JOB NO 524

JOB NAME New Tank Modification

Manual input
LEGEND
Calculated output

Basic Data
Volumetric Flow rate Q = 960 GPM
Sp Gravity Sp grv = 0.960
Density ρ = 59.8 lbs/ft3
Viscosity μ = 171 cp
Pipe roughness ε = 0.0018 in
Absolute Pressure Pa = 13.7 Psi
Vapor Pressure Pv = 0 Psi
Suction Head S = 0 ft
Linear Length (Suction) 4" LL = 25 ft
Linear Length (Suction) 6" LL = 25 ft
Linear Length (Suction) 8" LL = 25 ft
Linear Length (Discharge) LL = 2200 ft
Elevation discharge side D = 25 ft
Increment for Friction factor = 20 %

Equivalent Lengths of Fittings (ft)

Fitting/Dia 2" 4" 6"
Gate Valve 1.2 2.25 3.5
90O Elbow 4.6 9 11
Tee 11 21 32
45O Elbow 2.5 5 7.5
NRV 14 25 40
Total Eqv Length Suction side NR 77.5 112
Total Eqv Length Discharge side 30.2 308.5 431
Total Eqv Length Discharge side

SUCTION SIDE
Parameters Abbreviation/Relation Units Calculations
Diameter dn in 4"
ID di in 4.026
Velocity v 0.408Q/di2 fps 24.16
Linear Length LL ft 25
Equivalent Length Leqv ft 77.5
Total Length L LL+Leqv ft 102.5
50.6Qρ
Reynolds's No Re 4220
diμ
Absolute Roughness ε/d 0.0004
Friction factor f 0.0385
Increment for old pipes f' 0.0462
0.0216fρQ2 psi
ΔP/100' 52.003
Pressure Drop per 100ft di5 100'
 Total Pressure drop ΔP ΔP/100' * L psi 53.303
Head loss hsL ΔP*2.31/Sp Grv ft 128.261

Net Positive Suction Head (NPSH)a S+(Pa-Pv)2.31/Sp Grav-hsL ft -95.295

Suction Head loss hs S-hsL ft -128.261
Comment

DISCHARGE SIDE
Parameters Abbreviation/Relation Units
Diameter di in 4"
ID di in 4.026
Velocity v 0.408Q/dn2 fps 24.16
Linear Length LL ft 700
Equivalent Length Leqv ft 308.5
Total Length L LL+Leqv ft 1009
50.6Qρ
Reynolds's No Re 4220
diμ
Absolute Roughness ε/d 0.0004
Friction factor f 0.0385
Increment for old pipes 0.0462
0.0216fρQ2 psi
ΔP/100' 52.0
Pressure Drop per 100ft di5 100'

Pressure Drop at Strainer/ Dearator/ psi 2.0

flow conditioner/ Turbine Meter ΔP
Total Pressure drop ΔP ΔP/100' * L psi 526.5
Head loss hdL ΔP*2.31/Sp Grv ft 1266.8
Discharge Head loss hd D+hdL ft 1292
Discharge Total Head loss ft 1635
Total Head loss @ 20% escalation 1962

PUMP SPECIFICATIONS
Differential Head H hd - hs ft 1967.5
PUMP HEAD REQUIRED HP hd+P(2.31/Sp Gra) ft 1634.6
Pump Head Given 185
Pump Head to Vendor Ft 930.0
CAPACITY Q 960 USGPM
 35

8" 10" Qty Suc 4" Qty Suc 6" Qty Suc 8" Qty Dis Qty Dis 8"
4.5 5.5 2 2 2 6 4
14 26 3 3 3 15 15
45 55 1 1 1 5 2
10.5 12 0 0 0 6 6
53 65 1 1 1 1 1
149
578 835
434

Calculations
6" 8"
6.065 7.981
10.65 6.15
25 25
112 149
137 174

2801 2129
0.0003 0.0002
0.0345 0.032
0.0414 0.0384

6.006 1.412
8.229 2.457
19.800 5.911

13.166 27.054
-19.800 -5.911
Suggested

Calculations
6 8 10 12 6
6.065 7.981 10.02 11.065 6.065
10.65 6.15 3.90 3.20 10.65
700 700 700 700 1500
431 578 835 935 434
1131 1278 1535 1635 1934

2801 2129 1696 1535 2801

0.0003 0.0002 0.00019 0.00015 0.0002

0.0345 0.032 0.0377 0.0417 0.038
0.0414 0.0384 0.0453 0.0500 0.0456

6.0
1.412 0.534 0.359 6.616

2.0 2.0 2.0 2.0 2.0

69.9 20.0 10.2 7.9 127.94

168.3 48.2 24.5 18.9 307.9
193 73 50 44 343
536 416 392 387
643 499 471 464

649.3 505.2 476.8 470.1

643.4 499.3 470.9 464.2

285.0 165.0 140.0

 Steam Requirement Calculation
Basis: 24 Hrs

Dia Of Tk-187 = 21 ft
Height = 16 ft
Area = 346.185 ft2
Volume = 5538.96 ft3 41431 USGal
Gravity of furnace = 0.9
density of furnace = 62.3 lb/ft3
Mass of furnace = 310569.49 lbs
Cp = 0.55 btu/lb.F
Initial temp = 41 F
final temp = 113 F
Average temp = 77 F
Delta T = 72 F
Heat Requirement = 12298552 BTU
= 512439.65 Btu/hr
Losses = 51243.965 Btu/hr
Total heat = 563683.62 Btu/hr

Steam Enthalpy = 850 Btu/lb 180C & 10Kg/cm2g

Mass of steam Req = 663 lb/hr

= 301 kg/hr

Coil Sizing
overall Heat transfer coefficient = 33 Btu/hr.ft2.F Ref: Kern
Steam Temp = 356 F
Average temp diff = 279 F
Area = 61.223376 Ft2
Surface Area per sq ft = 0.62 ft2/ft for 2 in Kern
Total length req = 98.74738 ft