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ARTICLE IN PRESS

Journal of Magnetism and Magnetic Materials 304 (2006) e430–e432


www.elsevier.com/locate/jmmm

Influence of pole and slot combinations on cogging torque in fractional


slot PM motors$
C.C. Hwang, M.H. Wu, S.P. Cheng
Department of Electrical Engineering, Feng Chia University, 100 Wenhua Road, Taichun, 407 Taiwan, ROC
Available online 3 March 2006

Abstract

This paper investigates the influence of the pole and slot combinations on cogging torque for motors with a number of slots per pole
per phase between 1/2 and 1/4. Criteria for selecting the motor with the lowest cogging torque among any valid pole and slot
combinations are proposed. A technique for reducing cogging torque in surface-mounted permanent magnet motors is also presented.
The finite-element analysis method is used for the calculation of the cogging torque.
r 2006 Elsevier B.V. All rights reserved.

PACS: 84.60.Bk

Keywords: Pole and slot combinations; Cogging torque; Fractional slot PM motors

1. Introduction ing motor structures, simply by selecting appropriate pole


and slot combinations.
In recent years, permanent magnet (PM) motors with This paper investigates the influence of pole and slot
slotted laminations have been widely used in high- combinations on cogging torque for fractional slot motors
performance applications [1,2]. However, in the slotted [7], where the fractional part of the number slots (Ns) per
PM motor, cogging torque is generated due to the pole (Nm) per phase (Nspp) is between 1/2 and 1/4. More
interaction between the rotor magnets and the stator slots. specifically it focuses on providing guidance in selecting a
This torque produces vibration and noise, which is pole and slot combination that will give a low cogging
considered detrimental in most PM motors. Hence, torque. A technique which is different from previous works
techniques to reduce cogging torque in motor design have for reducing cogging torque in a surface-mounted PM
been proposed [3–6]. motor is also presented. The finite-element analysis
Most published works in reducing cogging torque have package, FLUX2D, is used for the calculation of the
concentrated on modifying motor structures, such as cogging torque.
skewing stator slots or rotor magnets [3–5], varying the
magnet arc [3–5], bifurcated teeth [3–5], varying the 2. Analysis of cogging torque
magnetization of magnets [3], varying the stator slot
opening [5], and shifting the position of magnets [6]. The cogging torque can be described using a Fourier
However, these cogging torque reduction techniques often series expansion as [7]
contribute to a motor with weaker performance. In fact, it
is possible to achieve low cogging torque without modify- X
1
T cog ðyÞ ¼ ðT n Yn S 2n Þ ejn2y , (1)
n¼1
$
This work was sponsored by the National Science Council, Taiwan, where the Fourier series coefficients Tn can be determined
ROC under Grant NSC-93-2213-E-035-048.
Corresponding author. Tel.: +886 4 2451 7250x3805; by means of analytical or numerical methods, such as the
fax: +886 4 451 6842. finite-element method. However, the specific values of Tn
E-mail address: cchwang@fcu.edu.tw (C.C. Hwang). are not essential in the following discussion. S2n is the skew

0304-8853/$ - see front matter r 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmmm.2006.01.207
ARTICLE IN PRESS
C.C. Hwang et al. / Journal of Magnetism and Magnetic Materials 304 (2006) e430–e432 e431

Table 1
Comparison of results

Nm Ns Nspp ncog GCD LCM Tpp (mN m)

16 15 0.313 15 1 240 1.8


14 15 0.357 15 1 210 2.0
10 9 0.3 9 1 90 4.0
8 9 0.375 9 1 72 6.0
14 12 0.286 6 2 84 10.3
10 12 0.4 6 2 60 18.9
8 6 0.25 3 2 24 32.2
12 9 0.25 3 3 36 37.6
6 9 0.5 3 3 18 46.6
16 12 0.25 3 4 48 51.2
8 12 0.5 3 4 24 65.2
Fig. 1. Cross section of 8-pole, 12-slot motor with and without skewing 10 15 0.5 3 5 30 77.0
the stator slot opening.
Tpp is the peak to peak value of cogging torque.

factor. Since skew is not used, S 2n ¼ 1. The term Yn can be


written as [7] 0.02
(
s ;N m Þ
N s for ncog ¼ q LCMðN Nm ; 10P9S
Yn ¼ (2) 14P12S
0 otherwise; 0.01
Cogging Torque (N.m)
12P9S
where LCM(x, y) is the least common multiple of its
arguments and q is any nonzero integer that results in an 0.00
integer ncog. The ncog is the first cogging torque harmonic
and has a significant effect on the level of cogging torque.
The higher ncog is, the lower the resulting cogging torque -0.01
should be.
In Eq. (2), the LCM (Ns, Nm) represents the period of
cogging torque in one revolution. It can be used as an index -0.02
to identify the level of cogging torque. In some cases, the 0 2 4 6 8 10
higher the LCM is, the less the cogging torque will be [4]. Position (Mech. deg.)
In addition, the greatest common divisor (GCD) Fig. 2. Comparison of cogging torque curves for three pole and slot
between Ns and Nm is also an index for checking the level combinations.
of cogging torque. When Ns and Nm share a common
factor, i.e., GCD(Ns, Nm) is equal to some integer p,
structural periodicity exists around the air gap every 360/p is also seen that when the ncog of any two pole and slot
(mechanical degrees) and ncog ¼ Ns/p. Hence, the smaller combinations is equal, the GCD becomes an index for
the GCD is, the less the cogging torque will be [5,7]. cogging torque comparison. The smaller the GCD is, the
Besides the selecting of pole and slot combinations for a smaller the cogging torque as shown in Table 1.
low cogging torque motor, a design technique is considered Furthermore, when both ncog and GCD of any two pole
for reduction of cogging torque: skewing the stator slot and slot combinations are equal, the LCM can be used as
opening in the direction of rotation as shown in Fig. 1. another index for cogging torque comparison. The larger
Skewing the stator slot opening would distribute the effects the LCM is, the smaller the cogging torque. Fig. 2
of interaction of the PM edge and slot opening during a compares the cogging torque curves for three pole and
rotation of a slot pitch, and smoothes out the cogging slot combinations.
torque ripple. Fig. 3 compares the cogging torque curves for the 8-pole,
12-slot motor with and without skewing the stator slot
3. Results and discussions opening. It can be observed that skewing stator slot
opening has a significant effect on the magnitude of
In order to have a reasonable comparison, a three-phase cogging torque curve. The predicted cogging torque curve
surface-mounted PM motor with any valid pole and slot against measured points for the skewed case is also shown
combinations and identical dimensions is used, as shown in in Fig. 3. It shows a close match between the two. Table 2
Fig. 1. Table 1 gives a list of results for various valid pole compares the peak to peak values of cogging torque for
and slot combinations. It is seen that increasing the ncog is three pole and slot combinations with and without skew of
the most significant way to minimize the cogging torque. It the stator slot opening. It is seen that skewing stator slot
ARTICLE IN PRESS
e432 C.C. Hwang et al. / Journal of Magnetism and Magnetic Materials 304 (2006) e430–e432

0.03 Table 2
Without skew Comparison of cogging torque between skewed and unskewed slot
Skew opening (with S2n ¼ 1)
0.02 Measured (skew)
Cogging Torque (N.m)

Nm Ns Tpp (mN m) Tspp (mN m) Reduced rate (%)


0.01
6 9 46.6 34.9 25.1
8 12 65.2 47.4 27.3
0.00 10 15 77.0 56.1 27.1

-0.01 Tspp is the peak to peak value of cogging torque for skewed slot opening
motor.
Reduced rate (%) ¼ (Tpp–Ts,pp)/Tpp  100%.
-0.02

-0.03
0 5 10 15 (3) The LCM has much less significant role than the ncog
Position (Mech. deg.) and GCD in minimizing the cogging torque. The larger
the LCM, the smaller the cogging torque.
Fig. 3. Comparison of cogging torque curves for 8-pole, 12-slot motor (4) Skewing the stator slot opening has a significant effect
with and without skewed stator slot opening.
on reducing the magnitude of cogging torque.

opening can reduce the peak to peak cogging torque over References
25% for each case.
[1] C.C. Hwang, S.B. John, S.B. Bor, IEEE Trans. Magn. 14 (1999) 1259.
The results presented in this paper lead to the following [2] T.F. Chen, L.T. Yan, S.Y. Fang, IEEE Trans. Energy Conversion 17
conclusions. (2002) 229.
[3] R.P. Deodhar, D.A. Staton, T.M. Jahns, T.J.E. Miller, IEEE Trans.
(1) Increasing the ncog is the most significant way to Ind. Appl. 32 (1996) 569.
[4] C.C. Hwang, S.B. John, S.S. Wu, IEEE Trans. Magn. 34 (1998) 468.
minimize the cogging torque.
[5] Z.Q. Zhu, D. Howe, IEEE Trans. Energy Conversion 15 (2000) 407.
(2) The GCD has less significant role than the ncog in [6] N. Bianchi, S. Bolognani, IEEE Trans. Ind. Appl. 38 (2002) 1259.
minimizing the cogging torque. The smaller the GCD, [7] D. Hanselman, Brushless Permanent Magnet Motor Design, The
the smaller the cogging torque. Writers’ Collective Cranston, Rhode Island, 2003.

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