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Fuel 207 (2017) 226–239

Contents lists available at ScienceDirect

Fuel
journal homepage: www.elsevier.com/locate/fuel

Full Length Article

Numerical simulation study of factors affecting relative permeability


modification for water-shutoff treatments
Dheiaa K. Alfarge a, Mingzhen Wei b,⇑, Baojun Bai b
a
Iraqi Ministry of Oil, Missouri University of Science and Technology, United States
b
Missouri University of Science and Technology, United States

h i g h l i g h t s

 Identified eight parameters influencing RPM treatment performance.


 Provided the guidelines to select the best candidate well for RPM treatments.

a r t i c l e i n f o a b s t r a c t

Article history: Polymer solutions and gels are frequently used to control excessive water production in oil and gas wells
Received 18 January 2017 by reducing the permeability to water flow to a greater extent than to oil or gas flow (Relative
Received in revised form 6 June 2017 Permeability Modifiers, RPM, or disproportionate permeability reduction, DPR). RPM and DPR can be used
Accepted 8 June 2017
as synonymous in this study; however, specialists use RPM term for the cases in which permeability
reduction is less compare to DPR. The significance of RPM agents, chemicals using in water-shutoff treat-
ments, is that their placement does not require mechanical isolation. However, the performance of RPM
Keywords:
treatment is still poor in field applications. This study applied numerical simulation methods to investi-
Water-shutoff treatments
Gel treatments
gate the factors impacting RPM treatments on reservoir (Macroscopic) level. Furthermore, Design of
Relative permeability modifiers Experiments (DOE) was used to rank these factors based on their influence on RPM performance (water
Disproportionate permeability reduction cut reduction and oil recovery improvement).
Polymer gels property The results indicated that there are nine parameters which can enhance or downgrade the success of
DPR treatments, treatments at oil/gas wells when use of DPR polymer or gel results in Disproportionate
Permeability Reduction of treated formation. The performance of DPR treatment was more pronounced at
low oil density, low oil viscosity, high gel penetration depth, and at high permeability heterogeneity
among layers (linear flow is more dominated). However, the performance of DPR treatments was down-
graded if the treatments were applied at high production flowrate, low ratio of residual resistance factor
for water (Frrw) to residual resistance factor for oil (Frro), and high G-shape (crossflow indicator) values.
Moreover, when the capillary forces dominate the flow (capillary-viscous number > 10), RPM results
were not largely encouraging due to water blocking effect. On the other side, in the viscous dominated
flow, RPM performance was more pronounced. These factors which were studied in this work can pro-
mote a short-term successful remedy, a long-term successful treatment, or even a failed treatment.
Some of these factors can be controlled; the operator can choose the optimum level of the parameter, like
production flowrate. However, other factors cannot be controlled, but the value of this study is still
increase probability of success the treatment prior to field application.
Ó 2017 Elsevier Ltd. All rights reserved.

1. Introduction environmental damage, low oil recovery, and hydrostatic loading.


Hill et al. [56] estimated the total cost associated with separation,
Excessive water production makes reservoir life shorter and treatment and disposal of produced water at $50 billion annually
worse economically due to corrosion of tubulars, fines migration, which urges most specialists to find appropriate solutions for
excessive water production. Generally, different solutions for
water production control in oil and gas reservoirs were suggested
⇑ Corresponding author. according to the source and reason of produced water in hydrocar-
E-mail address: weim@mst.edu (M. Wei). bon reservoirs [30]. The reasons causing excessive water

http://dx.doi.org/10.1016/j.fuel.2017.06.041
0016-2361/Ó 2017 Elsevier Ltd. All rights reserved.
D.K. Alfarge et al. / Fuel 207 (2017) 226–239 227

Nomenclature

ADMAX Maximum Adsorption Capacity, lbmole/ft3 KH Horizontal Permeability


DOE Design of Experiments kV Vertical permeability
DOE Design of Experiments Perm-k Vertical Permeability
DPR Disproportionate Permeability Reduction Qo Oil Flowrate (STB/day)
Frro Residual Resistance Factor for Oil Phase RPM Relative Permeability Modifiers
Frrw Residual Resistance Factor for Water Phase RRFT Residual Resistance Factor for the Adsorbing Compo-
Gshape Cross flow indicator nent in Rock Type
K Permeability SCTR Sector
K1/K2 Ratio of High-Permeability Zone to Low-Permeability VE Vertical Equilibrium
Zone

