MS Equipment Carrying and Setting Works

METHOD STATEMENT MS-009
FOR
Rev.
EQUIPMENT CARRYING &
SETTING WORKS Date
NAME PROJECT
LOCATION
DATE SUBMITTED :
(Day) (Month) (Year)
DATE CHECKED :
:
DATE APPROVED
REVISION NO. REV. -

:
DATE REVISED :
REMARKS FROM :
GENERAL CONTRACTOR : CLIENT/OWNER
SUBMITTED BY CHECKED BY APPROVED BY
PT. SUA GENERAL CONTRACTOR OWNER

FOR
Rev.
SETTING WORKS Date
CONTENT
1. General........................................................................................................4
2. Equipments..................................................................................................4
3. Materials......................................................................................................4
4. Unloading Equipment..................................................................................5
5. Lifting of Equipment Preparation................................................................6
6. Lifting of AC Equipment.............................................................................7
7. Setting of A/C Unit.....................................................................................8
7.1. Floor Mounted Type....................................................................................8
7.2. Wall Mounted Type...................................................................................10
7.3. Ceiling Cassette Type................................................................................12
7.4. Ceiling Cassette Type Installation Diagram..............................................14
7.5. Ceiling Cassette Corner Type....................................................................15
7.6. Ceiling Suspended Type............................................................................18
7.7. Outdoor Unit Type....................................................................................21
8. Fan Unit Installation..................................................................................24
8.1 Floor Mounted Type..................................................................................24
8.2 Ceiling Suspended Type............................................................................26
8.3 Fan Wall Mounted Type...........................................................................28
8.4 Wall Fan Installation Method....................................................................29
9. Setting of Pumps.......................................................................................30
9.1 Material Specifications..............................................................................30
9.2 Pump Foundation Preparation...................................................................30
9.3 Pump Base Plate........................................................................................32
9.4 Pump Coupling Alignment........................................................................33
Page 1 of 49
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SETTING WORKS Date
9.5 Grouting of Anchor Bolts..........................................................................34
10. Setting of Pressure Tank............................................................................36
10.1 Foundation Preparation.............................................................................36
10.2 Pressure Tank Placing on Foundation.......................................................37
11. Setting of Elevated Water Tank................................................................38
11.1 Lifting of Elevated Water Tank.................................................................38
11.2 Elevated Water Tank Placing on the Tower..............................................39
11.3 Elevated Water Tank View Detail.............................................................40
12. Setting of Hydrant Box..............................................................................42
12.1 Wall Opening.............................................................................................42
13. Setting of Outdoor Hydrant Box...............................................................44
14. Setting of Fire Extinguisher [Fire Extinguisher).......................................45
15. Risk Assessment and Control Measures....................................................46
16. Inspection Form.........................................................................................47
Page 2 of 49
FOR
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SETTING WORKS Date
Project
Factory Facilities : (Sports/Commercial)
Industrial Plant (Mining, Oil & Gas, etc) Building : (Low Rise/High Rise)
Project Category
Power Plant Other :
Location
Owner
Designer/Engineer
Contractor
Sub-Contractor
Site Area (m2)
Floor Area (m2)
Number of Storey
Building Height
Page 3 of 49
FOR
Rev.
SETTING WORKS Date
1. General
1.1. This method is specially prepared for the State Name of Projectand Location.
1.2. Work coverage includes supply of equipment, material and resources by PT.
SARANA UTAMA ADIMANDIRI to the point of completion including acceptance
by the owner authorized representative.
2. Equipment
Item Description
1 Telescopic Crane
2 Forklift/Pallet Truck
3 Chain Block
4 Scissor Lifting Machine
5 Oxy-Acetylene/Cutting Outfit
6 Welding Machine
7 Electric Drill
8 Hammer Concrete Drill
3. Materials
Item Description
1 Steel Rope
2 Manila Rope
3 Steel Bars
4 Full Threaded Rod
5 Anchor Bolt/Expansion Shield
6 Scaffoldings
The purpose of This Method Statement is describing Mechanical Work of Equipment

