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  • List of Cip'S: Sr. No. Shop Operation Necessity Description Start Date Date of Completion

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    F6 Process
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    The document lists 13 continuous improvement projects (CIPs) being carried out by an automotive manufacturing shop. It provides details of each CIP such as the operation, necessity for improvement, description of improvement, start and end dates. The CIPs aim to automate manual processes, add safety measures, reduce defects and improve productivity through modifications to fixtures, addition of dust collectors and air jets for detection and confirmation of correct part positioning.

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    PLAN

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    2021

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    The document lists 13 continuous improvement projects (CIPs) being carried out by an automotive manufacturing shop. It provides details of each CIP such as the operation, necessity for improvement, description of improvement, start and end dates. The CIPs aim to automate manual processes, add safety measures, reduce defects and improve productivity through modifications to fixtures, addition of dust collectors and air jets for detection and confirmation of correct part positioning.

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    13 views2 pages

    List of Cip'S: Sr. No. Shop Operation Necessity Description Start Date Date of Completion

    Uploaded by

    F6 Process
    The document lists 13 continuous improvement projects (CIPs) being carried out by an automotive manufacturing shop. It provides details of each CIP such as the operation, necessity for improvement, description of improvement, start and end dates. The CIPs aim to automate manual processes, add safety measures, reduce defects and improve productivity through modifications to fixtures, addition of dust collectors and air jets for detection and confirmation of correct part positioning.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 2

    LIST OF CIP'S

    Date of
    Sr. No. SHOP OPERATION NECESSITY IMPROVEMENT DESCRIPTION Start date
    Completion

    NEW SOFTWARE AND FIXTURE


    1 2.2LTR WEIGHT GRADING MANUAL TO AUTO AUTO WEIGHT GRADING IMPLEMENTED DEVELEOPED FOR AUTO WEIGHT 10.07.2020 12.08.2020
    GRADING

    BOLT HOLE FACE OUT AIR JETS ARE PROVIDED FOR RESTING
    2 2.2LTR BOLT HOLE DRILLING
    COMPLAINT
    RESTING CONFIRMATION PROVIDED
    CONFIRMATION
    12.09.2020 26.09.2021

    PNEUMATIC CYLINDER IS PROVIDED FOR


    3 2.2LTR OIL HOLE DRILLING MANUAL TO ATO CLAMPING FIXTURE MODIFIED
    AUTO CLAMPING
    16.09.2020 17.10.2020

    METAL TO METAL CONTACT TROLLEYS ARE REPLACED WITH


    4 ISUZU/2.2LTR MANUAFACTURING LINE
    CAUSES DAMAGE
    CONVEYOR PROVIDED
    CONVEYOR
    18.10.2020 22.11.2020

    GRINDING DUST CAUSING DUST COLLECTOR IS PROVIDED TO


    5 ISUZU/2.2LTR ROUGH GRINDING
    HAZARD TO OPERATOR
    DUST COLLECTOR PROVIDED
    ELIMINATE HAZARD
    11.11.2020 12.12.2020

    WASHING REPLACED
    6 ISUZU/2.2LTR WITH ULTRASONIC CONVENTIONAL TO ULTRASONIC ULTRASONIC WASHING PROVIDED ULTRASONIC WASHING IMPLEMENTED 10.12.2020 15.01.2021
    WASHING

    COMPONENT RESJECTED DUE TO AIR JET IS PROVIDED FOR RESTING


    7 ISUZU/2.2LTR SE BORING
    IMPROPER RESTING
    RESTING CONFIRMATION PROVIDED
    CONFIRMATION
    10.01.2021 16.02.2021

    SMALL END BORE OVERSIZE JOB SMALL END BORE OVERSIZE DETECTION AIR JETS ARE PROVIDED FOR SMALL
    8 ISUZU/2.2LTR BOLT HOLE DRILLING
    GET MACHINED PROVIDED END OVERSIZE DETETCTION
    14.02.2021 15.03.2021

    WITHOUT OIL HOLE JOBS GETS AIR JETS ARE PROVIDED FOR OIL HOLE
    9 ISUZU/2.2LTR NUMBERING
    MACHINE
    OIL HOLE DETECTION PROVIDED
    DETECTION
    14.03.2021 16.04.2021

    REJECTION DUE TO IMPROPER AIR JETS ARE PROVIDED FOR RESTING


    10 2.2LTR BE FINISH BORING
    RESTING
    RESTING CONFIRMATION PROVIDED
    CONFIRMATION
    14.04.2021 12.05.2021

    REJECTION DUE TO WRONG SIDE PINS ARE PROVIDED FOR WRONG


    11 2.2LTR NOTCH MILLING
    LOADING
    WRONG SIDE LOADING DETECTION PROVIDED
    LOADING PREVENTION
    26.05.2021 14.06.2021

    NUMBER MARKING NOT DONE


    AIR JET IS PROVIDED TO CLEAN
    12 ISUZU NUMBERING PROPERLY DUE TO DUST/DIRT ON SETUP MODIFIED
    NUMBER MARKING AREA
    15.07.2021 30.07.2021
    MARKING AREA

    HYDRAULIC CYLINDERS ARE TO ELIMINATE RISK DUE TO WORK


    13 ISUZU ROD BACK SIDE MILLING REPLACED WITH MECHANICAL SETUP MODIFIED SUPPORT FAILURE MECHANICAL 25.07.2021 09.08.2021
    ARRANGEMENT ARRANGEMENT IS DONE

    QD/QA/CIP/LIST : 01;10.2.4/10/9/2017
    STATUS

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

    IMPROVEMENT

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