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SERVICE MANUAL

Engine system

Engine diagnosis code

Fault name Description DTCM SPN FMI

The generator generates high


发电机发电电压高 3 1795 1211
voltage

The generator generates low


发电机发电电压低 0 209894 1211
power

AC compressor drive open


空调压缩机开路 5 3062 5211
circuit

Over temperature fault of AC


空调压缩机过温 6 3062 5211
compressor drive

AC compressor torque
空压机驱动开路 5 519701 5211
reduction drive open circuit

Over temperature fault of AC

空压机驱动过温 compressor torque reduction 6 519701 5211

drive

AC compressor torque

空压机驱动对电源短路 reduction drive short circuit to 3 519701 5211

power supply

1
SERVICE MANUAL

AC compressor torque

空压机驱动对地短路 reduction drive short circuit to 4 519701 5211

ground

AC compressor drive short


空调压缩机对电源短路 3 3062 5211
circuit to power supply

AC compressor drive short


空调压缩机对地短路 4 3062 5211
circuit to ground

The air conditioning switch


来自 CAN 报文的空调开关
signal from the CAN is not 2 7853 5311
信号不可用
available

加热继电器检测线路开路 Open Load error of heating


20 2898 5212
故障 relay detects

Open Load error of heating


加热继电器开路故障 21 2898 5212
relay

进气加热时间过长故障,
Air heating too long 6 520000 5212
进气加热过度

进气加热继电器粘连 Air heating relay sticks on 7 2898 5212

主继电器 0 驱动对电源短 Actuator 0 short circuit to


3 3597 5213
路故障 power supply

主继电器 1 驱动对电源短 Actuator 1 short circuit to


3 3598 5213
路故障 power supply

2
SERVICE MANUAL

主继电器 2 驱动对电源短 Actuator 2 short circuit to


3 3599 5213
路故障 power supply

Actuator 0 short circuit to


主继电器 0 对地短路 4 3597 5213
ground

Actuator 1 short circuit to


主继电器 1 对地短路 4 3598 5213
ground

Actuator 2 short circuit to


主继电器 2 对地短路 4 3599 5213
ground

The sensor raw signal

蓄电池电压过高 BattU_uRaw (voltage) is 15 167 5411

above BattU_uHiBatt_C.

The sensor raw signal

蓄电池电压过低 BattU_uRaw (voltage) is 17 167 5411

below BattU_uLoBatt_C.

Battery Voltage exceeds


电池电压超上限故障 3 168 5411
upper limit

Battery Voltage exceeds


蓄电池电压过低 4 168 5411
below limit

电池电压高 Battery Voltage high 0 167 5411

Battery Voltage exceeds


电池电压低 1 167 5411
below limit

3
SERVICE MANUAL

If the main brake contact

Brk_stMn and the redundant


主、副刹车信号不可信 2 597 5214
brake contact Brk_stRed are

not in the same state.

The brake signal received via


来自 CAN 的主刹信号错误 19 597 5214
CAN is defective.

The brake signal received via


来自 CAN 的副刹信号错误 19 519702 5214
CAN is defective.

CAN node 0 communication is


CAN 节点 0 通讯中断 4 522045 5312
interrupted

CAN node 1 communication is


CAN 节点 1 通讯中断 5 522045 5312
interrupted

Continuous overload
连续超负荷运行时间报警 0 519724 2115
operation time alarm

24 小时平均负荷超过阈值 The 24-hour average load


3 519724 2115
报警 exceeds the threshold alarm

Continuous running time


连续运行时间平均负荷超
average load exceeds 15 519724 2115
过阈值报警
threshold alarm

Each year the full load


每年满负荷运行时间超过
operation time exceeds the 16 519724 2115
阈值报警
threshold alarm

4
SERVICE MANUAL

The common power operation


每年常用功率运行时间超
time exceeds the threshold 17 519724 2115
过阈值报警
alarm every year

The engine running time


每年发动机运行时间超过
exceeds the threshold alarm 18 519724 2115
阈值报警
every year

coolant temperature physical


水温过高 0 110 1111
value exceeds the upper limit

coolant temperature physical


水温过低 17 110 1111
value exceeds the lower limit

The voltage of coolant

水温传感器开路 temperature signal exceeds 3 110 1111

the upper limit

The voltage of coolant

水温传感器短路 temperature signal exceeds 4 110 1111

the lower limit

节流阀后压力低(闭环控 The pressure behind throttle


3 7595 2212
制偏差 Max) valve is over limit

节流阀后压力高(闭环控 The pressure behind throttle


4 7595 2212
制偏差 Min) valve is lower than limit

离合器信号不可信 Plausibility check for Clutch 2 598 5215

5
SERVICE MANUAL

来自 CAN 的离合器信号错 The clutch signal received by


19 598 5215
误 CAN reports a clutch defect

尿素品质传感器 CAN 线开 Message A1DEFI timeout


2 519097 5313
路(尿素浓度报文超时) error

接收到的增压系统发送报
Message ActvCode byte error 14 519606 5313
文发生字节长度错误

未接收到增压系统发送的 Message ActvCode timeout


2 519606 5313
报文 error

接收的包含大气温度、大

气压力等信息报文发生字 Message AMB byte error 14 519676 5121

节长度错误

未收到包含大气温度、大
Message AMB timeout error 0 519676 5121
气压力等信息报文

接收的油门踏板信号超过
Message APP byte error 19 91 5313
最大值

从油门踏板信号接收报文
Message APP timeout error 2 91 5313
时间过长

上游氮氧传感器数据错误

(报文 AT1IG1 长度不符合 Message AT1IG1 byte error 10 7353 5313

规定)

6
SERVICE MANUAL

上游氮氧传感器 CAN 线开
Message AT1IG1 timeout
路(上游氮氧浓度报文超 11 7353 5313
error
时)

上游氮氧传感器数据错误

(报文 AT1IGC1 长度不符 Upstream NOx signal error 14 519607 5313

合规定)

上游氮氧传感器数据错误

(报文 AT1IGC2 长度不符 Upstream NOx signal error 14 519608 5313

合规定)

上游氮氧传感器 CAN 线开
Message AT1IGC2 timeout
路(上游氮氧修正报文超 13 7353 5313
error
时)

No load error on powerstage


尿素品质传感器 CAN 线开
for Urea quality sensor CAN 2 7354 5313
路(尿素温度报文超时)
line

后处理喷射器的清洁请求
CAN BUS request SAE error 29 522042 5121
报文出现错误

接收到的巡航控制相关信 Message CCVS counting


19 519678 5313
息不正常 check errors

刷写 CAN 断开 Flash CAN shutoff 8 522045 5313

DM1LE_CAN 出现 busOff
The fault of busOff occurred 9 522045 5313
故障

7
SERVICE MANUAL

PT_CAN 出现 busOff 故障 BusOff error of PT_CAN 11 522045 5313

接收到的风扇转速请求百

分比信息报文发生字节长 Message CM1 byte error 14 519615 5313

度错误

未接收到风扇转速请求百
Message CM1 timeout error 2 519615 5313
分比信息报文

接收到的油箱液位信息报
Message DD byte error 14 519616 5313
文发生字节长度错误

未接收到油箱液位信息报
Message DD timeout error 2 519616 5313

接收到的驾驶员需求信息
Message DEC1 counting
(进气加热、油门开度、 8 519617 5313
check errors
辅助制动等)不正确

PGN request message byte


PGN 请求报文字节错误 14 519627 5313
error

The error is set when DCU

receives Ack message from


DCU 在一定时间内未收到
NOx Downstream Sensor for
下游氮氧传感器的响应信 19 519618 5313
more than

Com_numDM19DsMaxAck_C

times.

8
SERVICE MANUAL

The message received from


收到的下游氮氧传感器报
the downstream NOx sensor 2 519703 5313
文信息不全
is incomplete

The message received from


收到的下游氮氧传感器报
the downstream NOx sensor 2 519704 5313
文信息不全
is incomplete

The message received from


收到的下游氮氧传感器报
the downstream NOx sensor 2 519705 5313
文信息不全
is incomplete

DCU did not receive the


DCU 在一定时间内未收到
response information from the
上游氮氧传感器的响应信 19 519619 5313
upstream NOx sensors in a

certain period of time

The message received from


收到的上游氮氧传感器报
the downstream NOx sensor 2 519706 5313
文信息不全
is incomplete

The message received from


收到的上游氮氧传感器报
the downstream NOx sensor 2 519707 5313
文信息不全
is incomplete

The message received from


收到的上游氮氧传感器报
the downstream NOx sensor 2 519708 5313
文信息不全
is incomplete

9
SERVICE MANUAL

The engine speed is 0 and


远程锁车功能激活状态
T15 turn on timeout,simulation
下,T15 上电后,发动机转 0 522043 5121
goes into the next driving
速为 0 的时间过长
cycle

