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Mechanisms of Pyrite Flotation With Xanthates
Mechanisms of Pyrite Flotation With Xanthates
ABSTRACT
Wang, X.H. and Forssberg, K.S.E., 1991. Mechanisms of pyrite flotation with xanthates. In: K.S.E.
Forssberg (Editor), Flotation of Sulphide Minerals. Int. J. Miner. Process., 33: 275-290.
Thermodynamic equilibrium calculations have been carried out for the Fe-S-X-CO]--H20
systems, where X denotes xanthates. The results were interpreted by means of dominance and
distribution diagrams to study the stability of Fe(III)-xanthate compounds under different
chemical conditions. Selected electrochemical studies on the pyrite/ethyl xanthate systems are
compared with the results obtained by flotation and infrared spectroscopic techniques, and are
correlated with the thermodynamic studies to elucidate the mechanisms involved in the flota-
tion of pyrite with xanthates as collectors. Contrary to previous studies, our studies show that
dixanthogen is not the sole species responsible for the flotation behavior of pyrite. The ther-
modynamic stability studies demonstrate that insoluble Fe(III)-xanthate compounds can be
formed under normal flotation conditions. The results of pyrite flotation with ethyl xanthate
indicate that the formation of ferric dihydroxy ethyl xanthate on pyrite surfaces can either im-
prove or deteriorate the floatability of pyrite, depending on the concentration of ethyl xanthate.
Good flotation can be obtained when ethyl xanthate ions and/or diethyl dixanthogen are co-
adsorbed on ferric dihydroxy ethyl xanthate sites. Electrochemical measurements in the pyrite/
ethyl xanthate systems show that the open-circuit potentials of pyrite electrodes in ethyl xan-
thate solutions are essentially independent of the solution pHs, and furthermore, are within the
stability regions of Fe(III)-ethyl xanthate compounds. This also indicates that the pyrite sur-
faces may be covered by Fe (III)-ethyl xanthate compounds. FTIR spectroscopic studies con-
firmed the formation of Fe (III)-xanthate compounds on the pyrite surfaces. The Fe (III)-xan-
thate compounds are strongly bonded to the pyrite surface. Above the Fe(III)-xanthate
compound layer, dixanthogens and xanthate ions are co-adsorbed probably as multiple layers.
INTRODUCTION
reduce SOe emission to the atmosphere. The removal of pyrite has usually
been carried out by froth flotation. Pyrite is readily floatable with several types
of collectors: xanthates, dithiophosphates, fatty acids, etc. The xanthate type
is the most important and the most widely used collector of pyrite flotation.
Despite the importance of pyrite separation from other sulfides and coal, only
a comparatively modest amount of study has been devoted to the pyrite-xan-
thate flotation system in the absence of depressants and activators.
Mechanisms of adsorption of xanthate on pyrite surfaces have been the
subject of a number of studies. At present, a general conclusion is accepted,
namely dixanthogen is the only product of xanthate adsorption/reaction on
pyrite and is responsible for pyrite flotation, independent of solution and py-
rite surface conditions (Ball and Rickard, 1976: Finkelstein and Poling, 1977:
Woods, 1988). This extreme conclusion was based on the results of IR, UV,
flotation and rest-potential studies (Fuerstenau et al., 1968: Majima and Tak-
eda, 1968; Allison et al., 1972: Leppinen et al., 1988 ). The proposed process
is schematically shown in Fig. 1. It is generally believed that xanthate ions are
oxidized to dixanthogen through an electrochemical process via pyrite as a
catalyst.
However, the above theory cannot explain a number of phenomena ob-
served in the pyrite/xanthate flotation system. For example, a complete or
partial depression of pyrite flotation was observed at low xanthate concentra-
tions in the neutral pH range (Fuerstenau et al., 1968; Fuerstenau and Mishra,
1981 ); the surface charge of pyrite was reversed upon adsorbing xanthate spe-
A B
cies (Fuerstenau, 1981; Fuerstenau and Mishra, 1981 ); and pyrite was well
floated at redox potentials far below the formation of dixanthogen (Trahar,
1983 ). These results suggest that there are some other reactions taking place
on the pyrite/aqueous interface and species other than dixanthogen might
have been formed/adsorbed on the pyrite surface.
