LG Be320-Sd Be325-Sp Ver.3.0 SM

SERVICE MANUAL
BE320-SD/BE325-SP
Date Revise Version Description
2012.12.18 V1.0 Initial Issue
Modify Chapter 1 Page 1-1,1-3,1-4, Apendix A , Apen-

��
2013.1.31 V2.0
dix B
2014.03.14 V3.0 Add model: BE325-SP
Copyright Mar. 2014. All Rights Reserved
Huhui
Prepared: Check: Approved: Alick
Preface
This manual is applied to BE320-SD/BE325-SP projection system.The manual gives

you a brief description of basic technical information to help in service and maintain the
product.Your customers will appreciate the quick response time when you immediately
identify problems that occur with our products. We expect your customers will appreciate
the service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything
that is complex or not mentioned in the troubleshooting.

Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.

BE320-SD/BE325-SP Service
��
Manual
Copyright Mar, 2014.
All Rights Reserved
Manual Version Rev3.0
BE320-SD/BE325-SP Confidential I
BE320-SD/BE325-SP Comparison List
Models
BE320-SD BE325-SP
Parts
TOP COVER MODULE 75.8PW01G003 75.71801G001
MAIN BOARD 80.8PW01G002 80.71801G001
REMOTE CONTROL 45.8PW01G001 45.71801G001
USER’S GUIDE 36.8PC01G001 36.71801G001
IO COVER MODULE 70.8PW08GR01 70.71806GR01
BE320-SD/BE325-SP Confidential II
Table of Content
Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-3
Product Overview 1-5
Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Disassemble Lamp Module 2-2
Disassemble Focus RING 2-3
Disassemble Top Cover Module 2-3
Disassemble IR Sensor Board & Zoom Ring 2-4
Disassemble Main Board 2-5
Disassemble Engine Module 2-8
Disassemble Lvps Module 2-12
Disassemble Fan Module and Interrupt Switch 2-12
Disassemble Lamp Driver Module 2-13
Disassemble Bottom Shielding and IO Cover Module 2-15
Rod Adjustment 2-16
Re-write Lamp Usage Hourr 2-17
Repair Action 2-18
BE320-SD/BE325-SP Confidential III

Chapter 3 Troubleshooting
LED Lighting Message 3-1

Main Procedure 3-2
No Power troubleshooting 3-3
Power troubleshooting 3-4
Image troubleshooting 3-5
Remote Troubleshooting 3-9
Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1
Test Condition 4-1
I/O Port Test 4-2
Run In Test 4-9
CTest Inspection Procedure 4-10
Calibration 4-11
Waveform download 4-12
Fan Calibration 4-12
Chapter 5 Firmware Upgrade

Equipment Needed 5-1
DLP Composer Lite Setup Procedure 5-2
USB Driver Upgrade Procedure 5-4
Firmware Upgrade Procedure 5-5
Setup Procedure Install ICP Utility 5-9
Upgrade Procedure 5-11
BE320-SD/BE325-SP Confidential IV

Chapter 6 EDID Upgrade

EDID Introduction 6-1
Setup Procedure 6-3
EDID Key-In Procedure 6-4
Appendix A Exploded Image I
Appendix B
Serial Number Definition I
PCBA Code Definition II

BE320-SD/BE325-SP Confidential
Chapter 1
Introduction
1-1 Highlight
No Item Description
1 Technology ● 0.55” S450 type
2 Dimension (L x W x H) ● 220mm x 288mm x 77mm
3 Weight ● 2.2 Kg
● AC 100 – 240 V @ 50/60 Hz

4 Power Supply - 180W Lamp @ Normal operation
- 160W Lamp @ ECO operation
● Normal Mode: 227W ± 10% @ 110VAC

5 Power Consumption ● ECO Mode: 202W ± 10% @ 110VAC
Standby < 0.5W
6 Keystone Correction ● 1 Dimension, +/-40 degree (Vertical)
7 Resolution ● 800x600 (4:3)
8 Brightness ● 2,350 lm (Typical), 2,000 lm (Minimum)
9 Contrast ● 2100 :1 (Typical), 1800 : 1 (Minimum)
10 Uniformity ● 80% (Typical), 70% (Minimum) (JBMA Standard)
11 Throw ratio ● 1.93 ~ 2.15, w/ Zoom 1.1x
12 Projection lens ● YM99

● 5000 hrs @ 180W (Normal operation)
● 6000 hrs @ 160W (ECO operation)
13 Lamp life
(More than 50% of lamp population have light output >50%
of initial minimum lumen output at the defined lamp life time.)
14 Lens Offset ● 115% ± 5%
15 System Controller ● TI ASIC DDP4421
16 Lamp ● OSRAM E20.8 180W lamp
BE320-SD/BE325-SP Confidential 1-

No Item Description
for BE320-SD/BE325-SP
● RCA * 1 (VIDEO): support NTSC-M,PAL,SECAM,NTSC-
4.43,PAL-M,PAL-N,NTSC-J,PAL-60 for Composite In
(OSD only display “NTSC“ ,”PAL”,”PAL-M”,”PAL N-
Combination”,”PAL60”,and “SECAM“)
17 Terminal ● D-Sub 15-pin female *1 (RGB OUT,black) : for VGA-OUT
● D-Sub 15-pin female * 1 (RGB IN,blue) : support EDID v1.3
for VGAIN
D-Sub 9-pin male * 1 (RS-232C) :communication
for BE325-SP:
HDMI*1: HDMI 1.3 compliant
18 Throw Distance ● 1.0 ~ 12 m (Mechanical travel)
19 Image Size ● 22.9” ~ 255.0” (Mechanical travel)

