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Effectofcement C3 Acontentonpropertiesofcementitioussystemscontaining
Effectofcement C3 Acontentonpropertiesofcementitioussystemscontaining
Effectofcement C3 Acontentonpropertiesofcementitioussystemscontaining
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Abstract: The effect of cement tricalcium aluminate (C3 A) content on the properties of cement paste, mortar, and concrete mixtures
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containing high-range water-reducing (HRWR) admixture was investigated. Three commercial Type I cements prepared with the same
raw material and same gypsum rock interground with clinker, but with different C3 A contents (by changing mixture proportions), were
used. The fresh state, rheological properties, and compressive strength of the mixtures were studied. Moreover, X-ray diffraction (XRD)
patterns of 6-h-age paste mixtures from each cement were obtained. By reducing the C3 A content of the cements, the fresh state, rheological,
and consistency retention properties of the mixtures improved; however, the strength of the mixtures at early ages decreased. The difference
between strength of the mixtures closed at later ages. The XRD analysis of the pastes revealed the formation of more ettringite
in the paste prepared from high C3 A content cement. DOI: 10.1061/(ASCE)MT.1943-5533.0001925. © 2017 American Society of Civil
Engineers.
Author keywords: Cement C3 A content; Fresh properties; Rheological parameters; X-ray diffraction analysis.
0
0.125 0.25 0.5 1 2 4 8 16 32 Note: OK = mixture suitable for measurement; S = liable to segregation;
Sieve size (mm) X = over-stiff.
For each cement type, in addition to the control mixture containing Table 5 revealed the appropriate W/C ratios as 0.5 and 0.6. In
addition, the proper admixture dosages for the mixtures having
no chemical admixture, six different mixtures containing HRWR
a 0.5 W/C ratio were determined as 0.2 and 0.3 wt.% of the cement.
admixture, ranging from 0.5% to 1.75 wt.% of cement, were pre-
The corresponding values for the mixtures having 0.6 W/C ratio
pared. However, to investigate the rheological characteristics for
were 0 and 0.1%. In this way, the rheological properties were de-
the rheometer capacity and segregation tendency of the mixtures,
termined in mixtures with 0.5 and 0.6 W/C ratios and different
two different W/C ratios (0.35 and 0.32) and three different admix-
admixture dosages.
ture dosages (0, 0.1, and 0.2 wt.% of cement) were adapted to ob-
tain six different mortar mixtures for each cement. When the W/C
ratio of the mixture was more than 0.35, the admixture requirement Preparation of Concrete Mixtures
was negligible. Conversely, when the W/C ratio was less than 0.32,
Three concrete mixtures having a constant W/C ratio (0.45) and
the mixtures were too stiff to be tested by the available rheometer.
a constant slump (225 5 mm) were prepared in accordance
with ACI 211 (ACI 1998) recommendations. The corrected mix
Preparation of Mortar Mixtures proportions and some properties of the fresh mixtures are given in
Table 6.
Mortar mixtures were prepared in compliance with ASTM C109
(ASTM 2013b). Water-cement ratio, sand/cement (S/C) ratio, and
flow value were kept constant at 0.485, 2.75, and 270 10 mm, Test Procedures
respectively, in all of the mixtures. The desired flow value was ob-
tained by using HRWR admixture. For the rheometer capacity and Cement Paste Test Methods
properties of the prepared mixtures (very stiff or liable to segrega- The Marsh-funnel flow time and minislump values of the paste
tion), a preliminary study was performed to select the proper W/C mixtures were obtained by the methods proposed by Aïtcin (2004)
ratios and admixture dosages in the mixtures. The results shown in and Kantro (1980), respectively.
yield stress of the mixture. spectively. The strength of the concrete mixture was obtained accord-
2. The second period was applied to remove the shear history in the ing to EN 12390-3 (CEN 2010b) on 100-mm cube specimens.
