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RESEARCH ARTICLE

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Localizing Tungsten Single Atoms around Tungsten Nitride


Nanoparticles for Efficient Oxygen Reduction
Electrocatalysis in Metal–Air Batteries
Yuanyuan Ma, Yong Yu, Junhui Wang, Jason Lipton, Hui Ning Tan, Lirong Zheng,*
Tong Yang, Zhaolin Liu, Xian Jun Loh, Stephen J. Pennycook, Lei Shen,* Zongkui Kou,*
André D. Taylor,* and John Wang*

1. Introduction
Combining isolated atomic active sites with those in nanoparticles for
synergizing complex multistep catalysis is being actively pursued in the The performance of metal-air batteries is
largely limited by the oxygen reduction re-
design of new electrocatalyst systems. However, these novel systems have
action (ORR) at the air cathodes. Platinum
been rarely studied due to the challenges with synthesis and analysis. Herein, group (PG) metal electrocatalysts have been
a synergistically catalytic performance is demonstrated with a 0.89 V (vs known to possess appealing catalytic ac-
reversible hydrogen electrode) onset potential in the four-step oxygen tivity,[1–3] however, their poor stability and
reduction reaction (ORR) by localizing tungsten single atoms around tungsten cost have driven considerable efforts to de-
velop alternative transition metal-based cat-
nitride nanoparticles confined into nitrogen-doped carbon (W SAs/WNNC).
alysts with excellent catalytic performance.
Through density functional theory calculations, it is shown that each of the We note that both the catalytic activity
active centers in the synergistic entity feature a specific potential-determining and stability are structure-sensitive prop-
step in their respective reaction pathway that can be merged to optimize the erties, which can be optimized by tailor-
intermediate steps involving scaling relations on individual active centers. ing the active material composition, degree
Impressively, the W SAs/WNNC as the air cathode in all-solid-state Zn-air and of dispersion, crystallinity, surface area,
and surface functional groups.[4–6] Previ-
Al-air batteries demonstrate competitive durability and reversibility, despite
ously, it has been shown that moving from
the acknowledged low activity of W-based catalyst toward the ORR. nanoparticles to single atoms can opti-
mize the metal dispersion, which allows

Y. Ma, Y. Yu, J. Wang, H. N. Tan, S. J. Pennycook, J. Wang L. Zheng


Department of Materials Science and Engineering Beijing Synchrotron Radiation Facility Institute of High Energy Physics
Faculty of Engineering Chinese Academy of Sciences
National University of Singapore Beijing 100049, China
Singapore 117574, Singapore E-mail: zhenglr@ihep.ac.cn
E-mail: msewangj@nus.edu.sg T. Yang
Y. Ma, J. Lipton, A. D. Taylor Department of Applied Physics
Department of Chemical and Biomolecular Engineering The Hong Kong Polytechnic University
Tandon School of Engineering Hung Hom, Hong Kong 999077, P. R. China
New York University Z. Liu, X. J. Loh
Brooklyn, NY 11201, USA Institute of Materials Research and Engineering
E-mail: andre.taylor@nyu.edu Agency for Science Technology and Research (A* STAR)
J. Lipton 2 Fusionopolis Way, Innovis 138634, Singapore
Chemical Sciences and Engineering Division L. Shen
Argonne National Laboratory Department of Mechanical Engineering
Lemont, IL 60439, USA National University of Singapore
Singapore 117575, Singapore
E-mail: shenlei@nus.edu.sg
Z. Kou
The ORCID identification number(s) for the author(s) of this article State Key Laboratory of Advanced Technology for Materials Synthesis and
can be found under https://doi.org/10.1002/advs.202105192 Processing
© 2022 The Authors. Advanced Science published by Wiley-VCH GmbH. Wuhan University of Technology
This is an open access article under the terms of the Creative Commons Wuhan 430070, P. R. China
Attribution License, which permits use, distribution and reproduction in E-mail: zongkuikou@whut.edu.cn
any medium, provided the original work is properly cited.
DOI: 10.1002/advs.202105192

Adv. Sci. 2022, 2105192 2105192 (1 of 8) © 2022 The Authors. Advanced Science published by Wiley-VCH GmbH
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Figure 1. Synthesis routes of W SAs/WNNC and WNNC.