production are commonly due to mobility issues, fractures, high- which produce DPR property, the performance of DPR treatments
permeability channels, or heterogeneous features which provide in field applications have a high ambiguity. However, [44] reported
preferential paths with least resistance to the fluid being injected significant successful jobs in field applications which used DPR flu-
to sweep hydrocarbons, and lead to an early breakthrough for dis- ids in Mid-Continent Region for water-shutoff purposes. Therefore,
placing phase. The usual solution for these problems and to maxi- it is clear that there is a lack in understanding the behavior of DPR
mize the swept areas is to place sealants or blocking agents in the treatments on macroscopic level. This study indicated that care-
least resistance paths. Polymer, gels and other types of confor- fully selected-candidates, wells and reservoirs, are the critical
mance materials are common examples of permeability-reducing point to give a successful DPR treatment.
agents that can fill fractures and high-permeability channels
through injectors or producers to generate flow diversion and
3. A critical review about DPR mechanisms
increase sweep efficiency [54].
It is known that the gel treatments can be conducted in three
The ability of polymers and some gels to reduce the permeabil-
locations of hydrocarbon reservoirs: a) injection wells which is
ity to water to a greater extent than to oil or gas flow urges differ-
called injection profile control, b) production wells which is called
ent researchers to investigate why these chemical agents produce
water-shutoff, and c) in depth of reservoir which is called in-depth
this behavior. Many previous investigators tried to explain differ-
diversion process. Each method has its advantages and disadvan-
ent mechanisms for DPR agents. However, our literature review
tages. However, the main advantage of water-shutoff treatments
came with ten proposed mechanisms by different investigators,
is the immediate response, while its disadvantages are low success
but no agreement among the previous investigators on a unique
rate and the risk to damage oil zone [55].
mechanism. Although some researchers think DPR resulted from
One of the critical methods used in production wells as a water-
a combination of two or more from these ten mechanisms; another
shutoff treatment is called Disproportionate Permeability Reduc-
opinion said that DPR property could be caused by hysteresis effect
tion (DPR) or Relative Permeability Modifier (RPM). This terminol-
because types of fluids are changing in the reservoir formation
ogy came from noticing the ability of polymers and some gels to
before and during gel injection. However, [20] concluded that hys-
reduce the permeability to water flow (Krw) to a greater extent
teresis has not effect to produce DPR behavior. The goal beyond
than to oil or gas flow (Kro or Krg). The DPR property of gels and
focusing on identifying the correct DPR mechanism is to help in
polymer has a significant role in many of hydrocarbon reservoir
understanding and predicting the behavior of this treatment in
cases especially when mechanical isolation process is difficult to
production wells. Also, if the correct mechanism has been known,
be performed during gel placement process [41]. However, there
this would help to improve this treatment more by improving its
is a clear disagreement among the investigators about the main
mechanisms. Table 1 summarized the proposed mechanisms with
mechanism beyond DPR behavior. This disagreement led to the
their investigators, proposal of each mechanism, the opinions
lack of understanding for this property and resulted in absence of
which conflict with, and the weak points in each one. These results
a standardized method to predict DPR performance in field appli-
regarding DPR mechanisms are solely based on the review and
cations. A brief description about these mechanisms would be
analysis for different resources from lab works and field applica-
introduced since the discussion of the DPR mechanisms details
tions which have been reported by different investigators. It is
are out of this study scope. The objective from this study is to form
clear that the conditions which had been used by the investigators
a prediction methodology for DPR success or failure depending on
are different from each other, but we tried to explain the strength
reservoir and well candidate conditions. In addition, this study
of each mechanism depending on their weak points and the
would give details about the factors which impact DPR perfor-
physically-based strength. Depending on the critical review con-
mance on reservoir level (macroscopic level) and how to select
ducted, the segregated pathway mechanism is the most acceptable
the best candidate well.
one; therefore, this mechanism would be simulated in this study.

2. Disproportionate permeability reduction


4. Numerical simulation methodology
DPR is the property which some polymers and weak gels cru-
cially have for reducing the permeability to water to a greater STARS simulator ([53]), one of the CMG packages, was used to
extent than to oil or gas flow [9,10,60,44,65,28,11,41]. Water- simulate creating a DPR chemical agent. Since the most common
shutoff treatment by using DPR fluid is interestingly effective for mechanism for DPR is segregated pathways mechanism
reducing water production in production wells which cannot be [44,19,39], this mechanism was represented in this work by pene-
generally treated with conventional methods like mechanical iso- trating the gels to the water zone deeper as compared to the oil
lation [21]. Although Seright [28] reported different types of gels zone. The cases which were modeled in this work are heteroge-
228 D.K. Alfarge et al. / Fuel 207 (2017) 226–239

Table 1
The proposed mechanisms for DPR with their weak points.

DPR Mechanisms Proposal Investigated by Weak points Not supported by


1-Wall Effect and Gel 1-wall effect can explain DPR when the gelant is prepared Liang et al. [58] It would not explain DPR Al Sharji et al. [1],
Droplet from or match the wetting phase of the rock. 2. Gel droplet property happening at small oil Liang et al. (2000)
model explains DPR when the gelant is prepared from or residual saturation
match non-wetting phase of rock.
2-Gravity Effect The density of water soluble gel (usually 99% water) Liang et al. [21] 1-Frr is insensitive for change in White et al. [44],
= density of brine. Therefore; Gels would go to water rather direction and orientation 2- Nilsson et al. [25],
than oil. Then, gel would reduce Krw more than Kro. Different oil densities = Same Liang et al. [21]
Frro
3-Lubrication Effect The interface between oil and adsorbed polymer would Prado Paez et al. [59], DPR would happen even when Liang et al. [21],
lubricate path of oil rather than water. Liang et al. [21], Zai- water and oil have the same Nilsson et al. [25]
toun and Kohler [48] viscosity
4-Rock Wettability DPR is due to polymer adsorption on water-wet rock walls Zaitoun and Kohler DPR treatment is significant in Liang et al. [20],
Change and Water/ [48], Liang et al. [21], intermediate wet rocks not in Liang et al. [19]
Oil Pathways Seright et al. [31] water wet ones.
Constriction
5- Segregated Pathways The water based gel would flow through most parts of White et al. [44], In transparent micromodels, gel Al Sharji et al. [1]
Mechanism pores which are available to brine Nilsson et al. [25], Al goes for both oil and water
Sharji et al. [1] pathways
6- Capillary Forces and DPR resulted from the balance between capillary forces Liang et al. [19], Se- Change the confining pressure Liang et al. [19]
Gel Elastic Effect and gel elasticity right [63] and gel elasticity would not
support this theory
7-Polymer Leaching DPR due to polymer leaching from gel during water Liang et al. [19] Both of Frrw and Frro are Seright [61],
from Gel and injection and not leaching through oil injection decreasing with flowrate Willhite et al.
Reducing Brine following power law model [45], Yan et al.
Mobility Mechanism [46]
8- Gel Swelling in Water DPR due to water-based gel is shrinking in oil and swelling Alsharji et al. [1], No change in gel volume after Alsharji et al. [1],
and shrink in Oil in water Liang et al. [21] contact with oil and water by Liang et al. [21]
video monitoring
9- Polymer Adsorption Polymer layer would be formed on the crevices between Alsharji et al. [52], Why does DPR happen in oil wet Liang et al. [19]
Entanglement grains and handers only water Zitha et al. [51]. system?
10- Gel Deformation or Oil would deform and dehydrate the gels while water Krishnan et al. [57], Both of water and oil would Zaitoun et al.
Dehydration would not. Willhite et al. [45] deform the gel [49], Liang et al.
[19]

neous linear system of two layers with one injector and one pro- voir and that is a good representation for what is going on in the
ducer as shown in Fig. 1, and the second case is a heterogeneous field.
radial system of two layers with five-spot pattern as shown in
Fig. 2. The reservoir characterizations and fluid properties are 4.1. Linear system description
shown in Table 2. Although there are three types of gels producing
DPR property which are in situ gels, preformed gels and partially It is known that the crossflow from one layer to another
preformed gel, in situ gel was used as the DPR chemical agent in resulted from one or all the four driving forces which are capillary,
this simulator. The type of gel which was simulated in this study viscous, gravity and dispersion making the flow in porous media
is water based gel with concentrations illustrated in Table 3. The [50]. Therefore; we used in this case a linear reservoir system con-
reaction frequency factor between x-linker and polymer is 3240 taining two layers having different permeability with crossflow
which control how fast the cross-linker would interact with poly- existing, with one producer and one injector to investigate the
mer. The adsorption model was built by using Langmuir coeffi- effect of these forces on DPR performance. A geometric coordinate
cients correlation. The main parameters for adsorption model are system having three dimensions (i, j, k) was applied to represent
shown in Table 4. The adsorption properties such as the compo- reservoir dimensions in this model. The number of grids in x, y, z
nent adsorption and inaccessible pore volume are function of the directions was 50, 1, and 6 respectively. The total number of grid
formation permeability. Reservoir heterogeneities would make blocks was 300. The OOIP is 4.56E + 05 STB in undersaturated
these properties of gels to vary largely in different parts of reser- reservoir with initial pressure of 5000 psi. The dimensions of the

Fig. 1. Reservoir model (linear system-two layers), (A) Permeability distribution (B) Adsorbed Gel amount distribution.
D.K. Alfarge et al. / Fuel 207 (2017) 226–239 229

Fig. 2. 3-D View of radial system (five spot-pattern of two layers).

