance at 20°c
DC, ohm/KM
AC, ohm/KM
-Manufacturer, Country
-Type designation
-Applicable standard
-Number of cores
-Insulation mater
- Cross section of conductor, mm2
-Conductor material
- Type of conductor (round,
stranded, compacted)
- Outer sheath material
- Min. Permissible
b, ding radius, mm
\
- Weight permeter, Kg
- Delivery length, meter
-Voltage designation, V
-1sec. short circuit current after
full ioad at 700 C cond. temp. --------------------------------
(a)
-Type
-Manufacturer, Country
-Applicable standard
-Insulation material
-Number of cores
2
• Core size,mm
- Oute;·shea:h
material
-Weight per meter, kg
- Delivry length , m
(b)
-Type
-Manufacturer, Country
-Applicable standard
-Insulation material
-Number of cores
- Core siz:e,mm2
- Over sheath
material
- Weight per meter, kg
-Delivery length, m
(Note: The Contractor shall attach additional sheets as required.)
- Manufacturer, Country
2
- Conductor size, mm
- Conductor material . .-------7-- - -r--:.:·----
: 6:" · Page I80
- Type of Conductor
- Short circuit current
for 3 sec., A
- Weight per meter, kg
- Deliv erylength, m -
- Manufacturer ,Country
-Type
- Maximum safe working load (to lift the Single heaviest piece of the Gas
Turbine component)
Main hoist, slow speed, Kg --------------------------------
Main hoist, fast speed,Kg --------------------------------
Auxiliary hoist, Kg --------------------------------
-Test load for crane, Kg ------------------------------
-Span of crane,
Centre to Centre of gantry rails, m -----------------------
-Geared Speeds
-Crab
a) Particulars of crab rail
b) Type of wheel bearing
c) Max.load on each wheel, Kg
-Power supply required by crane
-Maximum current demand by crane, A & KW -------------------
-Motors
Main Aux iliary Cross Long
Hoist ing Hoisting Traverse Travel
a) Number
b) Type
c) kW at full load -------"-------------------------------------------------------
d) Speed at full load, rpm ----------------------------------------------------
(e) Motor rating --------------------------------------------------------------
1) Manufacturer --------------------------------------------------------------
-8rakes
a) Number -------------------------------------------------------
b) Type ----------------------------------------------------------
c) Dimensions ---------------------------------------------------------
d) Lining material ------------------------------------------------------
-.Type of main girder -------------------------------------------------------
- End carriage
\ .
a) Wheelbase '·
c) Maximum load excluding
impact of travelling wheels,Kg
/;r
Page 1 82
Main Auxiliary
Hoist Hoist
a) Constructio n
b) Quality of steel
c) Diameter
- Collector gear
a} Type ----------------------------------------------------
b) Rating ----------------------------------------------------
c) Manufacturer, Country ----------------------------------------------------
- Gantry rails
a) Size ----------------------------------------------
b) Material --------------------------------------------------
d) Weight , Kg -------------------------------------------------
·Maximum deflection at
Mid-span on the main girder
at maximumloading, mm ---------------------------------------------------
- Verticaldistance from lop
of gantry railto lowest
overhead obstruction required, m---------------------------------------
- Weights
a} Net weight of complete crane, Kg --------------------------------------
b) Net weight of complete crab.Kg ·---------···------------
c) Weight of motors, Kg ---------------------------------------------------
-Model
-Capacity
-Maximum lifting capacity, Kg at ---m radius-------------------
-Basic boomlengt h, m
-Maximum boom length, m
-Wire speed for lifting, m
-Wire speed for boom, m
-TypeJ>J c'i!!:rier
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-Maximum running speed, KM/hour
-Climbing capacity, (tanO)
-Minimum rotating radius, m
-Type of outer rigger
-Safety apparatus
-Manufacturer, Country
-Type
-Mqdel
-Capaci y
-Maximum running speed, KM/hour
(. i
Page 184
19.2 PA system
Manufacturer, Country
Type
Capacity
Supply voltage, V
Power Consumed
Power Supply, V
2) Hand Set
Type
Form
Dimension, mm
Weight, kg
3) Speaker
Type
Form
Impedance, ohm
Output, w
Dimension, mm
Weight, kg
i9.3 CCTV
System
Type
Manufacturer, country
Camera resolution
Storing System
Manufacturer, Counlly
Type
Supply voltage, V
Line capacily
Traffic capacity
Facilities
19.6 IP Phone
Manufacturer, Country
Type
Supply voltag e, V
Line capacity
Traffic capacity
Facilities
for yard
for power house
.''
Page I 86
Hose size and length
(Dxl) mm x m
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20.2 Portable Fire Extinguisher
Extinguishing System
-Manufacturer, Country
-Type of powder
-System Description
-Manufacturer, Country
-Type of Equipment
-Weight of panel,l<g
2) Proposed Manufacturers/Source/Quarries
(i) Cement --------------------------------
(ii) Agg regates
Admixture
-------------·---.:.......-------------
(iv) Reinforcemen
t
(v) Other
/ - - .l Supper-structure Kg/cm2
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4) Concrete
pavement
5) ----------------------
6) -----------------------
21.3.1 Piling
f) Name of slructures,
equipment and buildings
to be applied
d) Piling Plant
e) Method of Jointing Piles
f) Name of structures,
equipment and buildings
to be applied
/ r v/
/ , '.
Page 1 90
\
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c) Method of driving in Pi es
d) Piling Plant
e) Method Of Jointing Piles
f) Name of structures,
equipment and buildings
to be applied
1) Method of subsoilimprovement
2) Expected allowable bearing capacity
of subsoil
(after improvement) -------------------------Kg/m2
3) Name of structures, equipment
and buildings to be applied
1) Grades of Steel
2) Suppliers of Steel,Bolts & Fasteners -----------------------------
3) Methods of Welding
4) Corrosion Protection
1) Weight of machine
Gas turbine/ Steam turbine, Kg ------------------------------
Generator, Kg
Auxiliary. Kg
Total, Kg
2) Dimension of GIT foundation
Widlh, m
Length,m
Thickness. m
3) Weight of GT/ ST foundation, Kg -----------------------------
1) Insulation Materials
2) Waterproofing Materials
3) Caulking Materials
21.8 Metal
1) Grades of Steel
2) Suppliers
3) Method and Materials for
corrosion protection
21.9 Construction Equipment and their specifications
1) Earth Works
2) concrete Work s
3) Pavement 'Norks
4) StructuralSteelWorks
5) Piling Works
6) Steel Sheet Piling Wall
B - 22 Environmental Impact
/ " \
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ppm is defined as volumetric parts per million at 15% 02
(bl Effluent Discharge
Desc1
·iption Unit Equipment
Equipment
db(A) ..................db (A)
@1 meter
Page I94
\ I
B-23 (A) Water Treatment Plant.
The quantities shallmeet the requirement of CCPP at Guaranteed full load at
site condition
The following design parameters of the equipment of the Water Treatment Plant and its
relevant data lo be provided by the Tenderer during detailed design stage:
annunciator
(The quantity shall meet the
requirement (s)
b.Hourly demanc..I. mJ
Conductivity (max.), µS em
25°C
c.
2s c
0
' \
Page 1 96
• Total minerals (max.), meg/I
-
, --
-, ...
\•
·
i. Life durability of clarifiers lining
material
Page j 98
k. Free board, %
I. Strainer material (metallic):
m. No. of manhole provision
n. Location of upper manhole (Top
and Body)
SI. Description of the main design Materials/values Bidder's Offer
No. parameters of the major equipment
and relevant data of plant
o. Production quality (Turbidity,
NTU/JTU)
p. Local and On-line instruments
provided
• Flow meter :
• Pressure meter :
• Others (if any)
q. Type of filters
r. Inside lining
s. Life durability of lining material
t. Filter pump
• No. of pumps provided 2 x 100 %
• Capacity of each pump m3/hr.
• Mode of operation
Auto/manua l
u. Filler back wash pump 2 x 100 %
• No. of pumps provided
• Capacity of each pump m3/hr.
• Mode of operation
Auto/manua l
.:---:--
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1
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regeneration m3
37. Totalregenerat ion time, hrs
38. Internal liningin the vessels
(Vulcanized Rubber linings)
39. Resin bed support
(platform/without platform)
12 ION EXCHANGER UNITS: CATION ANION MB U NJT
UNIT UNIT
40. Local and On- ine instruments
provided -
a. low meters
b. Pressure meters
c. Conductivity meters
d. pH meters
e. Silica analyzer
f. Sodium analyzer
g. Others(if any)
41. . Production quality - Arter Anion After MB
a. Conductivity, µSiem
b. P-Alkalinity Unit Ur.it
c. Silica ..
Page 1 102
(Gaze glass/float) II
16 CAUSTIC SODA STORAGE TANK and Materials/values Bidder's Offer
MEASURE TANK
a. No. of tank provided
b. Capacity of each ,m3
c. Structure (metallic)
d. Materialof acid flow pipes and valves
e. Installation style (Vertical/ Horizontal)
f. Transfer system from transport to tank
g. Caustic transfer system from tank to
service tank (by gravity/pump)
h. Caustic soda loading system from
preparation tank (gravity/pump)
i. Level indicator provided (Gaze
-
glass/float)
'--
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(b---
a.
·1 WASTE EFFLUENT Regular Boiler vvaste
NEUTRALISATION FACILITY cleaning Effluent
chemicals Neutralization
neutralization Facilities
facilities from over all
plant (WTP,
Power plant
-+-
a. Type I : neul1aliza ion
vessei of -4- - -1-
& others)
-'-
(Tank/underground pit)
b. No.of unit (if Tank)
c. Volume of each tank
3
(if more than-1), m
d. Struclure (Mild steeVStainless
steel)
e. Internal lining (Vulcanised
rubber) :
f. Life durability of lining material i:
g. Mixingprocess(Ai rcouringfpump)
h. Neutralized effluent quality
(while disposed ott)
• pH
• C0nductivity, pSicm
• Others (iiany)
i. Spot instruments provided -
• pH meter
• Conductivity meter
• Others(if any)
j. Final disposed off system
(Gravity/pump)
k. Filling system
(pump/operating pressure)
I. No. of filling pump :
m. Capacity of each filling pump,
m3/hr.
n. Height of the filling point, m
o. Flow meter
p. Level meter
q. Internal lining of the Connected
pipes & valves
r. PH of neutralized effluents
Before disposed
s. Disposal point of neutralized
effluents (directly river/via pit)
I. Capacity of each pit, m3
Pag e I 104
SL D
No. p
of
in
19 I
a.
b.
c.
d.
e.
f.
g.
20 C
a.
b.
c.
d.
e.
f.
g.
h.
21 W
S
1
2.
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21 WATER STEAM QUALITY Values Bidder's Offer
SPECIFICATION
3. Feed Water
a. Conductivity, µS em. at 25°CWithout
resin column After resin column
b. PH
c. P-Alkalinity
d. Hardness
e. Arnrno nia (NH3)
f. Hydrazine (N2H4)
g. Chloride (Cl-)
h. Oxygen (02)
i. Iron (Fe+2)
j. Copper (Cu+2)
4. Bqiler Water (Middle Section )
a. E. Conductivity,µSiem. at 25oC
b. PHMax. Min.
c. p-Alkalinity
d. Hardness
e. Silica (Si02)
f. Phosphate (P205)
g. Chloride (Cl-)
h. Iron (Fe)
Ammonia (NH3)
PH
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SL Name of Items Minimum Bidder's offer
No. quantity
required,pcs
Resin structure examination.
15. Centrifuging machine (electrically operated, 1
4 points facilities and with sufficient
graduated conical test tube of capacity 100
ml) for determination of water content in oil
(Method :ASH/I D-1796)
16. Distillation apparatus for the determination 2
of water content in oil (Method : ASTM 0- 95)
17.Viscometer (for the determination of
viscosity of oil) 1
18. F,lash point tester (for the determination of
the flash point of oil) 1
19. Moisture content tester (for the
determination of presence of moisture in 1
transformer oil)
20. Equipment for the measurement of the
calorific value of fuel oils. 1
21. Equipment for the determinaticn of sulfur
Content in fuel oil. 1
22. Hydrometer
(different necessary ranges) 25
23. Thermometer
(different necessary ranes) 10
24. Stopwatch
25. Platinum crucible (50mlcapacity) 3
26. Modern laboratory furniture 1
27. Others (as per necessity) Sufficient as
necessary
Page J 108
b. Glass Wares
All necessary glass ware lo be provided by the supplier.Detail list of the items must be
provided in which the following essentialmust be included.
14. Plastic sampling pol (500 and 1000 ml.) 50 Pcs each size
15. Plastic beaker (Capacity - 250 and 500 50 Pcs. each size
ml)
16. Gas burner 15 Pcs.
17. Stands and clamps 15 Pcs.
18. Specula (Plastic andmetallic) 15 Pcs. each size
19. Tons 15 Pcs.
20. Others (AS PER NECESSITY) Sufficient
Quantity.
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C. Chemical reagents:
All necessary chemical reagent for 6 years consumption to be provided by the
supplier. All necessary items as would be required for minimum 6 years consumption to
conduct the analyticalwork of water, oil, gas and different chemicals involved in WfP
and proximate lab according to the standard test method. Detail list of the items must
be provided in which the following essential must be included
Name of Equipment
1. Xtlene
5. Potassium Dichromate
6. Sodium Chromate
7.
- 8.
--· -
9.
Sodium-Potassium Tartrate
Benzene
20.
Potassium hydroxide
21.
24.
25.
Page 1 110
c. Safely equipment
All necessary safety equipment to be provided by the supplier. Detail list of the
items must be provided in which the followings essentialmust be included.
Bidder's
Name of the items Nos.
offer
1. Gas masks : 6 nos
2. Face protectors 12 Nos
3. Hand gloves 30
4. Safety goggles : 20
5. Lab. Aprons. 04 sets
6. Gum boots : 6 pairs
7. Helmet 6 Nos
8. First aid box : 1 set
23. The Contractor shall guaranty for the production quant ity of Cation. Anion and
mixed bed filters under its design conditicn of regeneration level (chemical
consumption) and design Raw Water quality specified in the design data sheet.
24. The flow diagram to be provided showing the water balance scheme of demi-
water plant.
25. The Contractor confirms to supply the necessary kinds of initial filling materials
such as resin and anthracite/gravel for all ion-exchange and sand filler unit as
per t he quantities (by volume) along with 3% extra for 1(one) year make-up.
26. The Contractor confirms to supply all necessary commercial grade chemicals
(viz. hydrochloric acid, caustic soda, coagulant, auxiliary chemicals, hydrazine
hydrate, ammonium hydroxide, tri-sodium phosphate, boiler cleaning chemicals
including inhibitors etc.) as would be required for the commissioning and
warranty period operation of WTP.
27. The Contractor would be submitted the acceptance test methodology before
performing the tests. The Contractor will be confirmed that all equipment and
instruments would be handed over to the customer strictly in accordance with
the design data and information as furnished in the data sheet and show their
operation capabilities and performance as specified in the same data sheet.
29. . The Contraclor shall not change the major design data/or the number
of equipment without prior information to and confirmation by the customer.
r?f 1 '
I
SCHEDULE-C
DRAWINGS TO BE FURNISHED WITH THE TENDER
Drawings I diagrams as menlioned below, but not be limited to, will be furnished by the
Contractor during detailed design stage, after signing the Contract. The Drawings I
diagrams require to be approved by the "Engineer"/ Client as per Contract: -
Page I 112
• Alkali, coagulant & other auxiliary chemical mixing facility, filtering system,
preparation and supply
Dosing system, drainage system, ejector system, compressed air system,
sampling point.
H
R
S
G
• Feed waler correction plant
• Boiler wate r correction plant
• Proximate analysis laboratory - process part
• Ammonia & hydrazine storage facility loading-unloading system,
preparation & supply .
Trisodium phosphate mixing facility, filtering, preparation & supply.
• Drainage system, ejector system, cooling system, dosing system, sampling
Point.
AC ID CLEANING
• Neutralizing and harm Lessing plant for discharge water after acid
Cleaning/Alkali boilout of equipment.
• Mixing tank of reagent chemicals for chemical cleaning of equipment
• Chemical cleaning solution storage facility,preparation and supply.
• Acid and alkalifor cleaning equipment storage facility, loading unloading
• System, preparation and supply.
• Complete sodium hypo chloride (NaOCL) generation and dosing system.
10. Drawing/diagram of complete Sampling station (For HRSG Feed water, ST steam
sample test ing System)
16. Drawing/diagram of complete Liquid Fuel system show ing arrangement of main
Fuel Tanks and D y Tanks at plant site with all relevant Fuel Forwarding Pumps,
Filters/Strainers, Piping, and Valves.
18. Drawing/diagram of Condenser air extraction system show ing Vacuum pumps,
Steam Jet air ejector
27. The following curves, which are necessary, shall be furnished by the Contractor.
(j7-
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.. .' ' Page 1 114
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• Mechanicalflow diawams
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For the purpose of preparation of the Tender Proposal,the following
indicative maps I drawings I image are attached herewith as a
ready reference to the tenderer. The Drawings I Diagrams I Values
I Parameters shall be dependent on the Tenderers Detail Design
requirement to implement Mymensingh 360 MW Dual Fuel
(Gas/HSD) CCPP Project.
Maps I Drawings / Images List:
I
Page I 116
SCHEDULE-D
DELIVERY TIME
1. 1.Gas Turbine
Generating Unit and
A nci11ary ------------------------------------------------------------------------------------
·,
\
SCHEDULE - E
TOOLS AND APPLIANCES
The Contractor shall list below all special tools and equipment for operation and
maintenance including the following, which are included in totalContract Price.
.-
Page I 118
No. Description Q'ty
Industrial Fiberscope: (Manufacturer country: Japan/ 1 (one) no.
USA/ England)
Specification:
Optical System:Field of view, Direction of view, Depth of
Field. Illumination system:
30°, 60° ,100° Degree convertible by means of optical
adaptor, Forward/side viewing convertible by means of
opticaladaptor.
AdditionalEquipment:
Camera: Camera with suitable adaptor preferably a
digital Camera with suitable adaplor. Or a special Digital
Camera with suitable adaptor
Viewing adaptors:
1.600 viewing adaptor 1 (one) piece.
2.900 viewing adaptor 2 (two) pieces.
Note: The Borescopic set should have other standard
accessories like rubber eyecup, objective end protective
cap Instruction manual(English).
The above specificatio n is furnished for reference. The industrial
Fiber scope to be supplied for GT unit.
2. Primary Currency Injection Test Set, 1 No.
Manufacturer country: England, Japan, Germany/Italy/France I
USA.
Specification:
Input: 220/240 V ac, 50 Hz, 7 KVA.
Output: 0-1000 A, 0-6 V
0-2000 A, 0-3V.
3. Secondary Current Injection Test Set 1 No.
Manufacturer country: England, Japan, Germany/Italy/France I
USA.
Specification:
Input: 220/240 V ac. 50 Hz, 1.8 KVA.
'. ;.,_·
5.
Page I120
SCHEDULE-F
The Tenderer shall submit a list of spare parts with OEM Part No. and consumables (lube.
oils, greases, air & oil filters, chemicals etc.) to be necessary for day to day operation and
maintenance of the generating units and ot h·er plant equipment inclusive of emergency use
that takes place in t he course of operation (according to the Manufacture':; recommendation
and guideline) during the Warranty period (24 months) . During the warranty period of 24
months, the Contractor shall supply all necessary equipment, spare parts,
materials/consumables including normal wear and tear spares etc. at his own cost and
whether it is listed or not in their list. In preparation of the list the tenderer have to consider
plant factor as 80%.
Detail list of Spares & consumables including wear and tear spares for the whole plant
during Warrantee period shall have to be submitted by the Tenderer with its tender in the
following format:
Note:If any additional spares,consumables, wear and tear spares are required during
Warranty period (not included in the above list) shall havelo be supplied by the contractor
w ithout any additional cost to RPCL.
In addition of the above Warranty period Spares & consumables, the Tenderer shall, also
submit separate lists (from GT manufacture r) of spare & consumables required for 02
Combustion Inspection and 01 Hot Gas Path Inspection (If proposed GT manufacturer is
GE), 01 Combustion Inspect ion and 01 Turbine Inspection (If proposed GT manufacturer is
MHI), 02 Type A inspection and 01 Type B inspection (If proposed GT manufacturer is
Alstom), 03 Minor Inspect ion (If proposed GT manufacturer is Siemens), 03 Minor Inspection
(If proposed GT manufacturer is Ansaldo). Contractor shall supply these spare &
consumables under this contract wit hin their quoted price. These spare & consumables will
be used only at the time of scheduled inspections of GT during warranty period and after
warranty period. These spares and consumables cannot be used against war ranty claim or
as wear and tear spares for installed GT components.
Indiv idual list of Spares & consumables required for each schedule inspection of GT
(Combustion Inspection, Hot Gas Path Inspection, Turbine Inspection, Ty pe A inspection,
Type B inspection, Minor Inspection; as applicable for proposed GT) shall have to be
submitled (from GT manufacturer) with the tender.
' - f. '-
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Detail list of Spares & consumables including wear and tear spares for the whole plant
during LTSA period shall have to be submitted by the Tenderer with its tender in the
following format. The Contract to be signed between RPCL and Manufacturer for LTSA
period willbe outside of EPC Contract:
The Tenderer shall submit separate lists of capitalspares required for Major Over-hauling of
Gas Turbine Unit (from GT manufacturer) and other essential auxiliaries of the 360 MW
•::ombined cycle plant during LTSA Period.
Individual list of Spares & consumables required for each schedule inspection of GT
preceding the major over hauling work, as applicable for proposed GT during LTSA Period,
shall have to be submitted (from GT manufacturer) with the tender.
Page I 122
SCHEDULE - G
The Contractor shall be reminded that this is Turn-key Contract in which he is entirely
responsible for every aspect. No additional costs will be considered for any item which the
Contractor has overlooked,but which is essentialfor the proper completion of the project in
every respect so that the work fulfil the purpose for which they are required.
If the RPCL or the Engineer requires minor modifications, additions or omissions to the
scope of the Civil Works during the period of construction or maintenance,adjustment to the
Contract Price will be made on the basis of the rates entered in the following Schedule.
The rates entered shall include all costs and expenses involved in the proper construction of
the work, including overheads, profits, supervision, accommodat ion, insurance, t ranspor t,
duties, all risks,liabilities or obligations etc. but excluding design costs, which are covered by
a separate item.
The rates will be used to evalua!e RPCL's or Engineer's minor modifications, omissions or
additions to the works. Rates for any item not included shall be based on those quoted or
analogous thereto.