接收到的包含制动状态信

息的报文发生字节长度错 Message EBC1 byte error 14 519621 5313

未接收到制动状态信息报
Message EBC1 timeout error 2 519621 5313

接收到包含前轮平均车速

信息的报文发生字节长度 Message EBC2 byte error 14 519622 5313

错误

未收到前轮平均车速信息
Message EBC2 timeout error 2 519622 5313
报文

来自 EBC1 报文的发动机
Message EngShOffEBC1 19 519623 5313
关机请求

从变速箱档位信息接收的
Message ETC1 byte error 14 519624 5313
报文发生字节长度错误

接收到的变速箱档位信息 Message
19 519624 5313
不正确 ETC1RollgCntrChksErr

从变速箱档位信息接收报
Message ETC1 timeout error 2 519624 5313
文时间过长

10
SERVICE MANUAL

接收的包含变速箱档位信

息的报文发生字节长度错 Message ETC2 byte error 14 519625 5313

接收到的变速箱档位信息 Message
19 519625 5313
不正确 ETC2RollgCntrChksErr

未收到变速箱档位信息报
Message ETC2 timeout error 2 519625 5313

接收到的包含变速箱模式

信息的报文发生字节长度 Message ETC7 byte error 22 522043 5121

错误

未收到变速箱模式信息相
Message ETC7 timeout error 2 519686 5313
关报文

检测到变速箱当前档位信
Gear box date error 19 519688 5313
息不正常

包含车速信息的报文发生
Message HRW byte error 10 522043 5121
字节长度错误

未接收到包含车速信息的
Message HRW timeout error 11 522043 5121
报文

VDHR 报文超时故障 Message KeyErr 13 522043 5121

Message KeyMsg timeout


远程锁车 Key 接收超时 21 522043 5121
error

11
SERVICE MANUAL

Channel 0 receives CAN


通道 0 在非通讯模式时接
network information in non- 1 522042 1341
收到 CAN 网络信息
communication mode

Channel 1 receives CAN


通道 1 在非通讯模式时接
network information in non- 2 522042 1341
收到 CAN 网络信息
communication mode

Channel 2 receives CAN


通道 2 在非通讯模式时接
network information in non- 3 522042 1341
收到 CAN 网络信息
communication mode

Channel 3 receives CAN


通道 3 在非通讯模式时接
network information in non- 4 522042 1341
收到 CAN 网络信息
communication mode

Channel 4 receives CAN


通道 4 在非通讯模式时接
network information in non- 5 522042 1341
收到 CAN 网络信息
communication mode

Channel 5 receives CAN


通道 5 在非通讯模式时接
network information in non- 6 522042 1341
收到 CAN 网络信息
communication mode

The received PTO switch


接收的 PTO 开关报文信息
message exceeds the 3 517128 2121
超过最大值
maximum value

12
SERVICE MANUAL

The received PTO switch


接收的 PTO 开关报文信息
message is below the 4 517128 2121
低于最小值
minimum value

Downstream NOx pressure


下游氮氧压力修正错误 19 5028 5313
correction error

Upstream NOx pressure


上游氮氧压力修正错误 19 5035 5313
correction error

下游氮氧传感器加热速率 Wrong heating rate signal for


19 5031 5313
信号错误 downstream NOx signal

上游氮氧传感器加热速率 Wrong heating rate signal for


19 5024 5313
信号错误 upstream NOx signal

下游氮氧传感器氮氧浓度 Wrong NOx concentration in


19 3271 5313
错误 downstream NOx signal

NOx concentration correction


上游氮氧传感器氮氧浓度
information error for upstream 17 522043 5121
校正信息错误
NOx signal

接收的 PTO 开关报文信息 The received PTO switch


16 517128 2121
不正确 message is not correct

下游氮氧传感器氧气浓度 Wrong oxygen concentration


10 5041 5313
错误 in the downstream NOx signal

13
SERVICE MANUAL

The upstream NOx signal


上游氮氧传感器氧浓度校
oxygen concentration 18 522043 5121
正信息错误
correction information error

The received clutch slip


接收的离合器滑动百分比
percentage message is not 10 519628 5313
报文信息不正常
normal

接收的远程油门踏板信号 Bus remote APP opening


19 519629 5313
超过最大值 message error

接收的远程油门踏板信号 Bus remote APP opening


2 519629 5313
发生超时故障 message timeout error

A byte length error occurred in


接收到的包含自适应巡航
the received message
工作模式信息的报文发生 14 517129 2122
containing adaptive cruise
字节长度错误
mode information

A timeout failure occurred


未接收到自适应巡航工作
when no message related to
模式相关报文发生超时故 2 517129 2122
adaptive cruise mode was

received

A byte length error occurred in


接收到的驾驶员激活自适
the received driver activation
应巡航的需求信息报文发 14 517130 2122
adaptive cruise request
生字节长度错误
message

14
SERVICE MANUAL

The driver activation adaptive


未接收到驾驶员激活自适
cruise request message was 2 517130 2122
应巡航的需求信息报文
not received

A byte length error occurred in

从紧急制动控制器接收的 the message received from


14 517131 2123
报文发生字节长度错误 the emergency brake

controller

未收到从紧急制动控制器 No message received from


2 517131 2123
发送的报文 emergency brake controller

从 VCU 接收的报文发生字 Byte length error in message

节长度错误(制动回路气 received from VCU (pressure 14 520001 2152

压信号) signal in brake circuit)

No message received from


未从 VCU 接收到报文(制
VCU (pneumatic signal of 2 520002 2152
动回路气压信号)
brake circuit)

Byte length error in message


从空调压缩机接收的报文
received from air conditioning
发生字节长度错误(空调 14 517139 5211
compressor (air conditioning
压缩机出口压力)
compressor outlet pressure)

未从空调压缩机接收到报
No message received from air
文(空调压缩机出口压 2 517139 5211
conditioning
力)

15
SERVICE MANUAL

Byte length error in message


从自适应巡航控制器接收
received from adaptive cruise
的报文发生字节长度错误 14 517132 2124
controller (Cruise control
(巡航控制指令)
instruction)

No message received from


未从自适应巡航控制器
adaptive Cruise controller
ACC 接收到报文(巡航控 2 517132 2124
ACC (Cruise control
制指令)
instruction)

Byte length error in message


从紧急制动控制器接收的
received from emergency
报文发生字节长度错误 14 517133 2124
brake controller (cruise control
(巡航控制不允许状态)
not allowed)

未从紧急制动控制器接收 No message received from

到报文(巡航控制不允许 emergency brake controller 2 517133 2124

状态) (cruise control not allowed)

接收到的包含巡航控制相

关信息的报文发生字节长 Message RxCCVS byte error 14 522030 5313

度错误

未接收到包含巡航控制相 Message RxCCVS timeout


2 522030 5313
关信息的报文 error

接收到的包含进气加热状
Message RxDEC1 byte error 19 522043 5121
态、制动开关、空

16
SERVICE MANUAL

挡开关、油门踏板位置等

信息的报文发生字节长度

错误

未接收到包含进气加热状

态、制动开关、空挡开 Message RxDEC1 timeout


20 522043 5121
关、油门踏板位置等信息 error

的报文

DM5 message receiving byte


DM5 报文接收字节错误 7 522042 5313
error

DM5 message receiving


DM5 报文接收 超时 8 522042 5313
timeout

接收报文 EMK 字节长度错 EMK byte length error in


14 520003 2151
误 received message

未接收 EMK 报文 No EMK message received 2 520004 2151

A byte length error occurred in


从电子缓冲器控制器接收
a message received from an 14 517134 2125
的报文发生字节长度错误
electronic buffer controller

未接收到电子缓冲器控制 No message received from


2 517134 2125
器发送的报文 electronic buffer controller

从变速箱控制器接收的报
Byte length error in message
文发生字节长度错误(液 14 517135 2125
received from transmission
压/油温)

17
SERVICE MANUAL

controller (hydraulic/oil

temperature)

Failed to receive message


未接收到变速箱控制器发
from gearbox controller 2 517135 2125
来的报文(液压/油温)
(hydraulic/oil temperature)

从 VCU 接收的报文发生字 Byte length error in message

节长度错误(暖风除霜工 received from VCU (warm air 14 520005 2151

作状态) defrosting working condition)

The message sent by VCU


未接收到 VCU 发送的报文
has not been received (warm 2 520006 2151
(暖风除霜工作状态)
air defrosting working state)

DFC SAE J1939 error for

上游氮氧浓度不稳定 Sensor Status Byte 19 3259 5313

message(NOx signal)

SAE J1939 for Sensor Status

下游氮氧浓度不稳定 Byte Downstream sensor(NOx 19 3269 5313

signal)

DFC SAE J1939 error Sensor

上游氧气浓度不稳定 Status Byte message (O2 11 5041 5313

signal)

18
SERVICE MANUAL

SAE J1939 error for Sensor

下游氧气浓度不稳定 Status Byte Downstream (O2 12 5041 5313

signal)

SAE J1939 error for Sensor

下游氮氧传感器功率超限 Status Byte message (power 19 3218 5313

signal)

SAE J1939 error for Sensor

下游氮氧传感器功率超限 Status Byte Downstream 19 3228 5313

message (power signal)

SAE J1939 Sensor for Status

下游温度传感器温度过高 Byte Downstream 19 3219 5313

message(temperature signal)

DFC SAE J1939 error for

上游温度传感器温度过高 Sensor Status Byte message 19 3229 5313

(temperature signal)