● 6 Segments(R81Y41G84C31W52B71)
20 Color Wheel
● 7200 RPM
● Operating: 5°C ~ 40°C
21 Temperature
● Storage: -20°C ~ 60°C
● for 0 – 2,500 ft, 5 - 40 °C
22 Operation Temperature ● for 2,500 – 5,000 ft, 5 - 35 °C
● for 5,000 – 10,000 ft, 5 - 30 °C
● H sync Frequency 15.3k~ 91.1kHz
● V sync Frequency 24~ 85Hz
● VGA (PC)
23 Analog Input Signal • Analog RGB 0.7Vp-p, 75 ohm,Separate TTL H,V Sync,
Sync On Green
● Video
• Composite video 1Vp-p, 75 ohm

1-2 Compatible Mode
1-2-1 Computer Compatibility Timing Table (Analog,PC)

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
VGA
640x350 70 31.5
640x480 60 31.5
640x480 72 37.9
640x480 75 37.5
720x400 70 31.5
SVGA 800x600 56 35.2
800x600
(BE320-SD/BE325-SP 60 37.9
Native mode)
800x600 72 48.1
800x600 75 46.9
800x600 60 37.9
XGA 1024x768 60 48.4
1024x768 70 56.5
1024x768 75 60
1024x768 60 48.4
WXGA
1280x768 60 47.4
1280x720 60 45
1280x800 60 49.702
SXGA 1152x864 75 67.5
1280x1024 60 63.98
1280x1024 75 79.98
1280x960 60 60.0
SXGA+ 1400x1050 59.93 65.317
1680x1050 60 65.3
UXGA 1600x1200 60 75

1-2-2 Compatibility timing table-RGB to RCA adapter
Compatibility Resolution V-Sync [Hz] H-Sync [KHz]

480i 720x 480 29.97 15.735
480p 720x 480 59.94 31.469
576i 720x 576 25 15.625
576p 720x 576 50 31.250
Note: If the Computer Compatibility supportive signal is different from User's Manual, please refer
to User's Manual.

1-3 Product Overview
Projector Outlook
Front /Upper side
Item Description Item Description

1 Control Panel 6 Remote Sensor
2 Zoom Lever 7 Tilt-Adjustable Feet
3 Focus Ring 8 Lens
4 Lamp Cover 9 Ventilation (inlet)
5 Lamp Cove Screw 10 Ventilation (outlet)

Rear side (for BE320-SD)

1 VIDEO Connector 4 RS232C Service Port
2 RGB OUT Connector 5 AC IN
3 RGB IN Connector 6 KensingtonTM Lock

Rear side (for BE325-SP)

1 HDMI Port
2 VIDEO Connector 5 RS232C Service Port
3 RGB OUT Connector 6 AC IN
4 RGB IN Connector 7 KensingtonTM Lock

Control Panel
Item Function Description

1 POWER Power On/Off the Projector.
2 AUTO Automatically synchronizes the projector to the input source.
3 OK Confirm your item selection.
Press “MENU” to launch the onscreen display (OSD) menu. To exit
4 MENU
OSD, press “MENU” again.
5 SOURCE Press “SOURCE” to select an input signal.
Four Directional Use or or or to select itemsor make adjustments to your
6
Select Keys selection.
7 POWER LED Indicate the projector’s status.
8 TEMP LED Indicate the projector’s temperature status.
9 LAMP LED Indicate the projector’s lamp status.

Remote Control Layout
Item 5 in the above picture :

Sleep function is for BE320-SD, HDMI function is for BE325-SP.

Item Function Description
1 Infrared transmitter Sends signals to the projector.
2 RGB Press “RGB” to choose RGB connector.
3 POWER Turning the Projector On/Off
4 Video Press “Video” to choose VIDEO connector.

Press “Sleep” to set the countdown timer interval. The projector
5 Sleep (for BE320-SD) will automatically power off when the countdown has finished.
(in minutes).
5 HDMI (for BE325-SP) Press”HDMI” to choose HDMI connector.
Pause the screen image. Press again to resume the screen
6 Still
image.
7 Blank Use this function to choose blank color.
Press “Menu” to launch the Onscreen display (OSD), back to
8 Menu
the top level of OSD for the OSD main menu operation.
9 Ratio Use this function to choose your desired aspect ratio.
10 OK Confirm your section of items in sub menu operation.

Four Directional Select Use or or or to select itemsor make adjustments to
11
Keys your selection.
Automatically synchronize the projector to the VGA(RGB)
12 Auto
signal input source.
13 Zoom Zoom out or zoom in the projector display.
To display the projector information for “Source”, “Resolution”,
14 Info
“ECO Mode” and “Sleep Countdown” on the screen.
When Eco mode is activated, the brightness level of the content
15 Eco is automatically detected to significantly reduced lamp power
consumption (up to 70%) during periods of inactivity.
16 Keystone Press to adjust image distortion caused by tilting the projector.
BE320-SD/BE325-SP Confidential 1-10

Dimension

Chapter 2
Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+): 105
2. Screw Bit (+): 107
3. Screw Bit (-): 107
4. Hex Sleeves: 5 mm
5. Tweezers
6. Projector
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: - If you need to replace the main board, you have to record the lamp usage hour.
- Some related contents please refer to common SM chapter 2.

