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3-A Accepted Practices For Supplying Air Under Pressure in Contact With Milk, Milk Products and Product Contact Surfaces, Number 604-05
3-A Accepted Practices For Supplying Air Under Pressure in Contact With Milk, Milk Products and Product Contact Surfaces, Number 604-05
, McLean, VA 604-05
Standard Developer
3-A Sanitary Standards, Inc. (3-A SSI)
In Collaboration With
United States Public Health Service (USPHS)/
United States Food and Drug Administration (USFDA)
United States Department of Agriculture – Dairy Programs (USDA)
European Hygienic Engineering & Design Group (EHEDG)
Disclaimers
3-A Sanitary Standards, Inc. (3-A SSI) and collaborating organizations do not assume or undertake to discharge
all or any responsibilities of manufacturers or any other user of 3-A Sanitary Standards or 3-A Accepted
Practices. 3-A SSI is not responsible to any individual, organization or entity for the use of 3-A Sanitary
Standards and 3-A Accepted Practices. It is the science-based opinions, professional findings of volunteer
experts and consensus that provides the sanitary (hygienic) criteria included in 3-A documents.
3-A Sanitary Standards and 3-A Accepted Practices do not include provisions for mechanical and electrical
safety. Mechanical and electrical safety criteria are established by government regulations and other standards
development organizations (SDOs). Other SDO standards may be referenced.
3-A Sanitary Standards, Inc., its employees and its volunteer committees shall not incur any obligation or
liability for damages, including consequential damages, arising out of or in connection with the development,
use, interpretation of, and reliance upon this 3-A Accepted Practice.
Drawings and illustrations contained herein are to assist in understanding the criteria in this 3-A Accepted
Practice. Drawings and illustrations are not intended to show all variations of the equipment or system nor are
they (it) to exclude alternate methods meeting this standard. Drawings and illustrations are non-normative.
Foreword
This 3-A Accepted Practice is to establish minimum sanitary (hygienic) requirements for Supplying Air Under
Pressure in Contact With Milk, Milk Products and Product Contact Surfaces. Standard English is the official
language of 3-A Sanitary Standards and 3-A Accepted Practices.
This 3-A Accepted Practice is for voluntary use by directly and materially affected organizations such as
equipment and machinery fabricators, processors, regulatory agencies and by 3-A SSI to assure adequate public
health protection exist for the devices and covered products. 3-A Sanitary Standards, Inc. use these documents
as the source for sanitary criteria as part of 3-A Symbol authorization.
This 3-A Accepted Practice was developed jointly by 3-A SSI, the United States Public Health Service
(USPHS)/United States Food and Drug Administration (USFDA), the United States Department of Agriculture
– Dairy Programs (USDA), and the European Hygienic Engineering & Design Group (EHEDG).
It is our purpose to encourage inventive genius and provide a forum to discuss new developments. Suggestions
for improvement and new technology are welcome any time for consideration by the 3-A Sanitary Standards
Committees. Please forward comments to the 3-A SSI, 1451 Dolley Madison Boulevard, Suite 210, McLean,
VA 22101-3850, USA. By fax: 703-761-6284. By e-mail to: 3-ainfo@3-a.org.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
A SCOPE
B2 Bond: Shall mean the adhesive or cohesive
A1 These 3-A Accepted Practices shall pertain to forces holding materials together. This
the sanitary aspects of the equipment and definition excludes press and shrink fits.
filters used in the supplying of air under
pressure for contact with food, food products, B3 Air Contact Surfaces
other comestibles, product contact surfaces,
and solution contact surfaces. The system B3.1 Processing Air Contact Surfaces: Shall mean
shall begin with the air intake filter and end at all surfaces in contact with filtered air prior to
point(s) of application. coming in contact with the product,
commencing at the frame of the final air filter
A2 In order to conform to these 3-A Accepted and ending at the first downstream product
Practices, equipment for the supplying of air contact surface.
as defined herein shall conform to the
following design, material, fabrication and B3.2 Exhaust Air Contact Surfaces: Shall mean
installation criteria and the applicable special the surfaces of the air ducts, plenum
requirements,1 chamber(s) (if provided), and appurtenances
from the final product contact surface through
A3 Normative References the exhaust system.
Doc. No. Title (3-A Sanitary Standards for:) B4 Air systems categories
18- Multiple-use Rubber and Rubber-Like
Materials Used as Product Contact Surfaces B4.1 Central System: Shall mean those which
20- Multiple-use Plastic Materials furnish air to more than one piece of
33- Polished Metal Tubing equipment. (See Figure 1.) Such systems
58- Vacuum Breakers and Check Valves usually require the use of an air storage tank.
63- Sanitary Fittings
B4.2 Individual System: Shall mean those which
Doc. No. Title (3-A Accepted Practices for:) furnish air to one piece of equipment, and
which may be an integral part of a given piece
605- Permanently Installed Product and Solution
of equipment. (See Figures 2, 3, 4 and 5.)
Pipelines and Cleaning Systems
B5 Product: Shall mean food, food products or
B DEFINITIONS
other comestibles.
B1 Air Under Pressure: Shall mean air, the
B6 Solutions: Shall mean water, homogenous
pressure of which has been increased by
mixtures of cleaning agents, sanitizers, and
mechanical means to exceed atmospheric
combinations of these.
pressure, and which is in contact with
products or other comestibles, and solution
B7 Surfaces
contact surfaces, the automatic opening of
containers, the drying of product contact
B7.1 Product Contact Surfaces: Shall mean all
surfaces, and for other purposes where
surfaces which are exposed to the product and
specifically directed at a product contact
surfaces from which liquids (materials) may
surface.
drain, drop, diffuse or be drawn into the
product or into the container, and surfaces that
B1.1 Low Pressure Air: Shall mean air that has
touch the product contact surfaces of the
been pressurized to less than 15 psig (1 bar)
container.
by mechanical means utilizing a fan or
blower.
B7.2 Solution Contact Surfaces: Shall mean the
interior surfaces of the system which are used
B1.2 Compressed Air: Shall mean air that has been
exclusively for supply and recirculation of
compressed by mechanical means to 15 psig
cleaning and/or sanitizing solutions, except
(1 bar) or above.
those used to supply concentrated cleaning
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and/or sanitizing chemicals to the point of
Use current revisions or editions of normative documents cited. use.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
C MATERIALS
B7.3 Nonproduct Contact Surfaces: Shall mean all
other exposed surfaces. C1 Metals
B8 Corrosion Resistant: Shall mean the surface C1.1 Product contact surfaces shall be of stainless
has the property to maintain its original steel of the American Iron and Steel Institute
surface characteristics for its intended service (AISI) 300 Series2 (excluding 301 and 302) or
period when exposed to the conditions corresponding Alloy Cast Institute3 (ACI)
encountered in the environment of intended types or metal which under conditions of
use, including expected contact with product intended use is at least as corrosion-resistant
and cleaning, sanitizing treatment, or as stainless steel of the foregoing types, and is
sterilization compounds or solutions. nontoxic and nonabsorbent, (See Appendix,
Section G.)
B9 Easily or Readily Accessible: Shall mean a
location which can be safely reached by C2 Nonmetals
personnel from a floor, platform (fixed or
moveable), or other permanent work area. C2.1 Rubber and rubber-like materials may be used
for gaskets, flexible tubing, connectors, and
B10 Easily or Readily Removable: Shall mean parts having the same functional purposes.
quickly separated from the equipment with
the use of simple hand tools. C2.2 Rubber and rubber-like materials when used
for the above-specified application(s) shall
B11 Nontoxic Materials: Shall mean those conform to the applicable provisions of the 3-
substances which under the conditions of their A Sanitary Standard, Number 18-.
use are in compliance with applicable
requirements of the Food and Drug C2.3 Plastic materials may be used for gaskets, and
Administration. parts having the same functional purposes.
B12 Simple Hand Tools: Shall mean implements, C2.3.1 Plastic materials when used for the above-
normally used by operating and cleaning specified application(s) shall conform to the
personnel, such as a screwdriver, wrench, or applicable provisions of the 3-A Sanitary
mallet. Standard, Number 20-, except that:
B13 Sanitizing or Sanitization: Shall mean a C2.3.1.1 Plastic materials may be used for flexible
process applied to a cleaned surface which is tubing or fittings. Tubing and fittings as
capable of reducing the numbers of the most referenced in D7.5.1 shall be constructed of
resistant human pathogens by at least 5 log10 materials meeting Title 21, Part 170-199 of
reductions (99.999%) to 7 log10 reductions the Code of Federal Regulations or otherwise
(99.99999%) by applying accumulated hot accepted by the Food and Drug
water, hot air, or steam, or by applying an Administration for food contact.
EPA-registered sanitizer according to label
directions. Sanitizing may be effected by C2.4 Rubber and rubber-like materials and plastic
mechanical or manual methods. materials having product contact surfaces
shall be of such composition as to retain their
surface and conformational characteristics
when exposed to the conditions encountered
in the environment of intended use and in
cleaning and sanitization.
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AISI Steel Products Manual, Stainless & Heat Resisting Steels,
Table 2-1. Available from the American Iron and Steel Society,
186 Thorn Hill Road, Warrendale, PA 15086
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Steel Founders Society of America, Cast Metal Federation
Building, 455 State Street, Des Plaines, IL 60016.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
C3 Pressurized Air Filters and Filter Media accessible for examination, and the filter
media are easily removable for cleaning or
C3.1 All filters shall consist of materials which, replacement. The filter shall be protected
under the conditions of intended use, are from weather, drainage, water, product
nontoxic, nonmedia releasing, and do not spillage and physical damage.
release toxic volatiles or other contaminants,
including those which may impart any flavor D4.2 Air under pressure shall be oil free. Oil free
or odor to the product or to the air. air may be produced by one of the following
methods, or their equivalent:
C3.2 Bonding materials4 in the media, if used, shall
be nontoxic, nonvolatile and insoluble under D4.2.1 Use of carbon or teflon ring piston, or
all conditions of use. diaphragm type, or water lubricated
compressors.
C3.3 The adhesive4, if used, for bonding rubber and
rubber-like materials and bonding plastic D4.2.2 Use of lubricated compressors with effective
materials shall be nontoxic. provisions for removal of all oil by
condensation and coalescing or absorption.
D FABRICATION
D4.2.3 Water lubricated or nonlubricated blowers.
D1 Surface Texture
D5 Air Under Pressure
D1.1 All product contact surfaces shall have a
texture at least as smooth as 32 µin. or 0.8 µm D5.1 Air under pressure systems in excess of 15
Ra finish on stainless steel sheets and be free psig (1 bar) shall be provided with methods of
of imperfections such as pits, folds and moisture removal. The removal of moisture
crevices in the final fabricated form. (See may be achieved by condensation and
Appendix, Section I.) coalescing filtration or absorption, or
equivalent, to prevent free water in the
D2 Permanent Joints system.
D3.1 All sanitary fittings and connections shall D6.3 The coalescing filter and any traps as
conform to the applicable provisions of 3-A referenced in D4.2.2 and D5, when used, shall
Standard, Number 63-. be located in the air pipeline downstream
from the compressing equipment, and from
D4 Air Supply Equipment the air tank, if one is used (See Figures 1, 3
and 5.). The filter shall be readily accessible
D4.1 Air supply shall be taken from a clean space for examination, cleaning, and for replacing
or from relatively clean outer air and shall the filter media. The moisture trap shall be
pass through a filter upstream from the equipped with a petcock or other means for
compressing equipment. This filter shall be draining accumulated water.
located and constructed so that it is easily
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Adhesives shall comply with 21 CFR 175 – Indirect Food
Additives: Adhesives and Components of Coatings. Document is
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available for sale by the Superintendent of Documents, U.S. Society of Automotive Engineers, 400 Commonwealth Drive,
Government Printing Office, Washington, D.C. 20402. Warrendale, PA 15096-0001 (412) 776-4841
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
D6.4 When coalescing filters are used, a means Standard, Number 58- shall be installed in the
shall be provided to measure the differential air piping downstream from the final filter
pressure across the filter. The differential described in D6.5 to prevent backflow of
pressure device is required to indicate the product into the air pipeline, except that:
need for filter media replacement.
D7.3.1 A check valve shall not be required if the air
D6.4.1 All coalescing filter housings shall be piping enters the product zone from a point
provided with a means of removing the higher than the product overflow level which
condensed liquid from the filtration device. is open to atmosphere or is for dry product
This can be accomplished by an automatic or applications or for other dry application where
manual drain installed on the base of the filter liquids are not present.
housing.
D7.4 Air distribution piping and fittings after the
D6.5 The final filter media shall be disposable. final filter shall be of corrosion-resistant
The filter media shall be located in the air line materials.
upstream from, and as close as possible to, the
point of application (See Figures 1, 2, 3 and D7.5 Air distribution piping, fittings and gaskets
5) except that a final filter shall not be between the discharge of the sanitary check
required where the compressing equipment is valve to the processing equipment shall
of a fan or blower type and operating at a conform to the 3-A Sanitary Standard,
pressure of less than 15 psig (1 bar). (See Number 63-, and to 3-A Sanitary Standard,
Figure 4.) Number 33-, except that:
D6.6 Electronic air cleaners utilizing electrostatic D7.5.1 Where a check valve is not required (see D7.3
precipitation principles to collect particulate and D7.3.1), plastic or rubber or rubber-like
matter may be used. tubing and suitable compatible fittings and
connections made of plastic or stainless steel
D6.6.1 Final filter efficiency shall be at least 99% as may be used between the final filter and the
measured by the Dioctylphthalate Fog point of application.
Method (DOP) test.6 When commercially
sterile air is required, the final filter efficiency E SPECIAL REQUIREMENTS OF
shall be at least 99.999% as measured by the AGITATION BY AIR
DOP test.
E1 Tubing used to introduce air into the product
D6.6.2 Disposable filter media shall not be cleaned and/or product zone shall be stainless steel
and reused. and shall conform to the 3-A Sanitary
Standard, Number 33-.
D7 Air Piping
E2 There shall be no threads on product contact
D7.1 The requirements of D7 which follow do not surfaces.
apply to low-pressure air where the
compressing equipment is of the fan or E3 When drilled or perforated pipe is used,
blower type. internal drilling burrs shall be removed and
the orifices shall be chamfered on the outer
D7.2 The air piping from the compressing surface of the pipe.
equipment to the filter and moisture trap
described under D6.3 shall be readily E4 If the volume of the air from the compressing
drainable. equipment is in excess of that required for
satisfactory agitation, suitable means shall be
D7.3 A product check valve which conforms to the employed to eliminate the excess volume.
applicable criteria of the 3-A Sanitary
E5 If the product to be agitated is in an enclosed
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MIL-STD-282– Military Standard 282: Method 102.9.1:
tank, adequate means shall be provided to
Dioctylphthalate Fog Method (DOP). Standardization, Document allow the air used for agitation to escape.
Order Desk (Department of Navy), 700 Robbins Avenue,
Building 4, Section D, Philadelphia, PA 19111-5094.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-
2959.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
UNS UNS UNS UNS UNS UNS UNS UNS UNS UNS
N08367 S21800 S20161 N26055 N26455 S17400 S15500 S32900 R20500 R50400
ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
A743 A743 A494 A494 A747 A747 A560 B67
Grade Grade Grade Grade Grade Grade Grade Grade
G5 Metal alloys or metals other than the above may be as corrosion resistant as 300 Series Stainless steel.
This may be shown when metal alloys or metals are tested in accordance with ASTM G31 Laboratory
Immersion Corrosion Testing of Metals and have a corrosion rate of less than 10.0 mil per year. The test
parameters such as the type of chemical(s), their concentration(s), and temperature(s) should be
representative of cleaning and sanitizing conditions used in dairy equipment. Alloys containing lead,
leachable copper, or other toxic metals should not be used.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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American Society of Mechanical Engineers, 345 East 47th Street,
New York, NY 10017-2392.
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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1. COMPRESSING EQUIPMENT
2. INTAKE AIR FILTER
3. AFTERCOOLER
4. SANITARY RELIEF VALVE
5. AIR PIPE LINE COALESCING FILTER AND MOISTURE TRAP
6. PRESSURE GAUGE (OPTIONAL)
7. DRYER (WHEN USED)
8. SANITARY PIPING DOWNSTREAM FROM THIS POINT
9. PRODUCT CHECK VALVE (WHERE REQUIRED)
10. FINAL FILTER
11. TO POINT OF APPLICATION
12. DRAIN VALVE
13. MOISTURE LEG OR TRAP
14. AIR STORAGE TANK
15. AIR GAP
16. TRAP AND DRAIN VALVE
17. CONDENSATE PIPE
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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1. COMPRESSING EQUIPMENT
2. DRAIN VALVE
3. AFTERCOOLER (WHEN USED)
4. PRESSURE GAUGE (OPTIONAL)
5. DRYER (WHEN USED)
6. AIR PIPE LINE COALESCING FILTER AND MOISTURE TRAP
7. FINAL FILTER
8. PRODUCT CHECK VALVE (WHERE REQUIRED)
9. SANITARY PIPING DOWNSTREAM FROM THIS POINT
10. TO POINT OF APPLICATION
11. INTAKE AIR FILTER
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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Copyright© 3-A Sanitary Standards, Inc., McLean, VA 604-05
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1. COMPRESSING EQUIPMENT
2. AFTERCOOLER (WHEN USED)
3. PRESSURE GAUGE (WHEN USED)
4. AIR PIPELINE COALESCING FILTER AND MOISTURE TRAP
5. DRAIN VALVE
6. DRYER (WHEN USED)
7. FINAL FILTER
8. INTAKE AIR FILTER
9. FIXED AIR PASSAGE
10. ROTATING MANDREL ASSEMBLY
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