Procedure of Welding the Bolt of the HV adapter for No.

1 Transformer
1. Bushing remove

(1) Loose and remove the nuts of remaining bolts of the HV adapter.
(2) Remove the bushing by a crane.
(3) Insert the removed bushing in the special stand. At this time, keep the bushing suspended by a crane
so that it does not fall over.
(4) Remove the gasket and save it.

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Working process
Curing the hole of adapter
(Preparation of temporary cover)
Picture :
Cover of right face

Point
Cover the outside of the corner piece
写真
of the common base to close the hole
and prevent dust from entering inside
to the transformer

Working process
Curing the hole of adapter
(Preparation of temporary cover)
Picture :
Cover of back face

Point
写真 Cover the outside of the corner piece
of the common base to close the hole
and prevent dust from entering inside
to the transformer

Working process
Curing the hole of adapter

Picture :
Covering the hole of the adapter

Point
Cover the outside of the corner piece
写真
of the common base.

Cover

corner piece of
common base

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Broken stud Working process
Grind the broken stud.

Picture :
Broken stud

Point
Scrape the surface flat with a grinder. A
写真
dent in the center of the stud is
permitted.

Scrape the surface

flat

Jig Working process

Punching with jig.

Picture :
Punch, jig

Point
Align the jig and the corner piece of the
写真
common base.

corner piece
of common
Punch

Working process
Punch
Punching with jig.

Picture :
Punch, jig, hammer

Point
Place the punch vertically in the hole of
写真
the jig, check that it is not tilted, and
then hit the punch with a hammer.

Jig

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Working process
Punching with jig.

Punch Picture :
hole Jig

Point
Confirm that the punch is centered in
写真
the jig hole.

Working process
New stud bolt chamfering

Picture :
M20 stud bolt

Point
Chamfer the bottom corner of the stud
写真
bolt and prepare the edge before
welding.

Chamfering

Working process
Prepare cleaning clothes soaked in
water.
Picture :
Bucket, cleaning cloth, water

Point
Prepare before welding.
写真

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Working process
Adjust the welding current using the
test sample.
Picture :
Test sample, welding rod and machine

Point
Visual check of welding bead condition.
写真

Test sample

Working process
Temporarily weld the punch center and
stud center together.
Picture :
Stud bolt, welding rod

Point
写真

Working process
After the temporary weld, check the
squareness of the stud bolt.
Picture :
Stud bolt, square

Point
After the temporary weld, place a
写真
square on the other side to check the
squareness.

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Working process
Temporarily weld the stud bolt.

Picture :
Stud bolt, welding rod

Point
Temporarily weld the stud bolt on the
写真
other side.

Working process
After the temporary weld, check the
squareness of the stud bolt.
Picture :
Stud bolt, square

Point
Place a square to check the
写真
squareness again.

Working process
Temporarily weld the stud bolt.

Picture :
Stud bolt

Point
Temporary welding shall be performed
写真
in a cross shape.

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Working process
Weld the stud bolt

Picture :
Stud bolt

Point
Weld the parts that have not been
写真
temporarily welded in four steps.
* After welding, apply a wet cleaning
cloth to the stud to cool it.

Working process
Weld the stud bolt while cooling with a
wet cleaning cloth.
Picture :
Stud bolt, wet cleaning cloth

Point
Squeeze the wet cleaning cloth lightly
写真
and apply it to the stud bolt.
* Cool the stud bolt to the point where
it does not feel hot to the touch.

Working process
Remove spatter and slag after welding.

Picture :
Stud bolt, chisel, hammer

Point
Remove spatter and slag cleanly.
写真

Chisel

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Working process
After the welding, check the squareness
of the stud bolt.
Picture :
Stud bolt, square

Point
Place a square to check the
写真
squareness again.

Working process
Use a jig to check the welding condition
of the stud bolt.
Picture :
Stud bolt, jig

Point
Confirm all studs slide smoothly into
写真
the holes in the jig.

Working process
Repair if the stud bolt is tilted and does
not enter the jig smoothly
Picture :
Stud bolt, M20 nut, hammer

Point
写真 Hand-tighten the M20 nut onto the
stud bolt and straighten the stud bolt
by hitting the flat surface of the nut
with a hammer.

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Working process
Torque inspection

Picture :
Square washer, M20 nut, M24 nut

Point
Insert the square washer and M24 nut
写真
into the stud bolt and tighten the M20
nut by hand.

Working process
Torque inspection

Picture :
Torque wrench with M20 socket

Point
Tighten the M20 nut with a torque
写真
wrench with the M20 socket and check
the torque value.
Torque value: 185N・m
After checking, loosen the nut and
washer and remove.

10. Bushing assembly

(1) Install the bushing according to the assembly manual.
(2) However, the existing gasket that has been stored will be used.