mixture arising from its mixing. For this purpose, the ball was
rotated with a 5 s−1 constant shear rate for 30 s. XRD Analysis
3. In this period, the shear rate was increased from 0 to 30 s−1 A Rigaku D/Max-2000/PC (Tokyo, Japan) model Cuk α XRD ana-
at 150 s. lyzer was used. Measurements were conducted at 40 kilovolts (kV)
4. In this period, the shear rate was decreased from 30 to 0 s−1 at under 36 milliamps (mA) current. Scanning intervals were 2θ ¼
150 s. The moment was measured at 5 s time intervals. 8–10°C with a speed of 2°=min. X-ray diffraction analysis was per-
Finally, the rotational speed (Ω) and moment (T) obtained dur- formed on 6-h-old cement paste samples having a W/C ratio of 0.35
•
ing the experiment were turned into shear rate (γ ) and shear stress and containing three different cement types. The specimens were
(τ ), respectively, by the help of empirical coefficients defined in dried in an oven at 40°C for 12 h before testing. The dried samples
the RheoPlus software program (Chen et al. 2016). Details of were crushed and sieved through No. 325 (45 μm) sieve. The
the determination methodology of empirical coefficients can be material passing No. 325 sieve was used in XRD analyses.
found in Schatzmann et al. (2004).
The dynamic yield stress was obtained by plotting the flow curve
of the mixture with the data of Period 4 by using the Herschel-Bulkley Test Results and Discussion
model (Mardani-Aghabaglou et al. 2016). The intersection of the flow
curve with y-axis was taken as a dynamic yield stress. The viscosity
Fresh Properties of the Mixtures
value measured in the Herschel-Bulkley model is not a constant value,
but, in most cases, decreases with increasing shear rate. However, Marsh-funnel flow time, miniflow, and temperature of the mixtures
beyond a certain shear rate value, the viscosity remains nearly con- containing C5.85 , C2.77 , and C1.90 cement types with different C3 A
stant. This viscosity value is defined as the final viscosity. The final contents are demonstrated in Fig. 3 and Table 7. The results show
viscosity is accepted as the instant apparent viscosity value of any mix that Marsh-funnel flow time of the mixtures decreased by increasing
at a predefined shear rate (in this study, 30 s−1 ). At comparatively their HRWR admixture content. However, beyond a certain level
high shear rates, most of the mixtures showed a stabilized tail of (saturation point), the increase in admixture content did not have a
viscosity curve. Because of this, the instant viscosity values calculated major effect on the flow time of the mixture. Irrespective of the
by using the Herschel-Bulkley model at 30 s−1 were used for C3 A content of the cement, saturation point of the mixtures was found
comparison of the viscosity of different mixtures. to be 1.25 wt.% of cement. However, lower Marsh-funnel flow times
60
25
20 50
15 40
10
30
5
20
0
0.5 0.75 1 1.25 1.5 1.75 2 2.25
0 30 60 90 120 150 180 210 240 270 300 330 360 390
Time (s) Admixture/cement ratio(%)
Fig. 2. Shear rate history applied for investigation of the rheological Fig. 3. Marsh-funnel flow time values of paste mixtures containing
parameters of the mixtures various amounts of admixture
in the saturation point was obtained in the mixtures containing ce- diagrams of C5.85 paste mixture having a 0.32 W/C ratio and con-
ment with lower C3 A contents, i.e., upon increasing the C3 A content taining different amounts of HRWR admixture are shown in Figs. 4
of the cement from 1.90 to 2.77 and 5.88%, Marsh-funnel flow time and 5, respectively. The dynamic and static yield stresses and final
of the mixtures increased by 30 and 43%, respectively. viscosity obtained from shear stress-shear rate and shear stress-time
Minislump values of the paste mixtures increased with the in- diagrams are given in Table 8.
crease in admixture content (Table 7). However, minislump values It can be understood from the shear stress-shear rate graph that
of the mixtures were fixed beyond a certain admixture content. When the flow curve of the paste mixtures was compatible with the
the admixture content was increased to 2.5%, the mixtures segre- Herschel-Bulkley model governed by Eq. (1)
gated, thus, no Marsh-funnel or minislump value was measured.
