PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING FOR EXPANSION OF WELLPAD A AND WELLPAD Q

Contrat N° Document's N° Rev

PCIHBV/2014/P&E/636 GF-WAQ-Q-PL-2213 A
Date Sheet 1 of 8
INSPECTION AND TEST PLAN
PIPING AND SUPPORTS ASSEMBLY
PCQ N°
Reference Documents CONTRACTOR COMPANY
Certificate issued
ITEM ACTIVITES TEST TYPE EXTENSION REFRENCE DOCUMENTS Phase Sign./Date Phase Sign./Date
Phase Visa/date Phase Visa/date No.
A DOCUMENTS CONTROL

A1
WPS AND PQR VERIFICATION VISUAL 100% ASME Sect.IX R R =

A2 WPQ AND NDT OPERATORS VERIFICATION VISUAL 100% ASME IX / WPS R R =

A3 MATERIAL RECEIPT CONTROL VISUAL 100% SPECIFICATION/ DRAWINGS/ WPS R R Material Receipt Minutes

A4 IFC DRAWING CONTROL VISUAL 100% APPLICABLE STANDARDS/ SPECIFICATION R R =

A5 LAST REVISION DOCUMENTS AVAILABILITY CONTROL VISUAL 100% DOCUMENTS LIST R R Documentation List

B EXECUTION ACTIVITIES

B1 WELDING CONSUMABLES CONTROL VISUAL 100% WPS R R Material Certificate

B2 ASSEMBLY REFERENCE POINTS CONTROL VIS. / DIM. 100% DRAWINGS R R =

( equipement fastener,etc)

B3 PWHT CONTROL (IF REQUIRED) VISUAL 100% WPS / APPLICABLE STANDARD ASME IX R R =

B4 SEAMS PREPARATION CONTROL VIS. / DIM. 100% WPS / ASME IX / APPLICABLE STANDARD P R GF-WAQ-Q-PL-2213-001

B5 WELDED SEAMS CONTROL VIS. / DIM. 100% WPS / APPLICABLE STANDARD ASME IX P W GF-WAQ-Q-PL-2213-001

GF-WAQ-Q-PL-2213-002 &
B6 EnD WELDED BUTT JOINTS CONTROL RT/UT According Spec. SPECIF. / APPLICABLE STANDARD ASME IX W W
005

B7 TEST HARDNESS VIS. / DIM. According Spec. SPECIF. / APPLICABLE STANDARD ASME IX W R TPI report

B8 EnD WELDED SOCKET JOINTS CONTROL PT According Spec. SPECIF. / APPLICABLE STANDARD ASME IX W W GF-WAQ-Q-PL-2213-006

B9 HYDROSTATIC TEST VISUAL according spécif ASME B31.4 / ASME B31.3 P H GF-WAQ-Q-PL-2213-003

B10 LINES CLEANING VISUAL according spécif SPECIFICATION P P GF-WAQ-Q-PL-2213-004

C FINAL CONTROL

C1 PIPING/SUPPORTS POSITIONING CONTROL VISUAL 100% DRAWINGS R R =

( verticality, horizontality,inclination)

C2 FINAL INSPECTION AND DOCUMENTATION CONTROL VISUAL 100 DRAWINGS / ITP R R =

LEGEND NOTES s
P: PRESENCE W: WITNESS POINT
R: CERTIFICATE/REPORT REVIEW H: HOLD
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING FOR EXPANSION OF WELLPAD A AND
WELLPAD Q

Contract N° Document's N° Rev

PCIHBV/2014/P&E/636 GF-WAQ-Q-PL-2213-001 A
Date Page 2 Of 8

WELD BOOK
N°…../….. Welding specification N° Radiographic test specification N° Penetrant test specification N°

Line N° Test Package

Site
Visual Inspection Radiographic Test Liquid Penetrant Test

Size Part Name Stamp welder WPS Remarks

Welding R R R Liquid Penetrant Examination
N° Weld Ø Diameter Thickness Part Heat N° Part Heat N°
Date
(inch) (mm) 1 2 N° RT Reslt. N° RT Welder Reslt. N° RT WelderReslt. N° LPT Date Reslt.

