GROUP 6 TROUBLESHOOTING

1. WHEN STARTING SWITCH IS TURNED ON, CLUSTER AND MONITOR LAMP DOES NOT
LIGHT UP
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.12 is not blown out and ON/OFF of bulb.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.

Cause Remedy
YES
Defective cluster Replace
Check voltage Defective monitor Replace
between CN-56
(1), CN-57(1) and
chassis
Disconnection in Repair or
NO
wiring harness or replace
poor contact (after clean)
between CN-56
(1), CN-57 (1)
and fuse No. 12

MONITOR

CN-57

CLUSTER
FUSE[CN-36]
1
No.12
CN-56

Check voltage
YES 20 ~ 30 V
NO 0V
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2. WHEN BATTERY LAMP LIGHTS UP (engine is started)
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
Cause Remedy
YES
Check voltage Defective Replace
YES controller
between CN-58A
(B36) and chassis
NO Disconnection in Repair or replace
Voltage : 27.5~30V wiring harness or (after clean)
poor contact
Check voltage between CN-58A
YES between CN-6
(B36) and CN-6 (49)
(49) and chassis
YES
Voltage : 26~30V Disconnection in Repair or replace
wiring harness or (after clean)
Check voltage poor contact
Check voltage between CN-13 between CN-13
NO
between (8) and chassis (8) and CN-6 (49)
alternator
terminal "2" and Disconnection in Repair or replace
chassis NO
wiring harness or (after clean)
Voltage : 26~30V poor contact
Starting switch : ON
between CN-13
(8) and alternator
terminal " 2 "

Defective alternator Replace

NO

CONTROLLER(MCU)

49
ALTERNATOR
B36 8 " 2 " TERMINAL
CN-6 CN-13
CN-58A
Check valtage
YES 20 ~ 30 V
NO 0V 75797EL30

7-77
3. WHEN PARKING SOLENOID DOES NOT WORK
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.29 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective parking Replace
Check voltage brake solenoid
YES between CS-17
Check voltage (4) and chassis
YES between CN-5 Disconnection in Repair or replace
Voltage : 20~30V NO wiring harness or (after clean)
(30) and chassis
Check voltage
poor contact
between CN-71 Voltage : 20~30V
between CS-17
(2) and chassis
(4) and CN-5 (30)
Starting switch : ON
Parking switch : ON-OFF YES
Voltage : 20~30V Disconnection in Repair or replace
wiring harness or (after clean)
poor contact
Check voltage between CN-12
between CN-12 (13) and CN-5
NO
(13) and chassis
(30)
Voltage : 20~30V
Disconnection in Repair or replace
NO
wiring harness or (after clean)
poor contact
between CN-12
(13) and CN-71
(2)

YES
Difective parking Replace
Check voltage
switch
between CS-17
NO
(7) and chassis
Disconnection in Repair or replace
Voltage : 20~30V NO
wiring harness or (after clean)
poor contact
between CS-17
(7) and Fuse
No.29

PARKING SWITCH
8 FUSE [CN-36]
7
4 No.29
CN-5 CN-12
CS-17
30 13 2
1
CN-71

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4. TRANSMISSION IS NOT RETURNED TO NEUTRAL WHEN PARKING BRAKE IS APPLIED
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.29 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
Cause Remedy
YES
Defective T/M Replace
control unit

Check voltage YES

Disconnection in Repair or replace
between CN-157
wiring harness or (after clean)
(21) and chassis
poor contact
Starting switch : ON Check voltage between CN-157
Parking switch : ON between CS-17
Voltage : 20~30V NO (3) and chassis (21) and CS-17(3)

YES
Voltage : 20~30V Defective switch Replace
Parking switch : ON Check voltage
between CS-17
NO
(7) and chassis
Disconnection in Repair or replace
NO
Voltage : 20~30V wiring harness or (after clean)
poor contact
between CS-17 (7)
and fuse No.29

PARKING SWITCH
8 FUSE[CN-36]
7
3 No.29
T/M CONTROL UNIT
CS-17
21

CN-157

Check resistance
YES MAX 1Ω
7609A7EL32
NO MIN 1MΩ

7-79
5. MACHINE DOES NOT TRAVEL
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.11 (transmission controller) is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
·Wiring diagram : See page 7-17.

Cause Remedy
YES
Defective clutch Replace
cut-off mode
Check resistance
YES switch
between CD-4
and chassis
Is there continuity
NO
between CN-157
(38) and chassis? Defective T/M Replace
NO
control unit

Is voltage between
Defective T/M Replace
CN-157(21) and NO
chassis 20-28V? control unit

Starting switch : ON YES

Parking switch : OFF Defective Replace
Clutch cut-off parking switch
switch : ON Is there continuity
between CS-17(3)
YES
and chassis?