Table 2 first 5 blocks which are closest to the producer has the following
Input data of fluids and reservoir properties. dimensions 20 feet in the x direction, 100 feet in the y direction,
Property Value and 10 feet in the z direction while the rest of grids have the
Reservoir temperature (F) 140
dimensions 50 ft, 100 ft, 10 ft in x, y, z respectively. The reason
Water density (lb/ft^3) 62.4 beyond making the first ten grids which are closest to the producer
Oil density (lb/ft^3) 50 are smaller than the rest of grids is to monitor the small changes in
Oil viscosity (cP) 1 saturation, gel penetration, and adsorption in these cells. Fig. 1
Water viscosity (cP) 0.5
explains the 3D view of linear system model which has two wells,
Reservoir Pressure (PSI) 5000
Top of reservoir (ft) 9000 one producer located in block (1, 1, 1:6), and one injector located in
Number of layer 2 block (50, 1, 1:6). The injection flow rate and production flow rate
KH1 (md) 1000 are equal to 600 STB/D. The other fluid and reservoir properties are
KH2 (md) 10000 listed in Table 2.
kV (md) 0.1*KH
Porosity 1 0.20
Porosity 2 0.25 4.2. Radial system

In this case, radial reservoir system contains two layers with


Table 3 one producer and four injectors. These two layers divided to six
Gelant component concentrations. grids vertically to see any change in fluid saturation or any other
properties. The permeability of the top three grids is equal to
Component Mole Fraction%
1000 md (horizontal permeability) and 10,000 md for the bottom
Water 0.999863404
three grids. The number of grids in x, y, z directions was 97, 97,
Polymer 4.8839e-006
X-linker 0.000131712 and 6 respectively. The total number of grid blocks was 56,454.
Total 1 The OOIP is 1.87E + 06 STB in undersaturated reservoir with initial
pressure of 5000 psi. Fig. 2 explains the 3-D view of radial system

Table 4
Adsorption model parameters.

Parameters Value Unit Rock type


Langmuir Isothermal Coefficients Adsorption isothermal parameter A 11.46 lbmole/ft^3 1&2
salt effect parameter 0 dimensionless 1&2
Adsorption isothermal parameter B 5540000 lbmole/ft^3 1&2
Rock dependent parameters Max. adsorption capacity (ADMAXT) 0.00000259 lbmole/ft^3 1
Residual Adsorption Level (ADRT) 0.00000259 lbmole/ft^3 1
Accessible pore volume (PORFT) 0.01 dimensionless 1
Accessible Resistance Factor 20000 dimensionless 1
Max. adsorption capacity (ADMAXT) 0.00000459 lbmole/ft^3 2
Residual Adsorption Level (ADRT) 0.00000459 lbmole/ft^3 2
Accessible pore volume (PORFT) 1 dimensionless 2
Accessible Resistance Factor 80000 dimensionless 2
230 D.K. Alfarge et al. / Fuel 207 (2017) 226–239