more active species and the exposed surface to participate in cat- entrapping W-based polyoxometalate (W-POM) particles into the
alytic reactions.[7] The catalytic activity can be further enhanced inner cavities of zeolitic imidazolate framework-8 (ZIF-8), fol-
by modifying the electronic structure, changing the atomic coor- lowed by subsequent pyrolysis. During the formation procedure,
dination environment, and adjusting the electron confinement the ZIF-8 was used as a sacrificial template, with the cage frame-
between the metal atoms and the supporting substrate.[8–10] work filled by W-POM. ZIF-8 prevents metal by confining and
While nanoparticles and single atoms have been explored for separating W-POM species during catalyst synthesis to form the
energy storage and conversion applications,[1,11–14] few studies single atoms. Further, the porous structure of ZIF-8 perseveres
have been made that strategically combine them together. We after the pyrolysis process, giving rise to a high surface area of the
suggest that combining catalytic active centers with different resulting catalyst. When evaluated as an ORR catalyst, ensembled
potential-determining steps could be an attractive pathway to cir- tungsten single atoms on W3 N4 nanocrystals (W SAs/WNNC)
cumvent the adsorption-energy scaling relationships on individ- give a high onset potential of 0.89 V versus reversible hydro-
ual active centers.[15–17] And consequently, this would improve gen electrode (RHE) and a half-wave potential of 0.83 V versus
the overall catalytic performance through step coordination to re- RHE. The W SAs/WNNC were then directly applied as an air
duce the overall energy barrier in the system. Several recent stud- cathode for both all-solid-state Zn–air and Al–air batteries, which
ies have successfully demonstrated that the combination of sin- demonstrate a durable performance (≈13 h for a Zn-air battery
gle atoms and nanoparticles gives rise to superior catalytic prop- and 250 min for an Al-air battery). The present study represents
erties compared to either of the individual counterparts in their a timely addition to the valuable library of synergistic electrocat-
corresponding reaction.[18–21] alysts for high-performance metal–air batteries.
Among the various non-PG metal-based materials for ORR,
tungsten (W)-based materials, such as tungsten carbide and ni- 2. Results and Discussion
tride nanoparticles, have recently attracted considerable inter-
est, owing to their noble-metal-like d-state density in electronic 2.1. Preparation of the Catalysts
structure around the Fermi level, which enables good oxygen
chemisorption.[22,23] However, the oxygen-binding energy of W- We illustrate the synthesis routes for W SAs/WNNC and WNNC
based materials is quite strong, which hinders the competitive in Figure 1. First, ZIF-8 is prepared as the confinement substrate,
adsorption of OH− species on the W atom surface.[24] Therefore, as well as the template for the porous structure. The diameter of
applying W-based catalysts for ORR is still a challenge. ZIF-8’s inner cavity matches well to encase the metal carrier, W-
Inspired by the strong synergy among the active centers from POM. After the one-step growth of W-POM@ZIF-8, the pyrol-
more than one catalytic entity, W single atoms coupled with tung- ysis process renders the conversion of W-POM@ZIF-8 into W
sten nitride (W3 N4 ) nanoparticle ensembles were investigated in SAs/WNNC. The oversaturation method is refined from one of
this work. Here, we examine the catalytic behavior of ensem- our previous spatial confinement methods for single-atom cata-
bled single atoms and nanoparticles in ORR and the relationship lyst synthesis.[25] This “one species on one cage” approach allows
between the catalytic activity and the chemical environment. A enhanced size control of the trapped species, and the spatial con-
unique over-saturation method was first introduced to obtain the finement also restricts the aggregation to obtain high-loading of
combined entity on a nitrogen-doped carbon substrate through single atoms.

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Figure 2. a) XRD curves of all samples. b) SEM images of W SAs/WNNC-5. c) HAADF-STEM image of low-magnification image of W SAs/WNNC-5. d)
STEM-EDS mapping image showing W and N elements. High-resolution STEM image of e) W single atom (red circles) ensembled W3 N4 nanoparticle
and f) a typical W3 N4 nanoparticle.

