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Fatigue – CIE5126

Part on Concrete and Concrete Structures

Y. Yang (J.A. den Uijl)

April 6, 2017

Faculty of Civil Engineering and Geosciences


Department of Design and
Vermelding onderdeel Construction
organisatie

Objectives:
• Describe damaging process of (reinforced) concrete
• Crack development
• Strain related parameter
• How many and which parameters
• Apply formulae for practical case
• Calculate fatigue life of a structure e.g. bridge
Apply
Wohler diagram
Miner’s rule
Goodman Diagram

April 6, 2017 2

1
Introduction (1)

• Contents
• Importance of fatigue for concrete structures
• Fatigue of concrete
• In compression
• In tension (compression)
• Fatigue of reinforced concrete
• Steel
• Bond
• Shear
• Deformation

April 6, 2017 3

Introduction (2)

• Terminology
• Fatigue damaging process under repeated loading
• Fatigue limit alternating stress level below which no failure
occurs for an unlimited number of cycles
• Fatigue life number of stress cycles to failure for a
defined cyclic stress
• Fatigue strength alternating stress level corresponding to
fatigue failure for a defined number of cycles

April 6, 2017 4

2
Introduction (3)

• References (see Blackboard)


• Fatigue of concrete structures, CEB bulletin 188, 1988
• Mallett, G.P., Fatigue of reinforced concrete, 1991

April 6, 2017 5

Increasing Importance

• Ratio between variable load and self-weight increases


 greater stress range

• Increase of load intensity compared to design

• New applications

• Probabilistic design  fatigue check

April 6, 2017 6

3
Failure of bridge deck due to fatigue

April 6, 2017 7

April 6, 2017 8

4
Introduction (4)

Compression

Tension

Anchorage and bond

• Possible causes of failure due to fatigue

April 6, 2017 9

Concrete versus Steel

• Concrete • Steel
• Monolithic • Connections
• Composite material • Homogeneous material
• Many micro cracks • One macro crack
• Notch insensitive • Notch sensitive
• High scatter of • Low scatter of
properties properties
• Emphasis on material • Emphasis on connections
April 6, 2017 10

5
Risk of Fatigue Damage

• Increased by
• Secondary effects: crack width increase may result
in corrosion
• Reduced by
• Concrete strength increase after 28-days
• Redistribution of internal forces

April 6, 2017 11

Variable Stresses

• Actions
• Traffic, cranes, machines
• Wind, waves
• Restrained deformations
• Shrinkage / swelling
• Temperature
• Frost-thaw cycles

April 6, 2017 12

6
Number of Load Cycles

• Low-cycle high amplitude fatigue < 103 (seismic action;


not included)
• High-cycle low amplitude fatigue > 103
• 103-105 runways and bridges on airports
• 105-107 railroad and motorway bridges
concrete roads, railway sleepers
• 107-5×107 metro viaducts
• 5×107-108 offshore structures

April 6, 2017 13

Influencing Factors

• Internal - dimensions
- concrete composition
- reinforcement
• External - loading
- frequency
- rest periods
• Environmental - hardening conditions (temp., RH)
- working life
- corrosive, in/under water, ….
April 6, 2017 14

7
Concrete Material Aspects

• Properties - composition
- preparation and hardening
• Structure - inhomogeneous (dimensions coarse aggregate
compared to sectional dimensions)
- micro cracks (restrained volume changes;
temperature, shrinkage)
• Results in - high scatter
- relatively notch insensitive
- continuing hydration (self-healing)
- crack growth at many spots

April 6, 2017 15

Concrete in Compression (1)

• Compression stresses follow stiffest


path
• Tensile stresses required for
equilibrium
• Mortar-aggregate interface mostly
weakest link

April 6, 2017 16

8
Concrete in Compression (2)

tension compression

• Crack orientation as function of load direction

April 6, 2017 17

Concrete in Compression (3)

