BHARAT HEAVY ELECTRICALS LIMITED

(A Government of India Undertaking)

INSPECTION REPORT

IRFile No. TUDBA221381 CallNo./Date/CQIR RevNo. 0

10/08/2022
0
BHEL PO No. 4212305 BHEL PO Date 13/05/2022

Main Supplier Name C S CO. (V0500242) Sub-Supplier Name

Purchasing Agency BAP, RANIPET Inspection Agency TUV-DELHI-NCR-TUD
Project Name NTPC RAMAGUNDAM Package Name /System ESP
Joint Inspection YES Works Address C-59,PHASE-II,
NOIDA
Approved Drawing (3130-104-104-RPT-PVE-B-006,CAT-1 DT 21.02.2022 / Approved Data Sheet
(/)
(Reference No / Revision No) 03) (Reference No / Revision No)
Approved QAP/ Checklist (3130-104-104-RPT-QVE-002 ,CAT-1 DT 10.01.2020 / Specification
(/)
(Reference No / Revision No) 00) (Reference No / Revision No)
Photograph Available NO Enclosure Offer List & Test Reports

Inspection Start Date & Time 27/08/2022 10:0 AM Inspection End Date & Time 27/09/2022 4:0 PM
Signature:
Name: Ashwani Sharma
CQIR Id: BCBP06031977

Supplier/Sub-supplier hereby declare that the Inspection was carried out by Inspection Engineer whose photograph is displayed on the report here.Also Supplier/Sub-supplier declares that the inspection was started on date and time
(Inspection Start Date and Time) mentioned in this report
Signature

Organization C S CO. TUV-DELHI-NCR-TUD NTPC

Name Mr. Wazid Ali - Ashwani Sharma -
Reference Supplier Sub-Supplier BHEL/BHEL Approved Third Party BHEL Customer/Customer Representative
 BHARAT HEAVY ELECTRICALS LIMITED

(A Government of India Undertaking)

INSPECTION REPORT

IRFile No. TUDBA221381 CallNo./Date/CQIR RevNo. 0

10/08/2022
0
BHEL PO No. 4212305 BHEL PO Date 13/05/2022

Quantity
PO/ BOM/ BBU Call
SNo. Item/ Component Description Unit of Required as Sample Dispatch Cumm. Type Identification Of Sample & Lot Observation
Item No. Offered Approved
measurement per PO Inspected Code Accepted
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
1 001 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-1 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
2 002 BREAKER DRAWOUT HANDLE NO 6 6 6 6 ACCEPTED 6 FINAL ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER -
STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
3 003 BREAKER HANDLING TROLLEY NO 1 1 1 1 ACCEPTED 1 FINAL -
STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
4 004 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-2 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
5 005 LT MAIN SWITCH BOARD,DF,DO TYPE SET 1 1 1 1 ACCEPTED 1 FINAL ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER -
SHIPPING SECTION SS-3 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
6 006 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-4 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
7 007 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-5 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
8 008 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-6 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
9 009 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-7 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
10 010 LT MAIN SWITCH BOARD,DF,DO TYPE SET 1 1 1 1 ACCEPTED 1 FINAL ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER -
SHIPPING SECTION SS-8 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
11 011 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-9 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.
LT MAIN SWITCH BOARD,DF,DO TYPE ALL THE PANEL SHIPPING SECTIONS ARE PROVIDED WITH TUV-SUD RUBBER
12 012 SET 1 1 1 1 ACCEPTED 1 FINAL -
SHIPPING SECTION SS-10 STAMP ON STICKERS AS (TUV/SUD-001) FOR IDENTIFICATION.

Supplier/Sub-supplier hereby declare that the Inspection was carried out by Inspection Engineer whose photograph is displayed on the report here.Also Supplier/Sub-supplier declares that the inspection was started on date and time
(Inspection Start Date and Time) mentioned in this report
Signature

Organization C S CO. TUV-DELHI-NCR-TUD NTPC

Name Mr. Wazid Ali - Ashwani Sharma -
Reference Supplier Sub-Supplier BHEL/BHEL Approved Third Party BHEL Customer/Customer Representative
 BHARAT HEAVY ELECTRICALS LIMITED

(A Government of India Undertaking)

INSPECTION REPORT

IRFile No. TUDBA221381 CallNo./Date/CQIR RevNo. 0

10/08/2022
0
BHEL PO No. 4212305 BHEL PO Date 13/05/2022

FOLLOWING TESTS WITNESSED ON PANELS AND RESULTS FOUND IN ORDER EXCEPT BELOW OBSERVATION POINTS:QAP CLAUSE N0-D -1)OVERALL VISUAL CHECK FOR AESTHETICS,VERTICALITY OF
PANELS AND ALLINGMENT BETWEEN TRANSPORT SECTIONS. 2) VERIFICATION OF OVERALL DIMENSIONS INCLUDING SHEET STEEL THICKNESS. 3) BUS DUCT INTERFACE ,PHASE SEQUENCE,FLANGE
DIMENSION & CLEARENCES 4)BUS BAR (MAIN CONTROL & AUX.)-CLEARENCES,COLOUR CODING,PHASE SEQUENCE IDENTIFICATION.5)BUS BAR-SUPPORT ARRANGEMENT: CENTRE TO CENTRE
DISTANCE BETWEEN SUPPORTS. 6) OVERLAPPING OF BUS BAR JOINTS 7)MEASUREMENT OF TIGHTNESS OF BUS BAR JOINTS BY TORQUE WRENCH. 8) CT/PT FIXING AND MOUNTING ARRANGEMENT
Test(s) carried out/ Witness and Remarks by 9)CHECK SHROUDING OF ACCESSIBLE LIVE PARTS,CABLE SUPPORTS 10) MOUNTING ARANGEMENTS OF COMPONENTS & COMPONENET IDENTIFICATION FOR MAKE,TYPE,RATING & LAYOUT. 11)
BHEL/ TPIA inspector CHECK CONTROL WIRING/TERMINAL ARRANGEMENT & FERRULING. 12) SAFETY SHUTTERS OPEARATION CHECK AND PADLOCKING ARRANGEMENT 13) CHECK DOOR INTERLOCK & DEFET
INTERLOCK 14)MECHANICAL OPERATION OF ACB,S 15) BREAKER OPERATION AT SERVICE ,TEST & ISOLATE POSITION. 16) POWER AND CONTROL DRAW OUT CONTACTS 17) CHECK FOR BREAKER
ANTIPUMPING AND TRIP FREE FEATURE 18) INTERLOCK & OPERATION /FUCTION CHECK 19)7INTERCHANGIBILITY CHECK FOR DRAWOUT MODULES 20) EARTH BUS DIMENSION,EARTHING OF DOOR
ETC. 21) PAINT SHADE ,THICKNESS,ADHESION & FINISH. 22) DEGREE OF PROTECTION BY PAPER INSERTION METHOD & FIXING OF GASKETS. 23) IR TEST BEFORE AND AFTER HV TEST 24)HV TEST
ON POWER AND CONTROL CIRCUIT.
Following documents/ Internal Reports/
DOCUMENTS REVIEW AS PER I) QAP CLAUSE NO:A(1,2) II)B(1,6A,9,10,11,19) III) C(2 & 3)-SUMMARY SHEET OF RAW MATERIAL TEST CERTIFICATES AND BOUGHT OUT ITEMS WERE REVIEWED AND
Certificates reviewed and verified during
FOUND IN ORDER. II) INTERNAL TEST REPORTS WERE REVIEWED AND FOUND IN ORDER.III) CALLIBRATION OF THE MEASURING INSTRUMENTS WERE REVIEWED AND FOUND IN ORDER
inspection
Enclosed Inspection Documents/ Witness
WITNESS TEST REPORT,SUMMARY SHEET OF MATERIAL TEST REPORTS, INTERNAL TEST REPORT AND CALLIBRATION OF THE MEASURING INSTRUMENTS
Reports/ Annexures
Remarks by BHEL Customer/ Customer
-
Representative
1)BARE COPPER BUS BAR LINKS FOUND (20X10MM) IN PLACE OF TINNED COPPER - FOR 250A O/G MCCB FEEDERS.2)BARE COPPER BUS BAR LINKS FOUND (20X10MM) IN PLACE OF TINNED COPPER
Supplier to ensure following/ Pending
- FOR 268A O/G MCCB FEEDERS. 3)D TYPE EPDM GASKET PROVIDED AGAINST STEEL REINFORCED EPDM/PU FORM GASKET.
ABOVE POINTS HAVE BEEN COMPLIED VIDE MAIL DT.27.09.2022.HENCE
activity
BASED ON THE SAME THE MATERIAL IS ACCEPTED UNDER CODE:"A"
Painting/ Packing/ Storage related
-
observation

Supplier/Sub-supplier hereby declare that the Inspection was carried out by Inspection Engineer whose photograph is displayed on the report here.Also Supplier/Sub-supplier declares that the inspection was started on date and time
(Inspection Start Date and Time) mentioned in this report
Signature

Organization C S CO. TUV-DELHI-NCR-TUD NTPC

Name Mr. Wazid Ali - Ashwani Sharma -
Reference Supplier Sub-Supplier BHEL/BHEL Approved Third Party BHEL Customer/Customer Representative