Carryingand Setting Works. The following describes the major activities such as
shown below :
 Air Conditioner Unit
 Ventilation Fan
 Pumps
 Pressure Tank
 Elevated Water Tank
Page 4 of 49
FOR
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SETTING WORKS Date
 Hydrant Box
 Fire Extinguisher
4. Unloading Equipment
Mechanical Room Location
Incinerator Location
Temporary Material &Equipment Stock Yard
Figure 1 Site Plan
Figure 2 Illustration Unloading of Equipment Unit
Page 5 of 49
FOR
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SETTING WORKS Date
Figure 3 Moving of Equipment Unit
5. Lifting of Equipment Preparation
Lifting works will be done by using appliance assist Mobile Crane cap. 25 ton, Job Site
planning and preparation prior to work shall be as follows:
 Access road and area where crane and other equipment maneuvershall be checked
for its condition and shall be free from scattered materials and standing water.
 The concerned materials, accessories, crane, tools and equipment shall be checked
for availabilityat site and ready to be used prior to starting of lift.
 Crane on site shall be compromised to prevent the lifts in terms of weight and boom
extension.
 Secure all material to prevent movement or possible dislodgement.
 Make barrier and warning sign "Do not Enter - Lifting in Progress and Lifting
Zones"
 A Pre-Lift Meeting shall be held before lifting any materials to ensure everybody at
site understands the lifting method.
 Check the crane position with the outriggers, should be firm with suficient footing
for lifting.
 Prior to lifting operation, the lifting supervisor shall conduct a tool box meeting to
all personnelinvolved including crane operator and signalmen.
Pre-Install checklist and meeting shall be as follows :
 The concerned material, tools and equipment shall be cheked for availability at site
and readyto be used prior to starting of lifting and installation of Equipment
 A pre-work meeting shall be held before erection ofthe incinerator to ensure
everybody in the area understands the erection procedure.
Tools and Equipment which are expected to be utiliized but not limited to the list in the
table below:
Table-1: Erection Tools and Equipment
N Quantit
Description Specification Unit Remark
o y
A Erection
1 Mobile Cap. 25 Tons
Page 6 of 49
FOR
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SETTING WORKS Date
Crane
2 Trolley Cap. 2 Tons Unit 2
3 Hand Pallet Cap. 750 Kg Unit 2
B Lifting Support
1 Manila Rope Cap. 350 Kg ( ø 3/4" ) Roll 2
2 Webbing Rope Cap. 6 Ton Nos 2
Wire
3 Cap. 6 Tons Nos 2
rope
6. Lifting of AC Equipment
AC Outdoor Sling/Webbing
Foundation
AC Outdoor
Foundation Spreader Bar
Fan Room
Pallet
Detail - OAC Unit Lifting by Crane

6m
A/C Equipment Unit
Figure 4 Lifting Zone Layout

4,175
OAC Unit max.

Weight 478 Kg
ź FFL
4,175
8,675
OAC Unit max.

Weight 478 Kg
4,500
ź FFL
8,675
ź GFL
4,500
ź GFL
Figure 5 Lifting the Equipment Unit to Fan Room
Page 7 of 49
FOR
Rev.
SETTING WORKS Date
Figure 6 Moving the Equipment Unit
7. Setting of A/C Unit
7.1. Floor Mounted Type
7.1.1 Floor Mounted Unit Installation
Prior to installation must be planned carefully due to the large number of

components involved and the ductingneeded to produce a complete
system.The work must be carried by component persons with the relevant
skills.
7.1.2 OAC Unit Foundation Coil section

Discharge
A Filter section
Anchor Bolt
B C D B M12X50-6
Access door
150
E
Drain Connection A
G
D B
F
B C M
A
E
Figure 7 OAC Unit Foundation

Discharge
A Anchor Bolt
M12X50-6 Refrig
B C D B
Pipe c
150
"A"
E F E Ancho
Steel Angle M12X
Page 8 of G49
65x65x6t
Foundation
150
FOR
Rev.
SETTING WORKS Date
Figure 8 OAC Unit Foundation Section
7.1.3 OAC Unit Installation
Coil section
Discharge
Filter section
Bolt
M12X50-6
Access door
150
Drain Connection Anchor Bolt

B C D B M12X50-6
A
Figure 9 OAC Unit Installation

Discharge
Bolt
M12X50-6 Refrigerant
Pipe connection
"A"
Page 9 of 49
E F E Anchor Bolt
Steel Angle M12X50-6
G
FOR
Rev.
SETTING WORKS Date
Discharge
Refrigerant
Pipe connection
"A"
E F E Anchor Bolt
Angle M12X50-6
65x65x6t G
Figure 10 OAC Unit Installation
Tabel 2Foundation and Block out dimension

Item No Description A B C D E F G
A/C Indoor
OAC-1 3.000 400 1.350 850 150 1.500 1.800
Unit
A/C Indoor
OAC-2 2.800 400 1.362 638 150 1.000 1.300
Unit
7.2. Wall Mounted Type
7.2.1 Wall Mounted Unit Installation

The indoor unit must be installed in such a way so as to prevent short circuit
of the cool discharge air with the hot return air. Please follow the
installation clearance shown in the figure. Do not place the indoor unit
where there could be direct sunlight shinning on it. Also, this location must
be suitable for piping and drainage and be a way from doors or windows.
 The refrigerant piping can be routed to the unit in a number of ways
(left or right from the back of the unit),by using the cut-out holes on
the casing of the unit See figure 11
 Bend the pipe carefully to the required position in order to aligned it
with holes.
Page 10 of 49
FOR
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SETTING WORKS Date
 For the right hand and the rear side out, hold the bottom of piping and
then position it to the requiredposition, the condensation drain hose
can be taped to the pipe.
Figure 11 Right and Rear side routing
7.2.2 Mount the unit onto the installation plate

 Hook the indoor unit onto the upper portion of the installation plate
(engage the two hooks at the rear topof the indoor unit with the upper
edge of the installation plate)
 Ensure that the hooks are properly seated on the installation plate by
moving it to the left and right
Figure 12 Plate Mounting Installation
Hose drain
Page 11 of 49
FOR
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SETTING WORKS Date
7.2.3 Water Drainage Piping
The indoor drain pipe must be in a downward gradiend for smooth

drainage. Avoid situations that are likely to cause water to leak.
Hose drain
Figure 13 Water Drainage
7.2.4 Wall Mounted Type Installation Diagram

