Professional Documents
Culture Documents
CIE5126 - Concrete L11 - 2017 - Fatigue of Concrete Strucutres
CIE5126 - Concrete L11 - 2017 - Fatigue of Concrete Strucutres
April 6, 2017
Objectives:
• Describe damaging process of (reinforced) concrete
• Crack development
• Strain related parameter
• How many and which parameters
• Apply formulae for practical case
• Calculate fatigue life of a structure e.g. bridge
Apply
Wohler diagram
Miner’s rule
Goodman Diagram
April 6, 2017 2
1
Introduction (1)
• Contents
• Importance of fatigue for concrete structures
• Fatigue of concrete
• In compression
• In tension (compression)
• Fatigue of reinforced concrete
• Steel
• Bond
• Shear
• Deformation
April 6, 2017 3
Introduction (2)
• Terminology
• Fatigue damaging process under repeated loading
• Fatigue limit alternating stress level below which no failure
occurs for an unlimited number of cycles
• Fatigue life number of stress cycles to failure for a
defined cyclic stress
• Fatigue strength alternating stress level corresponding to
fatigue failure for a defined number of cycles
April 6, 2017 4
2
Introduction (3)
April 6, 2017 5
Increasing Importance
• New applications
April 6, 2017 6
3
Failure of bridge deck due to fatigue
April 6, 2017 7
April 6, 2017 8
4
Introduction (4)
Compression
Tension
April 6, 2017 9
• Concrete • Steel
• Monolithic • Connections
• Composite material • Homogeneous material
• Many micro cracks • One macro crack
• Notch insensitive • Notch sensitive
• High scatter of • Low scatter of
properties properties
• Emphasis on material • Emphasis on connections
April 6, 2017 10
5
Risk of Fatigue Damage
• Increased by
• Secondary effects: crack width increase may result
in corrosion
• Reduced by
• Concrete strength increase after 28-days
• Redistribution of internal forces
April 6, 2017 11
Variable Stresses
• Actions
• Traffic, cranes, machines
• Wind, waves
• Restrained deformations
• Shrinkage / swelling
• Temperature
• Frost-thaw cycles
April 6, 2017 12
6
Number of Load Cycles
April 6, 2017 13
Influencing Factors
• Internal - dimensions
- concrete composition
- reinforcement
• External - loading
- frequency
- rest periods
• Environmental - hardening conditions (temp., RH)
- working life
- corrosive, in/under water, ….
April 6, 2017 14
7
Concrete Material Aspects
• Properties - composition
- preparation and hardening
• Structure - inhomogeneous (dimensions coarse aggregate
compared to sectional dimensions)
- micro cracks (restrained volume changes;
temperature, shrinkage)
• Results in - high scatter
- relatively notch insensitive
- continuing hydration (self-healing)
- crack growth at many spots
April 6, 2017 15
April 6, 2017 16
8
Concrete in Compression (2)
tension compression
April 6, 2017 17
Stress
Volume
Transverse
Unstable crack growth
Longitudinal
Stable crack growth
Quasi-elastic
Strain
April 6, 2017 18
9
Stresses in Notched Member (1)
peak=300 MPa
• peak=nom × SCF
• SCF – Stress Concentration Factor
• Hole in plate SCF = 3
• Assume nom= 100 MPa
• peak= 300 MPa
nom=100 MPa
April 6, 2017 19
average stress
0 max/min
b nom peak
c a 0 0 150/-150 max<yield
April 6, 2017 20
10
Stresses at Fatigue Failure
• Brittle member
• Failure at fatigue strength
• Both maximum stress and stress range
April 6, 2017 21
0,0
1, 0 0
max
0 2 4 6 8 10 12 0
stress range
log(N) - 1, 0 0
min
R min stress ratio
max
April 6, 2017 22
11
Fatigue in Compression (2)
• Wöhler diagram
• max 1 1 R log N
fc Usually
0.064 0.080 simplified to
R min / max beta=1/14
• Normalized stress
• Fatigue strength related to static strength
• Quasi fatigue limit
• max/fc~0.4
April 6, 2017 23
12
Fatigue in Compression (3)
/fc
0,8
min= • half-log scale
0,7 0,05
• normalized stress
0,2
0,6 • two parameters
0,4
0,4
0,3
2 4 6 8 10 12
log N
April 6, 2017 25
April 6, 2017 26
13
Influence of Curing Condition
max/fc,fl
1.0
0.8
curing time [week] in:
0.6 water air
26 0
13 13
0.4 4 22
1 25
0 26
0.2 26 1 air dried
26 1 oven dried
0
0 2 4 6 log N 8
April 6, 2017 27
Influence of Age
max/fc,fl
1.0
0.8
0.6
concrete
0.4 type age
PQ1 4 wks to 5 yrs
0.2 PQ2 13 wks to 2 yrs
LC1 13 wks to 2 yrs
0
0 2 4 6 log N 8
April 6, 2017 28
14
Influence of Frequency (1)
April 6, 2017 29
0 0
-1,00 -1,00
T1 T2
15
Influence of Multi-Axial Loading
1
1,max/fc
1,6
2= 2
1,4 14 MPa
7 MPa
1,2
0 MPa
1,0 Explanation
0,8 • Internal tensile stresses
min=0 suppressed by external
0,6 compressive stress
0 1 2 log N 3
Pmax
0,75
L 0,5
0,25 Pmin
0
~ ~ 0 0,25 0,5 0,75 1
n/N
Experiment
1. Measure deformations in eccentric test
2. Measure required stresses in deformation controlled concentric test
3. → Redistribution of stresses
April 6, 2017 32
16
Influence of Stress Gradient (2)
0.81
fc
n/N=0.8 Result
0.6
0,75 n/N=0.5 Pmax • redistribution of stresses due
n/N=0.1 to cyclic creep
0.4
0,5
• longer fatigue life in bending
Pmin than in uniaxial loading
0.2
0,25
0
0 0,25 0,5 0,75 1
x/x0
April 6, 2017 33
With number of
load repetitions:
• reduced stiffness
• reduced energy
dissipation
• increased
deformation
residual elastic
strain strain
April 6, 2017 34
17
Deformation under Repeated Loading (2)
April 6, 2017 35
n/N
April 6, 2017 36
18
Strain under Repeated Loading (1)
u • Three stages
I II III
• I – initial crack formation
max • II – stable crack growth
• III – unstable crack growth
min • Second stage
• Strain rate is constant
0
0 N n • Cyclic creep may result in
• increased deflection
• loss of prestress
April 6, 2017 37
April 6, 2017 38
19
Strain under Repeated Loading (3)
April 6, 2017 40
20
Miner’s Rule (2)
design curve
• Miner’s Rule
k
n
i N
1
i
1
i
i • linear contribution to
fatigue damage
• no order effect
ni Ni N
April 6, 2017 41
damage
max • Various measurements
• longitudinal strain
• acoustic emission
• ultrasonic pulse
velocity
0 • Palmgren-Miner
0 1
n/N hypothesis
April 6, 2017 42
21
Order Effect
• Experiments
• two stress blocks
n2/N2
2 • 1st series n2 failure
1st series n1
2nd series
0 200 400 600 800 1000 1200 1400
• Miner’s sum
• 1st series M < 1
0 • 2nd series M > 1
0 1 n1/N1 2
• clear order effect
April 6, 2017 43
• Research by TNO
• Fatigue check for offshore structures
• Plain concrete in compression
• centric and eccentric
• frequency (0.06, 0.6 and 6 Hz)
• constant and variable amplitude
• random loading
April 6, 2017 44
22
Verification Miner’s Rule (2)
• Findings
• lowest scatter and best approximation of theoretical
Miner’s sum with TNO-counting method
• order effect in practice less pronounced
• scatter due to variation in material properties much
more than scatter found in Miner’s sums
• Conclusion
• Miner’s Rule (linear damage accumulation) acceptable
April 6, 2017 45
Goodman Diagram
max/fc max/fc
1.0 1.0
0.8 0.8
max/fc
0.6 0.6
N=
0.4 103 0.4 min/fc
105
0.2 107 0.2
0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
min/fc min/fc
23
Effect of Water
max/fc in air max/fc in water
1.0 1.0
0.8 0.8
0.6 0.6
N= N=
0.4 103 0.4
103
105 105
0.2 107 0.2
107
0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
min/fc min/fc
April 6, 2017 47
• Stress criterion
a KI
y f f
2 r 2 r r
K I a 2a
April 6, 2017 48
24
Fracture Mechanics (2)
crack length a
F
• Energy criterion A
crack
F0 length
• crack grows when energy a+da
released > fracture energy
C
dU dW 2 2a
da da E
0 B L
ddn ddn
In concrete strain
max
rate is a function of
maximum stress
and stress range
n max N
April 6, 2017 50
25
Fracture Mechanics (3)
Gf E
l ch
ft 2
open crack fictitious crack
• LE approach not
applicable
April 6, 2017 51
April 6, 2017 52
26
Fictitious Crack Model (Hillerborg)
April 6, 2017 53
27
Fatigue in Tension
April 6, 2017 55
• deformation controlled
• T=1 ºC =0.01‰; u=0,15‰
• heat transfer from hydraulic actuator interrupted
April 6, 2017 56
28
Effect of Stress Gradient
max/fct
1,0
0,8
uniaxial
0,6
flexural
• In flexural test
0,4
redistribution due
0,2 min/0.2fc
to cyclic creep
0,0 longer fatigue life
0 1 2 3 4 5 6 7
log N
April 6, 2017 57
max/fct
1,0 1, 00
0,8
0
0,6 tension-
min/fct 0,4
0,3
- 1, 00
tension
0,4 0,2 t
0,0
min/fc -0,1
0,2
1, 00
-0,2
-0,3
0,0 0
0 1 2 3 4 5 6 7 tension-
log N - 1, 00
t compression
April 6, 2017 58
29
Goodman Diagram for Concrete
tension-compression
is more damaging
than tension-tension
and compression-
compression
tensile failure
compression failure
April 6, 2017 59
max/fc,fl
1.0
Rest period
none
1 min
0.8 5 min
10 min
20 min
27 min
0.6
3 4 5 6 log N 7
April 6, 2017 60
30
Strain Rate versus Fatigue Life
April 6, 2017 61
Ecd,min,equ σ cd,min,equ
Requ Ecd,min,equ
Ecd,max,equ fcd,fat
σ cd,max,equ f
fcd,fat k1βcc t0 fcd 1 ck
Ecd,max,equ
fcd,fat 250
Remark: expression valid by 1 million cycles. NEN-EN 1992-2+C1
Factor 0,43 replaced by (log Ni)/14 (Note: 6/14 = 0,43)
1 E
cd,m ax ,i
14
1 R
N i 10 i
06 April 2017 62
31
Fatigue concrete under compression
Eurocode 2
f
fcd,fat k1βcc t0 fcd 1 ck
250
28t1
0,2(1 )
βcc t0 e
t0
t 0 time,fatigue..load..is..applied
t1 1
βcc 56 1,06
βcc 112 1,11
06 April 2017 63
• Concrete γm = 1,35
• Reinforcement γm = 1,15
06 April 2017 64
32
Fatigue in EC2
• In practice N > 106
cycles important
• 100 years: 2 x 108 cycles
by truck loading.
• 1,5% = 3 x 106
• Highest load
06 April 2017 65
06 April 2017 66
33
extra
Fatigue EC2 in compression 6.77 NEN-EN 1992-1-1+C2
check frequent loadcombination
(maximum stress) NEN-EN 1991-1+C1/NB Tabel NB4-4.4b
σ c,max σ c,min
0,725 0,5 0, 45
f cd,fat f cd,fat
06 April 2017 67
0,0
0 2 4 6 8 10 12
log(N)
April 6, 2017 68
34
Miner’s Rule
• Loading
• tests with sinusoidal loading
• in practice random loading
06 April 2017
April 6, 2017 69
• Concrete shaft
• prestressed concrete B65
• centrifugal compaction
• 30 m height, diameter top/bottom=1.0/1.5 m
• nominal wall thickness top/bottom=120/150 mm
• collapsed during operation
April 6, 2017 70
35
Damage to Concrete Wind Turbine (2)
max/fc
1,0
0,8
0,6
R = 0.6
0,4 R = 0.2
R = 0.4
0,2 R = 0.0
0,0
0 2 4 6 8 10 12
• Probable cause log(N)
• wall thickness at bottom locally 90 mm
• concrete stress 150/90=1,67 times design value
• concrete fatigue in compression
• shaft should not have passed quality control
April 6, 2017 71
Reinforced Concrete
Compression
Tension
36
Fatigue in Shear (1)
• Failure types
• concrete
• diagonal cracking
• compression zone
• compression strut
• steel
• longitudinal bar
• stirrup
• Mostly not critical
April 6, 2017 73
0.8
0.6
0.4
• Beam tests
• diagonal shear failure ~ uniaxial failure
• flexural failure longer fatigue life due to redistribution
April 6, 2017 74
37
Fatigue in Bond (1)
max/u
1.0
min/u=0.1
0.9
0.8
0.7 B25 Ø8
B25 Ø14
0.6 B25 Ø28
B45 Ø14
0.5
0 1 2 3 4 5 6
log N
April 6, 2017 75
• Bond damage
• plain bar microscopically rough conceive as ribbed bar
• concentrated tensile stresses at loaded side of rib
• (micro) cracks loss of bond strength
April 6, 2017 76
38
Fatigue in Bond (3)
slip [mm]
Pmax/Pu=
April 6, 2017 77
• Crack width
• difference between
elongation of steel
transmission and concrete over
length transmission length
• due to fatigue
transmission length
increases
steel
• crack width
concrete
increases
x
fatigue
areaincrease
steel
concrete
after
before crack ofwidth
elongation
cracking crack width
elongation
cracking
April 6, 2017 78
39
Cracked Concrete in Sea Water (1)
• Experiment
• RC beams in sea water
• low and high frequency (months/days)
• RC beams in air
• unidirectional and reverse loading
April 6, 2017 79
[MPa]
400
350
air unidirectional
sea water slow
400 sea water fast
air reverse
250 sea water reverse
min
unidirectional 46 [MPa]
reverse -9 [MPa]
200
5 6 7 log N 8
• Low frequency longer fatigue life (limited corrosion due to crack blocking)
April 6, 2017 80
40
Fatigue of Reinforcing Bars
April 6, 2017 81
N = 2·106
fp = 1000 to 2000 MPa
April 6, 2017 82
41
Effect of Steel Quality
• With increased
diameter lower
fatigue strength
• Caused by
production process
(rolling and heat
treatment)
April 6, 2017 84
42
Effect of Rib Shape (1)
• When transverse
ribs meet
longitudinal ribs
fatigue endurance
is less
• Caused by higher
stress
concentrations
April 6, 2017 85
April 6, 2017 86
43
Effect of Bent
April 6, 2017 87
April 6, 2017 88
44
Effect of Concrete Embedment on
Fatigue Endurance of Rebar
April 6, 2017 89
April 6, 2017 90
45
Effect of Welding (2)
not welded
tack welded
April 6, 2017 91
Possible cause:
• Tack welding near high
strength anchorage
bars
• Watering of earth dam
with salt water
• → Low cycle fatigue
due to reduced strength
April 6, 2017 92
46
Fatigue of Prestressing Steel
April 6, 2017 93
Smith Diagram
N = 2·106
fp = 1000 to 2000 MPa
April 6, 2017 94
47
Effect of Surface Texture
Effect of Corrosion
• Fatigue strength is
strongly reduced as
corrosion depth
increases
April 6, 2017 96
48
Fatigue Damage of
Prestressed Concrete Bridge (1)
Fatigue Damage of
Prestressed Concrete Bridge (2)
• Experiments into
fatigue strength of
coupling systems
• Stress concentrations
(clamping devices,
threaded bars) reduce
fatigue strength
• In codes demands on
anchorage and
coupling systems
lower than on
prestressing tendons
April 6, 2017 98
49
Stress Variations in
Offshore Structures (1)
Note
• estimated stress
variation depend on
loading considered
• codes for offshore
structures have
different rules on
loading
• e.g. on importance
of wave height
April 6, 2017 99
Stress Variations in
Offshore Structures (2)
50
Fatigue Design Concrete Road (1)
heat heat
compression
tension
due to traffic
due to temperature
Time
51
Fatigue Design Concrete Road (3)
average strength
Design strength
• BNC – Dutch
Road Design
• Uniaxial more
conservative
than flexural
flexural tension
uniaxial tension
general
52