τ ¼ τ o þ b:γ̇ p ð1Þ
Conversely, in the mixture containing 0.75 wt.% of the cement
HRWR admixture, there was a 15% increase in minislump when where b and p are defined as Herschel-Bulkley consistency coef-
the cement C3 A content was reduced from 5.58 to 1.90%. However, ficient and Herschel-Bulkley index, respectively. Table 8 shows all
this difference decreased with increasing dosage of admixture. Be- of the mixtures had a P value less than 1, indicating their pseudo-
yond a certain admixture content there was no change in minislump plastic (deformation softening) behavior (Koehler and Fowler
value of the mixtures. Test results showed that the temperature of 2004). In addition, upon increasing the admixture content, the flow
mixtures did not change with the increase in admixture dosage. curves fitting models of the mixtures became more compatible with
Nevertheless, it increased slightly with the increase in cement C3 A the experimental values.
content. When the W/C ratio increased from 0.32 to 0.35, dynamic and
To determine the rheological characteristics of the mixtures, static yield stresses and final viscosity values of the paste mixtures
their shear stress-shear rate and shear stress-time diagrams were reduced, indicating improvement in the rheological properties of
plotted. For instance, shear stress-shear rate and shear stress-time the mixtures (Table 9). Table 9 shows that in the paste mixtures
Fig. 4. Shear stress-viscosity relation of paste mixture containing cement C5.85 with a W/C ratio of 0.32
Fig. 5. Time-dependent shear stress change of paste mixture containing cement C5.85 with a W/C ratio of 0.32
Table 8. Rheological Properties Results of Paste Mixtures Table 9. Reduction of Rheological Values (Decrease Percentage) upon
Increasing W/C Ratio from 0.32 to 0.35
Admixture dosage
(wt.% of cement) Admixture dosage (wt.% of
W/C
cement)
ratio Miximum Rheological properties 0 (%) 0.1 (%) 0.2 (%)
Mix Rheological properties 0 (%) 0.1 (%) 0.2 (%)
0.32 C5.85 a
Yield stress (Pa)
Dynamic 97.9 88 44.25 C5.85 Yield stress (decrease %)
Static 1,738 185.4 79.3 Dynamic 17 43 14
Final viscosity (Pa·s) 13.17 8.39 4.22 Static 83 44 29
Herschel-Bulkley index 0.85 0.77 0.54 Final viscosity (decrease %) 50 43 31
C2.77 Yield stress (Pa)
Dynamic 95.38 75.3 36.3 C2.77 Yield stress (decrease %)
Static 1,278 155.9 58.8 Dynamic 36 51 79
Final viscosity (Pa·s) 9.25 5.8 4.05 Static 88 59 79
Herschel-Bulkley index 0.71 0.53 0.42 Final viscosity (decrease %) 59 33 73
C1.90 Yield stress (Pa) C1.90 Yield stress (decrease %)
Dynamic 81.25 58.73 8.21 Dynamic 40 79 99
Static 461.6 63.5 11.96 Static 82 71 84
Final viscosity (Pa·s) 6.8 4.1 1.95 Final viscosity (decrease %) 26 72 88
Herschel-Bulkley index 0.54 0.40 0.33
0.35 C5.85 a Yield stress (Pa)
Dynamic 80.8 50.3 38.21 Table 10. Reduction of the Rheological Characteristics upon Increasing
Static 289 104.1 56.4 the Admixture Level from 0% to 0.2 wt.% of Cement
Final viscosity (Pa·s) 6.59 4.78 2.9
Herschel-Bulkley index 0.79 0.53 0.47 Mix
C2.77 Yield stress (Pa) W/C ratio Rheological properties C5.85 C2.77 C1.90
Dynamic 61.25 36.7 7.71
Static 155.6 63.9 12.5 0.32 Yield stress (decrease %)