Légende / Legend : NS : Not Welded SW : Shop Weld FW : Field Weld / Soudure de Montage SS : Support Weld / Soudure de Support

P : Pipe BWN : Flange BSO : Slip On Flange C45: Elbow 45° B: Boss RC : Concentric Reduction GV : Gate Valve

T : Tee TR : Reduced Tee RF : Reinforcement C90: Elbow 90° S: Support RE : Concentric Reduction BV : Ball Valve

RT : Radiographic Test LPT: Liquid Penetrant test A : Accepted R : To Reject TO: Thredolet WO : Weldolet SO : Sockolet

Reported by Approved by
CONTRACTOR COMPANY
Name : Name :
RAPPORT DE POSITIONNEMENT
EQUIPEMENT ELECTRIQUE
Signature: Signature:

Date : Date :
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING
FOR EXPANSION OF WELLPAD A AND WELLPAD Q
Project N° Contract N° N° Document Rev
GF-WAQ-Q-PL-2213-002 A
Date Page 3 Of 8

ULTRASONIC TEST REPORT (1/2)

Certificate Ultrasonic test specification
Welding specification N° Site
N° N°

Drawing Line N° Applicable Code

Surface Conditions
As Welded As Rolled Machined Blended

Grinded Brushed As Forged Others

Base Material & Thickness ……………………… Stamping / Marks …………………………..

Equipment N° ………………….. Type ………………… Manufacturer ………………………..

Angle beam transducers Straight beam transducers

Type Frequency Couplant Type Frequency Couplant

……….. ……….. HZ ……….. dB ……….. ……….. HZ ……….. dB

……….. ……….. HZ ……….. dB ……….. ……….. HZ ……….. dB
……….. ……….. HZ ……….. dB ……….. ……….. HZ ……….. dB
Calibration Block ……………………. Standard Block …………………….
Sketch and Transducer Position Remarks and Material Description

…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
…………………………………………
Interpretation Repair
Identification Section % DAC Amplification dB Remarks
Acceptée Refusée Accepte Rejected

Performed by Reported by Approved by

UT OPERATOR CONTRACTOR COMPANY
Name : Name: Name:

Signature: Signature: Signature:

Date : Date : Date:
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING
FOR EXPANSION OF WELLPAD A AND WELLPAD Q

Project N° Contract N° Document N° Rev

GF-WAQ-Q-PL-2213-002 A
Date Sheet 4 Of 8

ULTRASONIC TEST REPORT (2/2)

Certificate Ultrasonic test Welding specification N° Site

N° specification N° Spécification de soudage N° Site
Drawing/ Plan Line N° Applicable Code

Type of discontinuity

Transducer X Y Z L D P DAC Ref.

Ind. N° Section Type POS. (mm) (mm) (mm) (mm) (mm) (mm) DAC Atten.dB Sweep

Legend

X
Distance from reference point to beginning of the discontinuity

Y
Position of discontinuity referred to transducer position

Z
Trasducer position at which signal was strongest measured from discontinuity axis

L
Lenght of discontinuity

D
Known depth of discontinuity below surface contact of transducer

P
Metal path measured on the face of scope at which signal was strongest

Performed by Reported by Approved by

UT OPERATOR CONTRACTOR COMPANY
Name : Name: Name:

Signature: Signature: Signature:

Date : Date : Date:
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND
COMMISSIONING FOR EXPANSION OF WELLPAD A AND WELLPAD Q
Contract N° N° Document Rev
PCIHBV/2014/P&E/636 GF-WAQ-Q-PL-2213-003 A
Date 05/03/2014 Page 5 Of 8

HYDROSTATIC TEST RECORD

Record ……………………………. Test Package ……………………………..

Site ………………………………….. Specification & Procedure …………………………………….

Line No From ………………….

