2015 Itoh Denki Catalog For Web

Features and Solutions................................................................
3
Selecting a Power Moller ......................................................... 4-6
. DC Model Rollers
PM320HS .................................................................................... 7
PM486FE ................................................................................. 8-9
PM486FS ............................................................................. 10-11
PM486FP ............................................................................. 12-13
PM486FH .................................................................................. 14
PM486LD .................................................................................. 15
PM486XE/XP ....................................................................... 16-17
PM570FE ............................................................................. 18-19
PM570KE/KT ....................................................................... 20-21
PM605FE ............................................................................. 22-23
PM635FS ............................................................................. 24-25
PM635KE/KT........................................................................ 26-27
Driver Cards
CB-016S7................................................................................... 28
CB-030S..................................................................................... 29
CBM-103................................................................................... 30
CBM-105................................................................................... 31
CBM-107................................................................................... 32
Snap-In-Drive............................................................................. 33
Hybrid Card
HB-510 ..................................................................................... 34
HBM-604................................................................................... 35
HBL-606..................................................................................... 36
HBK-608.................................................................................... 37
2-Zone Controller
IB-E03 ....................................................................................... 38
IB-E04........................................................................................ 39
AC Model Rollers
PM380AS .................................................................................. 40
PM427AS .................................................................................. 41
PM486BS .................................................................................. 42
PM570AS .................................................................................. 43
PM570BP .................................................................................. 44
PM570AU ................................................................................. 45
PM605AS .................................................................................. 46
PM605BP .................................................................................. 47
PM605AU ................................................................................. 48
PM763BS................................................................................... 49
Transfers
F-RAT-S ................................................................................ 50-51
Diagrams
Terminal Blocks......................................................................... 52
Mounting Brackets............................................................... 53-54
Extension Cables...................................................................... 55
Technical Information .......................................................... 56-58
Options................................................................................ 59-60
Belt Pulleys / Grooves .............................................................. 61
Installation Precautions............................................................. 62
AC Wiring............................................................................. 63-64
Specifications in this catalog are subject to change without prior notice.

Features and Solutions
In today’s progressive manufacturing and distribution environments, designing conveyor systems can be a
difficult challenge. Complex problems often need to be solved. Now there is an innovative and advanced
engineering solution that meets the demands of a new age in production automation and flexibility. The
Power Moller™ is a self-contained motorized roller that opens new horizons in handling system design. Its
low profile and ease of installation make it the perfect choice when production efficiency and space savings
are required.
Working Concept
The turning force of the motor is transmitted through the shock absorber to the planetary gearing. The
planetary gearing drives the inner gear which is affixed to the roller tube. The tube will rotate because the
output shaft is held stationary by the conveyor frame.
“One Touch” Spring Loaded Shaft

The Power Moller spring-loaded attaching shaft enables the unit to be quickly installed or removed without
disassembling the conveyor frame
What is Conveying Confidence? Space Saving

Motor and Gearbox integral with roller tube
Conveying Confidence is the reassurance our customers
Easy Installation
realize from knowing they are partnering with the only sole Spring-loaded shaft enables quick and easy installation into new or existing equipment
source motor and control manufacturer in the industry. This
peace of mind is reinforced by the fact that we test each and Safe, Simple and Clean
every roller that goes out the door - no exceptions. Totally sealed construction with no exposed chains or sprockets
Quiet and Smooth Operation

With over 10 million rollers sold throughout 40 countries and
Enables low vibration transfer
5000 businesses worldwide, I am confident your experience
with Itoh Denki, its products and service, will be everything Maintenance Free
you expected, and more. Lifetime lubrication ensures long life and maintenance free operation
Kazuo Ito Built-in Shock Absorber

Protects the gearbox from a sudden stop, impact, or acceleration in the line
President, Itoh Denki Inc.
Easy Wiring
Supplied mounting fitting with terminal block and safety cover secures the motor shaft to the frame and
provides for easy and convenient wiring
Reversible
Easy control of forward, reverse and stop functions
HIGH PERFORMANCE SHOCK ABSORBER

ABEC 1 BEARINGS
MOTOR
SPRING LOADED
SHAFT
STEEL ZINC PLATED TUBE PLANETARY GEAR TRAIN
3
Selecting a Power Moller
HOW TO SPECIFY THE LENGTH OF A POWER MOLLER™ (Between Frame dimension - BF)
In determining the correct length of the Power Moller required, you should first obtain the Between Frame (BF)
width of the conveyor you will be mounting the Power Moller in. If this dimension is in inches, you should convert
the dimension to millimeters, as all Power Moller Tube Lengths (TL) are in metric units. From this dimension, sub-
STANDARD PART NUMBER EXAMPLE tract 15mm for bearing End Caps (EC) and clearances to achieve the correct tube length. Subtract 20mm when
using PM635FS. Subtract 30mm when using PM763BS.
PM486FE-60-747-D-024
Example: BF measures 15 inches. Converting to millimeters 15” X 25.4mm / in. = 381mm. Deducting 15mm for
bearing EC and clearances, 381mm - 15mm = 366mm. TL will be 366mm long. When in doubt, contact an Itoh
Denki representative to help you in selecting the correct Power Moller for your application.
Voltage: 24V * Please refer to specific product page and diagram for proper EC deduction when determining roller length.
Voltage Type: DC
TL=BF-EC
Tube Length: 747mm
366mm [14.41"]
Speed Code: Nominal 60m/min
Tube Length (TL)
Brushless DC Motor: Output on cable side shaft 5mm [0.20"] 5mm [0.20"]
Bearing End Cap Bearing End Cap
Diameter: 48.6mm
Model Type: Power Moller
HOW TO SELECT A POWER MOLLER™
n Material
What is in contact with the Motorized Roller?
Metal
2.5mm [0.10"] 2.5mm [0.10"]
Plastic Clearance Clearance
Wood 381mm [15.00"]
Urethane Between Frame (BF)
Natural rubber
Corrugated cardboard
n Options
Other material Does the application call for any special options?
Lagging (Natural rubber, NBR, Neoprene, Urethane)
n Product weight Dustproof
What will be the maximum weight? Waterproof
Brake
n Available voltage Clutch
What voltage are you using? Other
24V DC KF - Brackets not ordered with roller
3 phase 230V AC @ 60Hz
Single phase 115V AC @ 60Hz Important Formulas
Other Voltages Tangential Force (TF)
n Tangential force is the force in lbs. that is needed to move the item on the conveyor.
n Desired transportation speed The force tangent to the roller’s surface.

How fast do you want to move the article? Feet/minute (FPM) Tangential force F can be found by the following formula:
n Diameter of the roller Formula 1

What diameter are you looking for? TF = µ X W
Common Itoh Denki Roller Diameters TF = Required tangential force
1.50” (38.0mm) W = Weight of article to be transferred
1.68” (42.7mm) µ = Coefficient of rolling friction in accordance with the material composition of the bottom of the
1.91” (48.6mm) article to be transferred. (See Table 1 on following page)
2.25” (57.0mm)
2.38” (60.5mm) To determine the number of Power Moller units required for transfer, compare required tangential
2.50” (63.5mm) force (F) and the tangential force of one Power Moller unit (f)
3.00” (76.3mm)
Formula 2
Number of Power Mollers required = F/f
WWW.ITOHDENKI.COM n 888.310.8811 5
4
Example
Material Cardboard PM320HS DC Motor Driven Roller
Weight 25lbs. Diameter: 1.26” (32.0mm)
Voltage 3φ 230V AC @ 60Hz Voltage: 24V DC Operation
Speed 85FPM n Cycle: 1s ON; 1s OFF
PM320HS
Diameter 2.25” Standard Features n Continuous or intermittent duty
BF 24” n Low-profile, compact design n Do not exceed 150% of no-load speed
Options None n Stable speed against varying loads
n Tangential force required (Formula 1) n No hall effect sensors Protection
Given W = 25lbs. n Reversible n Motor is protected from overheating
Cardboard coefficient μ = 0.11 n Stainless steel exterior for wash down applications (IP 65)
TF = μ X W n Ideal for small belt applications Environment

TF = 0.11 X 25lbs. n Brushless DC motor provides long life n Ambient Temperature 32~104º F (0~40ºC)
TF = 2.75lbs. required to move the article n Crowned, seamless tube n No corrosive gases
PM570AS-20 TF - 5.4lbs. > 2.75lbs. (See Performance Data, page 43) n 7/16” Hex shaft standard n Vibration < 0.5G
n Match/Best fit the diameter n ABEC 1 Bearings
Diameter given 2.25” (57.0mm)

Model - PM570
n Given AC motor type This is a non-spring loaded shaft roller
Model number/motor type reflects AC or DC
PM570AS
n Select the best speed Available Options
Speed code is an approximate meter-per-minute figure
Varies by model
Reference FPM values
See speed table for PM570AS, page 43 Standard Hex Shaft Mounting Brackets
Given 85FPM, Speed code 20 offers 89.6FPM MBB-071 (Hex flat up)
Model number with speed code - PM570AS-20 MBB-081 (Hex point up)
n Maximum Load Limit 12mm
Opposite Cable Side Bracket
[0.47"]
See maximum static load limit table, page 58 AM-32HS-M5
PM570 series
[0.36"]
9mm
M5
500 – 600mm tube length
Ø32mm
1 Standard and 1 Opposite Cable
[1.26"]
Maximum load limit of 176 lbs. per roller mounting bracket needed for this roller
[0.47"]
12mm
8mm
[0.47"]
12mm
11.1mm
[0.31"] 150mm
[0.44"]
25lbs. load < 176lbs. limit – Okay Crowned Crowned [5.91"]
See pages 53-54 for bracket diagrams
n Select the correct voltage 6mm
[0.24"]
Tube Length in mm (TL)
6mm
[0.24"]
PM570AS is an AC motor type Between Frame in mm (BF)

