SAUDI ARAMCO ID/PID - 3/01/05 - REV A (Standards Cutoff - August 2004)

SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and
SATR-P-3824 TESTING ELEC -
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURE AND CHECKLIST

A1
A2
B. TEST EQUIPMENT AND MATERIALS CRITERIA

C. TEST RESULTS

D. CONCLUSIONS
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Test results are acceptable and in accordance with Saudi Aramco
D1 N/A
Engineering Standards and contractural requirements.
REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), July 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SAES-
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 1 of 9
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS ( ACB Type) Calibration, Setting, and
SATR-P-3824 1-Oct-05 ELEC-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. CONTACT & INSULATION RESISTANCE TESTS PROCEDURES

SAES-P-116
A1 Clean the assembly. Remove unnecessary materials.
Sec 3.2

Secure and isolate the area where the test is to be conducted. Place SAES-P-116
A2
safety fences and sign board around the perimeter. Sec 3.2

SAES-P-116,
A3 Check that the unit to be tested is not energized.
Sec 3.2

Perform insulation resistance test on each pole, phase-to-phase and

phase-to-ground with switch closed and across each open pole for one
minute. Perform tests in both source positions. Test voltage shall be in
accordance with manufacturer's published data or as recommended SAES-P-116
A3
below: Sec 3.2
Voltage Rating Recommended Test Voltage
100 - 250 500 Vdc
251 - 600 1000 Vdc

Perform contact resistance test across main contacts and correct values
SAES-P-116
A5 exceeding 500 microohms and values for one pole deviating by more
Sec 3.2
than 50 percent from other poles. Record results.

After completing the test, all switching devices must be switched to SAES-P-116,
A7
'Open' position. Sec 3.2

B. TEST EQUIPMENT

Test for Low Resistance shall be performed using the following:

SAES-P-116,
B1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
Sec 3.2
2. DC Current Source and a Millivoltmeter

Test for insulation resistance shall be performed using an Insulation SAES-P-116,

B2
Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec 3.2

Schedule Q
B3 The test equipment calibration cycle shall not exceed six months.
Att. IV, 6.1

Equipment 1:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

Page 2 of 9
Equipment 2:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

C. TEST RESULTS

Insulation Resistance Contact Resistance

Phases Pass Fail Re-Test Date
Source 1 Source 2 Source 1 Source 2
A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Minimum insulation resistance shall be in accordance with
manufacturer's published data or as recommended below:

Maximum Rating Recommended Minimum SAES-P-116,

D1
of Equipment (Volts) Insulation resistance (MΩ) Sec 3.2
250 25
600 100

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If
SAES-P-116,
D2 manufacturer's data is not available, investigate any values which
Sec 3.2
deviate from similar connections by more than 50 percent of the lowest
value
Test results are acceptable and in accordance with Saudi Aramco
D3 N/A
Engineering Standards and contractual requirements.

E. CALIBRATION AND SETTING OF ALL RELAYS AND TIMERS

Loss of Normal Voltage and Time Delay Settings for Closing

Contacts To Initiate Starting of Emergency or Stand-by Generator

Set and calibrate the voltage sensing relays to manufacturer's prescribed

settings or coordinate with PDD/proponent for calculated/design settings SAES-P-116
E1
for closing contacts to initiate starting of the emergency or stand-by Sec 3.2
generator upon loss of phase to phase voltage of the normal source.

Adjust the time delay settings to manufacturer's recommended settings

SAES-P-116
E2 or in accordance to PDD/proponent design settings to override
Sec 3.2
momentary dips and/or outages.

Loss of Normal Voltage and Time Delay Settings for Transfer to

Alternate Source

Page 3 of 9
 When the alternate source is an emergency or stand-by generator, set
and calibrate the voltage sensing relay to manufacturer's recommended
SAES-P-116
E3 voltage settings or in accordance to PDD/proponent prescribed settings
Sec 3.2
to transfer to the alternate source immediately at the specified voltage
and frequency of that source.

For switches not involving engine generator sets as power plants, adjust
the time delay relay to transfer to the alternate source after an adjustable
SAES-P-116
E4 time delay recommended by the manufacturer or as per prescribed
Sec 3.2
adjustments by PDD/proponent to override momentary dips and/or
outages.

If the emergency or standby power should fail while carrying the load,
SAES-P-116
E5 transfer to the normal power shall be made instantaneously upon
Sec 3.2
restoration of the normal source to satisfactory conditions.

Simulate power failures of normal source to automatic transfer switches SAES-P-116

E6
and of emergency source with normal source available. Sec 3.2

Return to Normal Voltage and Time Delay Settings for Re-Transfer

to The Normal Source

Set and calibrate the voltage sensing relays to manufacturer

SAES-P-116
E7 recommended setting or in accordance to PDD/proponent design
Sec 3.2
settings.