A review of the published studies on the mechanisms of pyrite flotation
impressed upon us that some of the results should be regarded with great cau-
tion. First of all, as shown by Sheikh (1972) and Sheikh and Leja (1977),
the IR spectra of dixanthogen and ferric xanthates are quite similar. Purifi-
cation of ferric xanthate free of dixanthogen has been shown to be very diffi-
cult. Great care must be exercised in order to obtain pure ferric xanthate sam-
pies. However, it appeared that previous investigators (e.g., Fuerstenau et al.,
1968; Majima and Takeda, 1968; Allison et al., 1972; Leppinen et al., 1988)
made no attempts to characterize the IR spectra of true ferric xanthates when
IR techniques were used to study the product (s) of xanthate adsorption on
pyrite surfaces. Secondly, Fuerstenau et al. ( 1968 ) reported in their earlier
study that most of the pyrite particles strongly flocculated in the presence of
xanthate; the zeta potentials were thus measured on those panicles which re-
mained dispersed in the pulp. It is possible that these particles were least ac-
tive and no significant adsorption of xanthate occurred on their surfaces. Fi-
nally, on applying the "rest-potential theory", previous investigators (e.g.,
Allison et al., 1972 ) merely compared the open-circuit potential of pyrite with
the reversible potential of the xanthate/dixanthogen couple. Fe(III)-xan-
thate compounds in the systems were completely excluded from the system.
Some investigators went as far as stating that "the formation of ferric xan-
thate is not possible, unlike that of the other systems such as lead and copper
xanthates" (Finkelstein and Poling, 1977). These points could have been
misleading in studying the mechanisms of pyrite flotation with xanthates.
In this view, it is useful to investigate the pyrite/xanthate flotation system
in detail. An extensive study on the mechanisms of pyrite flotation with xan-
thate has thus been carried out using various techniques, including thermo-
dynamic stability calculations, FTIR, and electrochemical studies. In a pre-
vious paper, the stability of iron xanthate compounds in aqueous solutions
has been studied (Wang et al., 1989). It was found that Fe(III) xanthate
compounds play important roles in controlling the flotation behavior of py-
rite. In the present paper, the stabilities of the Fe (III)-xanthates in systems
containing carbonate and sulfur components have been studied. The prod-
ucts formed at the pyrite/xanthate interface have been determined by electro-
chemical and FTIR spectroscopic techniques. The possible mechanisms of
pyrite flotation with xanthates are discussed.
THERMODYNAMICEQUILIBRIUMCALCULATIONS
The thermodynamic equilibrium calculations were performed with the help
278 tI.X '/VAN(; 4,N[,~K.S.! I-:~)RSSBER(~
EXPERIMENTAL
Electrochemical measurements
obtained. This was repeated three times. The final purified xanthate was dried
and stored in a vacuum desiccator. All other chemicals were of AR grade.
Figure 2 shows the stability diagram of the dominant Fe-species in the Fe-
EX-H20 system at total concentrations of [ F e ] x = [ E X ] x = l . 0 × 10-3 M,
where the subscript T denotes total. The results are the same as presented
elsewhere (Wang et al., 1989). It can be seen that there is a considerably large
area in which Fe (III) ethyl xanthate compounds are stable. Ferric ethyl xan-
thate is stable and dominates in the acidic pH range of 2-5. Upon increasing
the pH value, the xanthate groups are gradually replaced by hydroxy groups.
In the weakly acidic pH range, ferric monohydroxo ethyl xanthate is formed,
while in neutral to weakly alkaline pH solutions, ferric dihydroxy ethyl xan-
thate is stable. Note that all these Fe (III) ethyl xanthate compounds are sta-
ble at potentials below and above the reversible potential of the E X - / X 2
couple.
10 590
5 295
03
-295 I.~
(o.),(-)
-10 4 10 12 -590
-Sg
pH
Fig. 2. pe-pH stability diagram of Fe-species for the Fe-EX-H20 system at
[Fe]x= [EX ]x= 1.0X 10-3 tool l-t.