A. Wireless Remote Control
Liquid Pipe
Suction Pipe
Indoor Unit Power/control cable
Sleeve w/Silicon seal
Thermal Insulator
PVC Pipe 4"
Air Discharge Grille Duct Closer Tape

Air Suction Grille
Drain Pipe 1"
Wireless Remote Controller
Outdoor Unit
Drain Pipe 1"
Figure 14A/C Unit Installation Diagram
B. Wired Remote Control

Liquid Pipe
Suction Pipe
Power/control cable
Thermal Insulator
PVC Pipe 4"

Air Suction Grille
Drain Pipe 1"
Wired Remote Controller
Page 12 of 49
Drain Pipe 1"

FOR
Rev.
SETTING WORKS Date
Liquid Pipe
Suction Pipe
Power/control cable
Thermal Insulator
PVC Pipe 4"

Air Suction Grille
Drain Pipe 1"
Wired Remote Controller
Drain Pipe 1"
Figure 15A/C Unit Installation Diagram
7.3. Ceiling Cassette Type
7.3.1 Ceiling Cassette Unit Installation

 Measure and mark the position for hanging rod
 The installation template is extended according to temperature and
humidity. Check dimensions in use
 The dimensions of the installation template are the same those of the
ceiling opening dimensions
 Make sure to fit the installation template to the indoor unit
 Confirm the pitch of the hanging rod as per figure 15
 Hold the unit and hang it in the hanging rod with the nut and washer
 Confirm with a spirit level that the unit is installed horizontally and
tighten the nut and boltto prevent unit falling and vibration
Page 13 of 49
FOR
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SETTING WORKS Date
Tabel 3Air conditioner list accessories

Model Model Model
No. Name FHC36NU-
FHC42NU- FHC48NU-
BYC125K-W1 BYC125K-W1 BYC125K-W1
1 Liquid pipe connection Ø9.5 flare Ø9.5 flare Ø9.5 flare

2 Gas pipe connection Ø19.1 flare Ø19.1 flare Ø19.1 flare
3 Drain pipe connection VP25 VP25 VP25
4 Power supply connection
5 Remote Control Code
6 Air Discharge Grille
7 Air Suction Grille
8 Port for Water supply
9 Corner Decoration Cover
10 Drain Hose
Figure 16 A/C Indoor Unit bottom View
860-890 ( Ceiling opening )

Ceiling opening
680
860-890
840
780
840
Figure 17 Ceiling Opening
Hanging rod Ø3/8"

3 860~890 ( Ceiling opening )
840
Page 14 of 49
298
FOR
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SETTING WORKS Date
10 Hanging rod Ø3/8"

Hanging rod Ø3/8"
860~890 ( Ceiling opening ) 3 860~890 ( Ceiling opening )
Max.750
840 840
298
298
200
Double nut 950 950

Ceiling board
8 5 4
Figure 18 A/C Indoor Unit Section View
Hanging rod Ø3/8"

3 860~890 ( Ceiling opening )
840
298
Double nut
950 2
Ceiling board
8 4 1
5
Figure 19 A/C Indoor Unit Section View
7.4. Ceiling Cassette Type Installation Diagram
Figure 20 A/C Ceiling Cassette Type Installation DiagramCeiling Cassette Corner Type
Page 15 of 49
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SETTING WORKS Date
7.5. Ceiling Cassette Corner Type
Table4Air conditioner list accessories

Mode
Numbe
Name l
r
FHYK71FJ
1 Liquid pipe connection Ø9.5flare
2 Gas pipe connection Ø15.9 flare
3 Drain pipe connection VP25
4 Wire Intake
5 Wire Intake for remote control cord
6 Air discharge grille
7 Air Suction Grille
8 Suspension Bracket
Indoor Unit
Indoor Unit
DETAIL-A
Suspension bolt should
extend outward 30 to 50 mm
extend outwar
1,350 7 1,350
1,440
215 Double nut
Hanging Rod 3/8" 5
148 Hanging Rod 3/8"
67 DETAIL-A
20 215
170
140
800
6
65 1,310 65 65 1,310
Ceiling Board 3 Ceiling Board 1,440

1,440
2
Figure 21 A/C Indoor Unit bottom
1 View
1,350
350 Page 16 Hangeing
of 49 Rod 3/8"
215
Hangeing Rod 3/8"
148 4 225
225 225 67
FOR
Rev.
SETTING WORKS Date
1,350
5 215 Double nut

Hanging Rod 3/8" 148
DETAIL-A 67
215
170
140
20
65 1,310 65
Ceiling Board 3
1,440
2
r Unit bottom View 1
FigureFigure
22 . A/C
22 A/CIndoor UnitSide
Indoor Unit Side View
View
350
Hangeing Rod1,350
3/8"
4 Hangeing Rod 3/8"
215
225 225
148 225
67
215
170
215
125
170
190
230
125
45
190
225
230
280
20
20
45 710 45
710
45
350
800
250
Ceiling Board
225
800 8
8
45
65 1,310 65
( Ceiling opening )
1310
1310
1,440
Figure 23 A/C Indoor Unit Top View