发送的点火开关信息报文 Message T50StMaxErr 19 519632 5313

The level of urea tank is over


尿素箱液位过高 2 3523 5313
limit

Urea liquid level sensor open


尿素箱液位传感器开路 3 3523 5313
circuit

尿素箱液位传感器对地短 Urea liquid level sensor short


11 3523 5313
路 to ground

19
SERVICE MANUAL

Urea tank temperature is over


尿素箱温度过高 2 4365 5313
limit

Urea tank temperature sensor


尿素箱温度传感器开路 3 4365 5313
open circuit

尿素箱温度传感器对地短 Urea tank temperature sensor


11 4365 5313
路 short to ground

从仪表接收的报文发生字

节长度错误(仪表发送的 Message TCO1 byte error 24 522043 5121

车速信号)

从仪表接收的报文发生超

时错误(仪表发生的车速 Message TCO1 timeout error 2 519717 5313

信号)

时间信息报文数据长度错
Message TimeDate byte error 14 519633 5313

Message TimeDate timeout


时间信息报文超时故障 2 519633 5313
error

PGN request message


PGN 请求报文超时 19 519627 5313
timeout

未从自适应巡航控制器
Message TSC1ACCE active
ACC 接收到报文主动超时 2 519635 5313
timeout error
(转速/扭矩需求)

20
SERVICE MANUAL

未从自适应巡航控制器
Message TSC1ACCE passive
ACC 接收到报文被动超时 10 519635 5313
timeout error
(转速/扭矩需求)

未从自适应巡航控制器
Message TSC1ACCR active
ACC 接收到报文主动超时 2 519691 5313
timeout error
(扭矩需求)

未从自适应巡航控制器
Message TSC1ACCR passive
ACC 接收到报文被动超时 10 519691 5313
timeout error
(扭矩需求)

未接收到刹车系统发送的
Message TSC1AE active
报文主动超时(转速/扭矩 2 519636 5313
timeout error
需求)

未接收到刹车系统发送的
Message TSC1AE passive
报文被动超时(转速/扭矩 10 519636 5313
timeout error
需求)

未接收到刹车系统发送的
Message TSC1AR active
报文主动超时(扭矩需 2 519637 5313
timeout error
求)

未接收到刹车系统发送的
Message TSC1AR passive
报文被动超时(扭矩需 10 519637 5313
timeout error
求)

21
SERVICE MANUAL

未接收到传动轴控制器发
Message TSC1DE active
送的报文主动超时(转速/ 2 519638 5313
timeout error
扭矩需求)

未接收到传动轴控制器发
Message TSC1DE passive
送的报文被动超时(转速/ 10 519638 5313
timeout error
扭矩需求)

未接收到传动轴缓冲器发
Message TSC1DR active
送的报文主动超时(扭矩 2 519639 5313
timeout error
需求)

未接收到传动轴缓冲器发
Message TSC1DR passive
送的报文被动超时(扭矩 10 519639 5313
timeout error
需求)

未接收到控制器发送的报
Message TSC1PE active
文主动超时(转速/ 扭矩需 2 519640 5313
timeout error
求)

未接收到控制器发送的报
Message TSC1PE passive
文被动超时(转速扭矩需 10 519640 5313
timeout error
求)

未接收到传动系统控制器
Message TSC1TE active
发送的报文主动超时(转 2 519641 5313
timeout error
速/扭矩需求)

22
SERVICE MANUAL

未接收到传动系统控制器
Message TSC1TE passive
发送的报文被动超时(转 10 522041 5313
timeout error
速/扭矩需求)

未接收到传动系统控制器
Message TSC1TR active
发送的报文主动超时(扭 2 519642 5313
timeout error
矩需求)

未接收到传动系统控制器
Message TSC1TR passive
发送的报被主动超时(扭 10 519642 5313
timeout error
矩需求)

未接收到车速控制器发送
Message TSC1VE active
的报文主动超时(来自于 2 519643 5313
timeout error
整车)

未接收到车速控制器发送
Message TSC1VE passive
的报文被动超时(来自于 10 519643 5313
timeout error
整车)

未接收到车身控制器发送
Message TSC1VR active
的报文主动超时(扭矩需 2 519644 5313
timeout error
求)

未接收到车身控制器发送
Message TSC1VR passive
的报文被动超时(扭矩需 10 519644 5313
timeout error
求)

传动轴不允许起动故障 Lock engine error from CAN 19 519692 5313

23
SERVICE MANUAL

从 TCU 控制器接收的报文

发生字节长度故障(变速 Message TRF1 byte error 14 519645 5313

箱油温)

从 TCU 控制器接收的报文

发生超时故障(变速箱油 Message TRF1 timeout error 2 519645 5313

温)

从自适应巡航接收的转速
Message TSC1ACCE byte
扭矩需求报文数据长度错 14 519718 5313
error

从自适应巡航接收的转速
Message TSC1ACCE sum of
扭矩需求报文可信性检验 28 522043 5121
message check error
校验和检测故障

从自适应巡航接收的转速
Message TSC1ACCE essage
扭矩需求报文可信性检验 29 522043 5121
counter error
计数检测故障

从自适应巡航接收的转速 Message TSC1ACCE timeout


2 519718 5313
扭矩需求报文超时故障 error

从自适应巡航接收的扭矩 Message TSC1ACCR byte


14 519719 5313
需求报文数据长度错误 error

从自适应巡航接收的扭矩
Message TSC1ACCR sum of
需求报文可信性检验校验 30 522043 5121
message check error
和检测故障

24
SERVICE MANUAL

从自适应巡航接收的扭矩
Message TSC1ACCR essage
需求报文可信性检验计数 31 522043 5121
counter error
检测故障

从自适应巡航接收的扭矩 Message TSC1ACCR timeout


2 519719 5313
需求报文超时故障 error

ABS 发来的转速扭矩需求
Message TSC1AE byte error 14 519646 5313
报文数据长度错误

ABS 发来的转速扭矩需求
Message TSC1AE sum of
报文可信性检验校验和故 0 522044 5121
message check error

ABS 发来的转速扭矩需求
Message TSC1AE essage
报文可信性检验计数检测 1 522044 5121
counter error
故障

ABS 发来的转速扭矩需求 Message TSC1AE timeout


2 519646 5313
报文超时故障 error

ABS 发来的扭矩需求报文
Message TSC1AR byte error 14 519694 5313
数据长度错误

ABS 发来的扭矩需求报文
Message TSC1AR sum of
可信性检验校验和检测故 2 522044 5121
message check error

ABS 发来的扭矩需求报文 Message TSC1AR essage


3 522044 5121
可信性检验计数检测故障 counter error

25
SERVICE MANUAL

ABS 发来的扭矩需求报文 Message TSC1AR timeout


2 519694 5313
超时故障 error

传动轴控制器发来的转速

扭矩需求报文数据长度错 Message TSC1DE byte error 14 519647 5313

传动轴控制器发来的转速
Message TSC1DE sum of
扭矩需求报文可信性检验 4 522044 5121
message check error
校验和检测故障

传动轴控制器发来的转速
Message TSC1DE essage
扭矩需求报文可信性检验 5 522044 5121
counter error
计数检测故障

传动轴控制器发来的转速 Message TSC1DE timeout


2 519647 5313
扭矩需求报文超时故障 error

传动轴缓速器发来的扭矩
Message TSC1DR byte error 14 519648 5313
需求报文数据长度错误

传动轴缓速器发来的扭矩
Message TSC1DR sum of
需求报文可信性检验校验 6 522044 5121
message check error
和检测故障

传动轴缓速器发来的扭矩
Message TSC1DR essage
需求报文可信性检验计数 7 522044 5121
counter error
检测故障

26
SERVICE MANUAL

传动轴缓速器发来的扭矩 Message TSC1DR timeout


2 519648 5313
需求报文超时故障 error

PTO 发来的转速扭矩需求
Message TSC1PE byte error 14 519649 5313
报文数据长度错误

PTO 发来的转速扭矩需求
Message TSC1PE sum of
报文可信性检验校验和检 8 522044 5121
message check error
测故障

PTO 发来的转速扭矩需求
Message TSC1PE essage
报文可信性检验计数检测 9 522044 5121
counter error
故障

PTO 发来的转速扭矩需求 Message TSC1PE timeout


2 519649 5313
报文超时故障 error

TCU 发来的转速扭矩需求
Message TSC1TE byte error 14 519650 5313
报文数据长度错误

TCU 发来的转速扭矩需求
Message TSC1TE sum of
报文可信性检验校验和检 10 522044 5121
message check error
测故障

TCU 发来的转速扭矩需求
Message TSC1TE essage
报文可信性检验计数检测 11 522044 5121
counter error
故障

TCU 发来的转速扭矩需求 Message TSC1TE timeout


2 519650 5313
报文超时故障 error

27
SERVICE MANUAL

TCU 发来的扭矩需求报文
Message TSC1TR byte error 12 522044 5121
数据长度错误

TCU 发来的扭矩需求报文
Message TSC1TR sum of
可信性检验校验和检测故 13 522044 5121
message check error

TCU 发来的扭矩需求报文 Message TSC1TR essage


14 522044 5121
可信性检验计数检测故障 counter error

TCU 发来的扭矩需求报文 Message TSC1TR timeout


15 522044 5121
超时故障 error

车身控制器发来的转速扭
Message TSC1VE byte error 14 519651 5313
矩需求报文数据长度错误

车身控制器发来的转速扭
Message TSC1VE sum of
矩需求可信性检验校验和 16 522044 5121
message check error
检测故障