Adjust the time delay setting to manufacturer recommended setting or in

accordance to PDD/proponent prescribed time delay settings to override SAES-P-116
E8
momentary dips and/or outages before the load shall be retransferred to Sec 3.2
the normal source.

Time Delay Settings for Shutdown of the Emergency or Stand-By

Generator After Retransfer

Set the engine cool off timer to manufacturer recommended time delay
setting or in accordance with PDD/ proponent prescribed settings, to
SAES-P-116
E9 delay shutdown of the emergency or standard power source after
Sec 3.2
retransfer to allow the generator to run unloaded for cool-down, after
which the generator shall be automaticallly shut down.

F. FUNCTIONAL TESTING

Apply rated voltage in the incoming terminals of the Normal ACB and SAES-P-116
F1
Emergency ACB. Sec 3.2

Automatic Operation
SAES-P-116
F2 Set the ATS Equipment in the Auto mode.
Sec 3.2

Switch ON the control protection device of the Normal supply. Check SAES-P-116
F3
OFF pilot light indicator. Sec 3.2

The Normal ACB will turn ON after the pre-set time delay. Check ON
SAES-P-116
F4 Pilot light indicator. Note that if the Emergency ACB is closed, the latter
Sec 3.2
ACB will open before the closing of the normal ACB.

Check mechanical interlock by manual closing of the Emergency ACB.

SAES-P-116
F5 Close the control protection device of the Emergency ACB. It shall never
Sec 3.2
close.

Turn OFF the control protection device of the Normal ACB. It would trip SAES-P-116
F6
immediately when power is cut off. Sec 3.2

The emergency ACB will close after the pre-set delay of the timer. Check SAES-P-116
F7
pilot light indicator. Sec 3.2

Page 4 of 9
 Close the control protection device of the Normal ACB. The Emergency SAES-P-116
F8
ACB will open and the closing of the Normal ACB follows. Sec 3.2

SAES-P-116
F9 Simulate loss of emergency source with normal source available.
Sec 3.2

Simulate loss of phase-to-ground voltage for each phase of normal SAES-P-116

F10
source. Sec 3.2

Manual Operation

Set ATS Equipment in the Stop mode. Turn selector switch to the
SAES-P-116
F11 Normal position to close ACB. Check pilot light indicator and verify the
Sec 3.2
functionality of the mechanical interlock.

Turn selector switch of the ATS Equipment to the Standby position to SAES-P-116
F12
close ACB of the Emergency. Check pilot light indicator. Sec 3.2

Report results of tests and inspections in writing. Record adjustable relay

settings and measured insulation and contact resistances and time SAES-P-116
F13
delays. Attach a label or tag to each tested component indicating Sec 3.2
satisfactory completion of test.
SAES-P-116
F14 Remove and replace malfunctioning units and retest as specified above.
Sec 3.2
G. TEST RESULTS

Operation Set @ Expected Time Actual time Pass Fail Re-Test Date
Normal source voltage sensing
relays
Engine start sequence

Time delay upon transfer

Alternate source voltage-sensing
relays
Automatic transfer operation

Interlocks and limit switch function

Time delay and retransfer upon
normal power restoration

Engine cooldown and shutdown

feature

Page 5 of 9
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and
SATR-P-3824 1-Oct-05 ELEC-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Equipment 2:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

C. TEST RESULTS

Insulation Resistance Contact Resistance

Phases Pass Fail Re-Test Date
Source 1 Source 2 Source 1 Source 2
A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Minimum insulation resistance shall be in accordance with
manufacturer's published data or as recommended below:

Maximum Rating Recommended Minimum SAES-P-116,

D1
of Equipment (Volts) Insulation resistance (MΩ) Sec 3.2
250 25
600 100

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If
SAES-P-116,
D2 manufacturer's data is not available, investigate any values which
Sec 3.2
deviate from similar connections by more than 50 percent of the lowest
value
Test results are acceptable and in accordance with Saudi Aramco
D3 N/A
Engineering Standards and contractual requirements.

E. CALIBRATION AND SETTING OF ALL RELAYS AND TIMERS

Loss of Normal Voltage and Time Delay Settings for Closing

Contacts To Initiate Starting of Emergency or Stand-by Generator

Set and calibrate the voltage sensing relays to manufacturer's prescribed

settings or coordinate with PDD/proponent for calculated/design settings SAES-P-116
E1
for closing contacts to initiate starting of the emergency or stand-by Sec 3.2
generator upon loss of phase to phase voltage of the normal source.

Adjust the time delay settings to manufacturer's recommended settings

SAES-P-116
E2 or in accordance to PDD/proponent design settings to override
Sec 3.2
momentary dips and/or outages.

