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B Ce Construction Equipment Technical Data 2020 Web 60056a6fc4dfa831778082
B Ce Construction Equipment Technical Data 2020 Web 60056a6fc4dfa831778082
Data
Construction
Equipment
Carraro Construction
Equipment
Product Range
Established in 1932, Carraro became a In each application, Carraro is able to offer shifting configurations within the same eCarraro
reputed tractor manufacturer in the 1960s complete Driveline Systems comprising mounting dimension:
and entered the Off-Highway Market as a axles and transmissions with electro- The maturity of electric and electronic
Drivelines provider in the late seventies, hydraulic controls, which are tailored and › Stand Still Shifting (no ECU control) technologies, together with more severe
first in Agricultural Tractor Applications optimised per each performance target. › On the Go Shifting with (ECU control) emissions regulations, are speeding up the
and then in Construction Equipment or without pre-synchronization transition process towards emission-free
Machinery. Carraro is now a recognised All Carraro Drivelines have been designed (Carraro Patent) mobility. Carraro defined its sustainability
World Leader in Driveline Systems (axles to achieve the best performance in Fuel › Speedshift Shifting (Carraro Patent) path by looking at vehicle and drivetrain
- transmissions - controls) for Agriculture, Efficiency and Machine Productivity, while with proportional control & pre- electrification as a significant opportunity
Construction Equipment and Material at the same time setting the benchmark for synchronization (ECU control) to limit emissions without reducing
Handling Applications. driver comfort. productivity and efficiency. Leveraging 25
Carraro has developed a global footprint: it Carraro is continuously expanding its All those shifting solutions grant an optimal years of experience in the development and
started in Europe, but the company has also offer of axles and transmissions for a combination of Efficiency, Productivity and supply of electric drive systems for material
been present in Asia for over ten years now, wide array of applications, always aiming Driver Comfort. handling, Carraro extended its portfolio
with state-of-the-art Operations in Qingdao to achieve the best fuel efficiency and to hybrid and full-electric powertrains.
(China), and Pune (India), not to mention machine productivity. To do so, it has The Speedshift Technology combines Supporting all the electric architecture
Carraro Technology India, the largest developed solutions that optimise the oil also the Auto-Shift function through topologies, Carraro is able to lead the
R&D Centre operating out of Italy. The level and flow into the wet disc brakes, and the simultaneous electronic control of complete e-powertrain through a dedicated
company is also present in South America minimise power loss in the transmission. Hydrostatic and Gearbox Shifting, with the ECU, then size and integrate the most
with a plant and R&D Centre in Haedo For example, all Carraro Torque Converter best possible system efficiency. suitable electric modules: from motors and
(Argentina), and Caxias (Brazil). More Units, from the Synchro Shuttle to the generators to inverters, batteries and BMS.
recently, the company set up its Chinese Power Synchro and the Power Shift, can be For the hydrostatic Drivelines Carraro
Engineering Centre in Qingdao. equipped with the Direct Drive Function, also offers dual speed Powershift The Carraro product range starts from
Being organised in this manner allows for which aims to optimise Transmission Transmissions, fully electronically the P0 Low Voltage solution for mild
developing a profound understanding of the Responsiveness and Efficiency in all controlled like the FLS 3.2 model. hybrid applications, which enables IC
Local Market Requirements. dynamic working conditions, and the engine downsizing with power demand
This, combined with its consolidated ECOlogy Mode Function to minimise compensation through an electric motor
know-how of Hydraulics, Electronics and machine fuel consumption in stationary For all the Hydrostatic Transmissions, during the more severe operations. Based
Engineering, renders Carraro a truly Global working conditions. the Carraro electronical control system on the specific customer’s needs, P2 and P3
Drivetrain Provider. (SW & HW) enables to achieve additional Hybrid solutions are designed for e-motor
Carraro puts particular focus on offering For the hydrostatic Drivelines, Carraro improvements on machine efficiency installation between the IC engine and the
Driveline Systems for Medium-Sized offers a wide range of configurations and productivity through simultaneous transmission, or as a direct input to the
Construction Machinery, such as Backhoe from the most simple gearboxes to fully management of the whole Powertrain (i.e., axles through dedicated gearboxes.