车身控制器发来的转速扭
Message TSC1VE essage
矩需求可信性检验计数检 17 522044 5121
counter error
测故障

车身控制器发来的转速扭 Message TSC1VE timeout


2 519651 5313
矩需求报文超时故障 error

车身控制器发来的扭矩需
Message TSC1VR byte error 14 519652 5313
求报文数据长度错误

28
SERVICE MANUAL

车身控制器发来的扭矩需
Message TSC1VR sum of
求可信性检验校验和检测 18 522044 5121
message check error
故障

车身控制器发来的扭矩需
Message TSC1VR essage
求可信性检验计数检测故 19 522044 5121
counter error

车身控制器发来的扭矩需 Message TSC1VR timeout


2 519652 5313
求报文超时故障 error

SAE J1939 error for Tank


接收尿素浓度报文
temperature measured by 19 519099 5313
(A1DEF1)尿素温度错误
quality sensor

接收尿素箱温度报文 SAE J1939 error for urea tank


19 519101 5313
(AT1T1I)温度错误 temperature message

车身稳定性信息报文数据
Message VDC1 byte error 14 519653 5313
长度错误

车身稳定性信息报文超时
Message VDC1 timeout error 2 519653 5313
故障

高精度里程报文数据长度
Message VDHR byte error 14 519654 5313
错误

高精度里程报文超时故障 Message VDHR timeout error 2 519654 5313

29
SERVICE MANUAL

Multi-function key operation


多功能按键操作模式错
mode error, key timeout or
误,按键超时或者多个按 2 596 5221
multiple keys pressed down at
键同时按下
the same time

DOC conversion efficiency


DOC 转换效率低故障 17 5298 4311
fails

DOC conversion low


DOC 转换碳氢效率低故障 17 5310 4311
hydrocarbon efficiency failure

DOC 温度过高 DOC temperature is too high 6 4796 4311

通过按键进行调速,按键 Through the key to speed, key


19 519656 5321
错误模式错误 error mode error

Brake preselector switch


制动预选开关状态不可信 19 571 5222
status is not trusted

The undercar stop switch


来自 CAN 报文的车下停止
signal from the CAN message 0 519657 5513
开关信号不可用
is not available

The undercarriage stop switch


车下停车开关信号故障 2 519657 5315
signal is faulty

The undercar start switch


来自 CAN 报文的车下启动
signal from the CAN message 1 519657 5513
开关信号不可用
is not available

30
SERVICE MANUAL

Undercar start switch signal


车下启动开关信号故障 19 519658 5315
failure

Open Load error of In-cylinder


缸内制动阀 1 开路 5 520008 1241
brake valve 1

Open Load error of In-cylinder


缸内制动阀 1 过温 6 520009 1241
brake valve 1

Over Temperature error of In-


缸内制动阀 1 对电源短路 3 520010 1241
cylinder brake valve 1

Over Temperature error of In-


缸内制动阀 1 对地短路 4 520011 1241
cylinder brake valve 1

Open Load error of In-cylinder


缸内制动阀 2 开路 5 520012 1241
brake valve 2

Open Load error of In-cylinder


缸内制动阀 2 过温 6 523013 1241
brake valve 2

Over Temperature error of In-


缸内制动阀 2 对电源短路 3 518014 1241
cylinder brake valve 2

Over Temperature error of In-


缸内制动阀 2 对地短路 4 520015 1241
cylinder brake valve 2

发动机超速故障 Engine overspeed 11 1769 1313

Overspeed when
开排气制动时转速超速 0 1769 1325
opening/exhaust braking

31
SERVICE MANUAL

Engine speed overspeed


发动机转速超速预报警 1 1769 1325
warning

Diagnostic Fault Check SRC

环境温度传感器开路 Max Error Environment Air 3 171 5112

Temperature

Diagnostic Fault Check SRC

环境温度传感器短路 Min Error Environment Air 4 171 5112

Temperature

disturbed signal error


凸轮轴信号错误 15 4201 1113
camshaft inlet 1

no signal error camshaft inlet


凸轮轴无信号 3 4201 1113
1

The camshaft torsion fault of


曲轴凸轮轴信号偏差过大 17 4201 1113
the first camshaft

DFC for crankshaft signal


曲轴信号错误 15 4203 1114
diagnose −disturbed signal

DFC for crankshaft signal


曲轴无信号 3 4203 1114
diagnose − no signal

Speed output drive open


转速输出驱动开路 5 1623 1411
circuit

The speed output drive


转速输出驱动温度过高 6 1623 1411
temperature is too high

32
SERVICE MANUAL

Speed output drive short


转速输出驱动对电源短路 3 1623 1411
circuit to power supply

Speed output drive short


转速输出驱动对地短路 4 1623 1411
circuit to earth

超负荷指示灯开路 Overload lamp open circuit 5 987 5251

Overload lamp over


超负荷指示灯过温 6 987 5251
temperature

Overload lamp short circuit to


超负荷指示灯对电源短路 3 987 5251
battery

Overload lamp short circuit to


超负荷指示灯对地短路 4 987 5251
ground

排气制动阀开路 Open vent brake valve 5 519660 5222

Overtemperature of exhaust
排气制动阀过温 6 519660 5222
brake valve

Short circuit the exhaust

排气制动阀对电源短路 brake valve to the power 3 519660 5222

supply

Short circuit the exhaust


排气制动阀对地短路 4 519660 5222
brake valve to the ground

安全诊断相关:传感器外
The Fault of power supply 3 9 522042 1343
部供电 0 超限

33
SERVICE MANUAL

安全诊断相关:传感器外
The Fault of power supply 4 10 522042 1343
部供电 1 超限

Open Load error of Fan relay


风扇继电器 0 开路 5 4815 5223
0

Open Load error of Fan relay


风扇继电器 1 开路 5 519699 5223
1

Over Temperature error of


风扇继电器 0 过温 6 4815 5223
Fan relay 0

Over Temperature error of


风扇继电器 1 过温 6 519699 5223
Fan relay 1

Short circuit to Battery Error of


风扇继电器 0 对电源短路 3 4815 5223
Fan relay 0

Short circuit to Battery Error of


风扇继电器 1 对电源短路 3 519699 5223
Fan relay 1

Short circuit to Ground error


风扇继电器 0 对地短路 4 4815 5223
of Fan relay 0

Short circuit to Ground error


风扇继电器 1 对地短路 4 519699 5223
of Fan relay 1

Open Load error of Electronic


电子风扇开路 5 520017 5152
fan

Over Temperature error of


电子风扇过温 6 520018 5152
Electronic fan

34
SERVICE MANUAL

Short circuit to Battery Error of


电子风扇对电源短路 3 520019 5152
Electronic fan

Short circuit to Ground error


电子风扇对地短路 4 520020 5152
of Electronic fan

风扇 PWM 开路 Fun PWM drive open circuit 5 519719 5223

Fun PWM drive over


风扇 PWM 过温 6 519719 5223
temperature

Fun PWM driveshort circuit to


风扇 PWM 对电源短路 3 519719 5223
battery

Fun PWM driveshort circuit to


风扇 PWM 对地短路 4 519719 5223
ground

风扇转速传感器周期信号 Failure of fan speed sensor


8 4815 5223
超出范围故障 cycle signal beyond range

Fan Speed is above the upper


风扇转速超上限故障 3 1639 5223
limit

Fan speed signal range check


风扇转速太低 4 1639 5223
low fault path

Open Load error of Fuel


燃油加热继电器开路 5 4009 1213
heating relay

Over Temperature error of


燃油加热继电器过温 6 4009 1213
Fuel heating relay

35
SERVICE MANUAL

燃油加热继电器对电源短 Short circuit to Battery Error of


3 4009 1213
路 Fuel heating relay

Short circuit to Ground error


燃油加热继电器对地短路 4 4009 1213
of Fuel heating relay

油中有水指示灯开路 Water in fuel lamp open circuit 5 519661 1115

Water in fuel lamp over


油中有水指示灯过温 6 519661 1115
temperature

油中有水指示灯对电源短 Short circuit to battery error at


3 519661 1115
路 Water in fuel lamp

Short circuit to gound error at


油中有水指示灯对地短路 4 519661 1115
Water in fuel lamp

油中有水传感器原始电压 Water in fuel sensor voltage


3 519662 1115
超上限故障 exceed upper limit

油中有水传感器原始电压 Water in fuel sensor voltage


4 519662 1115
超下限故障 exceed lower limit

燃油液位走 CAN 报文路径 Fuel level CAN message path


0 96 1121
故障 fault

The original voltage of the fuel


燃油液位传感器原始电压
level sensor exceeds the 3 96 1121
超上限故障
upper limit fault

36
SERVICE MANUAL

The original voltage of the fuel


燃油液位传感器原始电压
level sensor exceeds the 4 96 1121
超下限故障
minimum limit

油中有水 Water in fuel 11 519662 1122

The analysis of anti-

防竞品分析判定在台架工 competitive products


23 522044 5122
况 determines the working

condition of the platform

来自 CAN 报文的档位信号 The tap signal from the CAN


0 59 5113
不可用 message is not available

There is an untrusted fault


变速箱的空挡开关不可信
with the neutral switch of the 2 59 5113
故障
transmission

Intake air heating lamp open


冷启动指示灯开路 5 626 5224
circuit

Intake air heating lamp over


冷启动指示灯过温 6 626 5224
temperature

Intake air heating lamp short


冷启动指示灯对电源短路 3 626 5224
circuit to battery

Intake air heating lamp short


冷启动指示灯对地短路 4 626 5224
circuit to ground

37
SERVICE MANUAL

上游氮氧传感器加热可用 Upstream NOx signal heating


16 3222 3111
性检测失败 availability test failed

Upstream NOx signal was not


上游氮氧传感器未在规定
heated to the set value within 16 3223 3111
时间内加热到设定值
the specified time

