Smaw 8 Module 1 - V5

8
Technology and Livelihood Education

Shielded Metal Arc Welding (SMAW)
Module 1
Use Basic Hand Tools and Equipment
2
2
Technology Livelihood Education - Grade 8
Alternative Delivery Mode
Module 1: Use Basic Hand Tools and Equipment
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Published by the Department of Education – Division of Gingoog City

Division Superintendent: Jesnar Dems S. Torres, PhD, CESO VI
Development Team of the Module
Author/s: Runald P. Comprado

Editor: Fernando C. Herodico Jr.
Reviewer: Elvira A. Almonte,EPS Kindergarten/SPED/TLE Designate
Illustrator and Layout Artist: Jonie Mar D. Rebucas / Clarissa B. Madelo
Management Team
Chairperson: Jesnar Dems S. Torres, PhD, CESO VI
Schools Division Superintendent
Co-Chairpersons: Conniebe lC.Nistal, PhD.

Assistant Schools Division Superintendent
Pablito B. Altubar
CID Chief
Members Elvira A. Almonte, EPS Kindergarten/SPED/TLE Designate

Narcisa M. Sabello PSDS
Himaya B. Sinatao, LRMS Manager
Jay Michael A. Calipusan, PDO II
Mercy M. Caharian, Librarian II
Printed in the Philippines by

Department of Education – Division of Gingoog City
Office Address: Brgy. 23, National Highway, Gingoog City
Telefax: 088 328 0108/ 088328 0118
E-mail Address: gingoog.city@deped.gov.ph
Table of Contents
What I Know...........................................................................................................................................i
Basic Hand Tools and Equipment..........................................................................................................1
What I Need to Know............................................................................................................................1
What’s In...............................................................................................................................................1
What Is It...............................................................................................................................................1
What I Have Learned.............................................................................................................................6
Activity 1............................................................................................................................................6
What I Can Do........................................................................................................................................7
Activity 2............................................................................................................................................7
Forms utilized in Receiving Procedures.................................................................................................7
What I Need to Know............................................................................................................................7
What’s New...........................................................................................................................................8
What is it...............................................................................................................................................8
What I Have Learned...........................................................................................................................14
Activity 1..........................................................................................................................................14
Assessment: (Post-Test)......................................................................................................................15
Key to Answers....................................................................................................................................17
References...........................................................................................................................................18
What I Know
(Pre-Test)
ACTIVITY 1
Direction: Choose the letter of the correct answer. Use separate sheet of paper.
1. A tooth cutter tool usually with the solid and adjustable frame
A. Hacksaw B. Screw driver
C. Hammer D. Wrench
2. Tool employed for loosening and tightening light and heavy nuts and bolts.
A. Hacksaw B. Screw driver
C. Hammer D. Wrench
3. This type of tool is employed to remove excess layer of material from the work piece by
shearing, machining or manual process in order to obtain desired shaped size and accuracy.
A. Driving tools B. Measuring tools
C. Holding tools D. Cutting tools
4. What tools used for measuring or setting of distances and to get out arcs and circles.
A. Caliper B. Dividers
C. Hacksaw D. Flat file
5. What sorts of form that generated by a user department or store room personnel to notify
the purchasing department items it needs to order?
A. Inventory of material’s form B. Requisition slip form
C. Borrower’s form D. Job order form
6. What’s meant of borrower’s form?
A. to purchased materials and equipment.
B. to performed a work according to specified requirement.
C. to request for tools and equipment needed for a particular work.
D. All of the above
7. Why it is important to understand the right sort of forms in purchasing materials and
equipment?
A. to acquire the correct and accurate number of materials and tools needed in a
specific Job.
B. to have a materials needed.
C. to buy the materials and equipment.
D. to purchased materials needed.
8. What is the important of material management?
A. It provides the excellent service to the clientele
B. It maximizes efficiency
C. It helps in monitoring and managing inventories
D. All of the above
9. Which ensures correctness of deliveries or performance of services?
A. Requisition procedure
B. Receiving procedure
C. Inspection procedure
D. Delivery Procedure
10. The following are the things should be remembered in handling materials, except one.
A. Hazards
B. Control measures
C. Training
D. Delivery
i
Lesson
Basic Hand Tools and Equipment
1
What I Need to Know
At the end of this module, the learner is expected to:
1. Identify and select appropriate hand tools