2. Excavation
1) Excavate to reduce level and remove and deposit m3
where directed on Site - include for timbering,
de-watering, etc. (measured net sizes as
drawing) m3
2) Excavate to form pit, base or trench as prev iously
described.
3
3) Additional excavation beyond net sizes for m
working space to fix and remove formwork and to
3. backfill
Page 1 124
4.
Reinforced Concrete
( grade of concrete shall be specified )
---------. -------------------...--------------...
5.
Reinforcement Kg
1) 16 mm diarne er and upward mild steel bar or
round reinforcement hooked, bent and fixed
including and necessary tying wire Kg
2) 12 mm diameter as previously described Kg
3) 10 mm diameter and ditto as previously described m2
4) Fabric reinforced weighing 4 Kg per square meter.
including fixing Kg
5) Extra over mid steel rates for high tensile
reinforcement (allsizes)
6.
Formwork
1) To sides of foundations, bases, etc.
2) To sides and soffits of beam -
3) To wall
7.
Structural Steelwork
(grades of structure shall be specified)
'
. ._ ..I ". ·.
m2 m2
m2
100x
Kg
SCHEDULE - I
LIST OF SUBCONTRACTORS
The following is a list of subcontractors the Contractor proposes to employ for supply of
I
No. Description of part or equipment Manufacturer's/
making reference to specifications Subcontractor 's
name and full address
3.
>-- --
4.
-·
-
Generator Switchgear
Page 1 126
SCHEDULE - J
DESCRIPTION OF TRAINING PROGRAMME
The Contractor will arrarige OEM certified training for operation and maintenance for
the trainee. Moreover, the contractor will provide all maintenance and operation
manual, drawings relating to all the equipment to each trainee on the first day of his
arrivalalthe Manufacturers Premises.
Contractor shall provide the details of training offer and eligibility criteria for trainee
for each training program.
Travel insurance for the trainees shall be as per the provisions of the overseas travel
insurance of Bangladesh Sadharan Sima Corporation.
The RPCL shall make available, free of cost, to the Contractor the above-mentioned
personnel (total 80 persons) for the purpose of on-the-job training at site during
installation, testing,commissioning and initialoperat ion of the plant for two (2) month.
During warranty period, it shall be the responsibility of the Contractor to train them
adequately and properly in a planned manner so that these member of the RPCL's
staff could take over the responsibility of operation and maintenance of the plant and
equipment independently at the time of handing over of such plant and equipment as
well as before issuing of PAC.
.I '··
SCHEDULE - K
The followingis the specification, numbers, purpose of use and phasing for the mobilization
and demobilization of construction equipment to be used on the Contract.
.'
Page j 128
SCHEDULE - L
The following is a description of the Contractor's method for transportation lo Site and
unloading and installation at Site of the equipment for the Works.
eindependentbd.com
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Corporate Office :
House # 19. Road # 1f8,
Seclor IIO!l Ullara
1ei '1T81ffif ft1fitci315 ModelTown, Dhaka-1230.
Phone :IJ8.-02·1914Gl8. 46957952 iPABX)
HURJ\l POWER COMPANY LIMITED Fax :88-02-7913229
Web :www.rpcl.ory .bd
E-mail :mcl@,pc.org.bd
Memo No :27.26.0000.003.07 027.15.301 Date: 2 5.03.2018
Subject: Amendment and Clarification in response to the Tenderer's queries against Tender
reference no:PUR:020(FW/MYMENS1NGH 360 MW/OTM)/2017-18.
In response to the queries received from the prospective tenderer wit hin the stipula ted time and
discussion of pre-tender meet ing held on 05.03.2018 as per the tender requirement, the
respective amendment and clarifications from RPCL end is attached herewith. These amendment
and clarification shall be treated as an integralpart of the Tender Document.
Thanking You.
-.C. 6
"'
(Md. Salim Bhuiyan,PEng )
Execut ive Director (Engg.)
Phone·02-7911201,+8801748397S94
Email:edengg@ rpcl.org.bd
Copy To:
Distribution To:
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FOR
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INo -- z, sect on / Oause Page Number Tender Specifications
.;:) Remarks
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l If the plant foibto .ichieve such net power
Cdpoutpula1
on Liquidated Damaee 011 pL>rlorn1mCl
P ;P l ot 1 CI
if'\
wordio>&s JACIR
as
1s
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CCPP)
......
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Bidder A
25 2A/S/5.2.2
I ')3
S.Water Le11elGauges
Bidder II
·-
The l>idder sliiJllen;me beacr effic;irwcy ot HRSG
Feedwater control station may be loca ed in
The outlet connections f rom the economise r shall rind guar;,.ntee parametNs 'pP.r schedule A
26 I 2A/5/5.2.4 95 directed ro the steam generator drum without any downstream of economise1 .ind upstrc;:inl'ot
Volume 2 of 2,part 8. The biudcr sh3ll prepare
drum for netter control on apµroach
-
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intrmediate v.Jlve. temperature.
his technical proposalilccordrnly followine
ion rnation IstandarcJs Uidder 1\
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Pace Number Tendi?r Specif cations Clarifications Sou&ht RPCl's Oar fications IAmendments
Remarks
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/'l ,. p<!r clusc no.20.l.71paC! no. 310) •nd
cl usc M. 21.3.2 (pace no 350). wind peed hJs
I
.c.•
27 2A/l/l.l 2
Pl<?as.e rd1rto nrtide nc. 1.1o
hec11 mentioned as 200
Sect;on : Wind velocity • 225 Km/hr
Km/hr.Bidder sec s Descript onolthe project. Volume 2 of 2,!art A
cl.>rihcarion regardingwind sp<?ed/veloci '( co !le I
wns•dcrcd for the civi,
Wrnd vPlocity - 7.25 Km/hr I
tructur,11designof·the
idder r J
TI1e projectland rs required to :;e filled, developed and A p' ktu5e no. 3.2
buildin / faciiitie .
--
(page no.33), designed rompctcd upto the rccordd m<txirnum w11tcr
level l·at on of the plant lnncl s 14.99
28 2N1120.1.1 308
n1PWO. [
plus 1rn. ThJt means the proposed JGO MW power Bi<!der >eeks
DtoSign £1(!v.:itlon :>f the project Lano s!1all be
l'l .99 ni;>WD
___
d<irif,c;it cn reg;.rding tht> lc!vE-1to
1-··--·
plant µr-ujec.:t ite shall have to be at a eround l vel of
15.02 mPWD.
becorrndered :;dc s e11ed el v:ion for the
plant land. Biorfer A I
,
I 1'opocraphic Surveys Please re'cr o (i) artide 20.1.7. of I
Section JO·
I 29 2A/20/20.1.2 308 Bidder requests to provide Topoerc1phy )1,1rv y (.:ivil worlr.), \.1ofume 2 c:A ), Prlrt A I
dta of exi5tings te,if any. (ii) arklc :u uf Sct on 03:Power Pl.:inl
Arr angmn11t. V olume 2. or /., Pi1ft A lfalr:ler A
\
Secrion 20:Crvil
llid1kr r-?qucsts to provid Soilltwc>tietion
?IPas ref Pr to ar11cle 20. .::! of
-
< idder undf't< used for cr.>nCJ·ew
artd'> 3500 kg/sq.<:n-r. i< Ly po pavcmrmt shall be
p;ivcment shall be not less th;in'3S0Cke/sq.cm in the en-or e:1der not less
re?c;uesrs to cl -r y.
stri:nath t 28 d.ays. than 35tl l!fsq.cn11n the strcnGth at 2S days.
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Volume / Section/ Clause Page Number Tender Specifications Clarificat ons Sought RPCL's
Fl
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The s te boundary wall shall be inst<illed around the
power station as directed by the f.ngineer.The site
d I h II u f b . k . Cf .
Clarifications /Amendments
34 2/l./20/20.11..4 344 boun ary wa s a eo nc wa11 with RC rame 1n stJnd rds. considerat ions.
accordance with l<PI Standard and 2.40 m high 1nd 0.2S f
· on thickness. Biddersare r· quested to allow the applic.ible
Ba11clad€,ll Government KPI standards . 'dd
ll1 er /\
,/ r...,3- 5 ''- Uidder understands t hat Raw water m.;ikc up is Please refer to !'he
teclmical·1 equirement of
2A/20/7..1.?. 348 River water intak pump house required from Deep Bore well.Mcnee. River miclc 3.3.'.;, section: 03. Volume 2 of l Part 'of
c-_ wter intake pump house is tender document
not applcable.
Ridder f\
i
35 2A/lf 21.3.3 350
with the (Cquirement set outin.Sect documents.Ilddcr requests to provide s•me. l'c!"dcr Document.Comtr1Jctinn 011the S te sh»ll
l
inst ruments and gc,,erator protectio11 & contml.
excitation, volt;ie regul tio1> arid
The DC$ rnu be reliiblt! ancl
unique,covering al] synchronistion systems shall be
automation functions of the power plant,which are:
controlled by GT/ST
37 2A/l l/ll.ll.l :1.12.
c Turbine control;md protection induding Turbine f'l ae follow the T..:noer pccifit:atior"
supervisory instruments ControlSystem as per OEM
f ;. C enerator protection# excitatioa'l, voltage rec,ulc1lion proven practice.
and synchronisation systems
Criticalsignals shollbe
hardwired l>etween GT/ST
Control system and Plant DC5.
1r - ,"-..\ 40 211/ll/ll.13 provided ai bypass mick & Main st.><:k (HRSG provided l bvpasi st.?c (GT Stac<) & Main sTac.
'IJ 2A/ll/13 244 /110 v DC battery •vsten>s. Main consumer• of 2V DC IWe> propose to use 7.30 VAC UPS for the control Volurnc 2 of 2 Part fl. for your
ne c c '.S<H
' \"
are the main ICMS c1 . svstm /OCS end further corwersion of ]4 VDC unclern.1ndi:ie woth rcgMd to
binets.Eachl&C cabinet shall
shJllbe lak('n care of by thr
rec ive two in feed• from th CCPP control
redundarlt DC/OC control syte111
S·tern.
j
convener via d"couplrnc diodes. 1ran11facturcr.Bidder rcqlll
I
Sts 10 confitm.
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P.o ee s ol lO'l
Volume I Section I Clause Page Number j Tender Specifications Clarificat ions Sought RPCL's Clar fications /Amendments
..
Bidder requests to provide
Remarks
Lyout (rlanand Sections)
drawing ol existing'Switchyard
with
Cor1struct on of Proposed
Myrriensingh-Nelrokonu 13:' PGCB recommended location
kV double circuit LINE IN, UlliE OUT (ULO)
of proposed Switchyard bJys
interconnections.
• PGCB will co11s ruct lnterconnecti to be constructed.by El'C
o11line upto the
Contr1
,ctor. Single Line Di gram of £xistinr. switchyard i.
42 2A / J / 1.1 4 attached herewith.Ple<1sc: er, Annexure ·4 of
switch•Md eantry of proposed plant (360 MW)
Employe•·rny pleaseidentify the t;;fminal Amendment.
• Construction of 4 .switchyard bay of 13?
: . .........,..., points and scope of EPC Contractor on this EPC contractor of 360 MW CCPP
- - kV by the EPC Contractor .:is pro ecr will
recommended by PGCB lyout drawing.Thisis required to cstimatf' construct the switch)'ard entr\'
struct ure of 7
\ impJct 011 EPC offer beini;pro1>osecl by Bidder. (3•4) bays, o\1t of which J bys for 360
MW CCPP
. I with !i.ubstation equipmt'nt complete in .311 6idde1- A
:1 respect . ll bay10 v1ill bP kept ,-esF."rved for PGCB's
c, ,.-c
- -:·. / all
Proposed My111cnsingl1-Nctrokc1na
Bidder requests to
provide 132 kV double detailinformation circuit LJNE IN,LINE
OUT (LILOJ inrerconnections.
CCPP Generator .step-up transformer(s) would be of exlsti11g Switchyard (e.g.Datasheet and Gt.
For aclditionill dJta /information, Bidder<. arc
connected with the existing 132 W (irid Sub-Station (by drawinc for ei.:isting conductor,Structural GA requestNIto
' contact rc,pe·ctive departm<>nt /
extension and strengtheningof conductor size of the drawings and Oesig11 ca culat ons,Foundation
' 43 lA / 1/1.1 5 132 kV s"bstation by; main bus,and transfer bus F..nlily at their own arra11gcme 1'1.
drwings and Design calculations, undereround
ystem.) through high voltage undergro.und cable and facilities und any other details required for
' other necessary electrical equipment.
interconnection). Tf'iis is Bieh e• II.
requ"ed to estimate imµact on
EPC offer being proposed
b·Bidder.
-
iz din Tble-1of lfC 60076-5. B dder
recogn
requests to
I
Bidder A
-
·
J(ce:it.
A.
Page CJ of 107
;
:,
* '"E
--- -!"'V'<-
... :St'Jo.\ ,.J ;• I
J
:c
-z_ OSI N .!;»/' ection I Claus" Page Number Tender Specifications Clarifications Sought R?CL's Clari1ications /Amendments
,_.. ,........,•
.l....J,, c.._.•-..
S?. : @>• ' Remark
\· ', ':::· ) ·1
- .·>-::-.:." ,< 1'' 1cfder underst.mds that 132 kV Switc heear {1.t'.
13( kV
cootrolled from Central Control Room (CCR) i
I Gidder A
Unit AL1xiliary Transfo1mer & Strt-up/ Rserve auxiliary Bidder proposes -
to provide three phase, oil Bothself -air-cooled/ force cooled
transformer immcrcd type. self-air-cooled/ (ONAN/ONMJ for Unit Auxiliry
force cooierl
48 It,/J I a.i 161 One (1) no. of three phase,oilimrnered type. sell-air· I (ONAN/ON!\F) Trnsforme< & Start-up/ Reservt>
Unit Auxiliary Transformer & ;,uxol ary tninsfom1er may be ccn
coaled (ONAN) transfa<mer. J Start·up/ Reserve auxi ary idered
trnsfor:ner. Bidder ilCCC'l)l"ble
requi.>sts to accept. Hiddt.r \
'
'·.........
Pagp lO , j 107
SI No. ! Volume I Section I Clause Page Number Tender Specifications aarifications Sought RPCL's Clarifint ons /Amendments l
I
I Rema
' ;
+ ..
- ''
Rared normal
Bidder A
-..."'"
,7;:\\\ -Ci
/ .. •l,,,\)
1
-
lockout relay>.etc. shallalso be provided.
Bidder A
..: . /'
.,lt;17 p·'\\'V/ Page 11of 107
r,
nem;1rks
I
S4 '°"'"""'""'"'""'•h"!be ffi•b<Odod <o mm
1s
'I,. protC?ction
tall<>tioll.PIC?asc y
BuldN II
GT r11
<:
Pce 12 of
107
SI No. I Volume I Section/ Clause I Pace Number I Tender Specifications I Oar fications Sour.In I j Remarks
RPCL's Cloirification• /Amendments
I f •
t ccovery Steam 6>ener.itor {HRs-GJ
0ne {1' un.it o{ I
I
Please confirm that triple pressure rehedt type be
I ""m"'"'
p" ""k "f ITT "
'
" "
"""'
c1ir111nurndualpres)urc. If any TPdPrer offers o dual pressure? steam cyc e suitable to utilize exhau)t
f he .
better. HRSG can be uscl.I. steam cycle more thandual pressure for
gas rem t gas turbrne unit . .
performance f clliciency, rt will be acceptaole.
Bidder 13
Page U or 107
,
•C? Page Number Tender Clarifications So1;cht RPCL's Oarifications
/Amendments Remarks
SpecifiClltions
{\\ • ·.1 1--J
\,,· ·
.. HVAC systems shall be des gned to maintain the indoor :'leae clarif y thP •HvAC Crit1eria Tab
le". I
53 condition sli ted in the HVAC Criteria Table unless not1J 11. table mimtlonedis 1iot found ;,, tender , The bidder shallfollow:he requirements ol
otherwi!>C herein. document. ' HVAC to maintain a11plicable room
temper<iturc
Hea\1r>g Ventilatoni; and Aio fo• individual Equipment I Mar.hinery areJ
Bidder B.
Conditioning (HVAC) -··----! accordl11g to the manufa tllrf'r design.1ncl
standards.
Vol ) Volume 2 ·f2 (PART A!
The HVAC s t<?m shall have coohni:capacity I
Technical ventilation capacity cf 120% roted c1pi.JCi tv
The des1 n cri eria ta!:ile below indicates the levelof
66 Requirement Pl ase required for the totol ystern.
3.3 Combined Cycle and redunc.:!onc'( for HVAC equipmentin th 1nd
icoteo oreas.
63 clarify "the table below".
.ncillary (qu ipment
P
HC.ll•ne VentHatine. ;1nd Air
Bidder 8
........ CondWonlni: (liVAC)
I
I Pay Order/B<mk Draft/Irrevocable and uncundition;d
Scclion 1.rrr bank guarantee mun be issued IJy any schedde flank nf I
68 I
lO Tender Serurny f "'riglad<.. h or ;;my toreit;n b;,111k endor s:ed by locf.JI
schcdul" bank payable with f ull responsibility in favor of Plco'c coniim whether we could understand thP
RuralPl"Jwer Company Limited,Ohak•, S..ngiadP.>h.
M_
. J Tnder Security ccm be ls.sud by ;:tny rc pt.1table
!"" "-
?,ir,i. 1.4 or JO 1
SINo. Volume I Sect on/ C
lause Page Number Tender Specifications Oarifications Sought
internationally toreign bank and adv"ed by ,
I Remarks
"'"'"""'"'"'"'' '"'m"u \
36.L The Tendi?r S,.curity shall: Pleilse follow t he tnder Tcr111s and
Con<litions J .
I (11) bein the formof an irrevocable
correspondent Bank locatdin BMcladesh in with 1c1:ard
69 Scct o" 1.1n
Bank Guarantee issued by anin
to tendNor.cu1ity favor of RuralPower Company limited, Oh.ok•,
ema\lonaly reputable Bank whidihas a sanc:l.idesh.
correspondent
idcsh,in the Banklocatedin Bangl.-
36. ;:oon of Tender Secur ty
format (Form r>W7A-G) furnished in Section 5: Tender
and Conrra'1 Form'S;
I
-......... B
idder B
- \ \ 50.7 TEC may recomrneod increasing the amount of the
Pt>rformance curity .:ibove the amount> as stated As our
understanding:
.i Section 1. Instructions lo !)"' .not E!)(Ceeding twenty five( SI percent of
under ITI Sub C!.iu<e f.9. but not <>xceedine twenty-
Pleill.e refer tCJ the Section 2:Te11dc r D trl Sheet
. . o." Tenderers
/ 60.7 five !2Sl pP.rcent of the Contract Pr ce, ifln the opinion...not
the Contract pric.e..should be chl\tif:Pd into'" (TDSJ, I n 69.2 rcsard;ng the Jn><>unl (Jf
exceeding twenty fcve(2Si percent of th!! f>erform;ince Sec urity
ofTEC, itis found that the Tender is sicnificantly
originalPerformance Security." Because if
unblanccd as " r<>sult of front performance security incrc 1sed 25% of the 13idder £1
loading.
Contract price,then the Contri!ct
69.3 The Employer may Increase pnce wilbe· increscd 250%. This
thl! ;imount of the
' Performance Security above the percentage i> too high. Eve•'
amounts as stated
if itis "not exceeding 25%of the
' under inSub Dause 61.2 but not
price"it hould
Contract
be"25%of the or
Please refor to thl?. Section ). :h11der D;!la ShCCI
exceeding twenty fivl! gi11.ilConlrct
71 ITI 69.3 @ OC!rcent of rhe Contra 11ng:, ifit is found that the
price". 2)"increase"should be chan dinto
(lOS).in69. regardmg t he 11mnunt of Tenderi> sienif cantly
below th otfk
ialestimated cost ..r evise· PcrlormancP Security
or ur balanced as a r ult of front loading as stated
P eas"confirm.
under llT Sub Clouse 60 7. Bidder B
A::cordine to normal
Bangladt!Sh tax and VAT
practice, the reQuP't is as follov1:
lhe Employe r shall bear alld promptly pay .111
Th' Contractor shall be entirC"ly respontjble forall kind custom and import dut. es as well a> other lor;,I
Plca c follow GCC 18. (Section 4, Voi1ot 2) Section 3 of t i.cs, dut PS, fees. levies,and such other charges to taxes like,e.g.,a
value added taxiVAT).imposed
72
GCC, A-18.1 be paid under the Applcable Law imposed ins de and b,··the? aw of tl1e
country wher tho? Site is
outide Bi>ngladesh located on the P ant speicified in
Taxes ;in<;! r.>utie>, 1cr,ardini; appliCiJble T,x &
e Price Schedules and that are to
beincoq>or.1teci into
VAT.
I
the Facihtie5.
l.\.•. L.. >f'., - Bidder B
..
r;
'I .
· ..,
I ·\....,
1
::·<
"'".,",
Page n ol 107
,,.... I V.J
l - \" I ,i /
'\ ·):\·\s.(_$..,.T'jl-i' on/ Clause Page Number Tender Specfficat .:ins Clarifk;?t cr. S::iu::ht RPCL's Clar ficat ons /Amendments
Remarks.
74 Section 'I PCC(GCC69.3) ) Hl".4 (Ten percent) as an ad·ancc paymcn:aca nst ...
... linG to the Sinosun.• Policy, at leat S"I.. of
t\ccon
; tnsllat•on <ind service (forl?ign current·; ponionJ thl" Contrd<.. Pritt> should be pil d by RPCL·own Please follow GCC 69.1(Section- 1 , vol::. of 2)
fund as the 11dvance pymcnt. Please clMify 'P;iymcnt to I.he Contr.1ctor" rC!JMdin& P.1y:n11t
<1) 10% ('Ten percent);is ;inadvance Pil'(mCnt whet.!1er the advance payment will b!' made by trnu under ECA Financing.
" .•.,..
u c Con1ractor- sha11 forward tot he R
.p\-..L t h h
rcup. :ht-ir
Con1dcrint: the ac.tual demdnu time for isu= j
bankers not lilt:Nthan sever.(7) days from 1he uate oi or !Jillof
ladinr,from shippine companv. w"" I
sailing for thi! purpose of clcarine; the ca1go at the . slli;gest:· .
·. cl . . . _, . l, f or creak-hulk vesel:Not later than l days:
P 1 o1 ?1 t. 1'l:t. 1o11ow int;uocurn« nl'S
om t 1nahon
j 2, For ""l.Ji111 w>eL Not later Lh 111 10 dys <!_der (l
1
P:•ce .1:.1)f J'l7
--
SINo. Volume / Section / Clause Page Number I Tender Specifications Clarifications Sought RPCL's
Clarifications/Amendments
I Remarks
i>INS'! clarify.