Loaders, Telescopic Boom Handlers, electronically controlled multi-speed Engine – Hydrostatic Pump & Motor – The P4 Hybrid e-axle solution completes
Mini-Compact and Small Wheel Loaders, transmissions. Transmission) leveraging the capabilities of the product portfolio with the integration of
Soil Compactors, Trenchers, Wheeled its proprietary Electronic Control Unit and the electric machine’s inside axle in order
Excavators and many others. In this field the TB172-2 transmission performance of its Software. to maximise overall module compactness
To this end, Carraro has developed several represents a good example of shifting and efficiency.
Drivelines for both Hydrostatic Torque modularity and scalability. This unit in fact This ensures the best machine performance
Converters and Electric-Driven Machines. is available in multiple and incremental in each application.
Backhoe Loaders
Drivelines
CONSTRUCTION EQUIPMENT
6 7
AXLES — BACKHOE LOADERS TRANSMISSIONS — BACKHOE LOADERS
Max steering angle 60° 55° 55° 55° Max input Torque 750 Nm 750 Nm
Max input speed 2,400 rpm 2,400 rpm
Peak torque kNm - 24 31 34
Internal Pump Type Gear Gear
Dynamic load capacity kN 80 80 95 95
Engine Flywheel Interface SAE 3 SAE 3
Static load capacity kN 200 200 237.5 237.5
Output Flage Type Yoke 1410 Yoke 1410
2WD output drop from Engine 180 mm 180 mm
2WS BHL REAR RIGID MODEL
4WD output drop from Engine – 323 mm
MODEL 28.40 FR 28.44 FR 28.50 FR 28.32 M 28.43 M Vehicle Pump Interface SAE C SAE C
Overall width mm 1,784 1,930 1,930 1,860 1,913 Torque Converter Size W300 W300
2,006 2,060 Speed Gear 4 Fwd + 4 Rev 4 Fwd + 4 Rev
2,106 2,160
Fwd/Rev Ratios Option 1∶1 / 1∶0.829 1∶1 / 1∶0.829
Flange to flange distance mm 1,654 1,800 1,800 1,654 1,654
Fwd Speed Gear Ratios 1 st
2 nd
3 rd
4
th
1 st 2 nd 3 rd 4 th
1,654 1,800 1,800
1,900 1,900 5.603∶1 3.481∶1 1.585∶1 0.793∶1 5.603∶1 3.481∶1 1.585∶1 0.793∶1
Wheel mounting dimension mm n° 10 M22x1.5 n° 10 M22x1.5 n° 10 M22x1.5 n° 10 M22x1.5 n° 10 M22x1.5 MFD Ratio Options - 0.8∶1 / 0.818∶1 / 0.895∶1
on ø 335 mm on ø 335 mm on ø 335 mm on ø 335 mm on ø 335 mm
Electronic Control No No
Peak torque kNm 56 62 70 45 60
Reverser Power Reverse Power Reverse
Dynamic load capacity kN 75 80 95 75 80 Gear Shifting Synchro Shuttle Synchro Shuttle
Static load capacity kN 187.5 200 237.5 187.5 200 Direct Drive Option Yes Yes
MFD Connection Options – SAHR Dog Clutch / SAHR Collar
Shift / Positive Clutch
4WS BHL MODEL
Parking Brake Options None / SAHR Wet Discs / None / SAHR Wet Discs /
MODEL 26.32 26.43 26.32 M 26.43 M Manual Wet Discs Manual Wet Discs
Overall width mm 2,105 2,160 2,105 2,160 Spin-On Oil Filter Options Horizontal / Vertical / Remote Horizontal / Vertical / Remote
2,350 2,405 2,350 2,145 Electric System Voltage 12V 12V
Flange to flange distance mm 1,900 1,900 1,900 1,900 Differential Lock Solenoid On Control Valve Assy On Control Valve Assy
2,145 2,145 2,145 2,145
Power Brake in/out Ports 15 bar nom. 15 bar nom.