~11 } I.X V~ \ N ( i ~,",i [ ) K . S . I , ~:( ) R S S B E R ( 3
t0- 590
FeZ-C--~ Fe(OH)3(s)
5 29s ~-
&
m
~_ o. o
-295 ILl
-10 --590
4 6 8 10 12
pH
Fig. 3. p e - p H stability diagram of Fe-species for the Fe-EX-CO3-H20 system at
[Fe]-r = [ E X ] T = [CO3]T = 1.0× 10 -3 mol 1-~ .
MECHANISMSOF PYRITEFLOTATIONWITHXANTHATES 281
lO 590
F."
F$(OH)eEX(s) 295
II) i,i
o o "I-
F_-S. u -~a tJ )
~ FeS=(s)
-5 ~ -,^..,,- -2~5 ~
-,o -o,o
10 12
pH
This Study: e EX'-O M • EX--1.0 mM
Ahmed (1978): EX-mO
Im M • EX--1.0 mM
Allison et o! (1972): ¢ EX--0.65 rnM
Mojirno & Tokedo (1968): • EX'-I.0 rnM to 10 rnM
PoUio & Bockris (1984): AEX--1,0 rnM and 10 rnM
Buckley et ol (1988): O EX-=0 bl
10 59o
5 295 ~'
5. ~ ~. -295L d
of a sulfur component. In the acidic pH range, both ferric ethyl xanthate and
pyrite are stable. Increasing the length of the hydrocarbon chain of xanthate
also increases the stability of Fe( llI) xanthates, as shown in Fig. 5. However,
the upper boundaries of the stability area of ferric amyl xanthates do not ex-
pand. This is because the equilibrium potential of xanthate/dixanthogen re-
dox reaction decreases linearly with increasing the length of the hydrocarbon
chain.
The above calculations demonstrate that the presence of carbonate a n d / o r
sulfur exerts insignificant effect on the stability of the xanthate-containing
compounds, therefore the following distribution diagrams for xanthate com-
pounds have been calculated for the Fe-EX-H20 system. Figures 6 and 7 show
the distribution of ethyl xanthate-bearing species as a function of pe (i.e. re-
dox potential) at total concentration of [ F e ] T = I . 0 X I 0 -~ M and
[ E X ] v = 2 . 5 × 10 `-5 M at pH 6, 8 and 9. It can be seen that at pH 6 and 8,
ferric dihydroxy ethyl xanthate is formed in the moderate oxidizing potential
range, while at pH 9, no ferric dihydroxy ethyl xanthate is formed at this xan-
thate concentration. However, if the ethyl xanthate concentration is in-
creased to 1,0 X 10- 3 M, then ferric dihydroxy ethyl xanthate is formed at pH
9, as shown in Fig 8. In all cases, the formation of diethyl dixanthogen is
favored only at fairly high potentials.
It is interesting to notice that the quantity distribution of ethyl xanthate ion
is different at different pH values under potential ranges where ferric dihy-
droxy ethyl xanthate is formed. The concentration of ethyl xanthate ion at pH
6 and 7 is much lower than that at pH 8 and 9. Similar results were obtained
(Wang et al., 1989). The formation of ferric dihydroxy ethyl xanthate and
distribution of ethyl xanthate ion are well correlated to the pyrite flotation
recovery. Ferric dihydroxy ethyl xanthate plays a dual role in pyrite flotation.
On one hand, ferric dihydroxy ethyl xanthate is not strongly hydrophobic and
so formation of such a compound on the pyrite surfaces will not render pyrite
hydrophobic. On the other hand, ferric dihydroxy ethyl xanthate could act as
good contact site for the attachment of ethyl xanthate ions a n d / o r diethyl
dixanthogen molecules to the surfaces of pyrite. If a significant amount of
xanthate ions or dixanthogen molecules are co-adsorbed, then good flotation
can still be obtained. The neutral pH depression/flotation p h e n o m e n o n re-
ported by Fuerstenau et al. (1968) and Fuerstenau and Mishra ( 1981 ) can
be well explained by the above proposed mechanisms.