.... . - ......_ (If chartering has been permitted by prior arranger. ent Addit onal10 above. kindly pleae clarify the
'
'\ withthe Soard) meaning of this sentenc.c. Bidder fl
! if the shipping documerits for customs de•rance
I have to be subm itted to tha
4'" -
Employer.d()(>S it
rneans that ctutoms cJearancc and au
•Additional
importation formalities,includine
allexpenses. I
fees, port chargesis undertlie
scope of the Employct? Please
clarify.
1··"".
Accordinc to PCC (GCC G9.3),
"The mounuof the ;idvance
Sectio115. paynient c:uJrant" shallbe
progressively reducPd by the amounts repaid
77 Bank Guarantee for Adv<1nce Plea;e refer tothe form PW7A·10
Pyincnt (Form PW7A ll) and as evidenced b•1Receiving
cum Inspection eport." hall be
add \nto the form of •dv•nce - Biddr B
Pyment Guarantee, ple se
Section 5. Ple;ise follow tht> tc:nder terms
18 Bank Guaramee fl)r Advanr.c "This guarantee is valid until..'' confirm. rnd condiriont
/,
r·.
PW7A-9J&FORM OF
- PERFORMANCE SECURITY
.//; • :-r •
-')\,.!.:..::,
mean we could cho e one ot them toisue?
not be recwired.
Sidder understa:id tht "S:.ib. ontractor" means Ple-a'ie fo11(.lw the \Ctldcr terrnc; ..Subcontr.actor"
'":l
::-:
'.ir- 9:'m
preferJbly on its Leiter-Head Pd" listedin page of 46 inTDSin the tender suhcontr;Ktors as listedin pace of 46 in IDS 10
c::-: u._j
PW7A-'4) document. the tender tlccumcnt. Bidcer
C . c.
- -
1·.-i.\;::.::::: - -
r "
".'>
1 ect O<I 2 Tender Data Sho>.et.
ITI 19.3
'.. the Tenderer shall
pr:iv1d•i
the manufacturer's
authorization.usinr:
hc form p<ovided in Bidder did not find lhe fo1111 as Plese refer to the r 01m
m nlioned. 1W7A·1Under Sectioi:
1
1
the oages M Sto 164 wi thin spe
1\s there i> no specific Section 6 Bill of cifi
82 f PC fnd UsPr CP.rtifie<itr rcqL1irc:mcnt lo Ill<? E'l C" End User cat
Q 1antit e ot Tender ion
Certificate in the tender to
Documenl. The unpriced
document. Bidd r will submit the
OOQ shc:lllbelolledin or
photocop es of the
added (where
orieinalcertificates. Ple;isc
confirm. appl1r.blP) w1thcut r:rice
Volume 1of 2 In Technical Prnf)o I.
83
SPclion 6. Bi ll of Quam:it1P
Bidder understands that the Gillof quanties with
price'hall w onclutli-.tlin
"BOQ" shall be deemed tobe the
the
tables f rom Schedul ·1to Financial Propo s:il.Pleas
Schedule and the Summary of e kindl ·confirm.
Prices.cowrin£
Bidder noticed that there os no
Tenr.1 r rerms. & condition w;ll pr v 1I
Bidder B
Bidder I
Volume l ot 7 •) I 1st of rE"coonmended spare partsincludine the recommend<?d sp
rf:' p n in Vol11rru•;of 7
3 St>.<:1io11 2. Tender DJtJ Sht-et description.quantity,unit cost,totalcost for <' 1ch itl'.!m, (Par. J\I, while it s Bidders art! requ<'.Stf!d o 1>1ovirtc I
slill required and h'ted in th'! th!:' li t of Bidder E _j
ITI 211.2 U) d"<l lOtdl cost for all items I IT 74 .2 l:). Wheth r hdll !llr.lder ;>tovtde: recomm, 1 <led .spare pOJrt> to he t\':ctUrred uftcr
the list
Polee 16 or tC7
SINo. Volume / Sect on I Clause Page Number Tender Specifications Clarifications Sought RPCL's Oarific;itions /Amendment s
Remarks
Vo
lume 2 of 2 (Prt /\I, 5.3.2 of Reromnu.>ndt>d S1• rt> Pi'lr t<? IIyes,ple<1se <»piry of he warr<1ntv per r0<J.
85 Recmmended Spare Parts "Oelctcci" provide specific requirement.< to it •nd advie
(Deleted) whether the p1ice oiit should beincluded in the Bidder B
,
,· \
Volume 1of 2
' .:.:> ,,' ' M:v) Ut of sources,quantitieo;. :r:1nd unit ccJsU uf lnfounation of items li)lcd in xvL xvi),. Lind ><JC) Tcr,dcr terms & co1·ufition v1ill pr ev.1il
_/
·Construction materials will be provided before or during project
tcvi} Local material delivery schedule execution according 10 mployer's rc.>quirement.
87 Section 2. Tender Dta Sheet ...... It is very drfficuh to wbmitted thisinformation
ITT 7-4.2 (j) xx) A ltt of plant euq
ipment. material etc. whic h the althis bidding Stilge since the mrkct condition
contract.ori'1tend to re·export or sale inBangladesh and environment may alter a lotill the nc'-lr
after th!' completion oflhe contract. future. The informat on may be adjusted during
project P•e< ution.Please clarify.
BiddcrB
,::._
¥ -' ....
,. -1.60.2,G<J.3 Hnancial
. /;_;., Proposal Evalution
..... the kbt •crvidnt; .:Ost (Tl).Therefore, tl1is tdble
\
I _.., -
1
_..,
f:S .... •:
8
/1
Bidde r
r;iee 19 or 101
;-\..
1fij,k
*/:o :- '-}."•'
\ v4.! ,... '\· ...,1
·lr1 J i\,l '...-
.
.-..;;::. _ .....
* ·:
;.;,G
I -D :._ ,_ _
c-
-. \ 1:I .., I
-
·
i!:J
:p.-..---
:,
' t - -.
. , o. . )
·>.:"IS• / .; i
ectjOn I Clause Page Number Tender Specifications Clar fications Sought I RPC 's Clarif cations /Arncndnienl
,:.. I
ti•·
't \\"',............
_..,...
Remarl<s
c . ... ·
I.
.1ofVolume Example of r-inancial analysis for C::<>bt >crvicingcosl How will hl'tJ P! ase followlhP Tender 1e1ms
7. culation of DT change if lhe
':---
r--..,_,90 . 2.Tender ata heet -·-··· Creelit portion isincreased? Is
'""'= there any direct
,60.2. G0.3 Financial Hence, l>T=N-1+0.15m bonus ddt'd tor.valuation 1f l1C!
. ..... Bidder ll
Cretli\ portion fmposalEvaluation is incrc.:mx
l? Please clwfv.
-
91 for preµaration of the finan,lal
propos,-il, according to Ute
rcqu st fromlhc !:l.,k. Employer
is kindly reQt1ested to providt>
the
financraf statements of last thr (3) years. ilirider I
I PJnels related to GT and its ou11 lial'ies
shll w
I placed in Central Equipment Roo"' (Ctl),
ant.!
30 Clause 2.20, Contrnl- Local unit Control Qpcration >half be done from Opc:ratcr Vlc.rk
119
Clnuse 1l.11.14, Nocon.,cntional control desk panel P.irr
, ilicld I' c
<'.Quipment RPCl tc c:onlirm.
- -
Page )C of 10/
/.-,/.'
./ :.;:< -
\
/. ·
J / .::._. '
i' h
-( ?
7 1 ,.. i
-- ---
\ ,,,,,!
,\
.. ..
.,.... ,,.,
.
. '>
·
y ·
' ""
I
· l.\\ "·p'·""
-'_(t-.·.-
Page :A ._.
s1 No-.,·-,_vf}Lm ./:secrion / Clause --·-- Tender Specificat ons Clarifications Sought RPO.'s Clar fications /Amendm ents
• •I(.,_ ..: i'""' ,,,,.,· Remarks
li1tegr;1It··pe-Starterswillbe provided for
electricalactuators.
Bidder C
Motor OperJtor V;ilvcs (MOVs) RPCL to Teiider terms & cord
it on will prNail
tCJnfirrn.
, . !CMS detai s are not furnishedintendt't
101
I !CMS Please follow Section 11.VolumE! 2 of 2 Pari /\
document. RPCLto furnish. Bidder C
>---· -
Ple:i<c clarify whetherindian
10?. ' 5;int!arcf/Ree;ul tion 1t ndards/regulations cnbe followed. Pleasf' follow lnf.cmtional Stimdards
--- I Bidder C
10 -· I
-1 .
t
P&ID's/Flow D
iagram are not rcadahle.Kind y
P&IO,/il' ow f)iagram fumish readable version of:he same. Pleas.- collect reJdabl<.> copy
from RPCL Bidder c
Voh•me 7 Part A Sec1ion ?. 11-20 kV XLPE power cables dre not required . Pleasn follow the
technical re<1uireincnts o! the 111'i (Seep.- of Work) Ci no. 2A M I't-70 kV XLPE power cablc.>s One i Ior as required
Since? output of generator 1s conctcdto
Elt•ctr caly em UAT/GT/GC3 t
e Bidder C
throughIPB. n
d
: e
r
I VCJlum e 2 r> 1·1t A Section l Voltai:e ratio of transforrner at ftJll
10) (Cl. 2.8.2) Hl Voltaec 1'.'.llio of tr,msicm11er at rull lod 11-20 kV lr.V
load 11-20 (or(or
aas per Gener,.tior'I V olt(lel Tender terms & condition will pr vdil
rr;in,ror:i1er amt
. AIOC illld EquipnPnl( per Gene>r Jtlon
Voltaget I 137. kV /MO kV to Cilter tovoltge regulation
I gcncratc-r transfor<ncrs)
Bidder C
'e----j Please riote that pf!rcenl llPimpednce of
I Vo lurne I P;H'Il\ SeLl on!r•oocdarice
).
(Cl. 2.E.2) 1
0·
I 18
voltge :ShJllbe withinthe rnnge of 15% transformer shallbePleuc followdur
i:lec1ded thengtendr Specific.:ition and latest
detailed
IEC st andard while determin i g the tr<msformer
rans!ormcr ) J11d
l'.smciated Equipme'11I and 18% engill<'erinc Inlne with
transformer ratinc ;ind r
f.f.•11t:ir;;t or h t1cfor rur) $y$tem requirement. a Bidde r (
t
i
n
g
s
.
Volurne 7 i>.:lf1 /\ $ectl<.m ?.
(Cl. 2 8.2) ' Please nott' that eenc.r:itor ( GTG/Sl'G) has \VR.
llj7 18 1ap ChdH/er On load at high tens on winding :::8 x 1.25'!!> there i> norequirement of OLTC for gas /ste m Tcndcnc1ms &
rM•fOr<r1C'r< and condition will prevail
mc•atcd Equipment I turbine teneralOf tran\fromcr.
---- zent"f" H:or tri1nsforme) Bidde•.C
...
,.
.,,,,. ··· ' \,
. \
Please note tha ratedvol agc on Rat!! low vohaee 6.6 kV I
RJted low voltaee 6 G kV
H13 LV side of U.f\T
I
shall be 6.9 kV.
'' /
Bidder C
nof 107
"fl('
RPCL's aarifications /A
mendments Remarks
No trmper aturc tra1u111itters are envisaged.
flTD shall heusedupto 250 Dee Cand
,
"" ! 216 Clause
Thermocouple (Cr..AI.K type) shallbe used
above 250 dee C and upto 900 deg C.
.
2,TemperaturP RrQto confirm.
' Bidder C
, _] Bidder C
98
Cl.use 13.0, 8 VOC: udtlC•Y & charecr for 230 VAC UPS supply sllnll be considered for
cornrnunicolion facilities communication system.
·Cl1use 17.G, 230 V AC U PS supply fo• conwnunic"tion Bancry back up hall bc of one (.1) hour. which is
Tender tcrr11 & condition will prevail
foc:ilitlcs. suffic.i.,nt for the safe •ht1t:lown.
Th ba tter •!c<1pcity shalbe r;itcd fer npe•ation ol t r ps flPCl to confirm.
f or .:i rnlr.1mum of nve (05) hours without AC. powc:r
Bdde-r C i
, ,;·,- i;·.:. """ :.;:.i•-', '· f .' :. :-.•
;;;:f) :\.,,
'I ·( %-,
1
\? ·j ?i ·.
(1.r
'I\ Jf. Page 2l of lll7
O;· .'·,.
. !,:j-;
.)
".I/, '":.
... ..). ,,. .--
.. ·,;,;-.1. "";°':'..
;1v
t ..; ( ;::-' \.!' \
51 No. \'f<\o S: on I Oause F'aee Number Tender Specific:ations I Clarifications SOtJght RPCL's Oarifications /Amendm eng
1 1·,·..._' Remark
v l.;n."
.,; .,,.,
- - .......... _/
7 Parl A Section 7 !'lease note that percentage impedance of
Please follow the tendei Speciricatioo andlatet
t (0.2.S.4) S:art up J Reserve Impedance voltage Shll be within theo r nce of 1!>% and trlnsformer shall decided curing detailed
1 20 I EC standard while determi ning the transforme r
Tramforrner nrl ,'\•.scc1ated J.!\% cncineerinr, in line with transformN r;itin(: and
rat;nes.
£quipn1en1 system requirement
t---t ' Current injection teslSP.t, Megiter IHV: 2.5 to 6KV, tV:
Bidder C
!
I '
isov.soov, 1ooov).
Multimeter, Level Gauge {600rnm), Mega Ohmer (ZC·
I 258), Portble tA illtammeter (RMA·l), Millivoltmeter
l l3MV·l), Wire Buffin fvl;irhine, Hand Shres, Hydraulir
Please darity followine terms :
(i) ZC-258 for mega ohm meter ;
(ii)BMA-1 for portble millimeter:
Pres {5 Ton). P11ctJ1'f1Jtic.:. Grc&isc Gun* High
il Presur!l 'N<>tcr Cleaner, Bcarine Pu ier Kit, Bearine
( ii) BMV-1for Mimmiv o tmeter .
Bidder m<1y propose ulvalent product
; Vo)lume 2 r>;irt A sr.tion : heater, Pistol Drill(medium), Temperature Probe, Power and
lt6 !(Cl.2.lS) £ 1ectrical workshop Met.er Set
flrrther .Kindly furnish the details of following
items-
shall design t'lectrical w0rkshop and supply
i tools 23 (Include: rha1e Rotation Meters. AC&OC Am11'1et ers).
(1) Drawing
equipments as talt>d in Volume 2 Part I\ section
Micrometers(Small, Medium and 2 1c:.2.lS).
(ii) Consumable
l.nrge),Hydrometer, Tacho111l:!ler (iii) Work benche
.Hydrdulie Cr rnpers, lnsu alini;OilTt!>ler, (iv) Power frequenc·f LV
preliminary data :
f,Section 3
I (Cl 3.4.l} • 132 KV swrtchger :40 kA SO kA ( rms ) asspec.ified on P-195. stand;irds. '-......
I ·Gener Jtur switchgear :100 kA For Generator switchgear faul ! I.eve! hall be M
• 6.6 KV $Wilchge r : l7.5 kA per ct11al system requirement.
I
• 41 V switchgear :lS kA Bidder C
f
[Cl.2.3.3) Un
it
'\ux1hry lmpedanc.e
r3nge of 5% voltJge
nd :Shall be within the Ple.w:? not<? thi; t rerccntaf(c Please follow the
tender
lri'.Jnsforniei-, Station impedance of Specification
nnd la, st'
JO Transfoni er,Start-up /' transformer shall be decided during
IF( dct
<T ibl
ndard while determining the transforrnr I
19
7.5% eneineering in line with
Reserve Tr. ratines. , I
nsformers and
I transfonner rating and
/\ssociated [quipmen!( Unit S\ em requ rc:mcnt '
uxiliary transfonnersl
EqL1i B
idder (
pme
nt .. ...----·
. -- .\''\
\. '. / :-....
be YNO-ynO. RPCL to check & ronliim.
··\
'. '
t-1
\ µ:,· :p.\ \) \.:-. 1,;;" -.f
\\·:/1,_--r- :, " ..\/1
\,:. ,.'
(z· . C\-\\\'
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-··
._).
I,/'; ·'!- ' ' ' • • ''-' "' ..:"\_"
(l)P!£1 rn.-('-'.,_-, '·
Remarks
,.
120
I Volume = PMt f, s.,ction 7
, Cl. nno. 7.3. Circu
it br eaker :54 lntO'(flJ(lt ng Current sl1all be lnl<!rrurting currefllt hall be JS per actual lender tern"& condition will prevail/ iat
OOkA (nm) 't lf C
'WS
lem requirement for generator circuit. standard•.
Bidder C
vc,lume J. Part t, Section 7 rhe volt.
ce transfonners shall be of Voltage transformer shall be pan
the hor umtallv of is:ila ed
I"'· (!. nno. ?.3.6
Voltage 1S5 wit hdr;iw-out type nnd shall beloc<tted on top prH of phase l>usduct not ger'!erator switcheea1 It >hll Tl'nder terms &
""'"
condition willprevail
lr<1nsfonner each unit switchgear not be draw out type. Bidder C
Thr<'c p 1ase,oilimmersed,se f-cooled I forced ir
Volurnc 2 f'ilrt A Section 8- c.
cooled (ONAN I ONAF). outdoor use Please note that eenerator ( GTG/STGl has AVR,
122 no. 8.1G nerator Step-up 161 thl'rt!is no requirement of OLTC for aas /steam Tender terms & condition
type for stcppine up the voltage
from11 20 KV to 132 KV with on load willprl!Vail
TrJr sformers
t1ansfrnmer. t:ip chan11t>r having uniformin5u at on. turbinegenerator
Bidder C
·---·-. ..-. .-
123 Chpter S·c. no.&.l lGl nrr circuitt.:ipchaneer Plcsc not<! that fo r Unit auxilliary Tender terms & condilfon,v;11 prevail
(2) Unit tr;uufonner .
flictder C
.:.Ux !iary OlTC b requ
ired to control6.6 kV bu$ vQllG"·
TrJnsforrncr
Vnlu1ni.> 2 Pnrt A (ch 8) rl. no. Nominal no lo.:ld r.irio of delta $tar connection shJll t>e Rated Voltage of LV side of station trar. former
12'i fl.3.1Staticn Transformers 169 Tt'11der u•nn & comhhon willprevail
(;.G !':V t 0.415 K V. !hall be'133V
Type A nd Ratio B
idder C
r---
Volu-r.e 7 Part f\ (ch S) cl. no. n.e tra,-,sfcrmen $halll:e of th.-ee (3) hase, oil Both self-air<ooled/ force cooled (ONAlll/ONAF}
12G S.3 l Sr.ition Trnsformers
Typl' And
169
&.::..:· :-;., .;;-.-.·
\ . i1U:1.{'
ir coo ed (ONAN) typ.
OfV type transfromers may also br allowed. for Stat on transfor mer mav be considered
accepta
f(atio , ·. 1
hle. []idder C
.(' ':,.;...------- /•"
... , . ,11 ....... . .,, , .....""\._ ·...
1 '.:_',. ( \,r t-1.11\,! J., <:"..}'
1 _,-:,\
...J ;.1...
....y-.
or Biu(.21
C :1:\1"\-"\ t"•.•*
SI No. Volume / Section I Clause Page Number Tender Specifications Clari ic tions Sought RP< L's Clar fications
/Amendm<?nts Remark
Bidder C
Volume ?. rart A ch 12 cl. The wbles shall be rated 600 volt for installation in Please nnte!ha:t cable
135 238
12.ZA 600 V Power Cables
,1111 not be iristallecJ ir. Tender terms & cond,tion will prl!vail/ latest IF.C cable trJys, conduits and c<1bl1? ducts.
Bidder C
Volume 2 Part A conduits, conduits shall be used for wirr;only. stJndards.
ch 12 cl.
Please note that 3CX 2.S & 2C X 2.5 sq.mm hall
T nder terms & cond1t1onwill orevail latest IEC
136
12./. 4 GOO V .PowerCabh: 238 The minimumsi e of powcr cable 5hall beof 10sq.mm. lso I)!' put of powe r cables, the sanieis nwan :
starlcf.:1rds.
for va!ves and ac1uators. Biddt:?r C
I
Volume 2 Part A ch 12 cl. In eeneral,controland instrumcnt cables shall be rated Please specify details ofinstrurnenl' ca:, e.Sitmt: Tender terms & co11d1t1ott will prevail!l<Hest IEC
131 12.2 .S Cor1trolAnd 238 600 volt and shall hJvc copper conductor with either . "f d . I '(I .
rs not speer 1e 1 anyw 1ere rntie tandards.
h1strument Callie> PVC overalljacket,
unless speer rcat1on Bidde1 :
Volume 2 Pan /\ ch 12 cl. specified othcrwi5C
12.2.S Control And
minimum siw of control cables shall be
·lS follows: for for CT circuit 4 sq mm cable mayp
lea e be
138 238
Tendcrterms & condi11on will prevailIlatest lf.C
CT circu t :G.O sq.mm ar.ccp1cd in line with our •1anditrd practice. standards.
1ns1ru.,,cnt Cables Bidder
,- 2 Part A ch 12 cl.
Volume PVC nsu ated andlacket Cables i'leasp note that these shall not be part of
Tender te11n & condition will prevail/ late5t IK
139 17.2.S Control And 239 Crosslnked pol thy eneInsulated Cables control c:ib e•.Controlcables sh11ll
be PVC st;ind11rds.
instrument Cables MineralInsulated (Ml) Cablt S insulated. B'dder '.:
- Volume 2 Part A ch Raceway shall be rovided for all cab
le.and these shall Plea'.>!? note that cable shall not be rocted in fondl?r te1ms &. condition will prevail/latest IFC
140 239 conduih. Conduit shall be used f ror rou in of St.,11d.irds.
be rigd conduit metalth1oueh type cable trays.
12c .no ••M r f,....,, lf ,..h;t..,.,.. ...,,,., ...1;,...,,..;,....,.,..,.. .,, .....1 ,...,..."'» ,,...;,,._,. R1dde: (
12.3.l R::icC'way
l....A
e/._l.N(' Pae!!Uof 107
· ...::::::::
..,.) J
/
_ _ - , - ·/. \
.'!:..1'
' " t
-. "-·': ._ {
. ,. \ _, y
·
§o,/fc
=:!( ,"' ' 1-'',,l '.°.'I_
Wl
i ,...,' .. . ' L.·" J• .,
· -......:
·
-
,,.-·•, 'r·' \\ 'J r'\\_j;,J ,,,),...., }
SINo
.