Stress
Volume
Transverse
Unstable crack growth

Longitudinal
Stable crack growth

Quasi-elastic

Strain

April 6, 2017 18

9
Stresses in Notched Member (1)

peak=300 MPa
• peak=nom × SCF
• SCF – Stress Concentration Factor
• Hole in plate SCF = 3
• Assume nom= 100 MPa
•  peak= 300 MPa

nom=100 MPa

April 6, 2017 19

Stresses in Notched Member (2)

240 • Assume yield = 240 MPa, variable average


stress, nom = 100 MPa and SCF = 3
• Criterion max ≤ yield

average stress
0 max/min
b nom peak
c a 0 0 150/-150 max<yield

a b 50 150 300/0 max>yield


c ≥30 ≥90 240/-60 max=yield
-240

April 6, 2017 20

10
Stresses at Fatigue Failure

• Notched elastic-plastic member


• Mostly yield stress is reached
• Failure after repeated yield strain
•  only stress range

• Brittle member
• Failure at fatigue strength
• Both maximum stress and stress range

April 6, 2017 21

Fatigue in Compression (1)

 max/fc Wöhler diagram


1,0
• x – logarithmic
0,8
• y – linear
0,6 • normalized stress
R = 0.6
0,4 R = 0.4 • stress range and level
R = 0.2  two parameters
0,2 R = 0.0

0,0
1, 0 0

max
0 2 4 6 8 10 12 0

stress range
log(N) - 1, 0 0

min

R min stress ratio
max
April 6, 2017 22

11
Fatigue in Compression (2)

• Wöhler diagram
•  max  1    1  R   log N
fc Usually
0.064    0.080 simplified to
R   min /  max beta=1/14
• Normalized stress
• Fatigue strength related to static strength
• Quasi fatigue limit
• max/fc~0.4

April 6, 2017 23

Example: calculate max. number of


cycles
R=0; C35/45
 max/fc partial material factor 1.5
1,0

0,8 max =17.5 MPa


0,6
R = 0.6
Experimental:
0,4 R = 0.4 17.5/35 = 0.5
R = 0.2 Log N = 7 thus
0,2 R = 0.0
10.000.000
0,0
0 2 4 6 8 10 12 Code: 17.5/(35/1.5) = 0.75
log(N) Log N = 3.5 thus
3162
To conclude ?
April 6, 2017 24

12
Fatigue in Compression (3)

/fc
0,8
min= • half-log scale
0,7 0,05
• normalized stress
0,2
0,6 • two parameters
0,4

0,5 • quasi fatigue limit

0,4

0,3
2 4 6 8 10 12
log N

April 6, 2017 25

Scatter in Fatigue Life

/fc Cause of scatter


0,8
• static strength of
0,7 fc=fcm
k0.95
k0.05 individual specimen is
0,6 unknown

0,5 • only estimate of


average strength is
0,4 known
min=0.2fc
0,3 • distribution of static
2 4 6 8 log N 10 strength causes high
scatter in fatigue life

April 6, 2017 26

13
Influence of Curing Condition

max/fc,fl
1.0

0.8
curing time [week] in:
0.6 water air
26 0
13 13
0.4 4 22
1 25
0 26
0.2 26 1 air dried
26 1 oven dried

0
0 2 4 6 log N 8

• Results of bending tests independent of curing conditions

April 6, 2017 27

Influence of Age

max/fc,fl
1.0

0.8

0.6
concrete
0.4 type age
PQ1 4 wks to 5 yrs
0.2 PQ2 13 wks to 2 yrs
LC1 13 wks to 2 yrs
0
0 2 4 6 log N 8

• Results of bending tests independent of age

April 6, 2017 28

14
Influence of Frequency (1)

max/fc Summation of damage by


1
frequency • number of load repetitions
6 Hz
0,8 0.6 Hz • time that certain stress level
0.06 Hz is exceeded
0,6
• note: rest periods have
positive effect
0,4
2 3 4 5 6 7
log N

April 6, 2017 29

Influence of Frequency (2)