710
760
710
1,400 ( Ceiling
Page 17 of 49
1,400 ( Ceiling opening ) Figure 25.Ceilin
Figure 25.Ceiling Opening

FOR
Rev.
SETTING WORKS Date
350
Hangeing Rod 3/8"
4
225 225
215
170
20
45 710 45
Ceiling Board
800
8
Figure 24 A/C Indoor Unit Side View
( Ceiling opening )
1310
( Ceiling opening )
1310
760
710
760
710
1,4001,400
( Ceiling opening )
( Ceiling opening )
Figure 25.Ceiling
Figure Opening
25.Ceiling Opening
Figure 25 Ceiling Opening
Page 18 of 49
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SETTING WORKS Date
7.6. Ceiling Suspended Type
7.6.1 Ceiling Suspended Unit Installation

 Lift unit so that suspension bolts pass through the suspension fittings at
the sides (four places)and slide the unit back
 Fasten the indoor unit place by tightning-up bolts and double nut. Make
sure that unit is secure andwill not shift back and forth
 Hold the unit and hang it in the hanging rod with the nut and washer
 Confirm with a spirit level that the unit is installed horizontally and
tighten the nut and boltto prevent unit falling and vibration
1,160 1
680
300
275
105
8 170
6
2
Figure 26 A/C Indoor Unit Bottom View
1,160 5
3
Hanging Position 4
1,220
Page 19 of 49
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SETTING WORKS Date
Table5Air conditioner list accessories

Mode

Number Name l
FH21NU
Ø6.4
1 Liquid pipe connection
flare
2 Gas pipe connection Ø15.9 flare
3 Upward drain pipe connection VP20
4 Upward gas pipe connection
5 Upward liquid pipe connection
6 Air filter
7 Air discharge grille
8 Air suction grille
9 Drain pipe connection
10 Suspension bracket
1,160 5
3
Hanging Position 4
1,220
260 210
Hang
680
220
Ceiling
Figure 27 A/C Indoor Unit Top View
Hanging Position
1,220
Hanging rod Page 20 of 49
195
FOR
Rev.
SETTING WORKS Date
Hanging Position
1,220
Hanging rod
10
195
30 1,160 30(Service space)
Figure 28 Indoor Unit Front View
220 260 210 9
Hanging Rod
195 5
Ceiling
1,160
Wall
10
Figure 29 A/C Indoor Unit Side View

(Service space)
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SETTING WORKS Date
7.7. Outdoor Unit Type

6
7
7.7
7.7.1 Location Installation
 Install the condensing ( Outdoor ) unit in a way such that hot air
distributed by the outdoor condensing unit cannot be drawn in again (as
in the case of short circuit of hot discharge air).Allow sufficient space
for maintenance around the unit
 Ensure that there no obstruction of air flow into or out of the
unit.Remove obstacle which block air intake or discharge
 A place where the hot air discharge and operating sound level will not
annoy the neighbours
 The location must not be susceptible to dust or oil mist
Page 22 of 49
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SETTING WORKS Date
Figure 30 Space Area for Placing of Outdoor Unit
Control cover
Control cover
Conecting wire
Conecting wire
Connection pipe
Connection pipe
Drain pipe
Drain pipe
Figure 31 Outdoor Unit Connecting Detail
7.7.2 Outdoor Unit Dimension
Tabel 6Outdoor Unit Dimension

Dimension A B C D E F G H I J
RD 25 DV1 695 265 470 288 536 113 24 500 150 150
RD 35 DV1 695 265 470 288 536 113 24 500 150 150
R-21 NU 800 300 540 330 645 130 40 500 150 150
R-71 LU 800 300 540 330 645 130 40 500 150 150
R-100 LU 900 320 620 350 1146 140 24 500 150 150
R-50 G 750 270 520 290 516 130 24 500 150 150
R-60 BV1 800 300 540 330 645 130 40 500 150 150
R-36 NU 900 320 620 350 350 140 24 500 150 150
R-42 NU 900 320 620 350 350 140 24 500 150 150
Page 23 of 49
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SETTING WORKS Date
R-48 NU 900 320 620 350 350 140 24 500 150 150
7.7.3 Outdoor Unit Installation Procedure

 Measure and mark the position for anchor bolt, confirm to shop
drawing.
 Drill the proper diameter and depth hole for anchor. Remove debris
from the hole.
 Pound in the anchor and tighten the nut and washer until 3 or 4 threads
are exposed.
 Remove the bolt and washer.
 Insert the outdoor unit onto anchor bolt.
 Adjust and align that base plate is position properly and tighten the nut
and washer.
 Make sure to fit the outdoor unit to the installation base.
1 2 3
point for anchor

Installation Method
1 Drill the hole

2 Pound in the anchor
3 Tighten until 3 or 4 threads are exposes
1 2
FL
Anchor Bolt Detail
Hole point for anchor

Figure 32 Outdoor Unit Marking Space
Figure 32 . Outdoor unit marking space
11
Page 242 of 49
2
33
Unit Unit UnitUnit
FOR
Rev.
SETTING WORKS Date
FL
Anchor Bolt Detail
Figure 33 Outdoor Unit Placing on the Foundation
FL FL
Anchor Bolt Detail
Figure 34 Outdoor Unit Placing on the Foundation
1. Fan Unit Installation
8.1 Floor Mounted Type
Follow proper handling instruction :