model. It contains five wells, one producer located in block (49, 49, 5.2. Gel penetration depth effect
1:6), and four injectors located in block (1, 1, 1:6), (97, 97, 1:6), (1,
97, 1:6), and (97, 1, 1:6) respectively. The same operating parame- For all cases, the DPR treatment was applied at different gel
ters, fluid properties and reservoir criteria which were described penetration depth of 10, 15, 20, 25, 30, and 35 ft. Fig. 4 showed that
for linear system were used in radial system. Also, the rock and DPR could give better results in both water cut reduction and oil
fluid data is the same for both linear system and the radial system. recovery improvement when the DPR fluid penetrates deeper in
Two cases for both of linear system and radial system were used to the formation. However, this conclusion conflicts with Stavland
investigate the crossflow effect on DPR performance. One case is [40] conclusion regarding the most successful DPR would happen
with crossflow by setting vertical permeability to one tenth of hor- at high ratio of Frrw/Frro with low gel volume injected (low gel
izontal permeability and another case is without crossflow by rep- penetration depth). He reasoned his conclusion depending on the
resenting shale barrier conditions. understanding for that low-penetrated gel would not reduce sig-
nificantly oil productivity index. However, our conclusion is con-
sistence with [44]. DPR treatment could give better results at
5. Results and discussion deep gel penetration because the deepest gel penetration has the
most efficient filtration process for water in oil-water pathway
5.1. Oil viscosity effect since the DPR fluid can reduce the permeability to water to greater
extent than to oil, so the long filter (DPR fluid volume) would give
DPR treatment was applied at different oil viscosity values more screening and blocking for water molecules. Second, if the
which are 1, 10, 20, 30, 40, and 50 cP. The results indicated that cross flow exists; the sweep efficiency would be improved just
DPR could give better results in both water cut reduction and oil on extent of gel penetration depth [27,36]. Also, we found a good
recovery improvement when it is applied in low-viscous oil rather analog from production engineering principles that supports this
than high-viscous oil with the same other conditions as shown in conclusion. Basically, we want to create skin for water pathways
Fig. 3. For example, in linear with cross flow case, water cut in the reservoir region which is closed to the production well.
reduced in these different oil viscosities values by 26%, 20%, 17%, According to Hawkins formula, the skin is function of permeability
15%, 14%, and 13% respectively. Accordingly, oil recovery factor impairment (K/Ks) which has the same meaning to Frrw assuming
improved by 9%, 7%, 6%, 5%, 3%, 2.5% respectively. The other three Frro equals to one, and also function of damage penetration (rs)
cases have approximately the same trend, but with different values which has the same physical meaning to gel penetration depth.
where we noticed the rank from the best scenario to the worse sce- We well understood as far as the radius of damage zone is longer
nario as linear without cross flow, linear with cross flow, radial the production flowrate is lower for the same other conditions. If
without cross flow, and the radial system with cross flow respec- the gel penetration depth increased, it would increase the skin
tively. The reasoning beyond DPR success at low-viscous oil is for water flow. To sum up, these results give a clear indication
more pronounced as compared with high-viscous oil is due to dif- and support for that the increasing in gel penetration depth would
ferent scenarios in which water invades oil zone after DPR treat- increase DPR treatment performance when Frro is very low (close
ment performed. In high-viscous oil reservoirs, water would to the ideal case).
cross to the oil zone in fingering style (leaky piston displacement)
which increases water blocking problem. However, in low-viscous 5.3. Frrw/Frro effect
oil reservoirs, water would cross to the oil zone as piston like dis-
placement which reduces water blocking effect. To sum up, DPR Different values of (Frrw/Frro) for different gels properties were
treatment at low viscous oil gives better results than in high- simulated to investigate the effect of Frrw/Frro (gel type criteria)
viscous oils for the same other conditions. on DPR performance. The highest values of (Frrw/Frro) which were

Fig. 3. Effect of oil viscosity on DPR performance (water cut reduction) in different systems.
D.K. Alfarge et al. / Fuel 207 (2017) 226–239 231

Fig. 4. Effect of gel penetration depth on DPR performance for different systems of oil reservoirs.

used in this model could be practical since it has been reported treatment performed, so the DPR performance increased. Also, if
that new gel formulation gives Frrw greater than 2000 and Frro the (Frrw/Frro) is high, this would reduce the concerns regarding
equal to 2 or less [29]. We noticed that DPR treatment gives better the damage which gel might cause in the oil zone because the
results in both water cut reduction and oil recovery improvement residual resistance factor increased with decreasing permeability
when Frrw is very high and Frro is very low as shown in Fig. 5 and since the oil zone usually has the lower permeability
Fig. 6. Also, our conclusion is consistent with Stavland [40] conclu- [17,15,42,48,34,62]).
sion regarding the most successful DPR would occur at high Frrw/
Frro. Gels with high (Frrw/Frro) value have the highest change 5.4. Production rate effect
chance to be the real DPR-chemical agents according to the DPR
definition. When the ratio of Frrw/Frro increased, the chance to Two different production flow rates are simulated to under-
get more connected oil channels would be increased after DPR stand the DPR performance at each one of them. Production flow-

Fig. 5. Effect of Frrw/Frro on water cut reduction in radial system with cross flow.
232 D.K. Alfarge et al. / Fuel 207 (2017) 226–239

Fig. 6. Effect of Frrw/Frro on water cut reduction in radial system without cross flow.