Page 6 of 9
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and
SATR-P-3824 1-Oct-05 ELEC-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Loss of Normal Voltage and Time Delay Settings for Transfer to

Alternate Source

When the alternate source is an emergency or stand-by generator, set

and calibrate the voltage sensing relay to manufacturer's recommended
SAES-P-116
E3 voltage settings or in accordance to PDD/proponent prescribed settings
Sec 3.2
to transfer to the alternate source immediately at the specified voltage
and frequency of that source.

For switches not involving engine generator sets as power plants, adjust
the time delay relay to transfer to the alternate source after an adjustable
SAES-P-116
E4 time delay recommended by the manufacturer or as per prescribed
Sec 3.2
adjustments by PDD/proponent to override momentary dips and/or
outages.

If the emergency or standby power should fail while carrying the load,
SAES-P-116
E5 transfer to the normal power shall be made instantaneously upon
Sec 3.2
restoration of the normal source to satisfactory conditions.

Simulate power failures of normal source to automatic transfer switches SAES-P-116

E6
and of emergency source with normal source available. Sec 3.2

Return to Normal Voltage and Time Delay Settings for Re-Transfer

to The Normal Source

Set and calibrate the voltage sensing relays to manufacturer

SAES-P-116
E7 recommended setting or in accordance to PDD/proponent design
Sec 3.2
settings.

Adjust the time delay setting to manufacturer recommended setting or in

accordance to PDD/proponent prescribed time delay settings to override SAES-P-116
E8
momentary dips and/or outages before the load shall be retransferred to Sec 3.2
the normal source.

Time Delay Settings for Shutdown of the Emergency or Stand-By

Generator After Retransfer

Set the engine cool off timer to manufacturer recommended time delay
setting or in accordance with PDD/ proponent prescribed settings, to
SAES-P-116
E9 delay shutdown of the emergency or standard power source after
Sec 3.2
retransfer to allow the generator to run unloaded for cool-down, after
which the generator shall be automaticallly shut down.

F. FUNCTIONAL TESTING

Apply rated voltage in the incoming terminals of the Normal ACB and SAES-P-116
F1
Emergency ACB. Sec 3.2

Automatic Operation
SAES-P-116
F2 Set the ATS Equipment in the Auto mode.
Sec 3.2

Page 7 of 9
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and
SATR-P-3824 1-Oct-05 ELEC-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Switch ON the control protection device of the Normal supply. Check SAES-P-116
F3
OFF pilot light indicator. Sec 3.2

The Normal ACB will turn ON after the pre-set time delay. Check ON
SAES-P-116
F4 Pilot light indicator. Note that if the Emergency ACB is closed, the latter
Sec 3.2
ACB will open before the closing of the normal ACB.

Check mechanical interlock by manual closing of the Emergency ACB.

SAES-P-116
F5 Close the control protection device of the Emergency ACB. It shall never
Sec 3.2
close.

Turn OFF the control protection device of the Normal ACB. It would trip SAES-P-116
F6
immediately when power is cut off. Sec 3.2

The emergency ACB will close after the pre-set delay of the timer. Check SAES-P-116
F7
pilot light indicator. Sec 3.2

Close the control protection device of the Normal ACB. The Emergency SAES-P-116
F8
ACB will open and the closing of the Normal ACB follows. Sec 3.2

SAES-P-116
F9 Simulate loss of emergency source with normal source available.
Sec 3.2

Simulate loss of phase-to-ground voltage for each phase of normal SAES-P-116

F10
source. Sec 3.2

Manual Operation

Set ATS Equipment in the Stop mode. Turn selector switch to the
SAES-P-116
F11 Normal position to close ACB. Check pilot light indicator and verify the
Sec 3.2
functionality of the mechanical interlock.

Turn selector switch of the ATS Equipment to the Standby position to SAES-P-116
F12
close ACB of the Emergency. Check pilot light indicator. Sec 3.2

Report results of tests and inspections in writing. Record adjustable relay

settings and measured insulation and contact resistances and time SAES-P-116
F13
delays. Attach a label or tag to each tested component indicating Sec 3.2
satisfactory completion of test.
SAES-P-116
F14 Remove and replace malfunctioning units and retest as specified above.
Sec 3.2
G. TEST RESULTS

Operation Set @ Expected Time Actual time Pass Fail Re-Test Date
Normal source voltage sensing
relays
Engine start sequence

Time delay upon transfer

Alternate source voltage-sensing
relays
Automatic transfer operation

Interlocks and limit switch function

Time delay and retransfer upon
normal power restoration

Page 8 of 9
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and
SATR-P-3824 1-Oct-05 ELEC-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Engine cooldown and shutdown

feature

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-P-116 -- Switchgear and Control Equipment , 1/28/2004
2. NETA ATS -- Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems, 1999
3. NEMA AB4 -- Guidelines for Inspection and Preventive Maintenance of MCCB Used in Commercial and Industrial Applications, 1/18/2002
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 9 of 9