By adjusting the precursor loading, a tunable combination of ence of W-POM inside the ZIF-8 crystals was confirmed by mea-
single atoms and nanoparticles can be obtained (Figure 1). In suring the IR absorption peaks. The Fourier-transform infrared
this work, we modified this method, and prepared a series of W- (FTIR) spectrum obtained from the W-POM@ZIF-8-5 is in good
POM@ZIF-8 with different amounts of W-POM added, denoted agreement with those of ZIF-8, but no characteristic peak of W-
as W-POM@ZIF-8-x (where x is the amount of W-POM, in mil- POM at around 1100 cm−1 is detected, which is taken for the cov-
ligrams, in the following values: 5, 10, 20, 40 mg). The subse- erage of ZIF-8 (Figure S2, Supporting Information).
quent pyrolytic products were indicated by W SAs/WNNC-x and We reveal using scanning electron microscopy (SEM) the size
WNNC-x. The pristine ZIF-8 and pyrolyzed products (NC) with- and morphology of the as-synthesized materials (Figures S3 and
out W components were also synthesized for comparison pur- S4, Supporting Information). Although the amounts of the en-
poses. trapped W-POM vary, the as-prepared precursors and ZIF-8 have
similar polyhedral structures with a dimension of ≈100 nm.
Taking W SAs/WNNC-5 as an example, the surface of the syn-
2.2. Material Characterizations thesized polyhedral products become rougher after conversion
(Figure 2b), and a porous nanostructure of W SAs/WNNC-5
The precursors and final catalysts were examined for phases us- is verified using transmission electron microscopy (TEM) and
ing powder X-ray diffraction (XRD) (Figure S1, Supporting Infor- high-angle annular dark-field scanning transmission electron
mation; Figure 2a). The XRD patterns of the W-POM@ZIF-8 pre- microscopy (HAADF-STEM; Figure S5, Supporting Information;
cursors correspond exactly to that of the standard ZIF-8 without Figure 2c). The corresponding STEM energy-dispersive X-ray
any presence of other components, which indicates the complete spectroscopy (EDS) mapping image that indicates a uniform el-
W-POM entrapment within the crystals of the ZIF-8. Upon cal- emental distribution of W and N (Figure 2d). In fact, the same
cination, the typical signals of ZIF-8 disappeared, and two peaks morphology transformation has been observed in the catalysts
representing the (111) and (200) facets from tungsten nitrides with higher W-POM loadings, (Figure S6a–c, Supporting Infor-
are clearly observed, confirming the successful conversion of all mation). However, as the W-POM loading increases, so does the
samples from W-POM@ZIF-8 precursors to W SAs/WNNC (Fig- concentration of overlapping nanoparticles. For W SAs/WNNC-
ure 2a). In addition to the XRD phase analysis results, the pres- 5, the ensembled W single atoms were marked with red circles,

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Figure 3. Electrochemical characterization electrocatalysts. a) CV curves of W SAs/WNNC-5 in O2 -saturated and N2 -saturated 0.1 m KOH. b) Com-
parison of the oxygen reduction polarization curves at a rotating speed of 1600 rpm. c) RRDE voltammograms were recorded for different catalysts in
O2 -saturated 0.1 m KOH at 1600 rpm. d) Electron transfer number at the W SAs/WNNC-5 electrode based on the RRDE result. e) Comparison of current
retention-time response curves in O2 -saturated 0.1 m KOH solution for 16 h. f) Comparison of current retention-time response curves in MeOH solution
for 13 h.