Trahar ( 1983 ) conducted studies of pyrite flotation as a function of redox
potential at pH 8 in the presence of about 2.5 × 10 -5 M ethyl xanthate. The
results are presented in Fig. 7. It can be seen that pyrite flotation commences
at a potential which is much more negative than the reversible potential of
ethyl xanthate oxidation to diethyl dixanthogen. Thus, the flotation cannot
be attributed solely to adsorption of diethyl dixanthogen. Comparing the flo-
tation results with the distribution diagram of ethyl xanthate species, we can
MECHANISMS OF PYRITE FLOTATION WITH XANTHATES 283
O-
(a)
pH=6
EXt.¢=2.5* 10-~1
F e ~ - 1.0.10-~I
0
E -4- EX- Fe(OH)zEX(s) (EX)t(oq)
h/-----"
(~),0)
-6-
0
C.)
~n
0
HEX
-10 , , , , = ., ih ......
-10 -5 0 10
pe
O-
(b)
pH-9
-2' Fe~= 1.0.10"~1
E'X~=2-5*10 -=M
_~ -
0
~ -4- EX- (EX)~(aq)
d (EX),O)
--10~
--10
, , , , i
--5
. . . .
pe
i
0
/., 5
[FelT= 10.0× 10 - 3 mol 1-~ and [EX]T=2.5X 10-5 mol 1-t. (a) pH=5.0, and (b) pH=9.0.
clearly see that there is a very good agreement between the commencement of
pyrite flotation and the formation of ferric dihydroxy ethyl xanthate. There-
fore, the floatability at potentials lower than that of diethyl dixanthogen for-
mation might be due to the formation of ferric dihydroxy ethyl xanthate and
the co-adsorption of ethyl xanthate ions.
To verify if ferric xanthate compounds are formed on pyrite surfaces, elec-
trochemical studies were carried out. In the electrochemical studies, the open-
circuit potentials of a pyrite electrode were measured at pH 4, 7 and 11 in the
presence and absence of 1.0 × 10-3 M ethyl xanthate, respectively. It was found
that the open-circuit potentials of a freshly polished pyrite electrode shift neg-
,'-;4 II.X '~, ~.N~ ; , \ N ! ) K S . I Fq )RtqSBER(i
t:
pH 8 Ii,
10 r"g KE: ~'
PPG L00 ~1, t
7:/~
Trahc~r [1983 j /
Z
- f},,3} t
z ]
~~ ",oiL tl
2 ~
$3
-500
I t ~__[__
L00 -300 -200 --100 0 100 200 300
I I I
~00 500
PULP PO'fENTIAL (mY vs SHE }
P. EX-
Fe(OH)2EX{s} (EX)2(aq)
.. { E X ) 2 ( I . ) ..
Ig
(D
~ 8
I
-lo .2_
[ .l__
-10 8 10
pe
Fig. 7. log [conc. ]-pe distribution diagram of EX-species for the Fe-EX-H20 system at pH = 8,
[ Fe ] V= 1.0 X 10- 3 mol 1- ~and [ EX ] V= 2.5 X 10- ~mol 1- ~, compared with the flotation recov-
cry of pyrite as a function of redox potential (Trahar, 1983 ).
atively and reach a steady state value in about five to ten minutes, depending
on the solution pH. The reproducibility was fairly good under the experimen-
tal conditions. The results are shown in Fig. 4. For comparison, the results
reported by Majima and Takeda ( 1 9 6 8 ) , Allison et al. (19721, A h m e d
( 1 9 7 8 ) , Bockris and Pillai ( 1 9 8 4 ) , and Buckley et al. ( 1 9 8 4 ) for the same
system have also been plotted in the diagram. In the absence of xanthate, the
open-circuit potentials obtained in the present study are considerably lower
than that reported by A h m e d ( 1978 ) but are fairly close to that o f Hamilton
and Woods ( 1981 ). The measured open circuit potentials of the pyrite elec-
MECHANISMS OF PYRITE FLOTATION WITH XANTHATES 285
pH=7
o7 EX~= 1.0.10"~
(a)
0
E (EX)t(aq)
-6-
0
.
cr~
o -s- H~
-10 , , , i , ,
-10 -5 0
pe
O- pH=9
Ib)
Fe~= 1.0.10-'~
EX~= 1.0.10-~
-6
E -4.