Wheel mounting dimension mm n° 10 M22x1.5 n° 10 M22x1.5 n° 10 M22x1.5 n° 10 M22x1.5
on ø 335 mm on ø 335 mm on ø 335 mm on ø 335 mm Speed Sensor Available Available
Max steering angle 45° 45° 45° 45° Temperature Sensor Available Available
Pressure Sensor Available Available
Peak torque kNm 45 60 45 60
Electrical Harness N/A N/A
Dynamic load capacity kN 90 100 75 100
All specifications can be subject to changes without prior advice by Carraro
Static load capacity kN 225 250 187.5 250
8 9
TRANSMISSIONS — BACKHOE LOADERS TRANSMISSIONS — BACKHOE LOADERS
10 11
Telescopic
Boom Handler
Drivelines
CONSTRUCTION EQUIPMENT
Transmissions
Up to 1,500 46.08M 46.08M TB135C
Carraro offers its renewed and complete range of Drivelines for 46.12M 46.12M TB172C
Telescopic Handlers, which includes additional axle variants and a From 1,500 to 2,500 46.16M
46.18M
46.16M
46.18M
TB135C
TB172C
series of new transmission models, both for hydrostatic and torque TB172-2C Stop&Go
TB172-2C Servo Power Synchro Yes
converter machines. FLS3.2 Yes
From 2,500 to 3,000 26.20M 26.20 TB172
TB172-2 Stop&Go
TB172-2 Servo Power Synchro Yes
FLS3.2 Yes
From 3,000 to 3,500 26.25M 26.25 TB172 TCH90 Center Drive Yes
TB172-2 Stop&Go TCH90 Side Drive
TB172-2 Servo Power Synchro
FLS3.2
The Axle Range covers machines with lifting (Speedshift) versions, which are designed for the From 3,500 to 4,000 26.27M 26.27M TB172 TCH90 Center Drive Yes
capacities ranging from 1 to 5 tonnes. The larger and higher performance machines. All the TB172-2 Stop&Go TCH90 Side Drive
configuration options, for both lighter and more Hydrostatic Units are designed to minimise power TB172-2 Servo Power Synchro
compact machines as well as heavier and larger loss and for easy installation in every vehicle lay-out, FLS3.2
machines, include the axle structure in multiple mounted either directly or remotely on the axles. From 4,000 to 4,500 26.32M 26.32M TB172 TCH90 Center Drive Yes
flange-to-flange dimensions for each axle model, The large number of available ratios allows for TB172-2 Stop&Go TCH90 Side Drive
numerous ratio and differential lock configurations, optimised speed/torque values with almost every TB172-2 Servo Power Synchro
multiple brake configurations (from the dry disc to application. FLS3.2
wet inboard types, both for service and parking), and From 4,500 to 5,000 26.43M 26.43M TB172 TCH90 Center Drive Yes
various sensor arrangements (steering, load, speed). In the 2 Speed Unit Range, Carraro has developed TB172-2 Stop&Go TCH90 Side Drive
All Axles enable a tight steering radius, while both: a proprietary synchronized (with or without TB172-2 Servo Power Synchro
ensuring precise handling, high manoeuvrability, pre-synchronization) transmission architecture, FLS3.2
and minimum tyre wear. All Rear Axles are available and a full Powershift one. Both transmission
All specifications can be subject to changes without prior advice by Carraro
with multiple differential configurations, from open configurations can be electronically managed with
to 100% locked, to ensure optimal traction under any the simultaneous electronic control of Hydrostatic
ground conditions. Moreover, every axle model has and Gearbox Shifting, thus obtaining the best
been designed and tested for use under the severest possible efficiency. As with all of its models, Carraro
conditions, with a high load capacity and robust can provide complete control systems (SW & HW)
gear design to ensure an extended service life with for these units as well.
improved durability.
