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E Si210 PCB (Start Up)
E Si210 PCB (Start Up)
PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
3. PCB application
3.1. PCB classification
a. Classification by name
A B C D E F
PCB Segment
H : Hall I : Indicator
D : Door F : Flickering
Distributed control M : Dot Matrices
S : Monitoring panel
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
SL: Duplex
Communication
AC: Additional
Out put Normal
Maint
To VA
connector of
AA: In put DPC PCB
(Fire, Abnormal
Air condition)
+5 V
+15 V
AA: Out put GND
(Fire,
Air condition) GND
G48
Push button
for releasing
※ Caution
Green LED will flicker and red remains OFF in normal conditions.
Yet, TD1, 2, 3 LED flicker in a shorter internal than other green LED.
b. Function table of switches, jumpers and dip switch (located in DOC PCB)
No. Name Switches Function Usually
1 SW2 Slide switch WE : EEPROM writing + 5V position
2 RESET Tact Run CPU Reset
3 SPEC2 DIP SW(8P) Spec. setting 2
4 SPEC1 DIP SW(4P) Spec. setting 1
5 TMR1 HEX SW Light timer of car
Detects door zone in
6 NOR/ABNOR Jumper 6P Normal
emergency
DIR Selects rotary encoder
7 Jumper Pin
direction
8 SH Jumper Pin Terminal R setting 1 G/A
9 SM Jumper Pin Terminal R setting 2 G/A
10 SL Jumper Pin Terminal R setting 3 G/A
11 JP1 Jumper Pin Terminal R setting 4 G/A
12 SW3 Slide switch ANN(DOA-100) Power switch
Door open out of DR zone in
13 MAINT Jumper Pin Removed
Maint.OPR.
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
a) SW2 : WE position → EEPROM writing enable: when Spec. is changed into DOA
PCB at the side
+5V position → EEPROM writing unable : normal
Slide
+5V WE
※ After Spec. Modification, JP1 should be positioned on +5 to prevent the spec. data
from deletion.
b) Reset: Reset Run CPU, Speed CPU and LON CPU
c) SPEC setting 2 : SPEC2
SPEC2 Setting during ON Setting during OFF
1 Forcedly door closing is invalid Forcedly door closing is valid
2 Door time fixed(5 sec) Door time is flexible( SPEC data)
d) SPEC setting 1 : SPEC1
SPEC Setting during ON Setting during OFF
1 With duplex operation( DOC-131) Without duplex operation
2 Lift # 2( DOC-131) Lift # 1
3 Unused Unused
4 Load detector - Potentiometer Micro Switch(20%, 80%)
5 Setting to verification mode Normal position
6 Voice synthesizer exist Voice synthesizer none
SH SH
Set Set In case of 2 rise
1st rise of Hall 2nd rise of Hall
Net Net
E/L #1 E/L #2
Remove SM Jumper pin SM SM Set SM Jumper pin
SM SM
CRT
monitoring
panel
2 5
1
2 R5SC 3 6
Bz AA-05
3 Abnormal
CA-11 10 2
SH SH
Set of Terminal
Resistor
#32
DHG-162
#2
DHG-162
#1
DHG-162
Set of Terminal
Resistor
b. Duplex
a) Terminal Resistor of Duplex
DOC-131 DOC-131
SL SL
SH SH
Communication line
for Duplex
Remove jumper Set of Terminal
pin Resistor
#32 #32
DHG-162 DHG-162
#2 #2
DHG-162 DHG-162
b) Repeater PCB
A repeater PCB is applied to No.1 control panel in case the 2 Hall line and above 16
floors
No.1 No.2
DOC-131 DOC-131
01 01
SL SL
02 02
TML3
05
06
GND
P24
Normal : ON
Abnormal : OFF
#17 #17
DHG-162 DHG-162
#1 #1
DHG-162 DHG-162
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
① ② ③ ④ ⑤
Rom Version
V4.00(↑ )
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
DPC-122
+5V +15V -15V GND
VG
Factory(PC MONITOR)
JTAG
VB
VDA DA CARD
VJ BRAKE Current Control SI
ALM
LED Indication Function Remark
LED1
OFF EL normal
H/W error detection Red
ON EL abnormal
ALM
CPU
1.Under Voltage detection
VJ
SPI
CPU normal(runing)
VC
VD
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
b) Setting JP1
Jumper No. Function
MP Normal position
MC For factory
c) Setting JP3
d) Setting JP2
Jumper must be inserted to NC pin of JP2 at ordinary times
For the DSP writing, The jumper pin must shorted always at WE
e. Check WDT
a) Verify that CPU LED(Green) flickers at 0.5 second interval with power ON.
b) The LED flickers at 0.25 second interval in motor operation.