ZX),(aq)
0
-6- \
0
v
E~
0
-- -8
\
-10 ,
-10 ' ' '25 ' ' ' 6 ' '~' 'ib
pe
Fig. 8. log[conc.]-pe distribution diagrams of EX-species for the Fe-EX-H20 system at
[Fe]T= 1.0× 10 -3 mol 1-~ and [EXIT= 1.0× 10 -3 mol 1-~. (a) p H = 7 and (b) pH=9.
tentials of pyrite electrode in oxygen, air and nitrogen atmosphere are consid-
erably different, but in the presence of xanthate the open circuit potentials
are almost the same in nitrogen and oxygen atmosphere for all pH levels stud-
ied. Furthermore, there is almost no pH dependence of the open-circuit po-
tential of pyrite electrode in the presence of xanthate. Majima and Takeda
( 1968 ) studied the open-circuit potential of a pyrite electrode at pH 9 in the
presence of 1.0× 10 - 3 M to 5.0× 10 2 M ethyl xanthate. The open-circuit
potential decreases with increasing the xanthate concentration. As shown in
Fig. 4, the potentials are all within the stability region of Fe(OH)2EX(s).
Similarly, the mixed-potentials of pyrite/ethyl xanthate system reported by
Bockris and PiUai (1984) are quite close to that reported by Majima and
Takeda ( 1968 ) and Ahmed ( 1978 ). Allison et at. ( 1972 ) reported a value of
0.22 v vs. SHE for the "rest-potential" of the pyrite electrode at pH 7 in the
presence of 6.25 × 10 -4 M ethyl xanthate. This value, although much higher
than that reported by all other investigators, is still under the stability poten-
tials of ferric dihydroxy xanthate. Except for pH 11, the measured open cir-
cuit potentials of pyrite electrode in the presence of ethyl xanthate are within
the stability region of the Fe (III)-ethyl xanthate compounds. Furthermore,
all the measured open circuit potentials of pyrite electrode are lower than the
boundary potential above which liquid dixanthogen dominates. Therefore,
these electrochemical studies demonstrate that under normal flotation con-
ditions, the surfaces of pyrite are covered by an Fe (III) xanthate compound.
The formation of surface/bulk iron xanthates compounds on pyrite will
change the surface electrical properties. Zeta potential measurements were
thus performed to study the pyrite/xanthate system. However, it was found
that in the presence of 1.0 × 10-4 M or 1.0 × 10-3 M ethyl xanthate, the pyrite
particles were very strongly flocculated. This made the zeta-potential mea-
surement very difficult. Using sodium silicate to disperse the pyrite particles
was also unsuccessful. No illustrative results were obtained in the present
study. However, it was reported by Fuerstenau ( 1981 ) and Fuerstenau and
Mishra ( 1981 ) that the zeta-potentials of pyrite surfaces change from posi-
tive to negative in the presence of ethyl xanthates. These results indicate that
some products other than dixanthogen have been formed on pyrite surface.
From the present study, the surface compounds can be identified as Fe (III)-
ethyl xanthate compounds.
The above techniques used for studying the pyrite/xanthate interface are
indirect techniques. These techniques can tell if reactions have occurred.
However, identification of the exact nature of the reaction (s) and product (s)
using these techniques alone is very difficult, if possible. Therefore, it is useful
to use direct surface analytical techniques. FTIR is one of easily accessible
surface analytical techniques and has been used to investigate the pyrite/xan-
thate systems. The experimental methods and results will be described in de-
tail later elsewhere (Wang and Parekh, 1991 ). It has been found from the
MECHANISMS OF PYRITE FLOTATION WITH XANTHATES 287
CONCLUSIONS
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