TECHNICAL DESCRIPTION

Vertical automatic flat press insulating glass production line

Main feature
■ Stable performance
■ Online gas filling (option)
■ PLC control system, touch screen interface
■ Coating & LOW-E glass automatic identification
■ Can wash on-line & off-line glass
■ Hierarchical type washing system
■ Water tank automatic temperature control, water replenishing system
■ European silencer system & stainless-steel drying system
■ Intelligent batch-type energy saving system
■ Embedded subdued light inspection method
■ Aluminum frame assembly separate part structure
■ Digital display & sealant depth adjustment device
■ Adjustable matrix separating pressing system
■ Automatic outside rotary glass positioning system
■ Aviation plug cable connect way
■ Triple IG, shaped IG automatic assembly and positioning system
■ Universal wheel in tilting table has balance weight device
■ Servo control stepped IG system, modularity function, superposition function

Main technical parameter

Max. glass size: 2500*3200mm 2500*3500 mm (Extend IG Unit)

Min. glass size 280*450mm

Glass thickness 3-12mm

Insulating glass thickness 40mm

Glass washing speed 2-10m/min

Glass conveyor speed: 48m/min

Washing brushes 3 pairs

Water supply: Water consumption:0.5t/h conductivity：≤50μs/cm

Air supply Flow: 0.8m/min

Air pressure ≥0.8MPa

Total power 3P380V 50HZ 34KW

Dimension 18500*3500*3600mm
LJTB01 New butyl extruder machine

APPLICATION
LJTB01 butyl extruder machine is used to apply hot melt butyl to the aluminum
spacers of insulating glass evenly. The use of large electrical control panel makes the
operation easier. The conveyor of aluminum is controlled by frequency converter, and the
speed can be adjusted from 0m/min to 47m/min. The squeezing system adopts
pneumatic and hydraulic supercharging system, which makes the squeezing pressure
more stable. The machine is energy-saving. The dispensing cylinder uses rotate
supporting system and this makes the refill of butyl easier. The system can prolong the
life of squeezing system and set the heating time in 24 hours with electricity and air
pressure. The distance of squeezing head can be adjusted automatically according to
different aluminum spacer. The machine has reached the worldwide technology with the
characteristic of complete function and stable working mode.

Main feature

■ Touch-screen operation, which makes the machine simple and practical

■ Stable temperature and it is convenient to adjust the sealing material automatically
according to the changed coating speed
■ Auto-measure the width of spacer, so auto-adjust the distance of nozzle
■ Auto-centering and auto clamping
■ the bigger wheel help to coat the circular arc (curved spacer)
■ The wheel material is Teflon brand, non-stick coating
■ The crossbeam height is easy to adjust, we can control the height of butyl
■ The coating speed is up to 47m/min, save butyl is up to 30％
■ Alarm device when out of butyl and easy to load butyl
■ Pre-heading function, set a regular time ahead of working time
■ We learn the experience and technology from Bystronic
■ Auto exhaust
■ The main parts we use the famous brand from home and abroad
■ Hydraulic and pneumatic supercharging pump, German Maximator brand
■ Hydraulic component German HAWE brand, high pressure resistance, keep the
butyl well proportioned
■ Pneumatic component Taiwan Airtac
■ Relay Japan OMROM
■ The special part made the both sides of nozzle open and close at the same time
PLC use the Kinco, very famous brand in China
Main technical parameter
Coating speed 47m/min

Aluminum spacer size 4-30mm

Supply sealant pressure <100kg/cm2

Power 5KW

Air source ≥0.6MPa

Dimension 2600mm*680mm*1100mm

Butyl extruder machine main components

Name Brand

PLC KINCO German (made in China )

Low voltage electrical SIEMENS German

apparatus

Touch screen KINCO German (made in china）

Hydraulic and pneumatic MAXIMATOR German

supercharging system

Pressure relief valve HAWE German HAWE

Frequency converter KINCO German brand（made in china）

Pneumatic components ARTAC Taiwan

（cylinder，valve）

Quick exhaust valve ， SMC Japan SMC

Vacuum generator
travel light OMRON Japan

Optical fiber OMRON Japan

LJST02ASealant-spreading machine

APPLICATION
This equipment was designed by advanced technology from abroad and inside of
China. It is special equipment used for spreading the two-component polysulphide glue
and/or two-component silicone structure glue for the aluminum type insulating glass or
curtain wall glass. A and B pump, glue gun and safety valve are all from Korea Handok.
So it can ensure the reliable working-effect. Special and convenient mixed device can
ensure the high-quality mixing of the two-component polysulphide glue and/or two-
component silicone structure glue. This equipment is featured by uniform mixture and
continuous stability of extruded glue, good spreading effect and high production
efficiency.