14 15
AXLES — TELESCOPIC HANDLERS TRANSMISSIONS — TELESCOPIC HANDLERS
46.08 46.12 46.16 46.18 MODEL TB135 C TB172 C eTB220 C TB172-2 C TB172/2 C FLS 3.2
Stop&Go Servo Power Powershift
Overall Width kg 1,311 1,490 1,496 1,528 Synchro
1,441 1,620 1,626 1,658
1,571 1,750 1,756 1,788 Description Single speed Single speed Single Speed Dual Speed Dual Speed Dual Speed
1,880 1,886 1,918 Single Motor Single Motor Three-axis Single Motor Single Motor Single Motor
Gearbox Gearbox Gearbox Gearbox Gearbox Gearbox
Flange to Flange mm 1206 1270 1270 1270
1336 1400 1400 1400 Motor Size cc up 60 80–160 80–107 80–160 80–160 80–110
1466 1530 1530 1530
Max Input Nm 450 1020 450 1020 1020 800
1660 1660 1660
torque
1790 1790 1790
Whell Mounting n° 6 M18 x 1.5 n° 8 M18 x 1.5 n° 8 M18 x 1.5 n° 8 M18 x 1.5 Max Input rpm 6000 5500 8000 5500 5500 5500
dimension on ø 205 mm on ø 275 mm on ø 275 mm on ø 275 mm speed
Wheel Peak kNm 11 22 22 22 In/Out mm 135 172 220 172 172 185
Drive Torque 16 25 25 25 Centerline
distance
Dynamic Load kN 50 55 55 55
Capacity Output DIN 100 DIN 1410 DIN 1410 DIN 1410 DIN 13010/1410 DIN 13010/1410
Interfaces
Static Load kN 125 137 137 137 END YOKE END YOKE END YOKE END YOKE END YOKE
Capacity 1410/1480 1410/1480 1410/1480 1410/1480 1410/1480
Reduction Single Ratio Single Ratio Single Ratio 1 st 2 nd 1 st 2 nd 1 st 2 nd
ratios
2.30 1.55 4.8÷6.65 2.97 1.08 2.97 1.08 4.21 1.02
26.20 26.25 26.27 26.32 26.43 1.85 2.02 3.29 1.24 3.29 1.24
3.00 2.46 4.29 1.36 4.29 1.36
Unladen vehicle kg 7000 8500 8500 10500 12500
weight 2.75 1.45 1.45
Flange to Flange mm 1580 1580 1920 1950 1950 2.97
1680 1680 2050
1800 1800 2180 3.19
1900 1900 Speed Shift On / Shift on Powershift
Whell Mounting n° 8 M18 x 1.5 n° 8 M18 x 1.5 n° 8 M18 x 1.5 n° 10 M22 x 1.5 n° 10 M22 x 1.5 Shifting Stand Still Motion proportional
dimension on ø 275 mm on ø 275 mm on ø 275 mm on ø 335 mm on ø 335 mm valve control
Wheel Peak kNm 29,4 34 34 45 50
Drive Torque
Dynamic Load kN 70 75 88 105 120
Capacity
Static Load kN 175 187.5 220 262.5 300
Capacity
16 17
TRANSMISSIONS — TELESCOPIC HANDLERS TRANSMISSIONS — TELESCOPIC HANDLERS
SIDE DRIVE TCH90 CENTER DRIVE TCB80 Coaxial TCB80 SPS Coaxial TCB90 PS Coaxial
*Power rating kW 110 Power Rating 82 kW @ 2,200 rpm 82 kW @ 2,200 rpm 90 kW @ 2,200 rpm
Max input torque Nm 830 Max input Torque 750 Nm 750 Nm 750 Nm
Rated engine speed rpm 2400
Max input speed 2,400 rpm 2,400 rpm 2,400 rpm
Maximum input speed rpm 2640
Internal Pump Type Gear Gear Gear
Charge pump type Gerotor
Engine flywheel interface SAE 3 Engine Flywheel Interface SAE 3 SAE 3 SAE 3
Output flange type Yoke 1410 / Yoke 1480 Output Flage Type Yoke 1410 Yoke 1410 Yoke 1410
Output axis position Off-set mm 656.5 2WD output drop from Engine 325 mm 325 mm 350 mm
from engine
Drop mm 226.5
4WD output drop from Engine 335 mm 335 mm 350 mm
PTO pump interface SAE B - 2bolts / SAE C - 4 bolts
Vehicle Pump Interface SAE C SAE C SAE C
PTO torque Nm 300
Torque converter size in 11" (12" optional) Torque Converter Size W300 W300 W300
Speed gear 4Fwd + 3Rev 6Fwd + 3Rev Speed Gear 4 Fwd + 4 Rev 4 Fwd + 4 Rev 4 Fwd + 4 Rev
Fwd speed gear ratio xx:1 1 3.59 4.95 3.59 4.95 Fwd/Rev Ratios Option 1∶1 / 1∶0.829 1∶1 / 1∶0.829 1∶1 / 1∶0.829