Final viscosity (Pa·s) 3.75 3.9 1.11 Dynamic 55 62 89
Herschel-Bulkley index 0.60 0.48 0.42 Static 95 95 99
C1.90 Yield stress (Pa) Final viscosity (decrease %) 68 56 77
Dynamic 48.37 12.62 0.1 0.35 Yield stress (decrease %)
Static 81.7 18.5 1.86 Dynamic 52 87 99
Final viscosity (Pa·s) 5 1.15 0.23 Static 80 92 97
Herschel-Bulkley index 0.48 0.34 0.29 Final viscosity (decrease %) 55 70 95
a
It is designation of the mortar mixture prepared with cement containing a
ratio of 5.85% C3 A. enhancement in the rheological properties was better than that
of the mixtures without water-reducing admixture. As expected,
containing C5.85 cement, when the W/C ratio increased the rheo- the rheological properties of the mixtures were improved by using
logical properties of the mixtures containing no HRWR, admixture HRWR admixture. The effect was more pronounced in the mixtures
showed greater reduction than those of the mixtures containing containing higher amounts of the HRWR admixture.
HRWR admixture. The improvement in the rheological properties Table 10 shows the percent reduction of the rheological charac-
with increasing W/C ratio was lower in the mixtures containing teristics upon increasing the admixture level from 0 to 0.2 wt.% of
higher amounts of HRWR admixture. However, upon increasing cement. Table 10 shows that the C5.85 paste mixtures improvement
the W/C ratio in C1.90 paste mixtures containing HRWR admixture, in the rheological parameters was more obvious in the mixtures
290 285
Time (min)
admixture dosage
Time (min) 0 15 30 45 60
C5.85 mixture 100 95 84 73 66
Relative flow
C2.77 mixture 100 98 86 80 75
value (%)
having a 0.32 W/C ratio. However, the reduction in rheological C1.90 mixture 100 100 91 86 82
parameters in the C1.90 paste mixtures after adding the admixture
was more obvious in the mixtures having 0.35 W/C ratio. Fig. 7. Time-dependent flow of mortar mixtures
It is known that any reduction in the dynamic and static yield
stress and final viscosity values is an indication of the improvement
in the rheological property of the mixture. Irrespective of the W/C 30
ratio and admixture content of the mix, using cement with lower 28.2
C3 A content improved the rheological characteristics of the paste. 25
Fig. 9. Shear stress-viscosity relation of mortar mixture containing cement C5.85 with a W/C ratio of 0.5
Fig. 10. Time-dependent shear stress change of mortar mixture containing cement C5.85 with a W/C ratio of 0.5
mortar mixtures with a 0.5 W/C ratio and containing 0.3% HRWR and flow values of the mixtures are shown in Table 6. Air contents
admixture decreased by about 60, 45, and 66%, respectively. The of the concrete mixtures showed negligible change with the cement
effect of C3 A content of the cement on the rheological properties type. The change in slump and flow values of the concrete mixtures
of mortar mixtures was reduced by increasing the W/C ratio and by elapsing time are shown in Fig. 11. Slumps and flows of the
decreasing the admixture content. mixtures reduced with time as expected. Slump value of the C1.90
The effect of cement C3 A content on fresh state properties of the mixtures did not show a considerable change in the first 30 min.