PM320HS Extension Cables
Selected voltage is 3φ 230VAC @ 60Hz TL=BF-12mm
AACB18-1000 (1000mm)
Model number with voltage - PM570AS-20-595-3-230 AACB18-2000 (2000mm)
n Options
No options given Minimum/Maximum Tube Lengths
Final model number PM570AS-20-595-3-230 170mm (6.69”)

Description
2.25” Diameter
Standard AC motor type 570mm (22.44”)
90.1 FPM
595mm Tube Length
3φ 230 VAC @ 60 Hz
No Options
CB-018N2 8 speed settings
Table I - Coefficient of Rolling Friction (µ) Product Material
DIP Switch Setting No-load Tangential Torque Current (A)
Natural Corrugated Speed SW1-4 SW1-5 SW1-6 speed force (lb) (lb·in)
Tube Material Metal Plastic Wood Urethane
Rubber Cardboard Code CN2-5 CN2-4 CN2-3 (FPM) Starting Starting Starting No-Load Rated
Steel 0.01 - 0.03 0.02 - 0.04 0.02 - 0.05 0.02 - 0.05 0.03 - 0.05 0.07 - 0.11
____________________________________________________
off off off 19.0 18.5 11.7 2.00 0.10 0.60
Urethane Lagging 0.02 - 0.05 0.02 - 0.05 0.02 - 0.05 0.02 - 0.05 0.03 - 0.05 0.07 - 0.11 ____________________________________________________
off off on 32.5 18.5 11.7 2.00 0.18 0.64
____________________________________________________
off on off 42.7 18.5 11.7 2.00 0.23 0.66
Natural Rubber Lagging 0.03 - 0.05 0.03 - 0.05 0.03 - 0.05 0.03 - 0.05 0.03 - 0.05 0.07 - 0.11
30 ____________________________________________________
off on on 52.2 18.5 11.7 2.00 0.28 0.69
The above values are based on industry standards of products with a smooth, uniform bottom surface in contact with the roller. ____________________________________________________
on off off 61.7 18.5 11.7 2.00 0.34 0.72
____________________________________________________
on off on 72.2 18.5 11.7 2.00 0.39 0.75
____________________________________________________
on on off 81.0 18.5 11.7 2.00 0.44 0.77
on on on 94.5 18.5 11.7 2.00 0.50 0.80
6
PM486FE DC Motor Driven Roller CB-016S7 20 speed settings
No-load (FPM)
Diameter: 1.91” (48.6mm) Operation SW1-5 on SW1-5 off Tangential Torque Current (A)
Gear Speed SW5 9 SW5 0 force (lb) (lb·in) At highest speed
Voltage: 24V DC n Cycle: 1s ON; 1s OFF
Stage Code High Low Starting Starting Starting No-Load Rated
n Continuous or intermittent duty
PM486FE
Standard Features n Do not exceed 150% of no-load speed 5 24.0 6.9 95.0 90.8 3.6 0.3 1.6
n Brushless DC motor provides long life
n 7/16” Hex (plain) shaft standard
8 34.1 6.9 98.5 94.2 4.0 0.4 2.1
Protection 3 See page 28 for CB-016S7 diagram
n ABEC 1 Bearings 10 44.7 6.9 95.0 90.8 4.0 0.5 2.4
n Thermal overload 221ºF (105ºC) in the motor
n DOM, zinc plated, carbon steel tube
when used with an Itoh Denki controller 17 55.3 6.9 77.4 74.0 4.0 0.8 2.8
n One shaft mounting, cable end
n Dynamic brake
20 85.3 24.6 30.3 29.0 3.6 0.3 1.6
Environment
n Transport product up to 200lbs 30 121.4 24.6 31.5 30.1 4.0 0.4 2.1
n Ambient temperature 32~104º F (0~40ºC) 2
n < 90% relative humidity (no condensation) 45 159.1 24.6 30.3 29.0 4.0 0.5 2.4
n No corrosive gases 60 196.8 24.6 24.7 23.7 4.0 0.8 2.8
Spring loaded shaft roller n Vibration < 0.5G
70 303.2 87.6 9.7 9.3 3.6 0.3 1.6
100 431.5 87.6 10.1 9.6 4.0 0.4 2.1

Available Options
1 140 565.6 87.6 9.7 9.3 4.0 0.5 2.4
210 699.7 87.6 7.9 7.6 4.0 0.8 2.8
HB-510N 10 speed settings
No-load (FPM)
Tangential Torque Current (A)
5 24.0 13.8 95.0 90.8 3.6 0.3 1.4
8 34.1 13.8 98.5 94.2 4.0 0.4 1.8 See page 34 for HB-510N diagram
3
10 44.7 13.8 95.0 90.8 4.0 0.5 2.2
17 55.3 13.8 77.4 74.0 4.0 0.8 2.6
20 85.3 49.2 30.3 29.0 3.6 0.3 1.4

15mm
[0.59"]
50mm
[1.97"]
32mm
[1.26"]
17mm
[0.67"]
Standard Hex Shaft Mounting Brackets
30 121.4 49.2 31.5 30.1 4.0 0.4 1.8
MBB-071 (Hex flat up) 2
MBB-081 (Hex point up) 45 159.1 49.2 30.3 29.0 4.0 0.5 2.2
Ø48.6mm
[1.91"]
60 196.8 49.2 24.7 23.7 4.0 0.8 2.6

Low Profile Hex Shaft Mounting Brackets
[0.47"]
12mm
11.1mm
300mm
[0.44"] 70 303.2 174.8 9.7 9.3 3.6 0.3 1.4
[11.81"]
MBC-071 (Hex flat up)
5mm
5mm
MBC-081 (Hex point up) 100 431.5 174.8 10.1 9.6 4.0 0.4 1.8
[0.20"]
Between Frame in mm (BF)
[0.20"]
1 See page 38 for IB-E03 diagram
140 565.6 174.8 9.7 9.3 4.0 0.5 2.2
TL=BF-15mm *Controls 2 Power Mollers
1 mounting bracket needed for this roller
Standard Hex Shafts with Grooved Tube 210 699.7 174.8 7.9 7.6 4.0 0.8 2.6
See page 53 for bracket diagrams
Minimum Tube Lengths
15mm 17mm GEAR STAGES
13 MM
[0.59"] [0.67"]
10 MM
A 10 MM
[.39"]
(.39") 1 2 3
Ø48.6mm
21 MM
244mm 267mm 290mm
[1.91"]
Ø48.6mm
21 MM
[1.91"]
(.83")
[.83"]
[0.47"]
13mm
12mm
11.1mm
[0.59"]
15mm
18.5 MM
[0.47"]
13mm
12mm
11.1mm 300mm (9.61”) (10.51”) (11.42”)

[0.59"]
15mm
300mm [0.51"] 18.5 MM

[0.44"] [0.51"] (.73")
[0.44"] [11.81"] [.73"]
A [11.81"]
5mm 12mm Wrench Shoulder M12 X 1.25

5mm Tube Length
Lengthininmm
mm(TL)
(TL) 12mm Detail A-A Toothed Lock Washer
Tube Dimensions
[0.20"]
[0.20"] [0.47"]
[0.47"] Wrench Shoulder 293mm 316mm 339mm
BetweenFrame
Between Frameininmm
mm(BF)
(BF) Dimensions
BF=TL+21mm
TL=BF-21mm (11.54”) (12.44”) (13.35”)
JQ - (Threaded Hex Shaft with Wrench Shoulder) / Straight Tube
JQ Shaft Standard Mounting Hardware 302mm 325mm 348mm
TL Considerations for non-standard EC
Toothed lock washer and nut (11.89”) (12.80”) (13.70”) n VP: BF - 35mm = TL
Nuts to be tightened to 22.1lb • ft ± 10% n VG: BF - 41mm = TL
357mm 381mm 404mm n P2 double groove tube standard (50mm/32mm)
n All shaft configurations available with grooved
(14.06”) (15.00”) (15.91”)
tube or straight tube
8
PM486FS DC Motor Driven Roller
CB-016S7 20 speed settings
Diameter: 1.91” (48.6mm) Operation
Voltage: 24V DC n Cycle: 1s ON; 1s OFF No-load (FPM)
n Continuous or intermittent duty SW1-5 on SW1-5 off Tangential Torque Current (A)
PM486FS
Standard Features n Do not exceed 150% of no-load speed
n Brushless DC motor provides long life Stage Code High Low Starting Starting Starting No-Load Rated
n 7/16” Hex (plain) shafts standard
Protection 5 24.5 7.2 92.8 88.8 3.6 0.3 1.6
n ABEC 1 Bearings See page 28 for CB-016S7 diagram
n Thermal overload 221ºF (105ºC) in the motor 8 34.9 7.2 96.3 92.1 4.0 0.4 2.1
when used with an Itoh Denki controller 3
n Dual shaft mounting 10 45.8 7.2 92.8 88.8 4.0 0.5 2.4
n Dynamic brake
Environment 15 56.6 7.2 79.1 75.6 4.0 0.6 2.8
n Time tested performance
n Ambient temperature 32~104º F (0~40ºC) 20 92.6 26.6 27.9 26.7 3.6 0.3 1.6
n Torque transmitted through ouput tube
n < 90% relative humidity (no condensation)
30 131.8 26.6 29.0 27.7 4.0 0.4 2.1
n No corrosive gases 2
n Vibration < 0.5G 45 172.7 26.6 27.9 26.7 4.0 0.5 2.4
55 213.7 26.6 23.8 22.8 4.0 0.6 2.8
Available as spring loaded or HB-510N 10 speed settings

non spring loaded shaft
No-load (FPM)
Available Options Gear Speed SW3 9 SW3 0 force(lb) (lb·in) At highest speed
5 24.5 14.1 92.8 88.8 3.6 0.3 1.4 See page 34 for HB-510N diagram
8 34.9 14.1 96.3 92.1 4.0 0.4 1.8
3
10 45.8 14.1 92.8 88.8 4.0 0.5 2.2
15 56.6 14.1 79.1 75.6 4.0 0.6 2.5