2-2 Disassemble Lamp
Module
1. Unfasten 1 screw (as red circle) on the
front Cover.
2. Push the Lamp Cover (as blue arrow).
3. Then open the lamp cover, unfasten 2

screws(as red circles)
4. Take off the Lamp Module.

2-3 Disassemble Focus
Ring
1. Rotate the Focus Ring unti-clockwise until
you cannot rotate any more (as red arrow
direction).
2. Pull out the Focus Ring.

Note: - When you assemble the Focus
Ring, ensure the 3 card slot (as
green squares) placed in the 3
double-screw bolt (as yellow circles)
properly, and the Focus Ring can
be well adjusted.
2-4 Disassemble Top Cover

Module
1. Unscrew 2 screws (as blue circles) from

the top cover.
2. Unscrew 8 screws(as red circles) from

bottom cover.

3. Push two sides of the projector as the blue
arrows point.
4. Unplug 1 connector (as blue square),then

remove the Top Cover Module.
2-5 Disassemble IR Sensor

Board &Zoom Ring
1. Unscrew 2 screws (as red circles) to

disassemble the IR sensor board.
2. Unscrew 2 screws (as blue circles) to

disassemble the Zoom Ring.

3. Then remove the lamp cover from the top
cover.
2-6 Disassemble Main

Board
1. Unscrew 5 screws (as red circles).
2. Unplug 4 connectors (as green squares).

3. Unscrew 6 screws (as blue circles).
4. Unplug 1 connector (as yellow square).
5. Disassemble Main Board

Note: - Make sure cables plug into the
correct ports when assembling the
unit.
Please refer to the below table details of

each connector on Main Board.
A CB D E
Male Connector
Item The key feature Figure
on Main Board
Compose of Black/
A Front IR Yellow/Red Wire and
Black tube(3 pin)
Compose of White/
Black/Red Wire, Red
B Photo Sensor BD
Connector and Black
tube(3 pin)
C Color Wheel Cable FPC Cable
Compose of Black/
D System Fan Blue/Red Wire, White
Connector (3 pin)
Black wire tube (5

E Lamp driver
pin)

2-7 Disassemble Engine
Module

disassemble the main board shelding.
2. Unscrew 4 screws (as red circles) to

disassemble the engine module.
3. Unscrew 2 screws (as green circles) to

disassemble the Color Wheel Module.
4. Unscrew 1 screw (as blue circle) to

disassemble the Photo Sensor Board.

5. Separate the Photo Sensor Board and
Spacer.
6. Tear off the Mylar(as yellow square).
7. Unscrew 2 screws (as blue circles).

8. Disassemble the Heat Sink and DMD
Module.
9. Rotate the screw (as yellow circle) 180°

counterclockwise to disassemble the DMD
Board and DMD Chip.
Note: - Avoid touching the DMD Chip when

you disassemble it.
- Find that the DMD Chip has scrapes or dirt
use of a magnifying glass, you may use an
electrostatic ion gun to clean it.
- Pay attention to the fixed position when
assembling the DMD Chip.

2-8 Disassemble LVPS
Module
1. Unscrew 6 screws (as red circles).
2. Unplug 3 connectors (as yellow squares).
3. Remove the cable and the AC Inlet

Bracket from LVPS Module.
2-9 Disassemble Fan Module

and Interrupt Switch
1. Unscrew 3 screws (as green circles).
2. Disassembled Fan Module.

disassemble the Fan Shielding and Fan.
Note: - Take the Fan Module with the right

gesture.
4. Unscrew 1 screw (as red circle) to

disassemble the Interrupt Switch.

2-10 Disassemble Lamp Driver
Module
1. Disassemble the Lamp Driver Module

(as yellow square).
2. Unscrew 1 screw (as blue circle)
3. Unscrew 4 screws (as green circles)
4. Unplug 3 connectors (as red squares).

2-11 Disassemble Bottom Shielding
and IO Cover Module
1. Take off the Bottom Shielding and Mylar

and unscrew 3 screws(as red circles).
2. Separate Bottom cover Module and IO

cover Module.
3. Separate the Mylar (as yellow square).
4. Disassemble is completed.

2-12 Rod Adjustment
1. Environment Adjustment
- The distance between the engine and
the screen is 2.37M.
- This process should be done at a dark
environment (under 2 Lux).
2. Procedure Adjustment
- Change
the screen to "white screen".
- Adjust the screws by using the rod
on the engine module to readjust the
image.
("screw 1" should be adjusted first, and
then "screw 2". Adjust until the yellowish
or bluish parts disappeared.)
2
3. Abnormal image inspection 1

- It should not have any abnormal color
at the rim of the image by estimating
through the eyes.
Note: - To avoid over adjusting the rod.
- After the operation, please use the glue
to fix the screws.

Please refer to the below table for rod adjustment:
Screen State
Adjustment
Screw direction State after Description
Part Initial state
adjusting
When the right color
band appeared, rotate
Right (tighten
screw1 clockwise, then
direction)
the color band disap-
Right/Left peared.
screw1
When the left color band
Left (loosen direc- appeared, rotate screw1
tion anti-clockwise, then the
color band disappeared.
When the bottom color

band appeared, rotate
Right (tighten
screw2 clockwise, then
direction)
the color band disap-
peared.
Up/Down
screw2
When the top color band
Left (loosen direc- appeared, rotate screw2
tion anti-clockwise, then the
color band disappeared.

