S-18-13431 - RA0007 - Assembly, Load Testing, and Dismantling of Crawler Crane LIEBHER LR1750-Operations

CRISP Project
CHEMICAL AND REFINING INTERGRATED SINGAPORE PROJECT(CRISP)

CONTRACT NUMBER:
PROJECT No. PURCHASE ORDER No. EQUIPMENT (No. and Description):
10160 1016025850
DOC. No. Rev. 0 DOC. CODE
EWP/CWP No.:
MODULE Nº.
REVIEW RESPONSE BY CONTRACTOR:

CONTRACTOR review and comments do not indicate either responsibility or liability for accuracy and completeness of this
Document or alter any contractual terms and conditions.
REJECTED REVIEWED WITH REVIEWED WITHOUT COMMENTS VOID

COMMENTS
COMMENTS AS NOTED REVISED AS BUILT FOR INFORMATION DATED:
VENDOR IDENTIFICATION: SUB-VENDOR INDENTIFICATION:
DOCUMENT TITLE: Risk Assessment for Assembly, Load Testing, and Dismantling of Crawler Crane LIEBHER LR1750-2
VENDOR DOCUMENT No: VENDOR DOC. Rev.: 0

PROJECT:
CRISP Project 10160
Assembly, Load Testing, and
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Dismantling of Crawler Crane
LIEBHER LR1750-Operations
S-18-13431-RA0007 REV.: 0
Construction Review Status

CHEMICAL AND REFINING INTERGRATED SINGAPORE
PROJECT(CRISP) R Reviewed without comments
RN-1 Reviewed with non-technical

CONTRACT No. comments as noted
RN-2 Reviewed with technical

DOCUMENT No. S18-13431-RA0007- Rev0 comments as noted
REVISION No. 0 RJ Rejected
COMPANY 0
FI For information only
Revision
COMPANY
Document Number
Client: ExxonMobil Asia Pacific Private Limited
Contractor: Tècnicas Reunidas, S A (Singapore Branch)
Subcontractor: Sarens JWS (S) Pte Ltd

Details Prepared by Checked by Approved by
Name Luqman Shahroom Faizal Hussin Neil Hair
Designation SHEQ SHEQ Project

Coordinator Manager Manager
Signature
Date 03.10.2022 03.10.2022 03.10.2022
Document No.
Rev. Date Description of Revision Prepared Reviewed Approved
00 03.10.2022 First issue FH AH NH

PROJECT:
CRISP Project 10160
Assembly, Load Testing, and
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Dismantling of Crawler Crane
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CONTENTS
1. PURPOSE ........................................................................................................................................ 3
2. SCOPE ............................................................................................................................................. 3
3 OBJECTIVE ...................................................................................................................................... 3
4 RISK ASSESSMENT (RA) ................................................................................................................ 3
PROJECT:
CRISP Project 10160
Assembly, Load Testing, and Dismantling of Crawler Crane LIEBHER LR1750-
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1. PURPOSE
This submission of this Risk Assessment covers all activities related to the Assembly, Load Testing, and Dismantling of Crawler Crane
LIEBHER LR1750-Operations for construction at the CRISP Project in Jurong Island.
2. SCOPE
This procedure applies to the whole scope of works on the Assembly, Load Testing, and Dismantling of Crawler Crane LIEBHER LR1750-
Operations at the CRISP Project in Jurong Island.
3 OBJECTIVE
The objective of this risk assessment procedure is to ensure that all activities related to the above-mentioned works would be carried out in a
safe manner and all risk are evaluated and control measure put in place.
4 RISK ASSESSMENT (RA)
The established RA for the Assembly, Load Testing, and Dismantling of Crawler Crane LIEBHER LR1750-Operations is as followings:
PROJECT:
CRISP Project 10160
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Inventory of Work Activities
S.No Process / Location Work Activities

General Risks and Controls
• Mobilization all cranes to Site

• Setting up of cranes
• Crane Capacity
• Extension /Retracting of Crane Out- Riggers – Mobile Crane
• Releasing Of Hook Block
• Erection Of Counterweights
• Determining types of cargo & lifting gears to be used
Assembly, Load Testing, and Dismantling of Crawler Crane
1 • Rigging of load
• Hoisting & swinging of load
• Signalling During Lifting
• Hoist the lengthy / heavy load or over existing utilities
• Lowering of load
• Weather Conditions
• Working extended hours & Night work
• Mobilising / Setting up Tower Light
• Tower light start up and, or turn on.
PROJECT:
CRISP Project 10160
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Faizal Hussin Approved by:

Department: Sarens JWS (S) Pte Ltd RA Leader:
SHEQ Manager
Reference No.:
Andrew Hefft
Process: Lifting Activities RA Member 1:
Site Manager
S18-13431-RA-0007
Process / Activity Adel Haider Signature:
General Lifting Operations RA Member 2:
Location: Project Engineer
Luqman Shahroom
Original Assessment Date: 07th Oct 2022 RA Member 3: Name: Neil Hair
SHEQ Coordinator
Sanjit Singh Revision No:
Last Review Date: 07th Oct 2022 RA Member 4: Designation: Project Manager
Lifting Supervisor 0
Mohammad Hafiz
Next Review Date: 07th Oct 2025 RA Member 5: Date: 07th Oct 2022
Project Supervisor
Risk Evaluation
R R
Possible Injury / Implementation
Ref Work Activity Hazard Existing Risk Control S L P Additional Controls S L P Due Date Remarks
ill health Person
N N
-Unsafe ground -Crane topple • Ground condition are to be checked
condition -May cause prior to mobilization of crane.
injury to worker • Ensue that Lifting Plan, PTW and • If ground condition unstable
-Damage to other FWP for Lifting operations is improve the condition by
property completed and approved by TR. placing steel plates before
Equipment
• To check area to ensure sufficient crane mobilize.
3 2 6 3 1 3 Inspector/ Immediate
space for crane to set-up and swing • Lifting Supervisor and Sarens
Supervisor / HSE
• Banksman to assist the movement of team to check the ground
Mobilization /
the cranes. condition if it secured safe for
1 Demobilization of
• Ensure that close closure permit is the operations.
all crane to site
applied if there any close closure
required.
• Competent driver with driving • Install reverse alarm and
license camera on heavy vehicle such
Bodily injury, • Trained banksman to guide vehicle as forklift
Vehicle collision 4 2 8 4 1 4 Supervisor Immediate
Property damage • Don’t use mobile phone while • Supervisor to enforce driver to
driving adhere speed limit on site
• Adhere site speed limit • Lashing / secure load
PROJECT:
CRISP Project 10160
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• Pre entry equipment inspection