17mm 20mm
[0.67"] [1.97"] [1.26"] [0.79"] 20 92.6 53.5 27.9 26.7 3.6 0.3 1.4
30 131.8 53.5 29.0 27.7 4.0 0.4 1.8

2
Ø48.6mm
[1.91"]
45 172.7 53.5 27.9 26.7 4.0 0.5 2.2

[0.47"]
12mm
11.1mm
[0.44"]
300mm
[11.81"] MBB-071 (Hex flat up) 55 213.7 53.5 23.8 22.8 4.0 0.6 2.5
5mm
[0.20"]
5mm
[0.20"]
MBB-081 (Hex point up)
TL=BF-15mm
Low Profile Hex Shaft Mounting Brackets Minimum
See page 38 for IB-E03 diagram
Standard Hex Shafts with Grooved Tube *Controls 2 Power Mollers
MBC-071 (Hex flat up) Tube Lengths
MBC-081 (Hex point up)
17mm
[0.67"]
20mm
[0.79"]
GEAR STAGES
2 mounting brackets needed for this roller 2 3
Ø48.6mm
254mm 277mm
[1.91"]
[0.47"]
12mm
11.1mm
300mm
[0.44"]
[11.81"] (10.00”) (10.91”)
9mm
Out of frame
[0.35"] 8mm
[0.32"]
7mm
In frame 305mm 328mm
[0.28"] Between Frame in mm (BF)
TL=BF-15mm
(12.01”) (12.91”)
JR - (Yoke Style) Hex Shafts / Straight Tube
17mm 17mm 305mm 328mm
[0.67"] [0.67"]
10 MM
(.39") (12.01”) (12.91”)
Ø48.6mm
21 MM
[1.91"]
(.83")
369mm 392mm
[0.47"]
12mm
11.1mm 18.5 MM
300mm
[0.44"] (.73")
[11.81"]
9mm
Out of frame
(14.53”) (15.43”)
[0.35"] 8mm
JT Shaft Standard Mounting Hardware

[0.32"]
7mm
In frame
315mm 338mm n P2 double groove tube standard (50mm/32mm)
TL=BF-15mm FSY-01/FSY-02 Toothed lock washer and nut n All shaft configurations available with grooved
JT - (Threaded) Hex Shafts / Straight Tube Nuts to be tightened to 22.1 lb • ft ± 10% (12.40”) (13.31”)
n JT shafts add 10mm to minimum tube length
10
PM486FP DC Motor Driven Roller CB-016S7 20 speed settings
No-load (FPM)
Stage Code High Low Starting Starting Starting No-Load Rated See page 28 for CB-016S7 diagram
PM486FP
n 7/16” Hex (threaded) shafts standard 8 36.5 7.2 141.9 135.7 4.0 0.5 2.7
Protection 3
n ABEC 1 Bearings 10 48.2 7.2 119.5 114.3 4.0 0.7 3.2
when used with an Itoh Denki controller 15 56.6 7.2 104.6 100.0 4.0 0.9 3.5
n Dual shaft mounting
n Dynamic brake 20 98.4 26.6 45.0 43.0 4.0 0.4 2.0
Environment
n Strong motor torque 30 137.8 26.6 42.7 40.9 4.0 0.5 2.7
n Torque transmitted through ouput tube
n Transport product up to 400lbs
n No corrosive gases
55 213.7 26.6 31.5 30.1 4.0 0.9 3.5
n Vibration < 0.5G
100 448.3 121.4 11.2 10.7 4.0 0.4 2.0
Spring loaded shaft roller
140 627.6 121.4 10.7 10.2 4.0 0.5 2.7
1 190 829.3 121.4 9.0 8.6 4.0 0.7 3.2
Available Options 255 973.5 121.4 7.9 7.5 4.0 0.9 3.5
See page 34 for HB-510N diagram

No-load (FPM)
SW1-5 on SW1-5 off Tangential Torque Current (A)
5 26.1 14.1 149.4 142.9 4.0 0.4 1.9

17mm 50mm 32mm 17mm
[0.67"] [1.97"] [1.26"] [0.67"]
8 36.5 14.1 141.9 135.7 4.0 0.5 2.5
3
10 48.2 14.1 119.5 114.3 4.0 0.7 3.0
Ø48.6mm
[1.91"]
Standard Threaded Hex Shaft 15 56.6 14.1 104.6 100.0 4.0 0.9 3.2
Mounting Brackets
[0.47"]
12mm
11.1mm
300mm
[0.44"]
[11.81"] 20 98.4 53.5 45.0 43.0 4.0 0.4 1.9 *Controls 2 Power Mollers
9mm
Out of frame P-0C1 (Hex point up)
[0.35"] 8mm 30 137.8 53.5 42.7 40.9 4.0 0.5 2.5
[0.31"] P-0B1 (Hex flat up) 2
7mm
In frame
*Nuts are to be tightened to 45 182.0 53.5 36.0 34.4 4.0 0.7 3.0
TL=BF-15mm
22.1 lb • ft ± 10% 55 213.7 53.5 31.5 30.1 4.0 0.9 3.2
Standard Threaded Hex Shafts with Grooved Tube
100 448.3 243.0 11.2 10.7 4.0 0.4 1.9
140 627.6 243.0 10.7 10.2 4.0 0.5 2.5

1 Minimum Tube Lengths Minimum
190 829.3 243.0 9.0 8.6 4.0 0.7 3.0
Tube Lengths
255 973.5 243.0 7.9 7.5 4.0 0.9 3.2
17mm
[0.67"]
20mm
[0.79"]
GEAR STAGES
1 2 3
Standard JR Yoke Style Hex Shaft

Ø48.6mm
322mm 345mm 368mm

[1.91"]
Mounting Brackets
[0.47"]
12mm
11.1mm
300mm (12.68”) (13.58”) (14.49”)
[0.44"]
[11.81"] MBB-071 (Hex flat up)
9mm
[0.35"]
Out of frame
8mm MBB-081 (Hex point up) 322mm 345mm 368mm
[0.31"]
7mm
In frame
TL=BF-15mm
2 mounting brackets needed for this roller (12.68”) (13.58”) (14.49”)
322mm 345mm 368mm
JR - (Yoke Style) Hex Shafts/Straight Tube TL Considerations for non-standard EC
n PV: BF - 35mm = TL (12.68”) (13.58”) (14.49”)
n GV: BF - 41mm = TL
n P2 double groove tube standard (50mm/32mm) 386mm 409mm 432mm
n All shaft configurations available with grooved
(15.20”) (16.10”) (17.01”)
330mm 353mm 376mm
WWW.ITOHDENKI.COM 888.310.8811 (12.99”) (13.90”) (14.80”)

12
n
13
PM486FH DC Motor Driven Roller PM486LD DC Motor Driven Roller
Diameter: 1.91” (48.6mm) Operation Diameter: 1.91” (48.6mm) Operation
Voltage: 24V DC n Cycle: 1s ON; 1s OFF Voltage: 24V DC Cycle: 1s ON; 1s OFF
PM486FH
n
PM486LD
n Continuous or intermittent duty n Continuous or intermittent duty
Standard Features n Do not exceed 150% of no-load speed Standard Features n Do not exceed 150% of no-load speed
n Brushless DC motor provides long life n Runs at 1/2 the amperage of standard DC rollers
n 7/16” Hex (plain) shafts standard n High speed capability up to 260.2 FPM
Protection Environment
n ABEC 1 Bearings n Shorter minimum tube lengths
n Thermal overload 221ºF (105ºC) in the motor n Ambient temperature 32~104º F (0~40ºC)
n DOM, zinc plated, carbon steel tube n Brushless DC motor provides long life
when used with an Itoh Denki controller n < 90% relative humidity (no condensation)
n Dual shaft mounting n 7/16” Hex (plain) shafts standard
n Dynamic brake n ABEC 1 Bearings
Environment n Vibration < 0.5G
n Improved motor torque n Hall sensorless motor construction
n Ambient temperature 32~104º F (0~40ºC)
n Torque transmitted through ouput tube n One shaft mounting, cable end
n 12 pin connector n Dynamic brake
n Vibration < 0.5G
Spring loaded shaft roller Spring loaded shaft roller
Available Options
15mm 50mm 32mm 17mm

[0.59"] [1.97"] [1.26"] [0.67"]
17mm
[0.67"]
20mm
[0.79"] Standard Hex Shaft
Mounting Brackets
MBB-071 (Hex flat up)
Ø48.6mm
Ø48.6mm
[1.91"]
[1.91"]
2 mounting brackets
12mm
11.1mm
[0.47"]
300mm
[0.47"]
12mm
[0.44"]
[11.81"] 11.1mm
9mm
Out of frame
needed for this roller [0.44"]
300mm
[0.35"] 8mm [11.81"]
[0.31"] See page 53 for bracket
7mm
[0.28"]
In frame
Between Frame in mm (BF) diagrams 5mm
5mm
[0.20"] [0.20"]
TL=BF-15mm
See page 29 for CB-030S diagram Between Frame in mm (BF)
Minimum
TL=BF-15mm
Tube Lengths
*Controls 2 Power Mollers Standard Hex Shaft Mounting Brackets GEAR
MBB-071 (Hex flat up) STAGE
MBB-081 (Hex point up) 2
Minimum Low Profile Hex Shaft Mounting Brackets 230mm
Tube Lengths MBC-071 (Hex flat up) (9.06”)

