Method of Statement For Testing & Commissioning UPS

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Fuji CAC Joint Stock Company

Business office: 3E9 Tran Nao, Binh An ward, Thu Duc City, HCMC, Vietnam
• Tel + 84 28 37420959 (3 lines) Fax + 84 28 37420891

METHOD STATEMENTS Electrical Works


Project Name: Supply of UPS upgrade for the VGI-1F Cold Repair Project Date :
Item: Testing & Commissioning UPS 8-Sep-22
1. Location: 2. Scop of works:
-VGI-1F - Equipment Installation
- Physical inspection and UPS workroom conditions
- Startup and functional check
3. Material & Tool:
01- Safety Helmet 06-Warning wire
02- Gloves 07- Volt/Ampere meter
03- Safety uniform 08- Temperature check meter
04- Clear lens safety glasses 09- Phase rotation check
05- Tools kit
5. Sequence of Work:
- 5.1. Equipment Installation
DESCRIPTION OF WORK CHECK
Complete equipment installation of UPS System in Accordance with design requirement OK NG NA

Ensure both alignments (vertical & horizontal) are straight before energizing/ OK NG NA

Ensure all equipment are installed at right location OK NG NA

Check for correct connection OK NG NA

Check for loose connection or missing components. OK NG NA

Check for continuity of connection OK NG NA

- 5.2. Physical inspection and UPS workroom conditions :

DESCRIPTION OF WORK CHECK

Check for correct identification of all cables and isolation switches. OK NG NA

Check magnetic component(s) for sign of over-heating. OK NG NA

Check DC & AC capacitors for sign of leak or swell. OK NG NA

Check for any cracks on connectors/terminals, PCB and switches. OK NG NA

Check and ensure no blockage on the ventilation inlet/ outlet. OK NG NA

Check ensure room temperature and ventilations is adequate OK NG NA

Check ensure all earth cable is connected OK NG NA

Check Batteries are clean and dry condition OK NG NA

- 5.3. Startup and functional check

Step. DESCRIPTION DISPLAYED VALUE ON MIMIC MEASURMENT RESULT


<Power ON>
Supply power to terminal X10 & X40, with all power isolator
1 No measurement should be recorded on mimic – measurement menu OK NG
at OFF position.

Rectifier Input

V12 = ____________________________Vac

<Rectifier check> V23 = ____________________________Vac


OK NG
Switch on isolator Q1
V31 = ____________________________Vac
2
Freq = ____________________________Hz

Rectifier Output
Command “Start” from mimic OK NG
Vdc = _____________________________V

UPS Battery Section

Vbatt = _________________V
<Battery charger check>
3 Closed battery isolator/fuse. OK NG
Ibatt = __________________Amp

Idc = ___________________Amp

Inverter Output

V12 = ____________________________Vac
<Inverter check>
4 Command “Start” V23 = ____________________________Vac OK NG

V31 = ____________________________Vac

Freq = ____________________________Hz

Output (online)

V12 = ___________ I1 =____________

V23 = ___________ I2 =____________

V31 = ___________ I3 =____________


<Output check>
5 OK NG
Switch on isolator Q6 S (total) = _______KVA; Freq =__________Hz

L1 = ___________ KW S1 =__________KVA

L2 = ___________ KW S2 =__________KVA

L3 = ___________ KW S3 =__________KVA
Fuji CAC Joint Stock Company
Business office: 3E9 Tran Nao, Binh An ward, Thu Duc City, HCMC, Vietnam
• Tel + 84 28 37420959 (3 lines) Fax + 84 28 37420891

METHOD STATEMENTS Electrical Works


Project Name: Supply of UPS upgrade for the VGI-1F Cold Repair Project Date :
Item: Testing & Commissioning UPS 8-Sep-22

Bypass Input

V12 = ____________________________Vac
<Bypass circuit check>
V23 = ____________________________Vac
Switch on isolator Q4 OK NG
V31 = ____________________________Vac

Freq = ____________________________Hz

Output (on bypass)

V12 = ______ V1 =________ I1=___________


6
V23 = ______ V2 =________ I2 =___________

Command “ON MAINTENANCE BYPASS” V31 = ______ V3 =________ I3 =___________

S (total) = _______KVA Freq =__________Hz OK NG


Switch on isolator Q6
L1 = ____________KW S1=_________KVA

L2 = ____________KW S2=_________KVA

L3 = ____________KW S3= _________KVA

Carry out voltage monitoring at the output of UPS to check that there’s
no break in supply.
<Manual bypass test>
a) Command “ON MAINTENANCE BYPASS”
7 b) Switch on isolator Q6 OK NG
c) Battery isolator/fuse, Q1 and Q4 sequentially.

<Auto restart from manual bypass mode>


a) Switch on isolator Q1, and wait for system initialization. Carry out voltage monitoring at the output of UPS to check that there’s
b) Command “ START ”. no break in supply.
c) Follow the guided step-by-step instructions on the mimic
panel.
8 d) Final status of switch position:- OK NG
Q1 – ON
Q4 – ON
Q6 - UPS
BATT isolator/fuse – ON

<Battery Discharge Test>


a) Switch Isolator Q1 to OFF Carry out voltage monitoring at the output of UPS to check that there’s
9 OK NG
b) After 1 minutes, Switch On isolator Q1 to normalize. no break in supply.

- 5.4. Working finish/ Hoàn thành công việc:


- Cleaning working area/ Dọn dẹp khu vực làm việc.
- Re checking hand tool & material remove out of working area/ Kiểm tra lại dụng cụ cầm tay và vật liệu để di chuyển ra khỏi khu vực làm việc.

- 5.4. Other comments/ Ý kiến khác:

6. SPECIFIC SAFETY REQUIREMENTS & PRECAUTION MEASURE

(Refer Risk control documet attached/ Tham khảo tài liệu kiểm soát rủi ro kèm theo)

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