 Move the fan to the final mounting position.
 Remove skid, crates and packing materials carefully.
 If required, place vibration pads or isolation base on mounting bolts. Line up
holes in fan base with boles.
 Place fan on mounting structure. Carefully level until using shims as required
at all mounting hole locations. Bolt down the unit.
 Any grout may now be used. Do not depend upon grout to support rotating
equipment.
Page 25 of 49
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SETTING WORKS Date
Table7 Foundation and Block Out Dimension

Item No Description A B C D E F G
OF-1, OF-9, OF-
Intake Fan 1.550 325 450 450 170 360 700
12
EF-1, EF-9, EF-12 Exhaust Fan 1.550 325 450 450 170 360 700
OF-2, OF-10, Intake Fan 1.400 250 450 450 170 360 700
EF-2 Exhaust Fan 1.400 250 450 450 170 360 700
B C D B Stopper
Block out
100x100x200h-6
150
E
G
F
E
Figure 35Fan Unit Foundation Plan

A
B C D B
Rubber s
FL
150
Dubble lock nut

Stopper
200
"B"
100
FL
150
Anchor Bolt
M14X160-6
B C D B
A DE
Figure 36 Fan Unit Installation
Page 26 of 49
Stopper
Rubber sheet
Dubble lock nut
Anchor Bolt M12X50
FOR
Rev.
SETTING WORKS Date
B C D B
Stopper
Rubber sheet
FL Dubble lock nut
150
Anchor Bolt M12X50

200
Foundation
100 DETAIL " B "
Anchor Bolt
M14X160-6
Figure 37 Fan Unit Foundation Section
8.2 Ceiling Suspended Type

1,400 1,400
75 175 900 17575 75 75 1,100
UNP 75X75
167.5
UNP 75X75
Hole Ø 15-4 UNP 75X
167.5 365
700
UNP 75X75
UNP 75X75 UNP
Figure 38 Fan Support - Upper Side
UNP 75X75
UNP 75X
162.5
1,115
1,115
75 290 325
Page 27 of 49
50
100 900 100 150 400 150 UN

75
UNP 75X75
700
75 1,250 75
FOR
Rev.
SETTING WORKS Date
1,400
UNP 75X75
75 75 1,100 75 75
167.5 365 167.5

UNP 75X75
700
UNP 75X75 UNP 75X75
UNP 75X75
Figure 39 Fan Support - Lower Side
UNP 75X75
UNP 75X75 UNP 7
162.5
1,115
1,115
1,115
75 290 325
50
150 400 100150 900UNP 75X75

100 150 400 150 U
75
UNP 75X75
700 700
75 1,250 75
150 1,100 150
Figure 40 Fan Installation - Side View

1,400 1,400
900 175 75 75175 900 175 75

700
700
365
Page 28 of 49
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SETTING WORKS Date
UNP 75X75
1,115
150 400 150 UNP 75X75

700
Figure 41 Fan Installation - Back View
1,400
1,400 75 175 900 175 75
900 175 75
700
365
700
Figure 42 Fan Installation - Top View
Note : Fan unit is weight more than 100 Kg hunging support by steel construction
Page 29 of 49
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SETTING WORKS Date
8.3 Fan Wall Mounted Type
Finished wall
Wire guard Fan Frame
Sealicon seal Wir
Shutter
Fan motor
Rain hood
Elect. wire Elect. wire

Insert screen
Sealicon seal
Steel frame
Figure 43 Fan Installation - Section View
Finished wall
7 5
Fan Frame Wire Guard Hole S
2 4
Wire Guard
Hole
Rain hood
6
3
Nut & Washer Insert screen
Bolt Bolt
1 Fan
1 motor
Elect. wire
1
2 Figure 44 Wall Fan - Industrial Type
3
4
5
6
7
Page 30 of 49
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SETTING WORKS Date
Finished wall
7 5 Shutter fr
Hole
2 4
Wire Guard
Rain hood
6
3
Nut & Washer Insert screen
Bolt Bolt
1 1
Figure 45 Fan Installation - Section View
Hole Shutter frame

1
2
3
4
5
6
7
Figure 46 Fan Shutter
8.4 Wall Fan Installation Method

a. Insert bolt onto hole frame and fixed by tack weld.
b. Insert bolt onto shutter.
c. Insert bolt onto rainhood and adjust position of frame.
d. Fix nut& washer onto bolt and fasten by spanner.
e. Insert bolt onto fan.
f. Insert bolt onto wireguard and adjust position.
g. Fix nut& washer onto bolt and fasten by spanner.
Page 31 of 49
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SETTING WORKS Date
8.
9. Setting of Pumps
9.1 Material Specifications
Table8 Sample Equipment List for Project

Item Country of
Description Specification Model Q'ty Brand
No Origin
WP-1 Water Lift