T1 T2
1,00 1,00

0 0

-1,00 -1,00

T1 T2

• T per cycle increases with T  lower frequency more


damaging

•  max  1   log N   logT


fc
April 6, 2017 30

15
Influence of Multi-Axial Loading

1
1,max/fc
1,6
 2= 2
1,4 14 MPa
7 MPa
1,2
0 MPa
1,0 Explanation
0,8 • Internal tensile stresses
min=0 suppressed by external
0,6 compressive stress
0 1 2 log N 3

Question: explain with three component model results


April 6, 2017 31

Influence of Stress Gradient (1)


P~ 
L ~ 1

Pmax
0,75

L 0,5

0,25 Pmin

0
 ~  ~ 0 0,25 0,5 0,75 1
n/N
Experiment
1. Measure deformations in eccentric test
2. Measure required stresses in deformation controlled concentric test
3. → Redistribution of stresses
April 6, 2017 32

16
Influence of Stress Gradient (2)

0.81
fc
n/N=0.8 Result
0.6
0,75 n/N=0.5 Pmax • redistribution of stresses due
n/N=0.1 to cyclic creep
0.4
0,5
• longer fatigue life in bending
Pmin than in uniaxial loading
0.2
0,25

0
0 0,25 0,5 0,75 1
x/x0

April 6, 2017 33

Deformation under Repeated Loading (1)

With number of
load repetitions:
• reduced stiffness
• reduced energy
dissipation
• increased
deformation
residual elastic
strain strain

April 6, 2017 34

17
Deformation under Repeated Loading (2)

• Ultimate strain independent from load level

April 6, 2017 35

Stiffness under Repeated Loading


Es With increasing number of


load cycles

Es,n/Es,0 • stiffness decreases
• residual deformation
increases
• total deformation
increases: cyclic creep

n/N
April 6, 2017 36

18
Strain under Repeated Loading (1)


u • Three stages
I II III
• I – initial crack formation
max • II – stable crack growth
• III – unstable crack growth
min • Second stage
• Strain rate is constant
0
0 N n • Cyclic creep may result in
• increased deflection
• loss of prestress

April 6, 2017 37

Strain under Repeated Loading (2)

max • Two tests


u
• N2>N1
test 1 • Strain rate in second stage is
test 2 constant
d • test 1: d/dn=C1
dn • test 2: d/dn=C2
0 • Fatigue life is function of
0 N1 N2 n strain rate

April 6, 2017 38

19
Strain under Repeated Loading (3)

ddn (log) • Two tests


• N2>N1
• Strain rate in second stage is
C1 constant
• test 1: d/dn=C1
C2
• test 2: d/dn=C2
• Strain rate  fatigue life
• Scatter is small
N1 N2 N (log) • different material behavior
(strength) reflected in C
April 6, 2017 39

Miner’s Rule (1)



• Loading
• tests with sinusoidal loading
• in practice random loading

time • Counting Method


 • number of times certain
counting method
stress condition appears
• e.g. stress interval when
k blocks average is passed
• note: two load parameters
ni n required

April 6, 2017 40

20
Miner’s Rule (2)

 design curve
• Miner’s Rule
k
n

i N
1
i
1
i
i • linear contribution to
fatigue damage
• no order effect

ni Ni N

April 6, 2017 41

Fatigue Damage Accumulation

damage
max • Various measurements
• longitudinal strain
• acoustic emission
• ultrasonic pulse
velocity
0 • Palmgren-Miner
0 1
n/N hypothesis

April 6, 2017 42

21
Order Effect
• Experiments
• two stress blocks
n2/N2
2 • 1st series n2 failure
1st series n1

2nd series
0 200 400 600 800 1000 1200 1400

0 200 400 600 800 1000 1200 1400

Miner’s Rule • 2nd series n1 failure


1 n2

• Miner’s sum
• 1st series M < 1
0 • 2nd series M > 1
0 1 n1/N1 2
•  clear order effect

April 6, 2017 43

Verification Miner’s Rule (1)

• Research by TNO
• Fatigue check for offshore structures
• Plain concrete in compression
• centric and eccentric
• frequency (0.06, 0.6 and 6 Hz)
• constant and variable amplitude
• random loading

April 6, 2017 44

22
Verification Miner’s Rule (2)

• Findings
• lowest scatter and best approximation of theoretical
Miner’s sum with TNO-counting method
• order effect in practice less pronounced
• scatter due to variation in material properties much
more than scatter found in Miner’s sums
• Conclusion
• Miner’s Rule (linear damage accumulation) acceptable

April 6, 2017 45

Goodman Diagram
max/fc max/fc
1.0 1.0

0.8 0.8
max/fc
0.6 0.6
N=
0.4 103 0.4 min/fc
105
0.2 107 0.2

0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
min/fc min/fc

• Lines for number of cycles at failure (fatigue life)


• Load condition defined by two parameters
April 6, 2017 46

23
Effect of Water
max/fc in air max/fc in water
1.0 1.0

0.8 0.8

0.6 0.6
N= N=
0.4 103 0.4
103
105 105
0.2 107 0.2
107
0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
min/fc min/fc

• Pumping effect of cracked concrete in water

April 6, 2017 47

Fracture Mechanics (1)

• Stress criterion 

 a KI
 y  f  f
2 r 2 r r 
K I   a 2a

• KI – stress intensity factor


• failure for KI = KI C

• only for small “plastic zone”

April 6, 2017 48

24
Fracture Mechanics (2)
crack length a
F
• Energy criterion A
crack
F0 length
• crack grows when energy a+da
released > fracture energy
C
dU dW 2 2a
 
da da E
0 B L

• crack grows for critical elastic dU  2a


energy release rate 0.5  G IC 
da E
K 2
• for plane stress condition GI  I
E
April 6, 2017 49

Metal Fatigue versus Concrete Fatigue


a da/dn da/dn
In notched metals
 crack growth is a
function of stress
range according to
Paris relation
n K N

 ddn ddn
In concrete strain
max
rate is a function of
maximum stress
and stress range
n max N

• in metals elastic-plastic fracture mechanics (Dugdale model)


• in concrete non-linear fracture mechanics (Hillerborg model)

April 6, 2017 50

25
Fracture Mechanics (3)

• Stress distribution near


crack not elastic  elastic distribution

• Fictitious crack model fct

Gf E
l ch 
ft 2
open crack fictitious crack
• LE approach not
applicable

April 6, 2017 51

Fictitious Crack Model (Hillerborg)

 • Localized crack zone


• strain depends on
elastic
measuring length
L
 • consider fictitious crack
cracked L width w and elastic behavior

outside cracked zone
elastic
• characteristic length
 w
Gf E
• l ch 
w ft 2

April 6, 2017 52

26
Fictitious Crack Model (Hillerborg)

• Localized crack zone


• strain depends on
measuring length
• consider fictitious crack
width w and elastic behavior
outside cracked zone
• characteristic length
Gf E
• l ch 
ft 2

April 6, 2017 53

Modeling Concrete Fatigue

• Mathematical description of stress-displacement during


repeated loading starting from static envelop curve
• Not yet developed into practical design rules
April 6, 2017 54

27
Fatigue in Tension

Offshore oriented research program (70s-80s)


Institute Type of loading Reference
TNO-IBBC compression CUR 112, CUR 163
TUD-Stevin uniaxial tension and
tension-compression CUR 116, CUR 137
RUG-Magnel flexural tension CUR 116

April 6, 2017 55

Uniaxial Tensile Test

• deformation controlled
• T=1 ºC  =0.01‰; u=0,15‰
• heat transfer from hydraulic actuator interrupted

April 6, 2017 56

28
Effect of Stress Gradient

max/fct
1,0

0,8
uniaxial
0,6
flexural
• In flexural test
0,4
redistribution due
0,2 min/0.2fc
to cyclic creep 
0,0 longer fatigue life
0 1 2 3 4 5 6 7
log N

April 6, 2017 57

Effect of Reversed Stress

max/fct 
1,0 1, 00

0,8
0

0,6 tension-
min/fct 0,4
0,3
- 1, 00

tension
0,4 0,2 t
0,0
min/fc -0,1 
0,2
1, 00

-0,2
-0,3
0,0 0

0 1 2 3 4 5 6 7 tension-
log N - 1, 00
t compression

April 6, 2017 58

29
Goodman Diagram for Concrete

tension-compression
is more damaging
than tension-tension
and compression-
compression
tensile failure

compression failure

April 6, 2017 59

Effect of Rest Periods

max/fc,fl
1.0
Rest period
none
1 min
0.8 5 min
10 min
20 min
27 min

0.6
3 4 5 6 log N 7

• Some effect observed, however not systematic due to scatter

April 6, 2017 60

30
Strain Rate versus Fatigue Life

• Comparison with creep


• 6 Hz  1/6 sec/cycle
• Strain rate in fatigue tests
compare well with strain
rate in creep tests
• Small scatter in relation
between strain rate and
fatigue life
• Note: short duration of
observations (< 3 days)

April 6, 2017 61

Fatigue concrete under compression


Eurocode 2

Ecd,max,equ  0,43 1  Requ  1 • vgl. 6.76 (NEN-EN 1992-1-1+C2)

Ecd,min,equ σ cd,min,equ
Requ  Ecd,min,equ 
Ecd,max,equ fcd,fat
σ cd,max,equ  f 
fcd,fat  k1βcc  t0  fcd  1  ck 
Ecd,max,equ 
fcd,fat  250 
Remark: expression valid by 1 million cycles. NEN-EN 1992-2+C1
Factor 0,43 replaced by (log Ni)/14 (Note: 6/14 = 0,43)

 1 E 
 cd,m ax ,i 
 14 
 1 R 
N i  10  i 

06 April 2017 62

31
Fatigue concrete under compression
Eurocode 2
 f 
fcd,fat  k1βcc  t0  fcd  1  ck 
 250 

28t1
0,2(1 )
βcc  t0   e
t0

t 0  time,fatigue..load..is..applied
t1  1
βcc  56   1,06
βcc 112   1,11

06 April 2017 63

Partial materialfactors applied fatigue


NEN-EN 1992-1-1+C2/NB 2.4.2.4

• Concrete γm = 1,35

• Reinforcement γm = 1,15

• Prestressing steel γm = 1,10

06 April 2017 64

32
Fatigue in EC2
• In practice N > 106
cycles important
• 100 years: 2 x 108 cycles
by truck loading.
• 1,5% = 3 x 106
• Highest load

06 April 2017 65

Fatigue EC2 in compression 6.77 NEN-EN 1992-1-1+C2


check frequent loadcombination
(maximum stress) NEN-EN 1991-1+C1/NB Tabel NB4-4.4b

σ c,max σ c,min • 0.9 voor fck  50 MPa


 0.5  0.45
f cd,fat f cd,fat • 0.8 voor fck > 50 Mpa

example: •Also applied on struts loaded in


σ c,min compression (shear)
 0.5
f cd,fat
σ c,max
 0.5  0.45  0.5  0.725
f cd,fat

06 April 2017 66

33
extra
Fatigue EC2 in compression 6.77 NEN-EN 1992-1-1+C2
check frequent loadcombination
(maximum stress) NEN-EN 1991-1+C1/NB Tabel NB4-4.4b

σ c,max σ c,min
0,725  0,5  0, 45
f cd,fat f cd,fat

06 April 2017 67

Example: calculate max. number of


cycles
R=0; C35/45
 max/fc partial material factor 1.5
1,0

0,8 max =17.5 MPa


0,6 Experimental:
R = 0.6
0,4 R = 0.4 17.5/35 = 0.5
R = 0.2 Log N = 7 thus 10.000.000
0,2 R = 0.0

0,0
0 2 4 6 8 10 12
log(N)