2. Accomplished different forms needed in making request for materials and tools.
3. Filled up the different forms in receiving materials and tools.
What’s In
We had learned from our previous lesson about on how to conduct SWOT analysis
and we also learned the different products/services available in the market and to compare
different products in SMAW business, we had determined the profile potential customers
and we generate potential business idea based on the SWOT analysis. Through all the
learning we get from the topic we can use it to our new lesson which is the use of basic
hand tools as one of the investments for the entrepreneur to produce a quality SMAW
product by the aid of knowing the different uses and function of tools and equipment in
SMAW.
What Is It
Read the Information below and understand what is all about.
Information Sheet
1) Measuring tools - tools used to measure the dimension of an object or metal
2) Cutting tools - is a wedge shaped and sharp edge device that is used to removed
excess layer of material from the work piece by shearing by machining or manual
process in order to obtain desired shape size and accuracy.
3) Driving tools - are tool used for pushing and pulling of nails, screws, nuts or any
object removed from position.
4) Holding tools- are tool used for holding objects.
1
Measuring Tools
1. Pull-push rule. This tool is flexible when extended and will support itself, but
may also be used to measure curved, irregular surfaces. Steel tape rule blade is
typically ½ inch wide and 72 inches long. The graduation is sixteenths, apart
from the first 6 inches which are graduated in thirty-seconds of an inch.
2. Steel tape. It is almost similar to a steel tape rule except for its flexible number of
feet that are marked on the tape. This type of tape is 3/8-inch-wide and available in
lengths from 25 to 100 feet.
http://www.depedbataan.com/resources/9/k_to_12_smaw_welding_learning_module.pdf
3. Steel rule. This is foremost common tool used in tool room. The rule is
commonly made of tampered steel about 1/8-inch-thick and ¾ inch wide and 6 to 12
inches long. The equivalent style may be obtained in length from 1 to 48 inches.
4. Try square is an instrument used to measure the square of an object.
5. Combination square. This is an instrument combined with 45°, 90° and a

protractor.
6. Micrometer caliper. A precision measuring tool used to measure dimensions in

thousandths of an inch.
2
7. Vernier caliper is a precision measuring instrument used to measure the within,

outside diameter, as well as depth of hole and slot.
8. Dividers. These are used for measuring or setting of distances, and get out arcs
and circles.
Cutting Tools
1. Hacksaw is a tooth cutter tool usually with a solid and adjustable frame. The most
parts are handles, blade, tightening screw and nuts. The tool is commonly use for
cutting metals like plates, pipes, rods, bars, angular, etc. but of minimal thickness,
width and length. Sometimes this tool is employed for cutting plastic pipes and other
materials that suit to its purpose.
2. Files. It is made of high-grade steel which are hardened and tempered. The file has
rows of teeth that form, shape and it will finish metals by removing small chips and
smoothing rough edges of the metal surface.
3
3. Cold chisel. A wedge-shaped tool employed to shear, cut, and chip metal
Types of cold chisel and respective functions:
a. Cape chisel has a narrow edge fitted for cutting narrow grooves or
slots.
4. Scraper. This tool is used in removing points, burrs and sharp edges from metal
surface and similar parts. It is formed of hardened steel of various shapes that fit
according to each purpose. Bearing scrapes, flat, sharper, three-connected scraper
are some.
5. Punches are used for permanent marking on the surface of metal.
Driving Tools
1. Ball peen hammer is employed for straightening bending and deforming metals.
It has two faces. The one side is flat in striking cold chisels and punches. The
opposite side the “peen” is rounded for bending and shaping metals. Ball peen
hammer usually has a wood or fiberglass handle measuring 10-16 inches long.
Head weight ranges from 2-48 oz.
Chipping hammer is commonly used for removing slag on weld and with two faces,
the tapered from one side and round pointed on the opposite side.
4
2. Wrench. This tool is used for loosening and tightening light and heavy nuts and
bolts. There are different types of wrenches designed and its sizes according to uses
and functions.
a. An adjustable wrench has a movable jaw which makes it adjustable to

