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0301 75162990010 6
0301 75162990010 6
S U L P H I D I Z I N G R E A C T I O N S IN T H E F L O T A T I O N O F O X I D I Z E D
C O P P E R M I N E R A L S , I. C H E M I C A L F A C T O R S IN T H E S U L P H I D I Z A T I O N
OF COPPER OXIDE
ABSTRACT
Castro, S., Goldfarb, J. and Laskowski, J., 1974. Sulphidizing reactions in the flotation of
oxidized copper minerals, I. Chemical factors in the sulphidization of copper oxide.
Int. J. Miner. Process., 1: 141--149.
The rate and extent of the heterogeneous reaction that takes place between dissolved
sodium sulphide and synthetic tenorite is studied for a wide range of sodium sulphide to
copper oxide ratios. Besidesthe sulphidization with the formation of a copper-sulphide
layer, a substantial oxidation of sulphide ions takes place at the surface of the solid. The
extent of both types of reactions is quantitized by combining specific analytical methods.
The results are discussed in terms of possible mechanisms and of their implications in
the sulphidization process applied in the flotation of oxidized copper ores.
INTRODUCTION
*During this study Visiting Professor at the Department of Mining, University of Chile,
Santiago, Chile.
142
also known that when an excess of sulphides is added to puip, the activating
effect is lost (Fleming, 1953; Salam6 et al., 1972; Soto and Laskowski, 1973).
This is a serious drawback in the sulphidization process, since the optimum
dosage is highly dependent on the time of conditioning, procedures of mixing
and other variables, leading usually to poor reproducibility.
Extensive laboratory research appears to be needed in order to obtain
proper information concerning the mechanisms involved in the activation and
depression by soluble sulphides of oxidized copper minerals.
It was considered advisable to start with a pure and well-defined solid, so
as to avoid initially additional complexities arising from impurities and
peculiarities of natural minerals. In this context synthetic copper oxide presents
some advantages over malachite or chrysocolla. It may be easily obtained in a
chemically pure state, with a well-defined formula and crystalline structure
and also with a high specific surface, which facilitates adsorption measure-
ments. Moreover, since hydrated copper oxide is probably present on the
surface of copper carbonates, silicates and sulphides (Lekki and Laskowski,
1971), the conclusions obtained might be applicable to those substances.
EXPERIMENTAL METHODS
Materials
CuO of analar grade (Merck) was used throughout. X-ray examination has
shown that its crystalline structure corresponds to tenorite. The microscopic
photographs revealed that the sample contained fairly uniform particles. The
specific surface determined by means of the BET method yielded approxi-
mately 15 m2/g.
Iodometric m e t h o d
The usual iodometric technique with iodine and thiosulphate was performed
by weighing the titrating solutions. In this way the accuracy could be increased
up to an error of less than 1% for 10 -4 normality.
143
Colorimetric method
The methods of Fogo and Popowsky (1949) and Johnson and Hideo (1952)
for sulphide analysis was used. This involves the conversion of HS- (or H2S)
into methylene blue by coupling with p-dimethylaminoaniline. The blue color
was read in a 1-cm path Spectronic 20, Bausch and Lomb spectrophotometer
at 670 mp wave-length.
The method is reported to be specific for sulphide ions; it was found, how-
ever, that the presence of $2 032- or SO32- ions increased the time needed for
the appearance of the blue color. Accordingly all the readings were taken
60 min after the addition of reactives, since it had been found that in this
way the other ions did not interfere.
Thiosulphate ions
The thiosulphate present in solution was analysed by converting it into
thiocyanate (SSrbo, 1957) with a further addition of ferric ions. Ferric thio-
cyanate was analysed spectrophotometrically at 460 mp.
RESULTS
I
3o I
~o ci= g'10-3 N
1O:
u
O .4 8 12 !6 2Q 24 2B
Time, h
Fig.1. C o n c e n t r a t i o n of r e d u c i n g ions ( e x p r e s s e d as HS ) m e a s u r e d b y i o d o m e t r y as a
f u n c t i o n of t i m e o f c o n t a c t for various initial c o n c e n t r a t i o n s o f Na2S. E x p e r i m e n t a l
c o n d i t i o n s : 1 g of CuO in 50 ml of s o l u t i o n .
afterwards the same ions would be given up or "desorbed" back into the
solution.