April 6, 2017 68

34
Miner’s Rule

• Loading
• tests with sinusoidal loading
• in practice random loading

time • Counting Method


 • number of times certain
counting method
stress condition appears
• e.g. stress interval when
k blocks average is passed
• note: two load parameters
ni n required

06 April 2017
April 6, 2017 69

Damage to Concrete Wind Turbine (1)

• Concrete shaft
• prestressed concrete B65
• centrifugal compaction
• 30 m height, diameter top/bottom=1.0/1.5 m
• nominal wall thickness top/bottom=120/150 mm
• collapsed during operation
April 6, 2017 70

35
Damage to Concrete Wind Turbine (2)
max/fc
1,0

0,8

0,6
R = 0.6
0,4 R = 0.2
R = 0.4
0,2 R = 0.0

0,0
0 2 4 6 8 10 12
• Probable cause log(N)
• wall thickness at bottom locally 90 mm
•  concrete stress 150/90=1,67 times design value
•  concrete fatigue in compression
• shaft should not have passed quality control
April 6, 2017 71

Reinforced Concrete

Compression

Tension

Anchorage and bond

• SLS – durability/stiffness • ULS - strength


• crack width • concrete
• deformation • steel
• anchorage
April 6, 2017 72

36
Fatigue in Shear (1)

• Failure types
• concrete
• diagonal cracking
• compression zone
• compression strut
• steel
• longitudinal bar
• stirrup
• Mostly not critical

April 6, 2017 73

Fatigue in Shear (2)


max/fc
1.0

0.8

0.6

0.4

bending failure plain concrete


0.2
shear failure of beam without
shear reinforcement
0
0 2 4 6 log N 8

• Beam tests
• diagonal shear failure ~ uniaxial failure
• flexural failure longer fatigue life due to redistribution
April 6, 2017 74

37
Fatigue in Bond (1)

max/u
1.0
min/u=0.1
0.9

0.8

0.7 B25 Ø8
B25 Ø14
0.6 B25 Ø28
B45 Ø14
0.5
0 1 2 3 4 5 6
log N

April 6, 2017 75

Fatigue in Bond (2)

plain bar ribbed bar

• Bond damage
• plain bar microscopically rough  conceive as ribbed bar
• concentrated tensile stresses at loaded side of rib
•  (micro) cracks  loss of bond strength

April 6, 2017 76

38
Fatigue in Bond (3)
slip [mm]

Pmax/Pu=

• Slip rate increases with load level


• Slip rate  fatigue life (log-log scale)

April 6, 2017 77

Fatigue in Bond (4)


0

• Crack width
• difference between
elongation of steel
transmission and concrete over
length transmission length
• due to fatigue
transmission length
 increases
steel
•  crack width
concrete
increases
x
fatigue 
areaincrease
steel
concrete
after
before crack ofwidth
elongation
 cracking crack width
elongation
cracking
April 6, 2017 78

39
Cracked Concrete in Sea Water (1)

• Experiment
• RC beams in sea water
• low and high frequency (months/days)
• RC beams in air
• unidirectional and reverse loading

April 6, 2017 79

Cracked Concrete in Sea Water (2)

 [MPa]
400

350
air unidirectional
sea water slow
400 sea water fast
air reverse
250 sea water reverse
min
unidirectional 46 [MPa]
reverse -9 [MPa]
200
5 6 7 log N 8

• Low frequency longer fatigue life (limited corrosion due to crack blocking)

April 6, 2017 80

40
Fatigue of Reinforcing Bars

April 6, 2017 81

Smith Diagram Prestressing Steel

N = 2·106
fp = 1000 to 2000 MPa

• Fatigue strength relatively lower than for Rebars

April 6, 2017 82

41
Effect of Steel Quality

• Surface texture more important than steel quality


• Relative strength decreases with increasing quality
April 6, 2017 83

Effect of Bar Diameter

• With increased
diameter lower
fatigue strength
• Caused by
production process
(rolling and heat
treatment)