GEAR STAGES 230mm
1 2 1 mounting bracket needed for this roller
CB-030S 20 speed settings (9.06”)
No-load (FPM) 322mm 345mm
SW1-5 on SW1-5 off Tangential Torque Current (A) 280mm
Gear Speed SW5 9 SW5 0 force (lb) (lb·in) At highest speed (12.68”) (13.58”) TL Considerations for non-standard EC
Stage Code High Low Starting Starting Starting No-Load Rated (11.00”)
n VG: BF - 41mm = TL
322mm 345mm n P2 double groove tube standard (50mm/32mm)
20 88.9 26.6 53.4 51.3 7.0 0.3 2.6
(12.68”) (13.58”) n Available with grooved tube or straight tube See page 32 for CBM-107 diagram
30 133.2 26.6 55.9 53.1 7.0 0.4 3.3
2
45 187.0 26.6 49.3 46.9 7.0 0.7 3.6 322mm 345mm CBM-107FP 10 speed settings
55 213.9 26.6 45.1 43.4 7.0 1.0 3.7 (12.68”) (13.58”) No-load (FPM)
External Voltage Tangential Torque Current (A)
100 405.4 121.7 13.3 12.4 7.0 0.3 2.6
Gear Speed 9.5 V 0.5 V force (lb) (lb·in) At highest speed
1 140 606.8 121.7 14.0 13.3 7.0 0.4 3.3 TL Considerations for non-standard EC Stage Code High Low Starting Starting Starting No-Load Rated
190 851.8 121.7 12.3 11.5 7.0 0.7 3.6 n PV: BF - 35mm = TL 2 80 260.2 65.6 11.7 13.3 2.0 0.5 1.2
n GV: BF - 41mm = TL
255 973.5 121.7 11.3 10.6 7.0 1.0 3.7
n P2 double groove tube standard (50mm/32mm)
14
PM486XE/XP DC Motor Driven Roller Standard 10 speed settings for PM486XE
No-load (FPM)
PM486XE/XP
External Voltage Tangential Torque Current (A)
Diameter: 1.91” (48.6mm) Operation Gear Speed 9.5 V 0.5 V force (lb) (lb·in) At highest speed
Voltage: 24V DC n Cycle: 1s ON; 1.5s OFF Stage Code High Low Starting Starting Starting No-Load Rated
Standard Features n Do not exceed 150% of no-load speed 3 17 55.4 6.9 60.3 57.5
30 93.2 11.8 41.2 39.4
n 7/16” Hex (plain) shafts standard 2
Protection 60 196.8 24.6 19.6 18.6
2.0 0.3 1.7
n ABEC 1 Bearings
n Motor is protected from overheating
n DOM, zinc plated, carbon steel tube 1 100 331.6 41.3 13.3 12.7 To view card wiring diagrams and
n Undervoltage error
n Internal driver card simplifies wiring for more information, please visit
n Back EMF error
direct to roller www.itohdenki.com
Standard 10 speed settings for PM486XP
n Stable speed function
Environment No-load (FPM)
n One shaft mounting, cable end
n Ambient temperature 32~104º F (0~40ºC) External Voltage Tangential Torque Current (A)
n High Torque (XP model)
n < 90% relative humidity (no condensation) Gear Speed 9.5 V 0.5 V force (lb) (lb·in) At highest speed
n No corrosive gases Stage Code High Low Starting Starting Starting No-Load Rated
Spring loaded shaft roller n Vibration < 0.5G 3 17 55.4 6.9 78.1 74.6 4.0 0.4 2.0
30 93.2 11.8 53.3 51.0 4.0 0.4 2.0

2
60 196.8 24.6 25.2 24.2 4.0 0.4 2.0
Available Options
1 100 331.6 41.3 17.3 16.5 4.0 0.4 2.0
PM486XE with standard PM486XP with optional cable-less

7 pin JST connector Snap-In-Drive connector 24mm
A-B80-G Hex Point Up [0.93"]
PLASTIC COVER
CN2
15mm 17mm
[0.59"] [0.67"]
CN1
LED 1 VR1
[2.36"]
60mm
Common Direction M5
[1.77"]
45mm
LED 2
CN1

LED1
Run
Ø48.6mm
SW1
LED2
[1.91"]
VR1
1
MBB-071 (Hex flat up) ON

CN2
[0.47"]
12mm
11.1mm
[0.44"]
300mm MBB-081 (Hex point up) Connector type: 3mm
[11.81"]
[0.11"]
Female wiring end - JST 2 - 5.3 MM DIA. HOLE Blue (0V)

5mm 5mm FOR MOUNTING TO FRAME
Tube Length in mm (TL) XHP-3
[0.20"] [0.20"] 34mm
EARTH [1.34"]
Between Frame in mm (BF) MBC-071 (Hex flat up) TERMINAL
Brown (+24V)
46mm
TL=BF-15mm
MBC-081 (Hex point up) [1.81"]
NPN Signal OUTPUT

1 mounting bracket needed for this roller A-B70-G Hex Flat Up
A-B70-G and A-B80-G I/O Terminal Block
Red +24V DC
Black 0V See page 53 for bracket diagrams
Green Common n I/O terminal on mounting bracket
White RUN Input
Violet DIR Input
To Controller n Built in 10kΩ resistor for speed variation
Orange Speed Variation Input 0 ~ 10V DC When ordering, error output signal n Speed adjustable from 12.5% to 100%
Blue Error Signal Output
type must be specified: n Reverse direction slide switch
PNP Signal INPUT NN - NPN error output n Green LED indication for 24V DC power
Red +24V DC
Black 0V NP - PNP error output n Red LED indication for motor error
Green Common
Ex: PM486XE/XP-60-366-D-024-NN n 24V DC is supplied using cable splice connectors
White RUN Input
To Controller Minimum
Violet DIR Input
1st letter = input n RUN and DIR inputs from any 24V DC switching source
Orange Speed Variation Input 0 ~ 10V DC Tube Lengths
Blue Error Signal Output 2nd letter = output * C007 (70mm) power cable option is required for use
NP = NPN input; PNP output GEAR STAGES with this terminal block
1 2 3
Standard 7 pin JST connector (XHP-7) Optional cable-less Snap-In-Drive connector
For use with Snap-In-Drive ZPA controller 282mm 310mm 332mm
For use with terminal block A-B70/A-B80
5 PIN LAYOUT (11.10”) (12.20”) (13.07”)
7 6 5 4 3 2 1
PIN-1 NOTCH MARK
PIN 2: DIRECTION
PIN 1: 24V 334mm 362mm 385mm
RED (+24V DC)
TL Considerations for non-standard EC
BLACK (0V)
(13.15”) (14.25”) (15.16”)
BLUE (ERROR) GREEN (COM)
[CONNECT TO 0V FOR PNP INPUT]
n VP: BF - 35mm = TL
VG: BF - 41mm = TL
ORANGE (SPEED)
[CONNECT TO 24V FOR NPN INPUT] n
VIOLET (DIR) WHITE (RUN) PIN 5: ERROR
282mm 310mm 332mm n P2 double groove tube standard (50mm/32mm)
PIN 4: RUN & SPEED
PIN 3: 0V n All shaft configurations available with grooved
(11.10”) (12.20”) (13.07”)
16
No-load (FPM)
Diameter: 2.24” (57.0mm) Operation Gear Speed SW5 9 SW5 0 force (lb) (lb·in) At highest speed
Voltage: 24V DC n Cycle: 1s ON; 1s OFF Stage Code High Low Starting Starting Starting No-Load Rated
PM570FE
n Brushless DC motor provides long life 8 40.0 8.6 84.0 94.2 4.0 0.4 2.1
n 7/16” Hex (plain) shafts standard Protection 3
10 52.4 8.6 81.0 90.8 4.0 0.5 2.4
n ABEC 1 Bearings n Thermal overload 221ºF (105ºC) in the motor See page 28 for CB-016S7 diagram
n DOM, zinc plated, carbon steel tube when used with an Itoh Denki controller 17 64.9 8.6 66.0 74.0 4.0 0.8 2.8
n One shaft mounting, cable end 20 100.0 30.6 25.8 29.0 3.6 0.3 1.6
n Dynamic brake Environment 30 142.4 30.6 26.9 30.1 4.0 0.4 2.1
n Vibration < 0.5G
Available as spring loaded 70 355.6 109.0 8.3 9.3 3.6 0.3 1.6
or non spring loaded shaft 100 506.1 109.0 8.6 9.6 4.0 0.4 2.1
1 140 663.4 109.0 8.3 9.3 4.0 0.5 2.4
Available Options
210 820.6 109.0 6.7 7.6 4.0 0.8 2.8
No-load (FPM)
Gear Speed SW3 9 SW3 0 force (lb) (lb·in) At highest speed See page 34 for HB-510N diagram
5 28.1 16.2 81.0 90.8 3.6 0.3 1.4
8 40.0 16.2 84.0 94.2 4.0 0.4 1.8

3
10 52.4 16.2 81.0 90.8 4.0 0.5 2.2
17 64.9 16.2 66.0 74.0 4.0 0.8 2.6

15mm 17mm
[0.59"] [0.67"] 20 100.0 57.7 25.8 29.0 3.6 0.3 1.4
30 142.4 57.7 26.9 30.1 4.0 0.4 1.8