When the same solutions are analysed by means of the colorimetric
technique already described, no sulphide ions can be detected. Some typical
results, plotted in the form of adsorption kinetics, are shown in Fig.2. It may
be seen that the uptake or adsorption of HS- (or S 2-) ions is completed
(100%) in the first few minutes, as revealed by the colorimetric technique
(curve 1) and that no desorption is apparent. On the other hand, in the case
of the iodometric technique, the initial uptake is high but not complete and
decreases with time (curve 2); if the system is stirred continuously (curve 3),
the decrease in adsorption is much greater.
©
o.4o~
¢0 0.71
oJ
-o-2
E 035
i " E '~ Calorimetry ,,/l°d°metry
wl
I
~_ 0.30
_~ 0.2 ,>/z"
01~
t!
0.25 0 i'
0 20 40 60 80 100 120 140 '0 5 10 ~5 20
Time, rnin Final concentration of HS-, Cf.~O4N
The discrepancy between the results obtained by the two techniques and
the anomalous shape of the adsorption curves 2 and 3 may be accounted for
by the type of ionic species detected by both these methods. The colorimetric
method is specific for sulphide ions, whereas the iodometric technique detects
also a number of other species, like $2032-, SO32-, thionates etc. On this
basis, the results of Fig.2 may be described in terms of a complete removal of
HS- and S 2- ions from the solution (curve 1) and of their conversion into
other oxidized sulphur ions which are given back to the solution at a rate
which is dependent on the agitation of the system (curves 2 and 3).
The same picture is obtained when the results given by both methods at a
145
fixed time of contact (10 min) and varying initial concentrations of sodium
sulphide are plotted in the form of adsorption isotherms, as in Fig.3. It may
be seen that the concentration of HS- ions (and S2-) as detected by means of
the colorimetric method is always zero for this range of initial concentrations,
whereas in the case of the iodometric technique appreciable concentrations
of sulphur-bearing ions are present in the system.
Although attempts have been made to identify and to quantitate the
sulphur ions that may be present in the system, a satisfactory method was
found only for the case of $2032-. The results obtained by using the method
described in the Experimental Section are presented in Fig.4. The results are
plotted in the form of the amounts of $2032- found in solution for various
ratios of sodium sulphide against the weights of CuO. It can be seen that for
1 h of contact the amounts of $2032- are linearly related to the initial
sulphide/CuO ratio; moreover, since in these experiments the concentration
of Na2S was kept constant whereas the amounts of CuO varied, it results that
the extent of the conversion of HS- to $2032- is proportional to the amounts
of CuO present (or to its surface area). For 24 h of contact, the amounts of
$2032- are much larger, the difference being greater for higher HS- to CuO
ratios. In experiments which were performed in the absence of CuO, but
otherwise in similar conditions, no detectable amounts of $2032- could be
found even after 24 h.
The data presented in Fig.5 include a large number of experiments per-
formed with various initial concentrations of sodium sulphide and weights of
CuO, so that the proportions between the amounts of HS- and CuO are
changed in a very broad range up to a hundredfold. The points obtained with
the colorimetric method after 24 h of contact lay on a straight line with a 45 °
slope, indicating that all the sulphide ions are consumed by the solid up to
doses of 4 meq HS-/g CuO. The curve obtained with the iodometric method
after 24 h shows lower slopes than the former one and diverges increasingly
from it for high HS-/CuO ratios. For each ratio the difference between the
0 12
~o
6-
u
g
0.5 1.0 1.5 2.0 2.5 3.0
Initial concentration of HS~ meq/g CuO
Fig.4. E f f e c t of t i m e of c o n t a c t o n t h e a m o u n t of t h i o s u l p h a t e ions f o r m e d in a d s o r p t i o n
of Na2S o n CuO. Initial c o n c e n t r a t i o n of Na2S was 7.58 "10-3N.
146
c, 2
3-
E 2
Fig.5. Change in uptake of sulphide ions on CuO upon ratio of sulphide added to weights
of CuO. Curve 1 : points obtained by the iodometric method after 1 h of contact; curve 2:
points obtained by the iodometric method after 24 h of contact; curve 3: points obtained
by the colorimetric method after 24 h of contact.
DISCUSSION
oxide. The heterogenous reaction appears quite complex and various parallel
processes seem to take place in the system. At least three steps may be
distinguished, namely (1) adsorption of sulphide ions with the formation of
copper sulphide, (2) sulphide oxidation, and (3) desorption of oxidized
compounds according to the ion-exchange mechanism.