various sizes of nuts. A heavy-duty type of adjustable wrench is the pipe
wrench.
3. Screwdriver. This hand-tool is designed to turn screws. The blade is formed of

steel, attached to one end of a wooden or plastic handle. The other end is flattened
type to fit slots in the heads of screws. The other kinds of screw drivers are called a
Phillips screw driver and helical-ratchet screw driver which turn special design
screws.
.
Holding Tools
1. C-Clamp is an all-purpose clamp that’s generally used for all types of work.
2. Drill vise is a sturdy steel vise with movable jaw that easily goes back or forth by
raising the handle.
3. Vise Grip is a tool used to grip the stock tight enough to hold the object.
5
4. Tong is employed to hold the metal to be forged and must be held securely while
working.
5. Pliers are used for holding, cutting and twisting wires.
What I Have Learned
Activity 1
A. Direction: Encircle the letter of the correct answer.
1. What do you call a tool that is manipulated by hands without using electrical energy such
as: Puller, hacksaw, pull-push rule, pliers, hammer, and others?
A. Machine/power tools.
B. Hand tools.
C. Pneumatic tools.
D. None of the above.
2. In measuring tools what instrument employed to measure the square of an object?
A. Steel tape
B. Steel rule
C. Try square
D. Pull-push rule
3. What tools used in cutting metals like plates, pipes, rods, bars, and angular this also used
for cutting plastic pipes and other materials that suit to its purpose?
A. Pliers
B. Hacksaw
C. Files
D. All of the above
6
4. Which of the following statements is correct?
A. Dividers are used for measuring or setting of distances, and to get out arcs and circles.
B. Steel tape is the most common tool used in tool room.
C. Files are made of low grade steel which are hardened and tempered.
D. Chipping hammer is employed for straightening bending and deforming metals.
5. What tools is employed in removing points, burrs and sharp edges from metal surfaces
and similar parts?
A. Files
B. Chisel
C. Scraper
D. None of the above
What I Can Do
Activity 2
Procedures:
A. Group yourselves into five (5).
1. Demonstration
Instruction: Perform on how to use at least (5) hand tools available at your home or in your
community according to its uses and functions.
2. Make a narrative of your work.

 Attached pictures or a recording of your demonstration then send to the account of
your teacher otherwise you can pass it through the box provided by Purok.
B. INDIVIDUAL ACTIVITY
Instruction: Select (1) Tool and perform its uses by following the proper procedure.
Take a picture while doing the activity.
Lesson
Forms utilized in Receiving Procedures
2
What I Need to Know
At the end of this module, you must be able to:
1. Accomplish the different forms in receiving materials and tools.

(TLE_IAAW7/8UT/0c-3)
7
What’s New
A. Tell about something the following:
 Receiving Procedure
 Quality Inspection and Procedure
 Materials Handling
B. Provides a simple idea of the following:

 When you receive a shipment, what must you do?
 If your delivery doesn’t take a look at, what do you have to do?
 How to notice exceptions?
 Steps in requesting an inspection.
What is it
Receive and inspect materials and tools
Effective material management is extremely essential in some ways for the corporate
or office: First, it provides the excellent service to the clientele; second, it maximizes
efficiency; and, third, it helps in monitoring and managing inventories.
Receiving Procedure
Procedure for receiving requisitions varies in every office, school, and shop. Offices make it
a degree that everything is within the proper order and perspective to confirm effectiveness
and efficiency. However, it’s a requirement that everybody within the company especially
the concerned employees are well-acquainted of the method to avoid or a minimum waste
of resources which is incredibly significant to the company’s success.
Quality Inspection and Procedure
Delivered or issued items should be properly inspected for accuracy in terms of

quality, specifications, quantity, and functionality or workability. The act which involves
monitoring, observing or testing, usually involving product sampling, to insure compliance
with the necessities is thought as quality inspection. It includes activities like collecting data
from the item or items to make sure quality and preciseness.
Once quality inspection has been done, the receiver signs a paper or form to attest
to the completeness and compliance with the requisition; otherwise, he’s obliged to form a
report of his inspection findings to authorities concerned for correct action.
8
Fig. 2 Receiving Procedure Flow Chart
SMAW: K To 12 Technology And Livelihood Education
Handling
Materials handling operations are administered in most offices or plants. Each

handling task poses unique demands on the worker. However, work places can help
workers to perform these tasks safely and simply by implementing and upholding proper
policies and procedures. For Industrial plants, regulations under Industrial Establishments
(O. Reg. 851/90) made under the Occupational Health and Safety Act should be properly
observed.
RECEIVING AND INSPECTING FREIGHT SHIPMENTS
One among the tasks of a commissioned supply officer or logistics officer is that the
purchase of the company’s supplies, materials and anything that the corporate needs. But
his duty doesn’t end in precisely purchasing but also in receiving the deliveries of what he
purchased.
In receiving the deliveries, understand that you make it sure that the proper materials
and supplies were delivered and everyone in shape without defects.
A. After you receive a shipment, ask the shipper the subsequent questions:
1. Is it for me? Check the delivery receipt for the consignee's name and address. If
your agency has one more location, validate that the products are for this exact
address. Check the freight to determine if it is the identical as described on the
delivery receipt. Take a look at the label on each item to ensure that the shipment
belongs to you.
9
2. Is it damaged? Don’t sign the receipt before inspecting for damage. Check for
holes, water, stains, and tears. Pick up cartons if you can. Check for rattling. Listen
for something broken inside. Check to establish if any package has been opened or
if the sealing tape has been tampered with.
3. Is that the piece counts correct? Count the pieces and match the number on the
delivery receipt to the amount you’ve got counted. If the shipment is on a pallet,
check to form sure the pallet is solid with no voids inside the stack. If the shipment is
shrunk or stretch wrapped, ensure the wrap hasn't been cut and pieces removed.
Sign just for the kind of unit you receive. For example: two pallets. Don't sign for the
amount of packages that are supposed to be on the pallet. However, if time permits
or the pallet is not banded or shrink wrapped, count the packages, and only then sign
for the quantity of packages.
B. If your delivery doesn't take a look at, do one of the following:

1. Refuse shipment if it’s not yours, if the shipment doesn’t meet the terms specified by
your agency, or is damaged to the point where it no longer has a value.
2. If yours, and only partially damaged or short, accept it and note exceptions on the
delivery receipt.
C. How to note exceptions:

1. Damage Notations: Be specific. Describe the damage accurately. Pinpoint the
locations of all defects. If you can see the damage, have the driver wait while you
open and inspect the packages. Write down the number and identity of the
damaged pieces. This is called a "joint inventory."
2. Shortage Notations: If part of shipment is missing, write the number of pieces
actually delivered on the delivery receipt and circle it. Then write down the number
of pieces missing and note them as "short."
3. Signatures: Write down all exceptions on both copies of the delivery receipt. Have
the driver sign both copies of the delivery receipt in his full name (not initials or
nicknames). After the driver signs, you sign also. Write your agency's name, your
full name, the date, and the time of day.
D. Follow these steps when requesting an inspection:
1. The receiving person is responsible for requesting the carrier to inspect the damaged
goods and packaging. The formal request should be made by phone right after
discovering any loss or damage.
2. After the phone request, make a request for inspection by the carrier in writing. Note
the date and time of your previous phone call and the person contacted. Keep a
copy of your request letter on file.
3. Once contacted about damage or shortage, the carrier may waive inspection and tell
you so. If so, write down the name of the person who waived the inspection, and the
date and time of waiver. Then conduct your own detailed inspection. Write up your
findings in a report and attach it to the file. If you can, take photographs to confirm
your inspection report.
10
DIFFERENT TYPES OF FORMS
Correctness of the entry of different forms used in SMAW work is necessary in order to
acquire right, complete and accurate number of materials and tools needed in a specific
SMAW job. Here are samples of different forms used in SMAW work.
Purchase requisition is a document generated by a user department or store room
personnel to notify the purchasing department items it needs to order, their quantity, and the
timeframe. It may also contain the authorization to proceed with the purchase. This is also
called purchase request or requisition.
Requisition Procedure
In as much as some offices or school shops do not use the electronic method,
requisition is made on a prepared slip available for use. Properly completed Requisition
Form is an important step in efficiently securing your order; otherwise expect delays in the
processing and approval of your requisition. The requisitioning process is done by an
authorized person.
1. Accomplish the slip with the required data.

2. Have it approved or signed by your supply officer or immediate supervisor.
3. Forward the slip to the section unit officer in charge of purchases, procurement, or
preparation and release of requisitioned items.
REQUISITION SLIP FORM

Name:
Project:
Location:
Classification:
Purpose:
NO. QUANTITY UNIT DESCRIPTION UNIT COST TOTAL COST
REQUISITIONER TEACHER HEAD PRINCIPAL
11
Inventory are raw materials, work-in-process goods and completely finished goods
that are considered to be the portion of a business's assets that are ready or will be ready for
sale. Inventory represents one of the most important assets that most businesses possess,
because the turnover of inventory represents one of the primary sources of revenue
generation and subsequent earnings for the company's shareholders/owners.
forms/inventory-requisitio-templates
12
BORROWER’S FORM is a form used to request for tools and equipment needed for
a particular job. It indicates the department that the borrower is connected, the date, the job
that is to be done, who is the person to approve the request, when it was returned and if it
was in good condition.
13
What I Have Learned
Activity 1
A. Directions: Answer the following:
1. What will you do if items delivered are lacking?

Answer: _______________________________
2. How will you manage if there are damaged items?

Answer: _________________________________
3. How will you managed if the materials are being delivered?

Answer: __________________________________________
4. Why it is very important to inspect the delivered tools and materials?

Answer: _________________________________________________
5. How important to make a note upon receiving the tools and materials?
Answer: _____________________________________________________
What I Can Do
Activity 2
1. Accomplish the slip with the required data.
2. Have it approved or signed by your supply officer or immediate supervisor.
3. Submit the slip to your teacher
REQUISITION SLIP FORM

Name:
Project:
Location:
Classification:
Purpose:
NO. QUANTITY UNIT DESCRIPTION UNIT COST TOTAL COST
____________ ______________ __________ ________________

REQUISITIONER TEACHER HEAD PRINCIPAL
14
Assessment: (Post-Test)
Directions: Choose the letter of the correct answer. Use separate sheet of paper.
1. Which shows proper carrying and safekeeping of items?
A. Requisition procedure B. Receiving procedure
C. Inspection procedure D. Handling procedure
2. Which procedure generally finds out inconsistency in the required specifications of

materials, tools, and equipment?
C. Inspection procedure D. Handling procedure
3. Which ensures correctness of deliveries or performance of services?
C. Inspection procedure D. Delivery Procedure
4. What happens when the employees are not informed of the Receiving Procedure?
A .Productivity and efficiency of the companies are affected.
B. Wastage of resources is evident.
C. Misunderstanding among and between employees occurs.
D. All of the above
5. What is the important of material management?
A. It provides the best service to the clientele
B. It maximizes efficiency
C. It helps in monitoring and managing inventories
D. All of the above
6. When you receive a shipment, what will you ask to the shipper?
A. What is your name?
B. What is the name of your company?
C. Is it damaged?
D. How much is it?

15
7. Why it is important to follow the procedure of receiving?
A. So that everything is in the proper order and perspective to ensure effectiveness

and efficiency.
B. In order to know what are the materials being purchased.
C. So the company will be informed.
D. None of the above
8. Which is statement is not correct?
A. Delivered items should be properly inspected for accuracy in terms of quality,

specifications, quantity, and functionality.
B. Once quality inspection has been done, the receiver will not yet sign a paper or
form to attest to the completeness and compliance with the requisition.
C. Materials handling operations are carried out in most offices.
D. Quality inspection involves monitoring, observing or testing, usually involving

product sampling.
9. The following are the things should be remembered in handling materials, except one.
A. Hazards
B. Control measures
C. Training
D. Delivery
10. To assess the hazards of manual material handling operations, what should you
consider?
A. Items
B. Materials
C. Load
D. none of the above
16
Key to Answers
Lesson 1
LO.1. What I Know: PRE-TEST

ACTIVITY 1
1.A 6. B
2.D 7. D
3.B 8. D
4.C 9. D
5.C 10. C
What I have learned:

1.B
2.C
3.B
4.B
5.C
What I can Do:
-Group Activity
Lesson 2
What I Have Learned: Pupil’s answer

may vary.
Assessment:
1.D 8.B
2.B 9.D
3.C 10.C
4.D
5.D
6.C
7.A
17
References
Lesson1
Curriculum Guide of SMAW Exploratory
https.www.slideshare.net/kenjoyb/k-to-12-welding-learning-module
https://weldingmart.com
https://en.m.wikipedia.org.
https:templatelab.com/purchase-order-templates/
https.//www.vertexx42.com/files/download2/themed.php?file=work-order-templates.xlsx
https://www.popularmechanics.com/home/tools/how-to/g2743/measuring-tools-and-
instruments/
Lesson 2
Curriculum Guide of SMAW Exploratory
https.www.slideshare.net/kenjoyb/k-to-12-welding-learning-module
https://weldingmart.com
https://en.m.wikipedia.org.
https:templatelab.com/purchase-order-templates/
https.//www.vertexx42.com/files/download2/themed.php?file=work-order-templates.xlsx
https://www.popularmechanics.com/home/tools/how-to/g2743/measuring-tools-and-
instruments/
18
19

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Smaw 8 Module 1 - V5

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8

Technology and Livelihood Education

Published by the Department of Education – Division of Gingoog City

Development Team of the Module

Author/s: Runald P. Comprado

Co-Chairpersons: Conniebe lC.Nistal, PhD.

Members Elvira A. Almonte, EPS Kindergarten/SPED/TLE Designate

Printed in the Philippines by

What I Need to Know

At the end of this module, the learner is expected to:

1. Identify and select appropriate hand tools

Read the Information below and understand what is all about.

4. Try square is an instrument used to measure the square of an object.

5. Combination square. This is an instrument combined with 45°, 90° and a

6. Micrometer caliper. A precision measuring tool used to measure dimensions in

7. Vernier caliper is a precision measuring instrument used to measure the within,

5. Punches are used for permanent marking on the surface of metal.

a. An adjustable wrench has a movable jaw which makes it adjustable to

3. Screwdriver. This hand-tool is designed to turn screws. The blade is formed of

5. Pliers are used for holding, cutting and twisting wires.

What I Have Learned

A. Direction: Encircle the letter of the correct answer.

2. In measuring tools what instrument employed to measure the square of an object?

2. Make a narrative of your work.

At the end of this module, you must be able to:

1. Accomplish the different forms in receiving materials and tools.

A. Tell about something the following:

B. Provides a simple idea of the following:

Receive and inspect materials and tools

Quality Inspection and Procedure

Delivered or issued items should be properly inspected for accuracy in terms of

Materials handling operations are administered in most offices or plants. Each

RECEIVING AND INSPECTING FREIGHT SHIPMENTS

B. If your delivery doesn't take a look at, do one of the following:

C. How to note exceptions:

D. Follow these steps when requesting an inspection:

1. Accomplish the slip with the required data.

REQUISITION SLIP FORM

REQUISITIONER TEACHER HEAD PRINCIPAL

1. What will you do if items delivered are lacking?

2. How will you manage if there are damaged items?

3. How will you managed if the materials are being delivered?

4. Why it is very important to inspect the delivered tools and materials?

REQUISITION SLIP FORM

____________ ______________ __________ ________________

1. Which shows proper carrying and safekeeping of items?

A. Requisition procedure B. Receiving procedure

C. Inspection procedure D. Handling procedure

2. Which procedure generally finds out inconsistency in the required specifications of

A. Requisition procedure B. Receiving procedure

C. Inspection procedure D. Handling procedure

3. Which ensures correctness of deliveries or performance of services?

A. Requisition procedure B. Receiving procedure

C. Inspection procedure D. Delivery Procedure

A .Productivity and efficiency of the companies are affected.

B. Wastage of resources is evident.

C. Misunderstanding among and between employees occurs.

D. All of the above

5. What is the important of material management?

A. It provides the best service to the clientele

C. It helps in monitoring and managing inventories

D. All of the above

A. What is your name?

________