rates of 1000 STB/D and 10,000 STB/D were used to investigate increasing of viscous forces, so the water crossing to oil zone would
how we can produce after DPR treatment performed. We noticed increase at high production rate. If water crossed to the oil zone,
that DPR gives better results in both water cut reduction and oil the water would build up in oil zone and creates what is called a
recovery improvement when production rate is low as shown in water blocking effect. To sum up, as the production rate after
Fig. 7. We noticed, in linear with cross flow case, that water cut DPR treatment get lowered, the DPR treatment is more successful.
reduced by 40% at production flowrate equals to 1000 STB/D and
oil recovery increased by 5%. On the other hand, the water cut 5.5. Cross flow effect
reduced by 20% and oil recovery increased by 2% at 10,000 STB/
D. There are two reasons explaining this behavior. The first one is DPR treatment was applied at different values of cross flow to
as far as the flowrate increased; the Frrw could be decreased as investigate the effect of cross flow on DPR performance. The best
reported by many investigators in their lab work translation of cross flow values is by G-shape values [50,39]. The
[21,2,7,12,24,40]. The reduction in Frrw with increasing in produc- G-shape includes not only the ratio of vertical permeability to hor-
tion flowrate is clear in Fig. 8. However, other investigators said izontal permeability but also the reservoir aspect ratio which is the
that both of Frrw and Frro decrease with increasing in production ratio of length of reservoir to the thickness of that reservoir
flowrate according to power law model ([61,45,46]. The second [5,50,39,47]. Also, we found that if we use the effect of the cross
reason is that increasing production flow rate would result in flow through the ratio of vertical permeability to horizontal per-

Fig. 7. Effect of Production rate on DPR performance (water cut reduction).


D.K. Alfarge et al. / Fuel 207 (2017) 226–239 233

Fig. 8. How Frrw changes with changing production flowrate, (A) Production flowrate equals to 1000 STB/D, (B) Production Flowrate = 10,000 STB/D.

meability only, the impact of cross flow on DPR performance can would go to oil zone in larger amount as compared with barrier-
increase or decrease as we increase or decrease the thickness of existing case [4,38,37]. To sum up, DPR treatment application in
reservoir consequently. Therefore, using G-shape factor to quantify reservoir with small cross flow values or barrier existed conditions
the effect of cross flow on DPR performance is crucial. We noticed would give better results than if it is applied in a reservoir having
that DPR gives better results in both water cut reduction and oil cross flow. This conclusion is also consistent with simulation work
recovery improvement when it is applied at very low values of of Gao [13] when he concluded to use polymer flooding in reservoir
G-shape, shale barrier conditions, as shown in Fig. 9. From Fig. 9, with high ratio of (kV/Kh) and use the gel treatment in reservoirs
we notice that there are two different trends in all curves for plot- with low ratio of (kV/Kh).
ting of water cut reduction or oil recovery factor improvement ver-
sus G-shape. We think this happens because the behavior of DPR 5.6. Oil gravity effect
performance is different as in before Vertical Equilibrium (VE) con-
ditions as compared with after Vertical Equilibrium (VE) condi- For all cases, the DPR treatment was applied at different oil
tions. Vertical Equilibrium (VE) has been discussed extensively specific gravity values which were 0.65, 0.75, 0.85, 0.95, and 1. This
by many investigators [14,43,16,18,66]. DPR treatment at low G- work was to understand where DPR can be successfully applied in
shape values is more successful because there is no water crossing heavy oil reservoir or light oil reservoir with the same other condi-
to oil zone which would create water blocking effect. Before verti- tions. The study indicated that DPR could give better results in both
cal equilibrium is achieved, the oil zone is less affected by water water cut reduction and oil recovery improvement when it is
zone. However, when vertical equilibrium is achieved, the oil zone applied at reservoir with light oils rather than heavy oils. For
would be more affected by the water zone because the horizontal example, in linear system with cross flow case, water cut could
pressure drop is the same at any point vertically. Second, during be reduced in different oil-density values by 28%, 25%, 22%, 19%,
gel placement process in a reservoir with cross flow, the gelant and 17.5% respectively. And, the oil recovery factor could be

Fig. 9. Effect of cross flow on DPR performance in radial system.


234 D.K. Alfarge et al. / Fuel 207 (2017) 226–239

Fig. 10. Oil recovery factor versus time; before and after DPR treatment (comparison between DPR performances when the high-k in lower zone versus when the high-k in
upper zone).

increased by 8%, 6%, 5%, 3%, 2% respectively. The other three cases than light oil which might downgrade the gel resistance more, so
could have approximately the same trend, but with different val- DPR performance would be downgraded in heavy oil reservoirs.
ues where we noticed the order from the best model to worse We also investigated another scenario in which the high perme-
model as linear system without cross flow, linear system with ability layer located in the top layer. The results indicated that the
cross flow, radial without cross flow, and the radial system with DPR performance would be much pronounced in the reservoirs
cross flow respectively. The reasoning beyond applying DPR treat- which have high streak in the bottom of the reservoir instead of
ment at reservoir with light oils is more successful rather than in the top. To investigate that, at water cut of 80% in both models,
reservoir with heavy oils is due to gravity segregation help. When the DPR treatment was performed with the same parameters in
the production process resumed after DPR treatment, the gravity both models. We noticed the oil recovery factor for the reservoir
forces would help in preventing water from crossing to oil zone of high-k in the upper zone was improved by 0.5% while the oil
and creating water blocking effect for limited viscous forces in light recovery factor in the reservoir with high-k in the lower zone
oil reservoirs. While in the heavy oil, the density difference was improved by 5% as shown in Fig. 10. And, the water cut for
between water and oil is not almost exist, so the water blocking the reservoir of high-k in the upper zone was reduced by 4% while
effect is significant. Also, the dragging force for heavy oil is higher the water cut in the reservoir of high-k in the lower zone was