2
45 186.6 57.7 25.8 29.0 4.0 0.5 2.2
Minimum
Ø57mm
[2.24"]
60 230.8 57.7 21.1 23.7 4.0 0.8 2.6 Tube Lengths

[0.47"]
12mm
11.1mm
300mm
[0.44"]
[11.81"]
70 355.6 205.0 8.3 9.3 3.6 0.3 1.4
5mm
5mm GEAR STAGES
[0.20"] [0.20"]
100 506.1 205.0 8.6 9.6 4.0 0.4 1.8
Between Frame in mm (BF) 1 2 3
BF=TL+15mm
TL=BF-15mm
1 140 663.4 205.0 8.3 9.3 4.0 0.5 2.2
252mm 276mm 300mm
210 820.6 205.0 6.7 7.6 4.0 0.8 2.6
(9.92”) (10.86”) (11.81”)
Standard Hex Shaft Mounting Brackets 235mm 259mm 282mm
MBB-071 (Hex flat up) (9.25”) (10.20”) (11.10”)

252mm 276mm 300mm
(9.92”) (10.86”) (11.81”)
305mm 329mm 350mm
1 mounting bracket needed for this roller TL Considerations for non-standard EC (12.00”) (12.95”) (13.78”)
n VP: BF - 35mm = TL
252mm 276mm 300mm
n Available with grooved tube or straight tube (9.92”) (10.86”) (11.81”)
n Waterproof option does not include spring loaded shaft;
add WT to model number to recieve spring loaded shaft. 370mm 394mm 415mm
n Check with your Itoh Denki representative for WA
speeds available (14.57”) (15.51”) (16.34”)
18
PM570KT DC Motor Driven Roller
Diameter: 2.24” (57.0mm) Operation *Controls 2 Power Mollers
Voltage: 24V DC n Cycle: 1s ON; 1 OFF
PM570KT
n ABEC 1 Bearings
Protection
n 13.5mm (0.53”) hex shaft
n High torque
when used with an Itoh Denki controller
n Supplied with 1000mm (39.4”) power cable
n IP54 Enclosure
Environment
n Class E Insulation
n < 90% relative humidity (no condensation) See page 37 for HBK-608 diagram
Spring loaded shaft roller n Vibration < 0.5G
HBK-608FP Performance Data using PM570KT
Speed No-load No-load Tangential Torque Current (A)

Code (FPM) (FPM) Force (lb/in)
High Low Starting Starting No-Load Rated
15 53.1 13.1 202.4 236.8 6.9 0.6 3
Our Power Moller 24 motorized driven roller has been modified with a splined aluminum tube TUBE LENGTH
profile which is fitted with Intralox’s patented MDR sprocket that allows the roller to drive the belt. 20 MM
6 MM 6 MM
20 MM
[0.79"] [0.79"]
[0.24"] [0.24"]
Ø 6 2 .4 8
26 MM
[Ø
3 M "]
Ø7 [1.02"]
M
0
[Ø M M
2 .7
6"]
15 MM
[0.59"]
1000 MM
1 MM 1 MM
2.5 MM [0.04"] [0.04"] 2.5 MM [39.37"]
13.5 MM (0.10") 25 MM (0.10")
[0.53"] [0.98"]
BETWEEN FRAME
Minimum Tube Length Standard Hex Shaft Mounting Brackets - Point Up

MBK-0K1-6 (Cable end)
360mm (14.17”) MBK-0K1-7 (Spring loaded end)
Intralox patented MDR sprocket Modular Plastic Belting by Intralox
1 each of the above mounting brackets needed
for this roller
20
No-load (FPM)
PM605FE
8 42.4 8.6 79.1 94.2 4.0 0.4 2.1
n 7/16” Hex (plain) shafts standard Protection 3
10 55.6 8.6 76.3 90.8 4.0 0.5 2.4
n ABEC 1 Bearings n Thermal overload 221ºF (105ºC) in the motor
n DOM, zinc plated, carbon steel tube when used with an Itoh Denki controller 17 68.8 8.6 62.2 74.0 4.0 0.8 2.8
n One shaft mounting, cable side
See page 28 for CB-016S7 diagram
20 106.2 30.6 24.3 29.0 3.6 0.3 1.6
n Dynamic brake Environment
30 151.1 30.6 25.3 30.1 4.0 0.4 2.1
n Vibration < 0.5G
Available as spring loaded 70 377.4 109.0 7.8 9.3 3.6 0.3 1.6
or non spring loaded shaft 100 537.2 109.0 8.1 9.6 4.0 0.4 2.1
1 140 704.1 109.0 7.8 9.3 4.0 0.5 2.4
Available Options
210 871.0 109.0 6.3 7.6 4.0 0.8 2.8
No-load (FPM)
See page 34 for HB-510N diagram
15mm 17mm 5 29.9 17.2 76.3 90.8 3.6 0.3 1.4
[0.59"] [0.67"]
8 42.4 17.2 79.1 94.2 4.0 0.4 1.8
3
10 55.6 17.2 76.3 90.8 4.0 0.5 2.2
17 68.8 17.2 62.2 74.0 4.0 0.8 2.6

Ø60.5mm
[2.38"]
20 106.2 61.2 24.3 29.0 3.6 0.3 1.4

[0.47"]
12mm
11.1mm 30 151.1 61.2 25.3 30.1 4.0 0.4 1.8

300mm 2
[0.44"]
[11.81"] 45 198.1 61.2 24.3 29.0 4.0 0.5 2.2
5mm 5mm 60 245.0 61.2 19.8 23.7 4.0 0.8 2.6
[0.20"] [0.20"]
70 377.4 217.6 7.8 9.3 3.6 0.3 1.4
100 537.2 217.6 8.1 9.6 4.0 0.4 1.8
TL=BF-15mm Minimum
1 140 704.1 217.6 7.8 9.3 4.0 0.5 2.2 Tube Lengths
210 871.0 217.6 6.3 7.6 4.0 0.8 2.6
GEAR STAGES
1 2 3
Standard Hex Shaft Mounting Brackets See page 38 for IB-E03 diagram
MBB-071 (Hex flat up) 305mm 329mm 350mm
*Controls 2 Power Mollers
MBB-081 (Hex point up) (12.00”) (12.95”) (13.78”)
Low Profile Hex Shaft Mounting Brackets 252mm 276mm 300mm

(9.92”) (10.86”) (11.81”)
235mm 259mm 282mm
1 mounting bracket needed for this roller
See page 52 for bracket diagrams (9.25”) (10.20”) (11.10”)
370mm 394mm 415mm

n Available with grooved tube or straight tube (14.57”) (15.51”) (16.34”)
n Waterproof option does not include spring loaded shaft;
add WT to model number to recieve spring loaded shaft. 252mm 276mm 300mm
n Check with your Itoh Denki representative for WA
(9.92”) (10.86”) (11.81”)
speeds available
22
PM635FS DC Motor Driven Roller CB-016S7 20 speed settings
No-load (FPM)
PM635FS
n Brushless DC motor provides long life See page 28 for CB-016S7 diagram
10 47.7 9.2 108.6 135.7 4.0 0.5 2.7
n 11/16” Hex (threaded) shafts standard Protection 3
n ABEC 1 Bearings 15 63.0 9.2 91.5 114.3 4.0 0.7 3.2
n DOM, carbon steel tube when used with an Itoh Denki controller 20 74.0 9.2 80.0 100.0 4.0 0.9 3.5
n Heavy duty pallet handling
25 128.6 34.8 34.4 43.0 4.0 0.4 2.0
n Low profile requirement of pallet handling Environment
40 180.0 34.8 32.7 40.9 4.0 0.5 2.7
n One shaft mounting, cable side n Ambient temperature 32~104º F (0~40ºC) 2
n Vibration < 0.5G
Available as spring loaded shaft HB-510N 10 speed settings

* Double sprocket end cap available in non spring loaded shaft only
No-load (FPM)
Available Options Tangential Torque Current (A)
Stage Code High Low Starting Starting Starting No-Load Rated See page 34 for HB-510N diagram
6 34.1 18.4 114.3 142.9 4.0 0.4 1.9
10 47.7 18.4 108.6 135.7 4.0 0.5 2.5

3
15 63.0 18.4 91.5 114.3 4.0 0.7 3.0
20 74.0 18.4 80.0 100.0 4.0 0.9 3.2
25 128.6 69.9 34.4 43.0 4.0 0.4 1.9
40 180.0 69.9 32.7 40.9 4.0 0.5 2.5

2
20mm 20mm 60 237.9 69.9 27.5 34.4 4.0 0.7 3.0
[0.79"] [0.79"]
Thrust Collar
(Mounted inside frame) 75 279.2 69.9 24.1 30.1 4.0 0.9 3.2
Standard Threaded Hex Shaft

Ø63.5mm
[2.50"]
17.3mm
Mounting Brackets See page 38 for IB-E03 diagram
[0.79"]
20mm
[0.68"]
300mm
[11.81"] P-0E1 (Hex point up) *Controls 2 Power Mollers
8mm 8mm
P-0D1 (Hex flat up)
[0.32"] [0.32"] *Thrust collar nuts are to be
tightened to 110.6 lb • ft ± 10%
TL=BF-20mm
Standard
(Threaded Hex Shaft) 1 mounting bracket needed for Minimum
this roller Tube Lengths
20mm 20mm
GEAR STAGES
SPROCKETS
[0.79"] [0.79"]
Thrust Collar
(Mounted inside frame) 2 3
12mm
[0.46"]
387mm 410mm
Ø63.5mm
34.6mm
[2.50"]
[1.36"]
(15.24”) (16.14”)
17.3mm
[0.79"]
20mm
300mm
[0.68"]
[11.81"] 30mm
[1.18"] 352mm 375mm
8mm 8mm M20 x 1.5
[0.32"] [0.32"]
(13.86”) (14.76”)