Caution: WDT (WATCH DOG TIMER) monitors that the program calculation of speed control
CPU operates properly. If WDT does not flicker at 0.5 second interval during adjustment or it
remains ON or OFF the speed control CPU may seriously fail. Thus every error shall be
inspected thoroughly.
c) In such case, check 5V, ±15V power, ROM or ROM socket error, or connector
connection error.
f. Check ALM LED
a) Verify that LD1 ALM LED (Red) turn ON, and then, OFF after about 2 seconds. ALM
LED is for inverter H/W safety check and turns ON when the followings are detected.
(a) Over current is detected in inverter. (J5H Jumper is not inserted)
(b) WDT of speed control CPU has failed.
(c) U phase arm -short circuit of IPM or GATE SMPS power has failed.
(d) IGBT U-phase ARM is short-circuited and GATE PCB power has failed.
(e) IGBT V-phase ARM is short-circuited and GATE PCB power has failed.
(f) IGBT W-phase ARM is short-circuited and GATE PCB power has failed.
(g) Over current is detected on DC Link end.
(h) Regenerative IGBT and GATE transformer power have failed.
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
Caution: If ALM LED turns ON in inputting power and does not turn OFF, operation is
impossible. Perform an inspection according to the above ‘a ~ h’. as shown below.
b) Verify that JP4 Jumper is properly inserted.(If not inserted, ALM LED turns ON)
c) Verify that WDT LED is flickering normally.
d) In case of above ③ ~ ⑧ , check the connectors of DPC-122 PCB and verify that
GATE SMPS, GATE TRANS input is applied by AC 110V+10%,-15%..
e) Check IGBT stack or IPM connection conditions (disconnection and loose bolts)
Caution: If DC Link volt. does not reach 330V even after 8 sec. (Low- voltage error),
turn OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds.
If the voltage is still low, turn OFF the contact and generate charging circuit
failure error.
b) In this case, main power circuit connection, GATE SMPS (Trans) input or connection,
charging circuit OFF, IPM, IGBT or regenerative IGBT ON may have failed.
Thus, check these conditions.
Seg Function
GU1 15V
GU2 Ground U
Seg Function
GV1 15V
GV2 Ground V
Connected to 'VG'
Seg Function connector of DPC PCB
GW1 15V
GW2 Ground_W
Seg Function
Seg Explanation
TH1 Thermal1
GW1 Over 50V on DC link
TH2 Thermal2
GW2 Below 50V on DC Link
( DPP-150 )
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
( DPP-140 )
Detecting error of IPM inner Maintains breakdown condition about 2ms when IPM error occurs
side at its inner side
3.4.3. Variable resistance
a. OV variable resistance sets DC Link over current level. The factory setting is 770V.
This setting may be changed temporarily for testing by turning the volume.
After testing, be sure to return to the origin position.
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
b. Check the connection condition of each connector. Verify that all connectors are
connected to their proper positions.
f. Functional Classification
No. Classification Item Specification
1 Connection Signal
2 Memory ROM One 27C256 32K Byte
1) Non voltage switch input by comparator : 39EA.
Car call button input:32 floors(MAX. 64 floors)
Open, close, ex-open button: 1 respectively
Up, down, start, bypass button on OPB: 1 respectively.
Voltage +24V±5%
4 DC power
Current TYPE 3 A
5 PCB spec. Size 239×133.3mm
6 Switch SW1 Car operation board ID setting
7 Environment Oper.tem. 0 ℃ ~ 70 ℃
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
LCD : Voice
IND : CPI synthesis guide
connection device(DCV-100)
SW1:ID setting,
terminal resistandce
U1:NEURON
setting
CHIP
U2:DCL
ROM
DFTR : Differen.
trans. input
LAMP:UP,DOWN,
FULL LAMP
CIN:IN-CAR
(OPB)input OP:OPEN
B/T & LAMP
EOP:EX OPEN
B/T & LAMP
ONC:ON-
CAR INPUT CL:CLOSE
B/T & LAMP
BZ1:CALL
B/T BBZZER
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
DOC-131 PCB
SC-01,02
SC-01,02
DCL-243 PCB
CCN1-01,02
SC-01,02
Junction Box
SC-01,02 SC-01,02
Front main Front sub Disabled main Disabled sub DCL-243 Multi PCB
O X X X 1EA NIL
O O X X 1EA 1EA
O X O X 1EA 1EA
O O O X 1EA 1EA
O O O O 1EA 1EA
b. Connection diagram
a) Diagram
DCL-24x
Button
Lamp
Connect in installation
ON(0.3
3 CPU run normal, COMM. normal
sec.interval)
변경
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
* 주기1.
