140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB...

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Producto:  MOTOR GRADER 
Modelo:  140H NA MOTOR GRADER 2ZK00836 
Configuración: 140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine 

Pruebas y Ajustes
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders
Número de medio -SENR9159-09 Fecha de publicación -01/04/2008 Fecha de actualización -20/12/2016

i06890423

Transmission Pressures - Test

SMCS - 3030-081-PX; 3073-081-PX; 3074-081-PX

S/N - 1AL1-407

S/N - 2FM1-399

S/N - 2GS1-359

S/N - 2HS1-379

S/N - 2LR1-294

S/N - 2WR1-641

S/N - 2ZK1-2391

S/N - 3AS1-449

S/N - 3GM1-79

S/N - 3YK1-266

S/N - 4ER1-499

S/N - 4MK1-403

S/N - 4XM1-1395

S/N - 5AK1-155

S/N - 5FM1-799
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 2 of 8

S/N - 5HM1-1149

S/N - 5ZM1-UP

S/N - 6NM1-254

S/N - 6TM1-365

S/N - 6WM1-340

S/N - 7MM1-248

S/N - 8JM1-279

S/N - 8KM1-393

S/N - 8MN1-499

S/N - 8WN1-349

S/N - 9EJ1-509

S/N - 9JM1-349

S/N - 9TN1-399

S/N - 9YR1-329

S/N - 9ZN1-204

When testing and adjusting the transmission and power train, move the
machine to an area clear of obstructions, with safe exhaust ventilation
for the exhausts. Sudden movement of the machine or release of oil
under pressure can cause injury to persons on or near the machine. To
prevent possible injury, do the procedure that follows before testing and
adjusting the transmission and power train.
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 3 of 8

Personal injury can result from spring force released when removing
cap screws.

Internal spring force will be released when cylinder assembly cap screws
are removed causing injury.

Always restrain cover as cap screws are loosened.

Follow the established procedure in the Service Manual to service these

parts.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.

Before you begin the test, refer to Troubleshooting, "Machine Preparation for Troubleshooting".

Table 1
Required Tools
Part Number Description Quantity
1U-5482 Pressure Adapter Group 1
1U-5481 Pressure Gauge Group 1
8T-0856 Pressure Gauge (0 to 6,000 kPa (0 to 870 psi)) 3
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 4 of 8

Illustration 1 g01211276
(A) Test port for clutch pack 3
(B) Test port for clutch pack 1
(C) Test port for clutch pack 2
(D) Test port for clutch pack 8
(E) Test port for clutch pack 4
(F) Test port for clutch pack 6
(G) Test port for clutch pack 5
(H) Test port for clutch pack 7

Table 2
Transmission Clutch Pressure with Differential Lock OFF
Station
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 5 of 8

NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE

Position at FORWARD FORWARD GEAR Position at
HIGH Idle Position at HIGH Position at HIGH HIGH Idle
Idle Idle
(A) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 2255 ± 110 kPa
(327 ± 16 psi)
(B) 0.0 kPa (.00 psi) 2180 ± 95 kPa 0.0 kPa (.00 psi) 0.0 kPa (.00 psi)
(316 ± 14 psi)
(C) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 2350 ± 95 kPa 0.0 kPa (.00 psi)
(341 ± 14 psi)
(D) 2670 ± 95 kPa 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi)
(387 ± 14 psi)
(E) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 1965 ± 110 kPa 0.0 kPa (.00 psi)
(285 ± 16 psi)
(F) 0.0 kPa (.00 psi) 2670 ± 90 kPa 0.0 kPa (.00 psi) 2670 ± 90 kPa
(387 ± 13 psi) (390 ± 13 psi)
(G) 2790 ± 85 kPa 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi)
(405 ± 12 psi)
(H) 0.0 kPa (.00 psi) 1540 ± 85 kPa 1540 ± 85 kPa 1540 ± 85 kPa
(223 ± 12 psi) (223 ± 12 psi) (223 ± 12 psi)
Transmission Lubrication Pressure with Differential Lock OFF
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD GEAR Position
Position Position
LOW 80 ± 30 kPa 7 kPa (1 psi) 7 kPa (1 psi) 7 kPa (1 psi)
Idle (12 ± 4 psi) minimum minimum minimum
HIGH 340 kPa (50 psi) 241 ± 27 kPa 241 ± 27 kPa 241 ± 27 kPa
Idle (35 ± 4 psi) (35 ± 4 psi) (35 ± 4 psi)
Transmission Lubrication Pressure with Differential Lock ON
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD GEAR Position
Position Position
LOW 80 ± 30 kPa 7 kPa (1 psi) 7 kPa (1 psi) 7 kPa (1 psi)
Idle (12 ± 4 psi) minimum minimum minimum
HIGH 340 kPa (50 psi) 241 ± 27 kPa 241 ± 27 kPa 241 ± 27 kPa
Idle (35 ± 4 psi) (35 ± 4 psi) (35 ± 4 psi)
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 6 of 8

Table 3
Transmission Clutch Pressure with Differential Lock OFF
Station NEUTRAL FIRST GEAR SECOND GEAR FIRST GEAR
Position at FORWARD FORWARD Position REVERSE
HIGH Idle Position at HIGH at HIGH Idle Position at HIGH
Idle Idle
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
Transmission Lubrication Pressure with Differential Lock OFF
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD GEAR Position
Position Position
LOW
Idle
HIGH
Idle
Transmission Lubrication Pressure with Differential Lock ON
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD GEAR Position
Position Position
LOW
Idle
HIGH
Idle

1. Operate the machine until the transmission oil is at operating temperature of 51 °C (124 °F).

2. Stop the machine on a hard level surface. Move the transmission control lever to the
NEUTRAL position. Turn the engine OFF. Place blocks in front of the wheels and place blocks
behind the wheels.
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 7 of 8

Illustration 2 g01211301
(1) Transmission
(2) Cover for the transmission control valve

3. Remove cover (2) from transmission (1). Remove the differential drive shaft.

4. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (D) and (G).
Operate the engine at high idle with the transmission control (lever) in the NEUTRAL position.
Record the pressure readings in Table 3. Remove the gauges.

5. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test port (B), (F), and
(H). Operate the engine at high idle with the transmission control (lever) in FIRST GEAR
FORWARD. Record the pressure readings in Table 3. Remove the gauges.
140H NA Motor Grader 2ZK00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 8 of 8

6. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (C), (E), and
(H). Operate the engine at high idle with the transmission control (lever) in SECOND GEAR
FORWARD. Record the pressure readings in Table 3. Remove the gauges.

7. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (A), (F), and
(H). Operate the engine at high idle with the transmission control (lever) in FIRST GEAR
REVERSE. Record the pressure readings in table 3. Remove the gauges. If the pressures need
to be adjusted, refer to Systems Operation, Testing and Adjusting, "Initial Pressures - Test and
Adjust".

8. Install the guards and the differential drive shaft.

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