'
Number
I
-· _
. . :• -
P
'" d/ :-., uations Cluifico.t ons Sought RPCl's Oaritica i.ms jAmcndmenu
! ........J "' " "... : ; :- • l . . - • .
· ,,., Rcmarl<s
Volun1e 2 Part A ch ll d.no Raceway -· -include all fittings, jun;:lionboxes, flexi:ile shall be u::.e:I. Jur.cticn boxes shall be used in
shan
fTf crn.1011!) (1110 ICOl 'Wll l.:
14
I Volom•2 P•rt A<h H <I. "
:2.4 Cable frt-ction '.'10
zllownce for the Supp ied hy others : Kindly clarify olt•er; >lamh
for which ai;ency. If there is any speciti
wi!lprevnil/ litcstIEC
future 1nstalliltion of at least 10 percent spare CJblcs
Tendc1·tcnn& condition
nandartfs.
reo.uin:1nent, -sarue m;\y please be intim,1lc<l to<
3 ;1111.l cables
a so forsupplied
theinstallation
by of
wnsideratinn.
I others.
81'.'low
Bidder C Vol.imc 2 P•rt A c:h 12 ct no ilGroundinc wife for itround rid - Hard draw11 Opper
i;round conductor for eround grid I earth
14 T1mde1 terms & ccndition will previl/ l.ites;:lfC
.12.S 241 :.tr;)ndd ---··-----i.uea : i.oo q.n'n' m.-11 shall be of 200 sq.mm bare stran<Jed standcirds.
Grouodine;
4
Prlr /8 ot i!7
Vo ume I Sect on I Clause
SI Nt>. Page Number Tender Specifications Clarifications Sought RPCL' Clarifications
IAmendments Remiilrks
..-_ '-.
;' POWER SUPPLV ( C;ibles }
rpropriatl" or mineral inulated copper sheathed calJli.' Use of " rnir1eralinsul<1led copper healhcd
'\ cable depending upon the sel'\licc required" is
I
I
l not dear .RPCt to clarify.
-·
· ,-· - Jolume 2 Pil•"t /\ ch l cl.no a. PowE!r Generatine Area Terms··lux levelinside of acking " & " inside of
l.ux levelInside of packingexcept control package 100 Tender terms & ccnd1:1on will prevailf latest IEC
1:5 .14.t LIGHTING A ND SMALL 251 Ins de ol control packaJl" controlpackage " ilrc not dei'r. Kindly specify sumdardo;.
POW(R lux level building/room w
ise.
l:!iddt-r C
I
Piea'enote that 500luxlevelis too hgn andin
control room/office 1t shall create lot of glare
a. Power Generat
nd al$O haw prob em invlewitle LVS d"
ne Arc
Volume 2 Parr A ch 14 d. no Lux levelinside of control package 500 shall
to reflection.
required !orFurther
500 luxnumber of fixture'
shall be Tender tcr rni
toolarge and & condition
mondards.willprevail/ latest lfC
153 .14.4 UGHTINC. AND SMALL 251 c. Buildings
POWER Control Room soo
Office 500 there all not be much space
avilable for AC
diffusers in the room. Lux le,•el in Bidde1 <:
1·a11ge of 300 ·
350 inay beaccepted.
Vo ume 2 Part A ch 14 cl. no ThP rigid steel conduitpipe$ shall be g<1l11an sed and
15 • 111.5 Miscellaneou\ 253 have a minimum thickness of 2.3 mm and min mum Please note that thickness and cfra of conduit Tender terms &
materials( conduits) imide diam;?ter of 16 mm. condition will prevail/l<>tt>st ll'C Bidclc • C
shall be as per rclcvnt l C tandards.
" mixing console to combine and modify
Volume 2 Part A ch 17 cl. no A PA system mayinclude mu tiple microphone$ or.other multiple
155 sources"•s no!clea1 . Tender t<> rms & r.ondilion will prev<Jil
.17.10 Public so.,ncl sources, a mixingconsole to coml>ine and modif1· PA system shall be conventionaltype-
273
/\nnunciation/Ad multiple Sl)urces, and multiµle: arnplifiers and page/poty,analoe/digital type with a centr,11
dress
Syotem loud•peakers for louder v\)lume or wider distribution. exchange and distril utl!tl
amplifrer s/handse /loudspcakers. Bidder (.
J.55 Vohimc 2 P<1rt A Cable tray support systP.m
I Pleast spetif1• the type of cJble trn\'suppor l
fmkr terms & condition willprev111I
' elded or bolti!blP.
sytcm required·llJ
Biddt> r C
Volume 2 l'art A Section 2
157 Cl. 2.16 Lilborotorv 22 L bor·atory !:qu pm<?rll.(Testing (lench)
Noli>l 101 El ctr ic.JI l...luoratory
equipm<!nt has
Equipment (Test ng Bench) ·we,mders.t<ind thot only the
been spec.ified. rer rh•r t rrn' & r.ond1lior:
Elerical Labitem specified under E ectrical will prevail
workshop tools ( P·Z3) has 10 besuppl ed.
Bidder r
·
l'aee 29 of 107
, ----
Clarifh.:atio11s '.;ought RPCL's C
l.irifkations (Amen:lments
Re-marks
Pltifi"! specily t:1e- li. t..rlliun u R1v:?f watf!r tr.t4'kt'
I Volume 2 Prt A Section l I 348
158 iver water lrrt:ikc I-louse p11mp house if applicriblP. Furth"''·pl a>e o::Jn!y Nol
Cl.no. 21.2 (a)
electrical >cope of work related to aine. pp
lkabl<:. Bidder (
--- ·---1 --t
fi_rc seal:ng system has not be
n specified
anywherein the Customer
specification.
159 Volume 2 Part 1\ Fire> >e<lline systc,in Tender t\!rrns & cor1dition will !>revail
Theref ore, we llndcrstand that SHn>e is nol
app icable. Bidder C
Volume 2 Part A rhc AC emergency lighting
Section 14 l'ht> Contractor shlldesicn DC/ UPS AC
sh;illbl'fed frorn lender t nm & condi1io11 wr !I µre11<iil
160 I Cl nn. 14
.5 En ercency I 252 emerecn(y li&hting
Emerccnc:-.y OG board.not from UPS • per Bidder"
'1
.
.- ....., : - 163/ Poo t-A, Vol-2 I 34 .Cl. Hybrid coolinglowPr
ThHe i a lim'itat o11 to draw 1:1 ound water for the
I
Con>idcr ngBangald'!.h ,,;,., tropic!condilion\, plant wat r S.(tern. A> s:rc ,Hybrid
3.3.1
type cooling
r We propo:;e to cr.visni:e convento onalwet tow"r hJ> been >Per111ed r n tl"or tender
rlornmnt. ifl which l ss amount of mokcup
co.:rline.tower (!OCT) instedd of ired. 111e bidciNl""""'ci on the
v: tr1 will be requ
hybrid rnoli'1g
tov er for safe & rp!ia!:>lr? pcdorrnano:e of p,lllll.
conditk•n of wat<>r valli:.ility at me. shall dl"sir,n Bi:Jder £
1 Vol- ;>
Pan-/\, 37. ti. 3.3.5 Hybrid cool ng tower . Biddc1 C
the pran1wter >ystcm accordrne y.Ground
f'Mt A., Vol-]
6 38 Closed cvcll' hvbrid cooling lower with PH( Kindly confirm. w;itf!r for ni>k<?u p should be 12.S·l>O rn3/hr
Prt-f\,Vol-2 39 Clos<!d cycle hybl'id coolinf, tower with cool Bidder £
4 rh1s model of the VK with hybrid d<•s1gnis used when
lGS
166
- - --
!:l dd
er C
167
_._ -
--
Part-A, Vol-2
I
-
------·-
I 'l -, the coo ing loadis to be dischareed air cooled at coot
ambient temperatures :
;
IBu-Ider C
.
PJ;;c.lo cf 107
SI No. Volume I Section I dause Tender Clarifications RPCL"s Rcm'1rks
IPace Number Specifications Sought Clarifications/Amendmenu
2S % addional crlls as standby
168 shall 11cre;ise the over llsi e of
/, . .- ----- P;irt ll. Vol-7. 37. CL 3.3.!i Additional25% of cooling tower cell T.:?ncler terms & condition
to be keptas cooling tower and there is spvce will prc•v, il
standby. constraint inlayout. We propo'e tn
Bidder C
envisae IDCT with l No. standby cell
as per srandard practice follO\ved in
all executed pro1cts.
llowini;information for cooling
tower is not
Fo
'.s ·. \
1
'-.. 169 ,,,./' Purt- A. Vol-2
34 .Cl. 3.3.1
(1)
The total net base rated output of lhe powe1 stiltion Jt
s te conditions
mentioned in technical
specification but
nec<?ssarly required for
pleas<?' ref c-r to tJw h1ndcr document VolunH · 2 of
2 pJrt B. Sche1folP. 11,2 (iii) :Coolinc Water
technicIoffe<:
a) Design wet bulb temperaltrrt!
b) Desien cold
WJtCf
tempcrJturc
(3!> Deit C.. 1.0B b:ar , 98% c) ny Umit;ition on hot.wate< intct t mperalure Icrnperilturc
relative humidity) to cooling tower.
Control & Act111inistra iv e buldinr,, Fire Fl&hting pL1n1p Kindlyi rovldc above input>. l'or
•ddit•o:"tal information mquired l;y the 17 Part-A. Vol 2 3'18, Cl. .21.2 house, GBC house>.
bidder, he &hallarrange the same at his own
mcrg •ncy Generator house, River waterintake home, arrangement Bidder
i:
in Part /\. Vol·l A motor operated reversing valve shall be provided !o1 tube cleaning system (COLTCS·DCS b:>scd) for Die>« folow the technical requirPmenl "f the
38
condenser bac.kwash purpose c eanini:of condenser tubes as prov ded o n T1mder document.
, ]X660 MW MaitreP. Bangaldesh project.
_ '' RPCL to confirm. BiddN
c
3
2
o
f
I
O
I
SI Volomc I Section I C ause Tender Specifications Oarifications Sought RPCL's Clarificat ons
No. IPoce Number /Amendments Remarks
\t
, :-
7
coolingwater head tank.
nall c•ccuted
projectsincludingongomi; 2X660
Bidder C
Bidde1 C
we understand that raw water alte1 c!Mificr
?,idcer shail design aml estinr illC thr. relcv<>nt
Complete BillofMaterlals {e.g. aw water tnk, demi shall be stored in filtered w<Jt er tJnk. Cpr.ity K:
pl:lnt et1uipm ent as nec:casarv to e>:ecute r:uHJ
132 Pnrr-A, ,,7 wilter tank, semi- demiwater tank, f11tercd water MOC of Filtered water tank 1s 11or spe1cifl <.Iill
li!l<! the 1>mject on turnkey basis as per
comp
Vol-2 storage tank, chemical storge tank,condente t.Jnk technical specification.
tdmic;ilrequir ement of tloc tender
RPCllo confi1m lhe same.
llidde-r c
'=
Part-A, Vol 2 2GS, Cl.16.!l.2 pipewor shall
'·
be provi
approved noned.with an
·corros ;ipproved
ve materia . protectie\ I erossinetape
coirosivc
roacl shall ot
b"'4.0 n1m ascu
-.:on<rete perlS-
lv<>rts
Tender term & condition wrll prevai /latest
-y(,'.\ coating un ess
';;2 ., , the pipe is
manufactured
fro 1
0221/A NFP
ma WWA- A
n 203-
93.Howev B
idder c
er CW
pipe
under
RPCL to
ronlirm.
"")(.' 1''/'fl;: 4'1z'-r'/"/{ . · .
.A ' 0
'
/.,_ .J-7. \j\\,·
1 Ji. Page 33 of lll7
""'- ..-
' ;- \n[ ;;iia>;;::.... \
'I
-
.
r
7 t•' .
·-..., · "
-. \
1[ )/ ·•
Page Number Tender Specifications Clarifications Sought RPCL.'s Clarificat ons /Amendment>
Remarks
2
. Bidder
Dsh.ill prov
Mde list of
nindator
Cy spares/
Wequipmen
t/
cons•Jma
Pbles as n
u cesry
m durine
the
p warranty
speriod at
3. his own
Servi cost
ce P
l
e ase
refP.r
wate
r
pum
p(f
applic
able)
:1
't
.
-·
\
}
4. PIJte neat chanr,
e
5.COLTCS
6.SCS
ers
applkable tor
water system B
idder c _
f'.iv,e 34 vr 107
I Volume/
S Section I Clause Page Number Tender Specifications Clarifications Soueht RPCL's OarifiGtions
/Amendments
I Remarks
N
o
.
Selflapping screws willbe used for
attachment Volome-11,part-A, CIJuse no. Studs used for machmcnt ofinsuiation shallbe Nelson of in
189
ulation & shall be offered with cquivalt nl
61 t<11nfess steelstudsin lengths suitable ior the insulation stainless steelmaterialas it appe<lr!that
3.3.19
TenClt'r terms & condition will prevail
Lhickness. "Nelson stainless steel stud" pertains to some
!pecifi( brand. Biddr (.
All the 1o<nts/11aps will be properly filledw
ith
llolume-11,part A,Clause no. All block insulation shail hdve joins broken and pointed loose wooltken from mattresses. oose woo•
190 61 Tender terms & condition prcv;iil
3.3.19 upwith plastic insulation. provides flexibility for pipe
expansion. RPCl to BicldQr C
-----·
review.
\ 'L " \
1.Autocad verion of plot plan to he arr ngP.d.
\ 2. rower evacvat 1on corridor to be marked on Bidder will designp
l;int equ1pme'1tl.iyour
;it his
plot plan own arrneernPnt_
ume-II,part-A, PLOT PLAN
.,]9y ·, Vol
381 3. Approach road to site access may he marked Please tP.fC?r to <lrticle no. 1.1of Sectio11 1:
ANNF.XU
' ! RE-4 upon plo1plan. Description of the project,
.. - -"
Volume /.of 2, Part A
4. Wind rose to be provided Wino velocity - 27.5 Bidder C
Km/hr
For the required output with lGT•lHRSG+lST
Numbe1of 1>res1Jr"l'lev I> fo, >lt!a<n
confirguration. gcnerally.llRSG and ST arc triple
192 Part-A, Vol-] 1'1. Cl.2.5 H't .'.>t Recovery Steam Gene•ator (:yd<' shell be minl•num
pressure rchet type. Whereas, t specifica11on duIpres$urr.If any Tedcrer off""
calls for dual prl.!ssure stt:amcycle. steam cycle more !3<cld1:r C
RPCllo review the same. thandualprC$Sur for better
pertormJnte I eft<cicmcy,it willbe
accl!ptilble.
\ J -;-,;:
ri \·.'v" ·· -'. ,
· ··-vi ;
<;,_ , n · · <-
\;\fYJ:\\f\ ;i,01' ·: :_ \\
Pag1> 35 of 107
sc.n.: v1 r'
reciprocating ir compre sor
compressors
2.Minir.1ur:i oil-ca.-ryover
lnstr1tmP.nt air system shJll be provid ed consisting of
3.
two (2) full· capadtv
i
/
<1ir
8idt1er C
Pace :J.6 of
107
SI No. Volume I SectionI C
lause Page Number Tender Specifications Clarifications Sought RPCL's Clar fications
/Amendments Remark5
198 Anncxurc-7, 394 of 435 Flov. diagram is not egible . RPCL to furnhh
Flow Oaigram of Compr.csscd Air System
The hidder may collect the reJdab e copy from
readable drawing. RPCL Ridder C
·-
Bidder C
Mndatory spares lst for Electric
Hoists & Chain pulleyb
locks are
Cl3u>E> no-2.7.1. Vl'>l- 1of II,
1
not listed in customer'i Bidder sh
,111prov1de list cf m.1ndat
orv spares/
200 Part rage 211 of 428 Spare Parts and consumables technical specification.Customer is quiprnnt/ COfl')umaiJles c l'leCCSSary dutine,
I -A requested tu
provide list of Mandatory spares tobe
I
tht' wdrranty period at hi own cos
.Please refer
considered for [iectric Ho
im& Chain pulley Bidder C
tc the Clause no-22 0 Vol-II of ii,Part·'
Clausi. no-22.0 Vol-IIof 11, f>age .68 of b!ocks package.ThE< aine is required for the
Pilrt·A 42S SPARE PARTS
purpose cf estimation. Bidder C
I 201
The bide!er may conduct w•ter r>lese 11ote th;it the water nalysis (for d!!sign
an31ys sif deemed
purpose !needs to be conducted throughout the
necessary at his owncost beforesubmiss on o! the bid. 6itlder f'lJll collect all artr11t1on
.1l 1nfonnatiOl'l a.1
seaons. (year) to kno"v the var"iation of wat. r
PMT·A 45 However. alter signingof Contract the w<iter analysis at
r\ r1llJff ):·
,.
t.1fj,'J' -
\:.... ,i:-. f l. '\;;
H1P. l.CJSt or thP Contr actor h mandatory for dP.lailPrl quafity and accord i
n ely the desi g n water <>nalysis his own
r Jr <I' "'"'.\ design of Water Treatment Plant rran111ement is derived. RPCL to fu1n sh thP. detailed design
I/,.<:4/'.fl7J I .,.,.
J' "/ I ,. ,,.....
··;:- :'\ wate r '°'n:\lysis.
iclder C.
..:..::..-
Pae :ix of 107
rl Volume I Section I Oause Tender Specifications Clarifications Southt RPCl.'s Clarific;,tions /Amendments
Remarh
SINo. IPage Numbt?r
The technical parameter !Job size, technical
detail & capacity} for Eq:Jipnient is not
211 A 22 Pillar drill machine> mentioned in tender document. Rl'CL to lurnish
the echoic.ii paramete1 of Equipment.
Bidde' C
ll1ddcr<:
. --- ./1"
The technical parameter (Job sJZc.Lccch nical
_./ detail & capacity] for Ei:iuipm P.nt is not
22 Surlacr!Grinder mentioned in tender document. RPCL to furnih
1 "'
.
The technical pr;imC'ler of fquipmenl.
idder c;
B
I Bodcler (
The technic;il pMan1eter {Joi.> ize, te(hnical
detail & capacity) fo1·Equipment i\ not
22 Shaper Machine rT1entioned in tender documenl. RPCL Lo furnish
21S A
the technic.ll pMameter of Equipment.
£lidcter (
lhe technic;il llramcier (Job ize. technical
detnil & capaci ·) for Equipment i not
2.16 A 22 Power sav; machine mentioned in l ndP.r rlocurnenl..RPCL to fu1 nish
..-::::=::--- the tech nical parameter o'f EQL1irJ111ent.
I I ' _;
Bidder C
Page 39 of 107
fJvf
•. ""·"-. ' ..\ .
'-
-· -
\.._ sr1to.:...:
. :/.!'.-:/.
Page Number Tender Specificat ons Clarifications Sought RPC!.'s Oari ications /Amcndment.s
\..J •
.Yctaon / Cluse Remarks
.\
',
. - ..... .. _ The tcch<Jical par;i111etcr (Job si e. tcchnic I
': ' ..
, I
. , detail& c?.p.:ocitv) '°'Equipment I> not
·ii7===:
A 22 Hydraulic Pres mach 1 e mentioned in tender document. RPCL to turni\11
thr technic;ilp•rameter of f.q11ipmen1.
l f3iddN (
I
I
Th 1echnit.JI parrneter !Job i c. tcc:hnocal
det;iil & capacity) for Equipment isnot
n liydrauli P•dler kil r.oC'ntrorwd on tendP.r document.
,,, I RPCL to furni h tloc technical
paramt?tP.r of Cciuipmcm.
I 13idder C
I ------ - ·--· ------------- · -·-
Paee40ui 107
SI No. Volume/ Section I Oause Page Number Tender Specifications Clarifications SougM RPCL's Clarifications /Amendments Remarks I
1he techn cal parw . netcr (Job $iZc, technical
detail & capacity) for Equipmenl i not
223 A 22 lai>Ping lllachine rnHnlioriedin tender document. RPCL to furn:;h
the technical parameter of Equipment.
Bidder :
\ '
"--22s _
_..
.... '- """
,/
'
A 22
Trolley mnunlt>d transformer oilcentrifuce machine
detail& capacity} for Equipment is not
mentionedintender document. RPCL to fur nish
tI may benoted that mandatory spar s tor l>iddt>r shall pro111de list of mal'dato1y spares/
workshop equipmentis not appllcable and we equipment/ con5umables as rlccessMy cluring
227 Mandtory Spores have not provided any mandatory spares under the warranty priod at hl.s own cost.Please refer
II workshop equipment head to any dicnt so f.lr. to the Clause no-22.0 Vol llof II.Part A
t Bidder C
;:r ;;,:l'\'·"'.;>, .
; • ":l2 9 .•.::.) • q uiremcnt).Section·
Clause no 20.1.1
30S plus 1m. That means the proposed 360 MW power
µl nt project site shall have to be at a ground levelof
th..- posiblily of terT;,ccd gradinfor
optimization of tile earth work inlevclling, anti
l'l.99 mPWlJ
· --,. -.
Ridder C
,- ..
-- (\ ,,
15.02 mPWO. r.radine.
.y. .
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)
.2
2S
Bidder C
pc:-r
ll1ddC'r C
IBilldr c
Pag£> 4 3 of 107
Page Number Tender Specifications ' Oarifications Sought I RPCL's Oarifications /Amendment
Rem..rks
- 5it<? Work$ :Site cleilrance.e.cavation ilrtd f11finr. ot nearest higf1w y level.
'= ol·'Part-A, Clause no.20.J,.
24& f W k
the Site to fomiatio11level (0.8 meter above Hieh flood
310 levelor LO meter above nearest Highway which one is
I Design E iP.varion of the project Lnd sh;;IIbe
S:o;:>P. 0 1
IVI or s. 14.99 mr>WO
· hiehcr) tnc1ud1n ;t runnint surp!us xcavatcd maH rial"i
Bidder C
-
- - ·
- --I
Bidder lM:I clc>ign a
l the relevant plant
Vol 2 of 2 P<11t A (TE'chnical The ContrilC\or slMll prep,.re the dr.iwing necessJry for
247 requir<?men1J,Sect on· 311 R!'Ct to furnish the drnwings. equipment layout and dr<1V1ini:s <'1$
h s construction purpose
20/Clause no 7.0.3 1
ba ed on the attached drJwini;s and the neccas.'l•Y to execute Jnd
speciliC<lt on.. complete the project onturnkey
bosis as per tc hnical requ rement of the tl'n<icr
jBiddcr C
I Vol2of 2.Part A (Technical The bid price for piling she.II be lu mp Thi> is a EPC contract. thus item rate IJH 'mPnt I Please follow tli c tern Jntl condi ions specified
sum and shall remainfirm hall not ue Vdlicl. Rf>CL to cl;infy. 11i the? tender regrdin(; y.;ur
I queries Bidder (
irrespective of the type of desicn.