which are clearly found around the neighboring W3 N4 nanoparti- 5 and W SAs/WNNC-10 suggests the W inside the single atom
cles (Figure 2e). Whereas less W single atoms were discovered in and nanoparticle ensembles has higher average oxidation states
W SAs/WNNC-10 (Figure S6d, Supporting Information), and al- compared with those of WNNC-20 and WNNC-40.[26,27] From the
most no single atoms in WNNC-20 and WNNC-40. As shown by Fourier transformation (FT) extended X-ray absorption fine struc-
the Brunauer–Emmett–Teller (BET) analysis, catalysts with sin- ture (EXAFS) (Figure S8c, Supporting Information), we attribute
gle atoms have larger specific surface area (Table S1, Support- the peak located at 2.6 Å to the W–W coordination in tungsten
ing Information). The atomic resolution STEM-HAADF image nitrides, whereas the peak at around 1.95Å suggests the W-N/C
shows that the lattice distance is 0.24 nm, which is consistent coordination that can be observed in both tungsten single atoms
with the (111) plane of W3 N4 (Figure 2f). and tungsten nitrides.[26,27] The X-ray absorption results are in
We conducted X-ray photoelectron spectroscopy (XPS) to study agreement with the previous conclusion obtained from XPS and
the valence states and the electronic interaction of the surface STEM measurements; further proving the successful synthesis
elements. The full scan spectrum of W SAs/WNNC-5 confirms of the binary system.[24]
the presence of tungsten, nitrogen, and carbon (Figure S7a,
Supporting Information). Regarding the W 4f region, two pro-
nounced peaks, at the respective binding energy of 31.93 and 2.3. Electrochemical Measurements
34.21 eV, could be assigned to tungsten nitrides, correspond-
ing to the core levels of W 4f7/2 and W 4f5/2 (Figure S7b, Sup- The cyclic voltammetry (CV) and linear sweep voltammetry (LSV)
porting Information). From the high-resolution XPS spectra of curves were collected to analyze the ORR catalytic activities. A
N 1s, one peak at 398.7 eV is identified to represent N-W bond- three-electrode workstation with O2 -saturated 0.1 m potassium
ing, and the fitted two peaks at 401.3 and 404.5 eV are allocated hydroxide (KOH) was employed. All potentials were calibrated
to the N-C bonding (Figure S7c, Supporting Information). This to the reversible hydrogen electrode (RHE). Pt/C and NC (ZIF-
further reinforces the presence of chemical bonding between 8 derived catalyst) were also evaluated as the benchmark and
W species and the carbon substrate. The W L3-edge X-ray ab- control samples. The CV curves were obtained after activation,
sorption near edge structure (XANES) spectra of all the samples where the W SAs/WNNC-5 affords a more positive reduction
are given in Figure S8a,b (Supporting Information). The higher peak of 0.78 V, which is comparable to Pt/C catalyst, and higher
white line (≈10 209 eV) intensity observed from W SAs/WNNC- than that of NC catalyst (Figure 3a; Figure S9, Supporting In-

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Figure 4. Electrochemical performance of the all-solid-state a–c) Zn–air batteries and d–f) Al-air batteries. a) Discharge–charge polarization curve and
power density curves of the solid-state Zn–air batteries. b) Impedance curve of the solid-state Zn−air batteries testing at 1.5 V. c) Cycling stability of the
Zn–air batteries using W SAs/WNNC-5 and Pt/C-Ir/C as the air cathodes. d) Current density and power density of the solid-state Al−air batteries. e)
Impedance curves of the solid-state Zn−air batteries at 1.5 V. f) Discharging stability of the Al–air batteries using W SAs/WNNC-5 and Pt/C as the air
cathodes. Digital images of the assembled solid-state g) Zn–air batteries and h) Al–air batteries with the same voltage measured using a voltammeter
when at flat state and bending state.