Main feature
■ Imported motor system
■ Imported sealant gun, stainless steel mixer
■ High pressure protect device
■ Mixed rate detector
■ Anti-back flow control structure
■ Important control parts adopt Korea Brand

Main technical parameter

Working air pressure 0.3-0.6MPa

Sealant spreading pressure 15-20MPa

Sealant volume 4L/min

Diameter of A/B sealant 570mm/280mm

Sealant spreading air pressure ratio 50:1

Mixed rate 6:1-14:1

Air supply Flow 0.8m3/min

Air pressure ≥0.8MPa

Overall dimension 1100*950*1630mm

 LJSGF01 Freezer

APPLICATION
LJSGF01 Freezer is used for short time refrigerating and heating the spreading gun
of Sealant spreading machine, while you don’t need to wash and clear the spreading
gun. The use of machine can reduce the waste of sealant for clean the gun, reduce the
production cost, and greatly increase the work efficiency.
LJSGF01 Freezer is one of the necessary machines for Sealant spreading machine
to produce insulating glass. It has the following features: cover small floor area, easy to
move, reliability, easy service and so on.

Main technical parameter

Max refrigerating temperature 70ºC

Min heating temperature -40ºC

Total power 3.8kw

Refrigerating <150min

Overall dimension 1550*60*1300mm

LJSKJ02 Semi-auto aluminum frame transfer
machine

APPLICATION
LJSKJ02 semi-automatic aluminum frame transfer machine is the equipment
necessary for producing aluminum spacer type insulating glass. After an aluminum frame
is coated with butyl, hang on the hook of this machine that may convey it to another side
automatically.
Model LJSKJ02 semi-automatic aluminum frame transfer machine consists of frame,
driving system and electrical control part.

Main technical parameter

Power supply 380V 50Hz

Total power 0.18kw

Dimension 2520*3012*3000mm
LJTZ03 Rotated sealant spreading table

■ Rotated deasil and anticlockwise configuration, easy to operate.

■ Different size of insulating glass can be processed.

Main technical parameter

Power supply 380V 50Hz

Total power 0.37kw

Operating dimension 1500*1500mm

Dimension 600*550*985mm
LJKBMB95 Edge finish machine

APPLICATION
Model LJKBMB95 abrasive belt edge finishing machine is used to carry out rough
grinding and chamfering after the cutting of the original glass sheet. With easy and
simple operation, low labor intensity and high production efficiency, it is indispensable for
safety production of all kinds of windows and doors.

Main features

■ It is suitable for the edge-finishing of the raw glass for insulating glass.
■ The glass transfer is nimbly and convenient, the edge-finishing effect is good.

Main technical parameter

Power supply 380V 50Hz

Total power 3kw

Dimension 2000*1200*820mm
LJQJ02 Aluminum spacing trip cutting machine

Main technical parameter

Power supply 380V 50Hz

Total power 0.55kw

Dimension 5000*1050*415mm

LJFGJ03 Molecular sieve filling machine

Main technical parameter

Power supply 220V 50Hz

Total power 1kw

Dimension 2490*400*2200mm
LJZW2020 Automatic spacer bending machine

APPLICATION
The machine is used to apply Siemens control system and touch screen operation to
achieve automatically bend aluminum and warm edge spacers of insulating glass evenly,
and the machine has functions of size optimization calculation, evading connected pieces
and connecting automatically. So, the machine can greatly increase bending efficiency, it
only spends 26s to bend a 1m*1m frame. The machine can process angle size well and
control the anger size in 0.015mm. It also can bend special-shaped frame and it
improves practicability of machines by humanization designed. So, it is necessary
equipment in insulating glass productions

Main feature

■ Four different spacer size storage units

■ Can bend aluminum spacer/ Technoform/ Alupro
■ Spacer auto connecting and cutting
■ machine stop auto when no spacer supplied
■ Support continuous bending, auto avoid spacer connection while bending and
cutting
■ Aluminum connectors auto-connect
■ Machine hand help to bend the bigger spacer
■ Drill hole for gas filling(option)
■ Pause and reset device, convenient for machine malfunction maintained
■ Remote control function
■ USB input function, it can read the excel data directly
■ Spacer inkjet printing, various color is available(option)
■ Scanner scan two-dimension code, bar code (option)
■ Spare parts of all machines have code, convenient for after-sale
■ Heavy duty connectors, convenience and safety for installation and debugging
■ Magnetic valve use Taiwan Airtac
■ German siemens plc control system
■ Japan Fuji servo control system
Main technical parameter

Max.bending size 2000mm*2000mm

Min.bending size 250mm*200mm

Aluminum spacer width 5.5-24mm

Dimensional error: ≤±0.5mm

Angle error ≤±1º

Processing speed ≤26s

Air supply ≥0.65MPa

Total power AC220/380V 50Hz 2.5KW

Dimension 10500mm*2200mm*2600mm
LJGZ2020 Automatic desiccant filling machine

APPLICATION
The machine can automatically achieve actions of drilling holes automatically in the
insulating glass spacing frames, filling desiccant and sealant. The control system adopts
Germany Siemens, so the speed of filling is quick and stable operation ensure the valid
closure property of sealant. The machine improves quality of insulating glass, it’s a
necessary equipment in the process of insulating glasses.

Main feature

■ The filling height of can be adjusted according to the size of spacer frame
■ Filling time can be adjusted
■ Desiccant auto loading and replenish
■ Auto drilling, filling and sealing function
■ Germany Siemens PLC control system
■ Touching screen interface, simple and visible
Main technical parameter

Filling aluminum frame’s maximum size 2000mm*2000mm

Filling aluminum frame’s minimal size 300mm*250mm

Article aluminum specifications 5.5-24mm

Air source ≥0.65MPa

Power supply and power consumption AC220V 50Hz 1KW

Molecular sieve diameter needed 0.5-0.9mm

Dimension 1300mm*1100mm*3650mm
LJTJ Vertical insulating glass sealing robot

Main feature

■ Whole machine adopts man-machine interface, the operation is more

convenient and intuition with the simplified thinking design interface.
■ The glass edge and corner are full without air bubbles, smooth surface,
no need to pare the corner the condition that the glass are cut levelly and
without dislocation after combined.
■ High automation, high efficiency, suitable for glass deep processing
enterprise to use.
■ Using two sets of independent sealant supply system (including the
mixing device), two kinds of sealants switch in one-key operation easily.
(optional)
■ The third section can pre-store glass to improve the efficiency effectively
■ Servo control system adopts world famous brand (Japan Anchuan), the
performance is stable
■ Synchronous belt transmission to make the glass being transferred
smoothly with accurate positioning
■ The spare parts are produced with high standardization and high
precision, ensure the machine can be used with long-term stability.
■ Support three layer glass sealant
■ Automatic identification of glass size, glue, glue speed linear adjustment
■ Automatic angle correction function, appearance is beautiful
■ Alue supply system adopts Japan SMC cylinder, supply stability, the
stability is good
■ Beautiful appearance generous, glass transfer smoothly no scratch, no
pollution
■ Separate all equipped with manual functions, convenient adjustment
■ Special functions, covers the semicircle. Trapezoidal. Parallelogram.
Circular. Polygon, etc
■ All size glass gluing fully at a time
Main technical parameter

Max.glass size 2500*4000

Min.glass size 300*300mm

Glass thickness 12-56mm

Working speed 5-40m/min

Air pressure 0.5-0.7MPa

Squeeze pressure 32MPa

Voltage power 380V 12kw

Overall dimension 8000*1500*2700mm

Main components list

Name Brand Trademark Name Brand Trademark

Japan
Yaskaw Switching
Servo motor a YASKAWA power supply Taiwan MW MW

Japan
Yaskaw Optoelectroni Korea
Servo driver a YASKAWA c switch Autonics Autonics

Japan Pneumatic Taiwan

I/O MODEL Msystem MSYSTEM component Airtac AIRTAC

Japan
Yaskaw Pneumatic
CPU a YASKAWA component Japan SMC SMC

France
Low voltage Schneid Taiwan
component er Schneider Touch screen Wenview WENVIEW

Frequency Japan Taiwan

converter Omron OMRON Travel switch Tiande TIANDE

Taiwan
Guideway Hiwin HIWIN
LJCJ03 Gas filling machine

1.Four pieces IGU can be gas filled at the same time within 20s (1m*1m
glass).
2.Pressure alarm device: when the gas filling is up to adjusted value, it will
alarm and stop automatically.
3.The filling process can display on the touch screen.
4.Gas content setting: the customer can set the argon content in the IGUs
according to his own needs.
5.The whole filling process and argon gas content can be displayed on the
screen, and the argon gas content can be observed in real time.

Main technical parameter

Power supply 220V 50Hz
Total power 0.2kw
Dimension 650*450*1270mm
Smart Vertical Edge Deleting Machine LJCM2545

Main feature
• Two-way glass access
• Automatically measure size
• Automatically distinguish low-e surface
• Edge deletion is adjustable
• The head can be rotated 360°
• Safe and full automatic device
• PLC control system, touch screen interface
• Six servos control system
• Intelligent control system, can recognize batch processing

Technical data

Max. glass processing size 2500*4500mm

Min. glass processing size 400*280mm
Glass thickness 3-15mm
Diameter of grinding wheel 200mm
Conveyor height 500mm
Edge deleting width 10-50mm
Transmission speed 1. 29m/min
Edge deleting speed 2-29m/min
Abrasive wheel width 10/12/15mm
Glass thickness 3 - 15mm
Grinding wheel speed 0~3000r/min
Total air consumption 100L/ min
Air pressure ≥0.8MPa
Total power 3P 380V 50Hz 3.35KW
Dimension Dimensions :9700*2500*3400mm
Total weight 3700KG