387mm 410mm
TL=BF-20mm TL Considerations for non-standard EC
(15.24”) (16.14”)
OS= Other Specifications n SW: BF - 63mm = TL
If needed, call out welded sprockets when ordering: 40A21, 50A17, or 60A15. n VG: BF - 66mm = TL
387mm 410mm n OS: BF - 20mm = TL
n Contact an Itoh Denki representative to
(15.24”) (16.14”)
review your specific application
24
PM635KE/KT DC Motor Driven Roller
PM635KE/KT
PM635KE (10 AMP); PM635KT (7 AMP) PM635KE: cable has 2 connectors for use with the CBM-103FN driver card
CBM-103FN 10 speed settings See page 30 for CBM-103 diagram

Voltage: 24V DC n Cycle: 1s ON; 1s OFF No-load (FPM)
n 11/16” Hex (threaded) shafts standard Protection 3 16 52.5 6.6 228.6 285.9 10.0 0.7 2.8
n ABEC 1 Bearings n Thermal overload 221ºF (105ºC) in the motor 2 60 199.5 24.9 63.3 78.8 10.0 0.8 2.8
n DOM, carbon steel tube when used with an Itoh Denki controller 1 230 757.9 94.8 17.5 22.1 10.0 0.9 2.8
n Heavy duty pallet handling
n Low profile requirement of pallet handling Environment
n 1000mm (39.37”) power cable standard n Ambient temperature 32~104º F (0~40ºC)
n One shaft mounting, cable side n < 90% relative humidity (no condensation)
PM635KT: 12 pin motor connector for use with the
CB-030S or IB-E04 driver card
n Vibration < 0.5G See page 29 for CB-030S diagram
CB-030S 20 speed settings
No-load (FPM)
Available as spring loaded shaft Tangential Torque Current (A)
* Double sprocket end cap available in non spring loaded shaft only Gear Speed SW2 9 SW2 0 force (lb) (lb·in) At highest speed
Available Options
3 16 59.4 7.5 181.6 227.4 7.0 0.7 2.9
2 60 225.1 28.2 50.3 62.8 7.0 0.8 2.9
1 230 855.3 107.3 13.9 17.7 7.0 0.9 2.9
20mm 20mm See page 39 for IB-E04 diagram

[0.79"] [0.79"]
Thrust Collar
(Mounted inside frame)
*Controls 2 Power Mollers
Ø63.5mm
1000 MM
[2.50"]
[39.37"]
17.3mm PM635KT with 12 pin motor connector

[0.79"]
20mm
[0.68"]
1000mm
[39.37"]
8mm 8mm
[0.32"] [0.32"]

TL=BF-20mm
Standard Minimum
(Threaded Hex Shaft) Tube Lengths
20mm SPROCKETS 20mm GEAR STAGES

[0.79"] [0.79"]
Thrust Collar
(Mounted inside frame)
1 2 3
360mm 380mm 400mm

Ø63.5mm
[2.50"]
17.3mm
(14.17”) (14.96”) (15.75”)
[0.79"]
20mm
[0.68"]
1000mm
8mm 8mm
[39.37"] 325mm 345mm 365mm
[0.32"] [0.32"]
Standard Threaded Hex Shaft (12.80”) (13.58”) (14.37”)
Mounting Brackets

P-0E1 (Hex point up) 360mm 380mm 400mm TL Considerations for non-standard EC
TL=BF-20mm
P-0D1 (Hex flat up)
OS= Other Specifications OS (14.17”) (14.96”) (15.75”)
(Other Specifications - Sprockets) *Thrust collar nuts are to be n SW: BF - 63mm = TL
If needed, call out welded sprockets when ordering: 40A21, 50A17, VG: BF - 66mm = TL
tightened to 110.6 lb • ft ± 10% n
or 60A15. 360mm 380mm 400mm n OS: BF - 20mm = TL
Contact an Itoh Denki representative to
1 mounting bracket needed for
n
(14.17”) (14.96”) (15.75”)
review your specific application
this roller
26
CB-016S7(P7)(N7)(BS7)(BP7)(BN7) Driver Card CB-030S(P)(N) Driver Card
Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM635FS Applicable models: PM486FH, PM635KT
Operation Available Options Operation

n Cycle: 1s ON; 1s OFF n Cycle: 1s ON; 1s OFF
n Do not exceed 150% of no-load speed n Do not exceed 150% of no-load speed
Protection Protection
n Thermal overload 185ºF (85ºC) on PCB n Thermal overload 185ºF (85ºC) on PCB
n 5A fuse to power supply n 10A fuse to power supply
n Diode for protection from incorrect wiring n Diode for protection from incorrect wiring
Environment Environment
n Ambient temperature 32~104º F (0~40ºC) n Ambient temperature 32~104º F (0~40ºC)
CB-016S7
n < 90% relative humidity (no condensation) n < 90% relative humidity (no condensation)
CB-030S
n No corrosive gases n No corrosive gases
n Vibration < 0.5G n Vibration < 0.5G
Features
n 3 LED’s to identify type of error and number of occurrences Features
n Dynamic brake control n Designed for use with the high torque PM486FH (up to 7A) and PM635KT
n Stable speed function to ensure articles of different weights travel at the same rate n 3 LED’s to identify type of error and number of occurrences
n Variable speed control by 1 DIP switch combined with1 rotary switch or by external n Dynamic brake
voltage input for up to 20 speeds n Stable speed function to ensure articles of different weights travel at the same rate
n Direction control by onboard DIP switch or external signal input n Variable speed control by 1 DIP switch combined with 1 rotary switch or by external
n Adjustable acceleration and deceleration time (0 to 2.5s) voltage input for up to 20 speeds
n Switch for manual or automatic recovery of thermal overload device n Direction control by onboard DIP switch or external signal input
n Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more n Adjustable acceleration and deceleration time (0 to 2.5s)
n Snap on cover for easy NPN/PNP switching without removing the card off the frame n Switch for manual or automatic recovery of thermal overload device
n Also available for rollers with built-in brakes, CB-016BS7 n Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more
n Includes mounting hardware and wiring connectors n Includes mounting hardware and wiring connectors
To view more information please visit www.itohdenki.com Connectors for power and control are:
To view more information please visit www.itohdenki.com Connectors for power and control are: Power: WAGO #734-102 (Included)
Power: WAGO #734-102 (Included) Control: WAGO #733-105 (Included)
Control: WAGO #733-105 (Included)
129mm
[5.08"] Wiring
122mm
[4.80"]
12 mm
[0.47"]
4.5mm 2
[2.32"]
59mm
[0.18"]
5mm 2
[0.20"]
90 1
23
78
45 6
ACC LED1 SW4

DEC LED2 3.5mm
LED3 SW1
[0.138"]
[0.91"]
23mm
[0.12"]
3mm
WWW.ITOHDENKI.COM 888.310.8811 29
28
n
CBM-103FN(P) Driver Card CBM-105FN(P) Driver Card
Applicable models: PM635KE Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM635FS
Operation Operation
n Cycle: 1s ON; 1s OFF
n Do not exceed 150% of no-load speed
n Thermal overload 203ºF (95ºC) on PCB
n 18A fuse to power supply
n Diode for protection from incorrect wiring
Environment
Environment
CBM-103
CBM-105
n Vibration < 0.5G
n Vibration < 0.5G
Features
n Designed for use with the high torque PM635KE (up to 10A)
n 2 LED’s to identify type of error and number of occurrences
Features
n 2 LED’s to identify type of error
n Dynamic brake control
n Error output signal for self diagnosis
n Stable speed function to ensure articles of different weights travel at the same rate
n Dynamic brake and servo brake control
n Variable speed control with rotary switch for 10 fixed speed settings
n Variable speed by rotary switch or external voltage input
or by external voltage input for up to 16 speeds
n Direction control by DIP switch or external signal input
n Direction control by onboard DIP switch or external signal input
n Adjustable acceleration and deceleration time (0-2.5s)
n Adjustable acceleration and deceleration time (0 to 2.5s)
n Switch for automatic or manual recovery of back EMF error and thermal overload device
n Switch for manual or automatic recovery of thermal overload device
n Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs
n Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs
n Output is selectable through a dip switch
n Output is selectable through a dip switch
n Includes mounting hardware and wiring connector
n Includes mounting hardware and wiring connectors
To view more information please visit www.itohdenki.com
Power: WAGO #734-102 (Included)
Connectors for power and control are: Control: WAGO #733-105 (Included)
Power: WAGO #231-102/026-000 (Included)
30
n
CBM-107FN(P) Driver Card Snap-In-Drive Driver Card
Applicable models: PM486LD, PM486LE Applicable models: PM486XE, PM486XP
Operation Operation
n Thermal overload 203ºF (95ºC) on PCB n 5A fuse to power supply
n 5A fuse to power supply n Diode for protection from incorrect wiring
Environment
Snap-In-Drive
Environment n Ambient temperature 32~104º F (0~40ºC)
n Ambient temperature 32~104º F (0~40ºC) n < 90% relative humidity (no condensation)
n < 90% relative humidity (no condensation) n No corrosive gases
CBM-107
n No corrosive gases n Vibration < 0.5G