Fig. 11. Effect of initial water cut on DPR performance (water cut reduction) in different systems.
D.K. Alfarge et al. / Fuel 207 (2017) 226–239 235

reduced by 20%. The reasoning beyond this difference in DPR per- treatment water cut affects DPR performance. We concluded that
formances is under two reasons. The first reason is that, in the DPR gives better results in both water cut reduction and oil recov-
reservoir with high-k in the lower zone, the gravity helps the gel ery improvement when it is applied at lower water cut, which
to be segregated to water zone and block water movement because means, as soon as DPR treatment performed is the better perfor-
both of gel and water have approximately the same density. There- mance would happen as shown in Fig. 11. For example, in linear
fore; the water cut reduction in the reservoir with high-k in lower with cross flow case, the water cut could be reduced by 35%,
zone was better than the reservoir with high-k in upper zone. The 31%, 28%, 25%, 20%, 10% respectively. The oil recovery could be
second reason is that, in the reservoir with high-k in lower zone, increased by 7%, 5%, 3%, 2.5%, 2%, 1.5% respectively. The other three
there is gravity force which reduces the dominant viscous forces cases could have the same trend, but with different values. We
resulting in less water crossing to the oil zone. On other hand, noticed the arrangement from the best case to worse case as linear
the gravity force is not high enough, in the reservoir with high-k without cross flow, linear with cross flow, radial without cross
in upper zone, to reduce water crossing to the oil zone, but in this flow, and the radial system with cross flow respectively. The rea-
case, the gravity forces and viscous forces are in the same direction soning for applying DPR treatment at low water cut value is more
which is downward to the oil zone. The late case makes water successful than at high water cut is that the chance to get oil path-
crossing to oil zone in high rate causing significant water build ways are not continuous and not connected is so significant at
up effect. higher water cut. Since DPR treatment needs more oil channels
To sum up, the chance of DPR success in light oils is better as connected after treatment, the treatment would not be pro-
compared to the heavy oils. However, this conclusion is neither nounced in high water cut because the oil molecules would be
consistent with Prado Paez et al. [59] lab work nor [21] lab work encapsulated by water molecules. To sum up, starting DPR treat-
because we think that the gravity effect is not significant in lab ment earlier would give better results rather than starting it later.
work as compared on the reservoir scale.
6. Design of experiments for eight factors affecting DPR
5.7. Time of DPR treatment performance using CMOST 2015

For all cases, the DPR treatment applied at different water cut 6.1. Sensitivity analysis
values which are 50%, 60%, 70%, 80%, 90%, and 95%. This work is
to see when DPR can be successfully applied and how pre- The purpose of Sensitivity Analysis is for determining how sen-
sitive an objective function to different parameters qualitatively
Table 5 and quantitively. Identifying the parameters which have a high
Parameters with their range which were used in CMOST.
impact on DPR performance would give a good prediction for
Parameters Range DPR success or failure depending on reservoir properties prior to
Reservoir Thickness (ft) 10–100 DPR field application. In this part, the objective functions which
Ratio (K zone1/Kzone2) 1–10000 were used are water cut, cumulative oil production, and oil recov-
Ratio of (Vertical Permeability/Horizontal permeability) 0–1 ery factor at three different time periods of DPR post-treatment
Oil viscosity cP 0.75–60 which were 3 months, 6 months, and one year. The parameters
Oil Density (lb/Ft^3) 30–62
Gel Volume (bbl) 500–5000
which were investigated and their range values are listed in Table 5.
Frrw/Frro 1–173 The statistical methods which were used for parameters ranking
are as follow:

Fig. 12. Sobol approach for factors impacting water cut% on first 3 months after DPR treatment.
236 D.K. Alfarge et al. / Fuel 207 (2017) 226–239

Fig. 13. Morris method for each parameter on water cut after 6 months from DPR.