* 주기1.
SBD1: 5[A]
SAV1,MAV1: 3[A]
DAV1,HAV1: 6[A]
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
SW2
CN3: For
Speaker
c. System configuration
※ DCV-100 PCB configuration
a) Communication. Method: Parallel Communication,
b) CPU: AT90S2313
c) MEMORY: ROM(27C040) → Voice data stored
d) D-A converter: Converts digital voice data to analog data
e) Amplifier: Amplify analogized data and outputs through speaker
(Max.output:2 Watt, 8Ω )
f) In case DCV-100 PCB is applied, check the spec data
d. Spec. setting
a) Spec. setting method: Spec. can be modified by DIP SW(SW2).
* Bit allocation chart
Seg
Bit 1~4 Bit 5 Bit 6 Bit 7 Bit 8
.
ON :Chime
Refer the below "
ON : is operated
Func EX)" for ON : Announcement for ON : Announces
Announcement before
tion. underground floor 13F is omitted "Thank you"
for 4F is omitted Announcem
setting
ent
1 2 3 4 5 6 7 8
Ex.) In case
underground On
floor is B4
Off
* In case the lowest floor is 1st floor, please turn off DIP SW No. of 1~4
Underground Underground
Dip SW Dip SW
(=lowest) floor (=lowest) floor
※ Once the underground floor is set, other floors are set automatically.
b) Announce recordings in sequence with bits 1~4 turned ON.
Thus, voice synthesizer can be tested with this bit 1~4 in factory or field.
※ Be sure to turn them OFF after testing.
c) Bit 5 and Bit 6 should set same as floor setting spec. of the building.
d) Bit7 sets addition or deletion of chime before broadcasting depending on user's
requirements.
e) Bit8 sets addition or deletion of 'thank you' message depending on user's requirements.
e. Volume adjusting switch
a) Adjusting method of day volume: Enable bits 1,2,3,4
Turning the volume (VR1) to clockwise will decrease volume sound (opposite direction
will increase volume)
After volume adjustment, bits1~4 should be set again referring above d.
b) Adjusting method of day volume: Enable bits 5,6,7,8
Turning the volume (VR2) to clockwise will decrease volume sound (opposite direction
will increase volume)
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
CN2
LCD
DCL-243
CN3
DCV-100
Speaker
TP1
LED
TP2
Additional Lamp3
DOT of 1st digit(1 place)
displaying Additional Lamp1
g. Connectors
a) DCM-10X b) DCM-11X, 12X
Name Pin No. Signal Name Pin No. Signal
1 DC24V 1 DC24V
2 GND 2 GND
3 DATA 3 GND
HI HI
4 CLK 4 DATA
5 ENABLE 5 CLK
6 ENABLE
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
b. Function of Mic
HF2: Hall lantern for No.2 HC2: Hall chime for No.2 HP: Parking
HI2: Indication
for No.2
HI1: Indication
for No.1
a. HUC, HDC, HF2, HC2, HI2 are used for upper floor
b. It composes serial communication network with DOC-131 PCB at hall under single
elevator system.
c. It transmits hall button and switch inputs to DOC PCB through network.
d. It drives hall button lamps, indicators, hall lanterns and hall chimes with receiving
output signal form DOC PCB
e. It has a watch dog timer (LED2) that checking CPU down.
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
HI2: Indication
for upper floor
HI1: Indication
for lower floor
ON
OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4
SW1 SW2
ON ON
5th
1 2 3 4 5 6 7 8 1 2 3 4 Floor
ON ON
4th
Floor
1 2 3 4 5 6 7 8 1 2 3 4
2nd
ON ON
Floor
1 2 3 4 5 6 7 8 1 2 3 4
- Verify the state of dip switches, which is OFF (state when delivery) before operating.
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
Example1) 12 floor 12 stop, simplex, normal hall button, 5m height between B3 & B2.