'"''''""°'""·'" >OA.2 "
'
All tound;ition shell be designedin accordancu
All found<ition stulllbe designed in C'cordance with the
Prcticc/0NBC.
Stand.Jrds of desicn.mater als, and workmanship shall
25J I Sect•on-20/Clalist:no:rn.s.1 21
he in conformity with this Specificat on,ACIStandard or
other internationally accepted Standards approved by
Standards of des
i:n.materials, and Tendr terms & condition
l
the Enp,ineer. wo• kmnship shall be -carried out a> per Indian willprevail B
f-----+·
-· 'andard code. RPCL to conf i rm.
(
J
!lidder shall designall the relevant civilworks
ihe Contr.:ictor shall furnish
illdesigns and construct
icJthof roads in different
Kindly specify the w and drawincs as ncccasaf)' to execute <111d
,. 252- · l, ection-20/Clause no 20.G 32. the roads.v•rds, 11aths, surfaing as necessary for tbc I
area and shou derwidth ifdny. complete the project on turnk v basis as per
I ,.-...I ' 8 proper f unctioni nc of the pOY1'. l'r station.
technicI rcquirc•mPnt of the
tender
r•1cc 4 ul 107
·--...
SI NO. Volum«i> I S«?ction I Claus<? Page Numbl?r Tender Specif cat ons Clarifications Sout:ht A
,...
...
I
,z_ ·
:-- 2SG ,·Section 20/Clause no 20.7 .2
h«i>s
c;:;,
:7
··:: •
Page 45 of 107
I .....-..:: ·
-- : ·
.
' *;-'..
,\ ....,·.·.:,
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-.....""- l', r • ·
'•
Size of the brnld1ng, .>nd oth?r <.pccif 1c
Guard Rooms
7.64
<Jf
I
or
l.OO>c
h9
Vol 1of 2 ranA Unglazed Vitreous Ceramic "liles ,The tilr.s shall be plain
270 3t">l and of manufacture 1.1nd colour .;ipprovcd by the Thickm!ss Clf floor tiles shall
(Tech11ical r
be furnished Ter dco term; & conditicin will µi evail Engineer. Biddi:r C
equirement)/CI. No
21.S.9
271>.., All th glass usedin the following rooms shall be tinll'cl n11rknrmof the wired [!ass shall be p1ovidcd in
360 wire
in fire prone elass.l\uxillary room and cabde spreJdingroorn
areas. Tender 1errns e.. ronrlition will 11revail rn"nt•oned areas and <ilso
Vol 2 of 2 p,,·t A
(Technical
..'
requirernent)/CI.No Warehouse and workshops Store RPCL IO confirm. Bid:ler C
21.S.7
I
I/Vol 2 of 2 P;irt A
ITechnicaI
rcqu;rement)/CI. No 21.5.6 360 lhickncss of shutter of Alun1 ni11m swing door shal be Atttialthickness of Ter'>dCl term & condrtion v;ill pn?v<::eil
d
( the Aluminium door shutter more than 45 mm. tor
swingdoor 5hall be mentioned.
O•dd Pr- C
l
Vol2 of 2 Part A (Techn
ical
...... 273 1equ1rementi/CI. No 21.5.6 359 Thickness or the Sleeldoors shallbe 80mm. Smm thicness shall be considcrd Te11dr.r t erm!;& rnndition
(a) for the steel door ,RPCL to will prevail
B
idder C
confirm the acceptance.
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SI
No. 'V "fJ_, :t/:'--s- ..e@. on I Clause Page N ; .
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'
r Spcof t.ations aarificationsSought RPCL's Oarifications /Amendments
Remarks
I
-- -· ·--· Desii;n of founadtion system and Net safe
bearinc: capcitu shall be 'per pprovccl Tender t( rms & condition
279 General
willprew1il
Gotechn c l Investigation
Bidder C
Report dliring contr;ict --
protection.but not
Vol-2 Part A. Sect 1on-l. limited to: We
unde1»tdnc
rhalonly Relay
panels
beareto
280 Three (3) Overalld
ifferent al re a•1 Tt'n<ier tenn & conditicn will prevail
Clause 11.6.2 considered.
Three (3) Step-up transformer
primarv ovC!r
c11rren: rcly
One (1) Step-up transformer nel•tral ove.r·currt>nt relay Bidder C
I k tCt int.-,m.,tionalstandards
Oidder C
P,11w F. <J I J Ol
The delt.Jge systern provided as µer
tr::onsformer.
St<tel as IS ;>nd
Bidder C
!Bidder C
f.)<
gas booster
nece<tSary valves. etc.)
tl1P, CCPP a1liase
!.UCt.:C:l'$.
os
..
"l
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. /.., Pai;e 49 of 107
'f"'
'
Vol ?·Part-Abut
297 ,. requiremrnt compressed
TD_r..:ymcriw1gh-
no1Less than O m for GTwith I
Fxh;iust System(Vertic.if)
Clause
90/435 S indicates bypass >tack hPiEhlas
whcrca5 Clause 4.3.7.10indicates
height<10 m not be less th11n 50 01.Kir:dly
should
E•haust stack (as µer environm<?nt.
3&0 MW·
byµ.. sstack lprotrttion
29 <·l;ir fy. bypJs damper and 50 in for HRSG]
8 BiddN c.
TD_IVymensi ngh- - .
--
3GO-MW- VoJ.2- 20/'13S ControlCompartmcnt{For GT) We understand that ocal controlcompartment Tender term & condit:on
Part·A -compressed willprevail i!> t equited for th G:urbine. Kir1ell•1coPfirm .
J
Bidder C
- ... -
JCt: 50 of 107
SI No. I Volume / Section I dause \ Paee Number Tender Specificat ons Oarifications Sought RPCl's Oar fications
I rRema k
I I
/Amendments
Biddcr C
We understand that services i>rc require_d for
/ TO_Mymensingh- on y those scheduled inspections
33/435 ServicP.s for Scheduled Tender terms & coJndit on
360-MW· Inspections of Gas turbine whichwill be will prt.>·1 11 Bidder(
' / \ Vol-2-Part-A-<:ompressed
carried out durlnc warranty
I
period. K ndly coolio'm.
I Please note
!'IOIthat s te clt?vation is
\I
--- . . I I I matching
with the barometric pressur.
'......... ,
./
TO Mymensineh-
3&0-MW-
We shall cons der he.barometric I Tender tp1m' & cond1.t.1on willpre'la:!guranrel?
301 - 40/'13!'>
pressure For
performance euarantees instead of site
"
' '
'\
I Vol-2-Part-A-compr<-ssed
IB1dderC
DLN combustion v1em offered
can ment emissionlevels of 25 Pl,,<JS<' follnw thP latet
TD_MymC! nSingh- E><haust System ppmvd@lS'Y.0]with e;is
3 90/435 £CH(Enviro11nw111 Con1c1v;ition
36() MW·
0 Vol-2- fuelwithout any injection 11d 6$ Rult:) of Depa'1me11t of
2
Part-A-compressed ppmvd@l5%07. withlqu d fuel with
EnvironmPnt (DoE) of Ban1ladesh and
w.3\!'1 injection. Bidder C
World 6d11I: Guideline for
Kindly confirm.
cr.vi1onnicnt.
TO_Mymcnslngh-
360-MW· We would lii<e to orft<r ventilation syHem as per
303 91/435 Unit E11closure OEM pl losophy whichIs wPll proven .Kindly TE.>noer terms & conditionwill p1C\'olil
Vol-2-P<irt-A-
confirm. Bidder C
compressed
Jnd
The LTSA period star ti <1fte1 expiry of the \ii:ne
TD_Mymen!>ingh- warr 1nty per od. d
360-MW- 376/43 Kindly clMify
30 (onlriltl 'or LTS1\ will be seporateiy negotiated befor
Vol-2-Part-A- onpriullof T$/..._ e
comµresscd
expiry r,f the warrant
Bidder C
Kindly furnish th(' specific eas composit on 10 be 1 Please rclr?r to pdge 58 ,'le SCJ of volume lof 2 for
calorific value of gas <•nd HSD.
considered for gu arantees.
3iJ5· 1 .·"'· ymensini:h-360-MW-
421/'135 G:is Spcofic>1ion Also clarify on the pressure anJ tern;:>eratu1e .ctt
For furtherinformation If necessary,p
lease
,.-_;-- "Ypl· :.... rtrA•comprcssed tont<1ct with the 1cspective author ty {TITAS·the
/ s- ,""-. ,_· Y\ which g.ls supplied at our tl>rminal point Gfts C:omp;\ny & 6;>ntJl.lcJcsh Petroleum
! "" .....). ·..:.. \ '·:·.
(·.::.-.: '-. ,.=:n'f -. -:·.
Company) Bidder(
1 :; -: ' _ _L__
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31.0 Vol 2 of 2 Part·A 128 1· Te'1tlc-r terms & co11c;! 1011 pr vall
h•ch. Please recon 1rm. ....'::.' -
31 ol 2 d
T . pA
& 128
,. . Veloc
. i
t y of water in condenser tubes shall not
. exceed Vcl<lcity of wa er in tubes depend'rmtube
I
l V ot 2 an· l.S . en E·r terms co1101t1on B'"d C
wi 11 prcv•1 1 -
. mate
m sec rial. 1u e ·
. f p Thi! condenser tube shall be material suitable for the Kindly furn; h thewater
317. l/oI2 o 2 ilrt-A 128 chemistry for cooling .. .
Tender ti>rn1 & co11<huon w111prevao1 . ·
_ _ spccifil'd Hybrid Cooling Tower basin\vJter. water. Bidder C
1 Qi, r practice is to weld tube >heel towater be•.
3, Vol). of 2 Part-A 128 Wte1 bo•es shallbe bolted to tt)e tube sheet..... Waler box need not be removed for clr.ar. ne Tender term& coni!it1on will p1 evall
lubes. B dder S:
01Herential expansio1'1nonito1111g wiH not bP
. Rel<ttive expan!>ion of rotor to Ca5ing {differential i:rov ded due to the
standard desien featur(' for , .
314 Volume-II/ ?art-Al Seccion- 6 116 . turbines of this model. Tender 1erms &
cond tion will prevail expansion)
However we confirmthat casingand rotor
ab olute expansion monitorin&is prov ded Bidder c
Pa c } or 07
SINo. Volume I Section I Clause Page Number Tender Spec ficat ons Clarifications Sought RPCL's Clarificat ons
IAmendments Remarks
I
I
Lub(• oil
system with tilnk, shft driven
317 Volume-II/ Part-A/ main luue o l
Section- 6 15 pump.AC auxiarylube- oilpump
Or11in and Vent Valves: The valves willh<>ve two valves Two vJlvesin series will bi! provided or HP
322 99 in sc,.i"'' •md shall be located in approved positions for circuit and for lP&LP circuit onevalve for dr in Iencier nrn1s &
condition will prevail
convenient operations. and vent solat onis enough. Bicider C I
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,,.·<ii ,'Seation I Clause
SI No. 'lo_ lu..m .&, _ _ .......::
The bidil• r
shall follow the
requirement ol
HVAC 10 ma1nt;;inoppl cablP. room
tcrnpc:r .ittirP. for indiv1c.Ju al
Equipment I Mar.hin<.>ry mea
328 accordingto the mcnufacturers designand
327 HV
AC standards.
The HVAC syst..m snail hvc
coolni-: c>1p<icity / ve1'til•t•on C.
B
idrl r C
'""' capdr:i1y of l20% rated cap;icity
r'?Quirec forlhP tot.;lsysten1.
HVAC
P ne 5 of i07
SINo. Volume I Section I Clause Page Numllcr Tender Specifications Cl;irifications Sought RPCl's Clarification
/Amendments ·-
Remarks
IC
I The bidder shall follow the requirements of
HVAC 10 maintain applic;ible room temperature
For CCR wlit air conditioned as
l>cakup/redundant system hall not tw
m 65 liVAC eowisaeed, asstandby chillP.1 shall be pro11•cled
CCR. RPCL to
for individual Equipment /
accept.
Machinery area w::ordirig to
the ll1Jnutac1urcrs design md
standards.
The>
HVA(<y!>t<>m
hll have cool
!lgcapacity I
\'e11tiation capacity of 120%
r<1ted capacity
n!.qu red for the '.OtJI 1ystcm.
/ l\':\ / --
!Biadc!r C
BiddN (
--
PJjlC SG or 107
SI No. Volume I Section I Clause Page Nuimber Tender Spedfic<>tions Cl<>rifications Sought RPCL's Clarifications
/Amendments Remars
Duelo 1pace, ayout and system capcity it will The bidder shall follow the requirement of
not he po>sible to 11rovide evapor ted l-IVi\C to m;i i11tni 11 applicable room temperatw e
ventii;Jtion stem for Electric equipment room. i ualEquipment I Machinery Mea
forindi•d
337 GS l·IVAC Mechanical type ve1 tilation shall be provid,.d accordingto the manufdcturers
desip,n and
forthesame. standards.
furthe1 air conditioningsystem shall al.obe no The HVA( system shall have woling capacity
I
a(lplicable tor the above area. ventilation cap.•<·ity of ll0% r.ited cnpacitv
·-..,. RPCL to ccept. r.,quirecl for the' totals1-stern. Bidder C
V Uanr.mission li,.,e.
Thercforr. strengthe nioe of conductor i1e of
Proposed
Mymensingh-Nctrokona 132 kV double Jsoc1ated 132
kVtrammiss\on line is not in
circuit LIN IN, LINE OU r (LILOIinterconnections.
bidder scope:. RPCL to c.or1firm. ror 1dditionaldato
ii) fochnicI>pccifiCiltion meiit /information, Bidd..- are
ons Tubul r Bu· liar o be requested to cont.:ict respel:tive
provided rnextens or• depilrtment I
Entity fit t h1;1r owl'1 arr;:a1lze-1nent. .
1ub·statio1 ,
th.,rdor" kindly confirm how l!.1ddrr C
conduclOr s1Ze ran be
>trengthcncd since conductor is
not
iJppl cable for tubul;.r bus.
P"r,e 58 ot l07
SINo. Volum<' I Section I Clause I Page NU'mber Tender Clar fications Sought RPCL's Clarifications
RC?marks
Specificat ons /Amendments
unly.
" ' -- /
C\ ..
B
idder C
u m p
b en l
/ (N r;1r,. outgoine fines lireto be- q"101.ed in ubi<'et
For additionalata
. · i;.:.': ''.;J". tender bid.
/inlonnatlon,Bidders ilrl'!
!Ir-.·-:- ; '\-:..'°- rcqu.,sted to contact re>pective
department I
Entity <JI theii own arr<1ngemcnt.
, - I 0 :r ...
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;-.' .-. I . ._., Page 59of 107
ri.;1/ .... .... .o I •
interconnect•ons.for
additional data informat
on,!lidder5 11rt> requestcl.l to
co11tact re<pcctivc department i
F.mity at their own rr.m1\ement.
- lidder C
Paee GO or 10/
i
/
!B dder C
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,.!'.: ·l'.\N¢c-i' ' -·· .""· .,,. ,Sect on I C ause ?age Number Tender Specificat o-ns darifications RPCt's 04rifications /l\mendments
Sought
I \._..) ...... , p; , . :..>i Remar
.."··----.-- . '",
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i] Kindly confirm whether t runa Bus made of
'
2
358
' ,V::JL 2 Of 2 {PAf\l .)
L,,
4
Contractor as recomrnend
d by PGCB
Proposed Mvmensi11&h-Netrokona
13.2 kV dolJul<'
of
132 W are 1.obeconstructed ·inRPCL
.
· drcuit LINE IN,LINC OUT {Lli.0)
interconnctiom. PGCB
'
VOL 2 Or 2 IPM\ I/\) ((mstruction of 4 switchyard bay as
recommended by by PGC8" .. arc these bays to be con>tructed r..nder terms &
condition will prevail/ latest IFC on y alter receivinc PGCS
recommendJtion & standards
Power
phi 3 Grid Company of Bngladesl1(PGCll) PCLtendl;'r spcc.if1cation ? A.re t he c
<witch Mcl b< y for power evcuatio11fromnot .J per
CCPP.
4 b;Jys to bP. consid red in this bid !'
-
..
!liddcr C
"""i;ro GJ or 107
SI No. Volume/ Section I Clause Paee Number Tender Specifications Cl;irific.ations Sought RPCL's Clarifications
Remarks
/Amendments
-·
·
i)Kindiy
conf rm wllcthcr existing
Generator Transfom1e
drelocated ins de switchyard.We
CCPPGener<>tot step-up transformer(s) would be understand th.it new Generator Transformers
conncc:1ed with the existing 132 kV Grid Sub·Station (by are not to be located ins de existing switchy;m!
B1ddrs a1e requested to visir existin& swit(.hy.ird
exte11ion and strengthening of conductor sin of the orinnew sepJrate witchyilrd if inyand to ba
359 VOL 2. Of 2 (PA!lT A) 5 132 kV
substation bay;mainbus andlrn er bus loc<1ted in sep.:ir.ne GT yard.
to colle ct addition ! nformation ill his own
rraneer
systi tn) throveh high voltage 1indeq round cble and i) Kindly furnish nent
route length of 132kV Cbl<' to
other nece»<iry electricalequipment be cooidcrcd between
Generator/ St:art Up
tliddc r C
/ / - '.
Tramfom1ers and l 37.kV e>etenslon w1tch·ard
bay.
\ .. .'
13,
132 kV power centre.· One (ll Set or s requircci KindIv confo m• meanonll of "132 k'I powr.r
·- / l.32 kV comro1on moto'control centre.• One (l)Set or os centre" & "132 kV common motor control
Maninr "different pl1a e follow section 2.4 of
' 31;0 / VOL 2 OF 2 (PART A) 14
required centre" as same i5 not dear from technical tender vol 2 f 2 (P:1rt ,\) Bidder C
21 a. One (1) 132 kV power Centre. specifications. Bidder c
i Kindly confirm wh
) ichloads of
switc'1yard are to be provided
with DG back-up.SLO of the same
361 \'OL 2 or 2 (PART A) 16 Emergency D
ie5elGenerating Set mav plea <! b furni ned. Biciders shnll deir:;n sen iol auxil aries o1the
power pl<1nt to be connl:!cted with the F OG bus
i) We unders1<1ndthat
separate OG is not
required ror switc·hyard area. Please confrim. GidclN (
I
/
;f * ":/ ,_ ";
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'A "F·
'v·luiti
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--
I
c:ction / Clause Page Number Tender Specificatior>s Clarificatiuns Sought RPC\.'s Oarifications /Amendments
Remark;
/
; It rnv be noted that technical specrfication
mentions thal 132/llkV rransfonners are to be
conned to 132kV witchyard extension b1'ys
2.S.2 rraruformers •nd Associated Equipment via J32kV cable.Howev'!r subjct clause
3G3 V-ll 2 OF 2 (PART A) 18 Termination High tension s de ·Outdoor bushing foi mentions fermination Hi::h tension side Tender terms & condit on will 1Jrcvail
ovcrtied Outdoor uuhin for 011erhed
cond"ctor. Kindly
clarify.
We understand that 1t should Lie trnsforrnr.r to
EHV Cableintetfilc". Bidder C
·' ......,,\
I ..
--..f
P :: &tl of 107
·
-
SI No. Volume/ Set1ion I Clause Page Number Tender Specifications Clarificiltions Sought RPCL' Clarifications
/Amendments Remarks
Training
a) The traininr; to be Imparted by the Contractor <1t the
Manufacturer's factory. Kindly furnish br<>akup of the
following for The Contractor hallbear the cosuof following
switchyard scope of subjed
t..ndcr -
expcnse.s:
- SO (fifty) round tripa r fares from Dhaka, [langladesh iJ no.or pprson-months of trainine req11 red fo•
367 VOL2 OF 2 { PA. T Al 26 to the Mnufocturer's
100 (hundred}factory and return.
person-rnonl llPCL personnel andon
of training. particularly
whichfor switchyard scope
topics.
·Costs of
·Com of local transportation, mea s,lodeing / i) Costs of localt rnsportation, ineals, odin I
accommodation. accommodation • for how many RPCt peonnel
.Pocket r.•pensi>s @ US dollar 150 per day per person. particularly for switchyard scope nd f.:ir what
·- bJ ocdl on job trainingfor 80 (Eighty) RPCLstaff traiingduration.
iii) Pocket expenses @ US dollar 150 per day per
/ members.
person- for how many RPCL personnel
particularly for switchyardscope and for whI Bidder·C
(l) Ov,,rscas Trzoining
', tmininv,duratio.n.
·1he tr.1lningat the Manufacturer's i g for 80 (E
rv ) localon job train ighty) flPCL Stilff
i
fadory l>y the
Contr<>ctt>r in,ludine: rnen1bers ·how nnany l\PCL personnel
·SO (fifty) round trip airfares from Dhaka, Bangladeshto
368 VOL 2 OF 2 (PllRT B) 127
particularly for switchyardscope
the Manufacturer's factory. and for wh.1t Tender terms & condition willprevail
- 100 (one hundred)
person-rnonths traininK duration and on
of training. whichtopics.
·Localtransportation,rncals,lodgingco
sts etc
·Pocket eicpenes. (Pocket expenses
@ J,JSdollar 150
per day per person) Bidder C.
.S , :-
· c-.r.i_
• :::_ 1. • •
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P;;ge &5 o
l107
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S o.\. Tend r .Specifie<1tions Clarifications Sought
'-._ /
\:
...... : - - . "... .// i) Kindly confirm if pi ingis required for
1witchyardextension scope ar<?a.
iii Kindly furnish
So1l1nvestii;at1on re;xirt &
contour mp of subject Tender term.1& condition
switr.hyJr d cxtc11sion willprcv;iil
377 \'OL 2 OF 1.IPART Al 31 Piling
scope irN for estimat on purpost'.
iiiI Kindly confirm whether Cuttineor filling wcrk
i rt.t be executed or not in 5,witchyard extension
Bidder C
;.rea.