Disconnection Repair or replace

NO
wiring harness (after clean)
or poor contact
between CN-157
(21) and CS-17 (3)

Check resistance
YES MAX 1Ω
NO MIN 1MΩ

7-80
6. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.28 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified. FUSE BOX
SERVICE SOCKET 1 20A
25
SEAT HEAT/AIR-RIDE 20A
26
WORK LAMP_REAR 20A
27
Cause Remedy Br WIPER 20A
28
PARK, PILOT CUT
YES 20A
29
Check voltage Defective front Replace JOYSTICK-DETENT 10A
30
30A
YES between front wiper motor PRE-HEAT, FUEL WARMER
31
FAN REVERSE, ATT. 20A
wiper motor and RIDE CONTROL 10A
32

chassis Poor connection of Replace JOYSTIC_SWITCH 10A

33

Check voltage Voltage : 20~30V

NO 34

YES chassis
between CN-21(5) Starting switch : ON CN-36
Wiper switch : 1st
and chassis
Voltage : 20~30V
WIPER RY HI
Starting switch : ON Disconnection in Repair or replace Y
4
Wiper switch : 1st NO 3 2
YES Check voltage
B
1
wiring harness or (after clean) R
between CS-12 Br
5
(4) and chassis poor contact Br
2
3 4 5 1
between CN-21(5) CR-4
Voltage : 20~30V and CR-26(3)
Starting switch : ON WIPER RY LO
Wiper switch : OFF G
4 3 2
W
1
Y
FRONT WIPER 5
Y Y Y
3E 1 2
G LW W
Defective wiper Repair or replace 2Pf
B
2
B 3 4 5 1
NO 1B
L
3
R CR-26
Check voltage switch or (after clean) R
4
W
4 Hi 5
CS-12 (6) disconnection in M
5 Lo 6
CN-21
wiring harness or CN-102
Voltage : 20~30V poor contact
Starting switch : ON
Wiper switch : 1st
between CS-12(4)
and CR-26(4)

Disconnection in Repair or replace

NO
wiring harness or (After clean)

LOr

LW
Gr
Br

Br
G
poor contact
between CS-12(6)
and fuse [CN-36]

CS-11
CS-12
CS-5

CN-58A
WIPER INT SIG A23

A31

B02
1
2
3
4
5
6

8
7
6
5
4
3
2
1
No.28

HO

RW

BVi
BY

4BWG
Gr

W
G
L

WIPER RLY
Y

6
2
6
1

3
5

WASH SIG
C

Hi
J

C
W

II

II
J

Hi Lo
I
O

B+
C
MCU

F
L
R
O
L
R

Y 7 Lo

B 5
WB 8
BG 3

BW 2
MULTI FUNCTION SWITCH

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7-81
7. WHEN STARTING SWITCH "ON" DOES NOT OPERATE
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse No.3 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise MASTER SW CN-60
3R 105
specified. 3R 106

Cause Remedy CN-95

RW
YES RW FUSIBLE LINK
Check voltage Defective cable Repair or replace CS-74 BATTERY RY
RW 80R
YES between assembly (after clean)
CN-60(1) and B 80R BATTERY
chassis CR-1
Short circuit or Replace
Voltage : 20~30V NO RW
DO-2
Check voltage defect of fusible B
2
YES 1
between CR-1 link or defective FUSE BOX
10A BEACON
and chassis 15 19 To starter
battery relay 16
20A WORK LAMP_FRONT
20
Voltage : 20~30V 17
20A MIRROR,SER.SOCKET2
21
20A ILL.LAMP
18
22
Disconnection in Repair or replace 19
20A HEAD LAMP
NO 10A BACK.STOP LAMP 23
Check voltage wiring harness (after clean) 20
20A HORN/CONVERTER 24
YES between CS-2 21

(1)[and CS-2(2)] or poor contact 22

30A AIR-CON/HEATER 1 25
20A FUEL WARMER
and chassis between CS-2
23
30A
26
CIGAR LIGHTER
24 27
Voltage : 20~30V W
(2) - CN-5(37)- 28

