AB-036400 001 01 N 990

GENERAL NOTES:
REV. NO. SHT. NO. DRAWING NUMBER INDEX PLANT NO. DETAIL 2 DETAIL 3 1. DESIGN AND INSTALLATION IS TO BE IN ACCORDANCE DETAIL 4: USE OF SPEED CLIPS
WITH SAES-N-100 AND SAES-N-140.
DETAIL 1 BLANKET/BOARD ANCHOR PLACEMENT STAGGERED JOINTS 2. LAYERED BLANKET INSTALLATION SHALL BE USED
1. IN OVERHEAD BLANKET AND BLANKET / BOARD
JOINT CONSTRUCTION UP TO 1090^C (2000^F) MAXIMUM.
INSTALLATIONS, SPEED CLIPS SHALL BE USED TO
HOLD THE BLANKET LAYERS IN PLACE.
LAYERED BLANKET ANCHOR PLACEMENT, 3. PRIOR TO WELDING MODULE ANCHORS, OIL, GREASE 2. SPEED CLIPS SHALL BE USED ON A MINIMUM OF
JOINT CONSTRUCTION

100mm (4")
AND DIRT SHALL BE REMOVED FROM THE STEEL EVERY FOUR ANCHORS ON EACH BLANKET LAYER.
SHELL BY SOLVENT WASHING (SSPC-SP1). THE STEEL
SHALL BE POWER TOOL CLEANED (SSPC-SP3/NACE 3. HEAVY RUBBER BANDS, SPANNED BETWEEN ANCHORS,
610mm (24") NO. 4) OR SANDBLASTED (COMMERCIAL FINISH, CAN BE USED AS AN ALTERNATE WAY OF HOLDING
SSPC-SP6/NACE NO. 3). THE BLANKET.
100mm (4") 4. WHERE CUPLOCKS ARE USED, RUBBER BANDS MUST
4. ALL STUD WELDS MUST BE MADE PRIOR TO
STEEL SHELL BE USED FOR THE LAYERS WITHIN 75mm (3") OF
COATING THE SURFACE. ANCHORS SHALL ALL BE
ORIENTED THE SAME DIRECTION SO THAT LOCKING THE HOT FACE SPEED CLIPS WOULD INTERFERE
WASHERS WILL ALL BE ORIENTED ALIKE WHEN WITH PROPER PLACEMENT OF THE CUPLOCKS.
BACKUP
X

(SEE ALSO DETAIL 8)

100mm (4")
THEY ARE LOCKED IN PLACE.
100mm (4") BLANKET
LAYERS 5. PRIOR TO COATING, ALL ANCHORS MUST BE
100mm (4")

100mm (4")
PROTECTED BY COVERING THEM WITH TUBES, SUCH DETAIL 5: CORNER DETAILS, LAYERED BLANKET SYSTEMS
GAS FLOW AS STRAWS, OTHERWISE THE COATING CAN GUM-UP
HOT FACE THE ANCHOR THREADS. 1. THESE DETAILS SHALL BE USED FOR CORNERS
BLANKET IN LAYERED BLANKET SYSTEMS.
6. PRIOR TO INSTALLATION COAT CASING WITH A VAPOR
BARRIER (STALASTIC, WITCO CORP. OR APPROVED EQUAL).
CROSS-SECTION
THE DRY FILM THICKNESS SHALL BE 1/16 TO 1/8 INCH. DETAIL 6: CORNER DETAILS, BLANKET / BOARD SYSTEMS
BUTT JOINT METHOD FOLLOW THE MANUFACTURER’S RECOMMENDATIONS
USED FOR BLANKET/ REGARDING APPLICATION METHODS. RCF MAYBE INSTALLED 1. THESE DETAILS SHALL BE USED FOR CORNERS
BOARD SYSTEMS WHEN THE COATING IS DRY-TO-TOUCH. IN BLANKET / BOARD SYSTEMS.
250mm (10") CROSS-SECTION
50mm (2")
LAP JOINT METHOD DETAIL 7: COVERING ANCHOR ENDS
250mm (10") USED FOR LAYERED DETAIL 1: LAYERED BLANKET ANCHOR PLACEMENT JOINT
BLANKET SYSTEMS CONSTRUCTION 1. ALL ANCHOR ENDS IN LAYERED BLANKET AND
BLANKET BOARD SYSTEMS SHALL BE COVERED TO
1. BLANKET SHALL BE ORIENTED SO THAT DOMINANT PROTECT THEM FROM OXIDATION.
GAS FLOW IS PERPENDICULAR TO THE BLANKET
DETAIL 4 DETAIL 5 DETAIL 6 LENGTH WHERE POSSIBLE.
2. THE TOP LAYER IN A LAYERED BLANKET SYSTEM 2. MOLDABLE RCF SHALL BE USED TO COVER THE ENDS.
USE OF SPEED CLIPS CORNER DETAILS, LAYERED BLANKET SYSTEMS CORNER DETAILS SHALL BE USED FOR SHALL BE OVERLAPPED 100mm (4") BOTH LENGTHWISE
AND ACROSS THE WIDTH WITH A 610mm (24") WIDE
LINING THICKNESS CORNERS IN BLANKET/BOARD SYSTEMS BLANKET.
DETAIL 8: INSTALLATION OF CUPLOCK WASHERS
PLUS 75mm (3") 3. THE MAXIMUM DISTANCE FROM THE EDGE OF THE
BLANKET TO THE FIRST ANCHOR SHALL BE 50mm (2"). 1. CUPLOCK WASHERS SHALL BE USED WHERE
REQUIRED FOR OXIDATION / SULFIDATION
LINING 4. THE MAXIMUM ANCHOR SPACING (X) ALONG THE
PROTECTION AS SPECIFIED IN TABLES 1A AND 1B.
LENGTH OF THE BLANKET SHALL BE:
THICKNESS
CASING LINING THICKNESS 2. TO INSTALL CUPLOCKS, A NAIL IS FIRST INSERTED
SHELL HOT FACE TEMPERATURE TO HOLD THE RCF IN PLACE. A SLICE IS MADE IN
PLUS 75mm (3")

LI KNE
THE RCF, AND THE CUPLOCK IS INSERTED AND

TH
BELOW 980^C (1800^F) 980-1090^C (1800-2000^F)

NI S

LINING THICKNESS
IC
NG S

PLUS 75mm (3")

LINING THICKNESS
LOCKED INTO PLACE. THEN THE NAIL IS REMOVED.

PLUS 75mm (3")

WALLS 380mm (15") 300mm (12")
WELD
INSIDE SHELL OVERHEAD 300mm (12") 230mm (9")
3. THE CUPLOCK IS FILLED WITH MOLDABLE RCF.
STUD
CORNER DETAIL 2: BLANKET / BOARD ANCHOR PLACEMENT JOINT
FLOW
DETAIL 9: TIE-IN OF BLANKET TO DENSE REFRACTORY
GAS

CONSTRUCTION
LINING THICKNESS 1. THIS DETAIL SHALL BE USED IN AREAS WHERE
PLUS 75mm (3") 1. THE BOARD LAYER ON BLANKET / BOARD SHALL
CUT SQUARE OR LAYERED BLANKET TIES INTO DENSE REFRACTORY.
BE BUTT-JOINTED.
OUTSIDE BEVEL TO FIX 2. THE LAYER OF BLANKET ADJACENT TO THE DENSE
2. A MINMUM OF FOUR ANCHORS SHALL BE USED REFRACTORY SHALL BE CEMENTED INTO PLACE
CORNER FOR EACH BOARD. 18"x18"x1 1/2 " BOARDS SHALL BE WITH AN RCF CEMENT.
SPEED CLIP 75mm (3") TYPICAL
USED OVERHEAD. ON WALLS, 24"x24"x1 1/2 " BOARDS
ARE ALSO ACCEPTABLE.
OUTSIDE CORNER INSIDE CORNER
3. THE MAXIMUM DISTANCE FROM THE EDGE OF A
NUT WASHER GAS
BOARD TO THE FIRST ANCHOR SHALL BE 50mm (2").
FLOW

INSIDE CORNER
DETAIL 3: STAGGERED JOINTS
SIDEWALL TO SIDEWALL 1. IN LAYERED BLANKET SYSTEMS, THE JOINTS IN
ADJACENT BLANKET LAYERS SHALL BE STAGGERED
SO THAT THERE IS NOT A CLEAR PATH THROUGH
TO THE FURNACE SHELL.
DETAIL 7 DETAIL 8 DETAIL 9
2. ADJACENT LAYERS IN BLANKET / BOARD SYSTEM
COVERING ANCHOR ENDS INSTALLATION OF CUPLOCK WASHERS TIE-IN OF BLANKET TO DENSE REFRACTORY SHALL ALSO BE STAGGERED. DRAWING RESPONSIBILITY:

VESSEL STANDARDS COMMITTEE

CEMENT
SQUARE CUPLOCK
IN PLACE

NAIL FOR TEMPORARY

ANCHORING. REMOVE
TABLE 1A: ANCHOR MATERIAL TEMPERATURE LIMITS,
CUT FIBER TO CLEAN FUEL (LESS THAN 0.5% SULFUR) ESSD REVISED DESIGN AND
AFTER INSTALLATION 01 JAN96
INSTALL CUPLOCK RCR GENERAL NOTES.
OF CUPLOCKS
MAXIMUM ANCHOR REV.
DATE BY JO/EWO DESCRIPTION CHKD. CERT. APPD.
NO.
TEMPERATURE, ^C (^F) RECOMMENDED MATERIAL
MOLDABLE RCF BLANKET SQUARES UP TO 815 (1500) TYPE 304 SAUDI ARABIAN OIL COMPANY
(PREFERRED) 815-925 (1500-1700) TYPE 310 DRAWN BY ESSD/RCR CHECKED BY SCALE NONE

CEMENT BLANKET 925-1040 (1700-1900) RA 330, INCOLOY 800 DATE STARTED APR94 DATE COMPLETED APR94

TO REFRACTORY 1040-1090 (1900-2000) INCONEL 601 OPR’G. DEPT. ENG. DEPT.

FILL WITH 1090-1150 (2000-2100) INCONEL 601 WITH CERAMIC CUPLOCKS APP’D FOR CONSTR.

NUT MOLDABLE RCF ABOVE 1150 (2100) CERAMIC THIS DRAWING IS NOT TO BE USED FOR CERTIFIED
CONSTRUCTION OR FOR ORDERING
MATERIAL UNTIL CERTIFIED AND DATED BY DATE

BLANKET TABLE 1B: ANCHOR MATERIAL TEMPERATURE LIMITS, REFRACTORY CERAMIC FIBER LAYERED
DIRTY FUEL (MORE THAN 0.5% SULFUR) BLANKET& BLANKET BOARD
STUD
MAXIMUM ANCHOR
TEMPERATURE, ^F RECOMMENDED MATERIAL
INSTALLATION DETAILS
STD. DWG.
STEEL SHELL UP TO 925 (1700) TYPE 310 WITH CERAMIC CUPLOCKS
BLANKET STRIP PLANT NO. INDEX DRAWING NUMBER SHT. NO. REV. NO.
925-1090 (1700-2000) INCONEL 601 WITH CERAMIC CUPLOCKS
ABOVE 1090 (2000) CERAMIC 990 N AB-036400 001 01
Saudi Aramco 2634 ENG. (3/91)

CADD-02