- \
-----
Kindly confirm the
followinc :-
i) I' m1rale wil,h'(arcl control room 1.iui dini:
a!rcady present in existing 132kV switchy<ird
I
L I provided in new swltchyJ1d controlr oom
building. S1ddl!r C
P,;ge 68 ot J 07
I
Bidder C
'
;i:
c:i.se
CCR
VOL 2 OF 2 (PART A) .:111d
\
·1 ·-
.>f -\._
· f-l.; . . .
.,.,
/ .:_-.'/
(ti-/)
P;ri;e 69 of "107
\{ -:','- /.":
.
- ',/i . . '.\ -Y
v - ........
IPage Number Tender aai!iations RPCL's Oarrncations
Remark:.
Specifications ·---- Sought /Amendments
•C
/ '
/ l:indly conform the fol owi"G·•
.....-: iiIs Su >-1ta1ion Automatin
System required to be provided
for switchyard extension
scope. IiiKinrlly furn ish make &
model of ex1stin11 AS installed
111 existi11g switchyard.
/
/ .
' ,
,
· .
-....
l'agP 70 nf 107
i)
Bidder C
I
pattern type, unl-:!•S specific design conditions dic a\e
Bidder C
- ..:,
Bidder C
.. Our Silencer helis made up of f
'
c;llowinu
thickness:
\ For 0<1tcr Din Upto and
lnclucilng 1500 mm -5
mm
I l'abric<lt the silencers with the fol owingm1n murn
fo Outer Dia Above 1500 mm ·5 mm
shellthicimesses:
300 to 600 mm·3.2 mm
The provided thicknessis structurally rit:id.
• 395 Vol 2 Part A 60 Moreover. more than 5000 <,ilcncers have been 'Tender terms
& condition will prcvrl 550 to 1650 mrn ·4.8 mm
1800 to 2,SSO mrn ·GA mm suppied for the 11a'14 D des by us to a
i.700 to 3,GOO mm ·7.9 mm numb(?r of Power andIndustrialap1>lication
(includint: 210, 250,SOO MW High pressur!'
Boilers) withthe above desien and they .ire
: .. '-::,
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or bJC\ -.'.'·/b
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P1
We 1>1opose ValmP.t DNA based
PLC
;:i
Th<> CCR
\
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RPCL.
DNA OCS
DCS HRSG, STG,
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SINo. 'r:'. \.!QJiiiiip,'f\cction I Cause Oarif cations Sousht RPCL's Clarif cations
................:_!;
1cations Remark:;
1
C'::. !..::..:- Amendments
Oecriµlion uf On·li11e Perforn1<s11ct-
monitor-ing
volume 2 of 2, & Oprimi1Mion ytem and lso to
Pan O interface with DCS
l7,Communicatio11 facilities
,Tc:onder dotllment
Interface to
provided equ ipment
facil shallbe
i-1ate ish the interfw details to 1.0C.\•ohm1e 2 of 2 Part A.
RPCL may furn
Volume-
2,Par! /\
: communications with the oad Dispatch Centre (LDC).
stance,protocoletc)
(d PleasP follow the M1\RT commu11i dtior1 po
otcxul II
System for appropriate intcrfacine with I.DC
Bidder C
Bidder is intendingto propose',
Th<> OC and UPS system shall derivine 24V OC power supply from
.W2 Voiumc:-2, consist of: proposed 7.30V AC UP!> ystem
P;:irt-A inslead of pro-posingstandalone
• 24V DC
24V DC
Power sup-p y sy1tcm. 1endPr terms & condition
will prev<iil
,- , • 230V AC UPS
RPCL is rec;uested tu confirm.
'
(3itJder C
Bolling System
--._ I
RPC is requested to elabor.:>te on EIE'ctricity
403 Volume-7., A b :ing system must be Billing system to be pro-posed. ot1t of the cross Tender terms, conditiDnwill
Par-A pn•v.oil
incorporated with the OCS
.• syst<!rn to monitor the total <!lectricity
een-cration and
A
correspondinr,Elraridty bill.
quate numl er of dome typ!! camras
power
with fa<ilitic generJHd. OidderC
40,l Volume- .. l'art A l•ke Zoom,pan,tilt etc.would be provided atvarious RPCL 10 provide detailed OOQ of CClV
system. BiucJN willdesign.
operat ni;areo:>. Bidder C
&.
u1n('.: .2
(RTU)_
\ 1 /1 ...
.. .') ,-; ,..··',, ..-.../,"_., Pa e 75 of 107
_,,,,,,_....,,,,,,,· '/
11 : .\\
/ :;,, :.\ l:- ·:
.. ons
Spedtic.,t
SI No. Vdle ..·
-
-;-SC>te6n
u . I Clause Pi>ec ,,_
......_ _Number- -.
Clarifications
-'l Sought ---render
RPCL'5 Clarifications /Amendments '
"\ -·-:._ :_._..,/· ;, ·-"-. ..:;;/"" 'I•
RC"n ark
!,
( ' \
nit<! /(, ol I07
.-- -..- .....,r- -- -.- ....- -.- -- ·-··
SINo. Volume I SectionI Clause Tender Clarifications Sought RPCL's C
larifie<ltions
IPage Number /Amendments Remarks
Specifie.'lions
rlfrered modelof GT
r::eneralingunt shall bt· '"ithlnlhe
C'Volut1on of frame. Evolution of
'• frame
2-j)
means,J GT which is monufctured under ame
Gd Turbine Generator P ckage {Ga frame nuniber/cl s but show belter
performanc:e from it'> prtov ous mudt-1(under
Turbine plus Generator) - (i) Must be in smc f rame /class) by ir'l(o•porat1ng m
inor
.. the relevant munufotturing business technical improvement which do not requirer;;! ·
410 IVol1of 2, Section 2, ITT 19.3 Page 46
certific.ition or re-vJlidation bv c:;r OEM dnd by
withinthela$t Ten (10) years; ( i)delve
red at internationaltesting authorities. i
lea51 t\vo (2) units of the proposed model (Proposed Kindly darify th" interprelatio11 ul Evolution of
model shallbit withinthe " olutioro of fr .,me) (iii) Must. fram<>
A GT whi1h 1s mdnufactured under
/class btit show beuer perfaorma n e from 1t'
demonstra.-e proven t rack record of dualfuel Iboth gas
previous model(under sarne fr.line /class) by
ond I-ISO) operation (iv) must h<1vc at east two (2) years
incorpo•atint.: majnr change!.in the turbine hot
reiable operating hstory of the proposed r.as pan flow system (hke ;:hanging of blade
model numbe" d compressor/ turbine '.>'t.l::tion.rhanges of
cross sectionalarea o-1 the tu1I.Jin<'/ cun1pres.sor
P.tC.) thdt fC!Q (Jire re ·cerlification 1>r rc·v alic.i1ion by
GT OEM and by intC? rnation ' testing.1t1 ho11ties
wi lrequire cv1dl'nCC of prove:nness.
-- ' 13idder D
.',_.,'c.>'-1 i,.,fr..
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SINo. Volume/ Section I Clause Page Number Tendr Specif cations I Oarif cations Soucht RPCt's Cla; f cations
/Amendments Remarks
/ -
.. , ... . , v.-....--:-:-
// _..._ / --
:-::-.:..-. .:.
. '\
prevailed. Bidder would lrke to consider
World Bani< IFC 11orm for both
Natu1al as and HSfl. Plt'Je
Bidder E
/, <- .\ - '..; \\ confirm .
--·- - · - ./
?age BO of !07
-
SI No. Volume/ Sect on I Clause Pai;e Number Tender Specifications Clarifications Sought RPCL.'s Cluifications
IAmendments Rem.,.rks
.' -- - . , - The gas fuelspec11lcation prov ded in the tcrnkr pleose refer to p.:ice sa & 59 o(
·Bi
-ddN-- E
vo
lume lof 2 fo.
/
has 2% vol maximum H2S contPnt. Ridder has c lorific v;ilue of gas anrl HSD.
Vol 2 of 2 (:\) 414 not eperienced H2Sin naturalgasin recent
423 Gas Specificat on(fuelSupplier:Titas)
For furthCf information if necessary.please
Simeladl!.Sh projects Thus Bidder would like to contact with the respective
authority ITJTAS thc
consider Nil{zero) H2S present in the i;as fuel Gas C.o:npanv & Bangladesh
Pc>trn1£>um
' rcAm.Please confirm. Company)
Uocider·E
Request to provide a detaled liqu d tuel (HSD) Please refor to page
58 & 59 of volume 1of 2 for specification w ithinformation's on
4211 Vol /. of 2 (A) 15
calorific value of i;as and H
HSOSpecification{FuelSupplier:BPC)
O.
contamination (like odium, potassiur.1, ead, For funlu:s informat
on s inece.s<ary. plca$e vanadium,c 1lctum.etc).particula tes (to access
contact w:th the respeciive authority (TlrAS·the
the cleaninesslevelper 15011406), clorific Git Co1npany & SiJngladesh
Pet rnleum
value,etc. Company) Bidder 1;
r·he Generator •hall be deigned to guarantcP. that M1nisnum short Tender terms lJ, condition v; llprevailI ale\t IEC
corcuit ratio as per lfC 50D34-3
425 Vol2 of2 (A) 148 normalshori circu1t 1atio is notless than O.SS accordin:;: andIE EE CS0.13 is 0 3S.looks 3 typingerror. st<tndrds
to ICC 34.1 Please check and coni rm S
R requirement
-- - llidder I'
)
yfi ;\\ !_S ;;f
1
Temperature:- Hise
Bidd!!r E
S<>.
185
idder E
211'
HF
I ()idder I'.
431 2lS
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SlNo. Volume I Section/ Oausc Pace Number Tender Specificat ons Oariflcations ought RPCl's Oarifi t ons
Remarks
/Amendments -·
. ,/ . \ :"f
-- ·....;::;:.., .', ' ·!--"-.i'L .I I ·;..
!
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·
Vo! 1Section 4 PCC e) 10% (Ten Percent) of the totalor pro ratd value of GIF Gener.ii:•{ Fir>al
GCC 6!> 3 Acceptance Cert.ticate [FAC) is cost for the supply of Goods shallbe paid
TNm> of Pymen1- CIF Part as per terms isueel to the EPC Contractor after 2 years
Md wnditions of Lo.in agreement w thin 30 days after warrantv period. But the last 10% of the total or
or finalAccept.a nee certificate ug:Jinst
iSSlClllte pro rto value of ..:ontrac.t amount need to be
submission of unconditional& irrevocable B1 , nk paid to the contractor before wMrar>ty period.
'K
guatantt>e (val d up to 60 days b<.?yo"d the end of 02 So tile Sid.tier •mdersi;rnds that the f AC To be di cuss.ed with financce
years warranty period) of equal amount acccptallle to aforementioned need be replaced by Takinr,
1.0G
and technical
PCl and sL•bmission of invoice duly verifil'!d by proj.:> ct Over CNtifictc '(lOC), plNc confirm.
office & certified by the Engineer,countersienC!d by the department
Project Director, RPCL and approved by the comp<.?lent
Authority of RPCL
r
Vol 1
GCC 100.3
Section 4 PCC The rules of procedure for arbitration proceedings Shdll Please cl<irify that: I u
l
.l) thevenue of arbitration;2) be s follows:{i) In the case of a dispute between
e
the Quality anc con5titute -0f .
rbitrator; 3]
436 114
Employer ilnd the foreign Contractor.All disputC!s TendN
tcmm &
/ 1.·9 "
arbi
ra'tionimtitute ari5ing in cormeclion with the present
conditioriwi
ll prevail
Contract sh;;ll be #
f na!ly settled under the Rules of Conclliation ;rnd
Arbitration cf the lnternation<>I Chrr>b<!r of Commerce
b'1one or more arbitrators in ac:::ordanc.e with tht: se1id
llidc!cr f'
Bidder
f
No. Remars
i
Vol 2 P;:1rt A SECTION 1 1.1D(SCHIPTION or. THC P110JECT: 3.Equipping/
?11'.'ase providl! the Construction Drawinr,s or
438
DESCRIPTION OF THE
PROJECT
st•engthening and Bay extell!>ion or exitinc 132 '<V Grid Sub-Station, the Bidder need I The bidd nr is tercqucslcd lo vhit the prnposed
Power Plan1's calculate and design for equipping I arltl ex1xting >ower plant and collect all the
2 existing l.32 kV Grid Sull·Statiori for Power Evacuation strenstheninc and Bay e'.<tens on additional data at his own arrani:ement
3iddcr F
. ... ....
;:; -
!so dder(,
Volume-01 Erlier
Completion Plese clariy ol there i an'f Bonus ii
BQnus Tendr•r terms & conditiOl'l will prcn1I
441 the Completion of the whole of the
Earlier Complet on Bonus. Work is ('arlier tl'l<.ln the l11tended BrdCler c,
Completion Date.
time C>ttlldcd 23.'1. 18
lume-01
l'or a corrcc1 Study of the project
·1
. ,..!1 r•J
Time Extens on. and to optimize the µower phmt
we·require an extensionof time
Bidder (;,
.. ( .::.'i
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<".. ..s;..NQI ,__ :Vl,ru e ;s#on I Cl<Me Page Number \ Tender Specifications Clarifications Sought RPCL's Clarifications /Amendments
.... . -....... .\ 1,... /1 Remarks
•, . . plN1 e refer to page 58 & 59 of volume 1of 2 for
..::: ""
Please specify the actualvolum calorific:vu
of each ue ot gJs and ISO.
For further information if neCC5>ary.
please
45.3 VOLUMF. 2 OF ? (PllRT A) 414 component of the fuel.Only the
m2ximurn cont.K l with:h... respective .:iuthority
(TITAS-t.hr. 11olume is given in th fuI spccif1c011ion. G<.1
Campny & Baneladesh Petroleurn
Companvl Bidder H
. 11RSG of dualpressure steam cycle... d) Number ot pressure levels for
....Circulating Please contirm the type of HRSG.We consider
14 team cycle shall
wJter syatem for the HPand LP drums HRSG as Dual
Tederer pressur e with HP/LP anet NOT
offei; be min imum duillpressurP. Bidder
Iiany ii
454 VOLUM E 2 OF 2 (PJ\RT A) Complete Lot of heat transfer surface for the llP/IP/LP
90 triple-pressure with HP/IP/LP Tender terms 8. steJrn cyclr. 1nore
thandualpressure for bett N
condition will prevail>pccification. pC!rlormancr I efficiency,it will be
Bidcler H
cceptable.
396 superheater, evaporator, ..--·- Bidder H
econom iur.
flow l)iagr ni of HP-LI' Stearn a"d Byposs
) Is Ground water refers to the water cxte;:icted Then isa Jirnitn tion to draw ground wiltcr for the
1
from deep-w<!ll? 21 lsitmeam pldnt water system.As such,
Hybridlyoe cooling Groundwter will be used as raw water source for·plant th.it Ground water will l.Je the on y
source of rJw tower h;is beenspecified in thetender
VOLUME 2 O 2 (PART A) 38 w.1ter systf'm to pro-Jide demi water. make up water for water? 31Wlitth.:1 the supply
4SS
documrnt, in whichless amourl\ of makeup coollne tower b sin. lhe Grnund
water capacity of Ground water will il<' sufficient for all water will be required. The bicdc1·bsed on the
intake for makeup water should be 12S-150m3/hr the conumption?'Tht' river water could l>c
condition of water availibility at site. hall dsign
considerd as the supplcment.irv raw water the plant water sy•tem acx:ordingly.Grovnd
"""!F'\ ource? water for '" cup shou d be 125 1SO 1113/hf
Bidder H
....
Equ1pp ngjStrengthening and Bay
3.
Et<?ns ons of
VOLUME 2 OF 2 (PllRT /\) 2 Pow<?r Plant's existing 132kv Grid Sub
·Stition for Power layout Plam of E<ist ng switchy;ird Jnd proposr.n
Evacuation 360 MW switchyard arc Jttachcd hP.rewith.
BicluNH
Pleae provide EPC contr. c1or of 360 MW CCPI> project will
1) the position and rutine ol 132 kvincomini;
construct the witchyard Rantry structure of 7
and outeoing line; 21 the
(3+4) bays,out of which 3 bays for
single line diagrams (SLD) of the 360 MW CCPI'
456
e<istingSub-station. with substat ion equipmentcoinplete iiiilll
CCPP Generator step·up tramfarm.aei; (s) would be includingequ pment respect. '1 ba·i willbe kept reserved!or PGCB's
I
parameter and conductor
•',... doubleconnE:ctecJ with the cxi«ing 132 kv Grid Sub-Stalion (by size;
5 Proposed Myrnensinllh·N trokona 132 kV
'' '·\ I e"tension and strenctheninc of conductor size of th 3)thc circuit LINE IN,UNf OUl' {LILO)
iitercoiine.:tio1 h.
sectionaldrawii1g and layout nl the
! ("'-., 132 kv Sub·Sttion bay existinc Sul>-Station (Including the occupied
0 f'cr acldit 1om1Ida tc1 /information,Bidder arc
area. Soy widthand qt:ant1ty).
< /
retruetd to cont.Kl respective dep rtm nt I
Ent< t'{ Jt their own Mrangcment.
' --- Bidder M
...
i .;., j
"
/. '\l.i .·t. j'
pr.1forinante could be tc11idP.r.,d?
-
[)i\Jd er I I
--
\ :·\c,- /..;.c,J
·'. '<lCl! S8 of 107
SI No. Volume I Sect on I Clause Page Number Tender Specif c;itions Clarifications Sought
RPCL's Clnrifications /Amendments Remarks
I The bidder sl.:ill vrsit the site and collect nil the
Flcodlevel Please prov de the OO-year flood levelOf hL.,;tory necesso1rvinforrnatior.
f1o•n appropri11e hrgl1est levelof the propoed srtc
uthorrti• at his own arraneenienl
462
Bich..ler 11
(",eo ogical Repor. Flca$e proviue l1e TIH!bidde1 shall 11 it the ic nnd collet: II th
Geolo91calre ort of \he necesar{informat onfrom i1pprop1 ate
1
proposed site 1 ow:i a:-fa:ieeme111 Bickler rl
I u1'hciriry 1·
4&]
provide site waler qu.l,ily onalysis rcporl The bidder sl1<1ll v1Sit the sit nd collect
Pl all th•?
Water
e Quality Analysis Report (including surface Water & Ground Water necessary 1nfnrmat1on lromapproprn>te
a
s
e
.
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d
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,.,, Remarks
-
. SfNQ. '.vti m( . n I Clause Pace Number Tendl?r Specific.ations Oarifications Sought RPCL's Clar fications /Amendments
.. ......
...:,_...
d. Exh usl Mack [as
:
-
. '"/
pe1en111rrmmentalproteclion require-
men!but not Less than 40 m fo1 GT
with bvpass
I dainpN and SO ni for HRSG]
Exha1Jst stack [as per environment<I
µrotcction
& Please clarify th.HI.he height of bypas.< stack i
4G<\ Vol 2 Patt \ 12 & 83 rc:quire1nf•nt but not
Less than'lO rn for GT with Ga:> turbine unit sh311 be equ pped with an e><hausl duct not les than 40m 01SOrn
bypass damper and 50 m
and a rn taLIP by pss stack (notless than SO m) with for HRSGl
hydraulic opcratiecl diverter dmper for prolonr,ed
continuous simple cycle o·peration.
Bidder H
Hybrid cooling tower is not
easy to m 1intin.
Orculatinc water (Condenser cooling wat.r.1 .cmd r.oollns he bidder suggests that common w l
465 Vol :t Part A 37 wate1 fo1 cloe<l loop heat PJCChangers) will be cooled by mechan cal-draft cool ng tower also could be Tl'nc1Pr terms & cond
ition will previl
Hybrid Cooling Tower. lLSCd for coolinc the circulating war:r. Pfensc
corrf lrnl. B
idder 1-f
, p,c 90 of 10I
J>1
SI No. Vo ume I Section I Clause Pace Number Tender Specilie<1tions C arificatioM Soucht RPCL'> Oarifications
/Amendments Remarks
l ) 9. Sk d Base:
foundation of t1d11sformeri11 Bangladesh, rhe
bidd<'r <"011sider that the skid ba...1111 fout
Theu;msformer shall be provided with a skid base with
wheels I< on y ror generator step-up
4 167 four (4) steel wheels and necessary j<>cks for setting and
6
9
apropnatc de 1ices for lockingin positiontransrorrners, unit auxiliclry traris.fo1mcr Clnd
!
of it
start up/ reverse .:i11xil.;1ry tr;ins orincr. bulit "
foundation.
not suitablefor station tranformers.!'lease-
confirm. Bidder H
.- ...r
0 immersed, sdf-ait cooled (ONAN) 1ype. Reserve auxilial'"V tra.,former be considered
and oper;ition. Also. r.lry-type LV station 111:)v
'" .
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SI NO.
' \ ''•
.Vi>l)Jme
. ..f ) ·'<,Jc Page Number Tender Specifications aarificat ons Soucht RPCl's Oarificat ons /Amendments
fS'ectioiy, Clause Ren1ark
. . 1, .• - "" .::,./
·· -···-·
2. Outdoo1 Conductor C.:le;mmcc
Minimum clearance between live metaland edrlh:1900
The outdoor conductor dearance of 190() mm e,
mm
300vmrn Jrc the data for 230 kV
Minimum clcar:mcc betwel!ll live
metal:3COO mm Mlnirnl!m safy c level 1ulhe1 than 132 kl/ le•el. As
earance between ground and the per !EC 61936-l-20lll.for
nl.'arest poo nt net at earth porentialof a<'I nsulator: 132.Vlevel, minimum c earance of plm to
earth and hcse to phase is 900onm or llOOm m ·render tenm & conclilio n will prevail/ latest IEC
!
71 Vol2 Ptt /1 l 74 1900 min
Minimum afety cleranc"'
or 1300mrn. therefore the biddr sur.ests tht standards !
the relevant vaive shou
ld compl'( with !EC
betweenground and 1he standard wlthOllt marein. Otht?r\ .iuc l.Ut;,l*f
nearest live unscreened conductm de.;ranci; may increase the 132 kV sw1tchyard
(SS 7354 'SJfety Working Clearance'):1900
mm Minimum insulator creepgc
distance (at rated voltage
I betweenphases): 25 mm/kV occupation space. Pledse confirm.
Bickler H
Please confirm the OC source of UPS supplied
472 Vol 2 Part A 67 Separate DC system for inverter/UPS shall bP. provided. Tendf!rterms & cond1toon
from unit 2ZOV DC systemis doab e.
h'\ willprevail Bickler H
fable l:Terminal Points andlntedaces
The bidder c:onsidcrs that Remote fire alarm
Vol2 Part /I 4
Item- Termin,d Po nt-lnterfacine Body -Detlil
telemetry indicates Fire alarm panelloc.necl n Tender tefllH condition
willprP.vail
16·Remote flre al>rm telemetry -RPCL- MPS main fire
CCR nccording to the bidd er's generaldes•r.n.
imlic.ator l)<lnet BiddP.r ll
Please provide the cenerall;iyout drawin& or the
attach d
eJ<ist ng powerp
lanr. Oldder H
Ihe F Class combined cycle Unit usuall•t U$eS the
, Bidder H
/ """":1 ;.:-....'";....