n Vibration < 0.5G
Features Features
n Provides thermal protection for both Power Moller and driver card n For use with cable-less Snap-In-Drive shaft connector option
n Two LED’s to identify type of error n Mounting bracket integrated with zone control card mounting
n Error output signal for self diagnosis n Can be mounted in existing frame holes on 1” or 1.5” centers
n Dynamic brake control n Logic for general zero pressure accumulation (ZPA) control is built in
n Variable speed by rotary switch or external voltage input n Motor control cable is attached to the card and plugs into the roller’s shaft connector
n Direction control by DIP switch or external signal input n Direct connection for photo eye to power it and receive its output signal
n Switch for automatic or manual recovery of back EMF error and thermal overload device n Variable speed control by onboard potentiometer, 10 speed settings
n Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs n Provides thermal protection for both motor and board
n Please specify NPN input (CBM-107FN) or PNP input (CBM-107FP) n Built-in diode for reverse polarity protection
n Includes mounting hardware and wiring connector n Available in master (shown) and slave card configurations
n Flexible Zone Recognition (patented) to handle long articles which block multiple zones
To view more information please visit www.itohdenki.com n Error output signal for self diagnosis
n LED indications for power, sensor and error status
Connectors for power and control are: n Direction control by DIP switch and external signal input
Ask about our complete Snap-In-Drive retrofit solution that includes everything you need!
7mm
[0.29"]
100mm
[3.94"] 19mm
13.2mm
[0.52"]
[0.74"]
Con e o r
CN1 rame
48.6mm
Power (24V DC)
[1.91"]
25.4mm
[1.00"]
7"] .
[0.4m Dia
12m
SW1
VR1 ON
CN3
1 2 3 4
LED1 LED2 LED3
Motor 5 Pin Connector

ternati e mo ntin o e
11.1mm
[0.44"]
114.3mm
[4.50"]
25mm
130mm [1.00"]
[5.12"]
PM486XE/XP roller Roller mounted in frame with the

EDS Interface ZPA logic controller card with exclusive shaft connector Snap-In-Drive’s integrated card and
roller mounting utilizing existing hex
WWW.ITOHDENKI.COM 888.310.8811 holes in the frame
32
n
33
HB-510N(P) ZPA Hybrid Driver Card HBM-604BP(N) 2-Zone Hybrid Driver Card
Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM635FS
Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM635FS
Operation
Operation Available Options n Cycle: 1s ON; 1s OFF
Protection
Protection n Thermal overload 199ºF (95ºC) on PCB
n Two 7A fuses for each motor
n Input power protected against reversed polarity
Environment
Environment n Ambient temperature 32~104º F (0~40ºC)
HBM-604
HB-510N
n Vibration < 0.5G
n Vibration < 0.5G
Features
n 3 LED’s to identify type of error and number of occurrences
n Variable speed control by rotary switch or by external voltage input for up to 10 speeds
n Direction control by onboard DIP switch or external signal input
Features
n Logic for general zero pressure accumulation (ZPA) control is built in
n Controls up to 2 Power Mollers (brake and non-brake models)
n Direct connection for photo eye to power it and receive its output signal
n 2 available sensor connections that power and receive the output from sensor
n Easy connection between adjacent HB-510’s with communication cable to simplify wiring
n Flexible Zone Recognition (patented) to handle long articles which simultaneously block multiple sensors
n Also available for rollers with built-in brakes, HB-510B
n Variable speed control by rotary switch
n Includes mounting hardware and wiring connectors
n Motor direction control by onboard DIP switch
n Logic for general Zero Pressure Accumulation (ZPA) control is built in
To view more information please visit www.itohdenki.com Connectors for power and control are: n Flexible Zone Recognition to handle long articles which simultaneously block multiple sensors
Power: WAGO #734-102 (Included) n Easy connection between adjacent HBM-604’s with communication cable to simplify wiring
Sensor: WAGO # 733-103 (Included)
Optional External Control: WAGO #733-105 To view more information please visit www.itohdenki.com
(Not Included)
Connectors for power and control are:
Sensor: WAGO # 733-103 (Included)
Optional External Control: WAGO #733-106 (Not Included)
CN201 SW1S W2
CN302 CN402
CN101
LED A
LED B
LED 2
LED 3
Port Port
MOTOR A
MOTOR B
3 NPN/PNP OUT
A B
2 AUTO/MANU
CN401
5 DIRCTION A
8 ERR ON/PLS
6 DIRCTION B
7 ZONE 2/1
4 ZP1/ZP2
1 DIR/RST
3 STOP/RUN A
4 STOP/RUN B
1 SEN/SYN A
2 SEN/SYN B
CN301 24V 0V
SensorB
SensorA
SEN
0V HBM-604BP SEN
24V
CN4
CN1
LED 4
LED 5
LED 6
OUT B
OUT A
LED1
90 1 90 1 90 1
ERR
I/O
SPEED SPEED TIMER
0V STOP/RUN B
Power
SET A SET B SET
78
78
78
23
23
23
STOP/RUN A
24V
456 456 456
DIR/RST
SW3 SW4 SW5
34
n
HBL-606FN(P) 2-Zone Hybrid Driver Card HBK-608FN(P) 2-Zone Hybrid Driver Card
Applicable models: PM486LD, PM486LE Applicable models: PM486FH, PM635KT, PM570KT
Operation Operation
n Thermal overload 199ºF (92.7ºC) on PCB n Thermal overload 199ºF (92.7ºC) on PCB
n Thermal overload 221ºF (105ºC) in the motor n Thermal overload 221ºF (105ºC) in the motor
n 2 5A fuses for each motor n 2 5A fuses for each motor
n Protection from incorrect wiring (reverse polarity) n Protection from incorrect wiring (reverse polarity)
n Ambient temperature 32~104º F (0~40ºC) n Ambient temperature 32~104º F (0~40ºC)
HBL-606
HBK-608
Features Features
n Controls up to 2 Power Mollers n Controls up to 2 Power Mollers
n 2 available sensor connections that power and receive the output from sensor n 2 available sensor connections that power and receive the output from sensor
n Variable speed control by rotary switch n Variable speed control by rotary switch
n Direction control by onboard DIP switch or external signal input n Direction control by onboard DIP switch or external signal input
n Logic for general Zero Pressure Accumulation (ZPA) control is built-in n Logic for general Zero Pressure Accumulation (ZPA) control is built-in
n Flexible Zone Recognition to handle long articles which simultaneously block multiple sensors n Flexible Zone Recognition to handle long articles which simultaneously block multiple sensors
n Easy connection between adjacent HBL-606’s with communication cable to simplify wiring n Easy connection between adjacent HBK-608’s with communication cable to simplify wiring
To view more information please visit www.itohdenki.com To view more information please visit www.itohdenki.com
Connectors for power and control are: Connectors for power and control are:
Power: WAGO #734-102 (Included) Power: WAGO #231-302/026-000 (Included)
Sensor: WAGO # 733-103 (Included) Sensor: WAGO # 733-103 (Included)
Optional External Control: WAGO #733-106 (Not Included) Optional External Control: WAGO #733-106 (Not Included)
220mm 32mm
[8.66"] [1.24"]
220mm 32mm
[8.66"] [1.24"]
CN101 CN201 SW1S W2
CN302 CN402 CN201 SW1S W2

CN402
LED A
Port Port
LED B
LED 2
LED 3
CN302
MOTOR B
MOTOR A
A B
3 NPN/PNP OUT
CN401
8 ERR ON/PLS
2 AUTO/MANU
6 DIRCTION B
5 DIRCTION A
7 ZONE 2/1
1 DIR/RST
4 ZP1/ZP2
CN101
MOT A
MOT B
Port Port
STS A
STS B
4 STOP/RUN B
3 STOP/RUN A
CN401
MOTOR B
MOTOR A
A B
1 SEN/SYN A
2 SEN/SYN B
0V
3 NPN/PNP OUT
CN301 24V
8 ERR ON/PLS
2 AUTO/MANU
6 DIRCTION B
SensorB
5 DIRCTION A
SensorA
SEN
HBL-606FP SEN
7 ZONE 2/1
1 DIR/RST
4 ZP1/ZP2
0V 24V
58mm
CN4
[2.28"]
4 STOP/RUN B
3 STOP/RUN A
1 SEN/SYN A
2 SEN/SYN B
24V 0V
CN301
Sensor B
Sensor A
SEN
HBK-608FP SEN
[2.28"]
58mm
CN1
CN4
0V 24V
LED 4
LED 5
LED 6
OUT B
OUT A
LED1
29mm
90 1 90 1 90 1
[1.13"]
ERR
I/O
SPEED SPEED TIMER