• Load to be adequate secured / lashed
Sliding / tipping Carry out physical inspection by
• Pre-access travel path for the vehicle
of load during Property damage 3 2 6 supervisor prior to the 3 1 3 Supervisor Immediate
to ensure good and unobstructed
travelling transportation
road conditions
• Offsite inspection before
mobilisation to site
• To Conduct Pre-entry equipment / • Usage of equipment and
machinery checklist machinery shall be assessed Supervisor
Unsafe Property damage
• Report immediately any unsafe part of and checked by supervisor in
equipment / 4 2 8 4 1 4 Immediate
the equipment / machineries charge Equipment
machineries Bodily injury
• Monthly maintenance with record Banksman for all the vehicle inspector
• To provide fire extinguisher for all movement on site
equipment and machinery
• Clean cabin policy
• Monthly maintenance for
equipment and machinery by
competent technician
• Provide secondary containment / • Ensure switch off equipment
Supervisor
Environmental drip tray and machinery when not in
Diesel / engine
oil spillage
pollution: soil • Ensure equipment / machineries 3 2 6 use 3 1 3
Appointed
Immediate
contamination have valid service report and daily To conduct daily equipment
operator
equipment checklist checklist before use
• Provide earthing for all equipment

and machinery
2 Transport of partially rigged component Please refer to RA no: S18-13431 RA 0003 for General Transportation using SPMT/ SPT
Falling of • • To ensure the task is carried out by Signalman & riggers to check and
material while competent person. ensure that when releasing nobody
lifting • Ensure the signalman position is nearby or anybody from the line
himself in such away the operator of
Setup Assembly Lifting Supervisor/
has a clear view of him. Lifting Supervisor to ensure that all
3 /Dismantling the 3 2 6 3 1 3 rigger/ Signalman Immediate
• Two-way radio communication to set up is according to Lifting Plan
Support and HSE
be carried out between operator Supervisor to highlighted in the PTT
and signalman Lifting Supervisor/ and JSA on the hazard involved and
Task Supervisor to ensure all cascade the step-by-step operations
personnel are kept a safe distance procedures.
PROJECT:
CRISP Project 10160
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away from the hook block while •
releasing it.
• Use proper tag line to hold the
hook block to prevent it from
swinging.
• Operator to take instruction only
from appointed signalman
appropriate gloves to be used.
Hand/finger • Rigger man to keep hand away
• Supervisor to highlighted in
caught in from load and wire rope slings and
the PTT and JSA on the hazard
between load after inserting lock pins for Lifting Supervisor/
• Hand / finger involved and cascade the step-
and counterweights before lifting begin 3 2 6 3 1 3 rigger/ Signalman Immediate
injury by-step operations procedures
wire/webbing • Crane operator only to perform and HSE
• Safe Performance Self-
slings – pinch lifting operation when receive
Assessment (SPSA) to be done
point signal from signalman
• Incorrect usage • Fall, bodily • Only 1 person allowed on the Platform • Ensure that PTW System, PTT and
of ladder or injury ladder at any one time proper PPE
unsecure • Not enough • Step ladder full spread and locked • Distance form vertical structure to
• corroded steps strength or • Portable ladder to be properly base of platform ladder should be
• Slippery shoes, energy to secured/tied about the vertical height to be
hand glove or climb could • Wear clean and dry hand gloves and reached
steps cause worker non-slippery soled safety boots • Contact areas to be examined and
• Loss of to miss steps • Inspect all equipment and tools tested for the possibility of slipping
concentration or trip causing properly before commencing work • Use both hands to grasp the
• Rushing to serious body • Do not rush climb carefully outside vertical
Working at height injuries. The Supervisor/
finish the job • Green helmet Co-workers should work • Supervisor to highlighted in the
4 Climbing on crane 4 2 8 4 1 4 Operators/ Immediate
• Inexperienced contributing under supervision PTT and JSA on the hazard involved
platform cause could Riggers
/ untrained Co- • Make sure the worksite is clean and and cascade the step-by-step
workers be due to not tidy and free from slip, trip fall hazards operations procedures
• Pinch / crush enough sleep • Do not work alone, buddy system • Safe Performance Self-Assessment
points the previous • Secured the tools to avoid dropped (SPSA) to be done
• Working alone night. objects • First Aid/ Medical treatment and
• Unsecured • Increased fluid intake (Awareness) Call Ambulance as necessary
tools • Provision of shade where possible • Ensure full PPE for Working At
• Weight too • Scheduling of tasks Heights
heavy for the • Drink plenty of water to avoid • Ensure presence on site of
ladder dehydrated Working at Heights Supervisor
PROJECT:
CRISP Project 10160
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• Humid • Implement SWP for Working at

weather, Heights
extreme
temperature,
sun exposure
when working
outside
Fatigue
Working above • Falling objects • Injury, falling • Tie all tools for use aloft and keep
ground may hit • Height inside bucket/container when not
someone dizziness; used
below falling, serious • Once in position, attach safety
• Ensure that PTW System, PTT and
• Loss of injury harness to strong point
• Contact areas to be examined and
concentration • Not enough • If available use fall arrestor for
tested for the possibility of slipping
• Rushing to strength or attachment of the safety harness
• Use both hands to grasp the
finish the job energy to • Concentrate on what is being done
outside vertical
• Inexperienced climb could and look well before moving hands
• Supervisor to highlighted in the
/ untrained Co- cause worker or feet
PTT and JSA on the hazard involved
workers Pinch to miss steps • Avoid bending / look down too long
and cascade the step-by-step
/ crush points or trip causing to reduce effect of height dizziness
operations procedures Supervisor/
• Working alone serious body • Permit to work
4 4 2 8 • Safe Performance Self-Assessment 4 1 4 Operators/ Immediate
• Weight too injuries. The • Awareness Riggers
(SPSA) to be done
heavy for the contributing • Warning sign • First Aid/ Medical treatment and
ladder cause could • Do not rush, climb carefully Call Ambulance as necessary
• Humid be due to not • Provision of shade where possible
enough sleep • Ensure full PPE for Working At
weather, • Scheduling of tasks Heights
extreme the previous • proper PPE
night. • Ensure presence on site of
temperature, • Distance form vertical structure to Working at Heights Supervisor
sun exposure base of platform ladder should be • Implement SWP for Working at
when working about the vertical height to be Heights
outside reached
Fatigue
• Hit Personal / • Bodily Injuries • Pre-Operation Inspection and Operators,

Working At Height • Do not exceed safe working
6 structure and & property Function Test 3 2 6 3 1 3 Supervisor Immediate
Using Boom lift load of platform.
other damage • Obtained Work-at-height Permit
PROJECT:
CRISP Project 10160
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equipment’s • Ensure that SWL display on • Banksman to provide
Topple, Falling equipment assistance No working alone in
from Height, • Operators trained to check all work boom lift.
Crushing, areas. • Do not over stretch body
Pinching, • Do not drive boom-lift / or when beyond basket.
Material falling road surface is wet and on slope. • Do not climb out of the basket
and Fire • Should not be used in high wind during operation regardless of
Hazard conditions or where there is risk of height.
lightning. • Highlighted in the Ptt on working
• Barricade off working area with on Boom Lift
warning signage posted
prominently.
• Boom not to extend beyond
barricaded area.
• Ground to be firm, level,
compacted.
• Fall protection body harness to be
use at all time regardless of height
of platform 100% Tie off.
• Boom to be lowered to ground
level after every usage.
• Do not exceed safe working
• Boom to be in alignment with the
load of platform.
main body of boom lift after every
• Banksman to provide
usage.
assistance No working alone in
• Serviceable Fire Extinguisher to be
• Multiple boom lift.
on stand by within the basket at all Operators,
injuries, • Do not over stretch body
6 • Topple time. 3 2 6 3 1 3 Supervisor Immediate
Parking Of Boom lift Damage to beyond basket.
• Solid, Firm, Level ground to be
/ Scissors Lift property. • Do not climb out of the basket
ensure.
during operation regardless of
• Banks man to be provided where
height.
necessary
• Highlighted in the PTT on
working on Boom Lift
• Ensure Operators do not climb Operators,