The adsorption of sulphide ions appears to be a very fast process. As
reported in the experimental section, in most cases the sulphide ions disappear
from the solution in the first three minutes; shorter times could not be
studied because of the time needed for homogenization, filtering off the CuO
and adding the reactants. The high rate of adsorption is probably due to the
high specific area of the solid used (about 15 m2/g). Very high rates of the
oxidation of sodium sulphide in the presence of galena have also been
reported by Mitrofanov (1967) and Plaksin and Eliseev (1967).
Subsequently to physical adsorption the sulphide ions may react with CuO
to form a copper-sulphide layer. The formation of a layer of copper sulphide
is of great importance in the activation by sodium sulphide in the xanthate
flotation of oxidized copper ores (Bowdish and Stahmann, 1967; Mitrofanov,
1967; Abramov, 1969; Castro, 1972b; Castro et al., 1972; Salam~ et al., 1972;
Soto and Laskowski, 1973).
As reported in the Experimental Section, covellite could be found in the
sulphidized solid by X-ray diffraction. The formation of copper sulphide
appears to be the main path of reaction at least for HS-/CuO ratios smaller
than 1.6, since about 80% of the added sulphide is not found in an oxidized
form in the solution. The process may not be a mere surface reaction, but it
could involve inner layers of the solid. On the basis of the BET specific surface
and 10 A 2 per HS- ion, the values of the number of monolayers of copper
sulphide may be estimated. For an uptake of 1.5 meq HS- per gram of CuO,
i.e., at the inflection point in Fig.5, a value of approximately 10 monolayers
has been found.
The process of sulphide oxidation may take place either through oxidation
of physically adsorbed HS- ions or through oxidation of the copper sulphide
layer formed as described above. Copper sulphide, as well as other sulphides,
is subject to surface oxidation when dispersed in water (Alferova and Titova,
1969; Oestereicher and McGlashan, 1972; Soto and Laskowski, 1973). On
the other hand, a d s o r b e d H S - ions may be oxidized either by atomic oxygen,
produced in the reduction of cupric to cuprous oxide or through the reduction
of Cu ~ surface sites. The latter is thermodynamically possible as judged from
the oxidation potentials (Latimer, 1952).
In the present state of the problem little can be said about which of the
two is the favored path of reaction. Additional experiments on the rate of
oxidation of dissolved sulphide by covellite and chalcocite (Castro, 1972a;
S. Garshva and J. Goldfarb, unpublished results, 1972) are expected to yield
more information concerning the possible mechanisms.
Of the oxidized sulphur ions that may be formed in this process, only
$203 z- was detected and quantitized (Fig.4). Since the formed quantities
148
REFERENCES
Lekki, J. and Laskowski, J., 1971. On the chalcocite/solution interface at alkaline pH.
22nd Meet. CITCE, Dubrovnik.
Mitrofano~,, S.I., 1967. Differencial flotation. Izd. Nedra, Moscow, 2nd ed.
p p . 1 4 1 - - 1 4 2 , 4 6 3 - - 4 7 4 (in Russian).
Ostereicher, C.A. and McGlashan, D.W., 1972. Surface oxidation of chalcocite. AIME Ann.
Meet., San Francisco (preprint).
Plaksin, I.N. and Eliseev, N.I., 1967. Effect of non-sulphide minerals on the kinetics of
galenite flotation from sodium sulphide solutions. Tsvetnye Metally, 40(9): 35--38.
Salami, N., Goldfarb, J., Leppe, A. and Laskowski, J., 1972. Estudios de flotacion de
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~er, F., MacDonald, I.D., Whyte, R.M. and Hillary, J.E., 1970. Sulphydric flotation of
previously sulphidized oxide copper minerals of Nchanga Consolidated Copper Mines
Ltd. Rudy (Prague), 18: 167--174.
SSrbo, B., 1957. A colorimetric method for the determination of thiosulphate. Biochim.
Biophys. Acta, 23: 412--416.
Soto, H. and Laskowski, J., 1973. Redox conditions in the flotation of malachite with
sulphidizing agent. Trans. Inst. Min. Metall., Sect. C, 82: C153--C157.
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chrysocolla with alkali xanthates and sulphides. Trans. Inst. Min. Metall., 74: 259--279.