Error for Upstream NOx


上游氮氧浓度不准 16 3225 3111
concentration

Low voltage for upstream


上游氮氧传感器电压小
NOx signal (sensor internal 1 3216 3111
(传感器内部电路)
circuit)

No load error in powerstage


上游氮氧传感器开路故障
for upstream NOx signal 5 3216 3111
(传感器内部电路)
(sensor internal circuit)

Short circuit of upstream NOx


上游氮氧传感器短路 6 3216 3111
signal

上游氮氧传感器线氧信号 Upstream NOx signal line

电压高(传感器内部电 oxygen signal voltage high 3 5027 3111

路) (sensor internal circuit)

上游氮氧过低 Check low for Upstream NOx 4 5027 3111

Upstream NOx signal power


上游氮氧传感器供电电源
supply failure (sensor internal 12 3216 3111
故障(传感器内部电路)
circuit)

38
SERVICE MANUAL

HEST 后处理过温指示灯开 Open Load error of HEST


5 519663 4222
路 lamp

HEST 后处理过温指示灯过 Over Temperature error of


6 519663 4222
温 HEST lamp

HEST 后处理过温指示灯对 Short circuit to Battery Error of


3 519663 4222
电源短路 HEST lamp

HEST 后处理过温指示灯对 Short circuit to Ground error


4 519663 4222
地短路 of HEST lamp

Intake air heating relay open


进气加热继电器开路 5 2898 5212
circuit

Intake air heating relay over


进气加热继电器过温 6 2898 5212
temperature

进气加热继电器对电源短 Intake air heating relay short


3 2898 5212
路 circuit to battery

Intake air heating relay short


进气加热继电器对地短路 4 2898 5212
circuit to ground

脱硫禁止灯驱动开路 Open Load error of InhibitLmp 5 522043 3113

Over Temperature error of


脱硫禁止灯驱动过温 6 522043 3113
InhibitLmp

脱硫禁止灯驱动对电源短 Short circuit to Battery Error of


3 522043 3113
路 InhibitLmp

39
SERVICE MANUAL

Short circuit to Ground error


脱硫禁止灯驱动对地短路 4 522043 3113
of InhibitLmp

The number of demand

需求喷射次数受到喷油器 injections is limited by the

电气需求能达到最大喷射 injector's electrical demand to 1 517600 1214

次数的限制 reach the maximum number

of injections.

The fuel injector drive voltage


喷油器驱动电压过低 3 517640 1222
exceeds below limit

Engine Fuel 1 Injector


1 缸喷油器开路故障 5 1413 1222
Cylinder open circuit

Engine Fuel 5 Injector


5 缸喷油器开路故障 5 1417 1222
Cylinder open circuit

Engine Fuel 3 Injector


3 缸喷油器开路故障 5 1415 1222
Cylinder open circuit

Engine Fuel 6 Injector


6 缸喷油器开路故障 5 1418 1222
Cylinder open circuit

Engine Fuel 2 Injector


2 缸喷油器开路故障 5 1414 1222
Cylinder open circuit

Engine Fuel 4 Injector


4 缸喷油器开路故障 5 1416 1222
Cylinder open circuit

40
SERVICE MANUAL

喷油器 bank0 对地短路故 Engine Fuel Injector bank0


3 517650 1222
障 short to ground

喷油器 bank1 对地短路故 Engine Fuel Injector bank1


3 517651 1222
障 short to ground

Engine Fuel 1 Injector


1 缸喷油器短路故障 3 1413 1222
Cylinder short circuit

Engine Fuel 5 Injector


5 缸喷油器短路故障 3 1417 1222
Cylinder short circuit

Engine Fuel 3 Injector


3 缸喷油器短路故障 3 1415 1222
Cylinder short circuit

Engine Fuel 6 Injector


6 缸喷油器短路故障 3 1418 1222
Cylinder short circuit

Engine Fuel 2 Injector


2 缸喷油器短路故障 3 1414 1222
Cylinder short circuit

Engine Fuel 4 Injector


4 缸喷油器短路故障 3 1416 1222
Cylinder short circuit

Engine Fuel 1 Injector


1 缸喷油器高边低边短路故
Cylinder higher side short 4 1413 1222

circuit to lower side

Engine Fuel 5 Injector


3 缸喷油器高边低边短路故
Cylinder higher side short 4 1417 1222

circuit to lower side

41
SERVICE MANUAL

Engine Fuel 3 Injector


4 缸喷油器高边低边短路故
Cylinder3 higher side short 4 1415 1222

circuit to lower side

Engine Fuel 6 Injector


2 缸喷油器高边低边短路故
Cylinder higher side short 4 1418 1222

circuit to lower side

Engine Fuel 2 Injector


2 缸喷油器高边低边短路故
Cylinder higher side short 4 1414 1222

circuit to lower side

Engine Fuel 4 Injector


4 缸喷油器高边低边短路故
Cylinder higher side short 4 1416 1222

circuit to lower side

Air filter1 replacement


空滤器更换提醒故障 16 519664 5114
reminder

空滤器堵塞故障 Blockage of air filter1 18 519664 5114

硬线 PTO 开关开路或与电 Defect Fault Check for "signal


3 976 5511
源短路故障 value above maximum limit

Diagnosis information of

油量计量单元虚接 MeUn power stage is not 14 1442 1223

available

油量计量单元开路故障 Metering unit open circuit 5 1442 1223

42
SERVICE MANUAL

油量计量单元高边对电源 Metering unit high side short


3 1442 1223
故障 circuit to battery

油量计量单元低边对电源 Metering unit low side short


4 1442 1223
短路故障 circuit to battery

油量计量单元高边对地短 Metering unit high side short


6 1442 1223
路故障 circuit to ground

油量计量单元低边对地短 Metering unit low side short


8 1442 1223
路故障 circuit to ground

油量计量单元高边与低边 Metering unit high side short


9 1442 1223
短路故障 circuit to low side

OBD 灯开路 Open Load error of MIL lamp 5 519665 5225

Over Temperature error of


OBD 灯过温 6 519665 5225
MIL lamp

Short circuit to Battery Error of


OBD 灯对电源短路 3 519665 5225
MIL lamp

Short circuit to Ground error


OBD 灯对地短路 4 519665 5225
of MIL lamp

硬线 PTO 开关与地短路故 Hard wire PTO switch and


4 976 5511
障 ground short circuit fault

Open Load error of ECU main


ECU 主继电器开路 5 3508 1342
relay

43
SERVICE MANUAL

Short circuit to Battery Error of


ECU 主继电器对电源短路 3 3508 1342
ECU main relay

Short circuit to Ground error


ECU 主继电器对地短路 4 3508 1342
of ECU main relay

NCD 灯开路 Open Load error of NCD lamp 5 519722 5231

Over Temperature error of


NCD 灯过温 6 519722 5231
NCD lamp

Short circuit to Battery Error of


NCD 灯对电源短路 3 519722 5231
NCD lamp

Short circuit to Ground error


NCD 灯对地短路 4 519722 5231
of NCD lamp

PTO 开关不可信 The PTO switch is not trusted 2 976 5232

机油压力灯开路 Open Load error of OilPLmp 5 519670 5233

Over Temperature error of


机油压力灯过温 6 519670 5233
OilPLmp

Short circuit to Battery Error of


机油压力灯对电源短路 3 519670 5233
OilPLmp

Short circuit to Ground error


机油压力灯对地短路 4 519670 5233
of OilPLmp

Oil pressure signal physical


机油压力过高 15 100 1133
value exceeds the upper limit

44
SERVICE MANUAL

Oil pressure signal physical


机油压力过低 17 100 1133
value exceeds the lower limit

Oil pressure sensor voltage


机油压力传感器开路 3 100 1133
exceeds the upper limit

Oil pressure sensor voltage


机油压力传感器短路 4 100 1133
exceeds the lower limit

Oil temperature signal

机油温度过高 physical value exceeds the 15 175 1133

upper limit

Oil temperature signal

机油温度过低 physical value exceeds the 17 175 1133

lower limit

Oil temperature sensor

机油温度传感器开路 voltage exceeds the upper 3 175 1134

limit

Oil temperature sensor

机油温度传感器短路 voltage exceeds the lower 4 175 1134

limit

The pressure sensor of air


空调压缩机压力传感器压
conditioning compressor 0 3062 5211
力超上限故障
exceeds the upper limit

45
SERVICE MANUAL

Pressure sensor of air

空调压缩机压力传感器压 conditioning compressor has


1 3062 5211
力超下限故障 pressure fault beyond the

lower limit

The original voltage of the air

空调压缩机压力传感器原 conditioning compressor


15 3062 5211
始电压超上限故障 pressure sensor exceeds the

upper limit fault

The original voltage of the

空调压缩机压力传感器原 pressure sensor of the air


16 3062 5211
始电压超下限故障 conditioning compressor

exceeds the lower limit

Intake air pressure after filter


空滤后压力物理值超上限
signal1 physical value 0 519664 2131
故障
exceeds the upper limit

Intake air pressure after filter


空滤后压力物理值超下限
signal1 physical value 1 519664 2131
故障
exceeds the lower limit

The deviation from intake air

空滤后压力和环境压力差 pressure1 after filter and


15 519664 2131
值超上限不可信故障 environmental pressure

exceeds the upper limit

46
SERVICE MANUAL

The deviation from intake air

空滤后压力和环境压力差 pressure1 after filter and


17 519664 2131
值超下限不可信故障 environmental pressure

exceeds the lower limit

Intake air pressure1 after


空滤后压力传感器原始电
filtersensor voltage value 3 519664 2131
压超上限故障
exceeds the upper limit

Intake air pressure1 after filter


空滤后压力传感器原始电
sensor voltage value exceeds 4 519664 2131
压超下限故障
the lower limit

PCD 灯开路(非道路启
Open Load error of PCD lamp 3 513539 1421
用)

PCD 灯过温(非道路启 Over Temperature error of


6 520322 1421
用) PCD lamp

PCD 灯对电源短路(非道 Short circuit to Battery Error of


3 520323 1421
路启用) PCD lamp

PCD 灯对地短路(非道路 Short circuit to Ground error


4 520324 1421
启用) of PCD lamp

Boost pressure control

deviation is higher than the


增压器增压压力低 3 5541 2331
upper limit (inlet pressure low

pressure)

47
SERVICE MANUAL

Boost pressure control

增压器增压压力低 Lvl1(中 deviation is higher than the


5 5541 1414
等) upper limit (inlet pressure low

pressure level 1)

Boost pressure control

增压器增压压力低 Lvl2(严 deviation is higher than the


1 5541 1414
重) upper limit (inlet pressure low

pressure level 2)

Ambient air pressure sensor


环境压力过高 3 108 1135
range chack max−error

Ambient air pressure sensor


环境压力过低 4 108 1135
range check min−error

fault check max signal range

环境压力过高 violated for ambient air 15 108 1135

pressure sensor

fault check min signal range

环境压力过低 violated for ambient air 17 108 1135

pressure sensor

Ambient air pressure sensor

环境压力测量不准确 sensor error by component 2 108 1135

self diagnosis

DPF 灯开路 Open Load error of DPF lamp 5 4175 5234

48
SERVICE MANUAL

Over Temperature error of


DPF 灯过温 6 4175 5234
DPF lamp

Short circuit to Battery Error of


DPF 灯对电源短路 3 4175 5234
DPF lamp

Short circuit to Ground error


DPF 灯对地短路 4 4175 5234
of DPF lamp

Regeneration forbid switch


再生禁止开关粘连 7 3695 5235
adhesion

Parking regenerative switch


驻车再生开关粘连 7 3696 5241
adhesion

DPF regeneration does not


DPF 再生禁止灯开路 24 522044 4134
allow the lamp to open

DPF regeneration does not


DPF 再生禁止灯过温 25 522044 4134
allow the lamp to overheat

DPF regeneration forbid the


DPF 再生禁止灯对电源短
lamp short circuit to the power 26 522044 4134

supply

DPF regeneration does not

DPF 再生禁止灯对地短路 allow the lamp to short circuit 27 522044 4134

to the ground

49
SERVICE MANUAL

Intake manifold pressure


进气压力过大(物理值超
physical value exceeds the 16 102 2132
上限故障)
upper limit fault

Intake manifold pressure


进气压力过小(物理值超
physical value exceeds the 18 102 2132
下限故障)
lower limit fault

Upstream inlet pressure


进气压力测量不准确
signal is higher than the upper 15 102 2132
(PlsHi)
limit

Upstream inlet pressure


进气压力测量不准确
signal is lower than the lower 17 102 2132
(PlsLo)
limit

Intake manifold pressure

进气压力传感器开路 sensor original voltage 0 102 2132

exceeds the upper limit fault

Intake manifold pressure

进气压力传感器短路 sensor original voltage 1 102 2132

exceeds the lower limit fault

The fault of battery voltage


低电池电压下尿素喷嘴的
below the lower limit cause 4 3361 3131
针阀被卡住
urea nozzle blocked

50
SERVICE MANUAL

PRV open due to high rail


主动冲阀轨压上升监控 14 517670 1233
pressure

主动冲阀高轨压冲击建立 PRV open due to rail pressure


8 517670 1233
监控 oscillation

PRV 打开 PRV valve open 7 517670 1233

The polymorphic switch signal


来自 CAN 报文的多态开关
from the CAN message is not 11 976 5511
信号不可用
available

实际轨压低于设定轨压 The actual rail pressure is


1 517710 1331
200bar below the set rail pressure

油泵以最大能力供油,还
Fuel leak reduce the fuel
无法满足发动机需求油 2 517710 1331
supply
量,燃油系统有泄露

实际轨压高于设定轨压 The actual rail pressure is


1 520533 1331
200bar over the set rail pressure

The actual rail pressure is


实际轨压低于 200bar 6 517710 1331
below 200bar

The high pressure pump


发动机突卸时,喷油量过
delivery quantity in overrun 9 517710 1331

exceed the threshold

51
SERVICE MANUAL

The high pressure pump


发动机怠速时,喷油量过
delivery quantity at low idle 10 517710 1331

exceed the threshold

起动过程中,实际轨压低 The rail pressure falls below


14 517785 1332
于 200bar the threshold when engin start

Rail pressure sensor voltage


轨压传感器开路 3 157 1141
exceeds the upper limit

Rail pressure sensor voltage


轨压传感器短路 4 3516 1141
exceeds the lower limit

运行时某外设 KeepAlive A KeepAlive peripheral fails at


18 522042 1145
故障 runtime

初始化期间某外设 A KeepAlive peripheral fails


19 522042 1145
KeepAlive 故障 during initialization

EEPROM 读错误 EEPROM reading error 21 522042 1145

EEPROM 写错误 EEPROM write error 22 522042 1145

ECU 堆栈溢出 ECU stack overflow 23 522042 1145

The monitor counter is off


监控计数器非法关闭 24 522042 1145
illegally

Open Load error of Respirator


呼吸器加热继电器开路 5 520021 5143
heating relay

Over Temperature error of


呼吸器加热继电器过温 6 520022 5143
Respirator heating relay

52
SERVICE MANUAL

呼吸器加热继电器对电源 Short circuit to Battery Error of


3 520023 5143
短路 Respirator heating relay

呼吸器加热继电器对地短 Short circuit to Ground error


4 520024 5143
路 of Respirator heating relay

Passive monitoring of SCR

effectiveness − range 1
氮氧转化效率低 18 4364 3341
(typically the effectiveness

during the normal precontrol)

SCR 脱硫灯开路 Open Load error of SCR lamp 5 6915 5241

Over Temperature error of


SCR 脱硫灯过温 6 6915 5241
SCR lamp

Short circuit to Battery Error of


SCR 脱硫灯对电源短路 3 6915 5241
SCR lamp

Short circuit to Ground error


SCR 脱硫灯对地短路 4 6915 5241
of SCR lamp

The pressure is too low after


在压力补偿后压力过低 18 5435 3344
pressure compensation

General backflow line


尿素回流管压力过高 16 518150 3344
plausability error

Check high for urea pressure


尿素压力管压力过高 2 518150 3344
tube

53
SERVICE MANUAL

Monitoring for stabilisation of


尿素压力不稳定 0 518150 3344
the pressure

ECU 过热 ECU overheating 3 518152 3241

回流管尿素未清空 Not emptied for return urea 11 518153 3334

尿素在喷射过程中压力过 Overpressure error for dosing


16 518153 3344
高 mode

Underpressure error in
喷射过程中尿素压力过低 18 518153 3344
Metering Control

喷射过程中尿素压力过高 Monitoring of over pressure 15 518153 3344

Urea pump failed to build up


尿素泵建压失败 11 518155 3344
pressure

Urea pump failed to build up


尿素泵建压失败 1 1387 3344
pressure

Urea system failed to build


尿素系统建压失败 11 5435 3344
pressure

Check high for the pressure


尿素系统泄压后压力过高 7 518156 3344
after relief of urea system

尿素未喷射时,尿素发生
Urea leaks 16 4375 3243
泄露

Temperature deviation of urea


尿素箱温度偏差大 0 4363 3244
tank is large

54
SERVICE MANUAL

Check low for Post-treatment


后处理上游(SCR)排气
Upstream (SCR) exhaust 1 4360 3133
温度偏低
temperature

后处理(SCR)上游排气 Check high for upstream


2 4360 3133
温度过高 exhaust temperature (SCR)

冷启动前后处理上游 Large deviation of upstream

(SCR)排气温度传感器 (SCR) exhaust temperature 11 4360 3133

偏差大 before cold start

尿素喷嘴的针阀被卡住 The dosing valve is blocked 0 5394 3232

经过加热,尿素泵及其加 Error supply module heater


21 4355 3244
热器温度均未上升 plausibility

经过加热,尿素泵加热器 Error supply module heater


11 4355 3244
温度均未上升 plausibility

Error urea supply module

尿素泵温度过高或过低 temperature sensor dynamic 15 5707 3244

plausibility

The concentration of urea


尿素浓度偏低 16 3364 3234
solution is below the limit

Invalid PTO switch from


来自报文的 PTO 开关无效 19 976 5242
message

尿素箱液位信息错误 Signal error for CAN message 2 3517 3135

55
SERVICE MANUAL

Diagnostic Fault Check for


尿素泵加热器反馈占空比
Supply Module temperature 17 5707 3244
信号超范围故障
Duty cycle in failure range

Diagnostic Fault Check for

尿素泵加热器反馈占空比 Supply Module Heater


18 5707 3244
信号无效故障 Temperature Duty cycle in

invalid range

Temperature measurement
尿素泵加热失败 7 4375 3244
module not available

尿素泵反馈信号周期超范 Diagnostic Fault Check period


8 4375 3244
围 outside valid range

尿素泵反馈信号未按协议 Diagnostic Fault Check to


2 4375 3244
顺序反馈故障 detect faulty PWM signal

Diagnostic Fault Check for


尿素泵反馈温度信号超范
Supply Module temperature 9 4375 3244

Duty cycle in failure range

Diagnostic Fault Check for

尿素泵反馈温度信号无效 Supply Module temperature 13 4375 3244

Duty cycle in failure range

Speed adjustment knob


发电用转速微调旋钮原始
original voltage exceeds the 3 519720 1334
电压超上限故障
upper limit

56
SERVICE MANUAL

油门踏板 1 与电源短路故 APP1 voltage exceeds the


3 91 5243
障 upper limit

油门踏板 2 与电源短路故 APP2 voltage exceeds the


3 29 5243
障 upper limit

远程油门踏板 1 与电源短 Short circuit to Battery Error of


3 519666 5243
路故障 RmtAPP1

远程油门踏板 2 与电源短 Short circuit to Battery Error of


3 519667 5243
路故障 RmtAPP2

Speed governing rate knob


发电用调速率旋钮原始电
original voltage exceeds the 3 519668 1334
压超上限故障
upper limit

Speed adjustment knob


发电用转速微调旋钮原始
original voltage exceeds the 4 519720 1334
电压超下限故障
lower limit

油门踏板 1 开路或对地短 APP1 voltage exceeds the


4 91 5243
路故障 lower limit

油门踏板 2 开路或对地短 APP2 voltage exceeds the


4 29 5243
路故障 lower limit

远程油门踏板 1 开路或对 Remote app1 voltage


4 519666 5243
地短路故障 exceeds the lower limit

远程油门踏板 2 开路或对 Remote app2 voltage


4 519667 5243
地短路故障 exceeds the lower limit

57
SERVICE MANUAL

Speed governing rate knob


发电用调速率旋钮原始电
original voltage exceeds the 4 519668 1334
压超下限故障
lower limit

Power supply module 1


供电模块 1 监控故障 14 3509 1335
monitoring sensor failure

Power supply module 1


供电模块 1 输出温度过高 6 3509 1335
temperature is over threshold

Power supply module 1


供电模块 1 输出电压过高 15 3509 1335
voltage is over threshold

Power supply module 1 short


供电模块 1 对地短接 4 3509 1335
to ground

Power supply module 1


供电模块 1 输出电压欠压 17 3509 1335
voltage is below threshold

Power supply module 2


供电模块 2 监控故障 14 3510 1335
monitoring sensor failure

Power supply module 2


供电模块 2 输出温度过高 6 3510 1335
temperature is over threshold

Power supply module 2


供电模块 2 输出电压过高 15 3510 1335
voltage is over threshold

Power supply module 2 short


供电模块 2 对地短接 4 3510 1335
to ground

58
SERVICE MANUAL

Power supply module 2


供电模块 2 输出电压欠压 17 3510 1335
voltage is below threshold

Diagnostic Fault Check for

红色停止灯开路 Open Load error on the output 5 880 5244

powerstage for Stop lamp

Diagnostic Fault Check for

Over Temperature error on


红色停止灯过温 6 880 5244
the output powerstage for

Stop lamp

Diagnostic Fault Check for

Short circuit to Battery error


红色停止灯对电源短路 3 880 5244
on the output powerstage for

Stop lamp

Diagnostic Fault Check for

Short circuit to Ground error


红色停止灯对地短路 4 880 5244
on the output powerstage for

Stop lamp

远程锁车限制转速 Remote lock car to limit speed 0 7728 5323

Remote lock does not allow


远程锁车禁止发动机起动 1 7728 5323
engine to start

Multiple engine starts over


发动机多次起动超限 13 519668 1321
limit

59
SERVICE MANUAL

Start relay low side open


启动继电器开路 5 520027 1242
circuit

Start relay low side over


启动继电器过温故障 6 520028 1242
temperature

Short circuit to battery error at


启动继电器对电源短路 3 520029 1242
Start relay low side

Short circuit to gound error at


启动继电器对地短路 4 520030 1242
Start relay low side

故障/诊断(闪码灯)开路 Diagnostic lamp open circuit 5 519669 5331

Fault/diagnosis (flash code


故障/诊断(闪码灯)过温 6 519669 5331
light) over temperature

故障/诊断(闪码灯)对电 Fault/diagnosis (flash code


3 519669 5331
源短路 light) shorts the power supply

故障/诊断(闪码灯)对地 Fault/diagnosis (flash code


4 519669 5331
短路 light) shorts to ground

油门踏板 1 信号与踏板 2 Deviation of APP1 and APP2


2 519666 5332
信号不同步 is too large

APP1 and APP2 voltage


传感器电压与怠速开关状
signal and low idle switch is 2 558 5332
态不可信
not trusted

60
SERVICE MANUAL

Remote accelerator pedal 1


远程油门踏板 1 信号与踏
signal is out of sync with 2 519667 5332
板 2 信号不同步
pedal 2 signal

The group of EGR valve


EGR 卡滞类故障报警 0 519300 5333
blocking fault cause alarm

尿素喷射系统干扰分组故 The group of urea dosing


0 519301 5333
障导致报警 interrupt fault cause alarm

驾驶诱导系统不激活报警 Driving guidance system fault


0 519297 5333
故障 does not activates alarm

PM 故障驾驶诱导系统不激
PM driving guidance system
活报警故障(非道路启 0 519321 5333
fault does not activates alarm
用)

The group of urea solution


尿素溶液质量信号错误分
Concentration failure fault 0 519303 5333
组故障导致报警激活
cause alarm

The group of cheating fault


系统作弊故障报警 0 519304 5333
cause alarm

点火钥匙开启的时间太长 T50 switch error 19 519672 5131

Original voltage of intake air


中冷后进气温度传感器开
temperature after intercooler 3 8488 2141

exceed upper limit

61
SERVICE MANUAL

Original voltage of intake air


中冷后进气温度传感器短
temperature after intercooler 17 8488 2141

exceed lower limit

ECU internal temperature


ECU 温度过高 15 1136 1142
exceed upper limit

ECU internal temperature


ECU 温度过低 17 1136 1142
exceed lower limit

ECU temperature value


ECU 温度过高 3 1136 1142
exceeds the upper limit fault

ECU temperature value


ECU 温度过低 4 1136 1142
exceeds the lower limit fault

ECU temperature sensor


ECU 温度测量不准确 2 1136 1142
untrusted failure

Throttle valve positive

冷启动时节流阀故障 governor deviation falls below


11 51 2232
(GovDvtCld) the lower limit in cold

environment

Throttle valve positive


节流阀开度过小
governor deviation falls below 15 51 2232
(GovDvtMax)
the lower limit

62
SERVICE MANUAL

Throttle valve negative


节流阀开度过大
governor deviation falls below 17 3673 2232
(GovDvtMin)
the lower limit

节流阀阀电机开路故障 Throttle valve power supply


1 5375 2232
(HBrgOpnLd) motor open circuit

Throttle valve power supply


节流阀电机供电线 1 对电
motor line 1 Short circuit to 0 5375 2232
源短路故障
battery

Throttle valve power supply


节流阀电机供电线 2 对电
motor line 2 Short circuit to 3 5375 2232
源短路故障
battery

Throttle valve power supply


节流阀电机供电线 1 对地
motor line 1 Short circuit to 2 5375 2232
短路故障
ground

Throttle valve power supply


节流阀电机供电线 2 对地
motor line 2 Short circuit to 4 5375 2232
短路故障
ground

节流阀卡滞
Throttle valve is closed 0 517116 2232
(JamVlvClsd)

节流阀卡滞
Throttle valve is opened 0 517117 2232
(JamVlvOpn)