Drawing No
……………………….. …………………….
To …………………..
(See / Isometric Draw. List)

Water
Test Medium

Test Pressure Actual Pressure Operat. Pressure

bar bar bar

Test Condition Temperature Temperature of Test Medium

°C Ambient Temperature °C

Weather
Clear Rainy

Holding Time
min

NDT Result
Radiographic Test Penetrant Test Ultrasonic Test

Pretest Date Result

Bars
Used Pressure Gauge Control No Max. Pressure Range Eff. Date
Bars

No Leak or Abnomalities such as Cracks, Deformation

Acceptance Standard

Result Date

Remarks

Reported by Approved by

CONTRACTOR COMPANY
Name: Name :

Signature Signature

Date : Date :
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING
FOR EXPANSION OF WELLPAD A AND WELLPAD Q

Contract N° N° Document Rev

PCIHBV/2014/P&E/636 GF-WAQ-Q-PL-2213-004 A
Date Page 6 Of 8

Cleaning and Flushing Report

Report Test Pack N°
Reference Specification N° Site Area
N°

Drawing N°

Line N°

From To

N° Items to Check

Dry Air Checked NA

Water Checked NA
1 Medium of flushing/cleaning
Pig Checked NA

Oil Checked NA

Number of cycle Cycles

Operation progress
2
Visual Check Checked

Notes:

Reported by Approved by
CONTRACTOR COMPANY
Name : Name :

Signature: Signature:

Date : Date :
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING FOR EXPANSION OF WELLPAD A
AND WELLPAD Q
Contract N° Document N° Rev
PCIHBV/2014/P&E/636 GF-WAQ-Q-PL-2213-005 0
Date Page 7 of 8

Radiographic Examination Report

Certificate
Radiographic test specification N° Welding specification N° Site
N°

General Procedure System : P.F.A

Analysis Procedure
API 1104 ASME B 31.4 PENETRAMETER:
R ASME B 31.3 ASME B 31.8 AFNOR DIN
Result
Film N° Weld N° Stamp Welder Diameter Thickness Line N° film zone Default Parameter Remarks
Accepted Rejected

Unit Energy Location / Emplacement Developpemen

Side / Coté Film I.Q.I Sensibility Manuel
Side/ Coté Source Auto
Source : Film Reinforced Screen Distance Focal
Yes Density Film
Spot / Tache Focal : Single Double No Shade

Defects Designation
Gas Cavities Slag Inclusions

Aa Ba Bc Be
Porosity Of any shape and any direction Weaving faults Fault of electrode change

Ab Bb Bd Bf
Worm holes Slag lines Fault from bad chipping Fault of junction of seams

G Ea F A
Lack of fusion Longitudinal cracks Undercut Film Artifact

D Eb K
Incomplete penetration Transverse cracks Shrinkage cavities

Performed by ND INGEN Reported by Approved by

CONTRACTOR COMPANY
Name: Name: Name: Name:
Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING FOR EXPANSION OF WELLPAD A AND
WELLPAD Q
Contract N° Document N° Rev
PCIHBV/2014/P&E/636 GF-WAQ-Q-PL-2213-006 0
Date Page 8 of 8

Liquid Penetrant Examination Report

Certificate Test Pack N°
Penetrant test specification N° Welding specification N° Site
N°

As Welded Grinding Finish

Surface Condition Penetrant Time min
Machine Finish

Kind of Penetrant Fluorescent Penetrant type Dye Penetrant type

Developing Method Dry Method Wet Method Solvent Method

Solvent Cleaning Alkaline Detergent

Method of Precleaning
Paint Remover Acid Cleaning
Maker Name Remover Maker Name Maker Name
Penetrant Developer
Type Type Type

Result
Weld N° Stamp Welder Diameter Thickness Line N° Default Parameter Remarks
Accepted Rejected

Defects Designation

C: Crack LI : Linear Indication RI : Rounded Indication UC : Undercut

Performed by Reported by Approved by

PT OPERATOR CONTRACTOR COMPANY
Name: Name
Signature: Signature:
Date: Date: