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As 117800 Iv-H2000ma Iv-H500ca Iv-H500ma Um 519GB WW GB 2031 8
As 117800 Iv-H2000ma Iv-H500ca Iv-H500ma Um 519GB WW GB 2031 8
1 Getting Started
6 Various Functions
User’s Manual Controlling with
(Monitor) 7 the Input/Output Line
Introduction
Read this manual before using the product in order to achieve maximum performance.
Keep this manual in a safe place after reading it so that it can be used at any time.
Symbols
The following symbols alert you to important messages.
Be sure to read these messages carefully.
Indicates the reference pages in this manual or the reference pages in separate manuals.
Cautions
(1) Unauthorized reproduction of this manual in whole or part is prohibited.
(2) The contents of this manual may be changed for improvements without prior notice.
(3) An utmost effort has been made to ensure the contents of this manual are as complete as possible. If
there are any mistakes or questions, please contact a KEYENCE office listed in the back of the manual.
(4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit.
(5) Any manuals with missing pages or other paging faults will be replaced.
The company names and product names used in this manual are registered trademarks or the trademarks
of their respective companies.
Ethernet/IP is a trademark of ODVA, inc.
Safety Information for IV-H/IV-HG Series
General Precautions
yyDo not use this product for the purpose to protect a human body or a part of human body.
yyThis product is not intended for use as an explosion-proof product. Do not use this product in
hazardous location and/or potentially explosive atmosphere.
yyYou must verify that the IV-H/IV-HG Series are operating correctly in terms of functionality and
performance before the start and the operation of the IV-H/IV-HG Series.
yyWe recommend that you take substantial safety measures to avoid any damage in the event of
a problem occurring.
yyKEYENCE never warrants the function or performance of the IV-H/IV-HG Series if it is used
in manner that differs from the IV-H/IV-HG Series specifications contained in this instruction
manual or if the IV-H/IV-HG Series are modified by yourself.
yyWhen the IV-H/IV-HG Series is used in combination with other instruments, functions and
performance may be degraded, depending on operating conditions and the surrounding
environment.
yyDo not place the instruments, including peripherals, under the rapid temperature change. It
may cause condensation and may damage instruments or peripherals.
yyRemove the power cable from the power supply if you do not use this product for a long time.
519GB 1
Important Instructions
Important Instructions
Observe the following precautions to prevent malfunction of the IV-H/IV-HG Series
and to ensure that it is used properly.
Precautions on use
yyThe power of this product and instruments connected to this product must be turned off when
the cable is to be installed or removed. Failure to do so may cause an electric shock or a
product damage.
yyUse this product in the correct supply voltage. Failure to do so may cause a product damage.
yyFor instructions
yyDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or
part of the setting data may be lost.
yyDo not let water, dust or oil stick to the camera/light of the sensor (IV-H series) or sensor head
(IV-HG series). Failure to do so may cause a malfunction.
yyThe enclosure rating of the monitor (IV-M30) is IP40. This is not designed for water proof so be
careful to operate it.
yyWhen this product becomes dirty, do not rub it with a wet cloth, benzene, thinner, or alcohol.
Doing so may change the color or shape of the unit.fe
yyIf the unit is heavily contaminated, disconnect all the cables including the power supply cable,
wipe off the dirt with a cloth soaked with mild detergent, and then wipe with a soft dry cloth.
yyFor an LCD panel
yyDo not press the touch panel with the tip of your nail or anything that has a sharp tip such as
a pen or a screwdriver. Doing so may cause damage.
yyDo not apply shock to the touch panel or press it with excessive force. Doing so may cause
damage.
yyThe LCD panel may have some dots that are always lit (bright dots) or ones that are always
unlit (black dots). This phenomenon is not a problem.
yyDue to the unique characteristics of an LCD, displaying the same image for a long time may
cause an afterimage.
yyFor USB memory
yyUse products recommended by KEYENCE.
yyA USB memory device with a security function cannot be used.
yyUnplug the USB memory when turning on or off the power of IV-H/IV-HG Series.
yyDo not remove the USB memory while the USB is being written on. Otherwise, all or part of
the setting data may be lost or it may cause a damage.
yyFor external master image registration
When the external master image registration is used frequently, set [Write ROM when using “Ext.
Master Save”?] of the input option to [No] for nonvolatile memory protection of the internal
sensor. When the option is set to [Yes], the nonvolatile memory is guaranteed to write for
100,000 times.
yyFor automatic focus function
yyAutomatic focus function is used for adjusting the focusing position at the time of installation.
This will not activate during the operation.
yyFocusing position can be registered in each program. The program configurations are guaranteed
to switch for 100,000 times. If the focusing position does not need to change for each program,
set [Auto Focus Adj Pos] to [Common] for extending the life-span.
yyDo not apply shock or vibration to the sensor (IV-H series) or sensor head (IV-HG series)
during the focusing position adjustment. Failure to do so may cause a product damage.
In the following cases, turn the power OFF immediately. Using the IV-H/IV-HG Series in an abnormal
condition could cause fire, electric shock, or malfunction.
Contact our office for repair.
yyIf water or debris enters the IV-H/IV-HG Series.
yyIf the IV-H/IV-HG Series is dropped or the case is damaged.
yyIf abnormal smoke or odor emanates from the IV-H/IV-HG Series.
Precautions on installation
yyTo use this product correctly and safely, avoid installing it in the following locations. Failure to
do so may cause fire, electric shock, or malfunction.
yyOutdoors
yyAltitude above 2000 m
yyLocations that are humid, dusty or poorly ventilated
yyLocations where the temperature is high such as those exposed to direct sunlight
yyLocations where there are flammable or corrosive gases
yyLocations where the unit may be directly subjected to vibration or impact
yyLocations where water, oil, or chemicals may splash onto the unit
yyTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a
malfunction may occur.
yyGround the FG cable (drain wire) of the sensor (IV-H series) or sensor amplifier (IV-HG series).
yyDo not mount the unit in a cabinet where high-voltage equipment is already installed.
yyMount the unit as far from power lines as possible.
yySeparate the unit as far as possible from the devices that emit strong electric or magnetic
field (such as solenoid or chopper).
yySeparate the I/O signal line from the power line or high-voltage line.
yyFor power supply
yyNoise superimposed on the power supply could cause malfunction. Use a stabilized DC
power supply configured with an isolation transformer.
yyWhen using a commercially available switching regulator, be sure to ground the frame ground
terminal.
yyAttach the sensor amplifier to the DIN rail then set it on the sheet metal.
yyDevices including this unit are precision components. Do not apply shock or vibration.
yyWhen connecting to a network, let engineers who are knowledgeable about networks handle it.
IV-HG Series
IV-H Series
UL Certification
For IV-HG500CA/IV-HG500MA/IV‑HG150MA/IV-HG300CA/IV-HG600MA/IV-HG10/
IV‑HG15
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH2, NRKH8
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/External input/Control output shall be connected to a single Class 2 source only.
yyUse copper wire of AWG 16 to 18 (stranded wire) whose temperature rating is 60 ºC or higher for the
power terminal block.
yyEnclosure Type 1 (Based on UL50)
yyUse under pollution level 2.
For IV-H500CA/IV-H500MA/IV-H150MA/IV-H2000MA
This product is a UL/C-UL Listed product.
yyUL File No. E301717
yyCategory NRKH, NRKH7
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyPower supply/External input/Control output shall be connected to a single Class 2 source only.
yyUse with an over current protection device which is rated 24 V or more and not more than 1A.
yyEnclosure Type 1 (Based on UL50)
yyUse under pollution level 2.
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyThis product is for use on a flat surface of a Type 1 enclosure.
CE Marking
For IV-HG500CA/IV-HG500MA/IV‑HG150MA/IV-HG300CA/IV-HG600MA/IV-HG10/
IV‑HG15/IV-H500CA/IV‑H500MA/IV-H150MA/IV-H2000M
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EU Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
zz
EMC Directive
yyApplicable Standard EN60947-5-2
yyThe length of power I/O cable, Ethernet cable and Monitor cable must be less than or equal to 30m.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
For IV-M30
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EU Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
zz
EMC Directive
yyApplicable Standard EN61326-1
yyThe length of Monitor power cable, Ethernet cable and Monitor cable must be less than or equal to 30m.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
You can download the most recent operation software for the sensor (IV-H150/500/2000,
IV-HG150/500/300/600) and the monitor (IV-M30) from the KEYENCE web site.
Please refer to the description on the homepage for the introduction method.
URL : http://www.keyence.com/
Version Description
R4.00.** The initial version.
This is the version of this document. Functions for initializing the IP address of the
R4.01.**
sensor amplifier and for assigning a fixed IP address have been added.
Version Description
R4.00.** The initial version.
R5.00.* * The OCR tool was added.
This is the version of this document. Functions for initializing the IP address of the
R5.01.**
sensor amplifier and for assigning a fixed IP address have been added.
Version Description
R1.00.** The initial version.
R1.01.** Compatibility with Chinese (Simplified) / Chinese (Traditional).
R1.02.** Compatibility with German.
R1.10.** Compatibility with Tool Auto Tuning using a registration information file (*.ivt).
R2.00.** Compatibility with Italian / French / Spanish / Portuguese / Korean.
This is the version of this document.
yyDirect connection (2 units or more)
R.3.00.**
yyList of NG Sensor Occurrences function
yyNG hold function
The following functions are added. (IV-H/IV-HG series only)
yyFunction of adding sensor date information
R.4.00.**
yyFunction of individual program backup
yyFunction of displaying matching list
R5.00.* * Compatible with the OCR tool. (IV-HG series only)
R5.02.** This is the version of this document.
4 Settings Navigator
(Setting the Judgment Condition)
This chapter explains how to set the sensors using 5
the Settings Navigator.
6
5
This chapter explains how to operate and adjust the
Operating/Adjusting
IV-H/IV-HG Series.
7
6 Various Functions This chapter explains the detailed features.
8
Controlling with
7
This chapter explains how the input and output terminals
the Input/Output Line control each operation.
A
8 Specifications This chapter explains specifications and dimensions.
Contents
Introduction........................................................... H2
Symbols............................................................ H2 Chapter 1 Getting Started
Cautions............................................................ H2 System Configuration...........................................1-2
Safety Information for IV-H/IV-HG Series................1 Basic configurations of IV-H/IV-HG Series........1-2
General Precautions............................................1 When connecting with the Vision Sensor
Important Instructions..............................................2 (IV-H Series)..................................................1-2
Precautions on use..............................................2 When connecting with the Ultra Compact
Measures to be taken when an abnormality Vision Sensor (IV-HG series).........................1-3
occurs..................................................................3 Connecting the monitor and multiple
Precautions on installation...................................3 sensors..........................................................1-4
Safety Precautions on LED Product........................4 Overview of IV-H/IV-HG Series............................1-6
IV-HG Series........................................................4 IV-H/IV-HG Series.............................................1-6
IV-H Series...........................................................4 Using with the intelligent monitor (IV-M30)....1-6
Precautions on Regulations and Standards............5 Using with the IV-Navigator (IV-H1)...............1-7
UL Certification.....................................................5 Judgment processing flow................................1-8
For IV-HG500CA/IV-HG500MA/ Checking the Package Contents........................1-10
IV‑HG150MA/IV-HG300CA/IV-HG600MA/ Ultra Compact Vision Sensor
IV-HG10/IV‑HG15.............................................5 (IV-HG series): Sensor head...........................1-10
For IV-H500CA/IV-H500MA/IV-H150MA/ Ultra Compact Vision Sensor
IV-H2000MA.....................................................5 (IV-HG series): Sensor amplifier.....................1-10
UL Certification For IV-M30..............................5 Optional parts for the Ultra Compact Vision
CE Marking..........................................................6 Sensor (IV-HG series).....................................1-11
For IV-HG500CA/IV-HG500MA/ Dome attachment........................................1-11
IV‑HG150MA/IV-HG300CA/IV-HG600MA/ Polarizing filter attachment..........................1-11
IV-HG10/IV‑HG15/IV-H500CA/ Spread lens attachment...............................1-11
IV‑H500MA/IV-H150MA/IV-H2000M.................6 Sensor head/amplifier cable for IV-HG
For IV-M30........................................................6 series...........................................................1-11
Version of the IV-H/IV-HG Series............................7 I/O cable for IV-HG series............................1-11
Operation software of the Vision Sensor Vertical mounting bracket for IV-HG
(IV‑H150/500/2000)..............................................7 series...........................................................1-12
Operation software of the Ultra Compact Transverse mounting bracket for
Vision Sensor (IV‑HG150/500/300/600)...............7 IV-HG series................................................1-12
Operation software of the monitor (IV-M30).........8 Adjustable bracket for IV-HG series............1-12
Structure of This Manual.........................................9 Vision Sensor (IV-H series): Sensor................1-12
Contents................................................................10 Optional parts for the Vision Sensor
(IV-H series)....................................................1-13
Dome attachment........................................1-13
Polarized visible light filter attachment........1-13
Infrared polarization filter attachment..........1-13
Power I/O cable
(M12 12pin - strand wire).............................1-13
L type Power I/O cable
(M12 12pin - strand wire).............................1-13
Mounting adapter.........................................1-14
Front cover (for replacement)......................1-14
Bracket........................................................1-14
Intelligent Monitor............................................1-14
Optional parts for the monitor.........................1-15
Monitor power cable (M8 4pin - strand
wire).............................................................1-15
Protection sheet...........................................1-15
USB memory (1GB).....................................1-15
Stylus...........................................................1-15
Wall mounting adapter.................................1-15
Panel mounting adapter..............................1-15
DIN mounting adapter.................................1-15
Cables................................................................2-17
Connecting the Ultra Compact Vision Sensor Chapter 3 Basic Operation
(IV-HG series).................................................2-17 Overview of Screen and Operation......................3-2
Connecting the sensor head/amplifier Basic Operation Flow...........................................3-4
cable for IV-HG series and sensor head......2-17 Operation when the Power is Turned on..............3-5
Connecting the sensor head/amplifier Operation flow when the power is turned on.....3-5
cable for IV-HG series and sensor Operation for initial startup of the monitor
amplifier.......................................................2-17 (Direct Connection (1 unit))...............................3-6
Connecting the cable to the sensor Operation for initial startup of the monitor
amplifier.......................................................2-18 (Direct Connection (2 units or more))................3-7
Connecting the Ethernet cable or Operation for initial startup of the monitor
LAN cable............................................2-18 (Network Connection).......................................3-9
Connecting the I/O cable Setting the network address of the monitor...3-9
(OP-87906)..........................................2-18 Searching for a sensor to be connected......3-10
Supplying power to the sensor Specifying sensor to be connected by IP
amplifier...............................................2-20 address........................................................3-12
Connection diagram.............................2-21 Operation for initial startup of the sensor........3-13
Connecting the Vision Sensor (IV‑H series)....2-22 Operation for changing the sensor head
Specification of I/O circuit and current (IV‑HG series only)..........................................3-14
of the Ultra Compact Vision Sensor Setting to the Factory Default.............................3-15
(IV-HG series).................................................2-24 Initializing the sensor......................................3-15
Input circuit..................................................2-24 Initializing the monitor.....................................3-16
No-voltage input Basic Operation for the Monitor..........................3-17
(When the NPN output is selected).....2-24 Editing the value with the slider......................3-17
Voltage input Editing the tool window...................................3-18
(When the PNP output is selected)......2-24 Inputting characters........................................3-19
Output circuit...............................................2-24 Selecting the file in the USB memory.............3-20
When the NPN output is selected........2-24
When the PNP output is selected........2-24 Chapter 4 Settings Navigator (Setting
Specification of I/O circuit and current
of the Vision Sensor (IV-H series)...................2-25 the Judgment Condition)
Input circuit..................................................2-25 Settings Navigator................................................4-2
No-voltage input Flow in the Settings Navigator..........................4-2
(When the NPN output is selected).....2-25 Basic Operation of the Settings Navigator...........4-3
Voltage input Starting the Settings Navigator.........................4-3
(When the PNP output is selected)......2-25 Settings Navigator screen
Output circuit...............................................2-25 and operation flow.............................................4-4
When the NPN output is selected........2-25 Displaying the Settings Navigator guide...........4-5
When the PNP output is selected........2-25 Finishing the Settings Navigator.......................4-5
Connecting the power cable of the monitor....2-26 Finishing by completing all steps...................4-5
When connecting with the Ultra Compact Finishing without completing the step............4-5
Vision Sensor (IV-HG series) and the 1. Image Optimization
monitor............................................................2-27 (Clearly Image a Target).......................................4-6
Connecting directly (1 unit)..........................2-27 Setting the Image Optimization.........................4-6
Connecting via network (Direct Connection Main screen for the Image Optimization...........4-7
(2 units or more)/Network Connection)........2-28 Setting the Trigger Options...............................4-8
Other connections.......................................2-29 Settings for the Trigger Options.....................4-8
Connection examples Setting the Trigger Options..........................4-11
of the IV-HG series..............................2-29 Auto Brightness Adjustment............................4-12
Connection examples when Focus Adjustment...........................................4-13
connecting the IV-H series Extended functions for the Image
and IV‑HG series sensors together......2-30 Optimization....................................................4-16
When connecting the Vision Sensor Items of extended functions
(IV-H series) and the monitor..........................2-31 for the Image Optimization..........................4-16
Connecting directly (1 unit)..........................2-31 Imaging Area...............................................4-18
Connecting via network (Direct connection Advanced Brightness Adjustment................4-19
(2 units or more)/Network connection)........2-31 Lighting........................................................4-19
Connecting the monitor cable/Ethernet Color Filters (color type only).......................4-20
cable............................................................2-32 Digital Zoom................................................4-20
OCR Tool.......................................................4-115
Setting items for the OCR tool...................4-115 Chapter 5 Operating/Adjusting
Setting the OCR tool..................................4-117 Starting an Operation...........................................5-2
Mask..................................................4-118 Turning on the power and starting an
Reading settings................................4-119 operation...........................................................5-2
Setting the status conditions..............4-121 Exiting the sensor settings and starting an
Extended functions for the OCR tool.........4-124 operation...........................................................5-2
Setting shade contrast.......................4-124 Overview of the Operation Screen.......................5-3
Setting the OCR algorithm.................4-125 Names and Functions of the Operation Screen...5-4
Tool Name..........................................4-126 Menu Screen.....................................................5-4
Hi-Sp.Adj tool................................................4-127 Switching the display to the full-screen mode...5-6
Setting items for the Hi-Sp.Adj tool............4-127 Enlarging the image display..............................5-6
Setting the Hi-Sp.Adj tool..........................4-129 Selecting the tool whose information
Edge Sens Auto Adj...........................4-133 to be displayed..................................................5-7
Extended functions Selecting the tool
for the Hi-Sp.Adj tool.................................4-134 from the pull-down menu.......................5-7
Edge Detect.......................................4-136 Selecting the tool
Edge Sens Man. Adj..........................4-136 by tapping it on the monitor...................5-7
4. Output Assignment (Setting Details of Selecting a display method for tools.................5-7
Outputting to Output Line)................................4-138 Display methods for tools..............................5-8
Main screen for the Output Assignment........4-138 For color type.........................................5-8
Setting range of the Output Assignment.......4-138 For monochrome type............................5-9
Default value......................................4-139 Displaying the statistical information...............5-11
Setting the Output Assignment.....................4-139 Displaying the statistical information...........5-11
Extended functions for the Output Hiding the statistical information..................5-12
Assignment...................................................4-140 Displaying the histogram.................................5-13
Extended functions items for the Output Displaying the histogram.............................5-13
Assignment................................................4-140 Hiding the histogram....................................5-15
Logic Settings....................................4-141 Displaying Matching List.................................5-15
Total Status Conditions......................4-143 Displaying Matching List..............................5-15
Display Method Adjusting Thresholds for Judgment....................5-17
of Extended Functions Menus..........................4-144 Tool Auto Tuning (Automatically Adjusting
the Judgment Condition)....................................5-18
Using the images taken
in the Test mode..................................5-18
Using the image history saved
in the sensor........................................5-18
Using the image files saved
in the USB memory..............................5-18
Operation flow for the Tool Auto Tuning..........5-19
Starting and finishing the Tool Auto Tuning.....5-19
Registering the OK/NG images to be used
for the Tool Auto Tuning..................................5-21
Registering the images taken
in the Test mode..........................................5-21
Registering the images from
the image history saved in the sensor.........5-23
Registering the images from
the file saved in the USB memory...............5-25
Confirming or deleting the images registered
for the Tool Auto Tuning..................................5-28
Tool Auto Tuning by the previous registration
information......................................................5-29
Tool Auto Tuning by the registration
information file.................................................5-31
Appendices
Status Table......................................................... A-2
Status table...................................................... A-2
Displaying and outputting the status result...... A-4
Displaying and outputting the status result
at the time of position adjustment.................... A-5
Matching Rate of the Outline Tool
and Position Adjustment Tool.............................. A-6
Matching rate at the time of protrusion............ A-6
Cut-off process of the matching rate................ A-6
Troubleshooting................................................... A-7
Error Messages................................................. A-10
Checking errors
by observing the PWR/ERR indicator light.... A-10
Confirming error messages of the monitor..... A-12
Remedy when the Monitor cannot be
Connected with the Sensor............................... A-16
Remedy when direct connection (1unit) is
unavailable..................................................... A-16
Remedy when direct connection (2 units or
more) is unavailable....................................... A-17
Remedy when connection
via a network is unavailable........................... A-18
Confirming the status by observing
the indicator light of the sensor...................... A-21
LINK/ACT (link/activity) indicator light......... A-21
STATUS indicator light................................ A-22
Confirming the status by observing the
SENSOR indicator light of the monitor........... A-23
Other methods of
confirming a network connection................... A-24
Confirming the existence of the sensor
from the monitor......................................... A-24
If the displayed confirmation result is
“NG”.................................................... A-24
Confirming/Setting the IP address
of the monitor.............................................. A-25
Confirming/Setting the IP address
of the sensor............................................... A-26
Confirming the router settings.................... A-27
Remedy when data transfer
via FTP is unavailable................................. A-28
Initializing the Network Settings
(IP Reset Switch)............................................... A-30
Settings after initialization.............................. A-30
Initializing the network settings...................... A-31
For the IV-HG10 / IV-HG15......................... A-31
For the IV-H500CA/IV-H150MA/
IV‑H500MA/IV‑H2000MA............................ A-31
Maintenance...................................................... A-33
Attaching the protection sheet....................... A-33
Replacing the front cover............................... A-33
Index.................................................................. A-34
Copyright notice................................................ A-42
STLport.............................................................. A-43
Getting Started
package contents, and the name and function of
each part.
System Configuration........................................1-2
Overview of IV-H/IV-HG Series..........................1-6
Checking the Package Contents.....................1-10
Name and Function of Each Part....................1-17
System Configuration
Simulator
Intelligent Monitor
IV-Navigator IVP-Converter
IV-M30
Monitor cable
for a sensor with a
built-in amplifier
OP-87450 (2 m)
Eth OP-87451 (5 m)
ern OP-87452 (10 m)
et
co OP-87453 (20 m)
mm
un OP-88039 (2 m: L type) USB memory
ica OP-88040 (5 m: L type)
tio
n OP-88041 (10 m: L type)
(Optional)
Dome attachment
IV-D10
Polarizing filter attachment
Sensor OP-87436/OP-87437
IV-H500CA
IV-H500MA Power I/O cable
IV-H150MA OP-87440 (2 m)
IV-H2000MA OP-87441 (5 m)
OP-87442 (10 m)
OP-88036 (2 m: L type)
OP-88037 (5 m: L type)
OP-88038 (10 m: L type)
24 V DC power
When connecting with the Ultra Compact Vision Sensor (IV-HG series)
1
Getting Started
Simulator
Intelligent Monitor
IV-Navigator IVP-Converter
IV-M30
Ethernet cable
OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
OP-87459 (10 m)
USB memory
Sensor Head
IV-HG500CA
IV-HG500MA
IV-HG150MA I/O cable for IV-HG series
IV-HG300CA OP-87906
IV-HG600MA
24 V DC power
When Direct Connection (2 units or more) or Network Connection is selected, the intelligent monitor (IV-M30)
can select a single sensor from among multiple sensors and connect with the selected sensor.
* The IV-M30 requires a power cable.
LAN cable
OP-87950 (1 m)
OP-87951 (3 m)
OP-87952 (5 m) Ethernet cable
OP-87953 (10 m) OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
Sensor head/amplifier OP-87459 (10 m)
cable for IV-HG series OP-88042 (1 m: L type)
OP-87903 (2 m) OP-88043 (2 m: L type)
OP-87904 (5 m) OP-88044 (5 m: L type)
OP-87905 (10 m) OP-88045 (10 m: L type)
Sensor Head
IV-HG500CA
IV-HG500MA
IV-HG150MA
IV-HG300CA Sensor
IV-HG600MA IV-H500CA
IV-H500MA
IV-H150MA
IV-H2000MA
MEMO
Getting Started
1 IV-H/IV-HG Series
Getting Started
The IV-H/IV-HG series is a “Vision Sensor”. This sensor can be attached easily so complicated detection
operations such as detecting the shapes of parts with a photoelectric switch can be achieved easily.
Operation condition settings require the intelligent monitor (IV-M30) or the PC software for IV-H/IV-HG
series IV-Navigator (IV-H1).
The sensor with monitor and the sensor with PC are connected via an Ethernet so connection with multiple
sensors besides direct single connection can be performed.
Ethernet switch
Functions of monitor
yySetting the sensor
yyMonitoring the
operation screen
yyMonitoring the
statistical information
yyReading the image
history
Power I/O
Functions of sensor
yyCamera
yyLighting
yyImage detection
yyI/O
yySaving the image
history
Getting Started
The IV-Navigator has the same functions as the intelligent monitor (IV-M30).
For details of operations using the IV-Navigator, refer to “IV-H/IV-HG Series User’s Manual (PC Software)”.
zz
Direct Connection (1 unit) zz
Direct Connection (2 units or more)/Network Connection
Ethernet switch
Functions of IV-Navigator
yySetting the sensor
yyMonitoring the operation screen
yyMonitoring the statistical
information
yyReading the image history
yySimulator
Power I/O
Functions of sensor
yyCamera
yyLighting
yyImage detection
yyI/O
yySaving the image
history
This section describes the basic judgment processing flow of this device.
Trigger input
BUSY output
Total status
output
Light up the built-in light and image the target by using the
Imaging CMOS image sensor. BUSY output function turns ON.
MEMO
Getting Started
1 IV-H/IV-HG series are constructed by each following model. Check that all the following packed items are
packed for each model you purchased before using.
Getting Started
Sensor head x 1
“Name and Function of Each Part” (Page 1-17)
“Mounting the Sensor” (Page 2-2)
“Cables” (Page 2-17)
Optional parts for the Ultra Compact Vision Sensor (IV-HG series) 1
Getting Started
Dome attachment Spread lens attachment
yyIV-GD05 yyOP-87902 (Spread lens attachment for
IV‑HG150MA)
Mounting screw
(M4 x L7) x 2
Mounting screw
Mounting screw (M3 x L5) x 2
Dome attachment for (M4 x L10) x 2 * Double-washer sems screw
IV-HG series (Small) * Double-washer sems screw Spread lens
attachment x 1 Instruction Manual x 1
Instruction Manual x 1
“ Using the polarizing filter attachment
yyIV-GD10 (OP‑87899/OP-87900/OP-87901) or spread lens
attachment (OP-87902)” (Page 2-8)
Mounting screw
(M3 x L5) x 1
* Double-washer sems screw I/O cable for IV-HG series x 1
“ Connecting the Ultra Compact Vision Sensor
Instruction Manual x 1 (IV-HG series)” (Page 2-17)
Polarizing filter
attachment x 1
“ Using the polarizing filter attachment
(OP‑87899/OP-87900/OP-87901) or spread lens
attachment (OP-87902)” (Page 2-8)
1 Vertical mounting bracket for IV-HG Adjustable bracket for IV-HG series
series
Getting Started
yyOP-87910
yyOP-87908
Mounting screw
(M4 x L8) x 2
Mounting screw
Mounting * Double-washer
(M4 x L8) x 2
bracket x 1 sems screw Bracket x 1
Mounting bracket x 1 * Double-washer sems screw
Mounting screw
(M4 x L8) x 2
* Double-washer sems screw
Mounting bracket x 1
Mounting adapter x 1
Screw for mounting
adapter x 1
Sensor x 1
The mounting adapter is mounted with the sensors in the
default factory setting.
“Name and Function of Each Part” (Page 1-17)
“Mounting the Sensor” (Page 2-2)
“Cables” (Page 2-17)
Getting Started
Dome attachment
yyIV-D10
Instruction Manual x 1
Mounting screw x 2
Hexagon wrench
Dome attachment x 1 (L-shaped) x 1
Polarized visible light filter attachment Power I/O cable (M12 12pin - strand wire)
yyOP-87436 yyOP-87440 (2m)
yyOP-87441 (5m)
yyOP-87442 (10m)
Mounting screw x 2
Instruction Manual x 1
yyOP-87460 yyOP-87685
Screw for the bracket and
Screw for the mounting nut x 1
adapter x 1
Mounting screw x 4
Bracket A x 1
Mounting adapter x 1
Same as accessories for the sensor.
Optional parts in case of loss/damage.
Bracket B x 1
Front cover (for replacement)
yyOP-87461
Mounting screw x 2
Intelligent Monitor
yyIV-M30
Getting Started
Monitor power cable Wall mounting adapter
(M8 4pin - strand wire) yyOP-87464
yyOP-87443 (2m)
yyOP-87444 (5m)
yyOP-87445 (10m)
Screw for the adapter x 2
Hexagon nut x 2
Protection sheet x 1
Panel mounting
“Attaching the protection sheet” (Page A-33)
adapter x 1
“Mounting to a panel” (Page 2-15)
USB memory (1GB)
yyOP-87502 DIN mounting adapter
yyOP-87466
USB memory x 1
Mounting screw (lateral) x 2
Stylus
yyOP-87462
DIN mounting
adapter x 1
String for hanging the
stylus x 1 “Mounting to the DIN rail” (Page 2-16)
Stylus x 1
Same as accessories for monitors.
Optional parts in case of loss/damage.
1 Communication Cable
Getting Started
Monitor cable for a sensor with a built- Ethernet cable (M12 4pin - RJ-45)
in amplifier (M12 4pin - M12 4pin) yyOP-87907 (1 m)
yyOP-87450 (2 m) yyOP-87457 (2 m)
yyOP-87451 (5 m) yyOP-87458 (5 m)
yyOP-87452 (10 m) yyOP-87459 (10 m)
yyOP-87453 (20 m)
Getting Started
yyIV-HG500CA yyIV-HG500MA yyIV-HG150MA
yyIV-HG300CA yyIV-HG600MA
Name and function of each part of the
sensor head
Indicator light
yyGreen (ON).......Comprehensive result is “OK”.
yyGreen (Blink).....Under startup or setting
in progress. Operation is
stopped.
1 2 2 3 4 5 6 7
Blinks once a second.
1 Indicator light yyRed (ON)...........Comprehensive result is “NG”.
Indicates the operating status of the sensor yyRed (Blink)........An error has occurred.
head. yy(OFF)................Standby status until the
“ Name and function of each part of the first judgment finishes after
sensor head” (Page 1-17) starting the operation or
2 Mounting part after switching the program
Used for mounting the sensor head. number.
Also used for mounting to the dome attachment The versions of the sensor
for IV-HG series. head and sensor amplifier do
“Mounting the sensor head of the Ultra Compact not match.
Vision Sensor (IV-HG series)” (Page 2-4) An incompatible sensor head
3 Connector for sensor head/amplifier cable is connected.
for IV-HG series yyGreen and red are ...“LED Blinking” is requested.
blinking alternately
The connector can rotate.
Example of rotating
4 Camera and built-in light
5 Mounting part for the spread lens attachment
for IV-HG150MA
6 Mounting part for polarizing filter attachment
for IV-HG500CA/500MA/150MA, polarizing filter
attachment for IV-HG300CA, polarizing filter
attachment for IV-HG600MA
7 Connector for sensor head/amplifier cable
for IV-HG series
“Cables” (Page 2-17)
3
5
4
8
Operation of the sensor amplifier 4 STATUS 1
indicator light Indicates the connection status within the
Getting Started
monitor.
yyGreen (ON).......Normally connected with
monitor or PC.
1
yyGreen (Blink).....IP address has been retrieved
2 but the sensor amplifier is
3 not correctly connected with
monitor or PC.
4
yyRed (ON)...........The IP address coincides with
5 other device or a network loop
is detected.
yy(OFF)................IP address is not assigned.
1 PWR/ERR Sensor amplifier is not
yyGreen (ON).......Operating. correctly connected with
yyGreen (Blink).....Under startup or setting monitor or PC.
in progress. Operation is 5 LINK/ACT
stopped. Blinks once a Indicates the linking status within monitor or
second. Ethernet switch.
yyRed (ON)...........Unrecoverable error has yyGreen (ON).......Normally linked.
occurred. yyGreen (Blink).....Normally linked, and the data
yyRed (Blink)........Recoverable error has is sending/receiving.
occurred. yy(OFF)................Sensor is not normally linked.
yy(OFF)................Power is not supplied.
2 OUT
Indicates the comprehensive result.
yyGreen................Comprehensive result is “OK”.
yyRed...................Comprehensive result is “NG”.
yy(OFF)................Setting processing.
Standby status until the
first judgment finishes after
starting the operation or
after switching the program
number.
3 TRIG
Green light lights up (one-shot) according to
input of the internal or external trigger.
1 Vision Sensor (IV-H series): Sensor 3 Connector for monitor cable/Ethernet cable
Connector for connecting a monitor cable or
Getting Started
yyIV-H500CA yyIV-H150MA yyIV-H500MA Ethernet cable. Use this for connecting the
yyIV-H2000MA monitor, PC, or Ethernet switch.
“Cables” (Page 2-17)
Name and function of each part of the
sensor
When the cable is not connected, attach
1
the waterproof cap for Ethernet connector
2 to maintain enclosure rating.
Tightening torque : 0.45 to 0.55 N·m
3
4 Indicator light
Indicates the operating status of the sensor.
“Operation of the indicator light” (Page 1-21)
4
5 Built-in light
LED light that illuminates the target
6 Camera
Images the object.
7 Front cover
Protects the camera and built-in lights.
The front cover is protected by the protection
sheet (blue) in the default factory setting. Remove
the sheet when the sensor is to be used.
5 Front cover for replacement is provided for
maintenance.
“Replacing the front cover” (Page A-33)
6
7
1 Mounting adapter
Use this for mounting and fixing the sensor.
“Mounting the Sensor” (Page 2-2)
Operation of the indicator light 3 TRIG 1
Details on operations of the indicator light are Green light lights up (one-shot) according to
Getting Started
shown below. input of the internal or external trigger.
4 5 4 STATUS
Indicates the connection status within the monitor.
yyGreen (ON).......Normally connected with
monitor.
yyGreen (Blink).....IP address has been retrieved
but the sensor is not correctly
connected with monitor.
yyRed (ON)...........The IP address coincides with
1 2 3
other device.
1 PWR/ERR yy(OFF)................IP address is not assigned.
Indicates the power supplying status to the Sensor is not correctly
sensor and the error status of the sensor. connected with monitor.
yyGreen (ON).......Operating.
When the sensor cannot correctly connect with
yyGreen (Blink).....Setting processing. Operation
the monitor, refer to “Remedy when the
is stopped. Blinks once a
Monitor cannot be Connected with the Sensor”
second.
(Page A-16).
yyRed (ON)...........Unrecoverable error has
occurred. 5 LINK/ACT
yyRed (Blink)........Recoverable error has Indicates the linking status within monitor or
occurred. Ethernet switch.
yy(OFF)................Power is not supplied. yyGreen (ON).......Normally linked.
For countermeasures when an error occurred, yyGreen (Blink).....Normally linked, and the data
refer to “Error Messages” (Page A-10). is sending/receiving.
yy(OFF)................Sensor is not normally linked.
2 OUT
Indicates the comprehensive result.
During searching for the sensor to be connected
yyGreen................Comprehensive result is “OK”.
using Direct Connection (2 units or more)
yyRed...................Comprehensive result is “NG”.
and tapping the [LED Blinking] button, [PWR/
yy(OFF)................Setting processing.
ERR], [OUT], and [STATUS] blink in orange
Standby status until the first
simultaneously.
judgment finishes after starting
the operation or after switching
the program number.
1 2 sensor.
yy(OFF)................It is not properly connected
because it did not link
normally.
If the monitor cannot correctly connect with the
9 sensor, refer to “Remedy when the Monitor
cannot be Connected with the Sensor” (Page A-16).
6 LCD monitor/Stylus
Displays the operation screen and setup screen.
10 Operates by touching the screen with the stylus.
7 USB connecting connector
Connector for connecting the USB memory.
1 Power connector Connector is protected by the cover.
Connects the monitor power cable. “Saving the Sensor Settings and Images to a
“Cables” (Page 2-17) USB Memory” (Page 6-23)
2 Connector for the monitor cable/Ethernet 8 Stylus
cable Used to operate the touch-screen.
Connector for connecting the monitor cable or 9 Stylus holder
Ethernet cable. Used when connecting with the
Stores the stylus.
sensor or Ethernet switch.
“Cables” (Page 2-17) 10 Strap holder
3 Unlock button Holds the strap or hangs the stylus.
Push this button when dismounting the monitor from
the wall mounting adapter or DIN mounting adapter.
“Unmounting from the wall mounting adapter”
(Page 2-14)
“Unmounting from the DIN mounting adapter”
(Page 2-16)
100 22 16
Mounting the sensor head 150 34 24
Indicator light
View V
Installed distance WD
View V = View H x 0.75
(H : V = 4 : 3)
For Vision Sensor (IV-H series) Checking the view and installed
distance (IV-H series)
yyIV-H500CA
yyIV-H2000MA
yyIV-H150MA yyIV-H500MA
For IV-H Series, installed distance between the 2
view and object is different depending on the type
zz
Standard range type (color/monochrome) Mounting the sensor head of the Ultra
600
Compact Vision Sensor (IV-HG series)
2
Installed distance WD (mm)
500
yyIV-HG500CA yyIV-HG500MA yyIV-HG150MA
yyIV-HG300CA yyIV-HG600MA
Installation and Connection
400
300
Mounting the sensor head
200
150
When screws are secured from the
100 sensor head
50 yyScrew : M3 x 2
0
25 50 70 100 130 150 200 250 yyTightening torque : 0.3 to 0.6 N·m
210
View H (mm)
zz
Short range type
150
Installed distance WD (mm)
When screws are secured from the wall
100 yyScrew : M4 x 2
yyTightening torque : 0.7 to 1.5N·m
yyScrew hole on the sensor head: M4 female
50 (whose length of screw engagement should
be 2.5 to 3.5 mm)
0
10 12 20 30 36 40
View H (mm)
zz
Long range type
2500
Installed distance WD (mm)
2000
When using the vertical mounting
500
bracket for IV-HG series (OP-87908)
300
Attach the bracket using the screws attached to
0
45 100 200 300 400 OP-87908.
View H (mm) yyTightening torque : 0.7 to 1.5N·m
The value of View H and V will be a half of the Mounting
value on the figures above when using the digital example
zooming function.
When using the transverse mounting Mounting the sensor amplifier of the Ultra
bracket for IV-HG series (OP-87909) Compact Vision Sensor (IV-HG series)
Attach the bracket using the screws attached to 2
OP-87909. Mounting the IV-HG10 (Main)
When using the adjustable bracket for
IV‑HG series (OP-87910)
Protection seal
2 Mount the sensor amplifier IV-HG15 Mounting the attachment for IV-HG
(Expansion added) to the DIN rail. series
2 Attach it in the same way as
IV-HG10 (Main)” (Page 2-5).
“Mounting the
Mounting the dome attachment
1 Mount the IV-HG series sensor head on
4 Attach the end units (OP-26751: 2 pack) the dome attachment for IV-HG series
with the front side of the sensor head
on both sides of the main and expansion
units mounted, and secure them with two connected to the attachment.
screws on each side.
Screws for
Mounting screw securing the
(short) sensor head
(M4 x L7) x 2 are tightened
on this side.
Installed distance View View yyAdjust brightness with the polarization filter
WD (mm) H (mm) V (mm) attachment mounted.
0 24 31 “Auto Brightness Adjustment” (Page 4-12)
yyFor the color type, adjust the white balance with
30 46 51
the polarization filter attachment mounted.
When the IV-HG600MA is used “White Balance (for color type only)”
Installed distance View View (Page 6-51)
WD (mm) H (mm) V (mm)
0 38 45
Mounting the polarizing
filter attachment for
50 73 78
IV‑HG500CA/500MA/150MA (OP‑87899),
polarizing filter attachment for
IV‑HG300CA (OP‑87900), or polarizing
filter attachment for IV-HG600MA
(OP‑87901)
2 Secure the polarizing filter attachment with Mounting the Vision Sensor
the attached screw. (IV-H series)
yyTightening torque : 0.3 to 0.6N·m
yyIV-H500CA yyIV-H150MA yyIV-H500MA
2
yyIV-H2000MA
Indicator light
Remove the
protection sheet
Mounting the attachment for IV-H 2 Fix the dome attachment with attached
series dedicated screws.
yyScrew : Dedicated screw x 2
Use the attached dedicated screws.
2
Using the dome attachment (IV-D10) yyTightening torque : 0.25 to 0.35 N·m
Installed distance of the dome
Mounting the dome attachment attachment
62 to 112 mm from the front face of the sensor
1 Mount the attachment by aligning the (0 to 50 mm from the front face of the dome attachment)
concave part of the dome attachment with
the mounting screw of the front cover of Sensor type
the sensor. yyStandard range type
yyShort range type
Installed distance
from the front face
of the sensor
Screw hole for
mounting the
attachment
62 to 112 mm
Front cover
mounting screw Concave part
(0 to 50 mm)
Concave part
Target
Using the polarizing filter attachment 2 Fix the polarizing filter attachment with
the attached dedicated screws.
(OP‑87436/OP-87437)
2 yyScrew : M2.5 x 2
Use the attached dedicated screws.
yyDo not remove the front cover of the sensor. yyTightening torque : 0.25 to 0.35 N·m
Installation and Connection
Concave part
zz
Mounting by creating a plated through
hole on the panel
yyScrew : M3 x 2, Nut : M3 x 2
Use the attached screws and nuts.
yyTightening torque : 0.27 to 0.33 N·m
Stopper
2 Mount the monitor to the wall mounting Unmounting from the wall mounting
adapter by aligning the stopper of the wall
adapter
2 mounting adapter to the groove on the
rear monitor. Unlock the monitor from the wall mounting adapter
Slide the monitor down all the way, and confirm by pulling toward the unlock button. And slide up to
Installation and Connection
that the monitor is locked. unmount the monitor mounted to the adapter.
Unlock
Stopper
-0
4-φ3.5
(Circular hole position for screw)
+1
-0
100
92
110
(Circular hole position for screw)
Mounting to the DIN rail 2 Adjust the position of the DIN mounting
adapter and the DIN rail by pulling down
Mount the DIN mounting adapter (OP-87466) to the
2 monitor, and mount it to the DIN rail.
the stopper of the adapter, and then push
up the stopper to lock it.
The monitor can be operated by the following methods.
Installation and Connection
Unlock
Stopper
zz
Fixing to the DIN mounting adapter
To fix the monitor to the DIN mounting adapter,
use the attached screws.
yyScrew : M3 x 2
Use the attached flat head screw.
yyTightening torque : 0.27 to 0.33 N·m
Cables
1 Insert the cable into the sensor as shown the pin connection
below.
Adjust the pins and the
pin connection
Connecting the
I/O cable for IV-HG
series
Connecting the Ethernet cable or
LAN cable
Connect the cable to the sensor amplifier as To disconnect the cable, hold the tabs on both
shown below. sides of the connector pushed in and pull it out.
zz
Terminal number and wiring color of the I/
O cable for IV-HG series (OP-87906) yyIndividually insulate the unused input-
Terminal Wiring
Assigning output cables.
yyFor input cables of this sensor, connect
2
Name default Description
No. color with non-contact output (transistor output/
Connection diagram
zz
Selecting NPN output
When NPN is selected in the Polarity 2
24 V line of power terminal External device
Load
OUT1 to OUT8*
DC24V
IN1 to IN6*
(PNP)
IN1 to IN6*
DC24V
OUT1 to OUT8*
Connecting the Vision Sensor 3 Wire each cable according to its intended
(IV‑H series) purpose.
2 zz
Selecting NPN output
1 Adjust the pins of the connector for the When NPN is selected in the Polarity (Page 3-13)
Installation and Connection
Black/White/ DC24V
Gray/Orange
(OUT) IN
Load
Blue (0V)
Wiring Assigning
Name Description
color default value
Brown DC24V - + side of power 2
- side of power
Load
Overcurrent protection circuit
yyON current : 2 mA (short circuit)
Main circuit
DC24V OUT1 - OUT8
+3.3V *
Main circuit
IN1 - IN6 0V
*
* Refer to “●Terminal number and wiring color
of the I/O cable for IV-HG series (OP-87906)”
0V (Page 2-19).
Use by assigning the optional functions to OUT1 to
OUT8
* Refer to “●Terminal number and wiring color
of the I/O cable for IV-HG series (OP-87906)”
When the PNP output is selected
(Page 2-19). When PNP is selected in the Polarity, the circuit
Use by assigning the optional functions to IN2 to 6
becomes open collector PNP output circuit.
Voltage input (When the PNP output is yyMaximum rating : 26.4 V, 50 mA
selected) (20 mA when the Expansion
When PNP is selected in the Polarity, the circuit (IV-HG15) is connected)
becomes voltage input circuit. yyRemaining voltage : 2 V or lower
yyInput maximum rating : 26.4 V DC24V
yyON voltage : 18 V or higher
yyON current : 2 mA (for 24 V)
yyOFF current : 0.2 mA or lower
Overcurrent protection circuit
DC24V
Main circuit
OUT1 - OUT8
*
Load
Main circuit
IN1 - IN6
0V
*
Load
Overcurrent protection circuit
yyOFF current : 0.1 mA or lower
Main circuit
yyON current : 2 mA (short circuit) OUT1 - OUT4
DC24V
*
+3.3V Brown
Main circuit
0V
IN1 - IN6
Blue
*
* Black (OUT1) / White (OUT2) / Gray (OUT3) /
Orange (OUT4)
Use by assigning the optional functions to OUT1
0V to OUT4
Blue
* Pink (IN1 : External trigger) / Yellow (IN2) /
When the PNP output is selected
Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)
When the PNP is selected in the Polarity (Page
Use by assigning the optional functions to IN2 to 6
3-13), the circuit becomes open collector PNP output
circuit.
Voltage input (When the PNP output is
yyMaximum rating : 26.4 V, 50 mA
selected)
yyRemaining voltage : 2 V or lower
When the PNP is selected in the Polarity (Page DC24V
3-13), the circuit becomes voltage input circuit.
Brown
yyInput maximum rating : 26.4 V
yyON voltage : 18 V or higher
Overcurrent protection circuit
0V
Main circuit
Brown (DC24V)
DC24V
Blue (0V)
Monitor power cable
(2m/5m/10m)
Cable specification Brown/Blue : AWG24
Arrow mark
When connecting with the Ultra When you cannot tighten the screw by hand
any more, use a tool such as pliers for further
Compact Vision Sensor (IV-HG series)
2
tightening. Tightening torque, retorque degree, and
and the monitor acceptable spaces between connectors are shown
below.
Spaces between
connectors
Sensor Head
Ethernet cable
OP-87907 (1 m)
OP-87457 (2 m)
OP-87458 (5 m)
OP-87459 (10 m)
Ethernet switch
LAN cable
OP-87950 (1 m)
OP-87951 (3 m)
OP-87952 (5 m)
OP-87953 (10 m)
Sensor
IV-H500CA
IV-H500MA
Sensor Head IV-H150MA
IV-HG500CA IV-H2000MA
IV-HG500MA
IV-HG150MA
IV-HG300CA
IV-HG600MA
*The monitor and Ethernet cable can be connected in the same way as “Connecting directly (1 unit)”
(Page 2-27).
Other connections
This section shows connection examples for when the IV-HG10 and IV-HG15 are to be connected.
yyIV-HG10 : Sensor amplifier for IV-HG series (Main) 2
yyIV-HG15 : Sensor amplifier for IV-HG series (Expansion)
Connection examples of the IV-HG series
IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV-
HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15
IV-M30 IV-M30
Ethernet
switch
Ethernet cable
IV-M30 IV-M30
Up to 16 sensor amplifiers
(IV‑HG10/IV-HG15) can be
connected to a monitor (IV-M30).
IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV-
HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15
HG10 HG10 HG15 HG10 HG15 HG10
LAN cable
LAN cable LAN cable LAN cable LAN cable
LAN cable LAN cable LAN cable
IV-M30
Connection examples when connecting the IV-H series and IV‑HG series sensors
together
2
IV- IV- IV-H150
IV- IV-
Installation and Connection
IV-H500
HG10 HG15 HG10 HG15 IV-H2000
IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV- IV-
HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15 HG10 HG15
LAN cable
LAN LAN cable LAN cable
LAN cable LAN cable LAN cable LAN cable
cable
Ethernet switch
Ethernet cable
(2m/5m/10m)
Repeat the steps (1) and (2) and when you cannot
Connecting the monitor cable/
tighten the screw by hand any more, use a tool
Ethernet cable
2 This section describes the details on connecting the
such as pliers for further tightening. Tightening
torque, retorque degree, and acceptable spaces
monitor cable/Ethernet cable using the example of between connectors are shown below.
Installation and Connection
connecting the monitor cable to the sensor. yyMonitor cable for a sensor with a built-in
amplifier/Ethernet cable
1 Align the pin connection parts of the (OP-87450/OP-87451/OP-87452/OP-87453/
monitor cable/Ethernet cable connector
OP-87457/OP-87458/OP-87459)
with three pins of the cable connector,
Tightening torque : 0.8 to 1.0 N·m
and connect the cable to the sensor.
Retightening degree : 5 to 10°
Spaces between connectors (reference value)
For sensors : 0 mm
For monitors : 2.2 mm
(1)
Tighten the screw-on connector
Spaces between
connectors
Basic Operation
Overview of Screen and Operation...................3-2
Basic Operation Flow.........................................3-4
Operation when the Power is Turned on..........3-5
Setting to the Factory Default.........................3-15
Basic Operation for the Monitor......................3-17
Run screen
Images and judges based on
3 the judgment condition.
“Starting an Operation”
(Page 5-2)
Basic Operation
Full-screen display/Zooming
Use the [Zoom] button to
enlarge the view of the monitor
“Switching the display
Switching ON/OFF of to the full-screen mode”
the menu display (Page 5-6)
“Enlarging the image
display” (Page 5-6)
Tool display
Select the display patterns
of tools from OFF / Window /
Process 1 / Process 2
“Selecting a display method
for tools” (Page 5-7)
A B
Statistics display
Displays statistical information
of status on the monitor.
“Displaying the statistical
Monitor Settings information” (Page 5-11)
Sets each function of the monitor.
“Setting the Advanced Monitor Information”
(Page 6-55)
Histogram display
Displays histogram of status
on the monitor.
“Displaying the
histogram” (Page 5-13)
Matching List
The matching list of each
setting tool is displayed on
monitor.
“Displaying Matching
List” (Page 5-15)
Program list
Checks or initializes
Sensor Setup Menu the program.
3
Sets condition to judge a target. “Things can be performed
“Displaying the Sensor Setup with the program functions”
Menu Screen” (Page 6-2) (Page 6-10)
Basic Operation
Settings Navigator
Sets the program to be used
for judgment.
“Chapter 4 Settings Navigator
(Setting the Judgment Condition)”
(Page 4-1)
A B
Limit Adjustment
Adjusts the judgment threshold.
“Adjusting Thresholds for
Judgment” (Page 5-17)
Sensor Advanced
Performs the sensor advanced settings.
“Setting the Extended Functions of
the Sensor” (Page 6-33)
Tool Auto Tuning
Automatically adjusts threshold of
tool and extraction conditions of
Color Area/Area tool in accordance
with OK/NG image.
“Tool Auto Tuning (Automatically
Adjusting the Judgment
Condition)” (Page 5-18)
USB Memory
Sets the operation when using USB memory.
“Saving the Sensor Settings and Images
to a USB Memory” (Page 6-23)
B
3
Turning on the power
Basic Operation
Turn on the power of the sensor and monitor, and then perform the initial startup setting.
“Operation when the Power is Turned on” (Page 3-5)
Settings Navigator
Create the program to be used for operation in [Settings Navigator] (Sensor Setup).
Basic Operation
there are Direct Connection (“1 unit” or “2 units
Initial start-up of the or more”) and Network Connection.
monitor
“Operation for initial startup of the monitor
yyDirect Connection
(1 unit) (Direct Connection (1 unit))” (Page 3-6)
yyDirect Connection “Operation for initial startup of the monitor
(2 units or more) (Direct Connection (2 units or more))”
yyNetwork Connection (Page 3-7)
(4) (5)
“Operation for initial startup of the monitor
(2) (Network Connection)” (Page 3-9)
(2) When the sensor is turned on for the first time,
Initial start-up of
perform the Initial Sensor Setup (IV-HG series
the sensor
only) and set the polarity of the sensor.
(3) “Operation for initial startup of the monitor
(Direct Connection (1 unit))” (Page 3-6)
The Sensor Setup Menu screen opens. Set the
(3)
Sensor settings menu Run Connecting... activation condition in Settings Navigator. After the
setting is completed, operation begins.
“Chapter 4 Settings Navigator (Setting the
Judgment Condition)” (Page 4-1)
(4) After the second time of starting the monitor
and sensor, the operation begins when the
power is turned on.
“Chapter 5 Operating/Adjusting” (Page 5-1)
(5) When the connection is failed, the process
remains in the connecting screen.
“Remedy when the Monitor cannot be
Connected with the Sensor” (Page A-16)
Operation for initial startup of the 5 Turn on the power of the sensor.
monitor (Direct Connection (1 unit))
Turn on the power of the sensor before the monitor
1 Turn on the power of the monitor. is restarted by tapping the [OK] button in step 6.
The screen to select the language opens.
3 6 Tap the [OK] button.
2 Select the language to be displayed on
Basic Operation
4 Tap the [1 unit] button and tap the [OK] use the PROFINET function again, restart the
sensor.
button.
Operation for initial startup of the monitor 5 Turn on the power of the sensor.
(Direct Connection (2 units or more))
Turn on the power of the sensor before the
1 Turn on the power of the monitor. monitor is restarted by tapping the [OK] button
in step 6.
The screen to select the language opens.
3
2 Select the language to be displayed on 6 Tap the [OK] button.
the monitor and tap the [OK] button.
Basic Operation
Network setting screen opens.
[English] is selected as the default setting.
If a language other than [English] is selected, 7 Tap the [OK] button.
the Information screen opens. Tap the [OK]
button. The monitor will restart automatically.
yyMove the input cursor to the item to set by the Do not connect a device other than IV-H/
[←] or [→] button and enter the numbers. IV-HG series sensors, IV-M30, and a PC on
yyTap the [Delete] button to reset the display of
a network.
the selected item.
4 Tap the [2 units or more] button and tap 8 Tap the [Search Sensor] button.
the [OK] button.
opens.
When the searching is finished, the searched
result will be displayed.
yyIf the IP address of the sensor has not been set,
it is automatically assigned.
Up to 16 sensors can be searched for. yyWhen the connection is unavailable with a
frozen connection screen, refer to “Remedy
9 Select a sensor to be connected and tap when direct connection (2 units or more) is
the [Connect] button. unavailable” (Page A-17).
yyFor direct connection (2 units or more), the IP
address is automatically set.
yyFor direct connection (2 units or more), the
sensor on which PROFINET has been set will
not be detected.
Basic Operation
Setting the network address of the
monitor
The Complete Configuration screen opens.
1 Turn on the power of the monitor.
The screen to select the language opens.
5 Tap the [OK] button.
2 Select the language to be displayed on
the monitor and tap the [OK] button.
[English] is selected in the default setting. 6 Tap each [Edit] button of the IP address,
subnet mask, and default gateway.
If a language other than [English] is selected,
the Information screen opens. Tap the [OK]
button. The monitor will restart automatically.
7 Set the IP Address, Subnet Mask, and Searching for a sensor to be connected
Default Gateway individually, and then tap
the [OK] button. Automatically searches for a sensor on the network
and connects with it.
IP address
3 yyThe search time is about 10 seconds.
yySearching range and retrievable number of units
are as follows.
Basic Operation
zz
When a sensor with no IP address is found The confirmation dialog appears.
3
Empty
Basic Operation
Tap the [Yes] button to copy the network
zz
When a sensor with an IP address is found
settings of the monitor.
When copying is completed, the information
screen opens.
IP address
IP address
zz
When connecting to the sensor with set IP
address
Tap the [Connect] button.
Operation for initial startup of 3 Select the Polarity of the sensor and tap
the sensor the [OK] button.
Basic Operation
After the polarity is selected, set up the sensor in
Settings Navigator.
For details on polarity, refer to “Specification
of I/O circuit and current of the Ultra Compact The Sensor Setup Menu screen opens.
Vision Sensor (IV-HG series)” (Page 2-24) or
“Specification of I/O circuit and current of the 4 Tap the [Sensor Setup] button and set up
Vision Sensor (IV-H series)” (Page 2-25). the program.
Operation for changing the sensor 3 Tap the [Sensor Setup] button.
head (IV‑HG series only)
If a sensor head connected to a sensor amplifier
is changed, initialization of the sensor head is
3 required.
Turn on the monitor and initialize the sensor
Basic Operation
Initializing the sensor 3 Tap the [System] button and then the
[Initialize Sensor] button.
Initializes information set in the sensor and uses
factory default setting.
Basic Operation
(Page 6-37)
yyNetwork Settings (IP Address / Subnet Mask /
Default Gateway / Port number (TCP))
(Page 6-40)
yyTo initialize the registered programs individually, 4 Tap the [Go] button.
refer to “Initializing a program” (Page 6-15).
1 Set the menu display of the monitor to ON Initialization begins. After initialization is completed,
and tap the [Monitor Settings] button. the initialization completion screen opens.
2 Tap the [System] button and then the The monitor restarts.
[Initialize Monitor] button. After restarting, set the display language, date
and time, and the connection method with the
sensor.
For the connection method with the sensor,
there are Direct Connection (“1 unit” or “2 units
or more”) and Network Connection.
“Operation for initial startup of the monitor
(Direct Connection (1 unit))” (Page 3-6)
“Operation for initial startup of the monitor
3 Tap the [Go] button. (Direct Connection (2 units or more))”
(Page 3-7)
“Operation for initial startup of the monitor
(Network Connection)” (Page 3-9)
Basic Operation
1 In the Image Optimization settings of The value
the Settings Navigator, tap the [Internal] is updated
button in [Trigger Options]. according to the
The slider appears on the monitor. slider position
zz
Setting by inputting a value
2 Set the trigger interval. By tapping the ▼ button of the trigger interval,
the screen to input a value opens.
zz
Setting by the slider
Input the value of a trigger interval and tap the
Touch the slider, and then slide it to the right or
[OK] button.
left to set the trigger interval. According to the
slider position, the value of a trigger interval is
updated.
The value
is updated
according to the
slider position
Tool window
zz
Changing the direction of the tool window
By touching and dragging the arrow mark on
the upper right of the tool window, the direction
of the tool window can be changed.
zz
Moving the tool window
By tapping inside the tool window, will be
displayed. Move the tool window by touching
and dragging it.
Basic Operation
According to the items to be set, the number of
characters, character types, and characters which
can be input are different.
(7) (8) (9)
1 On the Sensor Setup Menu screen, tap the (1) Program name
[Detail] button. Displays a program name being editing.
(2) [←] button
Moves a cursor position to the left.
(3) [→] button
Moves a cursor position to the right.
(4) [Delete] button
Deletes one character to the left of the cursor.
(5) Number of characters which can be input
2 Select the program to change the name Displays a number of characters that can be
and tap the [Edit] button.
input as a program name.
Select the
program
(6) Character button
Inputs an arbitrary character.
According to selection of the [Upper/Lower]
button, characters that can be input are different.
(7) [Upper/Lower] button
Switches a character to be input to uppercase /
lowercase.
(8) [Cancel] button
Cancels a character input setting and returns to
the Program details screen.
(9) [OK] button
Saves a character input setting and returns to
the Program details screen.
Selecting the file in the USB memory 5 Select the file to be sent.
(1)
This section explains how to select the file in the USB
memory connected to the monitor using an example
of [Transfer Program Settings]. (2)
2 Tap the [Transfer Program Settings] button. the [OK] button, you can go to the upper
hierarchy of currently displayed folder.
(3) File / Folder display
Displays a file and folder stored in the currently
displayed folder.
By selecting the folder and tapping the [OK]
button, you can go into the selected folder.
(4) [First] button
Moves to top page in the folder.
The confirmation dialog appears.
(5) [<<] button
3 Tap the [OK] button. Moves to previous page in the folder.
The folder and file in the USB memory are displayed.
(6) [>>] button
4 Select the folder that stores the data and Moves to next page in the folder.
tap the [OK] button. (7) [Last] button
Moves to last page in the folder.
Settings Navigator..............................................4-2
4
Basic Operation of the Settings Navigator......4-3
Settings Navigator
In the Settings Navigator, the setting items of the program required for judging the target with the sensor
are set in each step. While sequentially following the steps with navigation buttons, perform the setting
using the menu buttons in accordance with the Settings Navigator guide.
Navigation
button
Settings
4 Navigator guide
Settings Navigator (Setting the Judgment Condition)
Menu button
A
1. Image Optimization
4 A
“1. Image Optimization
(Clearly Image a Target)”
(Page 4-6)
Settings Navigator (Setting the Judgment Condition)
2. Master Registration
“2. Master Registration
(Registering an Image as a
Reference for Judgment)”
(Page 4-22)
3. Tool Settings
“3. Tool Settings (Setting the
Judgment Method for Targets)”
(Page 4-30)
4. Output Assignment
“4. Output Assignment
(Setting Details of Outputting
to Output Line)” (Page 4-138)
* If the IV-H series is used, up to
4 outputs are available.
zz
When the “Navi Guide” is OFF
The step guide / extended functions guide /
function guide are not displayed
“Checking the view and installed distance (IV-H series)” (Page 2-3)
zz
Auto Brightness Adjustment
The sensor images a target by receiving the reflected light of the built-in light exposed to a target using
the CMOS image sensor.
In the Auto Brightness Adjustment, a target can be imaged with an appropriate brightness by
automatically adjusting the light intensity and shutter speed according to the shape and surface
condition (color, shininess, material).
“Auto Brightness Adjustment” (Page 4-12)
zz
Focus Adjustment
Adjusts the focus of lens. Adjusts for clearly imaging the shape of a target.
Auto focus can adjust the focusing position automatically.
“Focus Adjustment” (Page 4-13)
(1) (3)
(4)
(5)
(2) (6)
yyInternal
Starts imaging continuously within
the time interval specified in the
trigger interval setting.
If [Internal Trigger Control with IN1
Input] is set to [Yes], the external
input can control the internal trigger.
Trigger Select the type of the timing to
yyExternal Internal
(Trigger type) start imaging.
Starts imaging with the external
trigger synchronized with the
target's motion from a photoelectric
sensor or PLC installed outside.
The time (trigger delay) between
inputting the trigger until imaging
starts can be set.
Set when the [Internal] is
selected in the trigger type
Trigger interval setting. 1 to 10000 ms 50 ms
Set an interval (cycle) to
automatically start imaging.
Set when the [External] is
selected in the trigger type
setting.
Used when the output timing
of the sensor for the trigger
Trigger Delay occurrence and the imaging 0 to 1000 ms 0 ms
timing of this device cannot be
synchronized.
This device starts imaging after
the time set in the trigger delay
of the trigger input passes.
zz
Internal trigger
(2)
Imaging/
internal processing 4
(3)
(1) The trigger will be input automatically according to the trigger interval settings.
(2) Performs the internal processing after the imaging.
(3) Outputs the status result.
zz
If [Internal Trigger Control with IN1 Input] is set to [Yes]
Internal Trigger
(2)
Imaging/
internal processing
(3)
Status output
(1) The trigger will be input within the period of “Internal trigger interval + 1ms” after IN1 is input (the
trigger is input while IN1 is input). Thereafter the trigger will be input according to the trigger interval
settings.
(2) Performs the internal processing after imaging.
(3) Outputs the status result.
zz
External trigger
Trigger delay
(1)
External trigger
(2)
4 Imaging/
internal processing
(3)
Settings Navigator (Setting the Judgment Condition)
Status output
Setting the Trigger Options 5 Set the trigger interval or trigger delay.
zz
When the [Internal] is selected in step 4
1 Start the Settings Navigator. Set the trigger interval within the range of 1 to
“Starting the Settings Navigator” (Page 4-3) 10000 ms.
2 Display the main screen for the Image If the internal trigger time is shorter than the
Optimization. processing time (Page 5-44), a trigger error
“Settings Navigator screen and operation flow”
(Page 4-4)
occurs.
“Internal trigger” (Page 7-3)
4
“Error Messages” (Page A-10)
3 Tap the [Trigger Options] button.
2 Display the main screen for the Image Trigger Options settings.
Optimization.
yyDo not move a target during the auto brightness
“Settings Navigator screen and operation flow” adjustment. The focus may not be adjusted
(Page 4-4) correctly.
5 Adjust the focusing position as needed. 6 After the setting is completed, tap the [OK]
button.
zz
When the focusing position is to be
adjusted automatically again The system returns to the main screen for the
Image Optimization.
When the [Auto] button is tapped, the focusing
When the [Cancel] button is tapped, the focus
position is adjusted automatically again.
will be reset to the previous position.
zz
When multiple focusing positions exist
When there are multiple positions that can be
focused, the sensor adjusts to the closest position
to the sensor. The options of the position that can
be focused will be indicated with ( ) mark.
To change the focusing position to the optional
position, tap the [Next Pos] or the options ( ) of
the focusing position.
MEMO
Default
Items Description Setting range
value
Default
Items Description Setting range
value
If it is difficult to extract the edge
(outline) of different colors,
select a filter for a color or a OFF/Red/Green/Blue/Cyan/Magenta/
Color Filters OFF
complementary color to be Yellow
detected.
4
(Color type only)
Zoom OFF/Zoom Mag: x2/ Zoom
Digital Zoom Sets the digital zoom.
Zoom Mag: x4 (IV-HG series only) OFF
Imaging Area
For details of editing the tool window, refer to
1 Display extended functions menu for the “Editing the tool window” (Page 3-18).
Image Optimization.
“Display Method of Extended Functions Menus” 4 After the setting is completed,
tap the [OK] button.
(Page 4-144)
The system returns to the main screen for the
2 Tap the [Imaging Area] button. Image Optimization.
4
When an imaging area is specified, the area
Settings Navigator (Setting the Judgment Condition)
Imaging area
1 Display extended functions menu for the 1 Display extended functions menu for the
Image Optimization. Image Optimization.
“Display Method of Extended Functions Menus” “Display Method of Extended Functions Menus”
(Page 4-144)
(Page 4-144)
2 Tap the [Advanced Brightness Adjustment]
button. 2 Tap the [Lighting] button. 4
Exposure time
Color filter is disabled for the Color Area tool. 1 Display extended functions menu for the
Image Optimization.
“Display Method of Extended Functions Menus”
1 Display extended functions menu for the (Page 4-144)
Image Optimization.
4
“Display Method of Extended Functions Menus” 2 Tap the [Digital Zoom] button.
(Page 4-144)
Clarified outline
Zoom area
To move the zoom area to the center of the 5 After the setting is completed, tap the [OK]
screen, tap the [Screen Center] button. button.
The system returns to the main screen for the
If the zoom area is moved, the imaging area Image Optimization.
and tool window are moved together. It is
recommended to re-register the master image
and re-set the tool.
2. Master Registration
(Registering an Image as a Reference for Judgment)
Registers a master image to be a reference for judgment.
4 (2) (5)
Settings Navigator (Setting the Judgment Condition)
4 Tap the [Register Live Image as Master] The disabling outline settings (Page 4-43, Page 4-72)
button.
will be initialized. Set the disabling outline settings
again as needed.
Extended functions for the Master Master image registration from the
Registration image history in the sensor
Registers an image of the image history in the
Items of extended functions for the memory of the sensor as a master image.
Master Registration “Sensor Image History (Confirming the Images
whose Status Result is NG)” (Page 6-16)
zz
Select Img From Image History
4 Registers an image of the image history in the 1 Display the extended functions menu for
memory of the sensor as a master image. the Master Registration.
“Display Method of Extended Functions Menus”
Settings Navigator (Setting the Judgment Condition)
zz
Select Img From USB Memory
Registers the image in USB memory as a master
image.
zz
Brightness Correction
Select the image
By setting a reference of brightness to the master
image, effects of changing the brightness can be
reduced.
Registering from the image in the USB 5 Select the image to be registered as
a master image and tap the [Register]
memory
button.
Select the batch backup file (*.iva) or image capture
file (*.ivp) stored in USB memory, and register as a
master image.
Select the
When using a batch backup file (*.iva) image
When using an image capture file (*.ivp) 5 Check the image displayed on the monitor
“Saving the image history individually” (Page 6-27) and tap the [Register] button.
3 Tap the [Select Img From USB Memory] If the imaging area of the loaded image is
different, the confirmation dialog appears. If an
button.
area that has not been imaged is registered,
the area will be displayed in black.
collection
2 Tap the [Brightness Correction] button.
For the region to be a reference of brightness
correction, specify the following.
yyA region with average medium brightness.
A region with strong shininess and reflection
and a region which is too dark may not be
corrected properly.
yyA region with a constant imaging status
which does not change such as device parts
The information screen opens (color type only). other than the target’s .
3 Tap the [OK] button. For details of editing the tool window, refer to
The settings screen for the Brightness Correction
opens. “Editing the tool window” (Page 3-18).
In the case of color operation type, the image
will be displayed in monochrome. 6 Tap the [Test] button.
4 Tap the [Select Region] button.
In this section, set the tool to judge whether a target Types of tools
is high-quality-target or low-quality-target in the
master image.
Basic Tools
The aspects of a target registered as a master
image are set as a high-quality-target. During an zz
Outline tool
operation, the sensor judges whether it is a high- A detection tool to calculate the matching rate for
quality-target or low-quality-target by judging the the target to be examined based on the outline
differences in the registered high-quality-target and information of a registered high-quality-target.
4 a target to be examined.
Up to 16 detection tools in one program and up to
Judges whether a target is a high or low-quality-
product by setting the threshold to the matching
rate.
Settings Navigator (Setting the Judgment Condition)
1 position adjustment tool can be set. Those tools “Outline tool” (Page 4-40)
can judge a target at the same time.
Tool settings
Master image Outline extraction processing
Different direction
(Detection of direction)
zz
Color Area/Area tool zz
EdgePixels tool
A tool to calculate the matching rate in the area A tool to calculate the matching rate in the
(number of pixels) of a target to be examined in number of edge pixels of a target to be
comparison to the area (number of pixels) of a examined in comparison to the number of edge
registered high-quality-target (100%). This judges pixels of a registered high-quality-target (100%).
whether a target is a high or low-quality-product
This judges whether a target is a high or low-
by setting the threshold for the matching rate.
quality-product by setting the threshold for the
If the sensor is a color type, the tool will be Color
Area tool. The system judges by the area with an matching rate.
arbitrary specified color. It differs from Outline tool, and the target shape 4
If the sensor is a monochrome type, the tool will is not considered.
zz
Position Adjustment tool
A tool to correct the differences in position yyWhen the Position Adjustment tool is being
(position gap) of a target to be examined by used, the processing time will be longer.
searching the outline information of a registered yyIn the case of the Outline tool, the search range
high-quality-target. The position adjustment is position will be adjusted. The outline of a target
used with other detection tools. is searched in adjusted search range and the
“Position Adjustment tool” (Page 4-69) searched outline will be judged.
yyIf the position adjustment fails, the result of
4 Tool settings
Master image
position adjustment is NG. In this case, the
total status result is NG. The individually set
detection tool will not be judged. Failure of
Settings Navigator (Setting the Judgment Condition)
Advanced Tools zz
Diameter tool
A tool to calculate the matching rate in
zz
Width tool
the diameter of a target to be examined in
A tool to calculate the matching rate in the width
comparison to the diameter of a registered high-
of a target to be examined in comparison to the
quality-target (100%). This judges whether a
width of a registered high-quality-target (100%).
target is a high or low-quality-product by setting
This judges whether a target is a high or low-
the threshold for the matching rate.
quality-product by setting the threshold for the
“Diameter tool” (Page 4-86)
matching rate.
“Width tool” (Page 4-76) Tool settings 4
Diameter extraction
zz
Edge tool zz
Pitch tool
A tool to calculate the matching rate in the
A tool to count and judge the number of edges
distance between pitches of a target to be
for a registered high-quality-target (Bright/Dark examined in comparison to the average value
changes). It is judged within the set region. This of the distance between pitches of a registered
judges whether a target is a high or low-quality- high-quality-target (100%). This judges whether
product by setting the threshold for the number a target is a high or low-quality-product by
setting the threshold for the matching rate.
of edges. “Pitch tool” (Page 4-105)
“Edge tool” (Page 4-96)
4 Tool settings
Tool settings
Extract distance
Master image Master image between pitches
Settings Navigator (Setting the Judgment Condition)
Tool window
Processing and judgment during an operation Processing and judgment during an operation
Internal processing <Judge is OK>
Internal processing <Judge is OK>
zz
OCR tool
This is a tool used to determine whether the text
and date of the object to be examined match
the registered high-quality text and date.
“OCR Tool” (Page 4-115)
4
Master date extraction
Master image (date reading)
zz
Hi-Sp.Adj tool
A tool to correct the differences in position yyWhen the Hi-Sp.Adj tool is being used, the
(position gap) of a target to be examined by processing time will be longer.
searching the edge feature of a registered high- yyIn the case of outline tool, the high-speed
quality-target. position will adjust the search range. The
The Hi-Sp.Adj tool is used with other detection outline of a target is searched in adjusted
tools. Compared with the normal position search range and the searched outline will
adjustment tool, the adjustment process with be judged.
4 high-speed is available. yyIf the Hi-Sp.Adj fails, the result of Hi-Sp.Adj
is NG. In this case, the total status result
Select either 1-Axis Adjustment which corrects
is NG. The individually set detection tool
Settings Navigator (Setting the Judgment Condition)
MEMO
(6)
(3)
(7)
4
Settings Navigator (Setting the Judgment Condition)
4
2 Tap the tool to be added.
3 Set setting items for each tool. “Diameter tool” (Page 4-86)
“Edge tool” (Page 4-96)
“Outline tool” (Page 4-40)
“Pitch tool” (Page 4-105)
“Color Area/Area tool” (Page 4-48)
“OCR Tool” (Page 4-115)
“EdgePixels tool” (Page 4-60)
“Hi-Sp.Adj tool” (Page 4-127)
“Position Adjustment tool” (Page 4-69)
“Width tool” (Page 4-76)
“Diameter tool” (Page 4-86)
Deleting a tool
“Edge tool” (Page 4-96)
“Pitch tool” (Page 4-105)
“OCR Tool” (Page 4-115)
1 Select a tool to be deleted.
“Hi-Sp.Adj tool” (Page 4-127)
Outline tool
to be detected.
Specifies with the circular window.
Edit Window
10 Tap the [Limit Adjustment] button. 12 Adjust the threshold of anomaly detection
by checking the matching rate.
<Setting example>
If the matching rate of the high-quality-target
is higher than 90 and if the matching rate of
the low-quality-target is lower than 40, set the
threshold to 65 which is an intermediate value
between 40 and 90.
4
The sensor turns to the Test mode.
Settings Navigator (Setting the Judgment Condition)
Setting a search region
Settings for disabling outlines
1 Tap the [Search Region] button. 1 Tap the [Fine Tune Outline] button.
Search region
Setting a sensitivity
The outline
4 cannot be
extracted
Settings Navigator (Setting the Judgment Condition)
Extracted
outline
Rotation
target is the same shape.
yyIf the setting of the rotation range is too wide,
4
0 to ± 180° (Unit: ± 1°) ± 20°
Range the acceptable range of variations of angles
Rotation Range 5 After the setting is completed, tap the [OK]
button.
1 Display the extended functions menu of The system returns to the main screen for the
the Outline tool. Outline tool settings.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Search Algorithm
2 Tap the [Rotation Range] button. 1 Display the extended functions menu of
4 the Outline tool.
“ Display Method of Extended Functions
Settings Navigator (Setting the Judgment Condition)
Tool Name
yy¡ Circle
Select the window shape to
Specifies with the circular window.
Window Shape specify an area of the target ¨ Rect
An arbitrary size and position can be
to be extracted.
specified with stylus.
yyEntire
The entire area (imaging area) of
an image displayed in the monitor
becomes the extraction target.
Edit Window
Default
Items Description Setting range
value
yyExtraction Area
Sets the upper and the lower limit
of brightness in a range within 0 to
255 with the tapped brightness as a
Tap brightness to be extracted reference.
Brightness Extraction
on the master image and set yyUndo (No extraction)
(For monochrome type)
the extraction range. The previous operation can be
cancelled. 4
yyClear
OK area.
yy0-200
When the upper limit of Sets the upper and the lower limit of
the threshold is ON, select a threshold in a range within 0 to 200.
the threshold scale in
Scale yy0-999 0-200
accordance with the range
of the matching rate required Sets the upper and the lower limit of a
for the judgment. threshold in a range within 0 to 999.
The slider movement unit is 5.
* The matching rate is 100 when an area matches perfectly. This becomes smaller with a narrower area
and larger with a wider area. If the matching rate exceeds the upper limit of the threshold adjusting
range, it will be saturated to the upper limit of the threshold adjusting range.
10 Tap the [Limit Adjustment] button. 13 Set the upper limit as needed.
“Setting the upper limit” (Page 4-54)
Mask settings 5 Set the position, size, and angle of the
mask shape in accordance with the target.
1 Tap the [Mask] button
Set mask shape
4
Settings Navigator (Setting the Judgment Condition)
“Editing the tool window” (Page 3-18). Select the scale in accordance with a range of
the matching rate required for judgment.
11 After the setting is completed, tap the [OK] 3 After the setting is completed, tap the [OK]
button.
button.
The system returns to the screen to set the
The slider to set the upper limit and the lower
mask region.
limit of the threshold will be displayed.
12 Repeat steps 2 to 11 as needed and set
the mask region.
Area not be
masked
Masked area
Default
Items Description Setting range
value
yyH (hue)
0° to 359°
(both starting point
yyColor type
4
Advanced Color and ending point)
Extraction Specifies a color to be extracted as HSB -
yyS (saturation)
(For color type) (H: Hue, S: Saturation, B: Brightness).
0 to 255
Settings Navigator (Setting the Judgment Condition)
Advanced Brightness
yyB (Brightness)
Extraction
0 to 255
(For monochrome type)
yyMonochrome type
Specifies brightness value to be 0 to 255 -
extracted.
A color/brightness range to be extracted
to Live Image - -
can be set on the Live image of the target.
An arbitrary name such as name of a
Up to 8 characters
target can be set to tools. Tool names can
Tool Name in one byte English (None)
be checked on the run screen.
characters can be set.
“Chapter 5 Operating/Adjusting” (Page 5-1)
yyDisable
Matches the area
extracted from the
master image as the
criteria of a rate of
100%.
yyEnable: Large
Select a condition which the matching rate Matches 1/10th of
Fixed Reference Area Disable
of the Color Area/Area is 100%. the total sensor view
as the criteria of a
rate of 100%.
yyEnable: Small
Matches 1/100th of
the total sensor view
as the criteria of a
rate of 100%.
Advanced Color Extraction/Advanced
Brightness Extraction yyAdjust the value by slider while confirming
the color histogram.
1 Display the extended functions menu of The value specified by slider which is within
the range will be specified.
the Color Area/Area tool.
“Display Method of Extended Functions Menus”
(Page 4-144)
zz
For monochrome type
Tool Name
Fixed Reference Area 5 Extract the color/brightness range to be judged.
zz
Extract from the Live image
Select [Enable] if the color/brightness to be judged Tap the [Color Extraction]/[Brightness Extraction]
in the master image cannot be detected. button.
By tapping the [to Live Image] button, extract the color/
brightness range to be judged from “LIVE” image.
The Color Area/Area tools with the fixed reference
area set as [Enable] are excluded from a Tool
Auto Tuning target. 4
1 Display the extended functions menu of
2 Tap the [Fixed Reference Area] button. The color/brightness range to be extracted
can be specified by using [Advanced Color
Extraction]/[Advanced Brightness Extraction].
zz
Extract from the master image, and then
move the tool window
Tap the [Edit Window] button and move the tool
window.
By tapping the [Color Extraction]/[Brightness
Extraction] button, extract the color/brightness
range to be judged.
The Settings Navigator guide opens. Tap the [Edit Window] button again, and move
Tap the [OK] button. the tool window to the position where the color/
brightness is to be judged.
3 Perform the “Fixed Reference Area”.
Extract
the color/
brightness
Move
EdgePixels tool
Default
Items Description Setting range
value
yy¨ Rect
4 Specifies with the rectangular window.
An arbitrary size, position, and angle
Settings Navigator (Setting the Judgment Condition)
Default
Items Description Setting range
value
Adjusts a threshold (matching
rate*) used in the OK/NG
judgment. During threshold
adjustment, the system turns 0 to 100
Limit Adjust 50
to the Test mode so that the (when the upper limit setting is OFF)
thresholds can be adjusted to
the applicable value during an 4
operation.
edge pixels.
yy0-200
When the upper limit of the Sets the upper and the lower limit of a
threshold is ON, select the threshold in a range within 0 to 200.
Scale threshold scale in accordance yy0-999 0-200
with the range of the matching Sets the upper and the lower limit of a
rate required for the judgment. threshold in a range within 0 to 999.
The slider movement unit is 5.
* The matching rate is 100 when the edge pixels match perfectly. This becomes smaller with a lower
number of edge pixels and larger with a higher number of edge pixels. If the matching rate exceeds the
upper limit of the threshold adjusting range, it will be saturated to the upper limit of the threshold adjusting
range.
Once the tool window is tapped, you can 5 Tap the [OK] button.
proceed to step 3. The system returns to the screen to set the
[Window Shape] and [Mask].
3 Tap the [Window Shape] button. 6 Set the position, size, and angle of tool
window in accordance with a target.
9 Adjust the edge sensitivity as needed. 12 Adjust the threshold for anomaly
“Edge Sens Adjust” (Page 4-65) detection by checking the matching rate.
<Setting example>
10 Tap the [Limit Adjust] button. If the matching rate of the high-quality-target
is higher than 90 and if the matching rate of
the low-quality-target is lower than 40, set
the threshold to 65 of the value intermediate
between 40 and 90.
4
Mask 5 Set the position, size, and angle of the
mask shape in accordance with the target.
1 Tap the [Mask] button.
Set mask shape
4
Settings Navigator (Setting the Judgment Condition)
2 Tap the [Add Mask] button. “Editing the tool window” (Page 3-18)
11 After the setting is completed, tap the [OK] When the [Live Image] button is tapped, the
button. extraction sensitivity of the edge pixels can be
The system returns to the screen to set a mask adjusted with the target Live image.
region.
3 After the setting is completed, tap the [OK]
12 Repeat steps 2 to 11 as needed and set button.
the mask region. The system returns to the main screen for the
EdgePixels tool settings.
13 After the setting is completed, tap the [OK]
button.
Area not be
masked
Area masked
Upper Limit 4 Adjust the threshold for anomaly
detection by checking the matching rate.
1 Tap the [Upper Limit] button.
4
Settings Navigator (Setting the Judgment Condition)
2 Tap the [Enable] button for the upper limit Threshold (lower limit)
Default
Items Description Setting range
value
yyBased on Master
Matches the number of pixels
of an edge extracted from the
Fixed Ref.
Select a condition which the
matching rate of the EdgePixels
master image as the criteria of a
rate of 100%. Based on 4
Area Master
tool is 100%. yyFixed Ref.
Fixed Ref. Area
Tool Name
Select [Fixed Ref.] if the edge to be judged in the 1 Display the extended functions menu of
the EdgePixels tool.
master image cannot be extracted.
“ Display Method of Extended Functions
Menus” (Page 4-144)
1 Display the extended functions menu of
the EdgePixels tool.
2 Tap the [Tool Name] button.
4 “Display Method of Extended Functions
Menus” (Page 4-144)
Settings Navigator (Setting the Judgment Condition)
View size
If the display language (Page 6-62) is changed,
reference.
An arbitrary size and position can be
specified with stylus.
Specifies an area to search yyEntire
Search Region
Setting a search region
Settings for disabling outlines
1 Tap the [Search Region] button. 1 Tap the [Fine Tune Outline] button.
4
Settings Navigator (Setting the Judgment Condition)
4 After the setting is completed, tap the [OK] 3 After the setting is completed, tap the [OK]
button. button.
The system returns to the screen to set [Window The system returns to the main screen for the
Shape] and [Search Region]. Position Adjustment tool settings.
Setting a sensitivity
The outline
cannot be
4
extracted
Extracted
outline
yyON
The tool window will
search with the range
± few degrees wider
Select whether or not to allow the margin for the limited than the setting value
Margin ON
angle set in Rotation Range. of rotation range.
yyOFF
The tool window will
search only within the
set rotation range.
Rotation Range
1 Display the extended functions menu for 4 Set a margin of the rotation range.
the Position Adjustment tool.
“Display Method of Extended Functions Menus”
(Page 4-144)
Default
Items Description Setting range
value
Copies a tool which has been set, and pastes it to the
Copy Tool same position. - - 4
This is for outline tool and color area/area tool.
2 Display the extended functions menu for The copied tool window with the selected status
will be displayed in the copy source tool window.
the Tool settings.
Name of copied tool
“ Display Method of Extended Functions
Menus” (Page 4-144)
Copied tool
Width tool
2 Tap the [Horizontal Dir.]/[Vertical Dir.] 7 Perform the Edge Sensitivity Auto-Adjust
4
button. as needed.
4
Settings Navigator (Setting the Judgment Condition)
12 After the setting is completed, tap the [OK] Set mask shape
button.
The system returns to the main screen for Width
tool settings.
Area not be
masked
Area masked 4
Upper Limit zz
When upper limit is disabled
Tap the [Disable] button of the upper limit, and
1 Tap the [Upper Limit] button. tap the [OK] button.
Adjust the threshold for anomaly detection by
checking the matching rate.
<Setting example>
If the matching rate of the high-quality-target
is higher than 90 and if the matching rate of
4 the low-quality-target is lower than 40, set
the threshold to 65 of the value intermediate
Settings Navigator (Setting the Judgment Condition)
zz
When changing the setting scale
A target is detected as OK if the matching rate
Tap [0-999] for the setting scale, and tap the [OK] is greater than the threshold, and detected
button. as NG if the matching rate is lower than the
Adjust the threshold for anomaly detection by threshold.
checking the matching rate. “Selecting a display method for tools”
(Page 5-7)
Judged OK when the matching rate is within a “Editing the value with the slider” (Page 3-17)
threshold range, and NG when it is outside the “Adjusting Thresholds for Judgment”
range. (Page 5-17)
“Selecting a display method for tools”
(Page 5-7)
“Editing the value with the slider” (Page 3-17)
“Adjusting Thresholds for Judgment”
(Page 5-17)
Default
Items Description Setting range
value
yyNear Mast.
Detects the width which is close
to the one registered in the
master image, and extracts its
width. 4
Select a method to extract the Near
Width Extract yyOutside
Width Extract 3 Select a width mode.
1 Display the extended functions menu for
the Width Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Width to be measured
yyWhen extracting the width by searching
from the outside of tool window to its center,
select [Outside].
Performance during
Master image an operation
Width to be measured
yyWhen extracting the width by searching
from the center of tool window to its outside,
select [Inside].
Performance during
Master image an operation
Width to be measured
Edge Sens Man. Adj.
The edge intensity threshold indicates the ratio
1 Display the extended functions menu for of edge recognition taking the edge intensity
the Width Tool. maximum value (where the contrasting density
“ Display Method of Extended Functions is greatest) as 100%.
Menus” (Page 4-144)
Scaling 4 Set scaling.
zz
When the scaling settings are changed
1 Display the extended functions menu for Tap the [Edit] button.
the Width Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
zz
When copying scaling settings
Tool Name
Tap the [Copy Setting] button.
1 Display the extended functions menu for
the Width Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Diameter tool
Mid
Exe. Sens extraction in accordance with the yyMidSens
Sens
target. Extracts the standard diameter.
yyLowSens
Reduces the extracted volume of a
diameter. Used when diameters more
than wanted in adjustment are extracted.
Can be changed when there are
Select
multi circles with the extracted -- --
Diam.
diameter.
Adjusts a threshold (matching rate*) Lower
used in the OK/NG judgment. During limit:
threshold adjustment, the system 0-200 90
Limit Adjust
turns to the Test mode so that the (when upper limit is enabled) Upper
thresholds can be adjusted to the limit:
applicable value during an operation. 110
Sets an upper limit for the yyEnable
threshold. Activates the upper limit setting.
Upper
Set if the OK/NG judgment is Enable
Limit yyDisable
desired when a target diameter is
longer than the OK diameter. Deactivates the upper limit setting.
Upper Limit
yy0-200
When the upper limit of the Sets the upper and the lower limit of a
threshold is ON, select the threshold in a range within 0 to 200.
Scale threshold scale in accordance with yy0-999 0-200
the range of the matching rate Sets the upper and the lower limit of a
required for the judgment. threshold in a range within 0 to 999.
The slider movement unit is 5.
* The matching rate of 100 indicates that the diameter is completely matched. It is a value proportional to
the diameter taking 100 as the standard. If the matching rate exceeds the upper limit of the threshold
adjusting range, it will be saturated to the upper limit of the threshold adjusting range.
1 Tap the [Add Tool] button, [Advanced 7 Tap the [Limit Adjust] button.
Tools] tab and [Diameter] button
sequentially.
“Adding a tool” (Page 4-39)
The main screen for Diameter tool settings
opens.
4
2 Tap the [Edit Window] button.
Center of tool
window
Area not be
masked
Area masked
4
Upper Limit zz
When upper limit is disabled
Tap the [Disable] button of the upper limit, and
1 Tap the [Upper Limit] button. tap the [OK] button.
Adjust the threshold for anomaly detection by
checking the matching rate.
<Setting example>
If the matching rate of the high-quality-target
is higher than 90 and if the matching rate of
4 the low-quality-target is lower than 40, set
the threshold to 65 of the value intermediate
Settings Navigator (Setting the Judgment Condition)
zz
When changing the setting scale A target is detected as OK if the matching rate
Tap [0-999] for the setting scale, and tap the [OK] is greater than the threshold, and detected
button. as NG if the matching rate is lower than the
Adjust the threshold for anomaly detection by threshold.
checking the matching rate. “Selecting a display method for tools”
(Page 5-7)
Judged OK when the matching rate is within a “Editing the value with the slider” (Page 3-17)
threshold range, and NG when it is outside the “Adjusting Thresholds for Judgment”
range. (Page 5-17)
“Selecting a display method for tools”
(Page 5-7)
“Editing the value with the slider” (Page 3-17)
“Adjusting Thresholds for Judgment”
(Page 5-17)
Default
Items Description Setting range
value
yySet Φ
Extracts the circle whose
diameter is close to the one
Advanced Diam.Ext. 3 Select a diameter mode.
1 Display the extended functions menu for
the Diameter Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Diameter to be detected
yyWhen extracting the largest circle inside the
tool window, select [Max].
Performance during
Master image an operation
Diameter to be detected
yyWhen extracting the smallest circle inside
the tool window, select [Min].
Performance during
Master image an operation
Diameter to be detected
4 Set scaling. zz
When copying scaling settings
zz
When the scaling settings are changed Tap the [Copy Setting] button.
Tap the [Edit] button.
4
Settings Navigator (Setting the Judgment Condition)
Tool Name
Edge tool
Default
Items Description Setting range
value
Specifies with the rectangular window.
4 Edit Window
Specifies the window to specify an
area of the target to be detected.
An arbitrary size, position, and angle --
can be specified with stylus.
Settings Navigator (Setting the Judgment Condition)
Default
Items Description Setting range
value
Adjusts a threshold (matching
rate*1) used in the OK/NG
judgment. During threshold
0-2
Limit Adjust adjustment, the system turns to the *2
(When setting scale is 0 to 2)
Test mode so that the thresholds
can be adjusted to the applicable
value during an operation. 4
Sets an upper limit for the
yy0-5
Sets the upper and the lower limit of
When the upper limit of the a threshold in a range within 0 to 5.
threshold is ON, select the yy0-10
Scale threshold scale in accordance with Sets the upper and the lower limit of *2
the range of the matching rate a threshold in a range within 0 to 10.
required for the judgment. yy0-20
Sets the upper and the lower limit of
a threshold in a range within 0 to 20.
yy0-50
Sets the upper and the lower limit of
a threshold in a range within 0 to 50.
*1 The matching rate is the number of edges.
*2 Automatically adjust according to the number of edges on the registered master image.
Setting the Edge tool 4 Set the position, size, and angle of tool
window in accordance with a target.
3 Tap the [Edit Window] button. 8 Tap the [Limit Adjust] button.
Area masked
4
Settings Navigator (Setting the Judgment Condition)
Upper Limit zz
When upper limit is disabled
Tap the [Disable] button of the upper limit, and
1 Tap the [Upper Limit] button. tap the [OK] button.
Adjust the threshold for anomaly detection by
checking the number of edges.
Default
Items Description Setting range
value
yyBoth
Detects bright->dark and
dark->bright edges.
4 Edge Detection
Select bright/dark direction which detects
yyBright -> Dark
Detects edges change from Both
a target edge.
bright part to dark part.
Settings Navigator (Setting the Judgment Condition)
Edge Detection 4 Tap the [OK] button.
The system returns to the main screen for the
1 Display the extended functions menu of Edge tool settings.
the Edge tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Edge Sens Man. Adj.
2 Tap the [Edge Detection] button. 1 Display the extended functions menu of
the Edge tool.
“ Display Method of Extended Functions
4
Menus” (Page 4-144)
Edge intensity
profile
yyWhen detecting both bright -> dark and dark Sensitivity limit can be adjusted by touching
-> bright edges, select [Both]. the red line.
yyWhen detecting edges change from bright
part to dark part, select [Bright -> Dark].
yyWhen detecting edges change from dark
part to bright part, select [Dark -> Bright].
Bright -> Dark Dark -> Bright
Tool Name
The edge intensity threshold indicates the ratio
of edge recognition taking the edge intensity 1 Display the extended functions menu of
maximum value (where the contrasting density the Edge tool.
is greatest) as 100%. “ Display Method of Extended Functions
Menus” (Page 4-144)
Edge detection
Projection direction
wave
+255
Edge intensity
0
3 Input an arbitrary name.
wave Threshold for edge sensitivity (%)
+255 100%
100% in-between
0 0%
(Illustration for edge
intensity wave)
Threshold for edge sensitivity 50% (2 edges to be detected)
Pitch tool
Default
Items Description Setting range
value
Specifies with the rectangular window.
4
Specifies the window to specify an
Edit Window An arbitrary size, position, and angle --
area of the target to be detected.
can be specified with stylus.
Threshold
(lower limit)
Threshold
(upper limit) 4
13 Tap the [OK] button. “Editing the tool window” (Page 3-18)
4
Settings Navigator (Setting the Judgment Condition)
Upper Limit
Default
Items Description Setting range
value
yyBright
Extracts pitches between bright
Bright/Dark Select a method to extract the target regions.
Bright
4 Mode pitch. yyDark
Extracts pitches between dark
regions.
Settings Navigator (Setting the Judgment Condition)
Pitch Extract.
yyPin Pitch
Measures the center pitch
Select a measuring method for the between pins.
Meas. Mode Pin Pitch
pitch extracted from a target.
yyPin Width
Measure the width of each pin.
yyNarrowON
Narrow Pitch Enables the narrow pitch mode. Narrow
Set when pitch width is narrow.
Mode yyNarrowOFF OFF
Disables the narrow pitch mode.
Manually adjust the sensitivity which
Edge Sens Man.
detects the edge that becomes the 1 to 100 50
Adj.
standard position for pitch extraction.
The edge sensitivity can be adjusted
Live Image -- --
on the Live image of the target.
Automatically adjust the sensitivity
which detects the edge that becomes
Auto Adj. -- --
the standard position for pitch
extraction.
Setting scaling. yyEnable
Set when length is being used for Enable scaling.
Scaling Disable
anomaly detection instead of the yyDisable
matching rate. Disable scaling.
Scaling
Pitch Extract. 4 Select a measurement mode.
1 Display the extended functions menu for
the Pitch Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Number of pitches 2
Number of pitches 1
If [NarrowON] is selected, pitches can be
extracted even when the pitch width is narrow.
yyWhen extracting pitches between dark
regions, select [Dark]. 6 Tap the [OK] button.
The system returns to the main screen for Pitch
tool settings.
Number of pitches 2
Edge Sens Man. Adj.
The edge intensity threshold indicates the ratio
1 Display the extended functions menu for of edge recognition taking the edge intensity
the Pitch Tool. maximum value (where the contrasting density
“ Display Method of Extended Functions is greatest) as 100%.
Menus” (Page 4-144)
Edge detection
Projection direction
wave
+255
sensitivity which extracts pitches by wave Threshold for edge sensitivity (%)
checking the edge intensity profile being +255 100%
displayed. 100% in-between
0 0%
(Illustration for edge
intensity wave)
Threshold for edge sensitivity 50% (2 edges to be detected)
Edge intensity
profile
50%
Sensitivity threshold
30%
Scaling 4 Set scaling.
zz
When the scaling settings are changed
1 Display the extended functions menu for Tap the [Edit] button.
the Pitch Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
zz
When copying scaling settings
Tool Name
Tap the [Copy Setting] button.
1 Display the extended functions menu for
the Pitch Tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
OCR Tool
The characters that can be recognized by the OCR tool are as follows.
Numbers 0123456789
Letters ABCDEFGHIJKLMNOPQRSTUVWXYZ (capital letters only) 4
Symbols . / - : ( ) # * (8 symbols)
yyEnable
Symbol Select whether to read Reads symbols.
Enable
reading symbols. yyDisable
Does not read symbols.
Reads the printed text and
Date extracts the read part as the -- --
date.
yyYYMMDD
yyDDMMYY
Date Date Selects the date format for
yyMMDDYY YYMMDD
settings format the object to be read.
yyYYMM
yyMMYY
Default
Items Description Setting range
value
When the Reading Settings are
applied, up to 16 alphanumeric
Master text Edits the master text. -
Status characters can be set based on
conditions the read master text.
(When the yyEnable
Reading Performs OK/NG judgment
4 Settings
are set to Judge char. num.
Judges whether the number
of letters on the object
on the number of letters.
yyDisable Disable
[Character].) only matches the number of
Settings Navigator (Setting the Judgment Condition)
yyON
0 in 10s Sets a leading zero when
Sets a leading zero.
pos of mm/ the month and/or day in the OFF
yyOFF
dd master date is a single digit.
Does not set a leading zero.
yyEnable
Enables the output of a
Turns the error output
Sync error synchronization error.
function ON when date and Enable
output yyDisable
time synchronization fails.
Disables the output of a
synchronization error.
Switches to Test Run mode to
check of the OK/NG judgment
status. Fixes the threshold - -
(matching rate) used in the OK/
NG judgment.
Test run Adjusts the threshold
(matching rate) used in the
OK/NG judgment when
1 to 100 50
shade contrast function for
character recognition is set
to [Enable].
1 Tap the [Add Tool] button > [Extra 2] tab > 8 Tap the [Test run] button.
[OCR] button.
“Adding a tool” (Page 4-39)
The main settings screen for the OCR tool opens.
Mask 5 Set the position, size, and angle of the mask
shape in accordance with the target text.
1 Tap the [Mask] button
4
Settings Navigator (Setting the Judgment Condition)
2 Tap the [Add Mask] button. “Editing the tool window” (Page 3-18)
11 After the setting is completed, tap the [OK] 2 Check that the reading target is set to
[Character] and tap the [Char. settings]
button.
button.
Area to be
masked
Area not to be
masked
5 Tap the [OK] button and read the character 3 Set the date format for the reading target.
string that you want to set as the master
text.
4
Settings Navigator (Setting the Judgment Condition)
zz
To read the date 4 After the setting is completed, tap the [OK]
button.
1 Tap the [Reading Settings] button. The reading settings screen reappears.
2 Tap [Date].
The date that you selected to be the master is
read and the system returns to the main screen
for the OCR tool settings.
Setting the status conditions 3 Set [Judging number of characters only] if
necessary.
zz
To read text
If you want to judge if the number of characters
1 Tap [Status Conditions]. matches the master text, set [Judge char. num.
only] to [Enable].
zz
To read the date 3 Set [Calendar sync] as necessary.
1 Tap [Status Conditions]. The master date will synchronize with the
monitor date and time.
Set this item to link the reading target date to
the date and time.
C A
B
C A
23:55 0:05 23:55 0:05
December 14 December 15 December 16
(A) If the current master date is between 0:00
and 0:05 using calendar synchronization,
the day before and the day of the master
date will be judged as OK.
(B) If the current master date is between 0:06
and 23:54 using calendar synchronization,
only the day of the master date will be
judged as OK.
(C) If the current master date is between 23:55
and 24:00 using calendar synchronization,
the day of the master date and the next
day will be judged as OK.
Default
Items Description Setting range
value
yyEnable
Evaluates the darkness of the text and
Shade Enables [Shade Contrast].
date read. If the ink for text and date is Disable
Contrast yyDisable
light, the matching rate will decrease.
4 Disables [Shade Contrast].
yyHigh Speed
Judges the text and date at
Settings Navigator (Setting the Judgment Condition)
Setting shade contrast
1 Display the extended functions menu for 3 Tap the [Enable] button.
the OCR tool.
“Display Method of Extended Functions Menus”
(Page 4-144)
Tool Name
Hi-Sp.Adj tool
Default
Items Description Setting range
value
Specifies with the rectangular
Edit Window
Specifies the window to specify
an area of the target to be
window.
-- 4
An arbitrary size and position
detected.
Default
Items Description Setting range
value
Specifies with the rectangular
Specifies the window to specify
window.
Edit Window an area of the target to be --
An arbitrary size and position
detected.
can be specified with stylus.
yyScan Direction: Left
Set Axis: X (2-Ax. Adj tool)
Left
Detects edges from the right
side of window to the left side.
Edge Sens Auto Automatically adjust the sensitivity
-- --
Adj. which detects the edge.
Manually adjust the sensitivity
Man. Adj. 1 to 100 50
which detects the edge.
The edge sensitivity can be
Live Image adjusted on the Live image of the -- --
target.
Specifies with the rectangular
Specifies the window to specify
window.
Edit Window an area of the target to be --
An arbitrary size and position
detected.
can be specified with stylus.
yyScan Direction: Top
Set Axis: Y (2-Ax. Adj tool)
zz
1-Ax. Adj tool Set the tool
window
Displays the direction selection screen of the
1-Ax. Adj tool.
Tap the [Horizontal Dir.]/[Vertical Dir.] button.
4
Settings Navigator (Setting the Judgment Condition)
Tool window
yy“Scan Direction: Bottom”: Detects edges “Editing the tool window” (Page 3-18)
from the bottom of window to the top.
Tool window
Tool window
yy“Scan Direction: Top”: Detects edges from
the top of window to the bottom.
Tool window
6 Perform a test. zz
2-Ax. Adj tool
zz
1-Ax. Adj tool Tap the [Common] button, then.the [Test] button.
Tap the [Test] button.
4
Settings Navigator (Setting the Judgment Condition)
Edge Sens Auto Adj.
Default
Items Description Setting range
value
yyMaster Dir.
Detects edges in same bright/
dark direction as master image.
4 yyBoth
Detects bright -> dark and dark
Select bright/dark direction which -> bright edges. Master
Settings Navigator (Setting the Judgment Condition)
Edge Detect
detects a target edge. yyBright -> Dark Dir.
(1-Ax. Adj tool)
Default
Items Description Setting range
value
yyMaster Dir.
Detects edges in same bright/
dark direction as master image.
yyBoth
Detects bright -> dark and dark
Edge Detect
Select bright/dark direction which -> bright edges. Master 4
Set Axis: X (2-Ax. Adj tool)
Edge Detect
detects a target edge. yyBright -> Dark Dir.
Detects edges change from
bright part to dark part.
yyDark -> Bright
Detects edges change from
dark part to bright part.
Edge Sens Manually adjust the sensitivity which
1 to 100 50
Man. Adj. detects the edge.
The edge sensitivity can be adjusted
Live Image -- --
on the Live image of the target.
Automatically adjust the sensitivity
Auto Adj. -- --
which detects the edge.
Edge Detect 4 Tap the [OK] button.
The system returns to the main screen for the
1 Display the extended functions menu for Hi-Sp.Adj tool settings.
the Hi-Sp.Adj tool.
“ Display Method of Extended Functions
Menus” (Page 4-144)
Edge Sens Man. Adj.
2 Tap the [Edge Detect] button. 1 Display the extended functions menu for
the Hi-Sp.Adj tool.
4 “ Display Method of Extended Functions
For 2-Ax. Adj tool, first select an axis to set. Menus” (Page 4-144)
Settings Navigator (Setting the Judgment Condition)
Edge intensity
profile
0
Edge intensity
wave Threshold for edge sensitivity (%)
+255 100%
100% in-between
0 0%
(Illustration for edge
intensity wave)
Threshold for edge sensitivity 50% (2 edges to be detected)
50%
30%
4. Output Assignment
(Setting Details of Outputting to Output Line)
Set the output items to be assigned to the output (5) Extended functions display button
line. Displays the extended functions menu for the
“ Connecting the Ultra Compact Vision Sensor Output Assignment.
(IV-HG series)” (Page 2-17) “Display Method of Extended Functions
“ Connecting the Vision Sensor (IV‑H series)” Menus” (Page 4-144)
(Page 2-22)
“ Chapter 7 Controlling with Input/Output Line” Setting range of the Output
(Page 7-1) Assignment
4
Main screen for the Output Setting
Description
Assignment
Settings Navigator (Setting the Judgment Condition)
range
Do not output.
zz
When the IV-HG series is used OFF
Output function will be constantly OFF.
(1) When the total status result of the
tools which have been set was OK,
the output function turns ON.
Total Status
(2) The condition of the total status can
be selected from [All Tools OK] /
[Any Tool OK] / [Logic 1] to [Logic 4].
(3) Tot. When the total status result was
(4)
StatusNG NG, the output function turns ON.
When the sensor is running with no
(5) RUN system error occurred, the output
zz
When the IV-H series is used function turns ON.
(1) The output function turns ON when
the system is in a state that cannot
input additional trigger; such as
BUSY
during imaging, judging processing,
(2) switching programs, and registering
external master images.
The output function turns ON
(3) when an error has occurred; such
(4) as system error, memory readout
Error
error for startup, external master
(5) registration error, trigger error (when
(1) [Back] button the trigger settings are enabled).
Returns to the Tool settings screen. When position adjustment processing
“3. Tool Settings (Setting the Judgment Pos. Adj. is finished normally, the output function
Method for Targets)” (Page 4-30) turns ON.
When the status result of specified
(2) Output assignment button
tool is OK, the output function turns
Assigns the output item to each output line. Tool 01 to 16
ON. Status results can be output for
(3) [ON]/[OFF] button for the trigger error output each tool.
Select whether to enable/disable the output When the status result of specified logic
Logic 1 to 4
when the trigger error occurred. is OK, the output function turns ON.
“Error Messages” (Page A-10)
(4) [Complete] button
Finishes the Settings Navigator.
“Finishing the Settings Navigator” (Page 4-5)
Default value Setting the Output Assignment
OUT1 :Total Status (N.O.)
OUT2
OUT3
:BUSY (N.O.)
:Error (N.C.) 1 Tap the item name of output line to
OUT4 :OFF perform output assignment and select the
OUT5* :OFF output item.
OUT6* :OFF
OUT7* :OFF
OUT8* :OFF
Trigger Error : Off 4
* When the IV-HG series sensor is used.
Default
Items Description Setting range
value
yyUnused
4 The selected items are not used in
a logical formula.
Assigns the logical operation yyUsed
Settings Navigator (Setting the Judgment Condition)
Logic Settings 5 Select items to be integrated into the logic.
1 Display the extended functions menu for
the Output Assignment.
“Display Method of Extended Functions
Menus” (Page 4-144)
3 Tap the number which the logic judgement The status result of the logic is calculated from
condition is to be defined. OK/NG of all of the items which [Used] or [Used
(Inverse)] has been set.
zz
Logic : AND
Tool A
Tool B Logic 1 to 4
Tool C
(Inverse)
When an undefined detection tool has been Tool A Tool B Tool C Logic
defined to a logic, [An undefined tool is selected.]
is displayed on the right side of the logic number. OK OK OK NG
NG OK OK NG
4 Select the logical operation method of the logic. OK NG OK NG
NG NG OK NG
OK OK NG OK
NG OK NG NG
OK NG NG NG
NG NG NG NG
zz
Logic : OR 6 When the setting is completed, tap the
[OK] button.
Tool A
The system returns to the Logic Settings screen.
Tool B Logic 1 to 4
Tool C
(Inverse)
7 Tap the [Close] button.
The system returns to the main screen for the
Image of logic output when the Logic Outline tool settings.
is [OR]
OK OK OK OK
NG OK OK OK
OK NG OK OK
NG NG OK NG
OK OK NG OK
NG OK NG OK
OK NG NG OK
NG NG NG OK
Total Status Conditions zz
Any Tools OK
When any of the detection tools was OK, the
1 Display the extended functions menu for total status output function turns ON.
the Output Assignment. OK
“Display Method of Extended Functions Tool A
NG
Menus” (Page 4-144)
OK
Tool B
2 Tap the [Total Status Conditions] button. NG
Total OK
Status NG
4
Total OK
Status NG
The total status result is displayed in Image of total status output when the total
status condition is [Logic 1 to 4]
accordance with the selected condition.
zz
All Tools OK
When all of the detection tools were OK, the yyWhen the position adjustment failed, the
total status output function turns ON. status result of each tool is NG.
OK yyIf the Area/Edge Pixel/Width/Diameter/Edge/
Tool A
NG Pitch/OCR tool window is protruded from
the imaging area when position adjustment
OK
Tool B succeeded, the tool cannot be judged and
NG
the status result is NG.
Total OK
Status NG
4 When the setting is completed, tap the
Image of total status output when the total [OK] button.
status condition is [All Tools OK] The system returns to the main screen for the
Outline tool settings.
Starting an Operation.........................................5-2
Overview of the Operation Screen....................5-3
Names and Functions of the 5
Operation Screen...............................................5-4
Operating/Adjusting
Adjusting Thresholds for Judgment...............5-17
Tool Auto Tuning ( Automatically
Adjusting the Judgment Condition)...............5-18
Stabilizing the Judgment Process..................5-34
Shortening the Processing Time....................5-44
Starting an Operation
Starts an operation in accordance with the program created with the Settings Navigator.
Turning on the power and starting Exiting the sensor settings and
an operation starting an operation
1 Turn on the power of the sensor and monitor. 1 Exit the settings of the sensor, such as
Settings Navigator.
2 Confirm that the operation screen opens. “ Finishing the Settings Navigator” (Page 4-5)
5 The Sensor Setup Menu screen opens.
When the power of the monitor is turned on for If the image or status result does not update,
the first time, the initial settings screen opens. refer to “Troubleshooting” (Page A-7).
“Operation when the Power is Turned on”
(Page 3-5)
Start screen
Menu OFF (Page 5-4)
Operating/Adjusting
(Page 5-6)
Hides the title and menu button, and displays
the entire image.
Changes the display magnification of an
image.
Matching List Statistics display screen Histogram display screen Selecting the
(Page 5-15) (Page 5-11) (Page 5-13) display method
of the tool.
The matching list of each setting Displays the statistical Displays the histogram of the (Page 5-7)
tool is displayed on monitor. information of the status result. status result.
In the operation screen, the displayed items will be different depending on the ON/OFF of the menus.
Menu Screen
zz
Menu OFF
(8) (9)
(5) Search region
If the search region of the selected tool is being
(1) set to partial, the search region will be displayed
(2) with a light blue frame. If the position adjustment
(10)
(11) is being set, the search region after the position
(3) adjustment will be displayed.
(6) [Menu] button
(4)
Switches to the display in Menu ON mode.
5 (5) When the touch panel is locked, the will
be displayed.
Operating/Adjusting
Operating/Adjusting
Displays the time from receiving an external (19) [NG] button
trigger or an internal trigger to output the status When the function of “List of NG Sensor
result. In the case of the One-Shot output (Page Occurrences” is used and the sensor is
6-36), the ON-Delay Time is not included. registered on the list, the [NG] button will be
(11) Condition Display displayed.
Displays the Condition of the monitor. The number of NG occurrences on the sensor
......... Indicates “Running”. registered is displayed.
......... Indicates “Test mode”. The status
(20) [HOLD CLR] button
result will not be output.
If the screen is held after detecting an NG when
(12) [Trig] button
the “NG Hold Function” activated, this button
If [External] is selected for [Trigger Options] or
[Internal Trigger Control with IN1 Input] is set to releases the held screen.
[Yes], the [Trig] button will be displayed. A trigger is (21) [Chnge Connected Snsr] button
issued by each tap on a button. This button is used When [Direct Connection (2 units or more)] or
when the external trigger cannot be input.
[Network Connection] is selected, the [Chnge
The button can be set to be displayed or hidden.
“Display Settings” (Page 6-60) Connected Snsr] button will be displayed.
Detects the connected sensor and changes the
(13) [Zoom] button
sensor to connect to.
Switches the display in full-screen mode and makes
it possible to enlarge the images on the monitor.
“Switching the display to the full-screen mode”
(Page 5-6) When [OFF] is selected in the display method of
the tool (Page 5-7), the tool name, search region,
(14) [View] button tool window, and status gauge will be hidden.
Displays the menu to select display methods for
the tools and analysis screen.
“Selecting a display method for tools”
(Page 5-7)
(15) [Monitor Settings] button
Displays the Monitor Settings screen.
“Setting the Advanced Monitor Information”
(Page 6-55)
(16) [Sensor Image History] button
Displays the Sensor Image History screen.
“Sensor Image History (Confirming the Images
whose Status Result is NG)” (Page 6-16)
1 Tap the [Zoom] button. 2 Change the magnification ratio to the desired
ratio by tapping the or button.
5 If the [Zoom] button is not displayed, tap the [Menu]
button at the lower left corner of the screen.
Operating/Adjusting
Move button
Entire image
yyIf the [Back] button is tapped while the
image is enlarged, the screen returns to the
Menu ON screen maintaining the current
magnification ratio.
Operating/Adjusting
button at the lower left corner of the monitor.
Information of
the selected tool The menus of [Tool View] and [Analysis] are
displayed.
Selected tool
tapped tool
Selected tool
yyOutline/EdgePixels/Width/Diameter/Edge/
Pitch tool
The tool windows and search regions of all tools Displays inside the tool window in
become hidden. The tool name and the status monochrome, and outside of the tool window
gauge will also be hidden. in color. Indicates the recognized outline/edge
zz
Window with a series of points in green (OK) or red
(NG).
If the brightness correction has been set, the
inside the tool window is displayed with the
corrected brightness.
yyColor Area tool
Displays the extracted region in green (OK) or
red (NG).
yyOCR tool
Selected tool Displays the recognized text and date on a
yyDisplays the frame of tool window with a green (OK) or red (NG) window.
thick line. If the mask region is set in the
Color Area/Edge Pixel/Width/Diameter/Edge/
Pitch/OCR tool, the region where the tool
window and mask region are combined will be
displayed.
yyDisplays the frame of the search region in light
blue.
Non selected tools
yyDisplays the frame of the tool window with a
thin line.
yyThe search region and the mask region will
not be displayed.
Common
When the result of position adjustment and the
status result of the tool are OK, the tool will be
displayed in green. If one of the status results is
NG, the tool will be displayed in red.
Displays the brightness correction window in blue.
zz
Process 2
For monochrome type
zz
OFF
Outside the
search region
Inside the
search region
Operating/Adjusting
Selected tool gauge will also be hidden.
yyOutline tool
Displays inside the tool window and search
zz
Window
zz
Process zz
Process 1
This is selectable for the Area tool and for the This is selectable for the Outline/Edge Pixel/
When the [View] button is tapped on the Menu ON Contents of the statistical information are as
screen, the menus of [Tool View] and [Analysis] are follows.
displayed.
(1)
Select [Statistics] from the [Analysis] pull-down (2)
menu to display the statistical information of (3)
judgment.
Operating/Adjusting
(4) (5) (6) (7)
If the [View] button is not displayed, tap the [Menu] (1) Title
button at the lower left corner of the monitor. Displays the name of the sensor (Page 6-38),
program number (Page 6-2), and program
name (Page 6-14).
(2) Position adjustment status result
When the position adjustment is being set, the
position adjustment status result of the latest
judgment process will be displayed.
(3) Tool status result
Displays the status result of the latest judgment
process for each tool set in the program.
The menus of [Tool View] and [Analysis] will be
displayed. (4) [Reset] button
Resets the statistical information and the histograms.
2 Select [Statistics] from the [Analysis] pull- (5) Processing time information
down menu. Displays information related to the processing
time.
yyTIME............ Displays the processing time of
the latest judgment process.
yyMAX............. Displays the maximum value of
the processing time.
yyMIN.............. Displays the minimum value of
the processing time.
yyAVE.............. Displays the average value of
the processing time.
The statistical information will be displayed.
Operating/Adjusting
(2) Tool Name
If the [View] button is not displayed, tap the
[Menu] button at the lower left corner of the Displays the name of the tool whose histogram
monitor. is been shown. Tap the tool name to select the
tool whose histogram is you wish to display.
(3) Matching rate information
Displays the information related to the matching
rate.
yyMatch..........Displays the matching rate of the
latest judgment process.
yyMAX............Displays the maximum value of
the matching rate.
yyMIN.............Displays the minimum value of
The menus of [Tool View] and [Analysis] will be the matching rate.
displayed. yyAVE.............Displays the average value of the
matching rate.
2 Select [Histogram] from the [Analysis]
pull-down menu. AVE is not displayed in Edge tool and High-
Speed Position Adjustment tool.
2 Select [OFF] from the [Analysis] pull-down 1 Tap the [View] button. 5
menu.
Operating/Adjusting
If the [View] button is not displayed, tap the
[Menu] button at the lower left corner of the
monitor.
The menus of [Tool View] and [Analysis] will be
displayed.
The displayed items in the matching list are as 3 Tap the [OK] button.
follows. The system returns to the Menu ON screen.
(1)
(4)
(2) (3)
5 (1) Title
Displays the device name (Page 6-38), program
Operating/Adjusting
Matching rate
Threshold
Judge is NG (red)
(4) [Switch] button
A total of 6 tools can be displayed on one
screen.
The displayed tool changes every time when
tapping it.
When tapping with the status results (OK/NG)
of the tool with the largest number, the overview
screen appears.
Displays status results (OK/NG) for all the set
tools and a value of the matching rate on the
overview screen.
The method for manually adjusting the threshold 5 Adjust the threshold by checking the
while in the Test mode. matching rate.
<Setting example>
The threshold adjustment can be started by the If the matching rate of the high-quality-target is
[Limit Adjustment] button in the tool settings of the higher than 90 and if the matching rate of the low-
Settings Navigator. quality-target is lower than 40, set the threshold to
65 of the value intermediate between 40 and 90.
Operating/Adjusting
Matching rate Threshold
mode
This is the method to register the image as an
OK or an NG image to perform tuning while
preparing the multiple high and low-quality-
Perform tuning by reading the
target and checking the results of the test images judged as OK or NG
operation. from the Sensor Image History
Using the image files saved in the
USB memory
This is the method to register the image as
an OK or an NG image to perform tuning
while checking the images read from the USB
memory. Batch backup files (*.iva) and image
capture files (*.ivp) can be used.
“Backing up in a batch” (Page 6-24)
“Capturing the screen” (Page 6-30)
USB
OK memory
NG
Batch backup file (*.iva)
OK Image capture file (*.ivp)
OK Perform tuning by
imaging targets which
NG
are judged as OK or NG
Operation flow for the Tool Auto Starting and finishing the Tool Auto
Tuning Tuning
Start Displays the main screen for Tool Auto Tuning from
the Sensor Setup Menu screen.
Select a starting
Reference Area] set as [Enable] are excluded 5
from a Tool Auto Tuning target.
Operating/Adjusting
method
Low-quality
Judgment of an
image?
High-quality
Yes
Add image?*
No
zz
For registration of an image taken during
the Test mode
“Registering the images taken in the Test
mode” (Page 5-21)
zz
For registration of an image history saved
yyTap the [OK] button if you wish to discard the in the sensor
previous registration information and perform “Registering the images from the image
Tool Auto Tuning. history saved in the sensor” (Page 5-23)
yyBy tapping the [Saving to the USB memory]
button, the result of Tool Auto Tuning can be
zz
For registration of an image file saved in
USB memory
saved in the USB memory as a registration
information and can be reused. “Registering the images from the file saved
in the USB memory” (Page 5-25)
zz
Use the previous registered image
Select this method in the following cases.
yyWhen performing Tool Auto Tuning after
additionally adding a new image to the OK/NG
image registered in the previous Tool Auto Tuning
yyWhen readjusting the tool settings after Tool
Auto Tuning and then repeating the Tool Auto
Tuning by the registered image.
“Tool Auto Tuning by the previous registration
information” (Page 5-29)
6 After the registration is completed, tap the Registering the OK/NG images to
[Save] button. be used for the Tool Auto Tuning
Operating/Adjusting
2 Tap the [Take a picture] button.
zz
For Color Area tool (color type) zz
For Area tool (monochrome type)
If the [AutoTune as OK] is tapped, the If the [AutoTune as OK] is tapped, the
If the extraction area is inappropriate, tap the If the extraction area is inappropriate, tap the
color to be the reference of judgment, or tap the brightness to be the reference of judgment,
[+]/[-] button and expand/reduce the color area or operate the slider and expand/reduce the
to be extracted. brightness area to be extracted.
5 Check the changes in settings after the Registering the images from the image
auto tuning is performed, and tap the [OK]
history saved in the sensor
button.
Registers the image as an OK or an NG image to
perform tuning while checking the images loaded
from the Sensor Image History.
If the auto tuning has failed, follow the message 2 Tap the [Sensor Image History] button. 5
to change the tool settings or the image to be
Operating/Adjusting
registered.
The confirmation dialog to continuously register 3 Tap the image history to be the OK or NG
another image appears. image and tap the [Zoom] button.
yyRegistering one or more OK images and NG 4 Check the displayed image and tap the
images is recommended. [AutoTune as OK] or [AutoTune as NG]
yyUp to 24 images can be registered. button.
7 After the registration is completed, tap the yyBy tapping [<]/[>] button, you can check the
[No] button on the confirmation dialog.
other images in enlarged display.
The system returns to the main screen for Tool yyThe status result displayed on the screen is
Auto Tuning. the status result by the settings at the time
“Starting and finishing the Tool Auto Tuning” of saving the image. If the tool settings are
(Page 5-19) changed after the image is saved, only the
frame of the tool window will be displayed
regardless of selection of the tool display
method (Page 5-7). The processing status
will not be displayed.
zz
For Outline tool zz
For Area tool (monochrome type)
The auto tuning will be performed and the OK If the [AutoTune as OK] is tapped, the
5 Check the changes in settings after the Registering the images from the file
auto tuning is performed, and tap the [OK]
saved in the USB memory
button.
Registers the image as an OK or an NG image to
perform tuning while checking the images loaded
from the USB memory.
Operating/Adjusting
registered. Tuning.
“Starting and finishing the Tool Auto Tuning”
The type of an image to be registered will be (Page 5-19)
displayed on the upper right on the screen.
yy : Registers as an OK image. 3 Tap the [USB Memory Image] button.
yy : Registers as an NG image.
Select the
image
zz
For Outline tool
yyBy tapping the [Undo] button, the previous
operation can be cancelled.
yyTo change the color of extraction target, tap
the [Clear] button and tap the color to be the
reference of judgment again.
After the setting is completed, tap the [Register]
button.
The auto tuning will be performed and the OK
or NG image will be displayed.
The auto tuning will be performed and the OK
or NG image will be displayed.
zz
For Area tool (monochrome type) 7 Check the changes in settings after the
auto tuning is performed, and tap the [OK]
button.
Changed
settings
If the [AutoTune as OK] is tapped, the
information screen opens.
By tapping the [OK] button, the setup screen for If the auto tuning has failed, follow the message
5
the brightness extraction area opens. to change the tool settings or the image to be
Operating/Adjusting
If the extraction area is inappropriate, tap the registered.
brightness to be the reference of judgment,
or operate the slider and expand/reduce the The type of an image to be registered will be
brightness area to be extracted. displayed on the upper right on the screen.
yy : Registers as an OK image.
yy : Registers as an NG image.
Tool Auto Tuning by the previous 1 Display the Sensor Setup Menu screen.
registration information “Displaying the Sensor Setup Menu Screen” (Page 6-2)
When the information of Tool Auto Tuning 2 Tap the [Tool Auto Tuning] button.
performed before turning off power of the monitor
or before disconnecting with the sensor (previous
registration information) is used, the Tool Auto
Tuning can be performed skipping the OK/NG
image registration process.
yyYou can additionally add a new image to the OK/
NG image registered with the previous Tool Auto
Tuning, and then perform Tool Auto Tuning.
5
yyYou can readjust the tool settings after Tool Auto When the Tool Auto Tuning Guide screen
Operating/Adjusting
Tuning, and then repeat Tool Auto Tuning by the opens, tap the [Start] button.
registered image.
3 If multiple tools are set in the program,
select the target tool for the Tool Auto
Tuning from the pull-down menu and tap
the [OK] button.
OK OK NG OK
4 Tap the [Use the previous registered image] 7 After the registration is completed, tap the
button. [Save] button.
Changed
settings
Tool Auto Tuning by the registration 1 Prepare the registration information file
information file (*.ivt).
A registration information file is saved at the
When the registration information file (*.ivt), which Tool Auto Tuning finish screen.
contains the Tool Auto Tuning images and criteria For the saving method, refer to the step 8 of
information saved at the end of the previous Tool “Starting and finishing the Tool Auto Tuning”
Auto Tuning is used, the Tool Auto Tuning can be (Page 5-19).
performed skipping the OK/NG image registration
process. 2 Display the Sensor Setup Menu screen.
yyYou can additionally add a new image to the OK/ “Displaying the Sensor Setup Menu Screen”
NG images registered with the previous Tool
Auto Tuning, and then perform Tool Auto Tuning.
(Page 6-2)
5
yyYou can readjust the tool settings after Tool Auto 3 Tap the [Tool Auto Tuning] button.
Operating/Adjusting
Tuning, and then repeat Tool Auto Tuning by the
registered image.
USB
memory When the Tool Auto Tuning Guide screen opens,
tap the [Start] button.
Registered information file (*.ivt)
4 If multiple tools are set in the program,
OK OK NG OK
select the target tool for the Tool Auto
Tuning from the pull-down menu and tap
the [OK] button.
OK NG OK
5 Tap the [Use the registered information file] 7 Tap the [Go] button.
button.
For details of selecting the files in the USB The registration menu screen for the Tool Auto
memory, refer to “Selecting the file in the Tuning opens.
USB memory” (Page 3-20).
The confirmation screen opens. 9 To add images, register the OK/NG images.
“Registering the OK/NG images to be used
for the Tool Auto Tuning” (Page 5-21)
Operating/Adjusting
Adjusted results will be reflected and the
information dialog appears.
This section explains how to adjust the device Stabilizing the judgment process by
when the judgment process is not stable.
taking a clear image of the target
To stabilize the judgment process, it is necessary
to take a clear image of the target and adjust the Adjust the imaging conditions so that the sensor can
detection tool such that it functions in a stable manner. take images with which the detection tools can clearly
recognize differences between high and low-quality-
yyStabilizing the judgment process by taking a clear
target.
image of the target (Page 5-34)
- Adjust the installation distance to image the
Imaging the target widely
target widely
- Correct the distorted image due to the installation The judgment process stabilizes by taking a large
5 - Make the image bright enough image of the target onto the screen.
- Focus well
Adjusting the installed distance (WD)
Operating/Adjusting
Using the digital zooming function
The target can be imaged larger using the digital
zooming function.
“Digital Zoom” (Page 4-20)
Indicator light
If the brightness cannot be adjusted 5
in the Auto Brightness Adjustment
Operating/Adjusting
Finer brightness adjustments can be made in
Advanced Brightness Adjustment.
Top view “Advanced Brightness Adjustment”
Target (Page 4-19)
Target
Lateral view
zz
Bright
Setting a higher brightness value gives a longer
exposure time, resulting in a brighter screen.
Before tilt After tilt correction zz
Imaging Mode
correction (vertical)
When "HighGain" is selected in the imaging
mode, the brightness amplification factor
increases and the screen becomes brighter.
If the brightness cannot be adjusted
due to uneven brightness
Refer to “Reducing the shininess of the
glossy or metal surface” (Page 5-37).
zz
Imaging Mode
Select [HighGain] in the imaging mode so that
the brightness gain becomes higher. The screen
becomes brighter so that the exposure time can
be shortened and the image blurring can be
Adjust the focus position by tapping the [+] or [-] reduced. The image noise may increase.
button. Also, the exposure time may be shortened if the
[HDR] is selected in the imaging mode.
Operating/Adjusting
The HDR (High Dynamic Range) function is The built-in lighting will not reflected back into
a function that prevents light saturation in the the camera, so the shine on the target’s surface
shining area by imaging the target with a wider can be reduced.
dynamic range. The HDR function can also be This is effective for flat-surface targets.
adjusted manually. When the sensor is When the sensor is
“Auto Brightness Adjustment” (Page 4-12) installed in front of installed at an angle
the target from the target
“Advanced Brightness Adjustment” (Page 4-19)
Using the dome attachment
Use the dome attachment.
The dome attachment emits even diffused light
from the entire circumference to the target, so
that the contrast becomes less and the shine on
the target’s surface is reduced.
This is effective for targets of all shapes.
“Using the dome attachment (IV-GD05/
IV-GD10)” (Page 2-6)
“Using the dome attachment (IV-D10)” (Page 2-11)
Dome attachment
If the image is distorted by tilting the sensor,
the image can be corrected by the tilt
Diffusion correction function.
light “Tilt Correction” (Page 6-48)
Target
Adjusting the color tint (for color type only) Stabilizing by correcting
Adjust the white balance if the color tint of the color the misaligned target position
type image is different from that of the target. If there is a variation (misalignment) in the positioning
“White Balance (for color type only)” (Page 6-51) of the target, the position to be judged is also declined
from the tool window and cannot be judged correctly.
The detection can be stabilized by using the
Reducing the effect of illumination position adjusting function.
variation “Position Adjustment tool” (Page 4-69)
If the detection is not stable due to the ambient
5 light from the surroundings where the sensor is
installed, the effect of the illumination variation can
Tool settings
Master image
Operating/Adjusting
Tool window
Position adjustment window
Processing during an operation
Position adjustment process
Tool window
Position adjustment window
Search region of the tool window
Operating/Adjusting
yyFor the color type, the outline extraction may
become stable by using the color filter.
“Color Filters (color type only)” (Page 4-20)
zz
Rotation Range
yyBroaden the rotation range if the tilt of the target
exceeds the rotation range (default value: ± 20°).
“Rotation Range” (Page 4-74)
yyTo stabilize the position adjustment, the tool
window will search with the range ± few
degrees wider than the setting value of rotation
range. (The tool window will search ± few
degrees even if the rotation range is set to 0°.)
Set the Margin to [OFF] when you would like
to detect the target in accordance with the set
rotation angle of the target.
“Margin” (Page 4-74)
zz
Search Region
Broaden the search region if the variation in the
position determining of the target exceeds the
region to be searched.
“Setting a search region” (Page 4-72)
If the position adjustment becomes
unstable due to the effect of the
unwanted outlines
yyThe outline disabling function can disable
unwanted outlines.
“Settings for disabling outlines” (Page 4-72)
yySet the extraction sensitivity to [Low].
“Setting a sensitivity” (Page 4-73)
If the target tilts and the position
adjustment becomes unstable
Use 2-Axis Adjustment and set the angle
correction to [Enable].
“Setting the Hi-Sp.Adj tool” (Page 4-129)
If the target tilts and the outline Stabilizing the Color Area/Area tool
cannot be detected
This section explains how to adjust the Color Area/
yyAdjust the rotation range. Broaden the rotation
Area tool when the judgment for the high and low-
range if the tilt of the target exceeds the
quality-target is not stable.
rotation range (default value: ± 20°).
“Color Area/Area tool” (Page 4-48)
“Rotation Range” (Page 4-46)
yyTo stabilize the detection, the tool window will
search with the range ± few degrees wider
If the color you wish to judge cannot
than the setting value of rotation range. (The be extracted
tool window will search ± few degrees even if yyTap and extract the color or the brightness to
the rotation range is set to 0°.) be the reference for judgment. 5
Set the Margin to [OFF] when you would like yyBy repeatedly tapping the un-extracted color or
Operating/Adjusting
to detect the target in accordance with the set brightness, the extraction range can be added.
rotation angle of the target. yyAdjust the extraction range with the extraction
“Margin” (Page 4-45) range zoom in/zoom out ([+]/[-] buttons).
Tap the [+] button to expand the color or
brightness range currently being extracted.
If the match rate difference between the
Tap the [-] button to reduce the range.
high and low-quality-targets is small
“Setting the Color Area/Area tool” (Page 4-50)
Adjust the search algorithm.
yySet the [Fixed Reference Area] to [Enable].
If there is no difference between the match rate
“Extended functions of the Color Area/
for high and low-quality-target, select the [High
Area tool” (Page 4-56)
Accuracy]. This will result in better judgment
accuracy. However, the processing time becomes
longer.
If the area search becomes unstable
“Search Algorithm” (Page 4-46) due to unwanted colors being extracted
Adjust with the mask function. The region in
If the outline of the target cannot be which unwanted colors are extracted can be
detected disabled.
“Mask settings” (Page 4-53)
yyIf the contrast of the target is low, the outline
may not be extracted. Set the extraction
sensitivity to [High].
“Setting a sensitivity” (Page 4-44)
If the process remain unstable even after setting
the extraction sensitivity to [High], it is necessary
to adjust the exposure condition for the target.
“Stabilizing the judgment process by taking
a clear image of the target” (Page 5-34)
yyFor the color type, the outline extraction may
become stable by using the color filter.
“Color Filters (color type only)” (Page 4-20)
Sens].
extracted.
If the process remains unstable even after
“Mask” (Page 4-78)
setting the edge extraction sensitivity to [Hi “Mask” (Page 4-99)
Sens], it is necessary to adjust the exposure “Mask” (Page 4-107)
for the target. yyRaise the threshold of the edge sensitivity so
“Edge Sens Adjust” (Page 4-65) that the unwanted edges are not extracted.
yyWhen the number of the target’s edge pixels “ Edge Sens Man. Adj.” (Page 4-83)
is low, capture a bigger target and increase “ Edge Sens Man. Adj.” (Page 4-103)
the pixels of the edge to be extracted. “ Edge Sens Man. Adj.” (Page 4-112)
yyChange to an image with no unwanted edges
by making the target background plain, etc.
If it becomes unstable due to
unwanted edge pixels being extracted
If the edge of a target cannot be detected
Adjust with the mask function. Mask the region yyAlign the rotation angle of tool window with
in which unwanted edge pixels have been the edge angle.
extracted. yyDo not protrude the side which is not in the
judgment direction of tool window from the
“Mask” (Page 4-64)
target.
If the judgment direction is horizontal, change
the height of the tool window to be shorter
than the height of the target.
yyDecrease the threshold of the edge sensitivity.
If it cannot be detected even after decreasing
the threshold of the edge sensitivity, it is
necessary to adjust the exposure for the
target. Adjust it so that the target shade does
not appear.
“ Edge Sens Man. Adj.” (Page 4-83)
“ Edge Sens Man. Adj.” (Page 4-103)
“ Edge Sens Man. Adj.” (Page 4-112)
If the detection becomes unstable due
When the text and date on the object
to the effect of unwanted circles other cannot be read
than the target If the text and date on the object are not clear,
yyAdjust with the mask function. reading may fail. 5
“Mask” (Page 4-88) Adjust the object capture conditions and clearly
Operating/Adjusting
yySet the edge sensitivity to low so that the display the text and date.
unwanted circles will not be detected. “Stabilizing the judgment process by taking a
“Diameter Extract.” (Page 4-89) clear image of the target” (Page 5-34)
yyChoose an image with no unwanted edges by
making the target background plain, etc.
When unwanted text and date are read
Adjust with the mask function.
If the target circle cannot be detected Mask the region that the unwanted text and
yySet to both bright and dark directions which date is in.
detect the diameter. “Mask” (Page 4-118)
“Advanced Diam.Ext.” (Page 4-92)
yySet the edge sensitivity to [Hi Sens].
If it can not be detected even after setting the
edge sensitivity to [Hi Sens], it is necessary to
adjust the exposure for the target. Adjust it so
that the target shade does not appear.
“Diameter Extract.” (Page 4-89)
This section explains how to adjust the device to For the processing time
shorten the processing time.
To shorten the processing time, perform The processing time is the period of time from when
an external or internal trigger is received until the
adjustments to shorten the processing times of the
status result is finalized.
imaging process and the detection tools. The processing time is displayed at the upper right
yyShortening the imaging processing time (Page of the run screen or the test screen.
5-45)
y Shortening the processing time of each tool (Page
y Processing time
5-46)
yyShortening the processing time of the Outline tool
5 (Page 5-46)
yyShortening the processing time of the Color Area/
Operating/Adjusting
Area/EdgePixels/Width/Diameter/Edge/Pitch tool
(Page 5-46)
yyShortening the processing time of the OCR tool
(Page 5-47)
Flow of the internal process
Imaging
If the processing time is shortened, the stability of
judgment may decrease. The processing time should
(Tilt Correction)
therefore be adjusted with a view of maintaining
balance with the stability of the judgment process.
(Brightness
Correction)
(Position
Processing time
Adjustment)
Tool 1 process
Tool 2 process
Tool n process
Status output
Operating/Adjusting
Non-imaged area
Reduce the imaging area by setting the imaging
area from Entire (default value) to Partial. The
processing time for capturing the image in Non-
imaged area can be shortened. The importing
time will be shortened by narrowing the vertical
direction (V).
“Imaging Area” (Page 4-18)
zz
Exposure Time
The processing time can be shortened by
shortening the exposure time (Page 4-19). The
longer exposure time makes the processing
time longer than the displayed exposure time.
zz
Window Shape
If the current window shape is [Entire], reduce
the window shape by modifying the setting to
zz
Search Region
The searching time can be shortened by [¨ Rect] or [¡ Circle].
reducing the search region and setting the The processing time can be shortened by
region from [Entire] (default value) to [Partial]. reducing the window.
Make sure that the range of position determining “ Setting the Color Area/Area tool” (Page
of the target does not exceed the search region.
“Setting a search region” (Page 4-43) 4-50)
“ Setting the EdgePixels tool” (Page 4-62)
zz
Rotation Range
“ Setting the Width tool” (Page 4-77)
The target search time while rotating the master
image can be shortened by reducing the rotation “ Setting the Diameter tool” (Page 4-87)
range (default value: ± 20°). “ Setting the Edge tool” (Page 4-98)
Make sure that the range of an installation angle “ Setting the Pitch tool” (Page 4-106)
of the target does not exceed the rotation range.
“Rotation Range” (Page 4-46)
zz
Search Algorithm zz
Window orientation
Select the [High Speed]. This will decrease the For the Width/Edge/Pitch tool, secure the
judgment accuracy, but the processing time will be window orientation horizontally or vertically (do
shorter. not rotate) to save the processing time.
“Search Algorithm” (Page 4-46)
zz
Producing an image with less unwanted
outlines
The processing time becomes longer for images
with multiple unwanted outlines other than the
target outlines.
yyMake an image with no unwanted outlines by
making the target background plain, etc.
yySet the search region so that non-target images
containing unwanted outlines are not searched.
“Setting a search region” (Page 4-43)
Shortening the processing time of the Shortening the processing time of the
OCR tool position adjustment
If you are using the OCR tool, you can shorten the When the position adjustment is performed, the
processing time by clearly displaying the object text processing time can be shortened by adjusting the
and date. search region settings or rotation range settings.
yyMake an image with no unwanted background Search region
information by making the target background Rotation range
plain, etc.
yyAdjust the object capture conditions and clearly
display the text and date.
5
Operating/Adjusting
zz
Search Region
The searching time can be shortened by
reducing the search region and setting the
region from [Entire] (default value) to [Partial].
Note that the range of the target position that
the position adjustment function can correct
becomes narrower.
“Setting a search region” (Page 4-72)
zz
Rotation Range
The target search time while rotating the master
image can be shortened by reducing the rotation
range (default value: ± 20°).
Note that the range of the target angle that
the position adjustment function can correct
becomes narrower.
“Rotation Range” (Page 4-74)
zz
Producing an image with less
unnecessary outlines
The processing time becomes longer for images
with multiple unwanted outlines other than the
target outlines.
yyMake an image with no unwanted outlines by
making the target background plain, etc.
yySet the search region so that non-target images
containing unwanted outlines are not searched.
“Setting a search region” (Page 4-72)
zz
Using High-Speed Position Adjustment
tool
Compared with the normal position adjustment
tool, the High-Speed Position Adjustment tool
process with high speed.
MEMO
5
Operating/Adjusting
Various Functions
Holding the Image of the Sensor
on which NG Occurred(NG Hold Function).....6-9
Changeover for a Target
(Program Functions)........................................6-10
Sensor Image History
(Confirming the Images
whose Status Result is NG).............................6-16
Adding Date and Time information
to the sensor(function for adding
sensor date information).................................6-20
Saving the Sensor Settings
and Images to a USB Memory.........................6-23
Setting the Extended Functions
of the Sensor.....................................................6-33
Setting the Advanced Monitor Information....6-55
This section explains the Sensor Setup Menu (2) [Detail] button
screen, which is displayed by tapping the [Setup] By tapping the [Detail] button, the Program
button when the menu display of the monitor is ON. Details screen opens. The master image can be
confirmed and the program name can be edited.
1 Set the menu display of the monitor ON “Editing a program name” (Page 6-14)
“Copying a program” (Page 6-14)
and tap the [Sensor Setup] button.
“Initializing a program” (Page 6-15)
(3) Master image
Displays the master image registered to the
currently selected program. If no master image is
registered, the [No Master Image] will be displayed.
(4) [Sensor Setup] button
Start the Settings Navigator.
2 Tap the [OK] button. Adjusts the threshold of the tool registered in
the currently selected program.
“Adjusting Thresholds for Judgment” (Page 5-17)
(6) [Tool Auto Tuning] button
Performs the auto tuning of the tool registered
in the currently selected program.
“Tool Auto Tuning (Automatically Adjusting
the Judgment Condition)” (Page 5-18)
(7) [Sensor Advanced] button
The Sensor Setup Menu screen opens. Performs the advanced settings for the sensor.
The displayed items are as follows. “Setting the Extended Functions of the Sensor”
(Page 6-33)
(1) (8) [Sensor Image History] button
(2) Displays the image history saved in the sensor.
“Sensor Image History (Confirming the Images
(3)
whose Status Result is NG)” (Page 6-16)
(4)
(9) [USB Memory] button
(5) Operates the USB memory connected to the
(6) monitor.
“Saving the Sensor Settings and Images to a
USB Memory” (Page 6-23)
(7) (8) (9) (10) (10) [RUN] button
Starts running the sensor.
(1) Program “Chapter 5 Operating/Adjusting” (Page 5-1)
Displays the program number of the selected
program. The program can be switched from
the pull-down menu.
“Changeover for a Target ( Program Functions)”
(Page 6-10)
Intelligent Monitor
IV-M30
6
Ethernet switch
Various Functions
1 Set the menu display of the monitor ON be displayed. For details on sensor settings,
refer to “Chapter 4 Settings Navigator
and tap the [Chnge Connected Snsr]
button. (Setting the Judgment Condition)” (Page 4-1).
yyThe sensors displayed on the Change
Connected Sensor screen are those displayed
as the search results of the network search.
Sensors added to the network later can be
displayed on the list by tapping the [Search
Again] button.
yyWhen direct connection (1 unit) is used, this
6 function cannot be used.
Sensors connected to the monitor are listed.
Various Functions
Various Functions
[NG] button
yyYellow ...........The sensor is not connected
(lighting/ due to a connection error.
blinking) Check the connection with the
Tapping the [NG] button displays the list of sensors
connected to the monitor and their NG occurrence sensor.
statuses can be confirmed. Blinks when confirming
from the list of NG Sensor
zz
If the sensors are registered as No. 1 to 7
Occurrences for the first time.
on the List of NG Sensor Occurrences
Lights up when it has been
(2) (3) (4)
confirmed from the list of NG
Sensor Occurrences.
yyGray..................The sensor has not been
registered, or the information
(1) of the sensor is being
acquired.
(1)
Various Functions
3 Tap the [Settings] button.
5 Tap the number of the sensor (default 8 To display the List of NG Sensor
value: OFF) displayed on the List of Occurrences screen for startup of the
NG Sensor Occurrences and select an monitor, set [Display on Startup] to [ON].
arbitrary number.
Various Functions
“NG HOLD” is
displayed as the 3 Set [NG Hold Function] to [ON].
total status result
and the screen is
held.
Sensor Advanced
yyEnvironmental
yySetup Adjustment
yySwitching programs
Various Functions
Select a switch method. There are methods
such as switching from the external input line or
switching by tapping the monitor. The program can also be selected from the
[Detail] button (Page 6-2).
3 to 4 bit0/bit1
5 to 8 bit0/bit1/bit2
9 to 16 bit0/bit1/bit2/bit3
17 to 32 bit0/bit1/bit2/bit3/bit4
Setup example
When 7 types of products are to be registered,
bit0, bit1, and bit2 are assigned to arbitrary IN
terminals. bit3 and bit4 are not assigned. For details of how to switch from the IV-Navigator
(IV-H1), refer to “IV-H/IV-HG series Series User’s
Manual (PC Software)”.
2 Select the program number to which the product to be judged is registered with the status
of the input line.
Change the input lines IN2 to IN6 which were assigned to bit0 to bit4 in the input settings (Page 6-34)
to the following statuses and maintain the settings. Start the run mode with the new program number.
Program bit4 bit0 Program bit4 bit0
bit3 bit2 bit1 bit3 bit2 bit1
number (MSB) (LSB) number (MSB) (LSB)
PROG00 OFF OFF OFF OFF OFF PROG16 ON OFF OFF OFF OFF
PROG01 OFF OFF OFF OFF ON PROG17 ON OFF OFF OFF ON 6
PROG02 OFF OFF OFF ON OFF PROG18 ON OFF OFF ON OFF
Various Functions
PROG03 OFF OFF OFF ON ON PROG19 ON OFF OFF ON ON
PROG04 OFF OFF ON OFF OFF PROG20 ON OFF ON OFF OFF
PROG05 OFF OFF ON OFF ON PROG21 ON OFF ON OFF ON
PROG06 OFF OFF ON ON OFF PROG22 ON OFF ON ON OFF
PROG07 OFF OFF ON ON ON PROG23 ON OFF ON ON ON
PROG08 OFF ON OFF OFF OFF PROG24 ON ON OFF OFF OFF
PROG09 OFF ON OFF OFF ON PROG25 ON ON OFF OFF ON
PROG10 OFF ON OFF ON OFF PROG26 ON ON OFF ON OFF
PROG11 OFF ON OFF ON ON PROG27 ON ON OFF ON ON
PROG12 OFF ON ON OFF OFF PROG28 ON ON ON OFF OFF
PROG13 OFF ON ON OFF ON PROG29 ON ON ON OFF ON
PROG14 OFF ON ON ON OFF PROG30 ON ON ON ON OFF
PROG15 OFF ON ON ON ON PROG31 ON ON ON ON ON
yyWhen the polarity (Page 6-37) is [NPN] ON : The state shorted with 0 V line
OFF : Open
yyWhen the polarity (Page 6-37) is [PNP] ON : The state that voltage is applied
OFF : Open
For details of the controlling method and the timing chart, refer to “Changing Over” (Page 7-8).
1 Display the Sensor Setup Menu screen. 1 Display the Sensor Setup Menu screen.
“Displaying the Sensor Setup Menu Screen” “Displaying the Sensor Setup Menu Screen”
(Page 6-2) (Page 6-2)
3 Select the program to change the name 3 Select the program number to be copied
and tap the [Edit] button. and tap the [Copy] button.
6 Select the Select the
program program
Various Functions
The selected program can be moved by tapping The selected program can be moved by tapping
the [<] or [>] button. the [<] or [>] button.
The screen to edit the program name opens.
4 Select the program number to be the copy
4 Enter the arbitrary name and tap the [OK] destination and tap the [Go] button.
button.
Select the
program
number
For details of how to enter characters, refer to
“Inputting characters” (Page 3-19).
The system returns to the Program Details screen.
Initializing a program
Initializes settings in the program and resets to the
default.
Various Functions
The selected program can be moved by tapping
the [<] or [>] button.
The confirmation dialog appears.
6 Since the memory of the sensor image history is volatile, all saved images are erased when the power
is turned OFF.
Various Functions
To save the images, batch back up the images into a USB memory.
There are two methods for displaying the Sensor Image History screen.
The [Logging Settings] can be set only when it is displayed from the Sensor Setup Menu screen.
Displaying from the run screen
Displaying from the Sensor Setup
Menu screen
1 Tap the [Sensor Image History] button
when the menu display of the monitor is 1 Tap the [Sensor Image History] button in
set to ON. the Sensor Setup Menu screen.
The Sensor Image History screen opens. The Sensor Image History screen opens.
Various Functions
yyIf the function of adding sensor date
When displaying from the run screen, the
information is enabled, the capture date
confirmation dialog appears. Select whether or
information will be added.
not to pause. “Adding Date and Time information to
the sensor(function for adding sensor date
When the operation is not paused information)” (Page 6-20)
yyThe added or overwritten history image will yyFor details of the number of triggers, refer
not be updated automatically. For updating, to “Displaying the statistical information”
close the history image display once and (Page 5-11).
then display it again. (3) Detailed information
yyWhen the history image is erased by Displays the detailed information for the
overwriting and updating in the sensor selected thumbnail image.
during displaying on the monitor, it may not Displays the program number, program name,
be displayed again on the monitor. number of triggers, status results for the position
adjustment, and the status results for each tool.
(4) Operation buttons
Selects a thumbnail image.
yy[First].................Moves to the first page of the
image history.
yy[<<]....................Moves to the previous page.
yy[<]......................Moves to the previous history.
yy[>]......................Moves to the next history.
yy[>>]....................Moves to the next page.
yy[Last].................Moves to the last page of the
image history.
Various Functions
The confirmation dialog appears.
2 Tap the [Logging Settings] button.
3 Tap the [OK] button.
The image history will be cleared and the
system returns to the run screen or the Sensor
Setup Menu screen.
Overview for Adding Sensor Date 2 Tap the [Monitor Environment] button and
Information Function then the [Time] button.
image data.
yyWhen the results file is also transferred via FTP,
the capture date information is added to the text
file.
yyThe sensor date information is synchronized
with the monitor date information every 3
seconds. 4 Select [Enable] in [Time+Date Info].
yyAfter the date information has been added
once to the sensor, the date information will be
updated even if the monitor is disconnected.
yyIf the sensor is powered off, the date information
will be cleared.
For direct connection (1 unit) 5 Tap the [OK] button.
Returns to the Date Settings screen.
The date information is added to the sensor when 6 Tap the [OK] button.
connected to the monitor. The system returns to the Monitor Settings
screen.
1 Tap the [Monitor Settings] button with the
state that the menu display of the monitor 7 Tap the [Close] button.
is set to ON. Returns to the Test screen.
Direct Connection (2 units or more)/ 4 Select [Enable] in Time+Date Info and tap
Network Connection the [Setting] button.
Various Functions
2 Tap the [Monitor Environment] button and
then the [Time] button.
zz
When specifying the IP address of the 6 Select [ON] from [Setting] line of the pull-
sensor for registering down menu for sensors which add the
Tap the [Edit] button. date information.
The sensor will be registered in the list. 7 Tap the [OK] button.
The system returns to the Sensor+Date Info.
Settings screen.
Various Functions
The USB Memory screen opens.
Saving the sensor settings or the 4 Perform the Batch Backup settings.
image history
Backing up in a batch
Backs up the data saved in the sensor into the USB
memory in a batch.
When multiple sensors are to be used, the settings
can be copied based on the batch backup data.
The image history of the batch backup data zz
Folder
can be confirmed by the simulation function of Displays the name of the folder to be created on
IV‑Navigator. the USB memory. "Device name_Last 24bit of
the MAC address" will be automatically set.
6 yyIt is recommended to perform a batch backup
zz
File Name
of the data saved in the sensor in case of
Various Functions
malfunction of the product. Displays the name of the backup file. Tap the
yyThe saving time increases when this is [Edit] button and the name can be edited to the
performed in [During operation]. Execution while arbitrary name.
in the [During setting] status is recommended.
For details of how to enter characters, refer to
1 Connect the USB memory to the USB “Inputting characters” (Page 3-19).
connector of the monitor.
“ Installing/Removing the USB memory”
zz
Save
Selects the backup target.
(Page 6-23)
yyProgram Only....Backs up the sensor settings
2 Display the USB Memory screen. (the Sensor Setup (Settings
“Displaying the USB Memory screen” (Page Navigator) and Sensor
6-23) Advanced settings of all
programs).
3 Tap the [Batch Backup] button. yyProg.+ .......Backs up all the images in the
Image Hist. image history as well as the
sensor settings.
zz
File Size
Displays the size of the backup file (expectancy)
and the free space of the USB memory.
5 After the setting is completed, tap the [Go] Saving the program individually
button.
Backs up the setting data saved in the sensor into
After the batch backup completes, the backup
the USB memory for each individual program.
result appears on the monitor.
6 Confirm the backup result and tap the [OK] The saving time increases when this is performed
button. in [Program]. Execution while in the [Run] status
The system returns to the run screen or the is recommended.
Sensor Setup Menu screen.
1 Connect the USB memory to the USB
connector of the monitor.
“ Installing/Removing the USB memory”
(Page 6-23)
Various Functions
6-23)
zz
Folder The program number of the sensor setting
Displays the name of a folder to be created on data saved in individual program backup will
be saved as 00.
6 USB memory. “Device name_Last 24bit of the
MAC address” will be automatically set.
zz 6 Confirm the backup result and tap the [OK]
Various Functions
File Name
button.
Displays the name of the backup file. Tap the
The system returns to the run screen or the
[Edit] button and the name can be edited to the
Sensor Setup Menu screen.
arbitrary name.
zz
Program number (pull-down menu)
Specifies the program number which is backed
up individually.
zz
Save
Selects the backup target.
yyProgram Only....Backs up the specified
program sensor settings
(the Sensor Setup (Settings
Navigator) and Sensor
Advanced settings).
yyProg.+ ........Backs up all the images in
Image Hist. the image history as well as
the specified program sensor
settings.
Various Functions
4 Edit the file name as needed and tap the
[Go] button.
Transferring the settings backed up 1 Connect the USB memory to the USB
in the USB memory to the sensor connector of the monitor.
“ Installing/Removing the USB memory”
Transfers the setting data (batch backup file) saved (Page 6-23)
in the USB memory to the sensor.
2 Display the USB Memory screen.
“ Displaying the USB Memory screen”
yyOperations cannot be cancelled during
(Page 6-23)
transmission of the settings data.
yyIt is recommended to back up the data saved in
the sensor in a batch beforehand.
3 Tap the [Transfer Program Settings] button.
“ Saving the sensor settings or the image
history” (Page 6-24)
yyThe image data in the image history will not be
transferred.
6 yyThe settings file of a different model of the
sensor cannot be transferred.
Various Functions
6 If you would also like to transfer the I/O 7 Confirm the information of the settings file
polarity (NPN/PNP) and the network settings, to be transferred and tap the [Go] button.
tap the [Option] button. After the transmission of the settings data
is completed, the transmission result will be
displayed on the monitor.
Various Functions
When [Transfer All Settings] has been set to
[Enable], the system returns to the Monitor
Settings screen.
Reference
Data type Storage Rule Description
page
Storage \(Device name of the sensor)_ Batch saves all the
folder (Last 24bit of the MAC address) settings in the sensor.
Batch backup File name YYYYMMDD_hhmmss *1 [Program Only] or 6-24
[Prog.+Image Hist.] can be
Extension iva selected.
Storage \(Device name of the sensor)_ Save the settings inside
folder (Last 24bit of the MAC address) the sensor by individual
Individual program. 6-25
Program Backup File name YYYYMMDD_hhmmss *1
[Program Only] or
Extension iva [Prog.+Image Hist.] can be
selected.
6
\(Device name of the sensor)_ Simultaneously saves the
Various Functions
Storage
yyScreen capture (Last 24bit of the MAC address)\ bmp format file for the
folder
(with taken IMAGE taken image and the ivp
6-27
images) File name YYYYMMDD_hhmmss * 1 format file which can be
6-30
yyIndividual image used for master image
history storage Extension bmp registration or Tool Auto
ivp Tuning.
yyWhen the sensor is connected
\(Device name of the sensor)_
(Last 24bit of the MAC
Storage Saves an image that the
address)\SCREEN
yyScreen capture folder displayed screen has been
yyIndividual image yyWhen the sensor is not captured as it is including 6-30
history storage connected the title area and the
\IV-M30 buttons.
File name YYYYMMDD_hhmmss *1
Extension bmp
Storage \(Device name of the sensor)_
folder (Last 24bit of the MAC address) Saves images and criteria
Tool Auto Tuning information of Tool Auto 5-31
File name Paa_Tbb_(Tool name) *2
Tuning.
Extension ivt
*1 Y YYY: Year; MM: Month; DD: Day; hh: Hour; mm: Minute; ss: Second
For individually saving the batch backup and image history, the file name can be changed to arbitrary
name and saved.
*2 aa: Program number (00 to 31), bb: Tool number (01 to 16), Tool name: The tool name which has been
set will be applied as a tool name if the tool name has been set. The tool type will be applied as a tool
name if the tool name if the tool name has not been set.
yyThe numbers of files to be saved in each folder must be 100 files or less.
Files may not be saved correctly.
For the folder with the number of files over 100 files, delete the files and change the folder name.
yyThe total numbers of sub folders and files in each folder (iva files or ivp files) that can be displayed on
the screen to select a file (Page 3-20) is 128.
yyIf characters which cannot be displayed correctly with the current display language (Page 6-62) are
included in the folder or file names, the folders or files will be save with those characters replaced by
hyphens (-).
6
Various Functions
zz
Rotate 180°
Rotates the display of the monitor 180°.
“Rotate 180°” (Page 6-50)
zz
White Balance (for color type only)
Adjusts the white balance for the image displayed
on the monitor.
“ White Balance (for color type only)”
6
(Page 6-51)
Various Functions
Program
zz
Program Switch Method
Sets the switching method for programs.
“Program Switch Method” (Page 6-52)
Environmental zz
Auto Focus Adj Pos
Sets whether or not to share the adjusting
zz
I/O Settings
position for auto focus to all programs.
Sets the input/output settings, specifies the
“ Auto Focus Adjustment Position” (Page
polarity, and sets the I/O monitor.
6-52)
“I/O Settings” (Page 6-34)
zz
Device Name/Pass
Sets the sensor name and password lock. System
“Device settings” (Page 6-38)
zz
Sensor Information
zz
Network Settings
Displays the information set in the sensor.
Sets the network settings for the sensor.
“Sensor Information” (Page 6-53)
“Network Settings” (Page 6-40)
zz
Adv. Network Settings zz
Initialize Sensor
Sets the FTP client function and the field Initializes the information set in the sensor.
network settings for the sensor. “Initializing the sensor” (Page 6-54)
“Advanced Network Settings” (Page 6-41) zz
Update Sensor
Upgrades the sensor software.
“Updating the sensor” (Page 6-54)
zz
IN1
Sets the detection timing of the trigger input for
IN1 input line.
yyExt. Trigger ↑
Sets the trigger input to the rising edge of the
external trigger.
“Input Settings” (Page 6-34)
“Output Settings” (Page 6-36) yyExt. Trigger ↓
Sets the trigger input to the falling edge of the
“Polarity” (Page 6-37)
external trigger.
“I/O Monitor” (Page 6-37)
zz
IN2 to IN6
4 After the setting is completed, tap the [OK] Sets the roles for input line IN2 to IN6.
button. yyOFF
The system returns to the Sensor Advanced screen. Ignores the input.
yyProgram bit0 to bit4
Specifies the number for switching the programs.
“ Changeover for a Target (Program Functions)”
(Page 6-10)
yyClear Error
Sets the error output clearance.
yyExt. Master Save
Sets the master image registration from the
external input.
zz
Main/Expansion Simultaneous Input zz
Option
(IV-HG15 (Expansion) only) The input option screen opens by tapping the
[Option] button.
This setting is available only when the
sensor amplifier connected is the IV-HG15
(Expansion).
To prevent mutual interference, set it on the
IV-HG10 (Main).
This setting should be made when the input to
the IV-HG10 (Main) is used as the input to the
IV-HG15 (Expansion).
[Write ROM when using Ext. Master Save?]
Selecting the [Yes] button writes the data to
the ROM of the sensor when the master image 6
registration is performed with the external input
Various Functions
or field network.
“ Registering the Master Image” (Page 7-9)
Internal Trigger Control with IN1 Input
If the [Yes] button is selected, imaging and
judgment will be performed at the intervals of
the internal trigger while the input to IN1 is ON.
yy(Setting example) When the [Trigger Options]
is set to [External Trigger] and [IN1] on the “Setting the Trigger Options” (Page 4-8)
[Main/Expansion Simul Input] is set to [Yes],
an external trigger input to the IV-HG10 (Main) yy[Internal Trigger Control with IN1 Input] is the
can be copied to the IV-HG15 (Expansion). common setting for programs. It cannot be
yyInput to the line which is set to [Yes] on the set for each program.
IV-HG15 (Expansion) cannot be accepted. yyIf [Trigger Options] is set to [External
Trigger], the IN1 input will be accepted as an
zz
Mutual Interference Prevention (IV-HG10
external trigger.
(Main) only)
yyThe trigger cannot be input via the field
network.
This setting can be made only when the sensor Reset Status Output on Clear Error
amplifier connected is the IV-HG10 (Main).
Execution
Set to prevent judgment error due to If the [Yes] button is selected, output or error
interference of lights of sensors connected to for judgment is set to OFF from when resetting
the IV-HG10/IV-HG15. with clearing errors with the external input starts
If set to [Yes], the IV-HG15 (Expansion) emits to when the status results output with the next
light after lighting on the IV-HG10 (Main) trigger are input.
finishes.
3 After the setting is completed, tap the
[Close] button.
The system returns to the I/O Settings screen of
the sensor.
Output Settings zz
Common Output Settings
The screen to select the output type opens by
1 Tap the [Settings] button of the Output Settings. tapping the [Common Output Settings] button.
“Changing the timing of the status output” (Page 7-7)
[Latching]
Outputs the result along with the judgment
condition of the sensor.
[One-Shot]
Sets the one-shot time and ON-delay time in
which output the status output with one-shot.
zz
OUT1 to OUT8 (IV-HG series)/
OUT1 to OUT4 (IV-H series)
Specifies the output format of the output line
with [N.O] or [N.C].
zz
Main/Expansion Logic Out
yyNPN
Output circuit.....NPN open collector
6
Input circuit........No-voltage input
yyPNP
2 Set the I/O Monitor settings.
Various Functions
Output circuit.....PNP open collector
Input circuit........Voltage input
“ Cables” (Page 2-17)
Password Lock
Sets the password to the sensor to prevent the
incorrect operation.
Various Functions
the menu ON screen (Page 5-4), the lock is
cancelled until the system turns to the menu OFF
screen (Page 5-4).
1 Tap the [Sensor Advanced] button in the For the port number setting, perform it on the
Sensor Setup Menu screen. editing screen for the IP address.
Various Functions
Connection] for the connection setting of the
sensor. During the direct connection, the setting
The Adv. Network Settings screen opens. item is shaded and cannot be selected.
yyIf data are not transferred properly with the FTP
3 Sets the Advanced Network Settings of client function, refer to “Remedy when data
the sensor. transfer via FTP is unavailable” (Page A-28).
2 Tap the [ON] button in FTP Client. 2 Set the network address of the FTP server.
zz
IP Address
yyWhen the FTP client function is set to [ON], Displays the IP address of the FTP server.
the image history will be cleared. When the [Edit] button is tapped, the “IP Address”
yyThe number of images which can be saved
screen opens.
6 to the image history when using the FTP
client function are as follows.
Set an arbitrary address and tap the [OK] button.
yyColor type................. 70 images
Various Functions
yyMonochrome type..... 210 images yyThe port number setting can be done on the
edit screen of “IP Address”.
3 Sets the FTP setting of the sensor. yyDefault port number : 21
“FTP Destination Settings” (Page 6-42) zz
User Name
“Transfer Condition Settings” (Page 6-43)
Input the user name for logging in to the FTP
“Transfer Destination Folder Settings” (Page 6-45)
server.
4 After the setting is completed, tap the [OK] When the [Edit] button is tapped, the “User Name”
screen opens.
button.
Set an arbitrary address and tap the [OK] button.
The system returns to the Adv. Network Settings
screen.
yyDefault: None (blank)
FTP Destination Settings yyFor details of how to enter characters, refer
to “Inputting characters” (Page 3-19).
1 Tap the [Settings] button in the “FTP
Destination”. zz
Password
Input the password for logging in to the FTP
server.
When the [Edit] button is tapped, the “Password”
screen opens.
Set an arbitrary password and tap the [OK]
button.
zz
Passive Mode
To use the passive mode, tap the [Enable] button.
Various Functions
If [Successfully connected.] is displayed, the
setting is completed.
zz
Transfer Condition
When the test is executed, the connection with Selects the transfer condition of image data.
the FTP server, folder creating at the transfer yyAll......................Transfers all the images that
destination, and data file creating are tested. are judged.
yyNG Only............Transfers all the images whose
When the connection cannot be done properly, total status results are NG.
deal with the problem in accordance with the
cause of connect failure displayed on the yyWhen the transfer condition is set to [All],
result window. adjust the processing time so that all the
“ Remedy when data transfer via FTP is images can be transferred.
unavailable” (Page A-28) yyWhen the transfer could not be done on
time, the data are saved in the internal
4 Tap the [OK] button. buffer. The internal buffer can save images
up to 30 images.
The system returns to the FTP Destination
yyImage data are transferred in the sequence that
screen.
they have been saved to the internal buffer.
5 After the setting is completed, tap the [OK] yyWhen the remaining capacity of the internal
buffer is insufficient, an FTP error occurs and
button.
the image data transfer fails.
The system returns to the main screen of the
yyWhen the transfer condition is set to [All],
FTP Settings. confirm that there is sufficient storage area
on the FTP server.
zz
File Format zz
OK/NG Criteria Info Addition
Selects the file saving format for image data. Tap the [ON] button to add the tool window
yyIVP (frame) and total status results (OK/NG) to the
Transfers the image data as the format which
image data to be transferred to the FTP server.
can be opened by IV-Navigator. Operation
results can be confirmed in the simulator The setting can be made only when the file
function by using the transferred image data. format is set to [BMP].
Moreover, the image data can be converted to Example of the image to be transferred
the BMP format by using the IVP-Converter.
yyBMP
Transfers the image data as the format which
can be opened by other applications.
zz
Transfer Judgment Results
To transfer judgement results simultaneously
6
with the image data, select [ON].
Judgement results are transferred as a tab Total Status OK Total Status NG
delimited text.
Various Functions
Transfer Destination Folder Settings zz
File Name
Sets the file name of the transfer files.
1 Tap the [Settings] button in the “Transfer When the [Edit] button is tapped, the “File Name”
Destination Folder”. screen opens.
Set an arbitrary file name and tap the [OK] button.
Various Functions
zero suppression is not used).
Promptly after startup, “00000”
is displayed.
yyBB.............The program number (2 digits
which zero suppression is not
used)
yyCC.............The total status result
(“OK” or “NG”)
yyDDD..........The extension (“ivp” or “bmp”)
yyIf the adding sensor date information function
zz
Folder
is enabled, the capture date information will
Specifies the transfer destination folder of FTP server.
Set an arbitrary folder name. be added after the total status result (OK or
yyInput is not necessary if the image data is to NG).
be transferred to the root folder.
yyTo specify a subfolder, break it with “/” (one-
byte slash). yyIf there is a file with the same name at
yyIf the specified folder does not exist, a new the transfer destination, that file will be
folder will be created. overwritten. When you transfer image data
When the [Edit] button is tapped, the “Folder” from multiple IV-H/IV-HG series, specify
screen opens. different transfer destinations so that the
Set an arbitrary folder name and tap the [OK] button. image data are not overwritten accidentally.
yyIf the transfer destination folder is read only
yyDefault: None (blank). Up to 16 characters or is opened, an FTP error will occur and the
can be set. image data transfer will fail.
yyFor details of how to enter characters, refer
to “Inputting characters” (Page 3-19).
zz
Fixed File Name zz
Create Subfolder
The file name of the image data to be To create subfolders under the transfer
transferred to the FTP can be fixed. destination folder, select [ON].
If [OFF] is selected, the file name will be the
name set in [ File Name]. yyThe subfolder naming rule is as follows.
If [ON] is selected, the name with the program IVxxxxx
number and total status results removed from (xxxxx is a sequence number created
every time the sensor is restarted or the
the name set in [ File Name] will be the file
FTP settings are changed.)
name.
yyWhen subfolders were created, the folder
structure is as follows.
yyThe transfer file naming rule is as follows:
Root folder
xxxxxx_AAAAA.DDD
yyxxxxxx...............The file name which
6
Transfer destination folder
has been set (up to 16
Subfolder
characters)
Various Functions
Field Network
Communicates with a PLC via a field network and 2 Select the protocol.
the status result, etc., can be input to the PLC as
communication data.
For the communication protocol, EtherNet/IP(TM)
and PROFINET can be selected.
Host device such as PLC
(EtherNet/IP(TM),
PROFINET master unit)
Various Functions
EtherNet/IP(TM),
PROFINET adapter
Sensor
When the protocol is set as [Disable], this
setting item is shaded and cannot be selected.
yyTo use the field network function, select [Network
Connection] for the connection setting of the
sensor. During the direct connection, the setting 4 To enable byte swap for the data region,
item is shaded and cannot be selected. set [Byte swap] to [Enable].
yyWhen the protocol setting has been changed,
the connection is terminated and the sensor
restarts.
yyFor the details of the field network function, refer
to “IV-H/IV-HG Series User’s Manual (Field
Network)”.
Tilt Correction
If the sensor cannot be installed in the front of the target due to the installation restrictions of the sensor
and target and/or to prevent a shine on the target’s surface, the image of the target may be trapezoidally
distorted.
The tilt correction corrects these images and displays them without distortion.
Indicator light
6 Top view
Top view
Target
Various Functions
Target
Indicator light
Target Target
Before tilt correction After tilt correction Before tilt correction After tilt correction
(vertical) (horizontal)
zz
Horizontal
Performs a tilt correction in the horizontal direction.
Slide the slider to [+] or [-] to correct the display
The information screen opens. of the horizontal direction of the taken image. 6
3 Tap the [OK] button.
Various Functions
4 Image a target to be a reference such as a
piece of paper printed with square grids. Before correction After correction Before correction
<Image of horizontal correction>
zz
OFF
Tilt correction is not performed. After performing a tilt correction, a message
prompting you to re-register the master image
appears.
Re-register the master image after the [OK]
button is tapped.
“ 2. Master Registration (Registering an Image
as a Reference for Judgment)” (Page 4-22)
The system returns to the sensor advanced screen.
Indicator light
If the quality of the taken image displayed on
the monitor is poor, tap the [Image Settings]
button to adjust the taken image.
6 The following adjustments can be performed.
yy “Auto Brightness Adjustment” (Page 4-12)
yy “Focus Adjustment” (Page 4-13)
Various Functions
White Balance (for color type only) 4 Image a white-colored target and tap the
[Go] button.
Adjusts the white balance (color tint) of the built-in
camera of the sensor.
2 Tap the [Setup Adjustment] button, and After the white balance adjustment is completed,
then the [White Balance] button. the message "White balance complete." appears.
Various Functions
6 Tap the [OK] button.
After performing a white balance adjustment,
a message prompting you to re-register the
The White Balance screen opens. master image appears.
Re-register the master image after the [OK]
3 Tap the [Execute] button. button is tapped.
“ 2. Master Registration ( Registering an Image
as a Reference for Judgment)” (Page 4-22)
The system returns to the Sensor Advanced screen.
6
Various Functions
zz
Common
yyMonitor/PC.........The program number is
Sets the focus adjustment position common to
switched by the monitor or IV-
all programs. Select this when the focus position
Navigator (IV-H1) operation.
of the target registered in each program is
yyExternal IN........The program number is
common. The program can be quickly switched
switched by the external input.
because re-adjustment of the focusing position
will not be performed when the program number
To use the [External IN], any of the program
is switched.
bit0 to bit4 must be assigned to any of the IN2
to IN6 in the input settings. zz
Individual
“Input Settings” (Page 6-34) Sets the focus adjustment position in each
program. Select this when the focus position
4 After the setting is completed, tap the [OK] is different for each target registered in each
button. program. Re-adjusts the focusing position when
the program number is switched. Switching
programs takes longer in this option due to the
time needed to adjust the focusing position.
Sensor Information
The duration for the operation count of the
focusing function (program switch count) Displays the information set in the sensor.
is 100,000 times. If the focusing position The model, version, serial number, MAC address,
does not need to be changed for each IP address, and device name can be confirmed.
program, set the “Auto Focus Adj Pos” to
“Common” to extend its duration. 1 Tap the [Sensor Advanced] button in the
Sensor Setup Menu screen.
4 After the setting is completed, tap the [OK] 2 Tap the [System] button and then the
button.
[Sensor Information] button.
Various Functions
“2. Master Registration (Registering an Image
as a Reference for Judgment)” (Page 4-22)
The system returns to the Sensor Advanced screen.
The information set in the sensor will be displayed.
zz
IV-H series
zz
IV-HG series
6
Updating the sensor
Various Functions
zz
Time
Confirms or changes the time set in the monitor.
“Time” (Page 6-63)
zz
Backlight
Sets the backlight of the monitor.
“Backlight” (Page 6-63)
6
zz
Touch Panel Calibration
Various Functions
Adjusts the position to be touched of the
monitor.
“Touch Panel Calibration” (Page 6-64)
System
zz
Monitor Information
Displays the information set in the monitor.
“Monitor Information” (Page 6-64)
Sensor Connect
Performs the settings for connecting with the
zz
Initialize Monitor
Initializes the information set in the monitor.
sensor.
“Initialize Monitor” (Page 6-65)
“Sensor Connect” (Page 6-56)
zz
Update Monitor
Updates the software version of the monitor.
Monitor Device Settings “ Update Monitor” (Page 6-65)
zz
Network Settings
Performs the network settings of the monitor.
“Network Settings” (Page 6-60)
zz
Display Settings
Performs the settings for the screens and
buttons to be displayed on the monitor.
“Display Settings” (Page 6-60)
zz
Touch Screen Lock
Sets to prevent the incorrect operation of the
monitor.
“Touch Screen Lock” (Page 6-61)
Sensor Connect
yyIf the sensor cannot be connected, refer to
Performs the settings for connecting with the sensor. “Remedy when direct connection (1unit) is
unavailable” (Page A-16).
When directly connecting with a yyFor the direct connection, the IP address is
sensor (1 unit) automatically set.
yyIf the monitor is directly connected with the
1 Tap the [Monitor Settings] button with the sensor when the PROFINET function is being
used, the PROFINET function will stop. To
state that the menu display of the monitor use the PROFINET function again, restart the
is set to ON. sensor.
Various Functions
If the monitor and a sensor have been
connected directly, the [Direct Connection
(2 units or more)] will be displayed.
When connecting with the sensor via a 4 Tap the [OK] button.
The monitor restarts.
network After the restart, the sensor connection setup
6
The searched result will be displayed.
Various Functions
zz
Specifying the IP address of and
yyBOOTP is used for assigning the IP address connecting to the sensor
to the sensor. Tap the [Specify Sensor] button.
“Settings after initialization” (Page A-30)
yyThe search time is about 10 seconds.
yySearching range and retrievable number of
units are as follows.
yySensor with no IP address (default) :
A maximum of 8 units can be retrieved
within a range that the BOOTP packet from
the sensor reaches (Page A-30).
yySensor with IP address :
A maximum of 16 units can be retrieved on The screen to input the IP address of the sensor
the local network to which the monitor is to be connected opens.
connected. Input the IP address of the sensor to be 6
connected and tap the [Connect] button.
Various Functions
yyWhen the [Ping Test] is tapped after the IP
address is input, you can confirm whether or
not a sensor with the specified IP address
exists on the network.
yyTo set a port number, set it using the [PORT]
button.
After connecting, the run screen or the Sensor
Setup Menu screen opens.
1 Tap the [Monitor Settings] button with the 1 Tap the [Monitor Settings] button with the
state that the menu display of the monitor state that the menu display of the monitor
is set to ON. is set to ON.
2 Tap the [Monitor Device Settings] button, 2 Tap the [Monitor Device Settings] button,
and then the [Display Settings] button.
and then the [Network Settings] button.
6
Various Functions
zz
Manual Trigger
Sets to enable/disable the [Trig] button in the
zz
MAC Address
run screen when the Trigger Options are set to
Displays the MAC address for the monitor. The
[External] or when the [Internal Trigger Control
MAC address cannot be changed.
with IN1 Input] is set to [Yes].
zz
IP Address/Subnet Mask/Default Gateway “ Names and Functions of the Operation
Tapping the [Edit] button displays the screen to Screen” (Page 5-4)
edit the address.
Set the arbitrary address and tap the [OK] button. The [Trig] button displayed in the settings
screen cannot be set to hidden.
4 After the setting is completed, tap the [OK] zz
Update Image in RUN Mode
button.
Sets the display to ON/OFF for the taken image
The message "Monitor will be restarted." appears.
to be displayed on the monitor. Usually the setting
is set to ON.
5 Tap the [OK] button. zz
Tool Auto Tuning Guide
The monitor restarts.
Sets the Tool Auto Tuning Guide to show/hide.
After the restart, the run screen opens.
The display automatically turns OFF by tapping the
[Hide Next] button in the Tool Auto Tuning Guide.
zz
NG hold function Touch Screen Lock
Make settings for the NG hold function.
Sets the password on the monitor to prevent
“ Holding the Image of the Sensor on
misoperation of the touch panel.
which NG Occurred(NG Hold Function)”
(Page 6-9) yyTo enable the touch screen lock, turn the screen to
the menu OFF screen on the run screen (Page 5-4).
zz
List of NG Sensor Occurrences function
yyTo disable it, tap the [Menu] button and input the
Make settings for the List of NG Sensor
password.
Occurrences.
yyDuring the touch screen lock, operations other
“ Confirming the NG Occurrence Status of
than the tool selection and image capture are
the Sensor Connected (List of NG Sensor
locked.
Occurrences Function)” (Page 6-5)
zz
Display on Startup
1 Tap the [Monitor Settings] button with the
Make settings for the display of “List of NG
Sensor Occurrences” ON/OFF for startup of the
state that the menu display of the monitor
is set to ON.
6
monitor.
Various Functions
“ Setting the List of NG Sensor Occurrences” 2 Tap the [Monitor Device Settings] button
(Page 6-7) and then the [Touch Screen Lock] button.
Time Backlight
Sets the date and time of the monitor. Sets the backlight of the monitor.
yyThis setting is adjusted by default. The monitor recovers from dim mode when the
yyThe date and time information are used for touch panel is operated or when an error occurs
saving files into the USB memory.
1 Tap the [Monitor Settings] button with the
1 Tap the [Monitor Settings] button with the state that the menu display of the monitor
state that the menu display of the monitor is set to ON.
is set to ON.
2 Tap the [Monitor Environment] button and
2 Tap the [Monitor Environment] button and then the [Backlight] button.
then the [Time] button.
6
Various Functions
3 Set the backlight of the monitor.
3 Set the date and time of the monitor.
zz
Backlight Brightness
yyMove the input cursor to the item to set by the Adjusts the brightness of the backlight.
[←] or [→] button and enter the numbers. The brightness can be adjusted between level 1 to 7
yyTap the [Delete] button to reset the display of (default : 5).
the selected item. zz
Auto Off
Selects the [Enable]/[Disable] for the Auto Off
4 After the setting is completed, tap the [OK] function.
button. zz
Auto Off Time Delay
The system returns to the Monitor Settings screen. This is available when the [Enable] is selected for
the Auto Off function. Sets the time delay of the
monitor to be dimmed. Also, after 30 minutes since
the monitor being dimmed, the monitor turns off.
Options: 30 sec/1 min/5 min/10 min/30 min
4 After the setting is completed, tap the [OK]
button.
The system returns to the Monitor Settings screen.
1 Tap the [Monitor Settings] button with the 1 Tap the [Monitor Settings] button with the
state that the menu display of the monitor
state that the menu display of the monitor
is set to ON.
is set to ON.
2 Tap the [Monitor Environment] button and 2 Tap the [System] button and then the
[Monitor Information] button.
tap the [Touch Panel Calibration] button.
6
Various Functions
Initialize Monitor
Initializes the information set in the monitor and set
to the factory default.
For details of procedures, refer to “Initializing the
monitor” (Page 3-16).
6
Update Monitor
Various Functions
Updates the operation software of the monitor.
For details, refer to KEYENCE homepage.
URL : http://www.keyence.com/
MEMO
6
Various Functions
For details of the trigger, refer to “Setting the Trigger Options” (Page 4-8).
External trigger
When the [Trigger Options] is set to [External], imaging and judgment are performed at the timing of
inputting the external trigger input.
(1) Positions the target and inputs external trigger. The shortest input time is 100 μs for ON, and 1.2 ms for
OFF.
(2) BUSY output function turns ON. Processing time differs depending on the settings.
(3) After the trigger delay time (Page 4-8) elapses, the target is imaged and the judgment process is
performed.
(4) After the judgment process is completed, it updates status output and the BUSY output function is
turned OFF. Confirms that the BUSY output is turned OFF, then imports the status output.
(5) If the external trigger is input while the BUSY is being output, the input is ignored and a trigger error
occurs. Trigger 3 is not judged. To output the trigger error, set the trigger error within the Output
Assignment (Page 4-138) under Settings Navigator to [ON].
Internal trigger
When the [Trigger Options] is set to [Internal], imaging and judgment are performed at the timing of set
trigger interval.
Set the trigger interval longer than the processing time. If the trigger interval is shorter than the processing
time, the internal trigger will be input during the processing time, so the trigger error will occur.
7
Controlling with the Input/Output Line
Imports the status output assigned to output line of power I/O cable. For details on assigning to output line,
refer to “4. Output Assignment (Setting Details of Outputting to Output Line)” (Page 4-138).
External trigger/Internal
Trigger 1
trigger
Processing time
yyThe operation example when the output mode (Page 6-36) of status output is set to [Latching]. When the 7
output mode is set to [One-Shot], refer to “Changing the timing of the status output” (Page 7-7).
The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
yy[All Tools OK]
When all of the status results of the detection tools and the adjustment result of the position
adjustment result were OK, the total status result is OK.
yy[Any Tool OK]
When any of the status results of the detection tools except that of the position adjustment was OK,
the total status result is OK.
yy[Logic 1] to [Logic 4]
When the logical operation result of the set detection tools was OK, the total status result is OK.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-36) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-36) are [N.C.] : Status with NPN or PNP open collector OFF.
Processing time
7 yyThe operation example when the output mode (Page 6-36) of status output is set to [Latching]. When the
output mode is set to [One-Shot], refer to “Changing the timing of the status output” (Page 7-7).
Controlling with the Input/Output Line
yyThis is an example when the status results of Tool 1, Tool 2, and Logic 1 are to be checked individually.
yyThe status output turns ON when the status result of each tool/logic was OK. Turns OFF when the result
was NG or --.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-36) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-36) are [N.C.] : Status with NPN or PNP open collector OFF.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
7
yyWhen the program number is switched or the external master image is registered, the status output turns
OFF before each process is completed.
ON
Judgment process Status result of Trigger 1
OFF
Delay time One-Shot ON Time
(1) This is an example of what happens when the trigger input interval is shorter than the One-Shot ON Time.
(2) To perform the One-Shot output and output the status result of Trigger 1, the previous One-Shot output
is completed, so that outputting can be performed normally.
(3) To perform One-Shot output and output the status result of Trigger 2, the One-Shot output of Trigger 1
is output. Therefore, the output status of Trigger 2 will be cancelled and it will not be output.
yyIf the BUSY time is not constant, meet the following condition to use it. The system might be affected by
a fluctuating BUSY time.
BUSY time + Trigger input interval (Trigger interval) > BUSY time + One-Shot ON Time
Changing Over
Program functions can easily change over by reading out the judgment condition previously saved with the
input line. For details of program functions, refer to “Changeover for a Target ( Program Functions)” (Page
6-10).
External trigger/Internal
Trigger 1 Trigger 2 Trigger 3
trigger
Min 10 ms
(1) (5)
Program bit0 to bit4 ON
PROG00 PROG01 PROG02
Input OFF
Switching time (T1) Switching time
ON
Program number PROG00 PROG01 PROG02
OFF
Min 0 ms
Total status output
Status output of each tool ON
Previous result Result from Trigger 1
Position adjustment output OFF
ON
Trigger error output
OFF
Controlling with the Input/Output Line
(1) Keeps the Program bit0 to bit4 input by switching to the state of the program number to be switched.
Minimum input time is 10 ms.
“ When the [External IN] is selected in the Program Switch Method” (Page 6-13)
(2) The BUSY output turns ON while switching the programs. Switching time differs depending on the settings.
(3) The output status (Latching output and One-Shot output) turns OFF before the switching program is completed.
(4) If the program number is switched during the judgment process by the trigger input, the system cancels
the judgment process (result of Trigger 2 is not output). The switching process is delayed by the
canceling process. Delay is time differs depending on the settings.
(5) If the trigger occurs while switching the programs (during the BUSY output), the trigger is ignored and a
trigger error occurs. To output the trigger error, set the trigger error in the Output Assignment (Page 4-138)
under the Settings Navigator to [ON]. In the case of a manual trigger, the trigger is processed after the
switching program is completed.
yyFor details on T1 and T2, refer to “Input Response Time” (Page 7-13).
yyUse this function during an operation. Programs cannot be switched with the external input during setup.
yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared,
when the program is switched, or when the system moves to the settings screen.
yyIf the switched program is set to [Internal], the first timing for inputting the trigger after switching the
program fluctuates. A delay of one trigger interval may occur.
yyDo not use with the external master registration input at the same time. The sequence for switching
programs and external master registration process will vary.
yyThe response of an image displayed on the monitor might be delayed until after switching programs (BUSY
output OFF).
The external master registration function can register the master image with using the input line. For details
on master image registration, refer to “2. Master Registration (Registering an Image as a Reference for
Judgment)” (Page 4-22).
External trigger/Internal
(1) Trigger 1 (7) Trigger 2
trigger
Min 2 ms
(Min 2 ms)
External master registration ON
(2)
input OFF
Master image registration time (T3)
ON
BUSY output (3)
OFF
T4
Judgment process ON
Image of Trigger 1
(internal) OFF
(5)
ON
Master image (internal) Previous master image Image of Trigger 1
OFF
Total status output
7
ON (4)
Status output of each tool
Previous result Result from Trigger 1 Result from Trigger 2
Position adjustment output OFF
Output of each logic
(1) Takes an image to be registered as a master image by the external trigger or internal trigger.
(2) If the BUSY output turns OFF, the external master registration input will be input. Minimum ON/OFF
input time is 2 ms.
(3) The BUSY output turns ON and the master registration starts. The master registration time differs
depends on the settings.
(4) The status output (Latching output and One-Shot output) turns OFF before the master image
registration is completed.
(5) The image imaged in Trigger 1 will be registered as a master image.
(6) If the external image registration is failed, the error output turns ON. Check that the external master
image registration is succeeded with the error output. In case of failure, the image will not be updated
from the previous master image. The error output turns OFF when the external master image
registration is succeeded or by the clear error input.
(7) After the master image registration is completed, the judgment process is performed with the new
master image. Trigger 2 judges the target with using an image of Trigger 1 as a master image.
yyFor details of T3 and T4, refer to “Input Response Time” (Page 7-13).
yyUse this function during an operation. The external master image registration cannot be performed during
setup.
yyIf the trigger occurs while registering the master image (during BUSY output), the trigger is ignored and a
trigger error occurs. The trigger error output function turns OFF when the next trigger is activated, when
the program is switched, or when the error is cleared. To output the trigger error, set the trigger error in
the Output Assignment (Page 4-138) under Settings Navigator to [ON].
y If the external master registration input is input during the imaging process (BUSY) by the trigger, the
y
system cancels the judgment process (taken image will not be registered). After the process is canceled,
the image taken before cancellation is registered as a master image. The master image registration
process is delayed by the cancelling process. Delaying time differs depending on the settings.
yyDo not change over the programs at the same time as external master registration input is being performed.
The sequence of the external master registration and switching programs process will vary.
7 yyIf the external master image registration is to be performed frequently, set [Write ROM when
using “Ext. Master Save”?] of the input option to [No] to protect the nonvolatile memory of the
internal sensor. For details of settings, refer to “Input Settings” (Page 6-34).
Controlling with the Input/Output Line
Clearing Errors
If an error targeted for clearing has occurred, outputting an error can be turned OFF by the clear error input.
Error occurred
Min 2 ms
(Min 2 ms)
ON (2)
Clear Error input
OFF
T5
(1) (3)
ON
Error output
OFF
Operations when the power is turned ON are as follows. Check activation of the BUSY output when
starting operation.
Initializing BUSY
2 seconds or longer 20 ms or longer
RUN Setting RUN System error
ON
Power (DC24V)
OFF (1)
Determine the
I/O settings
(2)
Program number
Trigger Trigger
(3)
ON (4)
BUSY output
OFF
(5)
ON
7
Error output
OFF
(6)
ON
Controlling with the Input/Output Line
RUN output
OFF Min Min
Min 0 ms 0.2 ms 0.2 ms
Total status output
Status output of each tool ON
Position adjustment output
OFF
Output of each logic
(1) After the power is turned ON, the I/O Settings (NPN or PNP and N.O. or N.C.) will be determined.
“Operation for initial startup of the sensor” (Page 3-13)
“Polarity” (Page 6-37)
“Output Settings” (Page 6-36)
(2) The program number will be determined. If the program switching condition (Page 6-52) is set to
[External IN], the program number is determined according to the inputting condition of the input line.
(3) BUSY output function turns ON.
yyIn case of N.O. output, the transistor turns from OFF to ON.
yyIn case of N.C. output, the transistor turns from OFF to OFF, so no changes occur.
(4) The BUSY output turns OFF and the system starts to operate.
yyIn case of N.O. output, the transistor turns from ON to OFF.
yyIn case of N.C. output, the transistor turns from OFF to ON.
By checking the activation of the BUSY output, operation in N.O./N.C. can be checked.
(5) If the startup error is occurred, the error output turns ON during the BUSY status.
(6) The RUN output turns ON when the sensor is running with no system error occurring.
The following response times are the typical examples (typ.). The response times may differ depending
on the settings or the image processing condition. Control by confirming the BUSY output for securing
from the affect of different response times.
MEMO
7
Controlling with the Input/Output Line
Specifications.....................................................8-2
Dimensions.........................................................8-8
Specifications
Specifications
IV-HG Series
Sensor Head
Model IV-HG500CA IV-HG500MA IV-HG150MA IV-HG300CA IV-HG600MA
Type Standard type Narrow view type Wide view type
Installed distance 20 to 500mm 40 to 150mm 40 to 300mm 40 to 600mm
Installed distance 20mm : Installed distance Installed distance Installed distance
10 (H) x 7.5 (V) mm 40mm : 40mm : 40mm :
to 8 (H) x 6 (V) mm 42 (H) x 31 (V) mm 42 (H) x 31 (V) mm
View Installed distance to to to
500mm : Installed distance Installed distance Installed distance
200 (H) x 150 (V) mm 150mm : 300mm : 600mm :
32 (H) x 24 (V) mm 275 (H) x 206 (V) mm 550 (H) x 412 (V) mm
1/3 inch 1/3 inch 1/3 inch 1/3 inch
1/3 inch color
Image sensor color monochrome monochrome monochrome
CMOS
CMOS CMOS CMOS CMOS
Pixel 752 (H) x 480 (V)
Focus adjustment Auto*1
Exposure time 1/10 to 1/50,000 1/20 to 1/50,000 1/25 to 1/50,000 1/50 to 1/50,000
Amplifier type White LED Infrared LED
Light Lighting
8 method
Pulse lighting/DC lighting is switchable. Pulse lighting
Indicators 2 (indicate the same status)
Specifications
Ambient
0 to +50°C (No freezing)
temperature
Relative
35 to 85 % RH (No condensation)
humidity
Environmental
Vibration*2 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock
500 m/s2 6 different directions in 3 times
resistance*2
Enclosure
IP67
rating*3
Material Main unit case : Zinc diecast, Front cover : Acrylic (hard coating), Indicator cover : TPU
Weight Approx. 75 g
Sensor Amplifier
Model IV-HG10 (Main) IV-HG15 (Expansion)
Outline, Color area*4, Area*5, EdgePixels, Width, Diameter, Edge, Pitch,
Type
Tool OCR*6, Position adjustment, Hi-Sp.Adj (1-Ax. Adj/2-Ax. Adj)
Number*7 Detection tools : 16 tools, Position adjustment tool : 1 tool
Switch settings
32 programs
(programs)
Number of
Image Color-type head: 100*9, monochrome-type head: 300*10
cases
history *8
Condition NG only/All is selectable
OFF/Statistics/Histograms/Matching list is switchable.
Statistics : Processing time (latest value, MAX, MIN, AVE), numbers of OKs,
numbers of NGs, trigger numbers, trigger errors, judge results list
Analysis information *11 by tools
Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE),
numbers of OKs, numbers of NGs
Matching list : Adjustment result list by tool, Matching list by tool,
Status gauge list by tool
correction, White balance*4, Mask outline, Mask function, Color histogram function*4,
Monochrome histogram function*5, Test run, ToolAutoTune*14, Input monitor, Output
Other functions
test, Security settings, Simulator, Prevention function for mutual interference among
heads, Total status output, Direct connection (2 units or more), List of NG Sensor
Occurrences, NG Hold Function, [Add Time+Date Info] function and scaling function
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
No-voltage input/voltage input is switchable.
For no-voltage input : ON voltage 2V or lower, OFF current 0.1mA or lower,
Input ON current 2mA (short circuit)
For voltage input : Maximum input rating 26.4 V, ON voltage 18 V or higher,
OFF current 0.2mA or lower, ON current 2mA (for 24V)
Inputs 6 inputs (IN1 to IN6)
IN1 : External trigger, IN2 to IN6 : Enable by assigning the optional functions
Assignable functions :
Function Program switching, Clear error, External master image registration,
Main/Expansion simultaneous input
Open collector output NPN/PNP is switchable, N.O./N.C. is switchable
For open collector NPN output : Maximum rating 26.4V 50mA (20mA when
an Expansion unit (IV-HG15) is connected),
Output remaining voltage 1.5V or lower
For open collector NPN output : Maximum rating 26.4V 50mA (20mA when
an Expansion unit (IV-HG15) is connected),
remaining voltage 2V or lower
8
Outputs 8 outputs (OUT1 to OUT8)
Specifications
Enable by assigning the optional functions
Assignable functions :
Function
Total judge result, RUN, BUSY, Error, Position adjustment result, Judge result
of each tool, Logical operation result of each tool, Main/Expansion logic output
Standard 100BASE-TX/10BASE-T
Ethernet*12
Connector RJ-45 8pin connector
Network function FTP client, EtherNet/IP(TM), PROFINET
Power DC 24V ± 10% Supplied from the Main unit
voltage (including ripple)
Rating
Consumption 0.8A or less. 1.5A or less when an Expansion unit (IV-HG15) is connected
current (excluding output load)
Ambient 0 to +50°C (No freezing)*13
Environmental temperature
resistance Relative 35 to 85%RH (No condensation)
humidity
Material Main unit case : Polycarbonate
Weight Approx. 150 g
*1 The focusing position can be automatically adjusted at the time of installation. Disabled during the
operation. The focusing position can be registered by programs.
*2 Except when the dome attachment for IV-HG series (IV-GD05/IV-GD10) mounted.
*3 Except when the polarizing filter attachment (OP-87899/OP-87900/OP-87901/OP-87902) is mounted.
*4 Color type only.
*5 Monochrome type only.
*6 Version 5.00.** or later only
*7 Tools can be installed by programs.
*8 Saves to the memory in the sensor. The images saved in the sensor can be backed up to the USB memory
installed to the intelligent monitor (IV-M30) or to the PC by the PC Software for IV-H/IV-HG series (IV-H1).
*9 70 images when using the FTP client function
*10 210 images when using the FTP client function
*11 This can be displayed on the intelligent monitor (IV-M30) or by the PC Software for IV-H/IV-HG series (IV-H1).
*12 This is for connection with the intelligent monitor (IV-M30) or the PC Software for IV-H/IV-HG Series (IV-H1).
*13 Attach the sensor amplifier to the DIN rail then set it on the sheet metal.
*14 Tool Auto Tuning can be used with the Outline/Color Area/Area tool.
- IV-H/IV-HG Series User's Manual (Monitor) - 8-3
Specifications
IV-H Series
Model IV-H500CA IV-H500MA IV-H150MA IV-H2000MA
Type Standard range Short range Long range
Installed distance 50 to 500mm 50 to 150mm 300 to 2000mm
Installed distance 50mm : Installed distance 50mm: Installed distance 300mm:
25 (H) x 18 (V) mm 12 (H) x 9 (V) mm 45 (H) x 33 (V) mm
View to to to
Installed distance 500mm : Installed distance 150mm: Installed distance 2000mm:
210 (H) x 157 (V) mm 36 (H) x 27 (V) mm 300 (H) x 225 (V) mm
1/3 inch 1/3 inch
Image sensor
color CMOS monochrome CMOS
Pixel 752 (H) x 480 (V)
Focus adjustment Auto*1
1/10 to 1/10 to
Exposure time 1/20 to 1/25,000 1/10 to 1/25,000
1/50,000 1/25,000
Amplifier
White LED Red LED Infrared LED
type
Light
Lighting
Pulse lighting/DC lighting is switchable.
8 method
Outline search, Color area*7, Area*8, EdgePixels, Width, Diameter, Edge, Pitch,
Type
Tool Position adjustment, Hi-Sp.Adj (1-Ax. Adj/2-Ax. Adj)
Specifications
Specifications
35 to 85%RH (No condensation)
humidity
Environmental
Vibration*10 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock
500m/s2 6 different directions in 3 times
resistance*10
Enclosure
IP67
rating*11
Main unit case : Aluminum die-casting, Packing : NBR, Front Cover : Acrylic,
Material
Mounting adapter : POM
Weight Approx. 270 g
*1 The focusing position can be automatically adjusted at the time of installation. Disabled during the
operation. The focusing position can be registered by programs.
*2 Tools can be installed by programs.
*3 Saves to the memory in the sensor.
The images saved in the sensor can be backed up to the USB memory installed to the intelligent
monitor (IV-M30) or to the PC by the PC Software for IV-H/IV-HG series (IV-H1).
*4 70 images when using the FTP client function
*5 210 images when using the FTP client function
*6 This can be displayed on the intelligent monitor (IV-M30) or by the PC Software for IV-H/IV-HG series (IV-H1).
*7 Color type only.
*8 Monochrome type only.
*9 This function can be used with the PC software for IV-H/IV-HG series (IV-H1).
*10 This is for connection with the intelligent monitor (IV-M30) or the PC Software for IV-H/IV-HG Series (IV-H1).
*11 Except when the dome attachment (IV-D10) mounted.
*12 Except when the polarizing filter attachment (OP-87436/OP-87437) is mounted.
*13 Tool Auto Tuning can be used with the Outline/Color Area/Area tool.
Intelligent Monitor
Model IV-M30
Display 3.5" TFT color LCD 320 x 240 dot (QVGA)
Method White LED
Backlight
Duration Approx. 50,000 hours (25 ˚C)
Method Analog resistive
Touch panel
Actuating force 0.8N or lower
Indicators PWR, SENSOR
Standard 100BASE-TX/10BASE-T
Ethernet*1
Connector M12 4pin connector
Japanese / English / Deutsch / Chinese (Simplified) /
Languages Chinese (Traditional)/ Italian / French / Spanish / Portuguese /
Korean
Expanded memory USB memory*2
8 Rating
Power voltage DC 24V ± 10% (including ripple)
Consumption
0.2A or lower
Specifications
current
Ambient
0 to +50°C (No freezing)
temperature
Relative humidity*3 35 to 80%RH (No condensation)
Environmental 10 to 55 Hz, 0.7mm double amplitude, 2 hours each for X, Y,
Vibration
resistance and Z axes
Drop impact
1.3m over the concrete (2 times each in the arbitrary direction)
resistance
Enclosure rating IP40
Material Polycarbonate
Weight Approx. 180g
*1 This is dedicated for connection with IV-H/IV-HG series sensor.
*2 Use the KEYENCE recommended product.
*3 If the ambient temperature is over 40˚C, use it in the absolute humidity of 40˚C 80% RH or lower.
MEMO
Specifications
Dimensions
3.1
2.9 Indicator
12
17.4
(44.3)
38.1
44.3
46.3
51.8
(104.7)
Center of light reception
38.4±1.2
(31)
φ12
17.9
8 24
29.6
35.6
(31)
φ4.8
44.3
Specifications
Minimum
20
Minimum
34.7 20
38.4±1.2 Sensor head/amplifier cable
(93.1) for IV-HG series
2m/5m/10m
yyWith Vertical mounting bracket for IV-HG series yyWith Transverse mounting bracket for IV-HG
(OP-87908) series (OP-87909)
37.9
40
24.5
8.5
(95.2)
5.2
(30.9)
75.2
.2
R2
45
Center of 9
light reception 24
2
2.
φ20
R
32.5
5
14.2
16.3
14.3
38.1
48.1
R
30°
2.
2.1
45
Center of light reception
86.6
(30.9)
R2
(106.6)
.2
8
Minimum 20
Minimum 7.9
19.9
51.1
53
33.7
21.5
9.5
6.8
yyWith Adjustable bracket for IV-HG series yyWith Spread lens attachment for IV-HG150MA
(OP-87910) (OP-87902)
2
φ1
16
14.9
17
29.8 35.2
41.8 24 7.2
* Strut φ12 is not supplied
4.3
5.3
61.3 with the OP-87910
19.6
4.3
46.5
Center of
light reception
4.5
22.2
24.1
4.8
Center of
24.1
light reception
yyWith Dome attachment for IV-HG series (IV-GD05)
WD reference surface
Distance from
82.6
Minimum 20
40.1
8
Specifications
yyWith Polarizing filter attachment for 57
27.3
IV‑HG500CA/500MA/150MA (OP-87899) φ84.3
71
Polarizing filter attachment for IV-HG300CA 43
(OP-87900) Polarizing filter attachment for 4.3
φ8
28
IV‑HG600MA (OP-87901)
84.5
56.5
Center of
light reception
(32.8)
(4.8)
1.9
24
18.4
4.1
46.3
(49.3)
Center of
light reception
yyDome attachment for IV-HG series (IV-GD05) yyDome attachment for IV-HG series (IV-GD05)
with Vertical mounting bracket for IV-HG with Adjustable bracket for IV-HG series
series (OP-87908) (OP-87910)
WD reference surface
19.5
WD reference surface
30°
Distance from
(78.9)
Distance from
φ12
32.5
φ20
40.1
(5.2)
40.1
(133.2)
16
(71)
55
54.3
32.7
27.4 9.4
74.8
14.7
69.5 (φ84.3)
(φ84.3)
(94.3) * Strut φ12 is not supplied
with the OP-87910
Minimum 20
(84.5)
76
53
47.1
47.1
4.8
33.7
4.8
(84.5)
(129.6)
37.5
Center of
Minimum 20
10.1
8.5
light reception
(82.6)
8 yyDome attachment for IV-HG series (IV-GD05) with
(82.6)
Center of
Transverse mounting bracket for IV-HG series
light reception
Specifications
(OP-87909)
yyWith Dome attachment for IV-HG series (IV-GD10)
WD reference surface
(8)
(101.6)
Distance from
(129.6)
61.6
14.3
43.1
38.1
28
26.9
WD reference surface
69 15.2
Distance from
(84.3)
40.1
82.1 53
135.1
92.5
64.5
78
34
φ1
53.3
135.1
81.9
Minimum 20
Center of
light reception Center of
light reception
yyDome attachment for IV-HG series (IV-GD10) with yyDome attachment for IV-HG series (IV-GD10) with
Vertical mounting bracket for IV-HG series (OP-87908) Adjustable bracket for IV-HG series (OP-87910)
Distance from WD reference surface
WD reference surface
Distance from
2
φ1
61.6
30°
61.6
(78.9)
32.5
φ20
16
5.2
(154.7)
92.5
76.5
75.8
32.4
35.2
99.9 * Strut φ12 is not supplied
27.1 with the OP-87910
40.5 135.1
94.6
135.1
72.3
4.8
Minimum 20
(135.1)
101.3
(154.9)
(135.1)
Minimum 20
53
62.8
33.7
(82.6)
33.9
Center of
Specifications
Center of
light reception light reception
(8)
(101.6)
(154.9)
43.1
38.1
5
53.3
14.3
26.6
WD reference surface
41
94.1
Distance from
(135.1)
61.6
99.5
Minimum 20
Center of
light reception
61.1
30.3 57.2
Minimum 137.8
(104.7)
90
49.8
Minimum 137.8
When using an Ethernet cable
90
(104.7)
Minimum 118.6
When using a LAN cable
54.9
36.8
61.8
30.3 DIN rail
LAN cable
or
Ethernet cable
54.9
yyIV-HG15
(32.6)
61.1
30.3 57.2
90
93.8
.3
φ3
Distance from
40.1
13.7
48.1
23.8
43
7.9
84.3 84.5
18.4
yyIV-GD10
8
34
46.3
φ1 Center of
light reception
Specifications
16.9
yyOP-87902
61.6
10.4
23.8 4.3
69.6
64.7
19.6
135.1 135.1
44.4
Center of
light reception
φ4.8
I/O cable for IV-HG series Adjustable bracket for IV-HG series
yyOP-87910
yyOP-87906 48.1
19.1 36.9 38.1 4.5
φ4
.4
19.5
27.8
5
(25)
12
φ27
32
3000
3.3
.4
φ1
8.1
35
φ4
4.4
7
Material : A5052
t = 3.0
Bracket
21
8
53 Material : A5052 with the OP-87910
t = 3.0
12.5
48
Specifications
30°
R
2.
38.1
2
.2
R2
φ20
5
10°
32.5
4°
R2
.2
5.2
12.5
Material : A5052
t = 3.0
12
38.1 2
2.
R
10°
40
35
10°
R2
9
.2
48.1 21
Vision Sensor
R
50
52
0
R5
(108)
41
50 0.4 81.5
10.5 6 3-M3
8
(Depth 6mm)
10.5
20.5
Specifications
50
57.4
32.4
10.5
56 Mounting
adapter
58
1/4-20UNC
(Depth 6mm)
20
WD reference surface
45.5 25 4-M4
(Depth 6mm)
81.5 40
52
56
50
φ134
34.6
62
Distance from WD reference surface
8
φ56
Specifications
5
Distance from WD reference surface
φ15
120 5
φ6.7
150 5
180 5
Front cover
yyOP-87461 L type Power I/O cable
27.1 0.4 yyOP-88036 yyOP-88037 yyOP-88038
(2m) (5m) (10m)
180 5
φ50
5
38.42
φ6.7
120
5 8
150
2000
Specifications
φ15
5000
27 10000
Mounting adapter
yyOP-87460
4-φ3.2
φ6.8 Counterbore depth 3mm
57
1/4-20UNC
(Depth 6mm)
56
20
4-M4
(Depth 6mm)
17 25
Bracket
yyOP-87685
0.4 112.5 56
50
48.4
93
31.6
19.6
99
(99) 58
8
41
82.5
Specifications
Intelligent Monitor
yyIV-M30
102.3
70.56 (2.2)
(Display area)
(13)
1.4
52.12
84
(Display area)
USB port
(52)
R20 26.4
(Excluding the
(109) convexed surface)
8
R50
Specifications
yyWhen connecting an L-shaped Ethernet cable
(24)
(38.2)
50
R
2.74
98.7
40
20.2
2-φ3.5
30.3
Mounting hole dimension
2-M3
40
111 +1
0
Panel thickness
Panel cutting dimensions
(40) 1 to 4mm
4-M3
Screw depth 4.2
(97)
35.9
57.1
33.8
Specifications
26.7
96.9
2000
5000
10000
Protection sheet
48 8.5
yyOP-87463
73.9 Panel mounting adapter
69.9
yyOP-87465
8
Specifications
50.4
109
t = 0.16
5
Stylus 119
18.5
yyOP-87462
φ7.6 94.7 φ5.6
81.3
9.9
107 30.7
Communication cables
φ6.4
17.1
φ14.8
φ6.4
φ14.8
1000
2000
5000
47.3 10000 44.7
2000
5000
10000
47.3 20000 47.3
L type Ethernet cable
yyOP-88042 (1m) yyOP-88043 (2m)
L type Monitor cable for a sensor with yyOP-88044 (5m) yyOP-88045 (10m)
a built-in amplifier 35
17.1 33.1
yyOP-88039 (2m) yyOP-88040 (5m)
8
13.4
yyOP-88041 (10m)
32.5
1000
φ6.4
2000
Specifications
8°
35 5000
44.7 10000
33.1 φ15
32.5
φ6.4
2000
φ14.8 5000 LAN cable
8°
47.3 10000
φ15
yyOP-87950 (1m) yyOP-87951 (3m)
yyOP-87952 (5m) yyOP-87953 (10m)
1000 (OP-87950)
3000 (OP-87951)
5000 (OP-87952)
15.5
10000 (OP-87953)
15.5
MEMO
8
Specifications
Status Table.......................................................A-2
Matching Rate of the Outline Tool
and Position Adjustment Tool.......................... A-6
Troubleshooting................................................A-7
Error Messages...............................................A-10
Remedy when the Monitor
cannot be Connected with the Sensor.......... A-16
Initializing the Network Settings
(IP Reset Switch).............................................A-30
Maintenance.....................................................A-32
Index.................................................................A-34
Copyright notice..............................................A-42
STLport.............................................................A-43
A
Status Table
Status table
Input Output
OFF OFF
Í Í Í Í OFF
*16 *16 *16
Total Status
Judgment of each tool Total Status *2
NG
Status
Display
Output Display Output Output
Judgment Matching rate *1
Waiting for a trigger
-- --- OFF -- OFF OFF
(Not judged) *3
Judge is OK OK 0 to 100 ON
*4 *5
Judge is NG NG 0 to 100 OFF
Unable to judge *6 -- --- OFF *6 OFF ON
*1 yyWhen the setting scale is changed by the Color Area/Area tool, 0 to 200/0 to 999 can be selected.
yyWhen the setting scale is changed by the Width/Diameter/Pitch tool, 0 to 100/0 to 999 can be
selected.
yyThe matching rate of the Edge tool is the number of detected edges. Selectable scales are as
follows:
0 to 2/0 to 5/0 to 10/0 to 20/0 to 50
yyThe matching rate when the scaling function is used with the Width/Diameter/Pitch tool is based on
the scaling settings.
yyThe cut-off process (Page A-6) may be performed for the Outline tool and Position Adjustment tool.
A yyIf all the text and date matches, the matching rate for the OCR tool will be displayed as 100. If either
the text or date does not match, 0 is displayed. If you set shade contrast to [Enable], the matching
rate is linked to the text and date shading.
*2 The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
“Total Status Conditions” (Page 4-143)
*3 In this status, there is no trigger input after the power turned ON, after the program number has
changed, after the master image registered, after the status output reset, or after a shift from the
setting mode to the run mode.
*4 When the total status result is OK, the total status output turns ON.
*5 When the total status result is NG, the total status NG output turns ON.
*6 A
t the time of using the position adjustment/High-Speed Position Adjustment tool, when the judgment
of each tool cannot be determined, it becomes “Unable to judge”. For details, refer to “Displaying
and outputting the status result at the time of position adjustment” (Page A-5).
A
*2 The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
“Total Status Conditions” (Page 4-143)
*3 When the total status result is OK, the total status output turns ON.
*4 When the total status result is NG, the total status NG output turns ON.
*5 Setting scale can be changed.
The scales shown below are selectable.
yyColor Area/Area/EdgePixels/Width/Diameter/Pitch: 0 to 100/0 to 200/0 to 999
yyEdge: 0 to 2/0 to 5/0 to 10/0 to 20/0 to 50
yyOCR (when shade contrast is [Enable]): 0 to 100
The matching rate when the scaling function is used with the Width/Diameter/Pitch tool is based on the
scaling settings.
*6 For details of the target’s outline which is protruded from the search region, refer to “Matching rate
at the time of protrusion” (Page A-6)
*7 The judgment cannot be determined if the adjusted position of the tool window is protruded from the
imaging area.
Imaging area
zz
When the search region is “Partial”
A The sensor searches the outline of the target that
is in the search region. The matching rate of the
target being out of search region will be “0”.
If the target is being protruded from the imaging
area, the matching rate will decrease depends
on how much the target is protruded from the
imaging area.
Troubleshooting
Reference
Symptom Check point Remedy
page
The PWR/ERR indicator light An error occurred. Check the Refer to "Error Message".
of the sensor or the PWR
errors from lighting or blinking A-10
indicator light of the monitor
is lighting or blinking in red. in red.
An error message is Check the details of the error Refer to "Error Message".
A-10
displayed on the monitor. message.
Is the power cable correctly Connect the power cable
2-17
The power is not supplied to connected? correctly.
the sensor or monitor does Is the voltage or capacity of Use a power source of the
not turn on. the power source meet the 8-2
correct rating.
specification?
Place a target at the correct
Is the installed distance of the installed distance. The
2-3
target correct? installed distance depends on
the sensor type.
Place the sensor in such a way
Is the sensor view correct? that the sensor view matches 2-3
the target size.
Adjust the focusing position
Is the focus adjustment correct? 4-13
(focus) of the sensor.
Is the brightness adjustment Adjust the brightness of the
An image is not displayed on 4-12
the monitor, or the image is
correct? sensor.
A
abnormal. Is the target or the sensor Devise anti-vibration measures
etc. -
vibrating?
Use brightness correction. 4-28
Does the ambient light affect
the image? Place the douser to prevent
-
the incident of ambient light.
Is the front cover dirty or Clean the front cover. Replace
it with the spare front cover A-33
damaged? (OP-87461).
Is the function of Update Image Set the function of Update
6-60
in the RUN mode set to [OFF]? Image in the RUN mode to [ON].
yyStart the run mode
Is the system in the setting
yyTurn on the power of the 5-2
mode?
sensor again.
If a target is to be imaged
using an external trigger, input
the external trigger. When the
NPN is selected in the Polarity,
The image or the status Is the trigger correctly input? the circuit becomes a non- 2-17
result is not updated. voltage input circuit. When
PNP is selected in the Polarity,
the circuit becomes a voltage
input circuit. Check the cables.
All or part of the settings Complete the settings in
necessary for running have not Settings Navigator. 4-1
been completed.
The NG Hold function is used. Set [NG Hold Function] to [OFF]. 6-9
Reference
Symptom Check point Remedy
page
The status result is displayed Is the function of Update Image Set the function of Update
6-60
but the image is not. in the RUN mode set to [OFF]? Image in the RUN mode to [ON].
The network may be affected
by the traffic in the in-plant
LAN. Configure a local network
-
Image update is slow. Is the network connected to the and confirm the network
(during operation/setting) in-plant LAN? connection only for the IV-H/
IV-HG Series.
Set the function of Update
6-60
Image in the RUN mode to OFF.
The touch screen lock of the
Is the input screen for the monitor or the password lock 6-39
unlock password displayed? of the sensor is enabled. Input 6-61
The monitor cannot be the unlock password.
operated using the touch
The password is lost and cannot Contact your nearest
panel.
unlock. KEYENCE office.
-
Are not there any damage or
crack on the touch screen?
Is the output line correctly Correctly connect to the
2-17
connected? external devices.
A Set the output line and output
Is the output setting correctly
settings correctly in the 4-138
set?
Settings Navigator.
Is the system in the setting Start the run mode
5-2
mode?
Is the threshold correctly set? Set the threshold correctly. 5-17
The status result is not yySet the detection tool correctly.
output. Is the tool correctly set? yySet the position adjustment 4-30
tool correctly.
Set the NPN or PNP according
Is the Polarity correctly set? to the circuits of the external 6-37
devices.
Set the N.O. (normally open)
Are the N.O. and N.C. correctly or N.C. (normally closed)
6-36
set? according to the circuits of the
external devices.
Reference
Symptom Check point Remedy
page
Is the trigger condition set to Select [External] in Trigger
4-8
[External]? Options.
Is the input line correctly Correctly connect to the
2-17
connected? external devices.
Make the input line and input
Has the input setting been
settings correctly in [Input 6-34
An external trigger cannot made correctly?
Settings].
be input. When the NPN is selected
in the Polarity, the circuit
becomes a non-voltage input
Has the Polarity been correctly
circuit. When the PNP is 6-37
set?
selected in the Polarity, the
circuit becomes a voltage input
circuit. Check the cables.
The program number cannot Has the switching method for Set the switching method for
be changed with the input the programs been correctly the programs to [External IN]. 6-52
line. set?
Has the input line been Correctly connect to the
2-17
correctly connected? external devices.
Error Messages
PWR/ERR PWR/ERR
indicator light indicator light
On the IV-HG series, the indicator light on the sensor head blinks (red) when the light on the sensor
amplifier is ON (red) or blinking (red).
PWR/ERR
Cause Remedy
indicator status
ON In operation. -
Green
A Blink Setting in progress.
Operation stopped. -
PWR/ERR
Cause Remedy
indicator status
The external master image
registration error (with
registered master image)
occurred. The following
errors occurred even though
the image was updated and yyAn external master image registration error can be
registered as a master image. fixed using one of the following procedures.
yyFor the new master image, yySuccessful next external master image registration
the outline cannot be yyClearing the Error input
extracted with the outline yySwitching the program number
tool. yyProceeding to the settings screen of the sensor
yyFor the new master image, yyChecking that the image to be registered and the
the area cannot be extracted detection tools/position adjustment settings are
applicable.
with the color area/area tool.
yyFor the new master image,
the edge cannot be extracted
with the Edge Pixel/Width/
Red Blink Diameter/Edge/Pitch tool.
An FTP error occurred. The
following errors occurred.
yyConnection with the FTP An FTP error can be fixed using one of the following
server failed. procedures.
yyTranfer to the transfer yyClick the [OK] button on the Error screen.
destination folder failed. yyClear Error input.
yyThe transfer speed could
not catch up the sensor
yyResolve the causes of transfer failure.
A
processing speed.
A synchronization error A synchronization error can be fixed using one of the
occurred. following procedures:
The master date and time yyClearing the Error input
in the OCR tool could not yyResolving the causes of the synchronization error
synchronize with the date and yyEnable the sensor add date and time information
time of the PC app. function.
Power is not supplied to this yyConnect the power cable correctly.
OFF
device. yyUse a power source of the correct rating.
Errors in a state that the PWR/ERR indicator light lights in red or blinks in red turn the error output ON.
“Cables” (Page 2-17)
“4. Output Assignment (Setting Details of Outputting to Output Line)” (Page 4-138)
Output/
Message Cause Remedy
Indicator
Some tools can not correctly An external master image yyAn external master image
judge because of insufficient registration error (with registration error can be fixed
outline extraction amount as a registered master image) using one of the following
result of occurred. The following procedures.
“Ext. Master Save”. errors occurred even yySuccessful next external
(Matching rate is 0.) though the image was master image registration
Check tool configuration. updated and registered as yyClearing the Error input
Some tools can not correctly a master image. yySwitching the program number
judged because area is 0 as a
yyFor the new master yyProceeding to the settings
result of “Ext. Master Save”.
image, the outline cannot screen of the sensor
(Matching rate is 0.)
be extracted with the yyChecking that the image to be
Check tool configuration.
outline tool. registered and the detection
yyFor the new master tools/position adjustment *2
Brightness of brightness
image, the area cannot settings are applicable.
adjustment area is not
adjustable as a result of “Ext. be extracted with the yyAdjusting the brightness of the
Master Save”. Color Area/Area tool. image to be registered properly.
Check configuration of yyThe brightness correction
brightness adjustment. cannot be performed
Some tools can not correctly correctly for the new
judge because the edge master image.
yyFor the new master
A
information is not enough.
extraction amount as a result of image, the edge cannot
“”Ext. Master Save””. be extracted with the
(Matching rate is 0.) Edge Pixel/Width/
Check tool settings. Diameter/Edge/Pitch tool.
Outer master registration fails An external master image yyAn external master image
because image is not captured. registration error (with no registration error can be fixed
registered master image) using one of the following
occurred. The master procedures.
image is not updated. yySuccessful in next external
yyThe image to be master image registration
Outer master registration registered as a master yyClearing the Error input
fails because of lack of work image was not imaged. yySwitching the program number *2
memory. yyThe work memory is yyProceeding to the settings
insufficient. screen of the sensor
yyTaking an image to be registered
as a mater image and registering
it as an external master image.
yyDeleting one or more detection
tools.
Monitor fatal error (XXX) A system error occurred in yyTurn on the monitor power
occurred. the monitor. again.
Contact your nearest KEYENCE yyIt is conceivable that a yyIf the same error occurs, contact
office. fault occurred inside the your nearest KEYENCE office.
Monitor system error happens. *3
monitor.
Turn on monitor.
If not turned on, contact local
service center.
Output/
Message Cause Remedy
Indicator
Connecting to sensor… Connection is not possible Refer to “Remedy when the
because there is no Monitor cannot be Connected with
response from the sensor. the Sensor” (Page A-16).
Connecting to sensor Connection is not possible
(XXX.XXX.XXX.XXX)… because there is no
response from the sensor
with the specified IP address. *4
Communication timeout to Connection is not possible
sensor happens. because there is no
response from the sensor.
Data transfer to sensor fails. Connection is not possible
because data transmission
to the sensor has failed.
Specified sensor is being Connection is not possible Disconnect the presently
connected to other PC or because the specified sensor connected monitor or PC and
monitor. is connected to a different then re-connect it.
monitor or a different PC. *4
Only one monitor or PC can
be connected to a sensor at
the same time.
Writing in file fails. File saving to the USB Replace the USB memory.
memory failed.
A Access to file or folder fails. Access to the USB memory yyFormat the USB memory.
failed. yyReplace the USB memory.
Data saving has failed. The USB memory is
If it happens repeatedly: broken.
yyReplace USB memory.
yyFormat USB memory.
Disk space is insufficient. Saving is not possible Increase the amount of free
because the amount of free space by deleting files in the USB
space of the USB memory memory or by formatting.
is insufficient.
There is not enough space to Saving is not possible Increase the free space by
perform individual program because of the insufficient deleting files in USB memory or
backup. free space in USB memory. by formatting.
This file configuration data is for The setting files for a Read the setting files of a sensor
xxxx. different model of sensors of the same model.
This file is not readable. cannot be read.
FTP Connection Error Connection with the FTP Refer to “Remedy when data
server failed. transfer via FTP is unavailable”
FTP Transfer Error Data transfer to the transfer (Page A-28).
(Transfer Failed) destination folder failed.
*2
FTP Transfer Error Data which is larger than
(Insufficient Data Buffer) the remaining storage of the
FTP buffer has been created
and the transfer failed.
Sensor head and amplifier are Connect the sensor head of Connect the sensor head of
not compatible with each other. IV-G Series with the sensor IV‑HG Series.
Connect correct sensor head amplifier of IV-HG Series.
and amplifier together.
Output/
Message Cause Remedy
Indicator
No sensor head is connected to The sensor head is not Connect the sensor head.
the connected.
sensor amplifier.
Connect a sensor head to the
sensor
amplifier, and then turn on power
again.
If the problem is not solved,
contact
your nearest KEYENCE office.
The activation of the Expansion The expansion amplifier yyTurn the power off, connect the
unit cannot be recognized. main unit and expansion unit
amplifier cannot be confirmed. correctly, then turn the power
back on.
Check the Expansion unit yyIf the same error occurs, contact
amplifier your nearest KEYENCE office.
connection, and then turn on
power
to the sensor again.
If the problem is not solved,
contact
your nearest KEYENCE office. A
The load operation failed. The file to be imported is Select the setting file is for the
This setting file is designed for not correct. expansion sensor amplifier.
Main
unit sensor amplifiers.
Select a setting file designed for
Expansion unit sensor amplifiers.
The load operation failed. The file to be imported is Select the setting file for the main
This setting file is designed for not correct. sensor amplifier.
Expansion unit sensor
amplifiers.
Select a setting file designed for
Main unit sensor amplifiers.
A connection cannot be Connection with the sensor Check the items below.
established with failed. yySpecify the correct IP address
number **. of the sensor.
Check the following items. yyPower supply for the sensor.
- The sensor’s IP address. yyNetwork connection
- The sensor’s power supply. yyNetwork Settings of the monitor
- The network wiring.
- The network settings of the
monitor.
*1 E rror output from the sensor: ON, PWR/ERR indicator light of the sensor: Lighting (red),
PWR indicator light of the monitor: Lighting (red)
*2 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Blinking (red),
PWR indicator light of the monitor: Blinking (red)
*3 PWR indicator light of the monitor: Lighting (red)
*4 SENSOR indicator light of the monitor: Off
-IV-H/IV-HG Series User's Manual (Monitor) - A-15
Remedy when the Monitor cannot be Connected with the Sensor
Status Remedy
yySupply power to the sensor.
yyConnect the sensor and the monitor correctly and directly
with a monitor cable.
“Connecting directly (1 unit)” (Page 2-31)
yyAfter a correct connection is established as a result of a
retry, the run screen opens automatically.
yyThe Sensor Connect screen opens when the [Cancel]
button or [OK] button is tapped. Tap the [Connect] button
after a correct connection has been established.
Retries occur repeatedly because
connection is not possible.
The status is as shown below.
yyConnection is not possible after power ON.
yyConnection is not possible using the [Connect]
button of the sensor connection setup screen.
Status Remedy
yySupply power to the sensor.
yyConnect the sensor and the monitor correctly.
“Connecting via network (Direct connection (2 units or
more)/Network connection)” (Page 2-31)
yyAfter a correct connection is established as a result of
retry, the run screen opens automatically.
yyThe Sensor Connect screen opens when the [Cancel]
button or [OK] button is tapped. Tap the [Connect] button
after a correct connection has established.
Retries occur repeatedly because connection
is not possible.
The status is as shown below.
yyConnection is not possible after power ON.
yyConnection is not possible using the [Connect]
button of the sensor connection setup screen.
Status Remedy
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
“Connecting via network (Direct connection (2 units or
more)/Network connection)” (Page 2-31)
yyAfter a correct connection is established as a result of
retry, the run screen opens automatically.
Status Remedy
When the connection cannot be established by
searching for the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
“Connecting via network (Direct connection (2 units
or more)/Network connection)” (Page 2-31)
yyConfirm that the IP address of the monitor does not
The sensor was not found using the [Search coincide with that of the sensor or another device. Also,
Sensor] button on the Sensor Connect correctly set the subnet mask and the default gateway.
screen. “Confirming/Setting the IP address of the monitor”
(Page A-25)
yyChange to direct connection (“1 unit” or “2 units or more”)
and confirm that the IP address of the sensor does not
coincide with that of the monitor or another device. Also,
reset (initialize) the network setting for the sensor.
“When directly connecting with a sensor (1 unit)” (Page
6-56)
“When directly connecting with multiple sensors (2
units or more)” (Page 6-57)
“Confirming/Setting the IP address of the sensor”
(Page A-26)
A
“Initializing the Network Settings (IP Reset Switch)”
(Page A-30)
yyThe following conditions are required for a successful
sensor search.
yyThe subnet masks of the sensor and monitor are matched.
yyThe sensor network setting is not set or the IP address
is not duplicated.
Status Remedy
When the connection cannot be established by
specifying the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network equipment.
“Connecting via network (Direct connection (2 units
or more)/Network connection)” (Page 2-31)
yySpecify the correct IP address of the sensor.
yyIf the sensor IP address has not been set, establish a
Connection is not possible using the [Specify
connection using the [Search Sensor] button.
Sensor] button or the [Connect] button on
“Searching for and connecting to sensors on the network”
the Sensor Connect screen.
(Page 6-58)
yyConfirm that the IP address of the monitor does not
coincide with that of the sensor or another device. Also,
correctly set the subnet mask and the default gateway.
“Confirming/Setting the IP address of the monitor”
(Page A-25)
yyChange to direct connection (“1 unit” or “2 units or more”)
and confirm that the IP address of the sensor does not
coincide with that of the monitor or another device. Also,
Status of the
LINK/ACT Status Remedy
indicator light
ON
Correct link with the monitor A
or the Ethernet switch.
Link is normal.
Green Correct link with the monitor When connection with the monitor is not possible, check
or the Ethernet switch. the STATUS indicator light.
Blink
Data are being sent and
received.
No correct link with the
monitor or the Ethernet
yySupply power to the sensor.
switch.
yySupply power to the monitor or the Ethernet switch of
OFF yyPower is not supplied to this
the connection target.
unit or the connection target.
yyConnect the cable correctly.
yyThe cable is not connected
correctly.
Confirming the status by observing the SENSOR indicator light of the monitor
The causes of an unavailable connection and countermeasures can be confirmed by checking the
SENSOR indicator light of the monitor.
Status of
the SENSOR Status Remedy
indicator light
Correct connection with the
ON -
sensor.
For direct connection (1 unit)
No correct connection with the “Remedy when direct connection (1unit) is
Green
sensor.
The link with the sensor or
unavailable” (Page A-16)
For direct connection (2 units or more)
A
Blink the Ethernet switch has been “Remedy when direct connection (2 units or more) is
established, but connection unavailable” (Page A-17)
with the sensor has not been For network connection
established. “Remedy when connection via a network is unavailable”
(Page A-18)
No correct connection with the
yySupply power to the monitor.
sensor.
yySupply power to the sensor or the Ethernet switch of
OFF The link with the sensor or the
the connection target.
Ethernet switch has not been
yyConnect the cable correctly.
established.
zz
When the confirmation result is “NG”
zz
For the first startup of the monitor or after
monitor initialization
If the displayed confirmation result is
A “Operation for initial startup of the monitor
(Network Connection)” (Page 3-9)
“NG”
Confirm the following contents.
zz
If not connected with the sensor via a
yySupply power to the sensor and the network
network
equipment.
Automatically opens after the power is turned on.
yyCorrectly connect with the sensor and the
zz
If connected with the sensor via a network network equipment.
“ When connecting with the sensor via a “ Connecting via network (Direct connection
network” (Page 6-58) (2 units or more)/Network connection)”
(Page 2-31)
When the monitor and the sensor are connected yyCorrectly set the IP address, the subnet mask,
via a network, the [Network Connection] will be and the default gateway of the monitor and
displayed and the IP address of the connected sensor.
sensor will be displayed. “Searching for a sensor to be connected”
(Page 3-10)
2 Tap the [Specify Sensor] button. “Confirming/Setting the IP address of the
monitor” (Page A-25)
“Confirming/Setting the IP address of the
sensor” (Page A-26)
1 Open the Monitor Device Settings screen. returns to the Monitor Settings screen.
yyIf the setting has been changed, the message
zz
If not connected with the sensor via "Monitor will be restarted." appears.
network
After the power turned on, the Sensor Connect 5 Tap the [OK] button if the setting has been
screen opens automatically. Tap the [Monitor changed.
Device Settings] button. The monitor restarts.
zz
If connected with the sensor via a network zz
If the monitor could be connected with the
“Monitor Settings” (Page 6-55) sensor
The run screen opens.
2 Tap the [Network Settings] button. zz
If the monitor could not be connected with
the sensor
The Sensor Connect screen opens. Set the
connection method etc. and connect the monitor
with the sensor.
“Sensor Connect” (Page 6-55)
A
The monitor network setting screen opens. For details of the connection method after initial
startup of the monitor or after monitor initialization
3 Confirm the IP address of the monitor. (Page 3-16), refer to “Operation for initial startup
of the monitor (Network Connection)” (Page 3-9).
1 Directly connect (1 unit) the monitor and yyTapping the [Edit] button displays the screen
the sensor of the confirmation/setting to edit the address. Set the arbitrary address
target. and tap the [OK] button.
yyWhen the [Reset] button is tapped, the setup
“Connecting directly (1 unit)” (Page 2-31)
values for the [IP Address], [Subnet Mask], and
“When directly connecting with a sensor [Default Gateway] will be reset and nothing will
(1 unit)” (Page 6-56) be set. Again, set an arbitrary address.
2 Display the Sensor Setup Menu screen. 6 After confirmation/setting is completed, tap
the [OK] button and exit from the network
“Displaying the Sensor Setup Menu Screen”
(Page 6-2) settings.
3 Tap the [Sensor Advanced] button. 7 Turn OFF the power and connect the
sensor and monitor via a network.
A “Connecting via network (Direct connection
(2 units or more)/Network connection)”
(Page 2-31)
Status Remedy
yyConfirm the IP address of the FTP server and set it
correctly.
yyConfirm the port number of the FTP server and set it
correctly. Moreover, confirm the firewall software on the
PC whether the port is available or not.
yyConfirm the user name for logging in to the FTP server
and set it correctly.
yyConfirm the password for logging in to the FTP server
and set it correctly.
Connection with the FTP server failed.
Status Remedy
yyChange the trigger cycle of the sensor.
“Setting the Trigger Options” (Page 4-11)
yyConfirm the stress status of the network.
Settings after
Setting Items
initialization yySet the IP address of the PC to connect (IV-
100/10Mbps Navigator) to an IP address on the same network.
Communication speed (Example: 192.168.10.1)
A IP address setting
Automatically switches
BOOTP
yyTo assign an arbitrary IP address, first perform
initialization with a fixed IP address, connect to
method (Bootstrap Protocol) IV-Navigator, and then change the IP address to
IP Address 0.0.0.0*1, *2 the arbitrary value.
Subnet Mask 0.0.0.0*2 “ Network Settings” (Page 6-40)
Default Gateway 0.0.0.0 *2 yyDo not connect multiple sensor amplifiers to the
same network and initialize them simultaneously.
*1 If the IP address is 0.0.0.0, only the BOOTP
Doing so will result in duplicate IP addresses.
client function can be used.
yyCheck that no devices connected to the same
Do not assign an IP address from the BOOTP
network have the IP address 192.168.10.10
server or DHCP server except the IV-Navigator
or 192.168.10.11. Failing to do so will result in
to be connected.
duplicate IP addresses.
*2 Becomes blank in the Network settings screen.
“ Network Settings” (Page 6-40)
mark
zz
Factory default settings
Press the switch for about 3 seconds. The STATUS
indicator light will blink twice (orange) and then
2 Insert a long and thin pin (1 to 2 mm in
turn off. The settings are initialized to the factory
diameter) into the screw hole to hold down
the IP reset switch with the power on.
A
defaults.
zz
Fixed IP address
Press the switch for about 10 seconds. Continue
pressing the switch after the settings are initialized
to the factory defaults after about 3 seconds. After
about 10 seconds, the STATUS indicator light will
blink twice (orange) and then blink once (green). Long and
A fixed IP address (main unit: 192.168.10.10, thin pin
expansion unit: 192.168.10.11) is assigned.
zz
Factory default settings
Press the switch for about 3 seconds. The STATUS
indicator light will blink twice (orange) and then turn
off. The settings are initialized to the factory defaults.
zz
Fixed IP address
Press the switch for about 10 seconds. Continue
pressing the switch after the settings are initialized
to the factory defaults after about 3 seconds. After
about 10 seconds, the STATUS indicator light will
blink twice (orange) and then blink once (green). A
fixed IP address (192.168.10.10) is assigned.
Maintenance
Dedicated screw
Front cover
Index
Numerics B
1. Image Optimization Backing up in a batch.........................................6-24
(Clearly Image a Target).......................................4-6 Backlight.............................................................6-63
2. Master Registration (Registering an Image Basic configurations of IV-H/IV-HG Series...........1-2
as a Reference for Judgment)............................4-22 Basic Operation Flow...........................................3-4
3. Tool Settings (Setting the Judgment Method Basic Operation for the Monitor..........................3-17
for Targets).........................................................4-30 Basic Operation of the Settings Navigator...........4-3
4. Output Assignment (Setting Details of Basic Tools.........................................................4-30
Outputting to Output Line)................................4-138 Bracket..................................................... 1-14, 8-18
Brightness correction..........................................4-28
A
Achieving adequate image brightness...............5-35
C
If the brightness cannot be adjusted Cables................................................................2-17
due to uneven brightness.............................5-35 Cancelling One-Shot output.................................7-7
If the brightness cannot be adjusted Capturing the monitor screen and saving to
in the Auto Brightness Adjustment................5-35 the USB memory................................................6-30
Achieving good focus.........................................5-36 Capturing the screen..........................................6-30
If good focus cannot be achieved by the Changeover for a Target
Auto Focus Adjustment.................................5-36 (Program Functions)...........................................6-10
Adding a tool......................................................4-39 Changing Over.....................................................7-8
Adding Date and Time information to the Changing the logging conditions of the image
sensor (function for adding sensor date history.................................................................6-19
information)........................................................6-20 Changing the Sensor Displayed on the Monitor
A Adding/Editing/Deleting a tool............................4-39
Adjustable bracket for IV-HG series......... 1-12, 8-14
(Change Connected Sensor Function).................6-3
Changing the sensor to be displayed on a
Adjusting the color tint (for color type only)........5-38 monitor.................................................................6-4
Adjusting the installed distance (WD).................5-34 Changing the timing of the status output..............7-7
Adjusting Thresholds for Judgment....................5-17 Checking errors by observing the PWR/ERR
Advanced Brightness Adjustment.......................4-19 indicator light..................................................... A-10
Advanced Color Extraction/Advanced Checking the Package Contents........................1-10
Brightness Extraction.........................................4-57 Checking the view and installed distance
Advanced Diam.Ext............................................4-92 (IV‑HG series).......................................................2-2
Advanced Network Settings...............................6-41 Checking the view and installed distance (IV-H
Advanced Tools..................................................4-33 series)...................................................................2-3
Attaching the optional mounting bracket..............2-4 Clearing Errors...................................................7-11
When using the adjustable bracket for Clearing the saved images.................................6-19
IV‑HG series (OP-87910)................................2-5 Color Area/Area tool...........................................4-48
When using the transverse mounting Color Filters (color type only).............................4-20
bracket for IV-HG series (OP-87909)..............2-5 Communication Cable........................................1-16
When using the vertical mounting bracket Communication cables.......................................8-23
for IV-HG series (OP-87908)..........................2-4 Confirming error messages of the monitor........ A-12
Attaching the protection sheet........................... A-33 Confirming or deleting the images registered
Auto Brightness Adjustment...............................4-12 for the Tool Auto Tuning......................................5-28
Auto Focus Adjustment Position.........................6-52 Confirming/Setting the IP address of the
monitor.............................................................. A-25
Confirming/Setting the IP address of the
sensor................................................................ A-26
Confirming the existence of the sensor from
the monitor........................................................ A-24
Confirming the NG Occurrence Status of
the Sensor Connected (List of NG Sensor
Occurrences Function).........................................6-5
Response time for the external master Setting range of the Output Assignment...........4-138
registration input.................................................7-13 Settings after initialization.................................. A-30
Response time for the switch program input......7-13 Settings for disabling outlines................... 4-43, 4-72
Rotate 180°........................................................6-50 Settings for the Trigger Options............................4-8
Rotation Range........................................ 4-46, 4-74 Setting shade contrast......................................4-124
Settings Navigator................................................4-2
S Settings Navigator screen and operation flow......4-4
Setting the Advanced Monitor Information.........6-55
Saving the image history individually.................6-27
Setting the Color Area/Area tool.........................4-50
Saving the program individually.........................6-25
Setting the Diameter tool....................................4-87
Saving the Sensor Settings and Images to a
Setting the EdgePixels tool................................4-62
USB Memory......................................................6-23
Setting the Edge tool..........................................4-98
Saving the sensor settings
Setting the Extended Functions of the Sensor...6-33
or the image history............................................6-24
Setting the Hi-Sp.Adj tool.................................4-129
Scaling........................................... 4-84, 4-93, 4-113
Setting the Image Optimization............................4-6
Search Algorithm................................................4-46
Setting the List of NG Sensor Occurrences.........6-7
Searching for a sensor to be connected.............3-10
Setting the network address of the monitor..........3-9
Selecting a display method for tools.....................5-7
Setting the NG Hold function................................6-9
Selecting the file in the USB memory.................3-20
Setting the OCR algorithm...............................4-125
Selecting the tool................................................5-45
Setting the OCR tool........................................4-117
Selecting the tool by tapping it on the monitor.....5-7
Setting the Outline tool.......................................4-41
Selecting the tool from the pull-down menu.........5-7
Setting the Output Assignment.........................4-139
Selecting the tool whose information to be
Setting the Pitch tool........................................4-106
displayed..............................................................5-7
Setting the Position Adjustment tool...................4-70
Sensor advanced settings..................................6-33
Sensor Connect........................................ 6-55, 6-56
Setting the status conditions............................4-121
To read characters......................................4-121
A
When connecting with the sensor via a
To read the date..........................................4-122
network.........................................................6-58
Setting the Trigger Options..........................4-8, 4-11
When directly connecting with a sensor
Setting the upper limit.........................................4-54
(1 unit)...........................................................6-56
Setting the Width tool.........................................4-77
When directly connecting with multiple
Setting to the Factory Default.............................3-15
sensors (2 units or more)..............................6-57
Setup Adjustment...............................................6-33
Sensor head/amplifier cable
Shortening the imaging processing time............5-45
for IV-HG series.........................................1-11, 8-13
Shortening the Processing Time........................5-44
Sensor Image History (Confirming the Images
Shortening the processing time of each tool......5-46
whose Status Result is NG)...............................6-16
Shortening the processing time of the Color
Sensor Information.............................................6-53
Area/Area/EdgePixels/Width/Diameter/Edge/
Setting Adding Sensor Date Information
Pitch tool.............................................................5-46
Function..............................................................6-20
Shortening the processing time
Direct Connection (2 units or more)/
Network Connection.....................................6-21 of the OCR tool...................................................5-47
For direct connection (1 unit)........................6-20 Shortening the processing time
Setting a search region............................ 4-43, 4-72 of the Outline tool...............................................5-46
Setting a sensitivity................................... 4-44, 4-73 Shortening the processing time
Setting items for Edge tool.................................4-96 of the position adjustment..................................5-47
Setting items for the Color Area/Area tool..........4-48 Specification of I/O circuit and current of the
Setting items for the Diameter tool.....................4-86 Ultra Compact Vision Sensor (IV-HG series)......2-24
Setting items for the EdgePixels tool..................4-60 Specification of I/O circuit and current of the
Setting items for the Hi-Sp.Adj tool..................4-127 Vision Sensor (IV-H series)................................2-25
Setting items for the OCR tool..........................4-115 Specifications.......................................................8-2
Setting items for the Outline tool........................4-40 Specifying sensor to be connected by IP
Setting items for the Pitch tool..........................4-105 address...............................................................3-12
Setting items for the Position Adjustment tool....4-69 Spread lens attachment.....................................1-11
Setting items for the Width tool..........................4-76 Spread lens attachment for IV-HG150MA..........8-13
U V
Ultra Compact Vision Sensor Vertical mounting bracket
(IV-HG series): Sensor amplifier............... 1-10, 1-18 for IV-HG series........................................ 1-12, 8-14
Ultra Compact Vision Sensor Vision Sensor.....................................................8-15
(IV-HG series): Sensor head.................... 1-10, 1-17 Vision Sensor (IV-H series): Sensor......... 1-12, 1-20
Ultra Compact Vision Sensor Voltage input
Sensor amplifier.................................................8-12 (When the PNP output is selected).......... 2-24, 2-25
Ultra Compact Vision Sensor
Sensor head.........................................................8-8 W
Unmounting from the DIN mounting adapter......2-16
Wall mounting adapter.............................. 1-15, 8-22
Unmounting from the wall mounting adapter......2-14
When connecting the Vision Sensor
Unmounting the sensor......................................2-10
(IV-H series) and the monitor.............................2-31
Update Monitor...................................................6-65
When connecting with the Ultra Compact
Updating the sensor...........................................6-54
Vision Sensor (IV-HG series)................................1-3
Upper Limit................4-66, 4-80, 4-90, 4-101, 4-109
When connecting with the Ultra Compact
USB memory (1GB)............................................1-15
Vision Sensor (IV-HG series) and the monitor....2-27
Using the Auto Brightness Adjustment...............5-37
When connecting
Using the digital zooming function......................5-34
with the Vision Sensor (IV-H Series)....................1-2
Using the dome attachment...............................5-37
When the NPN output is selected............ 2-24, 2-25
Using the dome attachment (IV-D10).................2-11
When the PNP output is selected............. 2-24, 2-25
Using the dome attachment
White Balance (for color type only)....................6-51
(IV-GD05/IV-GD10)..............................................2-6
Width Extract......................................................4-82
Mounting examples.........................................2-7
Width tool...........................................................4-76
Mounting the dome attachment......................2-6
Using the image files saved in the USB A
memory...............................................................5-18
Using the image history saved in the sensor......5-18
Using the images taken in the Test mode...........5-18
Using the polarizing filter attachment.................5-37
Using the polarizing filter attachment
(OP‑87436/OP-87437).......................................2-12
Using the polarizing filter attachment
(OP‑87899/OP-87900/OP-87901) or spread
lens attachment (OP-87902)................................2-8
Using the program functions (changing over)....6-12
When the [External IN] is selected in the
Program Switch Method...............................6-13
When the [Monitor/PC] is selected in the
Program Switch Method...............................6-12
Using with the intelligent monitor (IV-M30)...........1-6
Using with the IV-Navigator (IV-H1)......................1-7
Copyright notice
/*
* EDMA3 LLD
*
* Copyright (C) 2009 Texas Instruments Incorporated - http://www.ti.com/
*
*
* Redistribution and use in source and binary forms, with or without
* modification, are permitted provided that the following conditions
* are met:
*
* Redistributions of source code must retain the above copyright
* notice, this list of conditions and the following disclaimer.
*
* Redistributions in binary form must reproduce the above copyright
* notice, this list of conditions and the following disclaimer in the
* documentation and/or other materials provided with the
* distribution.
*
* Neither the name of Texas Instruments Incorporated nor the names of
* its contributors may be used to endorse or promote products derived
* from this software without specific prior written permission.
A *
* THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS
* "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
* LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
* A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT
* OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
* SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT
* LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
* DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY
* THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT
* (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE
* OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
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STLport
License Agreement
Boris Fomitchev grants Licensee a non-exclusive, non-transferable, royalty-free license to use STLport
and its documentation without fee.
By downloading, using, or copying STLport or any portion thereof, Licensee agrees to abide by the
intellectual property laws and all other applicable laws of the United States of America, and to all of the
terms and conditions of this Agreement.
Licensee shall maintain the following copyright and permission notices on STLport sources and its
documentation unchanged :
Copyright 1999,2000 Boris Fomitchev
This material is provided "as is", with absolutely no warranty expressed or implied. Any use is at your own
risk.
Permission to use or copy this software for any purpose is hereby granted without fee, provided the
above notices are retained on all copies. Permission to modify the code and to distribute modified code is
granted, provided the above notices are retained, and a notice that the code was modified is included with
the above copyright notice.
The Licensee may distribute binaries compiled with STLport (whether original or modified) without any
royalties or restrictions.
The Licensee may distribute original or modified STLport sources, provided that:
yyThe conditions indicated in the above permission notice are met;
yyThe following copyright notices are retained when present, and conditions provided in accompanying A
permission notices are met :
Copyright 1994 Hewlett-Packard Company
Copyright 1996,97 Silicon Graphics Computer Systems, Inc.
Copyright 1997 Moscow Center for SPARC Technology.
Permission to use, copy, modify, distribute and sell this software and its documentation for any purpose is hereby
granted without fee, provided that the above copyright notice appear in all copies and that both that copyright
notice and this permission notice appear in supporting documentation. Hewlett-Packard Company makes no
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Permission to use, copy, modify, distribute and sell this software and its documentation for any purpose is hereby
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granted without fee, provided that the above copyright notice appear in all copies and that both that copyright notice
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E 1101-3
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