Pump
FP-1 Fire Pump
JP-1 Jockey Pump
Spring Water
M-1
Pump
9.2 Pump Foundation Preparation
 A leveling pad where its top is leveled as desired of base plate of pump. The
leveling pad will be made and cure atleast 3 daysprior to start of pump
installation.
 Surface of pump foundation shall be chipped and roughened. (see figure 53)
 Similar treatment shall be applied to surface of foundation bolt holes.
 Roughen and clean the foundation. Surface of grouting hole must have rough
surface and must be free fromthe pollution. Remove any loose particle, dirt or
oil-soaked concrete.All base plate surface which will be in contact with grout
must be clean.
Table 9 Foundation and Block Out Dimension

Item No Description A B C D E F G H
Page 32 of 49
FOR
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SETTING WORKS Date
WP-1 Water Lift Pump 225 550 1000 170 360 700 290 205
FP-1 Fire Pump 320 660 1300 180 440 800 180 440
Leveling pad/Shims
Block out
G
F
H
E
G
D
A B A
Figure 47 Pump Foundation Layout
Table10 Foundation and Block Out Dimension

Item
Description AB □AC AD AE AF AG AH
No
WP-1 Water Lift Pump 170 □110 440 1000 160 140 300
FP-1 Fire Pump 255 □130 530 1300 200 100 300
Leveling pad/Shims
AG AF
AH
AB AC AD AC AB
AE
Page 33 of 49
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SETTING WORKS Date
Leveling pad/Shims
AG AF
AH
AB AC AD AC AB
AE
Figure 48 Pump Foundation Section
9.3 Pump Base Plate
 Use shims under base for support at anchor bolt to position base
approximately.
 By adding or removing shims under the base, level and plumb the pump shaft
and flanges. The base plate does not have to be leveled.
 Approximately 15-20mm of the top of concrete foundation shall be
roughened/chipped to remove the weakupper layer of concrete, damage
concrete and any oil-soaked area.
 Draw anchor nuts tight against base, and observe pump and motor shaft or
coupling hubs for alignment.
 If alignment need improvement, add shims or wedges at appropriate position
under base,so that retightening of anchor nuts will shift shafts into closer
alignment. Repeat procedures until a reasonable alignment is reached.
Figure 49 Leveling of Pump Base
Shims
Page 34 of 49
Anchor Bolt M12X160-4
Leveling pad
Pump base pate
Manju
Concrete foundation
FOR
Rev.
SETTING WORKS Date
Shims
Leveling pad
Pump base pate
Manju
Concrete foundation
Floor finished
Steel bar
Figure 50 Detail of Pump Base
9.4 Pump Coupling Alignment
Proper rough alignment must be made during unit setting and grouting.Every
alignment check must be preceded by a run-out measurement at the coupling
flanges. Always log the results. All reading for radial and axial misalignment are
determined in the gauge positions: top, bottom, right and left, every 90º while both
shafts are simultaneously turned.Alignment shall be carried out with clock gauge in
radial and axial direction. The maximum admissible axial misalignment is 0.05mm
on diameter, although ≤ 0.03mm is preferable.The maximum admissible radial
misalignment is 0.01mm on diameter, although ≤ 0.05mm is preferable.
9.4.1 Alignment Method

 Fasten the indicator stand or magnetic base to the pump half of the
coupling and adjust the assemblyuntil the indicator button is resting on
the other half coupling periphery.
Set the dial to zero and chalk mark the coupling half where the button
rests. Also place a separator betweenthe couplinghalves so bearing slack
does not affect the readings. (chalk and separators are not necessaryon
the elastomeric coupling that have not been disconnected). Rotate both
shafts by the same amount;All reading must be made with the button on
the chalk mark.
Page 35 of 49
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SETTING WORKS Date
 The dial readings will indicate whether the driver has to be raised,
lowered or moved to either sideAccurate alignment of shaft centers can
be obtained whith this method even where faces or outsidediameters of
the coupling are not square or cocentric with the bores
After each adjustment, recheck both parallel and angular

alignments.Permissible Coupling Misalignment :
single element coupling

paralel=
.004∗TIR (4 mils)
single element coupling

angular=
.004∗TIR per inch of radius ( R)
Figure 51 Checking alignment
9.5 Grouting of Anchor Bolts
Grout compensates for uneven foundation, distributes weight of unit and prevents
shiftings. Use an approved, non-shrinking grout, after setting and leveling unit.
 Buildstrong form around the foundation to contain grout

 Soak top of concrete foundation thoroughly, then remove surface water
 Base plate should be completely filled with grout.
Page 36 of 49
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SETTING WORKS Date
 After the grout has thoroughly hardened, check the foundation bolts and
tighten if necessary.
 Check the alignment after the foundation bolts are tightened.
 Approximately 14 days after the grout has been poured or when the grout has
thoroughly dried, apply an oil-based paint to the exposed edges of the grout to
prevent air and moisture from coming in contact with the grout.
Table11Pump List
Anchor bolt size
Item No Description Q'ty/Unit Remark
(mm)
WP-1 Water Lift Pump

FP-1 Fire Pump

See Detail-A
Figure 52 Grouting Foundation Bolts
Shims
Anchor Bolt
Leveling pad Pump base pate
Manju
Grouting
Concrete foundation
Floor finished Shims

Manju Leveling pad
Page 37 of 49
FOR
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SETTING WORKS Date
Figure 53 Grouting Foundation Bolts
10. Setting of Pressure Tank
10
10.1 Foundation Preparation
Tank foundation should be evaluated on a regular basis, as deterioration of the

foundation can lead to majorproblems elsewhere. Careful visual observation is key
to inspecting a foundation.
Figure 54 Tank Foundation Plan

1,100
200
Page 38 of 49
Bolt M14X160-4 Foot stand

Steel bar
Tack weld
FOR
Rev.
SETTING WORKS Date
Figure 55 Tank Foundation Section
Figure 56 Anchor Bolt Installation Detail
Figure 57 Moving the Pressure Tank
10.2 Pressure Tank Placing on Foundation
Prior to placing on foundation check for distortion of tank wall at location of

attachment of pipe connection. This distortion could be caused by difference in
foundation settlement between tank and attaching piping.
Page 39 of 49
FOR
Rev.
SETTING WORKS Date
200
Figure 58 Pressure Tank Elevation View
1,100
Foot
1,100
Figure 59 Pressure Tank Top View
11. Setting of Elevated Water Tank
10
11
11.1 Lifting of Elevated Water Tank
Page 40 of 49
FOR
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SETTING WORKS Date
Figure 60 Lifting Zone Layout
Elevated Water Tank

Cap.3M³ ( Weight 500 Kg )
1,400 1,400
2,800
2,800
2,800
2,800
20,000
Manila Rope
2,800
Mobile Crane Ladder

2,800
Cap.25 Ton
3,200
1,700 3,700 1,500
Figure 61 Lifting of Elevated Water Tank
Page 41 of 49
FOR
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SETTING WORKS Date
11.2 Elevated Water Tank Placing on the Tower
Vinyl Coated Mesh #28

Elevated Water Tank
Cap.3M³
1,400 1,400
Ladder Pipe
WS/Drain
2,800
2,800
2,800
2,800
20,000
2,800
Ladder
2,800
3,200
1,700 3,700 1,500
Figure 62 Example Elevated Water Tank Elevation View in Project
Page 42 of 49
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SETTING WORKS Date
11.3 Elevated Water Tank View Detail
Table12Nozzle List
Nozzle Description Size Q'ty Standard Material
Vent Ø 2" 1 JIS - 10 - K FRP

N1
Inlet Ø 2" 1 JIS - 10 - K FRP
N2
Outlet Ø 3" 1 JIS - 10 - K FRP
N3
Overflow Ø 4" 1 JIS - 10 - K FRP
N4
WLC Ø 2" 1 JIS - 10 - K PVC, SDD
N5
Drain Ø 1" 2 JIS - 10 - K FRP
N6
Balancing Ø 4" 1 JIS - 10 - K FRP
N7
Manhole Ø 500 1 MFG FRP
MH
Figure 63 Elevated Water Tank Top View
Page 43 of 49
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SETTING WORKS Date
Base Frame Tank

UNP 150 & Steel Plate
( Hotdip Galv. )
Base Frame Tank
UNP 150 & Steel Plate
( Hotdip Galv. )
2,200
65 1,045 1,025 65
1,020 40
1,100
40
Figure 64 Elevated Water Tank Supporting
1,000 200
500
1.500
1,400
1.500
1,000
150
1,100 200
Base Frame Tank
150 & Steel Plate65 Elevated Water Tank Elevation View
Figure
( Hotdip Galv. )
Page 44 of 49
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SETTING WORKS Date
12. Setting of Hydrant Box
11
12
12.1 Wall Opening
165 140 165

1,030
( Wall opening )
Figure 66 Wall Opening
1,030
Break Wall
1,210
( Wall opening )
Figure 67 Wall Opening Elevation
140270 140
Wall finished
1,210
Concrete upstand Page 45 of 49

GFL
FOR
Rev.
SETTING WORKS Date
140270 140
Wall finished
1,210
Concrete upstand
GFL
Figure 68 Wall Opening Section
Figure 69 Indoor Hydrant Box Installation Lay Out
Figure 70 Indoor Hydrant Box Installation Front View
Page 46 of 49
FOR
Rev.
SETTING WORKS Date
140 270 140
Reducer
Hydrant pipe
1,201
1,055
Valve
Concrete upstand
225
Figure 71 Indoor Hydrant Box Installation Side View
13. Setting of Outdoor Hydrant Box

162 176 162
500
OHB
Valve 65A
Foundation 140 720 140
1,000
Figure 72 Outdoor Hydrant Box Installation Lay Out
Indicator Lamp
720
20 680 20
184 240
Alarm Bell 104 80
2 0 1 8 02 0
1 ,1 4 0
Valve
880
816
L 50X50X5t
20
1 0105 0 2 4 0
Support
GL
140 720 140 162 176 162

Foundation Page 47 of 49
1,000 500
FOR
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SETTING WORKS Date
Figure 73 Outdoor Hydrant Box Installation Front and Side View
14. Setting of Fire Extinguisher [Fire Extinguisher Model : AP-35P (ABC Type)]
Figure 74 Fire Extinguisher Installation Top, Front, and Side View
Page 48 of 49
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SETTING WORKS Date
Figure 75 Fire Extinguisher Suspended Installation
15. Risk Assessment and Control Measures
Tabel 13Risk Assessment and Control Measures

No. Activity Sub-Standard Conditions Hazard Consequence Control Measures
1 Lifting, transporta- Defective lifting gear Injury to personnel due to Equipment selection & Inspect-
tion and handling and crane, poor drop loads, hit by falling cion criteria, preventive
during all phases rigging and lifting object, struck by/against maintenance, safe lifting
of erection practices for loading/ equipment, pinned by procedure.
unloading. material, Proper manual handling and
Late start/Lost production stacking.
2 Marking, cutting High noise during Potensial damage to Toolbox meeting, full time
and welding cutting and grinding, risk or eyesight, potential fire supervision, Ensure the use of
of steel materials associated with gas or hearing explosion, risk appropriate equipment and
cylinders, defective hoses of electrocusion grounding
defective electrical and Los production. Correct use of Personal Protective
welding cables and Equipment
inadequate electrical
grounding
3 Scaffolding and Defective scaffold Several injuries can result Tool box meeting, full time supervision
Working at material, poor scaffold from hit by falling objects Ensure that tools and equipment
height erection practices, Falling from height. are properly scured on platforms.
unscured objects at height Correct use of Personal Protective
wrong use of scaffold Equipment, especially safety harnes.
for unintended purpose Scaffold inspection program.
such as lifting can cause
collapse.
Page 49 of 49
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SETTING WORKS Date
16. Inspection Form
16.1 Request for Inspection
Page 50 of 49
FOR
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SETTING WORKS Date
16.2 Equipment Setting Checking Sheet
Equipment Setting Checking Sheet Site Manager
Date Area/Block
Checked By
Project Name
System Location
Equipment Installation Condition
NO Equipment
Visual Location
. Type/Model Supporting Connection Elevation Finishing Remark
Condition
□OK □OK □OK □OK □OK □OK □OK
□NG □NG □NG □NG □NG □NG □NG
Page 51 of 49
FOR
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SETTING WORKS Date

Remarks:Attached drawing of equipments.
OWNER MAIN CONT PT. SUA
16.3 Control List
Page 52 of 49
FOR
Rev.
SETTING WORKS Date
Page 53 of 49

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METHOD STATEMENT MS-009

REVISION NO. REV. -

SUBMITTED BY CHECKED BY APPROVED BY

PT. SUA GENERAL CONTRACTOR OWNER

5. Lifting of Equipment Preparation................................................................6

7. Setting of A/C Unit.....................................................................................8

7.1. Floor Mounted Type....................................................................................8

7.2. Wall Mounted Type...................................................................................10

7.3. Ceiling Cassette Type................................................................................12

7.4. Ceiling Cassette Type Installation Diagram..............................................14

7.5. Ceiling Cassette Corner Type....................................................................15

7.6. Ceiling Suspended Type............................................................................18

7.7. Outdoor Unit Type....................................................................................21

8. Fan Unit Installation..................................................................................24

8.1 Floor Mounted Type..................................................................................24

8.2 Ceiling Suspended Type............................................................................26

8.3 Fan Wall Mounted Type...........................................................................28

8.4 Wall Fan Installation Method....................................................................29

9.1 Material Specifications..............................................................................30

9.2 Pump Foundation Preparation...................................................................30

9.3 Pump Base Plate........................................................................................32

9.4 Pump Coupling Alignment........................................................................33

9.5 Grouting of Anchor Bolts..........................................................................34

10. Setting of Pressure Tank............................................................................36

10.1 Foundation Preparation.............................................................................36

10.2 Pressure Tank Placing on Foundation.......................................................37

11. Setting of Elevated Water Tank................................................................38

11.1 Lifting of Elevated Water Tank.................................................................38

11.2 Elevated Water Tank Placing on the Tower..............................................39

11.3 Elevated Water Tank View Detail.............................................................40

12. Setting of Hydrant Box..............................................................................42

12.1 Wall Opening.............................................................................................42

13. Setting of Outdoor Hydrant Box...............................................................44

14. Setting of Fire Extinguisher [Fire Extinguisher).......................................45

15. Risk Assessment and Control Measures....................................................46

16. Inspection Form.........................................................................................47

Factory Facilities : (Sports/Commercial)

Site Area (m2)

Floor Area (m2)

The purpose of This Method Statement is describing Mechanical Work of Equipment

Mechanical Room Location

Temporary Material &Equipment Stock Yard

Figure 1 Site Plan

Figure 2 Illustration Unloading of Equipment Unit

Figure 3 Moving of Equipment Unit

5. Lifting of Equipment Preparation

Pre-Install checklist and meeting shall be as follows :

Detail - OAC Unit Lifting by Crane

A/C Equipment Unit

Figure 4 Lifting Zone Layout

OAC Unit max.

OAC Unit max.

Figure 5 Lifting the Equipment Unit to Fan Room

Figure 6 Moving the Equipment Unit

7. Setting of A/C Unit

7.1. Floor Mounted Type

7.1.1 Floor Mounted Unit Installation