• Falling from • Esnure that maintenance to be
8 • Bodily Injuries down from machine Operator & 3 2 6 3 1 3 Supervisor Immediate
height done and checklist is properly
Co-worker are advised to wait in & HSE
PROJECT:
CRISP Project 10160
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Equipment the platform for assistance during filled before the boom lift
Breakdown At such situation. been use.
Height • Operator & Co-worker are • Highlighted in the PTT and tool
informed on unauthorised repair. Box to ensure that all
• Operators are orientated and made equipment in is properly
aware of the safety operation and maintain.
the manual lowering procedure
during orientation.
• It is the responsibility of the users
to ensure that they are orientated
by supplier, before operation.
• Ensure that PTW System, PTT
and proper PPE
To check ground condition before • Distance form vertical structure
confirming and positioning the crane. to base of platform ladder
Provision of steel plates. should be about the vertical
Competent lifting crews such as certified height to be reached
Fatality &
and trained lifting supervisor, rigger and • Contact areas to be examined
multiple major
signalman. Ensure parking ground is and tested for the possibility of
Unsafe and injuries to lifting
been surveyed and is sufficient for slipping
unsound ground crews & public. Operators,
parking of crawler crane and slewing • Use both hands to grasp the
condition. • Damage to 3 2 6 3 1 3 Supervisor Immediate
movement. outside vertical
• Toppling of crane, & HSE
Valid certificate e.g. LM & LG. Ensure the • Supervisor to highlighted in the
Assembly/ Crane. equipments &
SWL of the crane is greater than the PTT and JSA on the hazard
9 Dismantling of property of
weight of the load lifted. involved and cascade the step-
Crawler surrounding.
Ensure sufficient counter weights are by-step operations procedures
loaded and fixed onto the crane before • Safe Performance Self-
work commences. Assessment (SPSA) to be done
• First Aid/ Medical treatment and
• Call Ambulance as necessary
•
Crawler crane • Cranes attendant to check and and proper PPE
• Bodily injuries / Operators,
parts to fell onto ensure use proper lifting gear and • Distance form vertical structure
pinching point 3 2 6 3 1 3 Supervisor Immediate
workers. properly secure the cargo Pre-job to base of platform ladder
/ limps & HSE
Improper manual briefing to be conducted for the should be about the vertical
amputation
handling lifting team height to be reached
PROJECT:
CRISP Project 10160
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• • Contact areas to be examined

and tested for the possibility of
slipping
• Use both hands to grasp the
outside vertical
• Supervisor to highlighted in the
PTT and JSA on the hazard
involved and cascade the step-
by-step operations procedures
Call Ambulance as necessary
•
and proper PPE
• Distance form vertical structure
to base of platform ladder
should be about the vertical
To use hand gloves for hazardous work height to be reached
such as rigging. Provision of heavy duty • Contact areas to be examined
hand gloves, safety helmets, safety shoes and tested for the possibility of
• Cuts, Fractures, etc. Provision of red reflective vest and slipping
• Worker
Fatality, colour helmet to indicate lifting crew. • Use both hands to grasp the Operators,
physical injury.
electrocution, Ensure 15 min break every 2 hours & job 3 2 6 outside vertical 3 1 3 Supervisor Immediate
Failure to use
multiple rotation • Supervisor to highlighted in the & HSE
PPE, Fatigue
injuries Site supervisor will ensure that all PTT and JSA on the hazard
workers have proper PPE before work involved and cascade the step-
commence during pre-ops tool-box by-step operations procedures
meeting. Toolbox meeting & closed • Safe Performance Self-
• Assessment (SPSA) to be done
• Ensure that PTW System, PTT Operators,

Fall from height, 3 2 6 3 1 3 Immediate
and proper PPE Supervisor
PROJECT:
CRISP Project 10160
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Improper usage • Multiple Ladder ensured in good working • Distance form vertical structure & HSE
of ladder. injuries to condition. Ladder placed on even to base of platform ladder
Assemble team body. Serious grounds & leaned on or hooks on should be about the vertical
working at physical secured surface area of the boom height to be reached
height without injuries section. No standing on the platform or • Contact areas to be examined
proper harness Multiple top step of the ladder. Provision of and tested for the possibility of
Injuries. safety harness and anchor to a safe and slipping
sound point. Brief the workers before • Use both hands to grasp the
commencement of work. Ensure three- outside vertical
point contact when using the ladder. To • Supervisor to highlighted in the
conduct toolbox meeting and PPE check PTT and JSA on the hazard
before work commence. involved and cascade the step-
• • Safe Performance Self-
•
and proper PPE
• Riggers are to stay clear while
• Distance form vertical structure
hammering. Riggers are to wear
Physical impact to base of platform ladder
proper PPE. Riggers are trained to
by hammer & should be about the vertical
hammer the lock pin slowly &
pin, Improper height to be reached
safely. Experienced Riggers will be
hammering of • Serious hand • Contact areas to be examined Operators,
deployed as well as clear of all
the boom joint injuries or 3 2 6 and tested for the possibility of 3 1 3 Supervisor
personnel in all directions of
lock pin while body injuries slipping & HSE
hammering.
assembling or • Use both hands to grasp the
disassembling of outside vertical
crane parts • Supervisor to highlighted in the
• PTT and JSA on the hazard
• Lifting crew to wear long sleeve • Supervisor to highlighted in the
Operators,
Potential risk of • Ill health to jacket to protect them from PTT and JSA on the hazard
3 2 6 3 1 3 Supervisor Immediate
de-hydration, lifting crew. sunlight. Lifting crew to have involved and cascade the step-
& HSE
body aches, Heat drinking water available during the by-step operations procedures
PROJECT:
CRISP Project 10160
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stroke. lifting operation. Workers to inform • Safe Performance Self-
Prolonged their supervisors in the event when Assessment (SPSA) to be done
exposure to sun they feel sick. Extra bottles of water
light etc. to be brought to job-site.
•
• Rigger man to keep hand away
from load and wire rope slings and
after inserting lock pins for
counterweights before lifting begin
• Crane operator only to perform
lifting operation when receive • Supervisor to highlighted in
signal from signalman the PTT and JSA on the hazard
• Use of the lifting equipment involved and cascade the step-
• Hand/finger according to the instructions by-step operations procedures
caught in • Inspection of the slings, chains and • Safe Performance Self-
between load shackles – Inspection certification Assessment (SPSA) to be done
• Hand / finger
and to be current and retained on site 3 2 6 3 1 3 Supervisor Immediate
injury • Qualified & competent
wire/webbing • Guiding of the boom parts by
personnel, with supporting
Assembly/ slings – pinch guiding ropes
certification on their person
Installation/ point • Check the boom parts beforehand
10 Dismantling of • Check the condition of the • Use of the lifting equipment
Central Ballast and hammers and the pins beforehand according to the instructions
Counterweights • Use boom supports
• Wear full body harness with a
shock absorbing lanyard when
working above 6ft height
fixed/attached to assembled boom
part.
• Lifting zone to be barricaded with • Supervisor to highlighted in
warning signage the PTT and JSA on the hazard
• Selection of correct lifting gear involved and cascade the step-
• Falling object Fatality
capacity base on approved lifting by-step operations procedures
(counterweight 5 2 10 5 1 5 Supervisor Immediate
plan • Pre-Task Talk & JSA shall be
) • Serious injuries
• Inspect and ensure lifting gears are conducted prior to start work.
valid certificate, good condition and • Close Supervision and
colour code monitoring.
PROJECT:
CRISP Project 10160
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• Rigging performed by appointed • Safe Performance Self-

trained rigger man Assessment (SPSA) to be done
• All items shall be secured and
rigged correctly
• Load to be lifted min 300mm to
check load stability
• PTW for working at height
• Maintain 3-point contact when
• Supervisor to highlighted in
climbing on the ladder
the PTT and JSA on the hazard
• Provision of buddy system to hold
Fatality the ladder
• Fall from by-step operations procedures
• Provision of full body harness with 5 2 10 5 1 5 Supervisor Immediate
height Close Supervision and
• Serious injuries 100% tied off when work more
monitoring.
than 1.8 height (without other
mean of fall protection such as
guard rail on the crane)
• Ensure that
• -Falling object • -Personal • Rigger to ensure the load is properly
-Load swing injury rigged before lifting.
and hit people -Damage to • Crane operator to be briefed to lift /
or structure load
move the load in slow speed.
-Poor visibility
• Intended load is gradually lifted • Double Tag line ropes to be used
slightly above ground to ascertain to be of good materials with
the stability, strength and integrity sufficient length.
Installation/
of lift before continuing the lifting. • PTT & JSA shall be conducted - Operators,
Dismantling the of
prior to start work that Supervisor,
11 D-Boom • Only qualified and competent 4 2 8 4 1 4 Immediate
highlighted on the hazard Riggers
(Derrick/Back signalman is allowed to direct involved. & HSE
Mast)/ signals to the crane operator. • Standing Supervision to monitor
• To use tag lines to control the the activities.
swinging of load. •
• Do not over-reach and stay within
the radius and the rate capacity.
• Not to swing on any personal that
may be working below.
PROJECT:
CRISP Project 10160
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• Not to stand below suspended load.

• To ensure tag line is long enough to
be able to hold when lifting.
• Signalman & operator to be in clear
view of each other.
• Use radio if view obstructed.
• metal stools to be provided to
support the lattice boom during
erection
• Yo-Yo” to be used during rigging /
de- rigging/ insertion of pins that to
be hooked to the main hook with
tag lines
• Provide safe and proper access to
and egress from heights for
employees.
• Install adequate fall • Supervisor to highlighted in
prevention/protection systems the PTT and JSA on the hazard
such as guard rails, scaffolds and involved and cascade the step-
covers for openings. by-step operations procedures
• Establish safe work procedures for Close Supervision and
various work at height (WAH) monitoring. Operators,
Assembling/ • Fatality
• Falling from activities. • Safe Performance Self- Supervisor,
12 Dismantling the 5 2 10 5 1 5 Immediate
Height • Ensure that 100% tie off and Assessment (SPSA) to be done Riggers
Main Boom • Serious injuries connected to self-retracting & HSE
lifeline • Ensure the ACE (Approved
• Provide individual fall arrest system Crane Erectors) are certified
(e.g. safety harness) for employees and trained before setting up
working at height. the crane
• Educate employees on the proper •
use of fall arrest devices (e.g.
securing to a suitable anchor
point).
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CRISP Project 10160
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• Implement a travel restraint system

to prevent employees from
reaching an unguarded edge.
• metal stools to be provided to
support the lattice boom during
erection
• Yo-Yo” to be used during rigging /
de- rigging/ insertion of pins that
to be hooked to the main hook
with tag lines
• Collision • Serious Injury • Mark out, indicate and forbid

with • Property access to the periphery of the crane
personnel / Damage • Wear safety hard hat
equipment • Do not walk/work under pending
• Injuries/ma load • Supervisor to highlighted in
terial • Secure all pins and check the PTT and JSA on the hazard
damage • Ensure that nobody standing in the involved and cascade the step-
caused by life of fire by-step operations procedures
incorrect • Ensure that pin bores on the Close Supervision and
manipulati bottom are aligned monitoring. Operators,
Closing the Boom ons • Rigger to inspect and check to • Safe Performance Self- Supervisor,
13 system 3 2 6 3 1 3 Immediate
ensure that boom sections are then Assessment (SPSA) to be done Riggers
pinned • All connecting pins for the & HSE
• and secured. mounting of the main boom
• Observe the site and government extension, and runner
regulations when carrying out this • must be driven from the
procedure. outside in during assembly.
• Use approved safety harness and
inertia reel lanyard where
practicable tying off
• to boom section.
• Hit by the • Serious Injury • Ensure that area is properly • Supervisor to highlighted in Operators,
Raising the boom boom • Property barricaded to ensure no the PTT and JSA on the hazard Supervisor,
14 3 2 6 3 1 3 Immediate
system • Falling Damage unauthorized personnel entering involved and cascade the step- Riggers
object the area by-step operations procedures & HSE
PROJECT:
CRISP Project 10160
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• Proper communication and Close Supervision and

planning to ensure that activities monitoring.
run smoothly • Safe Performance Self-
• To ensure the task is carried out by Assessment (SPSA) to be done
competent person. • Clear communication channels
• Two-way radio communication to must be maintained between
be carried out between operator the licensed
and signalman Lifting Supervisor/ • dogman/rigger and the
Task Supervisor to ensure all operator. In the event of the
• Clear area communication equipment
• Qualified & competent personnel, • failure, all operations should
with supporting certification on cease immediately until
their person communication can be re-
• Use of the lifting equipment established
according to the instructions • disassembly of the main boom
• Inspection of the slings, chains and extension and runner.
shackles – Inspection certification • Operator to take instruction
to be current and retained on site only from appointed signalman
•
• Be aware of hand placement at all
time
• Avoid position hand in between
• Pre-Task Talk & JSA shall be
two objects (line of fire)
conducted prior to start work.
• Good coordination with co-worker
• Pinch point Hand injury • Safe Performance Self- Operators,
when handling bulky load (buddy
/ sharp 4 3 12 Assessment (SPSA) to be done. 4 2 8 Supervisor in Immediate
system)
Assembling / edges • Bodily injury • Supervisor to brief worker on charge & HSE
• Use of mechanical aid when
15 Dismantling the proper manual handling
handling with heavy and bulky load
derrick ballast technique
• Provide padding for the sharp
edges
• Wearing impact hand glove
• Back sprain • Buddy system when handling bulky • Pre-Task Talk & JSA shall be
Operators,
due to load conducted prior to start work.
3 2 6 3 1 3 Supervisor in Immediate
incorrect • Back injury • Use of mechanical aid when • Safe Performance Self-
charge & HSE
manual handling with heavy and bulky load Assessment (SPSA) to be done.
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lifting • Adhere correct manual handling • Supervisor to brief worker on
posture technique (keep back straight) and proper manual handling
body position technique
• Max manual handling load 20kg per •
person
• Do not overreaching
• Ensure access walkway is clear conducted prior to start work.
from obstruction • Safe Performance Self-
• Do not walk or stand on laying Assessment (SPSA) to be done.
Serious injury material • Supervisor to ensure access Operators,
• Slip trip
• Maintain good housekeeping in 4 3 12 walkway is free from 4 2 8 Supervisor in Immediate
and fall
• Bodily injury work area obstruction charge & HSE
• Ensure ground condition is good • Supervisor to ensure sufficient
and no slippery and no standing walkway aisles min 500mm
water provided in between laying
materials
• 1. Ensure that manual carrying not
more than 20 Kgs
2. Bend your hips and knees to
• • Sprains 1. Impose alternation of worker to
squat down to your load, keep it
• Muscle minimize body pain due to
close to your body, and straighten
strains awkward position
• wrong your legs to lift. Operators,
• Tendon and
lifting 3. Never lift a heavy object above 3 2 6 2. Provide mechanical support 3 1 3 Supervisor in Immediate
Ligament
techniques shoulder level. charge & HSE
damage
4. Avoid turning or twisting your 3. Conduct briefing on proper
• Spinal
body while lifting or holding a manual lifting
damage
heavy object. •
5. Use buddy system to carry out
material more that 20 Kgs
• Be aware of hand placement at all • Pre-Task Talk & JSA shall be
time conducted prior to start work.
• Pinch point Hand injury • Avoid position hand in between • Safe Performance Self- Operators,
/ sharp two objects (line of fire) 4 3 12 Assessment (SPSA) to be done. 4 2 8 Supervisor in Immediate
edges • Bodily injury • Good coordination with co-worker • Supervisor to brief worker on charge & HSE
when handling bulky load (buddy proper manual handling
system) technique
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• Use of mechanical aid when

handling with heavy and bulky load
• Provide padding for the sharp
edges
time
• Avoid position hand in between • Supervisor to highlighted in
two objects (line of fire) the PTT and JSA on the hazard
• Good coordination with co-worker involved and cascade the step- Operators,
• Pinch point Hand injury
Preparing the Hook when handling bulky load (buddy by-step operations procedures Supervisor,
16 / sharp 4 3 12 4 2 8 Immediate
Block system) Close Supervision and Riggers
edges • Bodily injury
• Use of mechanical aid when monitoring. & HSE
handling with heavy and bulky load • Safe Performance Self-
• Provide padding for the sharp Assessment (SPSA) to be done
edges
• Entanglement • Hand injury • Only trained and licensed
, crushing, • Personnel personnel should be involved in the
• slipping and Injury reeving of the ropes.
injury. • Establish a clear obstruction free
working zone using barricades and
safety signage
• The licensed dogman/rigger must • Supervisor to highlighted in
have adequate safety protection the PTT and JSA on the hazard
against falling with suitable involved and cascade the step- Operators,
equipment and safety harnesses. by-step operations procedures Supervisor,
17 Reeving the rope 4 2 8 4 1 4 Immediate
• Consult the Operation Manual for Close Supervision and Riggers
complete procedure on reeving of monitoring. & HSE
ropes. • Safe Performance Self-
• Keep hands, arms and loose Assessment (SPSA) to be done
clothing well clear of sheaves to
avoid the risk of entanglement and
crushing when reeving.
• Maintain tension on all ropes when
reeving to avoid the possibility of
• entanglement or slack ropes.
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• Observe all warning signs.

• Use only manufacturers always
recommended hook blocks.
• The reeving procedure must be
followed at all times as per the
manual.
• • • The crane is aligned in horizontal
direction
• The suspended ballast of the ballast
trailer is installed on the crane
• All electrical connections have been
established
• All limit switches are functioning
• The counterweight has been
installed to the turntable according • Supervisor to highlighted in
to the load chart the PTT and JSA on the hazard
• All pin connections have been involved and cascade the step-
secured by-step operations procedures
• There are no loose parts on the Close Supervision and
boom monitoring.
Operators,
• Only trained and licensed • Safe Performance Self-
Final Erection of the Supervisor,
18 personnel should be involved in the 4 2 8 Assessment (SPSA) to be done 4 1 4 Immediate
Boom System Riggers
assembly /disassembly of the • Establish a clear working zone
& HSE
superstructure boom. and obstruction free area
• All matching surfaces must be free using barricades and safety
of contaminates. signage
• Check all locating pins and pinholes • Keep clear and away from all
to ensure that they are free of matching surfaces.
contaminates.
• Lift only from designated lifting
points provided.
• Ensure suitable ground conditions
are provided for the
assembly/disassembly.
• Correct positioning and blocking
and ground bearing pressure of the
outriggers must be observed.
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• Only use designated access and

egress points.
• Improper • Crane topples • Lifting Area to be barricaded and
setting up of • May cause proper signages to be placed.
crane injury to • No unauthorised personal inside
• Insufficient worker lifting area.
space • Damage to • Outrigger to be fully extended and
property sit on the base steel plate.
• To check area to ensure sufficient
space for crane to set-up and • Lifting Supervisor to conduct
swing. PTT and advise on the hazard
• Steel plate to be place underneath involved that include the step
the crawler / mobile crane. by step work procedure.
• Lifting supervisor to check the • Area to be barricaded and Lifting Supervisor/
19 Setting up of cranes crane set-up and fill up the lifting 3 3 9 signages placed. 3 1 3 rigger/ Signalman Immediate
checklist • No unauthorised personal and HSE
• Check the current colour code of inside lifting area.
lifting equipment. • Lifting supervisor to check the
• Ground bearing calculation crane set-up and fill up the
approved by AE / Lifting engineer. lifting checklist"
• Markings of Boom Length, Radius,
Weight of the loads should be
prominent.
• Lifting Plan should be placed inside
the crane cabin and visible for
operator to see without obstructing
his vision.
Crane capacity Overloading of • Ensure safe load indicator installed
crane leading to • Damage to and functioning correctly • Lifting Supervisor to supervise
structural property, • Ensure the intended load is within & check all lifting works
failure • Body Injury the crane capacity • Briefing to crane operator Lifting Supervisor/
20 • Ensure required counterweights on 3 2 6
before work commencement
3 1 3
HSE
Immediate
Insufficient the crane
counterweights
leading to crane
toppling
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Load Test of Crane Equipment • Ensure that when testing in progress • Supervisor to highlighted in
Failure • Falling area are properly barricaded the PTT and JSA on the hazard
Rope snap object • Banksman Monitor the area to involved and cascade the step-
ensure nobody is surround accept by-step operations procedures
• Hit by
authorised personnel Close Supervision and
material Lifting Supervisor/
21 • Check all equipment to ensure all in 3 2 6 monitoring. 3 1 3 Immediate
HSE
in good condition • Safe Performance Self-
• To ensure that it well prepare for Assessment (SPSA) to be done
commencing any test
• Do not stand below suspended load
and in the line of fire
• To ensure the task is carried out by
competent person.
• The out riggers to be fully retracted
Signalman & riggers to check and
To be carried out in the supervision
ensure that crane riggers is fully
of the lifting supervisor/crane
extent before starting any
operator to confirm the task is
operations
carried out safe and sound.
Extension Bodily Injuries Hand Lifting Supervisor to ensure that all Supervisor
• Crane & out riggers set-up on
22 /Retracting Of / Property injuries/pinch 3 2 6 set up is according to Lifting Plan 3 1 3 Immediate
consolidated ground for all lifts.
Crane Out- Riggers damage point. Supervisor to highlighted in the PTT
Use steel plates and to disperse
and JSA on the hazard involved and
outrigger footprint loads as
cascade the step-by-step operations
necessary.
procedures.
• Maximum and minimum operating
radius, boom operating length and
angle must be clearly identified
prior to lifting operation.
• To ensure the task is carried out by Signalman & riggers to check and
Hit personal / competent person. ensure that when releasing nobody
fractures/Hand • Ensure the signalman position is nearby or anybody from the line
Hit by hook
injuries/pinch himself in such away the operator of
block causing Supervisor
Releasing Of Hook point. has a clear view of him. Lifting Supervisor to ensure that all
23 Bodily Injuries 3 2 6 3 1 3 Immediate
Block Collision with • Two-way radio communication to set up is according to Lifting Plan
/ Property
other be carried out between operator Supervisor to highlighted in the PTT
damage
equipment/str and signalman Lifting Supervisor/ and JSA on the hazard involved and
ucture Task Supervisor to ensure all cascade the step-by-step operations
personnel are kept a safe distance procedures.
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away from the hook block while
releasing it.
• Use proper tag line to hold the
hook block to prevent it from
swinging.
• Operator to take instruction only
from appointed signalman
Determining types -Improper -Falling load • Site & Lifting Supervisor to gather
of cargo & lifting lifting gears -Personnel relevant information related to the
gears to be used injury types of cargo and weight of cargo.
• Ensure all lifting gears & equipment • Lifting Supervisor to ensure
come with tags indicating LG & LM that all lifting appliances is
serial numbers, expiry date & SWL suitable as per lifting plan Lifting Supervisor/
4 2 8 • Riggers need to inspect the 4 1 4 Equipment Immediate
• Site & Lifting Supervisor to inspect lifting gears to ensure that it in Inspector / HSE
the integrity of the hooks / lugs good condition.
24 before allowing the riggers to rig • Lifting supervisor to highlight
the load.
• Ensure the SWL of the lifting gears
used are complied with."
Failure of - Ensure slings, ropes, shackles are in • Lifting Supervisor to supervise &
lifting gears • Damage to good working condition and have its check all lifting works Lifting Supervisor/
property, valid certificates 3 2 6 • Daily checklist by Lifting 3 1 3 Equipment Immediate
• Body Injury • - Ensure the intended load is within Supervisor Inspector / HSE
the SWL of the equipment
• Use of safe mean of access egress
• PTT & JSA shall be conducted
when going up at height to do
prior to start work.
Falling from rigging
height (if • Fatality • To provide platform / ladder to
Assessment (SPSA) to be done.
Rigging works and rigging is reach to the rigging point and do
25 5 2 10 • Ensure full time supervision by 5 1 5 Lifting Supervisor Immediate
loads required to be • Serious not overreach
the lifting supervisor
performed at • Maintain 3-point contact when use
Injury • Supervision to ensure suitable
height) access ladder or stairs
and safe access egress and
• Secured the ladder on the trailer or
working platform provided
structural or solid structural
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otherwise provide buddy system to
hold the ladder
• To be carried out by qualified rigger
• Ensure crane operator, rigger and
signalman have clear
communication (walkie talkie and
hand signals) for avoid any
movement when rigging
• Avoid squat at the edge of the
trailer
•
• Improper • Falling load • Only qualified and competent
rigging • Personnel rigger is allowed to rig the load.
• Failure of injury • Rigger to be identified by Red vest
lifting gears • Fatality & Red helmet with rigger imprint.
• Overloading • Damage • Ensure lifting do not overload SWL
• Pinch point property of LM & LG. • PTT & JSA shall be conducted
• Uneven / • Trips and falls • Do not place hand near to pinch prior to start work that
slippery • Fall from point. highlighted on the hazard
surface height • Wear proper PPE e.g. safety gloves, involved.
• Working at helmet and shoes. • Safe Performance Self-
height • Taking personal precautions. Assessment (SPSA) to be done.
Lifting Supervisor/
• Pads to be placed at sharp corners 3 2 6 • Ensure full time supervision by 3 1 3 Immediate
Riggers/ HSE
of load to be lifted. the lifting supervisor
• Riggers must stay at both ends of • Ensure that all rigger using the
length loads. proper rigging method that
• Ensure proper rigging methods; stated in the procedure and
double wrapping, using of shackles, standard.
using c-hooks.
• Ensure gears are properly centred
be applying the 3-point lifting
check.
• Using of proper access on heights
and wear harness when necessary.
Lifting of Load/ • Crane topple • Bodily injury • Ensure that site survey is
Highlighted in the PTT on the safe Lifting Supervisor/
26 Cargo/ Equipment due to • Fatality conducted before start any lifting 4 2 8 4 1 4 Immediate
work procedure. Crane Operators
and Material Unstable
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Ground operations\Ensure that all our- All outriggers’ bases should rest on
condition riggers to be fully extended the support plate
•
Hoisting & swinging -Falling object -Personal injury • Rigger to ensure the load is
of load -Load swing -Damage to properly rigged before lifting.
and hit people load • Crane operator to be briefed to lift
or structure / move the load in slow speed.
-Poor visibility • Intended load is gradually lifted
slightly above ground to ascertain
the stability, strength and integrity
• Double Tag line ropes to be used
of lift before continuing the lifting.
to be of good materials with
• Only qualified and competent
sufficient length.
signalman is allowed to direct signals
• PTT & JSA shall be conducted
to the crane operator.
prior to start work that Lifting Supervisor/
• To use tag lines to control the 4 2 8 4 1 4 Immediate
highlighted on the hazard Crane Operators
swinging of load.
involved.
• Do not over-reach and stay within the
• Standing Supervision to monitor
radius and the rate capacity.
the activities.
• Not to swing on any personal that
may be working below.
27
• Not to stand below suspended load.
• To ensure tag line is long enough to
be able to hold when lifting.
• Signalman & operator to be in clear
view of each other.
• Use radio if view obstructed.
• Lifting zone to be barricaded (2nd
barricade) and cordoned off with
• Close Supervision and
warning signage
monitoring.
Fatality • Crane swinging zone to be
• Display of posters on site to Lifting Supervisor
Hit by swinging barricaded (1st barricade)
5 2 10 raise awareness. 5 1 5 Immediate
load and crane Property • competent lifting team with
damage appointed lifting supervisor, rigger
man, signalman and crane operator
• Supervisor to check and
• Use of minimum 2 taglines to
coordinate with surrounding
control and guide the load. Tagline
activity
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controlled by LMS trained rigger • Crane operator to complete
man. lifting equipment’s daily
• Slow and control load movement inspection before lifting start
by crane operator who receive • Lifting supervisor shall
signal from signalman through supervise the lifting operation
walkie-talkie or hand signals
• Prohibited use of tool box attached
on the crane
• Crane operator – clean cabin policy
• Installing rear facing camera on the
crawler crane so that operator has
clear view of any person in the
crush zone.
• Lifting zone to be barricaded with
warning signage
• Selection of correct lifting gear
capacity base on approved lifting
plan
• Inspect and ensure lifting gears are
valid certificate, good condition and
Hit by falling colour code
• Close Supervision and
loads due to • Fatality • Rigging performed by appointed
monitoring.
improper trained rigger man
5 2 10 • Safe Performance Self- 5 1 5 Lifting supervisor Immediate
rigging and • Property • All items shall be secured and
lifting gear rigged correctly
damage • Ensure all personnel is clear
failure • Load to be lifted min 300mm to
before hoisting(within lifting
check load stability
radius)
• Prohibited use of chain sling
• Padding shall be provided for sharp
edges for prevent cut of the slings
• If using of chain block for lifting
operation, lazy sling shall be
provided
Lowering of load -Pinch point • Look out for pinch hazard. • Pre-Task Talk & JSA shall be
-Improper • -Hand injuries • Do not place hand near to pinch conducted prior to start work.
28 -Dropping load 3 3 9 3 1 3 Lifting supervisor Immediate
coordination point. • Close Supervision and
-Hit by monitoring.
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swinging • Signalman & Lifting Supervisor to • Safe Performance Self-
counter weight coordinate with crane operator. Assessment (SPSA) to be done.
of crane • Stand a safe distance by holding on
to tagline.
• Guide ropes used to be of good
materials with sufficient length.
• Ensure no one standing near to the
counterweight before slewing.
• Ensure hydraulic boom is retracted
to its minimum length.
• Ensure that lifting signage and area
are barricade
• Visual inspection of the slinging

equipment before use
• Ensure that all Lifting material must be
inspected and with monthly colour
code before start any work
• Immobilization of the load on the • Ensure that Supervisor conduct
trailer the PTT and highlight the hazard
Personnel • Inspection of the equipment when involved in the activities.
Pinch point injury / loading Supervisor/
3 2 6 3 1 3 Immediate
Falling material Property • Appoint a loading supervisor for the • Closely supervision on the Operator
Loading & Damage
Unloading equipment activities to ensure that the work
29 • Work with anti-skid mats is safe and the work method is
Material/Equipment
• Load stays in the hook until it is in a follow.
stable position on the truck (center of
gravity)
• Use cargo straps to secure the load
• Ensure the vehicle being loaded or
unloaded has been turned off.
• Inspection of plant to be carried
out prior to starting on site • Sarens Equipment inspector to
Environmental ensure pre-inspection of Supervisor/
Oil Spill 3 2 6 3 1 3 Immediate
Hazard • Spill kits available and drip trays vehicles and machinery before Operator
utilized underneath equipment bringing them into site.
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• Any spillages of fuels or oils to be

immediately cleaned up • Pre-inspection checklists are to
be filled in and submit for
• TR and Sarens Management to be approval.
informed immediately of any spills, • Site supervisor to ensure that the
as per site reporting requirements machinery are to be equip with
an oil tray underneath it to
• 5.Ensure that all oil leaking contain any oil leaking.
incidents are to be immediately
cleared up or area to be barricaded
to prevent accidents from
happening. Signage must be posted
to inform surrounding personnel of
spillage.
• Applied and approved PTW for
forklift operation
• Only authorized, appointed and
licensed operator can operator
forklift
• Forklift operator must be guide by
banksman at all times
• No speeding allowed, should travel
with slow and constant speed • Pre-Task Talk & JSA shall be
• Provide safety feature (such as conducted prior to start work.
Loading and
Collision with
Fatality
reverse warning lights, audio • Safe Performance Self-
Unloading using Assessment (SPSA) to be done.
30 person, property warning, rear view mirror, flashing 5 2 10 5 1 5 Supervisor Immediate
Forklift / Property
and equipment lights 1. Forklift operator to complete
telehandler damage • Forklift operator to check blind daily pre-use equipment checklist
spot before moving before operating
• Demarcated access walkway for
pedestrian
• Provide safety feature (such as
reverse warning lights, audio
warning, rear view mirror, flashing
lights
• Banksman shall maintain minimum
safety distance of 4m with forklift
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operation and in a position that
able to maintain eye-contact with
the operator.
• Banksman to avoid standing at the
forklift operation blind spot and
avoid line of fire
• Load must be secured / lashed
• Loose materials must be contained
in the box or on pallet with shrink
wrap • Pre-Task Talk & JSA shall be
• Load shall be travelled in low conducted prior to start work.
Hit by falling of position • Safe Performance Self-
load from the Serious injury • Avoid shock loading or overload 4 2 8 Assessment (SPSA) to be done. 4 1 4 Supervisor Immediate
forklift (adhere forklift safe working load) • Forklift operator to complete
• Load shall be made sure to be daily pre-use equipment
stable before travelling checklist before operating
• Banksman to maintain safety
distance (4m) from the forklift
operation
time
• Avoid position hand in between
two objects (line of fire)
• Good coordination with co-worker
Hand injury • Safe Performance Self- Operators,
Pinch point / when handling bulky load (buddy
4 3 12 Assessment (SPSA) to be done. 4 2 8 Supervisor in Immediate
sharp edges system)
Bodily injury • Supervisor to brief worker on charge & HSE
Manual handling of • Use of mechanical aid when
proper manual handling
31 materials, lifting handling with heavy and bulky load
technique
gear and appliances • Provide padding for the sharp
edges
Back sprain
• Buddy system when handling bulky • Pre-Task Talk & JSA shall be
due to Operators,
load conducted prior to start work.
incorrect 3 2 6 3 1 3 Supervisor in Immediate
Back injury • Use of mechanical aid when • Safe Performance Self-
manual lifting charge & HSE
handling with heavy and bulky load Assessment (SPSA) to be done.
posture
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• Adhere correct manual handling • Supervisor to brief worker on

technique (keep back straight) and proper manual handling
body position technique
• Max manual handling load 20kg per
person
• Do not overreaching
• Ensure access walkway is clear
from obstruction
• Do not walk or stand on laying
Serious injury • Supervisor to ensure access Operators,
material
Slip trip and fall 4 3 12 walkway is free from 4 2 8 Supervisor in Immediate
• Maintain good housekeeping in
Bodily injury obstruction charge & HSE
work area
Supervisor to ensure sufficient
• Ensure ground condition is good and
walkway aisles min 500mm
no slippery and no standing water
provided in between laying
materials
• 1. Ensure that manual carrying not
more than 20 Kgs
2. Bend your hips and knees to squat
• Sprains 4. Impose alternation of worker to
down to your load, keep it close to
• Muscle minimize body pain due to
your body, and straighten your legs
strains awkward position
to lift. Operators,
wrong lifting • Tendon and
3. Never lift a heavy object above 3 2 6 5. Provide mechanical support 3 1 3 Supervisor in Immediate
techniques Ligament
shoulder level. charge & HSE
damage
4. Avoid turning or twisting your 6. Conduct briefing on proper
• Spinal
body while lifting or holding a heavy manual lifting
damage
object.
5. Use buddy system to carry out
material more that 20 Kgs
High Winds,
• Assessment of weather conditions
Rain, Cat 1 • Safety & site supervisor to stop
Injury to to be carried out daily
• Poor lighting all works during bad weather
Personnel • See on CRISP Cat 1 Chat group and Supervisor/
32 Adverse weather • Damage to 3 2 6 conditions/ thunderstorms 3 1 3 Immediate
Property update to Team Operator/ HSE
equipment and
Damage • Ensure that if Cat 1 is activated all • Site supervisor to ensure that
property
activities must stop and only will be all personnel put on proper
• Injury to
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members of allowed if approved by EM SSHE footwear, no barefooted
the public and Manager and TR SSHE Manager allowed
site personnel • Forecasts to be obtained from two • Safety and site supervisor to
• Lightning / or more independent and brief all personnel on taking
Thunder recognized meteorological proper cover when feeling
institutions. tingling sensation in pre-bad
• Wind forces are calculated on the weather conditions
engineered drawing
Check the cranes load chart and or
Operators Manual and make
yourself aware of the limitations
and shutdown point.
• Re-evaluate risk ratings if activities
are impacted by weather
conditions
• Cancel operations if deemed unsafe
Incorrect Ladder Bodily Injuries Be Used Only for Its Designed Purpose
Selection. Only Platform ladder to be use, Regularly
Damaged Inspected and Maintained.
1. Ladders must be in good working
Ladders. Be Fitted with Rubber (Or Similar Non-
order and periodically checked.
Slip Material) Feet To
Three points of contact must be
Prevent Slipping. Body Position to
maintained at all times (three
Remain Safely Cantered On The
limbs in contact) and
Ladder. Always
equipment/tools must be hoisted
. Ensure Fully Body Harness Use, and
Working At Height separately Operators,
100% Tie Off
33 Using Platform 4 2 8 2. Approved static line and 4 1 4 Supervisor in Immediate
Ladders Must Be Erected On A Firm And
Ladder anchoring system to be utilised if charge
Stable Surface. Erected At an Angle.
appropriate
Extend At Least 1 Meter Above A
3. Must use appropriate PPE
Surface. While Working From The Ladder
Ensure To Work On Buddy System
You Must Have Three Points Of
Substantial Contact With The Ladder Or
A Stable Object. Do Not Carry Anything
While Ascending Or Descending The
Ladder.
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• Carry out a housekeeping before

end of workday completion.
• Supervisor to verify that no

Housekeeping
Trip & Fall materials/tools/equipment Make sure walkways and exits are Operators,
34 Bodily Injury 3 2 6 kept clear to reduce slip and trip 3 1 3 Supervisor in Immediate
Falling Object • left behind upon work completion." hazards, charge & HSE
• Ensure that all tools is secure by
lanyard
• PTW to be raised and Approved. • Experienced Supervisor to