Fig. 14. Tornado plot, sensitivity plot, explains the qualitative and quantitative effect for the parameters investigated on cumulative oil (bbl) in the first 6 months from DPR
treatment. The positive sign means that parameter has a positive effect on the objective function. However, the negative sign means that parameter has a negative effect on
the objective function. The number for each parameter measures the quantitative effect for that parameter on the objective function.
D.K. Alfarge et al. / Fuel 207 (2017) 226–239 237

 Sobol Method: The Sobol method is one of the variance-based interaction effect among parameters could significantly increase
sensitivity analysis methods to quantify the amount of variance after 6 months as compared with after 3 months of the treatment.
that each input factor Xi contributes to the unconditional vari- We think the reason for this increasing in interaction effect is that
ance of output V(Y) (CMG). For example, a given case with 3 as far as the production process progresses, the depletion in reser-
inputs and one output, if 50% of the output change would hap- voir increases, so this drainage would increase dynamic process
pen by changing the first input, 30% by changing the second between fluids and reservoir characterizations which creates wide
input, 10% by changing the third one, and 10% due to interac- interaction effect.
tions between the first two input parameters, these percentages
are clearly reflected as measures of sensitivity. For more infor-
mation about the basics and principles of this method, the ref- 7. Conclusions
erence, Sobol [64] can be reviewed.
 Morris Method: The Morris method (also named the Elemen-  For the cases which have been studied in this paper, DPR could
tary Effects (EE) method) is one of the screening methods which be applied successfully in thick, low viscous oil, light oil, and
is used to specify the effect of input parameters on model out- very heterogeneous reservoirs rather than thin reservoirs, high
puts (CMG). Morris approach has two measures, mean and stan- viscous, heavy oil, and homogenous reservoirs with the same
dard deviation, which are used together. Mean provides linear other conditions according to reasons and details in the discus-
influence of the input factor on the output while Standard devi- sion part of this study.
ation reflects the nonlinear or interactions. For more informa-  Design of experiments methods explained that oil viscosity and
tion about the basics and principles of this method, the reservoir permeability heterogeneity (linear flow or radial flow)
reference, Morris [23] can be reviewed. are the most important factors to predict DPR treatment
 Tornado Plot: a visual tool provides a qualitative and quantitve Success.
effect for input Parameters on output ones, with higher values  DPR treatment is less pronounced in reservoirs with cross flow
meaning more sensitive to that parameter change rather than conditions as compared without-cross flow reservoir due to
parameters with a low value (CMG). For more information water blocking effect.
about the basics and principles of this method, CMG reference  DPR performance in the reservoirs which are not in Vertical
number can be reviewed. Equilibrium (VE) conditions is better than in the reservoirs with
VE conditions.
6.2. High impact parameters in the first 3 months of DPR post-  The production flowrate after DPR treatment has an important
treatment impact on DPR success because increasing production flowrate
would make the viscous forces overcomes gravity forces which
 Oil Viscosity: All of Sobol approach, Morris method, and Tor- could create a significant water block problems.
nado plot indicated that the most important factor which
affects water cut is the oil viscosity and the permeability
heterogeneity (linear flow or radial flow). We noticed that as Acknowledgment
oil viscosity increases, water cut would increase, which means
that oil viscosity has a negative effect on DPR performance as We greatly acknowledge Higher Committee for Education
shown in Fig. 12. The interpretation which we think behind Development (HCED) in Iraq for their financial support.
this behavior is that increasing oil viscosity would increase
water blocking effect due to the fingering problems according
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BS degree in petroleum engineering from China University of Petroleum, Huadong.
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Wei is a member of SPE.
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[46] Yan Z, McCool CS, Green DW, Willhite GP. ‘‘Modification of oil and water
permeabilities in Berea sandstone by a gel treatment”, SPE 50753 presented at Baojun Bai, He is the Lester R. Birbeck Endowed Chair professor of petroleum
the 1999 SPE International Symposium on Oilfield Chemistry held in Houston, engineering at Missouri University of Science and Technology. Previously, he was a
Texas, 16–19 February 1999. reservoir engineer and head of the conformance-control team at the Research
D.K. Alfarge et al. / Fuel 207 (2017) 226–239 239

Institute of Petroleum Exploration and Development, Petro China. Bai was also a Institute of Mining and Technology and a PhD degree in Petroleum geology from
post-doctoral scholar at the California Institute of Technology and a graduate China University of Geoscience, Beijing. Bai served on the editorial committee of the
research assistant at the New Mexico Petroleum Recovery Research Center for EOR Journal of Petroleum Technology for the feature of EOR Performance and Modeling
projects. He has more than 20 years of experience in the area of EOR, especially in during 2007–13. He is a technical editor for SPE Journal and SPE Reservoir Evalu-
gel treatments. Bai has published more than 130 papers in the area of EOR methods ation & Engineering. Bai is a member of SPE.
and application. He holds a PhD degree in petroleum engineering from New Mexico

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