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proposdc<l
BiddeH'"" n!q <Je ted lo visit the
4 f7 Please provide the generallayout drawingof the Power Plant site.md the
existingpowerplant site
c>e.isting power plant. to collc:.:t necessary in[o1rn.1tion cltl1s own Bidder
an-angement H
·
-
The r Class combinc:d cycle Unit
Vol2 PartA 14 of clu I1-1reHure ncam cycle suit"ilblc to utilize exlMLI!.l lower exhaust temperature :and hlnher thern1JI be minim um
dualpressure. If dny Tedcrcr offers
One 11) unit of Heat Recoverv. Steam Generator (HRSG)
gas rom the gas turbine unit efficiency than dualpressure steam cycle. team C\'C e more than dualpressure
for better
So the Bidder suggests 11sc the Lhrce E
performnce / efficiency,it. will be acceµtable.
m
p
l
o
y
e
r
pressuresteam cycle in
this project.
llidder H
Bidder H
I
lhe construction ;md Camp ared aboLJt l idders are requeted:o visit the proposdeo
40000-50000n12 shall be considered. Please Power Plant .>ite and the existingpower pl;int S!te
<180
kindly provir1e- the possible locations far this to collect neccs .-.,. 1nlorm,1ion al
hi\ < wn
nrea. :.rran ement
Bidder N
. .(
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Page NL.Imber Tender Specifications Clarifications Sought
Ple"'c' provitJe RPCl.'s aariftcations /Amendmcnts
the delgn documents of exist ng Bidder> are requested to visit he
Remarks
1-1
Design De.cropticn S
i<ldcr 11
Ti!nder term & condition will prevail.
'
•
- Bickler H
II. P eaSl' provide the rounding materials and Billders are requested l<I visit thf>
-
propmded
'188 the corroion degree of the e•is 1ing sit<:, 1toe Powerl>i lnlsite and the cKist ne
power plant site
.. ..,- --- .....
_ .......,,..
.
m<tterialspecification>in this new project arrangemeont
BiddcrH
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No.''1 •."lf!l.J".,:;" n / Clause Page Number Tender S·pec fications Clarifications Sought RPCL's Clarifications /Amendments
--· ...·/ RemC1rk.
•?
\. .. Bidders are requested to \' sit the
"-:._ i .
'.;
.•. >..· l .·O'·/';'::f/ I proposded Power Plant site and the
---. -- I\·l32kV line ;>rotect•on channelrequirements
existing power plont site to collect
(such as the use ot optical necess<1ry inlormation at h s own Bidder H
fiber or carrier ccrnmunication arranccment
mode).
rlease kindly provide Project license dOl lfllt!nt (lilfders re requested to vis t the proposdcd
I
Jpproved bv local Authority such s Power Pl11nt itc .;ind the existing power plant . ite
4 EIA. PPA etc. to collect neces$.:')r"y intorm'1tion at his own
9
1
arraneernent
Bidder I"
(;:NUUI. ·- Bickler I
-
-
"
- Codesand Sti>ndard> for
D1:>ign,Manufacturinc, Erecl nn,
tn•pctionDnd tnstall tion.
492 Chin<! e National Standards rnch as GB.DL shall
Tend•!r term' (>,, conditionwill prevail
be adopted due to procurement sourre from
China.
,,..._ BidderI'
Ple;ie follow the latest ECR(Environment
< il d requirement for Noise> fo1 Couinrnent's
OctJe ConsPrvalion Rul J of Dep<11 ment of
J'ld Plant Circum.<tance. Environment {DoE) of Bangladesh <>ncl World
-·
Ba11k Gttideline for environment. ll
dder H
Please follow thelatest ECR{Environment
Sox.CO.PM (The published Tender Oocumcnl1s Conervation RuleJ of Department
oi
49
missingthe specificationsfor thi porti Environment (OoEJ of 6ani:ladesh ancl world
S;rnk Gu deline for environment.
-·
Bidder 1-1
Det;,ile:l requirement ror Ille Ga emi 5ion - follow the
Please latest
ECR(Environment
regardini;Sox, CO,PM (not mentioned in Con. rvation Rulrlof Department of
495
Client' ri1 P) · Environrnent (DoE) of B;ingladPsh;md World
Ba11k Guideline for cnviro11rncn1.. Bidder
H
Tne Seo!)(> and Proced1ire for desicn a)lproval
4!16 I from LocalAuthority. The Tend2r term! & condition will prevail
requirempnts for Ce1tificorns
"
or l'crmits from locI Aulho111y for Bir.Ider H
.. - . ...... Contructions and Erecrions
W \ n;lSOt 'H(" •:.WA TEI{
.)_ \
SI' 'l'l.Y AND
t)AT..\ Binder H
'/
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. power plant. iincludedin the EPC ContrJct Jr1d Tend..r term &
concHlion will pre •Jil
.. '\ intake cnnnatural water source.the following
data should be: supplied: Bidder H
' ' ..
,,,,, I a)The h ghest water level at the frequency ot
.... .- -- I
...._, ... .:..- /
1% and the lowest water level dilhe guar.mteed Bidders 3re reque>tcd to
visit the proposed s1tl' frequenc ·of 97% M1d 99% i 11 the? specified area
<u1d apprClpria·te.w thofi1'1 for any
ndLlitiional
The perenn almonthby month hi&hest. ;ivcr.1ge information at bidder's own Mran&ement
and lowest water level. Bidder H
·-
b) Provide firm smallest Oow at the r,uranteecl
?.ic:Jders arf! reque;tcd to vrs1t the proposed
frequency of 97% Q nclud ng the flow recul.Jted
,;it<>
by reservo r). he percr>nial month by month
and appropriate
authority for a:iy atJditiooal latgest,avcrngc and smallest water flowD
infonnation .it bidder's ow1•
Something about the flood andlow water i5 arr11neement
neces.lry.
B
idder I
498 c) The surface s
lope of the intake section
is
TendHterms & conditton
necessMy. w·i11 p1·evoil Bidder H
-
.. ·
d) nvest gate the river bed of theintake seciun lndtuterms & conditron
will previ, land Bidders how to evolve and the e:>tchange rule of
scour ;ire requested 10 viit lhe proposed
I site nd
and silttion illabout a yi.;11 ml year after year. appropr ate author tyior rlny additional
Estimate eeoloeical tabi ty of theintake SPC: on informa iori at bidder·own
(
:rdngement
the specifiC?d Biddc H
e) The perennial month by
monthl.:>rgest,
<veraee andm.1llest indqu mt ty of Bidders are requE! ted to viit the
per volume water.sand proposded Power Plant sit<'! and the
diarr•eter gradingand the existing power plar1t site
,;,.- . 0,
/ .»;0i.... herght of sand ripple. Analysi1the
t.o collect neceswry in
arrangernent
or :nationill hi own
movement of
1· ·:cy -:.:.,_ ·r..
'.\. ,.:· moulding gr velof the river·bed.
"
Bidder H
(
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lause Pace Number Tender Specifica tions Oar ficat ons Sought RPU's Oarifications /Amendments
Remades
'\..,-).'-... 0'·,"/ " · ,i. ·-.,-JJ
Bidders are requested to visit the
"',• .f1·;-_--:·-' ·-:.'
·'-,- . ,·, , ) / , '':'/
-"
........
2s •c. us/cm Pheno!phthalein
alkahn•tv mg/1
T"ndcr <'rm & condit•<>" will prevail
B
irlderH
Bidder H ---
........ COD(KMnO, ) mg/1 !3iddcr H
" - ---· Bidder H
mg/1 ci- mg/1 idder H
B
mg/1 S04- mg/ 1
--· Bidder H
IT\Q/1 m Bidder I
i
HC g
Oy /
1
mg/1 co,. mg11 Bidder H
mg/1 OH- mg/1 Bder H
id
N03- idder 11
.B
mQ/1
- mg
/1
mgl1 no,- mg/1 i:lidcler H
mq/1 ·----- - --
Bidder H
mg/1 SUMA mQ/1 Bidder H
I PIP.ase refer to page 58& 59 of volume 1of 2 for
Plcnsc infonn the detailed quallty dat for ca orific value ol i:as "nd HSD.
Nt11rnl G.is/HSO oil(the quality data for Natural Fat further information if nccC'ssar1·.ple.,i,;.,
!)(IQ
,,' Ga5/H.SD mntionC'd iii Oient RFP is not dcti!ed contad with:• hP. rnspctive authority {TITAS-th<'
cnoue!l ) G:is Cnmp..ny & BanelJdcsh PetTolcum
\ Compan'I) Bidder H
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\' . :i: /: ; ;· / Clause Page Number Tender Speclfications I darifications Soucht RPCL's Oari ications IAmendmMts.
Remari<.s
,.: ..---1, 1 I
:J z.: I The per cnniol average, thP mdX.. and the min.
SUS
I for 1ho
lor,10 or 20 minult'\.Provide the
rainstor m intensity empiric•I formula of the
anri Jppropri;it e authority for any Jdditiional
info1•mittion at biddcr·s own arr'-1nenient plant
Jf<M.If there is no formula, the
precipitationinformationover the ye.t can be
instcadcd; S ruinstonns or S he<'lvy rains arc
selected every year. Count the amount of
r reclpitation in various prind such as 5, 10, 15,
.:0, 30.l\S, 60.90,1.20 minutes 1esper:t111ely,
q1lculate:he rainstorm intensity
Bidder Ii
506 Ndlliralevaporation rilte of wdter surf.lcc Terlder terms & cond t on will prevail Bidder i
Gale davs. sandstorm days, fog d<iys.
I
prupoed site
I th,,nderstorm d•ys far every \'CJr. Analyse nd Bidde>rs arc reque,tcd to visit th
I 507 c.>lculate average ealc d .sandstonndY'·log and <ipp1op1 .ate authorit y for
any addititonal
dilys, thunderstorm days for year s at the pli!nl information at bidder's own arrangement
area Bidder Ii
508
T
Max.last time of the ale and andstorm for
·.
years
he re
ll
Bidders ar1!requested to visit the proposed site
<1nd appropriate authority for any addi1·11onal
lief map of the location of the power plan! Bidders ar" req l1ested to visit the proposed site
j
' 4'-·, ·-,
50
-
, --i +P
__
o_
tP
__a-n'a-_
nd.:.T
_opog a phy, -·- Bidder H
\ me.sca1e..1
..50ooo-1..200000 aml ap11roprn1te authority for any additiionat
, • infor111Jtion at bidder's ow11.irrangement (lidder H
"
7
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Paer:> 100 of 107
,. . . : /-,! /
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51 No. Volume/ S<'ction I Clausc Pace Number Tender Specificatioos Clarifications Sought RPC 's Oarifications
/Amendments Remarks
Data of hydro
loey and weather wl1ich includes
Sll date or ma ndirection wind, high water lever Tender terms & condrtion will prev1I
and waterlogged water lever. Bidder H
Terminal Point$ Locations and Data: ?tease I
provide the locations tc1minal :ioints anrl d.11a Tender
terms & cond 11onwill prevail I
I
Sl2'- for ollowine TerminIs: IBidder H
.
\ Electr cal system includ ngTrJnsmission ine,
Tenr:r t.c rms & conditionwifl prev;.11 1
Communications and Dispatch of Power Grid
, f!1dder II
'. . i aw Water Supply Pipe ize, pressure Jnd
• .5:13 Locations or River Water lntake/Outfull Tcndr.?1 tc.?tm') & ccn1j1tiorl will prev<"Jil
. locations Oidder H
' 514
/
Access roads widlh. Connection Locations. rcndr terms & condition will prevJil
·Bid·cler H
·-
Please inform the det,'liledlcrminal data for
,... 515 Natural Gas/HSD oilpipe inciudinc the locat1on Ter"lder te1 tll'i & c:or,dition willµrevetil
J
Volu111c-Ol,TDS, from their credit committees. fhe credit
Sl8 51 fin<Jncin shall have to be submincd with Pro1>osi1Iat Teiider terms & conditio11will prt'v
il
Cl<>use- in the time of tender submission, otherwise the TC!r1der
committees will ask for a pre-due diligence
24.2(j), proce's which will take more time th n the one
shall be coasic.fercd
nonrespon•ive that we have for th s ender. For this reason.we ™""'
would like to ask if we C·ould pre5cnl. a Comple>te
;..."':
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--
.--- : =
-·':.,..... ",:_:;.->.' '\
Credit Proposal .indtO!tt..r of "'!lPOrt Instead ot
th(> letter.
firm
com
mitm
ent
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-v.o1un>e=i-s- cY Clausi:! 1 Page Number Tender SpecificatioM Clarifications Sought RPCL's Clar !icat ons /Amendments
"' ;I'..'. t .: -:
,, Remarks:
519 • ---· Section 4. 105 lenns of Payment Payment to the Contracror.Local Therais not considered <idvance paym,.nt inthe
Pa"licul.;ir Condi ion of C:urr.,ncy (&rnelath 1hTa ka] terms of payment'of LocalCurrency.Plca c Please follow GCC 69.3 (Scctio11
4,Vol l.of 2)
Co11trncl. CldUSC·GCC 69.3 consider to have an advance payment as per th,:, 't>aymcnt to the
Contractor' regarding Paymer t foreigncurrency part. terms. under
ECA Financing.
Bidder I
(( 521
2 Votume-02, Part t1
S<!ctton-
Volume-02.
3.3.S Coo/inPart B.
e Svstern,
37
G(culatinev1.'.ltcr (Conderuer cooling w.3tcr and cooiine
water f or closec.I loop hr.at exchanger.s) will be cooled bv Plc•·1sc clarify if Hybrid Coollne Towe:r is
Hybrid Cooling Tower.Addrtional25%of coolng tower
cell to tc kept as standby. Tower.
Tcndt:r tc:l"'mS & condition will prevd
ncccssJry,or we can use 01ced Draft Coolit l!.
idder I
S
TECHNICAL Pt RTICULAltS All Data Schedule Bidder m.iy collr ct re<idable doc:1.1111ent from RPCL
Please provideif possible on Word forlYlat
fSch<lule> & D<>t<>
Sheets] ternpl<lte. llidder I
Please cl<Jrify is wateririjeco.
I SB
Volume-OZ, P.irt B,
S.:h<!dulcs
on to reduce
l Gura1 tee W<itcr injection illGuaranty test mis;ions in GT i ..ii/owed in GT durine
A, Tender terms & rnndition will prvail
- G1JarJn cc performam e test_ WddPr I
3 deg.C. J.013bar,913% Relative Humidity.98%
I
cons derine th" fact th.at 98% RHi'"'
impossib e condition at JS deg C,We wouldike
EPC to con idcr more
re<Jsonable relative
Guar<ll'1eed p rform,1nce of the Ga
524 V olumc-02,Parl ll, l Turbine genera1i11i:
humidity (6070% RHIbased onthe actual
con<htionwillprcvnil ·rend1!r terms &
uni,1t1site condit on
climatrc condit ons of che site,"'that Cooline, ncral
tower siw is reasonable for achievingr.oollnr. expe
\\.'ater tenaperntut"!:. rienc
e of
Ill 14 .1 (a):'t he minimum numbl' of vc rs ol
ITI 14 l (a):The minimum numberof ye.irs of gP.neral !Tr the
14.l (;1)·The minimum m:mber of yearo{ Te
525 Voll 44
ecner.ilexperie11ce of the Tenderer in general nder
experi<>nce o ·the Tenderer i11 power plant construction 1<
erin
works shall be 10ye;ir. c0o11t ruclionwork r. shall b .IO y ar).
con.1tnic..tion works
shall be 10 year.
Bidder I
:; h:r '·>
Bidder I _,
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'--
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Paz J 02 cf 107
$1No. Volume I Section I Oausc IPage Number Tender Specifications Clarifications Sought RPCl.'s Clarifications Remarh
/Amendmen1s
Pit>•>t •cld <l.s:o l4.l (b): In cost of 10<..d b1dde1 01:\'
JTT 14.l (lJ):lhe minimum spP.cific experience as EPC where the loc..tl tufily held inW"11n1um 50%.!htc 1u14JhJ..
i.:xperir1U \ nr c;1nv1111 out [V( WC'l k on TLJthlnt: b.aeo<I f)OV/1.r
5 26 Conlractor i11 unstruction works of at least two {2)
,,'), 't
pl.lnt WI 8an,.h 1n the la:t 10 vcar:l. which ino h.Hthiari
tOCMW. ha>a1Ullncd coo nd" current:'("' or..••"""· ·1endr terms & condition willprevailand follow
Vol l
contr;,ct each hav ng minimum 200 MW capacity I
"" ..... ........ .....uer Certiflc;ites (for both Gas O\.'N5Cof c>iP,:!ricni:e will not b(" rl!'qulrcd i1nd th M'C
L')lpr1tnu ot lht k>t:JI t"f'\f ty slhlfl co1.ml a\ on\' of \lh t,,..o
Slno. 32
and HSD contrad!i. rruin:"d f0t Q•i:tlir1cat1un.
operation) having t•'YO vers !.atisfactory perf ormance in
1h ({ cilrd shallhave to be
submitted.
is
.' I exure-4 to
Annexure-18 RPCL should provide cl ar Drawings or POf toles,
.- -· ',;
. Ann
/\nr1cx11rc-•I Iv Anncxun:-1 l< nf Tll_Mymcnsing,h 360- otherwise the Contractoris diffict1lt to
S2f" ofTO_Mymensingh-360-MW.
l\-l\Y--V" -2-l'a11-/\. th<-.,.c tilesare nol understand Ih mployer's BiJdt>r •w•y colhect readatlle
Vol·l·Part·A
.;t.;:!r. Requiremt'.'nts document from Rl'Cl
Bidder I
accordjng to these drJwings.
l'g,16-
One (I) 101 nf m1;d111nical
2.6.2
cquirmcnldci[?nc:Jlob.:
cumpaiihk wilh steam ystcm si ill;! ol'
needs :uni com.
1hc foll<)Wir1i;C111npnm:nLS :
h. .l x50% 1)r 2·'I CJ(Jo./...-a1>cily m\llnr dri;c11 conJ·,ns:u c
pumps.
c;. 3 ,'l;:;oult.or 2 s. ll>JJt} -.:apacity motor dri,·cn llRS<.i l\:1... l
11uinps.
c. '.l "50% ur 2 x 100•1;. capncil)' motur Jrivcn c:ircuiarini;
waler rw11ris.
L 3 -' 50.. or 2 x 100% cari:icity mu or Jri\·cn l'l'C
TO_Mymensinsh-
360-MW-
w:itcr
ptnnp,. The Confieur;>tion dre 1101 same in the I
Pgl& & Pg3'6
52 l'g.,fi· TendN term & comlitoo" will prevail
8
Vol 2·PMt-A & P•37 . :
_
. _ .rcquorem -n:
i,
""' Ihe huller le:c·.d watl!r pump ul sh.mm cn.:ralmg pl:1nl
shall b.: cumpo:-ed uf 2 x !00% 11r J x (>{l u c::1pa.:ily trlus
a lllar;:in In c l\ cr fx1ilcr swing) mO!Or uriVCll p11111f"' .
]. x I lll)% (II 3 x 6(1'!·.u c:ipacily concl<..' ,1s:11c pi:o11ps ,1111
". . - - ·-,v.
l1<1usc: :iJja -cnl lo
hhrid
\ .·' .- l 0<1ling
; _- 11/
tu,h.r ba.'iin.
•• .._ /\\
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raee 103 of 107
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J I Clause Pai:e Number I Tender Specificat ons Clarifications Sought RPCL's Claif icat ons
I'• ..__ '- ,-' '-.. /. Remarks
/Amendments
"S-....-.::.: !.r - ,,\-:..-\-.··\:.::
_.,. Vij,50- -
sxiii) As C\ ;,1.;11.:c 1>f 1iruv1.:n-1icss :1s st:itcd under dausc
3.3.1 ,1·1,chn k:1l rc'{uircmcnt, Vol . 2 l•f t•fTcnJcr
J>vcumco1. Ccrtitic;u from thi: 1;..m.J user uu1id·
111anuC1clurcr's '-' 'Unlry on s.n1hfoclory Clpt:r:lling
.,:. pcric11;;.;0111siJc manufadurcr's "QUnlry for ul le •2
( two) yc:1rs fur the fi>Il1.l\\.'il'l!!C\lllip111ca1:
- Offcn:d model of (i Turbine Cicncrntin;.: unit 1.:,T"n.:d
111<1.Jd sh ll bc "i1hin lhc cvolulion of frame!;
- 011\:rcd or l1i !icr C:IJl'ldty I IRS< im;inufoctun:d k>y
prt \l\ SC:J marttirm:.tun..·r:
·Offcr J •>r higher i;p<tdl Sl.:1111 l'tlrhinc
m uHtf:tc1un..".'tl hy f"Ulll-OM.J IHelUUh•'1.un;r-;
t
• OIT.:n:<I or hii;.hc'T capaci 1y Steam Tu1uinc Cicm:r:nor
529 lD."'moo,;o•h·3"'MW- ?g 50- & How many equipment nted o show support
rrw11ufa<:lul"\;J by prup 1:-ic1.I 11rn11111 u.:turcr: Tendt'f tern1s & condition will prevail
Vol-2-Part-A Pg34 - O!li: c<l or higher curncity U.:ni.:11or S1cp 1111 filesin lhC! tender documents ?
Tr.Jnsformcrs manuf:u.'.1.un::d by prt.l{X)S(-. d m:u111fiti:lnrcr.
1
l>g'.\4
'i .1.1 . llai.: E,1uir111,, m R quirl!1n 11!s
The i,:cn.:ratiu;; uni !< (Simple <')de. Cuml'iim'\I ('yd«)
shall he ..rwcll-1m1ve11 J -sig.n :rnJ Ilic: uffon:d model of
Gll l"llrhi11-.: li1..'1h!r:·11 ing unit ((lJ1\:n:U rno<li.. I'h:1l1 Ix·
0
. . ---1· . wilh in lho evolution uf' frame). ul'li:tcd nmdd 111'I Jl(S(i,
I St\:am Turbine ( icm
;r..ll11r. (ic.:ncr:itr>r Stl.:p up
i T mnsfon11t:rs. (ias Ou.-"1 ..- Cornrn:,.-,;ors. llrJ'. l'WI'.
I
I
1lylJrit! C'vuling- l'<11>cr.DC'S m:mufo..:tun::J hy tk
rch:van1 manufa1.:11m..·rs -;hall hav pll)\•..:n and Mitisfocl(lry
, , -"l1o.1.un.ur.Jr.w1..l.j,1u1.•:.•;_,,,, >J°J"'''ruii.:ll<.l:•.UU.1.S.is.k nnm1fo111 1r1·r's s'fllmlry for Bidder J
VOL-2- 2. Final l'rn1t.n>I Eklllcnls
PART-A
l'or11ri1J '"'v" :ind tk1mpcr ad11111ors sl 1ll hi: Jll1Ct111i:11ic . ,Please clarify th t whether the electrit
530 I Pg211·
wJu.:n:11cc.:,sary, pnw idl!J with clcclrk- rn-1im:11m:i1ic· aUuiltC·r,(electric motor)can be used. Tender t<:>nns & condition
ctit1\cr1c.:r - will prevail llidder J
TO_ M·rmensingh-360-Mw . 7.3.9 Composition of Cubicles is
s:n not comply wi h
Please see Vol 2 (Pilrt A) pg.
156 cl 7.3.9.
Page 151> Gencratc•r Circu t Brc;iker Cubicle (For multi·
Vol-- the singleine diagram. GCB will be shaft arr.srige niel1t. Ol for GTG and 01for STG.J J Bidder J
2·Pnrt-A MP or two ?
. .. •...·.'·.-·"?/
/
I'
-:,,_,.., .
·-, . hvc dill<·l\!nt • l.juin:rm.:nt 1.- 1hc c:1racity'r"'i1d 1t-:c:ir. "it correct understanding ?
/
... of 1D.Mymenlngl1-360-MW ·
•• · tlol 2-Part-A Bidder J
..8.J3 Stati on Transformers
, - '- Type.'>,nd Ratio
-· ·t4 Unit Auxiliary X 3 Station Ttanl'1n1lCrs 1'ypc J\n<l R;,lil)
nd1t1on will !.ates!lC
t
ing Resistor
Ground .. . .
hn\'c t.hl1crc111 n:q111rcm1;nt h'l the 1.;arthmg mdll<"H.I.
ofTD_Mymensingh·360-MW
'-
\. Bidder J
' 8.4 Unit Auxiliary
Transformer Type
And Ratio
• U IR 8. Unit Auxiliary Transformer Type And Ratio-
8.5 5,ar, p serve
. A ·.. Tf 3.5 Start Up/ Rt>.seo·veAux illary Transformer lender tPnn< & condition will p1·cvJil/L.:itc5t
53 IEC1
4 ux11ary r<"t ns ormer Cooline method soould be clarified by i'l.PCL ·
.•ldnd!ltds
hi!ve different requirement to tha cooling method .
o( TD_ Mymen 1ng • . MW
Vol-2-Part-A
Bidder J
ITT 3.1The source of public fundsis: f Rural Power Com;:iany Ltd (RPCL) ll(?rl:!by
. . . Pll!ase clan v the SO'Yereogntv Guarant e from ' .
535
·r
Sec:1on.<.
.
. de11
D P.rS .:ita heel' At le:ist 85% ECA/ Buyer's Credit Financing and f 'l onlirm
Government of Banf:laclesh willbe 1h1.11The
Jailab c or c,ovemment of Bangladesh v11JI
,
Maximuni15% RPCL"s own fund. . provide Sovereign guarM1tee for ECA I
. Buyer s
the l1nanc1ne. ,. d" F'
'-re itin:tn Jnr;. Ridcler.f
1
/
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72.0 The
SI No. Volume/ Section I Clause IPage Number Tender Specifications Clarifications Sought RPCL'> Clarifications /Amendments FinalAccept<Jncc
Ccrtiicate(FAC) wilbe
r.v<>n
Remarks
by the RPCLlatest twenty-eight(28) clays after lhc Kindly cl;ir fy that exact condit onof FAC.
expirtation of the r,uarantee priod or ifd ifferent Accordin(l to clause GC 72.0 ;ind 2.0, ii is 1101
guarantee periods shall become appl c.lll e to differe11t ea'y to dE>fine P.xact tim o1ocw1. ncP_
prt1of the work. after the t-xpirtion of the late>t of Is word of wr<intee period in oiii) is sam11d S
Vol of 2: GcncrJI
uch periods and as soon as any and allwork co lie clf mtion ofWarrantee Period :n xxi )?
Conditions,72.0 rinal
mi>de goodis competed to the sati faction of the What docs meaoine of guJrantee ofiliod io
538 I Acceptano:: Cer11f1cate Tender term & C')'1d11:on will prPVitil
Encineer and the RPCL clause 72.0 ?
Gener!Conditions, 2.0
Definitions xxiii)
·1 2.0 xxiii) "rinal Acceptance Certiricate(FAC) " shall mean
the official notification by the RPCL to the Contrctor,
/'
/
'- . . . .r- :. /, ·
l'--; is.sued nt the end of t he l!,tar,ty period which indictes
th t the Contrac tor has comple.red his obigiltion under
the Co..,,tr'Ct.
Bidder!<.
l:.;..-/: Dorine warranty period, trippine/ unscheduled We would request HPCl. to recon;icier the cl.1use
nw penalty durine w.1rranty p<'riort to modify
,...._, shutdown of Plant due to contractor's foult or
cquipmer1t/ system(installed by
of
and remove. flecause Bidder shall guar;intee
539
Vol of 2:GnerI
contr;ictor)........... ....if totaloutacc: of the plant I
their equipments .ind systems properly durinc
exeed:. more Ulen 120hour)/yea r......addiaonal penalty the wrranty pi?r od,the Penalty seems Please follow Anne urc - ]in th<> Amt>ndment.
Condition<. 50.01
will be 0.005% ol tctal contract price for every enormous burden additionJlly to bidder. Also.
additional outace hour. Unexpecred fou ts duringoperation stage willbe
hard o fieure out who has responsi bilitv.
540
Vol of 2:General
Condition.50.0
One Electrical Maintenance and l&C Enginef:!r,One BoP 1respons1bi ty same as the contr.:>ctor of
Mechanic;il Maintenance Engineer, One GT opcrJtion Jnd m.:iinten;incc or ju5t bein;:a
Please tollow VC'I2 (i;:irt A) cl:2.24 pace: 26.
.
Maintenance Engrneer, One S r&Hl SG Maintenance technoc.;I ad• isOP/. II
Enf:incr.
,-
iBid der K
GCC . {qq) rhe St. rt Date sh,li ll>e the el fectivc l
Vol of 2: Section 4:Section date of conlract. The effective d.11e ofcontrdd !
GCC i.l(qq): The Start Dale shall !:e the ef.ective dat(!
541 itions ol
4. Puticular Cond 102 (EDOC) sh<1U mP.<ln the. date o!contract ien
ine or!
of contract
Ccmtract site handover or the date of 1cri1ne of loan IRPCl's
ar,ree1•rnin,whrr.h C•>me later . [
Anlenc1rnent
-:- -+ -+ --- --.
CIF Part (c): 20% (Twenty percent) ot the total or pro
- - Vol1of 2 106 Irata vh1e of thE' OF cost ol the supply of Goods sh llbe Addition to OF Part (c):13ill of Entry tor CIF goods,RPCL'$
L-_rL pJ1d as _...... by the competent Authority of RPCL has to be provided to the owner's Amendment
.,,_,,...... --.. · .I ' . '
. .- '543","'.. .... , Please se amended Summary of !'rices rorm I RPCL\
/ * ;_. <· / .\Voll of2: 1G4 \Surnrnarv of Prices
from A1ir'le>cure G in t he- A1'n!"'r"ld1nen·t. Ameridnient
,-... a > ., ..
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Annexure - 1
Non-Performing Contracts in at:cordancc ll'ith Quali fication Crit..:ri:i and Rcq L1il'cnmns
D Co11lr•1c1 11•,m-p.:r!hnnancc did not occur during !he ji111!llb1!1} y,·rs speciikd i r1 (>lmliticutior1 Criteria nd
Requirements.
0 Co:m;ict\S 1 nm pc1fom1ed <luring th<' (m111;/x:1J years spedil.:d i n Qual ilication Criteria and
Rquiremems.
/i1p:c.:!'/ f i11.,fft <!!1;011111 ·Cont rncl!dcmitkiion: /i11dic' ll!!cm1111/'!I.! cn1:n·ac1 nc:111e · _f.·.-;rH;or·- r:1 ('JrY
_1,•:tr/ end 11·t enU{ci ; nttntbcr. end c1i\.' otht·r idc:} !fff!c:arit11!] 1.kl!lC 1 1lJ!;i?f •(\;m.u.:
f in:;e-:1;unount]
cquin:tlen l
1\dd ress or Ernplo;•er: [in,;r/ S/l'tW!ci ):- ·r::111tr1'}
:Re<1so11(s) for non pcrl(11rnance: fi 11di,·,-11e 111ai11 '"'"so11(1jj.
:Pend ing Lit igation. in accorda111;e \rith Qualiiicaticin Critcria and Rt:qu i remcnts
0 l\o p.:nding li1ig11iio11 i11 ac:wnJa11c1; withQualification Criteria ;;nd Requir.:ments.
0 Pc:di ng litigation in accorda11i:e \lth QualilicJtion C!'it-::ria nd Rcquirerm.'fllS.
1
y eo,.j ! J)i!n:c?1uae} i nmne. nttrnber. i:HH.t anv othe.r idcntificationl I Jckc nrnp11wp;2L·
i 1· ' I Name of Employer: [i;1serl/11// 11aml!} ' in St>rl amou:it J
I ,•\ddr.:s:; or Empl oyer: [i;1srl ,\/rc..:1/ci ;_r,;_'Oilll/.' )'] ' rq uirn!en l
----··---t--\' ·latt.::1J!i_9.r irc: fi1i:/i rnti!_'.1wi11)'-'llt<S in dJ.y llifi!] ---[
,L-- -1 ---·
- .. .· l _
/
Annexure - 2
With Reference to the tender (Ref: Pur: 020(FWIMymensingh 360 MW/OTM)/2017-18;0ate:31.01.2018) invited against Engineering, Desig.n,
Manufacturing, Inspection,Supply, Transportation, Construction. Erection. Installation, Testing And Cornrnissioning Of Mymensingh 360 MW
Dual Fuel(Gas/HSD) Combined Cycle Power Plant Project On Turnkey Basis, the following amendments are hereby issued as below:
, I
• 0
t"=' -;.•
.." '. . \\
'
I
I
the date of Taking-over by the RPCL or date of Provisional acceptance
certificate (whichever occurs ·f irst) and shall end after twenty-four (24) i
-- ---
•7 \ -· c' ...
7 · -.. P<ige
lof 7
\\' ·, c
::-'.-
: /.•,. /..,
"/ft . .
' ·
months. GT unit(s) may be taken over by RPCL separately after
successful completion of 168 hrs uninterrupted operation and
acceptance testing. During the warranty period, if any
equipment/material is damaged and replaced by the Contractor,
fresh warranty period for twenty four (24) months shall be
counted for the replaced equipment/material.
:':.:./ .(),I \ ;,! I transportation parts, supplies and special tools. The
Contractor will be given an opportunity to confirm the existence of
the i
. defect but he shall not delay the correction while making such
determination. This section slates the limit of the Contractor's lability
for
1
defec ts for which it is responsible. When it is necessary to dismant le
Piping, ducts, machinery, equipment or ot11er work furnished or
performed by the Contractor in order to obtain access to the Work ,
the
I
I .
. J_
// .
, \
c dismantling and re-assembly will be paid by the ;
Contractor
·- _ - : Con'.ractor shall ex:end the provisions o_f 1his warrant to
o
cover all
s Page 2 of 7
t ;
h
repaired and replacemen t parts furnished under the warranty provision
for a period of twenty four (24) months from the date of installation
thereof.
!
I
If within twenty (20) days after RPCL gives the Contractor notice of a ;
,----· . defect, the Contractor neglects to make or undertake with due diligence :
/
/
to make the necessary corrections. RPCL is hereby authorised to make
I
;- I the corrections by himself or order the Work to be done by a third party, :
and the cost of the corrections shall be paid by the Contractor.
--- ... l
. ::_; •_/
r
RPCL,will be permitted to make repairs or replacements of equipment
wit hout affecting the warranty or without prior notice to the Contractor so
long as the repairs or replacements involve the correct installation of
spare parts. RPCL shallalso be permitted to adjust or test equipment as
manuals provided by the Contractor or as directed
outlined in instruction
by the Contractor's Representative. During major repairs or replacement
or Cl works.respective manufacturer's representative shallbe present.
· "\<_;, :.....-..'.\
*- which could be prevented by immediate action, defects may be
,(
•!f u--·.:o
:i c:-:3 ) corrected by RPCL or a third party chosen by RPCL withoul giving prior
::_ notice to the Contractor and the cost of the corrections shall be paid by
: ;::,'' · " '
··,,.·--(.._}
:.:.;: S-'2 · .;..11
•• . , • the Contractor. In the event such action is taken by RPCL. ihe
..
! ! to
...·.• . .. .
• • •.....
('V
\
\ ,,·.:::; :.
J' ....J/2. Tender
The amount of Liquidated Damages on The amount of Liquidated Damages or in other words Delay
.. ,,. .''- ,.
·'.'"1 ..·-/'··
• '· volume of 2 Damages for] in other words Delay Damages for thei the uncompleted Works or any part thereof is 0.06
percent of its Contract
Sectio n 4. I uncompleted Works or any part price per day of delay.
thereof j
'Particular is 0.06 percent of its Contract price
Conditions per Guide to application of GCC Sub Clause 7 6 1above
Contract' day of delay.
of '
Guide to application of GCC Subl _( Liquidated da"!.ages is equivalent to an amount to be determined
GCC 76.1 Clause 76.1above m accordance with the following formula
T to = Vuw x Px n
[ Liquidated damages is equivalent
to an amount to be det,ermined in
accordance with the following Where;
fonnula
T w =Total amount of Liquidated Damages
T LO = Vuw x Px n
uw = Value of Uncompleted Works (i.e. works not having been
completed as of the expiry of the Intended Completion Date
Where; plus the works completed after the expiry of the Intended
T Lo == .,.. t t f L. .d t d Completion Date). Vuw sl1all be calculated by deducting the
'o a 1 amoun o 1qu1 a c
Damage value of the_ completed works under the Contract from the total
" " Contract price
uw =.eValue of Uncompleted
'"orks t ha ·
Works
b P
. . .
= Percent-rate at which the L1qu1dated Damages shall be
. . •• no vmg ecr . d fi d fd I
completed as of the expiry o impose or every ay o e ay
the Intended Completion Date n = No of days of delay for completion of works under the,
plus the works completed after Contract]
the expiry of the Intended!
Completion Date). Vuw shall be
calculated by deducting the ADD:
,..,,-
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value of the completed works
under the Contract from tl1e
.
'
:">/' . \·\ : total Contract price Guarantee On Performance
\:_\ Ji} p = Percent-rate at which the The Contractm must guarantee 1"e pertonnance of each plant and I
V --· Liquidated Damages shall be equipmet as specified in GUARANTEE SCHEDULE-A, Part 8, V
Page 4 of 7
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\ .-. - Ha(50) : Actual measured heat rate at 50% baseload
..... ;\'
Heat Rate Ha(W) : Calculated weighted average actual heat rate
; cycle
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, -:,. Penalty During Warranty Period :
·.\ *
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2. US $ 3.5 million for 1% or a part
thereof increase in ne·t heat rate During warranty period, tripping/ unscheduled shutdown of Plant due
, of combined cycle to contractor's/ machine's (installed by contractor) fault shall be
\ allowed for maximum 24 times/year. After each
\ tripping/unscheduled shutdown.
.
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The increase in heat rate is bel Plant/unit outage time of maximum 06 hours will be allowed. If
to number of tripping/unscheduled shutdown is more than 24 t mes/
calculated by the following year, amount of l penalty will be 0 .005% of total contract price for every
formula:- additional tr ipping/
Hg :Guaranteed heat rate
I unscheduled shutdown. In addition.if outage of the unit after each
tripping/
Hg(100): Guaranteed heat rate at 100%1 unscheduled shutdown continues for more than 06 hours
(tripping!shutdown;
base rating time to synchronising time) additionalpenalty will be 0.005% of total
Hg(75) : Gllaranteed contract rate at 75 0;0. I price for every additional outage hours. At the end of every
heat base rating month, unit operation/ shutdown report will be prepared by the Project Director/
Manager
of the Power station and penalty will be imposed on the
contractor on
Hg(50) : Guaranteed heat rate at 50%1 monthly basis. This penalty will be in addition to the Liquidated Damages
base rating [as per Clause GCC 76] on account of failure to achieve guaranteed net
: \i Hg{W) : Calculated power
1' ' guaranteed heat weighted averagej output, heat rate, and failure to complete the specified supply and/ or
rate, work within the period of time stipula ted in the Contract.
\·, -
I Hg(W) = Hg100% x 0.4 + Hg75% x 0.3 +
Hg50% x 0.3 Ha(100) : Actual In the case of individual trips/ unschedLrled shutdown of the generating
' '
measured heat rate at 100%- base load unit of the plant. number of trips/ unscheduled shutdown will be
I Ha(75) : Actual measured heat rate calculated in proportion of the reduction of power to the offered net
at output. After each in:lvidualtrips/ unscheduled shutdown, maximum 00
hours will be allowed.
Page 6 of 7
75% base load
Ha(50) : Actual measured heat rate at Load restriction (pcirt1al load operalion due toindividual generating unit
tnpsf 50% baseload unscheduled shutdown or load reduction due to machine fault) will also
be Ha(W) : Calculated weighted average considered as unscheduled shutdown outage and these period will
be actual heat rate calculated in proportion of the reduction or energy (MWhr) to the offered
net
Ha(W) :: Ha100% x 0.4 + Ha75% x 0.3 1 energy (MWhr) for these period and will be penalised at the rate 0.005%
of
Ha50% x 0.3 total contract price for every outage hours.
The increased heat rate is calculated Unscheduled shutdown means .
I
as any shutdown other than for schedule inspection of
·
, follows: Gas TL1rbine unit. GBC i
'
· 1
and other vital equipment of CCPP.
\ ., . h (%) :: Ha(W) - Hg(W) X 100
'-... '·- "/
Hg(W)
In the application of the calculation
formula above, if the results become
a minus (-) the RPCL shall not be
liable o ,
1
pay the Contractor such value.
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Annexure - 3
I. The Contractor shall submit to the RPCL/lhe Engineer for approval, within the
time specified in the Specifications. such drawings documents and data
sheets as may be called for there in or as the Engineer may reasonably
require. Within 21 days after receiving such drawings, documents and data
zheets, the Engineer shall signify his appro·•a! or otherwise. Copies of all
drawings which shall be required to be approved by the Engineer shall be
provided by the Contractor. The Contractor shall supply additional copies of
approved drawings in accordance with the detail set out in the Specifications.
II. Approva l of drawings shall in no way relievP. the Contractor of any of his
duties or responsibilities for engineeiing. design.workmanship. materials and
allother liabilities under t he Contract.
Ill. The contractor shall. within the time specified in the Specifications. provide
drawings showing the manner in which the equipment and materials is to be
affixed together with all information relating. unless otherwise agreed. only to
the Works. required for preparing suitable foundations, for providing suitable
access for equipment and materials and any necessary equipment which are
to be erected and for making all necessary connections to the equipment and
materials (whether such connections are to be made by the Contractor under
tt1e Contract or not).
IV. Any expenses resulting from an error or omission in or from delay in delivery
of the drawings and information mentioned in this Clause shall be borne by
the Contractor.
VI. At least one copy of the final approved drawings shall be kept by the
Contractor at the Site and the same shall at all reasonable times be available
for inspection and use by the RPCL/Engineer and by any other person
authorized by the RPCUEngineer.
,... ) A nnexure - 4
ELECTRICAL SINGLE LINE DIAGRAM OF MYMENSINGH 210 MW POWER STATION
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Annexure • 5
r
Heavy Duty high speed Lathe Machine.
High of center over bed: 410mm Width of bed: 490 mm Bore of main spindle:
150 mm to 210 mm Diameter of tailstock spindle sleve:145
mm Standard tool ost: Four Wa tool Ost
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! Precision Small type Lathe Machine:400 mm High of center: SO mm
\2 Distance between center.180 mm Spindle bore· 8mm
Longitudinal movement of lhe compound rest:75mm
Transverse movement :65mm Maxim turning diameter over
Lathe bed:100 mm Main Spindle Speed:280 rpm to 2900
I r m)
; - ·-H. .Y.Y..9-.Y
.I)' Precision Small I e ver1lcal Lathe Standard size 1
'4 Heavy !)'. Precision Small type horizontalLathe (Standard size) 2
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!5 Universe Milling Machine I
I
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Table Diameter:1500X1400
Transverse mm Verticalmotion
on request:340mm Transverse of ortable·
the 200mm'
table:400mm Dista!J JI.9i11 s indle center :145mm
,,.
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( ro/ Page I of 3
I -
;SI. Description of Equipment and Tools Q'ty
- --- - --
l Distance from horizontal center :400mm Motor output:5.6
HP Total height: 1600mm .
- Heavy duty speed shaping Machine (Size: 550 mm) 1
7 3
Heavy duty Vertical Drillinq Machine (Size: 0-25 mm. 25·50 mni, 50-75 mm)
.
I
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Spindle verticaldrill machine {Size: up to 50 mm)
I 1
1 i
I
rw- Heavy duly.Jower hacksaw (T pe: Sawing range 250_(l'l _(square and round).
c--
Plate.Bar,Section shear Machine
·-
Precision bench type grinding machine Over all height:3 5 feet
Maximum grinding area:diameter up to 10i ncl1 Rectangular
4 inch to 16inch
·-
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ChemicalLaboratory Equipment
The Contractor shall provide a fully equipped laboratory capable of carrying out all routine
testing of boiler water. deminerahsed water. drinking water. lubricants. fuel and any other
chemical testing demanded or recommended by generation plant equipment suppliers. The
laboratory shall be provided with all necessary chemicals, reagents, instruments. precision
weighing equipment, test kits. laboratory glassware, pipettes, flasks. mixers. and
consumables covering operations over the comm ission ng and maintenance periods.
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Annexure - 6
-of Prices:
Foreign Currency. T Banglade -
T -ka
Service/ ·
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No. I Erection, Insurance ; C t Erect on,
Description FOB Insurance ICommissionin
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Commissioning
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........_ . IBu;{d;ngwo•ks to Site ;vil &
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