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ENG011

Fundamentals Of Engineering
ByLaw 2018 Prepared by
Freshmen Level Dr. M ElBanna
Spring 2021 Dr. M Mokhtar
Lecture 3
The Engineering Approach to
Problem Solving
Presented by
The Nature
of
Engineering Design
The Nature of Engineering Design
• Engineering work often involves planning and analysis in
the initial stages, but the essence of engineering problem
solving is the design process.

• Engineering design has become more varied and


challenging, requiring a greater degree of specialization as
well as a need for teamwork.

• Several engineers contribute specialized knowledge and


provide organizational competence to the solution of a
problem
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The
Engineering Design
Method
Engineering Design Method
• A number of engineering writers have set steps or
phases that comprise the “engineering design method.”
Typically, the list includes

1. Identification of the problem.

2. Gathering needed information.

3. Searching for creative solutions.

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Engineering Design Method

4. Stepping from ideation to preliminary designs

(including modeling).

5. Evaluation and selection of preferred solution.

6. Preparation of reports, plans, and specifications.

7. Implementation of the design.

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1. Identification of the problem

• It’s a very important stage

in the design as incorrect

or improper definition of

the problem will cause the

engineer to waste time and may lead to a solution that


is inappropriate or incorrect.

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1. Identification of the problem
Pearson states: “A problem properly defined is a
problem partially solved. To state the problem
correctly is a major step toward its solution.”

1. In this phase, care should be taken not to prejudice the


solution by incorrectly defining the problem.
2. The problem should be defined in objective terms.
3. Finally, the problem should not be unnecessarily
constrained.
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1. Identification of the problem
 Example (Contrast these problem identifications)

 Design an energy attenuation system that will control


the energy of a crash of a 2500-pound car traveling 60
miles per hour at impact. The device should not be
longer than 10 feet and should cost no more than
$10,000 per unit. The deceleration should not exceed 6
gs (193 ft/s2).
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1. Identification of the problem
 Design an energy attenuation
system that will control the
energy of a car traveling at a
fast speed at impact.

 The device should be short


and inexpensive to build.

 The deceleration should not


be harmful to the driver.
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2. Gathering needed information
• The type of information needed will depend on the
nature of the problem to be solved.

• This phase involves gathering and evaluating


information that is already available. Subsequently, it
may be necessary to supplement this information by
making additional measurements.

• Engineers typically search literatures to determine


what others have learned about related problems.
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3. Searching for creative solutions
• The development of new ideas, products, or devices
may result from creativity, or from innovation.

• There are several operational techniques that may be


used to help a group or individual to produce original
ideas. (Brainstorming – Checklists - Attribute Listing -
Forced Relationship Technique - Morphological Analysis)

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A. Brainstorming
• Brainstorming usually done in the
form of a session which consists
of 6 to 12 people and its preferred
to have members with different
backgrounds.
• In session, which usually less than
hour, all the ideas are
encouraged, including those that
appear to be completely
impractical.
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B. Checklists

• The checklist encourages


the user to examine
various points, areas, and
design possibilities.

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C. Attribute Listing
1. All the major attributes of a product, object, or idea
are isolated and listed.

2. For each attribute, ideas are listed as to how each of


the attributes could be changed.

3. Every idea is listed, no matter how unrealistic or


impractical.

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C. Attribute Listing
4. Each of the various ideas is evaluated, bringing to light
possible improvements that can be made in the design
of the product or system.

 Example

 attribute listing in developing a


dial telephone

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Attribute Ideas
Color Could be any color
Could be transparent
Could utilize designs such as plaid
Could have a personalized design
Material Could be metal
Could be glass
Could be wood
Could be hard rubber
Dial Could be 10-push-button design
Could be a lever system
Could use abacus-type system
Could be push buttons arranged in a line
Handset Make it square
and base Make it round
Use higher base
Use lower base
Eliminate handset by using microphone and speaker
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C. Attribute Listing

 Example

 attribute listing in developing an Impact Attenuator

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10 Min. Activity
• Suppose that you wished to improve the design of
classroom. Prepare an attribute list showing how each
of the attributes might be improved.

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d. Forced Relationship Technique
• Techniques force a relationship between two or more
normally unrelated ideas or products to begin the idea-
generating process.

Steps used in Forced Relationship Technique

1. Selecting the fixed element, that being the product or


device that is to be designed.

2. Chose other element randomly.

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d. Forced Relationship Technique
3. Force a relationship between the fixed element and the
randomly chosen element.

• Suppose that we are interested


in designing a weed-cutting
device. we choose arbitrarily
an automobile wheel as the
other element.
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d. Forced Relationship Technique

 Ideas that might occur based


upon the characteristics of the
automobile wheel include ??

 (A round weed cutter - A


rubber weed cutter- A weed
cutter that rolls - A weed
cutter that has brakes, ….)
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e. Morphological Analysis
1. Define the problem in terms of its dimensions or
parameters

2. Devise a model that enables one to visualize every


possible solution.

 For a solution with only two parameters, the model


takes the form of a large square divided into a group of
smaller squares.
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e. Morphological Analysis
 For problems with more than two parameters, the
model becomes a matrix with each parameter assigned
to one axis of a rectangular array.

• Design of a weed-cutting device, suppose that we wish


to examine three attributes or variables: the type of
power supply, the type of blade motion, and the type of
material.
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e. Morphological Analysis
Power electric engine, gasoline engine, water pressure
Blade action rotary, reciprocating
Material steel, aluminum, plastic

An illustration of the morphological technique.


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4. Stepping from ideation to
preliminary designs
• It’s the phase in which unworkable ideas are discarded,
and promising ideas are molded and modified to form
workable plans and designs.

• Engineers rely on models in making preliminary plans.

• The most common engineering models are Analytical


or mathematical models, Simulation models, and
Physical models.
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5. Evaluation and selection of
preferred solution
• Feedback, modification, and evaluation may occur
repetitively as the device or system evolves from concept
to final design.

• Depending on the nature of the problem to be solved,


evaluation may be based on any number of factors
(safety, cost, reliability, and consumer acceptability, ….)

• These factors generally involve ranking on a scale based


upon some predetermined criteria.
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5. Evaluation and selection of
preferred solution
 Suppose that a city considering a new mass transit
system has established.

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5. Evaluation and selection of
preferred solution
 The following criteria were selected to provide a
measure of each objective:

1. Benefit-cost ratio.

2. Number of persons relocated.

3. Load factor on transit vehicles in peak hour.

4. Accessibility index of core areas.

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5. Evaluation and selection of
preferred solution
Illustration (Cont.)
• A panel of citizens and engineers then established the following
ratios of relative importance for these objectives: 40 percent, 20
percent, 20 percent, and 20 percent. They then evaluated these
objectives for each of three alternate projects
Possible Effectiveness Plan A Plan B Plan C
Evaluation Matrix
Score % Score Score Score
1. Benefit-cost ratio 40 35 25 30
2. Persons relocated 20 10 20 5
3. Transit load factor 20 10 20 7
4. Core accessibility 20 5 10 14
Total effectiveness score 100 60 75 56
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6. Preparation of reports, plans, and
specifications
• After the preferred design has been selected, it must be
communicated to those who must approve it, support
it, and translate it into reality.

• This communication may take the form of an


engineering report or a set of plans and specifications.

• Engineering reports are usually directed to a client or


to a supervisor.
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7. Implementation of the design
• The final phase of the design process is implementation
the process of producing or constructing a physical
device, product, or system.

• Engineers must plan and oversee the production of the


devices or products and supervise the construction of
the engineered projects.

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Thanks for your Attention

Any Questions

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