2-13 Re-write Lamp Usage
Hour
1.Press “Menu”,when “OSD” is displayed.
- Use “Left” or “Right” key to select
“OPTIONS” .
- Use “UP” or “DOWN” key to select
“Lamp settings”,then press”OK”.
- Use”UP” or “DOWN” key to select
“Eco Mode”.
- Use“Left” or “Right” key to select
“on”or”off”,then press “OK”.
2. Get into service mode.
- Press Power --> Left --> right --> Menu to
get into service mode.
- Use “Down” key to select “Factory Reset”
- Use “Left” or “Right” key to re-write the
Full Lamp hour or Eco Lamp hour.
Note:”Eco Mode” status is”on”,you can Re-
write Eco Lamp Hour.
“Eco Mode”status is”off”,you can Re-write
Full Lamp Hour.
3. Choose “Exit”, press “OK” to exit service
mode.
Note: Reset the lamp hour counter after
replacing the lamp.(as green square)
Note: left key = decrease lamp hour
right key =increase lamp hour

2-14 Repair Action
Change parts
Update Main Lamp Engine Lamp
Firmware Fan
Board Module Module Driver
Version Update v v
ADC Calibration v v
Reset lamp hour v
OSD reset v v
Rod adjustment v
Waveform Download v
Fan Calibration v v
Note:- After changing parts, please execute the related items as table
show above.

Chapter 3
Troubleshooting
3-1 LED Lighting Message
Power LED LAMP LED TEMP LED

Message
Green Orange Red Red
Standby
(Input power cable) O O O
Normal (Power on) O O O
Powering up
(Warming up)
Flashing O O O
Power off
(Cooling-I: It can’t accept O Flashing O O
any key at this status)
Programming O
Error (Lamp failed) O O
Error (Fan lock) O O Flashing
Error (Over temp.) O O
Note:Steady Light =>

No light => O

3-2 Main Procedure

3-3 No Power troubleshooting

3-4 Power troubleshooting

3-5-1 Image troubleshooting




3-6 Remote Troubleshooting

Chapter 4
Function Test & Alignment Procedure
4-1 Test Equipment Needed

- PC with HDTV resolution
- DVD player with Multi-system, equipped “Component”, “Composite”, “Video” and “HDMI”.
- HDTV Source (720P,1080P,1080i)
- CL200
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
4-2 Test Condition

- Circumstance brightness: Dark room less than 2 lux.
- Product must be warmed up for 5 minutes.
- Screen size: 60 inches
Zone Definition
< Figure: Zone A(as green line) Definition >

4-3 I/O Port Test
4-3-1 VGA Port Test
1. Frequency and tracking boundary

Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz
- Test Pattern: general-1 or master
- Check and see if the image sharpness is well
General-1
performed.
- If not, re-adjust by the following steps:
(1) Select “Frequency” function to adjust the total
pixel number of pixel clock in one line period.
(2) Select “Tracking” function and use right or left
arrow key to adjust the value to minimize video
flicker.
- Adjust Resync or Frequency/Tracking/H. Position/V. Master
Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Resync,
Frequency or Tracking selection.
- Check if there is noise on the screen.
- Horizontal and vertical position of the video should
be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is con-
sidered as failure product.
- If there is noise on the screen, use auto or manual
“frequency” function or “tracking” function to adjust
the screen.
- The PC mode functionally sure be workable include
support format with frequency and auto detected
functional will be workable.
2. Bright Pixel

- Test Pattern: gray 10
Inspection item - Bright pixel check.
Criteria - Please refer to Pixel specification table

Gray 10
3. Dark Pixel
- Test Pattern: full white
Inspection item - Dead pixels check.
- White pattern (IRE=100)
Full white
4. Bright Blemish
- Test Pattern: gray 10
Inspection item - Bright blemish check.
Gray 10
5. Dark Blemish
- Test Pattern: blue 60
Inspection item - Dark blemish check
Blue 60

Pixel specification
SEQ # TEST SCREEN ACCEPTANCE CRITERIA

1 Dark Blemish Blue 60 1. ≤ 4 visible dark blemishes are allowed in the active area
2. No blemish will be > 1” long/diameter
2 Bright Blemish Gray 10 1. ≤ 4 visible light blemishes are allowed in the active area
2. No blemish will be > 1” long/diameter
3 Reset Boundary Gray 30 1. No reset boundary artifacts allowed

Artifact
4 Eyecatchers / Black 1. Eyecatcher and border artifacts are allowed
Border Artifacts
5 Projected Images Any screen 1. No adjacent pixels
2. No bright pixels in Active Area
3. No unstable pixels in Active Area
4. ≤ 1 bright pixel in the POM
5. ≤ 3 dark pixels in the Active Area
6. No DMD window aperture shadowing on the Active Area
7. Μinor blemishes are allowed

6. Focus Test
- Test Pattern: full screen
Inspection item - Focus check
Criteria -Projector distance:2.37M
- Check the focus, look at the entire screen, focus
shall be clear, crisp, and sharp over the entire sur Full screen
face of the display pattern. (Blur word on one of the
corner after adjustment is acceptable. However,
the word should at least be recognizable.)
7. Color Performance
- Test signal: 800x600@60Hz, 1080i
- Test Pattern: Master, 64 gray RGBW
* Please Use 800x600@60Hz signal & 64 gray
RGBW pattern and 1080i signal & master pattern to
do color performance test. Color can not discolor to
purple and blue. Master
Inspection item - Check if each color level is well-functioned.

- Color saturation

Criteria - Screen appears normal. It should not have any
abnormal condition, such as lines appear on the
screen and so on.
- Color appears normal.
- It is unacceptable to have few lines flashing.
- RGBW should all appear normal on the screen 64 gray RGBW
and sort from R -G-B-W.
- Color levels should be sufficient and normal. (The
unidentified color levels on both left and right
sides should not over 8 color levels.)
- Gray level should not have abnormal color or
heavy lines.
- If color appears abnormal, please get into service
mode to do color wheel index adjustment.
8. Optical Performance
Inspection Condition
- Environment luminance: 2 Lux
- Product must be warmed up for 5 minutes
- Distances from the screen: 1.8M ~2.8M
1). Test equipment

Procedure - Please get into OSD menu, select “Lamp Setting”
under “Options”, press “Enter” button, then select
“Bright” mode, Confirm the ECO to the OFF state
- Test equipment: video generator.
2). Brightness
Procedure - Full white pattern

- Use CL200 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula
Avg. (P1~P9)*1.11m2
Full white pattern
Criteria • 1100 ANSI lumen
3). Full On/Full Off Contrast

Procedure - Full white pattern & Full black pattern
- Use CL200 to measure brightness values of full
white pattern P5 & full black pattern B5 ( see
image: full white)
- Follow Contrast formula to calculate contrast
values.
☼ Contrast Formula

P5/B5
Note: P
5 = Lux of center in full white pattern
B5 = Lux of center in full black pattern Full black pattern
Criteria • 1800:1
4). Uniformity
Procedure - Full white pattern
- Use CL200 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula

JBMA Uniformity = Avg. (P1, P3, P7, P9) /
P5 *100%
Criteria • 70%
Full white pattern

4-3-2 S-Video Port Test
Procedure - Test equipment: DVD player
- Test signal: S-Video
Inspection item - Video performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or
any noise on the screen.
- Check the sound from speaker.
4-3-3 Component Port Test

Procedure - Test equipment: DVD player
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
4-3-4 HDMI Port Test (only for BE325-SP)

Procedure - Test equipment: DVD Player with HDMI output.
- Test signal:1080p
Inspection item - HDMI performance test.
Criteria - Ensure the image is well performed and the color
can not discolor.
- Check whether “mute” is normal.

4-4 Run In Test
- Temperature: 15°C~35°C
- Circumstance brightness: Normal environment
- Screen size: No concern
- Display mode: ECO mode
After repairing each unit, a Run-in test is necessary (refer to the below table)�.
Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shutdown 6 hours
- Get into Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.
Press power > Left > Right > Menu buttons sequentially on remote controller to get into
service mode
Choose Burn-In Test > enter
Lamp On Press right key to adjust the time (50)
Lamp Off Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose “Get into Burn-In Mode” and press enter

4-5 Test Inspection Procedure
1. Check Points
Check item Check point
Firmware version All firmware version must be the latest version
Cosmetic Cosmetic can not be broken
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Lamp cover It should be locked in the correct place.
Zoom in/out The function should work smoothly
Keypad All keypad buttons must operate smoothly
2. OSD Reset
� After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) Choose "Option" and then execute "Reset" function

4-6 Calibration
1. ADC Calibration
Note: After replacing main board or upgrading firmware, the ADC calibration
should be done.
Procedure - Test equipment: video generator
(1) Test signal: 800x600@60Hz
(2) Test Pattern: White (240/255) Black (16/255)
- Note
(1) Calibration pattern should be in full screen mode.
White/Black
(2) Please get into service mode, then choose “PC
Calibration”.
Inspection item - Check if there is lines or noise on the screen.
- Horizontal and vertical position of the video should be
adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is consid-
ered as failure product.
- The screen appears normal, it shouldn’t appear
any abnormal condition, such as lines and so on.
- Check if the projection is same as monitor diplayed.

4-7 Waveform download
After replacing Lamp driver, the “waveform download”is needed as below
steps.
1. Plug in the power cord and hold on “UP” button ,press “Power” button, the Power
LED orange will change to green.
2. Release the “UP” button when the Temp LED flashes two times, the waveform will download
automatically.
3.When the Power LED light green, the Lamp and Temp LED light red, the waveform download is
finish.
4. Pull out the power cord.
4-8 Fan Calibration
After replacing main board, blower or upgrading

the firmware, please follow steps as below:
1. Plug in the power cord,hold on “Left” button after 2s,

press “Power” button.
2. The “Temp LED” and “Lamp LED“ and “Power LED “will light
red, and release the “Left” button at the same time.
3. After about 4s,the Lamp and Temp LED goes out into the cal
culating Factory RPM,the projector will power on. After the
logo disappeared,the message “Calculating Factory RPM,
please wait....” will be shown on the screen (as picture A
shown).
4. After 70 seconds, please get into service mode, check the

“Factory Blower RPM” (as Picture B shown).
Note:
- If the Factory Blower RPM Value doesn’t show in service
mode, please repeat the step again.
- If the Factory Blower RPM and Current Blower RPM is not
between1224~1836,please change blower or main board.

Chapter 5
Firmware Upgrade
5-1-1 Equipment Needed
Software:
- DLP Composer Lite 11.2

- Firmware (*.img)
- FlashDeviceParameters
Note: - Please download "DLP Composer Lite 11.2" and "FlashDeviceParameters"

from website to upgrade FW procedure.
Hardware:
- Projector
- Power cord: 42.50115G001(CABLE POWER CORD 1.8M SP30+IS14 US)
- RS232 Cable: 42.85H02G001(CABLE RS-232 2M 9P(F) TO 9P(F) HD81)
- PC or Laptop

5-1-2 DLP Composer Lite
Setup Procedure
1. Choose "DLP Composer Lite V11.2 Setup"
Program.
2. Click "Next".
3. Read "License Agreement".

-C
hoose "I accept and agree to be bound
by all the terms and conditions of this
License Agreement".
- Click "Next".
4. Click "Next".

5. Click "Next".
6. Click "Next".
7. The program is executing "installing"

status.
8. Click "Finish".

5-1-3 USB Driver Upgrade
Procedure
1. Set-up
- Connect projector with PC by USB

cable.
2. Execute Program
(1)
(1) "Found New Hardware Wiszard" picture
will appear on the screen.
(2) Select "Install the software automatically
(Recommended)".
(3) Click "Next". (2)
(4) Searching picture, please wait for
several seconds. (3)
(5) Click "Finish", then the USB driver has

been installed successfully.
Note: - If you have installed the USB driver, there

is no need to perform this action.
(4)
(5)

5-1-4 ��
Firmware Upgrade Procedure
1. Set-up
- Plug in Power Cord to the projector.

- Hold on “MENU” button.
-The Power LED will light orange , the Lamp
LED and Temp LED will light red after about
5 second,get into FW Download mode.
-Release “MENU” button.
- Connect projector with RS232 cable to PC
2. Execute the "DLP ComposerTM Lite 11.2" file.
3. Setting "FlashDeviceParameters".
-S
elect the file "FlashDeviceParameters" .
- Put "FlashDeviceParameters" file into the
folder where you setup "DLP Composer Lite
11.2".
4. Click "Edit" and "Perferences".


5. Click "Communications".
- Select "Serial Port"
- Click "OK".
6. Choose "Flash Loader".

-C
lick "Browse" to search the firmware file
(*.img).
- Click "Open".

7. Select "Complete Image Download", then
click "Reset Bus" to erase the flash memory.
8. If the FW is ready, click "Start Download" to

execute the firmware upgrade.
- Click "Yes".
9. It takes about several minutes, the

firmware upgrade process is finished,
"Download completed" will appear on the
screen.
-U
nplug RS232 cable and power cord.
10. Check FW version.

- Re-plug in power cable, then restart the
unit and get into the Service Mode to
check the firmware version.
( To get into Service Mode, please press
"Power", "Left", "Right" and "Menu" buttons
sequentially on remote controller.)

Section 2: 8051 Firmware Upgrade Procedure
5-2-1 Equipment Needed
Software :
- ICP Programmer(Coretronic ICP Programmer,v6.00.exe)
- USB-to-Serial COM port Driver (PL2303_Prolific_DriverInstaller_v110.exe)
- Program file (*.hex)
Hardware :
- Projector
- Power Cord
- ICP FIXTURE (SP.8JC08G001)
- PC or Laptop

5-2-2 Setup Procedure
Install ICP Utility
1. Double click "Setup,Coretronic ICP
Programmer, v6.00.exe".
2. Click "Next".
3. Click "Next".
4. Click "Next".

5. Click "Finish" to end Coretronic ICP
Programmer installed.
Install PL2303_Prolific_Driver
6.Double click "PL2303_Prolific_Driver
Installer_v110.exe"
7. Click "Next".
8. Click
��
"Finish" to end PL2303_Prolific_Driver
installed.

5-2-3 Upgrade Procedure
1. - Plug in the power cord, the power LED

will light on orange.
- Connect VGA Port of projector and
PC by ICP Fixture.
2. Select "Start" -->"Coretronic Tools"

-->"Coretronic ICP Programmer V6.00" to
run "Coretronic ICP Programmer.exe”.
3. - Click “Load Proj” to open the “TPJ” file

which you will upgrade 8051 firmware
file.
- Click “Open"

4. Click “ CONFIG Setting”
Select “11.0592MHZ”.
5.Click “ Update Chip” to upgrade the 8051

firmware.

6. Finish
- When 8051 FW upgrade process is
finished, "PASS" will be shown.
6. Re-plug in power cord and Power on the

projector. Get into the service mode to
check the 8051 firmware version.

Chapter 6
EDID Upgrade
6-1 EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for configuration purposes, so the
monitor and system can work together.
Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its
main board, the display device will show no image while the input source is digital signal.

6-2 Equipment Needed
Software
- EDID Program (Generic V0.90)
- EDID File (LG_EDID_XXX_XXX_XXX_XXX)
Hardware
- Projector
- Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed)
- RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G002)
- HDMI to DVI cable (42.00256G001) (for BE325-SP)
- Monitor
- PC
- VGA cable (42.87305G102)
- Power adapter (47.57803G001) and power cord (42.53506G002) for fixture
- Power cord for Projector (42.53506G002)
- DVI Cable (42.83N06G001) (for BE325-SP)

6-3 Setup Procedure (for RS232 Cable Adapter
P1 JP1
BE320-SD)
JP3
1. Connect all ports P3
VGA Cable
(1) Connect P1 of Fixture with COM Port of
PC/Laptop by RS232 Cable.
(2) Connect P3 of Fixture with VGA port of
Projector by VGA Cable.
(3) Plug Power Adapter to JP1 of fixture.

(4) Power on fixture.
(5) Plug Power Cord to projector.
2. EDID Firmware Mode
(1) Hold the “Menu” button about 6s.
(2) Release “Menu” button until “Lamp” LED
and “Temp” LED both light red and ‘Power‘
LED light orange.
Note: Confirm JP3 is "Close" status.

6-4 EDID Key-In Procedure (for 1
BE320-SD)
1. Execute EDID Program

(1) Click on "EDID" to execute EDID 2
program.
2. Process (2)
(1) Check the COM port is "COM 4"
(Select the COM port which you are (1)
using).
(2) Click the "Model" button.
(3) Choose the source file
"LG_EDID_XXX_XXX_XXX (3)
_XXX" ,and then open it.
3. Process
(1) Key in the number into the

3
Barcode blank space as below.
(1)
(2) In "Write Source Select" item,select
"VGA1".
(3)
(3) Click "Program" button.
(2)
4. Process
4
(1) "Please change the cable to VGA1"
will be shown on the screen ,Please press
"Ok" button.

5. Finish 5
(1) "OK" will be shown on the screen.
6
6. Read EDID information
(1) In the Read item,select "Analog" and
"Trans".
(2) Please press "Read" button.
7
7. Read EDID information
(1) EDID Informations will show the result.

6-5 Setup Procedure RS232 Cable Adapter
(for BE325-SP) P1 P4
1. Connect all ports

(1) Connect P1 of fixture to COM Port of P2 P3
PC/Laptop by RS232 Cable.
VGA Cable
HDMI TO DVI Cable
(2) Connect P2 of fixture to VGA IN
Port of projector by VGA Cable.
(3) Connect P3 of fixture to HDMI Port of

projector by HDMI To DVI Cable".
(4) Plug Power Adapter to P4 of fixture.
(5) Plug Power Cord to projector.

6-6 EDID Key-In Procedure
(for BE325-SP)
1. Execute EDID Program

- Double click "EDID" to execute
EDID program.
2. Process
(1) Select the COM Port which you are
using.
(2) Click "Model".
(3) Select the EDID file (*.ini).

(4) Click "Open".
(5) Key in the Serial Number into the

Barcode blank space.
(6) In "Write Source Select" item, select
"Analog" and "Digital".
(7) Click "Program".

3. - When the message "Please change the
cable to Analog" appears on the screen,
click "OK".
4. - When the message "Please change the

cable to Digital" appears on the screen,
click "OK".
5. When the EDID program is completed, a

message "OK" will appear on the screen.

6. Read EDID "Analog" information
- In "Read item", select "Analog" and
"Trans", then click the "Read".
- EDID "Analog" information will show the result.
7. Read EDID "Digital" information

- In "Read item", select "Digital" and "Trans",
then click the "Read".
- EDID "Digital" information will show the result.

Appendix A (Exploded Image)
Note: This chapter is only designed to show the exploded image of the projector.
For updated part numbers, please refer to RSPL report.
17
19 18 26
20
16 2
21
25
12 13
9
14
11
10
24 15
7
22
23
4
5
BE320- BE325-
Item P/N LG P/N Description
SD SP
SP.8PC01GC01 COV31808201 LAMP MODULE FOR PROJECTOR BE320- V V
1
SD/BE330-SD
2 75.8PW01G003 COV31807501 TOP COVER MODULE LG BE320-SD V
75.71801G001 COV32505801 BUY TOP COVER MODULE G1.5 LG BE325- V
SP
3 51.8PC04G012 COV31807201 LAMP COVER PC/LN2520A WHITE GEN 1.5 V V
4 75.8PC03G001 COV31807601 BUY BOTTOM COVER MODULE LG V V
5 70.8PW08GR01 COV31807401 ASSY IO COVER MODULE 8PW(SERVICE) V
70.71806GR01 COV32505701 ASSY IO COVER MODULE 718(SERVICE) V
80.8PW01G002 COV31809001 PCBA MAIN BOARD(BE320-SD) DDP4421 V
6
For LG G1.5 180W SVGA Projector
80.71801G001 COV32505601 PCBA MAIN BOARD FOR LG BE325-SP V
180W SVGA PRJECTOR
75.8BA01G002 COV31809201 ASSY OSRAM LAMP DRIVER O6 MIC V V
7
180W(Gen5_Panyu+E20.8)
75.8PWP1G001 COV31809101 POWER SUPPLY, AD-254W, AC INLET, V V
8
180*50, DL, CT-D, XCAP
70.8PW07GR01 COV31808101 ASSY OPTICAL ENGINE MODULE 8PW V V
9
(SERVICE)
80.8PJ02G003 COV32565801 PCBA DMD BOARD FOR G1.5 [ 4PCS IN 1 V V
10
BD ] [PROJECTOR]
48.8EH01G002 COV30387501 0.55” SVGA 2xLVDS SERIES 450 DMD -9 TI V V
11
8060-603cB
80.8LP04G001 COV30387002 PCBA PHOTO SENSOR BOARD FOR V V
12
ES526X PROJECOR
70.8TU12GR01 COV31808001 ASSY COLOR WHEELMODULE FOR V V
13
8TU(SERVICE)
49.8PJ01G011 COV31807101 SUNON MF75251V1-Q000-G99; 7525 axial V V
14
fan; ROHS2.0
75.87U02G001 COV31809301 ASSY INTERRUPTER SWITCH P5260 V V
15
L=280MM
16 80.8PC05G001 COV31808801 PCBA IR BOARD FOR G1.5 Projector V V
17 36.8PC01G001 SAC30190915 USER’S GUIDE MULTILINGUAL (CD) LG V
36.71801G001 COV32505401 USER’S GUIDE MULTILINGUAL (CD) BE325- V
SP
18 42.00200G105 COV31809401 CABLE VGA 15P 1.8M BLK ES526 V V
42.00120G011 COV30385901 CABLE POWER CORD 1.8M SP-023/IS-14 V V
EUROPE
19 42.00102G000 COV30593801 CABLE POWER CORD 1.8M SP-305+IS-14 V V
MEXICO
42.00191G001 COV30386001 CABLE POWER CORD 1.8M SP-022/IS-14 V V
KOREA
BE320- BE325-
Item P/N LG P/N Description
SD SP
45.8PW01G001 COV31606201 REMOTE CONTROL CARD TYPE FOR LG V
20
BE320-SD
45.71801G001 COV32505501 REMOTE CONTROL CARD TYPE FOR LG V
BE325-SP
21 55.8QG01G021 COV31807301 C145x328 LG BE320-SD V V
42.00425G001 COV31808701 W.A. 5P #28 100mm MAIN BOARD/LAMP V V
22
DRIVER 1409X
42.00455G004 COV31808601 W.A. 8P TO 16P 120mm MB TO LVPS UL V V
23
1061 GEN1.5
42.004C0G013 COV31808501 CABLE W.A. 2P #20 180mm LVPS TO LAMP V V
24
DRIVER FOR ES556
51.8PC30G001 COV31807701 FOCUS RING YM99 PC-MN3600H COOL V V
25
GRAY 10C GEN1.5
51.8PC09G001 COV31807801 ZOOM RING PC MN3600H PANTONE COOL V V
26
GRAY 10 C GEN 1.5
Note: "V" reprsents that the part number is used in the model.
Appendix B
I. Serial Number System Definition
Serial Number Format for Projecto
Y MM RR CC SSSSS
1 2 3 4 5

1: Y = YEAR(Last digit of Year) (ex:2012 = 2)
2: MM =Month(Jan = 01,Feb =02,...Dec=12)
3: RR =Site code for each production factory (For Coretronic:CT)
4: CC =Code is self-produced by coding program.
5: SSSSSS = Serial code (00001~09999)
EX:
This label "203CTTB00001” represents the serial number for LG. It is produced in China
Coretronic on March, 2012. Its serial code is 00001.
II. PCBA Code Definition
PCBA Code for Projector
A B XXXXXXXXXX C XXX EEEE
1 2 3 4 5 6

1 : ID
2 : Vendor Code
3 : P/N
4 : Revision
5 : Date Code
6 : S/N

LG Be320-Sd Be325-Sp Ver.3.0 SM

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SERVICE MANUAL

Date Revise Version Description

2012.12.18 V1.0 Initial Issue

Modify Chapter 1 Page 1-1,1-3,1-4, Apendix A , Apen-

2014.03.14 V3.0 Add model: BE325-SP

Copyright Mar. 2014. All Rights Reserved

This manual is applied to BE320-SD/BE325-SP projection system.The manual gives

Chapter 2 Disassembly Process

BE320-SD/BE325-SP Confidential III

LED Lighting Message 3-1

Chapter 4 Function Test & Alignment Procedure

Chapter 5 Firmware Upgrade

Chapter 6 EDID Upgrade

Appendix A Exploded Image I

2 Dimension (L x W x H) ● 220mm x 288mm x 77mm

● AC 100 – 240 V @ 50/60 Hz

● Normal Mode: 227W ± 10% @ 110VAC

7 Resolution ● 800x600 (4:3)

8 Brightness ● 2,350 lm (Typical), 2,000 lm (Minimum)

9 Contrast ● 2100 :1 (Typical), 1800 : 1 (Minimum)

10 Uniformity ● 80% (Typical), 70% (Minimum) (JBMA Standard)

11 Throw ratio ● 1.93 ~ 2.15, w/ Zoom 1.1x

12 Projection lens ● YM99

15 System Controller ● TI ASIC DDP4421

16 Lamp ● OSRAM E20.8 180W lamp

BE320-SD/BE325-SP Confidential 1-

19 Image Size ● 22.9” ~ 255.0” (Mechanical travel)

BE320-SD/BE325-SP Confidential 1-

1-2-1 Computer Compatibility Timing Table (Analog,PC)

BE320-SD/BE325-SP Confidential 1-

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]

BE320-SD/BE325-SP Confidential 1-

Item Description Item Description

BE320-SD/BE325-SP Confidential 1-

Item Description Item Description

BE320-SD/BE325-SP Confidential 1-

Item Description Item Description

BE320-SD/BE325-SP Confidential 1-

Item Function Description

BE320-SD/BE325-SP Confidential 1-

Item 5 in the above picture :

BE320-SD/BE325-SP Confidential 1-

2 RGB Press “RGB” to choose RGB connector.

3 POWER Turning the Projector On/Off

4 Video Press “Video” to choose VIDEO connector.

10 OK Confirm your section of items in sub menu operation.

BE320-SD/BE325-SP Confidential 1-10

BE320-SD/BE325-SP Confidential 1-11

- Some related contents please refer to common SM chapter 2.

BE320-SD/BE325-SP Confidential 2-1

2. Push the Lamp Cover (as blue arrow).

3. Then open the lamp cover, unfasten 2

4. Take off the Lamp Module.

BE320-SD/BE325-SP Confidential 2-

2. Pull out the Focus Ring.

2-4 Disassemble Top Cover

1. Unscrew 2 screws (as blue circles) from

2. Unscrew 8 screws(as red circles) from

BE320-SD/BE325-SP Confidential 2-

4. Unplug 1 connector (as blue square),then

2-5 Disassemble IR Sensor

1. Unscrew 2 screws (as red circles) to

2. Unscrew 2 screws (as blue circles) to

BE320-SD/BE325-SP Confidential 1-

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