formation). Using rotating ring disk electrode (RRDE) measure- to 4 on W SAs/WNNC-5 electrode, thus, a highly effective ORR
ments, we reveal that W SAs/WNNC-5 has the closest onset po- process was enabled (Figure 3d). The stability is equally impor-
tential to Pt/C (0.89 V vs 1.03 V), and its half-wave potential tant for catalytic performance, and the W SAs/WNNC-5 catalyst
can reach 0.83 V (Figure 3b). This finding demonstrates a rel- exhibits a similar current retention ratio with that of Pt/C dur-
atively high catalytic activity among the series of W-based cata- ing the long-term chronoamperometric tests, as well as a much
lysts and other ORR catalysts. Refs. [31–36] (Table S2, Supporting better methanol crossover tolerance (Figure 3e,f).
Information). Given the attractive catalytic activity and ORR selectivity, W
We show the oxygen reduction polarization curves of other SAs/WNNC-5 and the mixture of Pt/C and Ir/C (1:1) were evalu-
catalysts collected with different rotating speeds (Figure S10, ated as the electrode materials for their performance in all-solid-
Supporting Information). Notably, as the W-POM loading in- state Zn–air batteries, and W SAs/WNNC-5 and Pt/C for Al–
creases, the onset potentials of the derived W SAs/WNNC cat- air batteries. The charge–discharge polarization curves of Zn–
alysts demonstrate a negative trend. We suspect that this is a re- air battery are shown in Figure 4a. The solid-state Zn–air cell
sult of the poor dispersion of W3 N4 nanoparticles and the lack with W SAs/WNNC-5 cathode delivers the largest power den-
of W single atoms with increased W-POM loading, as discussed sity of the 11.7 mW cm−2 and a relatively small resistance (Fig-
earlier. Likewise, in comparison with Pt/C and NC catalysts, W ure 4b). A stable 12 h cycling plateau with the voltage window
SAs/WNNC-5 gives the smallest ring current density (≈0.023 mA between 1.2 and 2 V is shown in Figure 4c, revealing the supe-
cm−2 ) for H2 O2 oxidation (Figure 3c), indicating a promising rior stability of the electrode material, which is longer than the
ORR selectivity. A selective four-electron pathway per oxygen battery with Pt/C–Ir/C electrode (Table S3, Supporting Informa-
molecule is determined from the electron transfer number close tion). Refs. [37–42] For solid-state Al–air battery application, we

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Figure 5. a) Structural model of N-terminal W3 N4 (111) facet, and b) The Gibbs free energy diagram of ORR in the WNs system c)Structural model of
WN4 -G, and d) The Gibbs free energy diagram in the W SAs system.

demonstrate a similar power density and current density as the energy evolution along the 4-electron ORR pathway was deter-
Zn–air battery (Figure 4d). This finding indicates a lower resis- mined under the computational hydrogen electrode model.[29]
tance in Al–air battery using W SAs/WNNC-5 as the air cath- For the WNs, we show that the three-fold N atom is the most
ode material (Figure 4e). In addition, we also show a high open favorable adsorption site (Figure 5a; red circle). As can be seen
circuit-voltage and long discharge up to 250 min, competitive in from the Gibbs free energy diagram of ORR on the W3 N4 (111)
comparison with other reported work (Figure 4f; Table S4, Sup- facet (Figure 5b), the surface N sites can readily activate O2 and
porting Information). Refs. [40, 43–47]. A higher discharge volt- thus facilitate the subsequent hydrogenation step. However, the
age was also observed compared to those Al-air batteries with the last two steps (*O→*OH and *OH→H2 O) are uphill in energy,
Pt/C air cathodes. Notably, both metal-air batteries can generate with the latter step being the potential-determining step (PDS).
almost the same open-circuit voltage (OCV) under flat and bent We summarize a more detailed discussion including other poten-
conditions, indicating good resistance toward mechanical defor- tial structural models considered in this study in Figures S11–S13
mation (Figure 4g,h). (Supporting Information).
With regard to W SAs, our calculations indicate that the most
likely active adsorption site is the neighboring C atom instead of
2.4. DFT Calculations the central W atom (Figures S14–S20, Supporting Information).
In this case, the O2 activation is found to be the PDS, whereas
In order to understand the underlying mechanism of the im- all the subsequent steps are downhill in energy at U = 1.23 V
proved ORR performance of the ensemble W SAs/WNNC-5, we (Figure 5d). Thus, the W SAs and WNs have different PDSs in
performed density-functional theory (DFT) calculations to sim- ORR and could allow for synergy when active sites are intimately
ulate both W3 N4 nanoparticles (WNs) and W single atoms (W blended.
SAs) electrocatalytic performance. For the WNs, the (111) facet We show that the widely observed scaling relation between
(Figure 5a) was considered because the XRD and STEM results *OOH and *OH also holds for both the single WNs and W
indicate that it is the most exposed surface. As for W SAs, the SAs system (i.e., G(*OOH) ≈ G(*OH) + 3 eV at U = 0 V) (Fig-
WN4 coordination (Figure 5c) was here considered since it has ure 5c,d).[30] Nevertheless, our calculations reveal that they ex-
been reported thermodynamically favorable.[28] The Gibbs free hibit different capabilities of stabilizing ORR intermediate ad-

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