SW1 SW2
Floor DHG-162 installed floor Connection of button
1234 5678 1234
9th floor Installed (For 9th floor) 1101 0000 0000 Connect to 'HD'
8th floor Connect to 'HUC' & 'HDC'
Installed (For 7th, 8th floor) 0101 0000 1000
7th floor Connect to 'HU' & 'HD'
6th floor Connect to 'HUC' & 'HDC'
Installed (For 5th, 6th floor) 0001 0000 1000
5th floor Connect to 'HU' & 'HD'
4th floor Connect to 'HUC' & 'HDC'
Installed (For 3rd, 4th floor) 0110 0000 1000
3rd floor Connect to 'HU' & 'HD'
2nd floor Connect to 'HUC' & 'HDC'
Installed (For 1st, 2nd floor) 0010 0000 1000
1st floor Connect to 'HU' & 'HD'
B1 floor Connect to 'HUC' & 'HDC'
Installed (For B1, B2 floor) 0100 0000 1000
B2 floor Connect to 'HU' & 'HD'
B3 floor Installed (For B3 floor) 1000 0000 0000 Connect to 'HD'
Example2) 7 floor 7 stop, duplex, lift #1 normal hall button, lift #2 normal hall button.
[Lift #1 setting]
SW1 SW2
Floor DHG-162 installed floor Connection of button
1234 5678 1234
7th floor Installed (For 7th floor) 1110 0000 0000 Connect to 'HD'
6th floor Connect to 'HUC' & 'HDC'
Installed (For 5th, 6th floor) 1010 0000 1000
5th floor Connect to 'HU' & 'HD'
4th floor Connect to 'HUC' & 'HDC'
Installed (For 3rd, 4th floor) 1100 0000 1000
3rd floor Connect to 'HU' & 'HD'
2nd floor Connect to 'HUC' & 'HDC'
Installed (For 1st, 2nd floor) 1000 0000 1000
1st floor Connect to 'HU' & 'HD'
[Lift #2 setting]
SW1 SW2
Floor DHG-162 installed floor Connection of button
1234 5678 1234
7th floor Installed (For 7th floor) 1110 0010 0000 Connect to 'HD'
6th floor Connect to 'HUC' & 'HDC'
Installed (For 5th, 6th floor) 1010 0010 1000
5th floor Connect to 'HU' & 'HD'
4th floor Connect to 'HUC' & 'HDC'
Installed (For 3rd, 4th floor) 1100 0010 1000
3rd floor Connect to 'HU' & 'HD'
2nd floor Connect to 'HUC' & 'HDC'
Installed (For 1st, 2nd floor) 1000 0010 1000
1st floor Connect to 'HU' & 'HD'
3.11.4. Hall connection of Simplex(In case 2 floor are under controlling of 1 DHG-162)
DHF-100
HFU
HF HFP
HFD
5F
DHF-100
SW1 DHG-162 HFU
HUC HF1 HF HFP
SW2 HC1 HU
HC2 HD
HI2 HI1
4F
DHF-100
HFU
HF HFP
HFD
3F
DHF-100
SW1 DHG-162 HFU
HUC HF1 HF HFP
SW2 HC1 HU
HC2 HD
HI2 HI1
2F
DHF-100
SW1 of DHG-162 DHG-162 HFU
HUC HF1 HF HFP
HC2 HD
HI2 HI1
1F
Part. PCB
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
3.11.5. Hall connection of Duplex(In case 2 floor are under controlling of 1 DHG-162)
DHF-100 DHF-100
HFU HFU
HF HFP HF HFP
HFD HFD
5F 5F
HFU HFU
HF HFP HF HFP
HFD HFD
HFU HFU
HF HFP HF HFP
HFD HFD
3F 3F
HFU HFU
HF HFP HF HFP
HFD HFD
HFU HFU
HF HFP HF HFP
HFD HFD
3.11.6. Hall connection of through E/L(In case 1 floor is under controlling of 1 DHG-162)
SW1
SW2
HFU
HF HFP
HFD
SW1
HUC HF1
HDC HF2
SW2
HC1 HU
5F 5F
HC2 HD HFU
HI2 HI1 HFP HF
HFD
HF1 HUC
HF2 HDC
SW1
HU HC1
4R HD HC2
4F
DHF-100 HI1 HI2
HFU
HF HFP
HFD
DHG-162
SW1
HUC HF1
HDC HF2
HC1 HU SW2
3F 3F
HC2 HD
HI2 HI1 HFU
HFP HF
HFD
HF1 HUC
SW1
HF2 HDC
2F HU HC1
SW2 2R HD HC2
DHF-100
HI1 HI2
HFU
HF HFP
HFD
DHG-162
HUC HF1
HDC HF2
HC1 HU
1F 1F
HC2 HD
HI2 HI1