CS-74-CR-1. 1
20A TURN LAMP 36
5A RADIO/ROOM LAMP 37
2
30A START KEY SWITCH R
38
Check voltage 3
Disconnection in Repair or replace 4
10A TCU 24V BATTERY
47
and specific NO 20A ECM 24V BATTERY
5
gravity of battery wiring harness (after clean) 20A MCU 24V BATTERY
48
6
20A AIR-CON/HEATER 2 CN-5
or poor contact 7
Specific gravity : MIN 1.28 10A CLUSTER 24V BATTERY
8
Voltage : MIN 24V b e t we e n f u s e 3R
No. 3 and CS-2
CN-36
(1) or defect of
start switch

Battery capacity Repair or replace

NO
too low (after clean)

RW
R
CS-2

2
6
5
4

1
B
0, I

1
H 0 I II

4
6
5

3
2
H
C ST ACC BR
START SWITCH

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7-82
8. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP FUSE BOX
1
BEACON 10A

·Before carrying out below procedure, check all the related connectors are properly inserted, and 2
GW WORK LAMP_FRONT 20A
15
16
3
the fuse [CN-36] No. 16, 27 is not blown out. MIRROR,SER.SOCKET2 20A
17
4 ILL.LAMP 20A

·After checking, connect the disconnected connectors again immediately unless otherwise 5 HEAD LAMP 20A
18
19
RW RW 10A
specified. 6 BACK.STOP LAMP

HORN/CONVERTER 20A
20

7 21
AIR-CON/HEATER 1 30A
22
8 20A
FUEL WARMER
23
9 CIGARLIGHTER 30A
24
Cause Remedy 10
YES 11
Defective lamp Replace
YES Check voltage
SERVICE SOCKET 1 20A
12 25
SPARE 20A
between each 13
Y WORK LAMP_REAR 20A
26
W W W 27
lamp and chassis FR WORK 1
B
14 WIPER 20A
Disconnection in Repair or replace LAMP-LH 2
15
28
NO CL-5 PARK 20A
29
Check voltage Voltage : 20~30V wiring harness or (after clean) CN-7 JOYSTICK-DETENT 10A

Starting switch : ON W 30
between poor contact FR WORK
LAMP-RH
1
B PRE-HEAT/FUEL WARMER 30A
31
YES 2
CN-7(14), between CL-6 (2), CL-6 FAN REVERSE/ATT 20A
32
RIDE CONTROL 10A

CN-6(33) and CL-5 (2), CL-22 33

OPTION JOYSTIC_SWITCH 10A

chassis (2), CL-23 (2) and CL-35

1 34

W W W
Check voltage Voltage : 20~30V CN-7 (14), CN-6 1
B
2 LOr
2
between Starting switch : ON (33). 3 ILLUMINATION 1 5A
35
FR WORK LAMP
4
W
YES CR-3(5), 1
B 5
ILLUMINATION 2 5A
36
CR-55(5) and Disconnection in Repair or replace 2
NO CL-36 6 CN-36
chassis wiring harness or (after clean)
7
poor contact CL-32
RW
Voltage : 20~30V 1 8
Starting switch : ON between CN-7 2
B
9
Check voltage (14) -CR-3 (5) and RR WORK LAMP
between 10
RW
CN-6 (33) - CR-55 1
B 11
CR-3(3), (5) 2 FR WORK LAMP RY
CL-33 12 4
CR-55(3) and B
1
3 2
13 W
chassis Defective work Replace relay Y
5
14 2
Voltage : 20~30V NO GW
lamp relay 8 15
3 4 5 1
Starting switch : ON CR-3

YES RW 9 CN-9
RR WORK 1
Disconnection in Repair or replace LAMP-LH 2
B
10 31 RR WORK LAMP RY
wiring harness or (after clean) CL-22 B
11
B
32 B
4 3 2
1
Check voltage poor contact RR WORK 1
RW RW
12 RW RW 33 RW RW
5
B VW
LAMP-RH
between fuse between CR-3 (3), 2
CL-23
CN-14 34 Y
2
4 5 1
3
NO [CN-36] No. 16, CR-55 (3) and fuse 35 CR-55

27 and chassis [CN-36] No. 16, 27 59

60
Voltage : 20~30V WORK LAMP SW
Starting switch : ON Short circuit of Replace CN-6
NO 12 11
1
fuse 3
Y
4
VW

6
LOr
6 7
LOr
4

9 9
3
7
R
11
12 1
12
B
CS-36

ILL & HEAD LAMP SW

12 11
1
3
4 CLUSTER
R 17 ILLUMINATION
6
6 LOr CN-56
7
4
MONITOR
R R
9 9 18 ILLUMINATION
3
7 CN-57
R
11
12 1
12
B
CS-21
7809S7EL35

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