concrete mixtures was detected in mixtures having a slump value of This period was found to be only 15 min for the C2.77 and C5.85
225 5 mm. For this purpose, 4.3 kg=m3 HRWR admixture was mixtures. The C5.85 concrete mixture showed 86% slump loss after
used in the C5.85 concrete mixture. For the same slump, the admix- 45 min. This mixture showed no slump at the end of 60 min. How-
ture requirement of C2.77 and C1.90 concrete mixtures was found to ever, C2.77 and C1.90 mixtures showed 71 and 60% of slump loss,
be 5 and 16% lower than that of C5.85 mixtures. Air content, slump, respectively, at the end of 60 min. Besides, C5.85 , C2.77 , and C1.90
150 test results, the best and the worst performances of the concrete
150 130 mixtures in terms of fresh state properties was found in the C1.90
120
and C5.85 mixtures. In addition, Fig. 11 shows that in all of the con-
100
90 crete mixtures, flow loss was more pronounced than slump loss, par-
60 ticularly in the mixtures containing cement with high C3 A content.
50
Test results indicated that all of the fresh cementitious systems
30
containing C5.85 cement showed the lowest performance. This arises,
0 in part, from the higher C3 A content of this cement and, in
0
15 30 45 60 part, because its higher fineness compared with the other cements (Ta-
(a)
ble 1). According to the literature, high C3 A content of the cement
Time (min)
adversely affects the fresh and rheological behavior of the cementi-
tious systems (Perenchio et al. 1979; Aïtcin 2004). The fact is attrib-
C5.85 concrete mixture uted to the formation of a high amount of needle-like ettringite crystals
500 460 C2.77 concrete mixture
440 that consume a considerable amount of the mixing water, resulting in
450 C1.90 concrete mixture
400 a decrease in the workability of the cementitious system (Tagnit-
380
400
350
Hamou and Aïtcin 1993; Prince et al. 2002). X-ray diffraction analysis
Flow value (mm)
350 of the paste mixtures containing three different cements are shown in
300
280 Fig. 12. The phase analysis demonstrated the presence of ettringite in
260
240 all of the paste mixtures. However, higher intensity of the ettringite
250
peak in C5.85 mixture is an indication of its larger amount in this mix-
200 ture. However, in the presence of water-reducing admixture in the
150 system, the admixture prevents flocculation of the cement by electro-
100 static repulsion. In addition, the admixture slows down the hydration
50
of C3 A compound by covering its surface. Thus, the workability of
0 0 0 0 the cementitious system improves upon retardation of ettringite for-
0
15 30 45 60
mation (Vernet and Noworyta 1992; Ramachandran 1995). According
to other researchers, as a result of the presence of the water-reducing
(b) Time (min) admixture, the massive ettringite with a cubic crystalline structure,
which is less harmful to the fresh state properties of the system, occurs
Fig. 11. Change in (a) slump; (b) flow values of concrete mixtures by
instead of the needle-like ettringite crystals (Bassant 1994; Prince et al.
elapsing time
2003). In this study, enhancement in the fresh properties of the paste
Compressive Strength
The effect of cement C3 A content on the compressive strength de-
velopment of either mortar or concrete mixtures was determined on
mortar mixtures having a flow value of 280 mm and concrete mix-
tures with a slump value of 225 5 mm. The admixture content of
the mixtures varied by the C3 A content of cement. The results ob-
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Conclusion
Fig. 12. XRD patterns of cement pastes containing different cement The following conclusions were drawn for the materials used and
types, 2θ ¼ 8–10°C [Ettringite: Ca6Al2(SO4)3(OH)12.26H2O] tests applied in this study:
By lowering the C3 A content of the cement
• Saturation point of the HRWR admixture showed no change.
mixtures was observed with 0.2 wt.% of cement HRWR However, Marsh-funnel flow times and minislump values of
admixture. However, HRWR admixture was more effective in the the paste mixtures reduced;
C1.90 mixture than the other two mixtures containing cements with • Rheological properties (dynamic and static yield stresses and
higher C3 A contents. The same results were reported by other final viscosity) of the paste and mortar mixtures were enhanced;
80 100 100
90
96 92
Relative compressive strength (%)
Compressive strength (MPa)
70 89
80
76
60
50 60
59
40
40
30
20
20
10
0 0
1-day 3-day 7-day 28-day
Fig. 13. Compressive strength of mortar mixtures and relative compressive strength compared with C5.85 mortar mixture
90 104
80
100 100
91 98
93
50 60
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40
40
30
20
20
10
0 0
1-day 3-day 7-day 28-day
Fig. 14. Compressive strength of concrete mixtures and relative compressive strength compared with C5.85 concrete mixture
• Admixture requirement of the mortar mixtures for a given flow Aïtcin, P. C. (2004). “High performance concrete.” E&FN SPON,
were reduced; New York.