2 1.66 2.29 2.54 3.50
Fwd Speed Gear Ratios 1 st 2 nd 3 rd 4 th 1 st 2 nd 3 rd 4 th 1 st 2 nd 3 rd 4 th
3 0.84 1.16 1.66 2.29
5.603∶1 3.481∶1 1.585∶1 0.793∶1 5.603∶1 3.481∶1 1.585∶1 0.793∶1 4.426∶1 2.687∶1 1.226∶1 0.649∶1
4 0.60 0.82 1.18 1.62
5 — — 0.84 1.16 MFD Ratio Options 1∶1 1∶1 1∶1
Speed sensor Included All specifications can be subject to changes without prior advice by Carraro
Temperature sensor Included
Pressure switch Included
ECU Yes (Optional for 4Fwd + 3Rev)
Electric harness Option
18 19
Wheel Loaders
Drivelines
CONSTRUCTION EQUIPMENT
kg kW
Hydrostatic Applications
Throughout the years, Carraro has gained invaluable experience
3,500 37 48.08 / 46.08* 48.08 / 46.08* TB135 C / TB172 C
as Driveline provider for Wheel Loaders ranging from 2 to 12 tonnes 48.12 / 46.12* 48.12 / 46.12* TB172/2 C
of Unladen Machine Mass. 5,500 51 48.16 / 46.16* 48.16 / 46.16* TB172 C
48.18 / 46.18* 48.18 / 46.18* TB172/2 C
6,500 63 28.25 28.20 TB135 / TB172
26.25* 26.25* TB138-2 / TB172-2
7,500 66 28.28 28.28 TB172
26.28* 26.28* TB172-2
8,000 70 28.32 28.32 TB172
26.32* 26.32* TB172-2
The Carraro Axle Range offers the utmost in 9,000 80 28.43 28.43 TB172
configurability for each model with respect to Augmented Contents
26.43* 26.43* TB172-2 / FLS3.2
the axle structure, which is available in multiple
Direct Drive ECOlogy Mode
flange-to-flange dimensions for the numerous ratio * Four Wheels Steering Applications
and differential lock configurations, and for the
multiple brake configurations, from the dry disc
to wet inboard types both for service and parking
(Mechanical or SAHR actuation). This large number
of options ensures that the specific requirements of
each application are met in the best way possible.
Moreover, every axle model has been designed and
tested for use under the severest conditions, with a
high load capacity and robust gear design to ensure
an extended service life with improved durability.
22 23
AXLES — WHEEL LOADERS TRANSMISSIONS — WHEEL LOADERS
Frame MTG Rigid with pads / Center oscill. TRU / Offset oscill. ACP
Service brakes Single dry / Wet immersed disc
Parking brake Ext. single dry
24 25
TRANSMISSIONS — WHEEL LOADERS
26 27
Wheel Excavators
Drivelines
CONSTRUCTION EQUIPMENT
30 31
AXLES — EXCAVATORS TRANSMISSIONS — EXCAVATORS
MODEL
Overall width mm
26.16 E
1,954
26.25 E
2,074
26.32 E
2,241
26.38 E
2,348
Hydrostatic Transmissions
Flange to flange distance mm 1,720 1,832 1,920 1,890
Wheel mounting dimension n° 8 M18 x 1.5 n° 8 M18 x 1.5 n° 10 M22 x 1.5 n° 10 M22 x 1.5
on ø 275 mm on ø 275 mm on ø 335 mm on ø 335 mm MODEL TB135 C TB172 C eTB220 C TB172-2 C TB172/2 C
or or Stop&Go Servo Power
n° 8 M20 x 1.5 n° 8 M20 x 1.5 Synchro
on ø 275 mm on ø 275 mm
Description Single speed Single speed Single Speed Dual Speed Single Dual Speed
Max. steering angle 45 ° 45 ° 40 ° 40 ° Single Motor Single Motor Three-axis Motor Gearbox Single Motor
Peak torque kNm 22 35 45 53 Gearbox Gearbox Gearbox Gearbox
Dynamic load capacity kN 70 85 95 130 Motor Size cc up 60 80–160 80–107 80–160 80–160
Static load capacity kN 175 212.5 237.5 325 Max Input torque Nm 450 1020 450 1020 1020
Max Input speed rpm 6000 5500 8000 5500 5500
In/Out Centerline mm 135 172 220 172 172
MODEL 28.16 E 28.25 E 28.32 E 28.38 E distance
Onput Interfaces DIN 100 DIN 1410 DIN 1410 DIN 1410 DIN 1410
Overall width mm 1,954 1,980 2,241 2,348
END YOKE END YOKE END YOKE END YOKE
Flange to flange distance mm 1,720 1,838 1,920 1,890 1410/1480 1410/1480 1410/1480 1410/1480
Reduction ratios Single Ratio Single Ratio Single Ratio 1 st 2 nd 1 st 2 nd
Wheel mounting dimension n° 8 M18 x 1.5 n° 8 M18 x 1.5 n° 10 M22 x 1.5 n° 10 M22 x 1.5
on ø 275 mm on ø 275 mm on ø 335 mm on ø 335 mm 2.30 1.55 4.8÷6.65 2.97 1.08 2.97 1.08
or or 1.85 2.02 3.29 1.24 3.29 1.24
n° 8 M20 x 1.5 n° 8 M20 x 1.5
on ø 275 mm on ø 275 mm 3.00 2.46 4.29 1.36 4.29 1.36
Peak torque kNm 22 35 45 38 2.75 1.45 1.45
2.97
Dynamic load capacity kN 80 85 95 130
3.19
Static load capacity kN 200 212.5 237.5 325
Speed Shifting Shift On / Stand Shift on Motion
Still
Frame MTG Rear: Rigid with pads / Front: Offset oscill. ACP
Service brakes Wet immersed disc acting “on wheel” for WE axles
32 33
TRANSMISSIONS — WHEEL EXCAVATORS
Hydrostatic Powershift
Transmissions
MODEL FLS 3.2 FLS 4.2
Description 2 speed power shift 2 speed power shift
Output drop from engine mm 185 176
Input interfaces cc Hydraulic motor Hydraulic motor
80/ 115 80/140
Reduction ratios 1
st
2
nd
1 st 2 nd
4,217 1.022 5.143∶1 1.371∶1
4.934∶1 1.316∶1
4.423∶1 1.179∶1
Max Input rpm 5,500 5,500
Max Input torque Nm 800 1,100
Park brake type
34
Soil Compactor
Solutions
CONSTRUCTION EQUIPMENT
38 39
AXLES — SOIL COMPACTORS TRANSMISSIONS — SOIL COMPACTORS
40 41
CONSTRUCTION EQUIPMENT
the company has developed its software entirely in-house, while HARDWARE FEATURES
32 bit CPU 32 bit main CPU
its hardware is produced externally in accordance with Carraro's 256KB ROM 1MB ROM
16KB RAM 64KB RAM
technical specifications. These ECUs are designed to optimise Auxiliary CPU to monitor main CPU activities
hydraulic, and electronic modules together in the best possible Configurable according application needs.
Setup parameters available for maximum
Model based application software design structured
to balance transmissions control and customer
All Carraro ECUs offer high I/O and CPU capacities, and are Analog inputs Up to 5
(voltage/current/resistance, software
Up to 20
(voltage/current/resistance, software configurable
therefore capable of managing not only the Carraro Drivetrain, configurable inputs) inputs)
Digital inputs Up to 16 Up to 54
but also additional vehicle functions. (pull-up/pull-down, software configurable
inputs)
(pull-up/pull-down, software configurable inputs)
Moreover, their versatility and robustness also support their use as Frequency inputs Up to 3 Up to 8
(pull-up software configurable) (pull-up software configurable / magneto-resistive
Vehicle ECUs. sensors support)
The most recent units have been developed to ensure Functional PWM outputs Up to 4
(all High side + Low side)
Up to 8
(High side / High side + Low side)
GENERAL
Operating temperature -40/+85 °C -40/+85 °C
42 43
We Know
How To Do It.
From Tractors
to Components.
carraro.com
Carraro Spa
Headquarters
Via Olmo, 37
35011 Campodarsego
(Padova), Italy
T +39 049 9219111
F +39 049 9289111
webinfo@carraro.com