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42
Effect of Rib Shape (1)

• When transverse
ribs meet
longitudinal ribs
fatigue endurance
is less
• Caused by higher
stress
concentrations

April 6, 2017 85

Effect of Rib Shape (2)

Fatigue strength [MPa]


Cross-sectional shape of rib
R

• Variables
R>0 • radius at toe
• inclination of front face
• Without radius at toe
inclination of front face has
R=0
influence on fatigue strength
• Radius at toe has stronger
influence then inclination

April 6, 2017 86

43
Effect of Bent

Lower fatigue endurance of


• bent bar
• damage to ribs
• localization of strains near
rib toe
• residual stresses
• embedded bar
• friction
• concentrated bond forces
• (strength distribution
positive effect)

April 6, 2017 87

German Rebar Fatigue Test

• Bended bar embedded in concrete with preformed crack

April 6, 2017 88

44
Effect of Concrete Embedment on
Fatigue Endurance of Rebar

phenomenon contribution to fatigue


• localized bending at crack +
• loads on ribs +
• friction between bar and concrete +
• strength distribution in bar -
• debonding ( redistribution of stresses) -
• Total effect +/-

April 6, 2017 89

Effect of Welding (1)

• Electric welding and lap splicing reduce fatigue strength

April 6, 2017 90

45
Effect of Welding (2)

not welded
tack welded

• Tack welding reduces fatigue strength

April 6, 2017 91

Effect of Welding (3)

Juliana bridge, Curacao,


collapsed during
construction (1967)

Possible cause:
• Tack welding near high
strength anchorage
bars
• Watering of earth dam
with salt water
• → Low cycle fatigue
due to reduced strength

April 6, 2017 92

46
Fatigue of Prestressing Steel

• Both plain and profiled surfaces

April 6, 2017 93

Smith Diagram

N = 2·106
fp = 1000 to 2000 MPa

• Fatigue strength relatively much lower than for Rebars

April 6, 2017 94

47
Effect of Surface Texture

• Fatigue strength with smooth surface much better than with


profiled surface
April 6, 2017 95

Effect of Corrosion

• Fatigue strength is
strongly reduced as
corrosion depth
increases

April 6, 2017 96

48
Fatigue Damage of
Prestressed Concrete Bridge (1)

Multiple span box girder bridge


• Restrained temperature cracks at bottom side near construction
joints
• In that region prestressing steel couplers
• Stress variations much higher than allowable
April 6, 2017 97

Fatigue Damage of
Prestressed Concrete Bridge (2)
• Experiments into
fatigue strength of
coupling systems
• Stress concentrations
(clamping devices,
threaded bars) reduce
fatigue strength
• In codes demands on
anchorage and
coupling systems
lower than on
prestressing tendons

April 6, 2017 98

49
Stress Variations in
Offshore Structures (1)

Note
• estimated stress
variation depend on
loading considered
• codes for offshore
structures have
different rules on
loading
• e.g. on importance
of wave height

April 6, 2017 99

Stress Variations in
Offshore Structures (2)

April 6, 2017 100

50
Fatigue Design Concrete Road (1)

Traffic load and self-weight

heat heat

compression

tension

• BNC method for plain concrete road slab


• takes into account temperature gradient
• stress blocks: distribution of traffic load per temperature
gradient group

April 6, 2017 101

Fatigue Design Concrete Road (2)


Stress at bottom side of slab

due to traffic

due to temperature

Time

traffic load percentage traffic load per temperature gradient


group [kN] <0.02 [ºC/mm] 0.02-0.04 0.04-0.06 >0.06
0 – 10 a1,1 a1,2 a1,3 a1,4
10 – 20 a2,1 a2,2 a2,3 a2,4
. . . . .

April 6, 2017 102

51
Fatigue Design Concrete Road (3)

average strength
Design strength
• BNC – Dutch
Road Design
• Uniaxial more
conservative
than flexural

flexural tension
uniaxial tension
general

April 6, 2017 103

52

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