• Flow and V-funnel flow time retention of the mortar mixtures Akman, M. S. (1996). “Chemical admixtures for the concrete mixture.”
improved and V-funnel flow time was reduced; Chamber of Civil Engineers, Int. Concrete Conf., 4th Ed.,
• Slump-flow values and consistency retention potential of the Istanbul, Turkey (in Turkish).
concrete mixtures increased; and Alonso, M. M., and Puertas, F. (2015). “Adsorption of PCE and PNS
superplasticizers on cubic and orthorhombic C3A effect of sulfate.”
• The early strength of either mortar or concrete mixtures reduced.
Constr. Build. Mater., 78, 324–332.
The effect was negligible at later ages.
ASTM. (2003). “Standard test method for air content of freshly mixed
Irrespective of the cement C3 A content
concrete by the pressure method.” ASTM C231, Philadelphia.
• The rheological behavior of either paste or mortar mixture ASTM. (2013a). “Flow of hydraulic cement mortar.” ASTM C1437–01,
was compatible with the Herschel-Bulkley model. The degree Philadelphia.
of compatibility increased with the presence of admixture and ASTM. (2013b). “Standard test method for compressive strength of
increasing its content; hydraulic cement mortars.” ASTM C109/C109M, Philadelphia.
• The static yield stress of the mixtures was found to be greater Bassant, J. B. (1994). “Nouvelles Methodes d’étude de la Formulation
than their dynamic yield stress. The difference between those D’hydrates des Ciments. Applications Analyse de L’effet D’adjuvants
reduced by the utilization of admixture and by increasing its Organiques.” Ph.D. thesis, Universite de Franche Comte, Besançon,
amount; and France.
• A strong linear relationship between dynamic yield stress- Bedard, C., and Mailvaganam, N. P. (2003). “The use of chemical
minislump values in the paste mixtures and dynamic yield admixtures in concrete. Part I: Admixture-cement compatibility.” J.
stress-flow values in the mortar mixtures were observed. Perform. Constr. Facil., 10.1061/(ASCE)0887-3828(2005)19:4(263),
263–266.
Bonen, D., and Sakar, S. L. (1995). “The superplasticizer adsorption
capacity of cement pastes, pore solution composition and parametera
Acknowledgments
affesting flow loss.” Cem. Concr. Res., 25(7), 1423–1434.
CEN (European Committee for Standardization). (2007). “Test for
The authors would like to thank Oyak Cement plant for their kind
mechanical and physical properties of aggregates. Part 6: Determination
assistance in providing the cement and determining the chemical
of particle density and water absorption.” EN 1097-6, Brussels,
composition of the cement. The first author would like to acknowl- Belgium.
edge the scholarship provided by Turkish Cement Manufacturers CEN (European Committee for Standardization). (2009). “Concrete—
Association during his Ph.D. study. Specification, performance, production and conformity.” EN 206,
Brussels, Belgium.
CEN (European Committee for Standardization). (2010a). “Cement. Part 1:
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cements.” EN 197-1, Brussels, Belgium.
ACI (American Concrete Institute). (1998). “Standard practice for selecting CEN (European Committee for Standardization). (2010b). “Concrete
proportions for normal, heavy-weight and mass concrete.” ACI 211, testing-hardened concrete. Part 3: Compressive strength test samples.”
Farmington Hills, MI. EN 12390-3, Brussels, Belgium.