• Proper taking over to be done • be assigned at night shift to
between two shifts. • guide workers
• Sufficient lighting to be provided, • Supervisor to ensure smooth
minimum index of 54 • transition between the two
• Lux for Working Area and 33 • shifts and proper taking over
• Lux for General Area, i.e. is done.
pathways etc. subject to confirm • Supervisor verify and
during lighting trial. confirms PTW is approved.
• Supervisor shall ensure provision of • PTT to be conducted
Working extended Slip and fall
Injuries to site Tower Lights is available and fit for • including SPSA and briefing Supervisor in
35 hours and Night due purpose. 3 2 6 3 1 3 Immediate
personnel on hazards related to charge / HSE
work to poor visibility
• 2 Way Radio to be provided one working at night prior to start
person in one group. of work.
• Contact no. of supervisor and
• HSE to be given to all personnel • Supervisor to confirm
working at night. communication system is in
• Site personals should always wear place and tested.
reflective vests.
• Supervisor to confirm all
• Buddy system to be adhered personnel are wearing Hi-Vis
strictly. vests and Buddy system is
adhered by all work force.
PROJECT:
CRISP Project 10160
Page 33 of 35
Operations
S-18-13431-RA0007 REV.: 0
Risk Evaluation
R R
ill health Person
N N
• Rotation of shift for personnelto

• Supervisor shall rotate /
be arranged as per Fatigue
Dizziness / replace worker if necessary.
Management Plan
Severe headache • Supervisor to monitor
Fatigue (Chronic effect) • Site personnel should inform 3 2 6 3 1 3 Supervisor Immediate
theworkforce closely.
the Supervisor, if they are not
• Supervisor to ensure workers
feeling well.
have enough rest prior to start
• Night Shift workers shall have of work.
enough rest during the day priorto
start of Night Work.
• Site Supervisor to verify and
Mobilising /Setting Struck by moving • Premob / pre entry inspection confirm Tower Light has
up Tower Light / liftingobject Back and other and approval sticker is issued been approved for
bodily injuries. and pasted. mobilisation.
• All machineries to be installed • Supervisor to closely monitor
with blinker lights and turned on 4 2 8 operators/drivers with 4 1 4
during Night Work. regards to alertness and Site Supervisor Immediate
• Use telehandler / mobile craneto reduction of speed limit Lifting Supervisor
shift / move equipment and during operating/driving.
using push poles or tag line to • Supervisor to verify and
control the load from swaying. confirm PTW has been raised
• Keeps hand clear from in between and approved prior tostart of
object and Line of Fire work.
36 Use proper PPE and High Impact Gloves • PTT to be conducted and
when handlingthe Tower Light. relevant documentations to
be checked and briefed prior
to start of work.
• Lifting supervisor to observe
handling operation and
confirm all the relevant
documents and checks are in
place and done, i.e. Lifting
Plan, LML etc.
• Supervisor to ensure only
qualified and trained lifting
personnel to carry out riggingand
lifting activities.
PROJECT:
CRISP Project 10160
Page 34 of 35
Operations
S-18-13431-RA0007 REV.: 0
Risk Evaluation
R R
ill health Person
N N
Mobilising /Setting • Supervisor to confirm
up Tower Light • Operators to ensure all lock pins andverify all lock pins are
(cond’t) are in place prior to settingup of in place prior to setting
Tower Light. up.
Manual Handling Back pain, hand • Brief personnel on proper • Use of available plant or
Pinched by / finger or leg manual handling. 4 2 8 machinery to minimise 4 1 4 Supervisor Immediate
object injuries • Adequate number of personnelto manual handling.
carry out task • Supervisor to make sure do
not lift more than 20 kg by 1
• Ensure proper Gloves is wornand fit worker
for purpose. • Supervisor to brief the team
• on potential pinch point
hazards.
• Conduct firefighting
• Experienced Supervisor to trainingregularly.
check electrical connections
Tower light start up • Fire Extinguisher (ABC)
before starting the Tower
and,or turn on. Powder Type to be provided.
Light. 5 2 10 5 1 5 Supervisor Immediate
• Supervisor to appoint
Injury to • Tower Lights to be earthed.
authorised personnel to
personnel/ death • Unauthorised operation of
operate the Tower
Electric shock/ Tower Light is Prohibited.
Fire Light.
electrocution • Fire extinguisher to be
Supervisor to ensure Operators Info
Burns provided
is displayedon the Tower Light.
• Keep tower free from flammable
material of at least3 meters
37 away.
• Provide fire watchman
• LEW inspection to be done
• Tower Lights to be earthed
• Supervisor to ensure PTW is
accordingly.
approved, checklists is done,
• Monthly check by LEW and daily
PTT is conducted and briefed
check by user especiallythe
accordingly.
electrical breaker.
Electric shock/ • Supervisor to verify PTW
Electrical hazard electrocution • LEW Inspection Sticker to be 5 2 10 5 1 5 Supervisor Immediate
conditions are met prior
displayed
tostart of work.
• Electrician to carry out
electrical connection.
PROJECT:
CRISP Project 10160
Page 35 of 35
Operations
S-18-13431-RA0007 REV.: 0
Risk Evaluation
R R
ill health Person
N N
• Fire Extinguisher to be on • Site supervisor to provide and

standby nearby. enforce on the correct use of
appropriate PPE andits fit for
• Appropriate PPE and Handgloves to purpose.
be worn.
• Site Engineer to arrange
• Provide drip tray and maintainin
LEW and Site Supervisor to
sound condition. Spill kit
Spillage Environmental 5 2 10 verify. 5 1 5 Site Supervisor Immediate
available for spillage.
impact. • Site Supervisor to verify and
• Supervisor to ensure regular confirm availability of drip
maintenance by competent person tray.
is done. • Coordinate maintenance.
PROJECT:
CRISP Project 10160
Page 36 of 35
Operations
S-18-13431-RA0007 REV.: 0
Hierarchy of controls:
Risk Matrix:
Assessment of severity and likelihood: Action for Risk Levels:

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CRISP Project

CHEMICAL AND REFINING INTERGRATED SINGAPORE PROJECT(CRISP)

PROJECT No. PURCHASE ORDER No. EQUIPMENT (No. and Description):

DOC. No. Rev. 0 DOC. CODE

REVIEW RESPONSE BY CONTRACTOR:

REJECTED REVIEWED WITH REVIEWED WITHOUT COMMENTS VOID

COMMENTS AS NOTED REVISED AS BUILT FOR INFORMATION DATED:

VENDOR IDENTIFICATION: SUB-VENDOR INDENTIFICATION:

VENDOR DOCUMENT No: VENDOR DOC. Rev.: 0

Construction Review Status

RN-1 Reviewed with non-technical

RN-2 Reviewed with technical

REVISION No. 0 RJ Rejected

Client: ExxonMobil Asia Pacific Private Limited

Contractor: Tècnicas Reunidas, S A (Singapore Branch)

Subcontractor: Sarens JWS (S) Pte Ltd

Designation SHEQ SHEQ Project

Date 03.10.2022 03.10.2022 03.10.2022

00 03.10.2022 First issue FH AH NH

4 RISK ASSESSMENT (RA)

Inventory of Work Activities

S.No Process / Location Work Activities

• Mobilization all cranes to Site

Faizal Hussin Approved by:

• Pre entry equipment inspection

• Provide earthing for all equipment

• Humid • Implement SWP for Working at

• Hit Personal / • Bodily Injuries • Pre-Operation Inspection and Operators,

• Ensure Operators do not climb Operators,

• • Contact areas to be examined

• Ensure that PTW System, PTT Operators,

• Rigging performed by appointed • Safe Performance Self-

• Not to stand below suspended load.

• Implement a travel restraint system

• Collision • Serious Injury • Mark out, indicate and forbid

• Proper communication and Close Supervision and

• Use of mechanical aid when

• Observe all warning signs.

• Only use designated access and

• Visual inspection of the slinging

• Any spillages of fuels or oils to be

• Adhere correct manual handling • Supervisor to brief worker on

• Carry out a housekeeping before

• Supervisor to verify that no

• PTW to be raised and Approved. • Experienced Supervisor to

• Rotation of shift for personnelto

• Fire Extinguisher to be on • Site supervisor to provide and

Assessment of severity and likelihood: Action for Risk Levels:

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