63
SERVICE MANUAL

Throttle valve position sensor


节气门开度过大
physical signal more than 3 517118 2232
(PhysSRCMax)
upper limit

Throttle valve position sensor


节气门开度过小
physical signal is lower than 4 517118 2232
(PhysSRCMin)
the lower limit

Throttle valve sensor open


节流阀传感器开路 16 51 2232
circuit

Throttle valve sensor short


节流阀传感器短路 18 51 2232
circuit

The physical value of DOC


DOC 上游温度过高(超过
upstream temperature 15 4768 4143
物理限值)
exceeds the upper limit

The physical value of DOC


DOC 上游温度过低(低于
upstream temperature beyond 17 4768 4143
物理限值)
the lower limit

DOC upstream temperature


DOC 上游温度传感器开路 3 4768 4143
sensor is open circuit

DOC upstream temperature


DOC 上游温度传感器短路 4 4768 4143
sensor short circuit

64
SERVICE MANUAL

Physical Range Check high


后处理上游温度(SCR)
for turbine upstream 0 4360 3143
高于合理值
temperature sensor

Physical Range Check low for


后处理(SCR)上游温度
turbine upstream temperature 16 4360 3143
过低
sensor

后处理上游温度(SCR) SRC upstream temperature


3 4360 3143
传感器开路 sensor open circuit

后处理上游温度(SCR) SRC upstream temperature


4 4360 3143
传感器短路 sensor short circuit

尿素箱空 Urea tank is empty 14 5425 3152

The liquid level of urea tank is


尿素箱液位低于 5% 18 5245 3152
below 5%

The liquid level of urea tank is


尿素箱液位低于 10% 1 5245 3152
below 10%

No load error in powerstage of


尿素喷嘴开路 5 5394 3235
Urea dosing valve actuator

Short circuit to battery error in

尿素喷嘴对电源短路 powerstage of Urea dosing 3 5394 3235

valve actuator

65
SERVICE MANUAL

Short circuit to ground error in

尿素喷嘴对地短路 powerstage of Urea dosing 4 5394 3235

valve actuator

Short circuit on Load error of


尿素喷嘴高低边短路 2 5394 3235
urea dosing valve actuator

后处理加热系统部件故障 Pressure line heater error and

导致加热系统强制关闭清 temperature condition to 11 519700 3153

空 perform an afterrun

SCR heating system backflow


SCR 加热系统回流管加热
line heating resistance wire 5 4357 3154
电阻丝开路
open

Open Load error of Urea

尿素回流管继电器开路 Backflow Line Heater Actuator 5 4346 3154

powerstage

Over Temperature error of

尿素回流管继电器过温 Urea Backflow Line Heater 6 4346 3154

Actuator powerstage

Short Circuit to Battery of


尿素回流管继电器对电源
Urea Backflow Line Heater 3 4346 3154
短路
Actuator powerstage

66
SERVICE MANUAL

Short Circuit to Ground of


尿素回流管继电器对地短
Urea Backflow Line Heater 4 4346 3154

Actuator powerstage

The feedback voltage at the


尿素加热继电器负载端反
load end of the urea heating 15 4355 3154
馈电压不可信
relay is not trusted

Open Load error of Post -

后处理加热总继电器开路 treatment heating master 5 4342 3154

relay

Over Temperature error of

后处理加热总继电器过温 Post - treatment heating 6 4342 3154

master relay

Short Circuit to Battery of Post


后处理加热总继电器对电
- treatment heating master 3 4342 3154
源短路
relay

Short Circuit to Ground of


后处理加热总继电器对地
Post - treatment heating 4 4342 3154
短路
master relay

SCR heating system pressure


SCR 加热系统压力管加热
tube heating resistance wire 24 4356 3154
电阻丝开路
open

67
SERVICE MANUAL

Open Load error of Urea

尿素压力管继电器开路 Pressure Line Heater Actuator 5 4356 3154

powerstage

Over Temperature error of

尿素压力管继电器过温 Urea Pressure Line Heater 6 4356 3154

Actuator powerstage

Short Circuit to Battery of


尿素压力管继电器对电源
Urea Pressure Line Heater 3 4356 3154
短路
Actuator powerstage

Short Circuit to Ground of


尿素压力管继电器对地短
Urea Pressure Line Heater 4 4356 3154

Actuator powerstage

SCR 加热主继电器负载端 Open Load error of SCR


5 523003 3154
开路 heating main relay

SCR 加热主继电器负载端 Over Temperature error of


3 523003 3154
对电源短路 SCR heating main relay

SCR 加热主继电器负载端 Short Circuit to Battery of


4 523003 3154
对地短路 SCR heating main relay

SCR 加热系统吸液管加热 Short Circuit to Ground of


5 4340 3154
电阻丝开路 SCR heating main relay

68
SERVICE MANUAL

Open Load error of Urea

尿素吸液管继电器开路 Suction Line Heater Actuator 5 4354 3154

powerstage

Over Temperature error of

尿素吸液管继电器过温 Urea Suction Line Heater 6 4354 3154

Actuator powerstage

Short Circuit to Battery of


尿素吸液管继电器对电源
Urea Suction Line Heater 3 4354 3154
短路
Actuator powerstage

Short Circuit to Ground of


尿素吸液管继电器对地短
Urea Suction Line Heater 4 4354 3154

Actuator powerstage

SCR 加热系统尿素泵加热 SCR heating system urea


5 5706 3154
端开路 pump heating end open

Open Load error of Urea

尿素泵加热继电器开路 Supply Module Heater 5 4355 3154

Actuator powerstage

Over Temperature error of

尿素泵加热继电器过温 Urea Supply Module Heater 6 4355 3154

Actuator powerstage

69
SERVICE MANUAL

Short Circuit to Battery of


尿素泵加热继电器对电源
Urea Supply Module Heater 3 4355 3154
短路
Actuator powerstage

Short Circuit to Ground of


尿素泵加热继电器对地短
Urea Supply Module Heater 4 4355 3154

Actuator powerstage

Open Load error of Urea Tank


尿素箱加热继电器开路 5 3363 3154
Heater Actuator powerstage

Over Temperature error of


尿素箱加热继电器低边过
Urea Tank Heater Actuator 6 3363 3154

powerstage

Short Circuit to Battery of


尿素箱加热继电器低边对
Urea Tank Heater Actuator 3 3363 3154
电源短路
powerstage

Short Circuit to Ground of


尿素箱加热继电器低边对
Urea Tank Heater Actuator 4 3363 3154
地短路
powerstage

Pump motor not available for


尿素泵无法驱动 22 4375 3145
actuation

No load error on powerstage


尿素泵开路 5 4375 3145
for urea pump motor

70
SERVICE MANUAL

Over temperature error on

尿素泵过热 powerstage for urea pump 6 4375 3145

motor

Short circuit to battery error

尿素泵对电源短路 on powerstage for urea pump 3 4375 3145

motor

Short circuit to ground error

尿素泵对地短路 on powerstage for urea pump 4 4375 3145

motor

Physical Range Check high

尿素泵压力过高 for Urea Pump Module 16 1387 3144

Pressure Sensor

The pressure of the urea


尿素泵压力比环境压力差
pump is higher than the 15 1387 3144
值高 50 百帕
threshold value

The pressure of the urea


尿素泵压力比环境压力差
pump is lower than the 17 1387 3144
值低 500 百帕
threshold value

No load error in powerstage of

尿素泵压力传感器开路 the urea pump pressure 3 1387 3144

sensor

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SERVICE MANUAL

Short circuit of urea pump


尿素泵压力传感器短路 4 1387 3144
pressure sensor

反向阀继电器开路 No load error 5 4376 3251

反向阀继电器过热 Over temperature error 6 4376 3251

反向阀继电器对电源短路 Short circuit to battery error 3 4376 3251

反向阀继电器对地短路 Short circuit to ground error 4 4376 3251

Physical Range Check high

尿素箱液位过高 for Urea Tank Level Module 16 3517 3253

Sensor

Physical Range Check low for

尿素箱液位过低 Urea Tank Level Module 18 3517 3253

Sensor

Physical Range Check high

尿素箱温度过高 for Urea tank temperature 16 3031 3254

Sensor

尿素箱温度物理值超下限 Physical Range Check low for


18 3031 3254
故障 Urea tank temperature Sensor

尿素箱温度接收报文路径
Signal error for CAN message 2 7607 5132
错误

Inaccurate temperature
尿素箱温度测量不准(尿
measurement of the urea tank 0 3031 3254
素箱温度比环境温度高)
(the temperature of the tank is

72
SERVICE MANUAL

higher than the ambient

temperature)

Inaccurate temperature

measurement of the urea tank


尿素箱温度测量不准(尿
(the temperature of the tank is 1 3031 3254
素箱温度比环境温度低)
lower than the ambient

temperature)

Signal error for vehicle speed


来自 CAN 的转速错误 11 84 5133
over CAN

车速超上限 Speed exceeding limit error 0 84 5133

Vehicle speed sensor - sensor


车速传感器未连接 2 84 5133
not connected

The physical value of speed


车速信号物理值超上限 15 84 5133
signal exceeds the upper limit

The physical value of the


车速信号物理值超下限 1 84 5133
speed signal exceeds the limit

Vehicle speed is not plausible


车速信号不可信 19 84 5133
to engine speed and torque

Vehicle speed sensor - short


车速传感器对电源短路 3 84 5133
circuit to battery

Vehicle speed sensor - short


车速传感器对地短路 4 84 5133
circuit to ground

73
SERVICE MANUAL

Vehicle speed tachometer


车速计信号脉冲宽度过长 3 519723 5133
signal - pulse width too long

Vehicle speed tachometer


车速计信号脉冲宽度过短 4 519723 5133
signal - pulse width too short

Vehicle speed tachometer

车速计信号周期过短 signal - period duration too 8 519723 5133

short

报警灯开路 Warning lamp open circuit 5 519674 5334

Warning lamp over


报警灯过温 6 519674 5334
temperature

Warning lampshort circuit to


报警灯对电源短路 3 519674 5334
battery

Warning lampshort circuit to


报警灯对地短路 4 519674 5334
ground

74

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