0V STOP/RUN B
CN1
SEN A
SEN B
SET A SET B SET
78
78
78
CTRL
Power
23
23
23
STOP/RUN A OUT B
[1.13"]
29mm
24V
456 456 456
DIR/RST OUT A
PWR
90 1 90 1 90 1
ERR
I/O
SPEED SPEED TIMER
0V
Power
SET A SET B SET INPUT B
78
78
78
23
23
23
INPUT A
24V
456 456 456
DIR/RST
SW3 SW4 SW5
SW3 SW4 SW5
210mm
[8.27"]
210mm
[8.27"]
36
n
IB-E03 2-Zone Controller IB-E04 2-Zone Controller
Applicable models: PM486FS, PM486FE, PM486FP, PM605FE, PM635FS Applicable models: PM486FH, PM635KT
n Thermal overload 185ºF (90ºC) on PCB n Thermal overload 185ºF (90ºC) on PCB
n 7 A fuse for each motor n 10 A fuse for each motor
n Diode for protection from incorrect wiring n Diode for protection from incorrect wiring
n Ambient temperature -4~104º F (-20~40ºC) n Ambient temperature -4~104º F (-20~40ºC)
IB-E04
IB-E03
Features Features
n Controls up to 2 Power Mollers (brake and non brake models)* n Controls up to 2 Power Mollers (brake and non brake models)*
n Direct connection for 2 photo-sensors that power and receive the output signal n Direct connection for 2 photo-sensors that power and receive the output signal
n Custom programmable ladder logic for fine tuning your specific application n Custom programmable ladder logic for fine tuning your specific application
n I/O device equipping 3 discrete inputs and 5 discrete outputs n I/O device equipping 3 discrete inputs and 5 discrete outputs
n Establish I/O connection to software and control platforms through E/IP n Establish I/O connection to software and control platforms through E/IP
n Local and remote control are available n Local and remote control are available
n 2 port Ethernet switch n 2 port Ethernet switch built upon switch technology
n LED status / error indicators n LED status / error indicators
n Motor pulse counting through local logic n Motor pulse counting through local logic
n EtherNet/IP CONFORMANCE TESTED™ n EtherNet/IP CONFORMANCE TESTED™
n UL and cUL recognized component n UL and cUL recognized component
n AOP (Add-On Profile) available soon n AOP (Add-On Profile) available soon
n Wire side connectors are available from various sources. They are not provided as standard. n Wire side connectors are available from various sources. They are not provided as standard.
Motor Power [CN1] WAGO 231-302 / 026-000 Motor Power [CN1] WAGO 231-302 / 026-000
Communication [CN404 & CN405] RJ45 Communication [CN404 & CN405] RJ45
Sensor [CN303 & CN304] WAGO 733-104 Sensor [CN303 & CN304] WAGO 733-104
External input [CN301] WAGO 734-204 External input [CN301] WAGO 734-204
Signal output [CN302] WAGO 734-206 Signal output [CN302] WAGO 734-206
* Non brake model rollers must use 10-pin motor connector * Non brake model rollers must use 10-pin motor connector
To view more information please visit www.itohdenki.com To view more information please visit www.itohdenki.com
CN101 SW404 CN404 CN405 CN201

210
CN304 CN404 CN201

CN405
Et ernet
VN M
2 S0 A
SensorB
SensorA
M N V
10BASE-T
100BASE-T
4 E VL
CN101
A0 S2
L VE4
CN303 210MM 5MM

LAN1
LAN2
R
MOTOR B
MOTOR A
2 0 20
Serial#;0xXXXXXXXX, NXP;XXXX, R8;XXXX
MAX. Surrounding Air Temp：40℃
CN304
Motor/Output
Motor/Output
2-ø4.5
MOTOR A
MOTOR B
M
CN303
2 S 0 A
N V
A 0 S 2
L V E 4
4 E V L
IB-E03B
OUT1
OUT2
OUT3
OUT4
OUT5
T T T T T M
U U U U U O
LAN1
LAN2
O O O O O C
SenA
SenB
O N N N
M 3 2 1
RemoteIN
10BASE-T
C I I I
100BASE-T
Ethernet
STS
NS1
SensorB
LAN1
LAN2
IN1
IN2
IN3
MS
57.4
IB-E03B-P
RemoteOUT
1 2 3 4 5
SensorA
V N
MOTOR B
MOTOR A
、4.4A
CN301
M
Node ID
3.MA-SYN
CN302
4.MB-SYN
1.MA-DIR
2.MB-DIR
2- 4 5 MM
INPUT：24V
28.7
Low
IB-E04
F 01 F 01
01
Power
T T T T M
U U U U O
O O O O C
O N N N
M 3 2 1
OUT1
OUT2
OUT3
OUT4
OUT5
Hi
C I I I
LAN1
LAN2
SenA
SenB
5 4MM
STS
NS1
NS2
23
23
B CDE
CDE
IN1
IN2
IN3
MS
RemoteIN
Power
IB-E04
4 V
45 6
45 6
2 3 4 5
2 0
AB
22
A
CN301
RemoteOUT
789 789
V
IP:
CN302
SW403 SW402 SW401
2 MM
1 13
220
O
U
1
T
CN1
4 V
2 0
Power
V
S 403 S 402 S 401
CN1 220MM 30 M M
30.7
1 21
22.5
38
n
PM380AS AC Motor Driven Roller PM427AS AC Motor Driven Roller
Diameter: 1.50” (38mm) Operation Diameter: 1.68” (42.7mm) Operation
Voltage: 115V Single Phase n Cycle: 3s ON; 2s OFF Voltage: 115V Single Phase n Cycle: 3s ON; 2s OFF
230V 3 Phase n Continuous or intermittent duty 230V 3 Phase n Continuous or intermittent duty
n Do not exceed 150% of no-load speed n Do not exceed 150% of No-Load Speed
Standard Features Standard Features
n ABEC 1 Bearings Environment n ABEC 1 Bearings Environment
n DOM, zinc plated, carbon steel tube n Ambient temperature 14~104º F (-10~40ºC) n DOM, zinc plated, carbon steel tube n Ambient temperature 14~104º F (-10~40ºC)
n Designed for slim compact lines n < 90% relative humidity (no condensation) n Designed for slim compact lines n < 90% relative humidity (no condensation)
Available as spring loaded Available as spring loaded

or non spring loaded shaft or non spring loaded shaft
Available Options Available Options

* Roller shown with optional
Natural Rubber lagging
12mm 12mm
[0.47"] [0.47"]
12mm 12mm
[0.47"] [0.47"]
8mm
[0.32"]
Mounting Hardware:
Ø38mm
[1.50"]
E-920 Terminal Block
Ø42.7mm
Mounting Hardware:
[0.47"]
[0.47"]
[1.68"]
12mm
12mm
10mm
See page 52 for diagram
PM427AS
PM380AS
50mm
[0.39"]
[1.97"]
5mm 5mm E-920 Terminal Block
[0.47"]
12mm
Tube Length in mm (TL) 10mm
[0.20"] [0.20"] 50mm
[0.39"]
[1.97"] See page 52 for diagram
5mm 5mm
TL=BF-15mm Tube Length in mm (TL)
[0.20"] [0.20"]
3Ø 230V 60HZ TL=BF-15mm
Speed No-Load Tangential Torque Current (A)

Code Speed Force Starting No-Load Rated Starting
(ft/min) Starting (lb) (lb-in) 3Ø 230V 60HZ
Minimum
5 16.4 13.4 10.0 Tube Lengths Speed No-Load Tangential Torque Current (A)
8 24.9 8.9 6.6 (ft/min) Starting (lb) (lb-in) Minimum
10 37.7 5.8 4.3 0.05 0.05 0.07 5 18.4 11.9 10.0 Tube Lengths
15 52.5 4.9 3.6 8 27.9 7.9 6.6
20 80.4 3.2 2.4 220mm 200mm
10 42.3 5.2 4.3 0.05 0.05 0.07
30 125.0 2.0 1.5 (8.66”) (7.87”) 15 59.1 4.3 3.6
220mm 200mm
1Ø 115V 60HZ 220mm N/A 20 90.2 2.8 2.4
30 140.4 1.8 1.5 (8.66”) (7.87”)

Speed No-Load Tangential Torque Current (A) (8.66”) N/A
1Ø 115V 60HZ 220mm N/A
(ft/min) Starting (lb) (lb-in) 270mm 250mm
5 16.4 6.7 5.0 Speed No-Load Tangential Torque Current (A) (8.66”) N/A
(10.63”) (9.84”)
8 24.9 4.5 3.4 (ft/min) Starting (lb) (lb-in) 270mm 250mm
220mm 200mm
10 37.7 3.0 2.2 5 18.4 6.0 5.0 (10.63”) (9.84”)
0.11 0.11 0.13
(8.66”) (7.87”)
15 52.5 2.6 1.9 8 27.9 4.0 3.4
250mm N/A 220mm 200mm
20 80.4 1.8 1.3 10 42.3 2.6 2.2 0.11 0.11 0.13
(9.84”) N/A (8.66”) (7.87”)
30 125.0 1.1 0.8 15 59.1 2.3 1.9
20 90.2 1.6 1.3 250mm N/A
30 140.4 0.9 0.8 (9.84”) N/A
40
PM486BS AC Motor Driven Roller PM570AS AC Motor Driven Roller
Diameter: 1.91” (48.6mm) Operation Diameter: 2.25” (57mm) Operation
Voltage: 115V Single Phase n Cycle: 3s ON; 2s OFF Voltage: 115V Single Phase n Cycle: 3s ON; 2s OFF
230V 3 Phase n Continuous or intermittent duty 230V 3 Phase n Continuous or intermittent duty
n ABEC 1 Bearings
Environment n ABEC 1 Bearings Environment
n DOM, zinc plated, carbon steel tube n DOM, zinc plated, carbon steel tube n Ambient temperature 14~104º F (-10~40ºC)
n Ambient temperature 14~104º F (-10~40ºC)
n Designed for medium to heavy load conveyors n Designed for medium to heavy load conveyors n < 90% relative humidity (no condensation)
n No corrosive gases n 12mm (0.47”) Diameter D-Shafts n No corrosive gases
Available as spring loaded or non spring loaded shaft

Available Options Available as spring loaded or non spring loaded shaft
Available Options
12mm 15mm 12mm 17mm Mounting Hardware: * Roller shown with optional
[0.47"] [0.59"] [0.47"] [0.67"]
A-270-GS (Hex flat up) Terminal Block 15mm 17mm Urethane lagging
8mm A-280-GS (Hex point up) Terminal Block [0.59"] [0.67"]
[0.32"]
See page 52 for diagrams
Ø38mm
Ø48.6mm
[1.50"]
[1.91"]
[0.47"]
[0.47"]
Mounting Hardware:
12mm
12mm
Ø57.0mm
10mm
[0.47"]
50mm
12mm
[2.24"]
11.1mm
[0.39"]
[1.97"] 50mm
[0.43"]
5mm
5mm [1.97"] A-200 Terminal Block
[0.47"]
[0.20"] [0.20"] 10mm
5mm Between FrameTube
in mmLength
(BF) in mm (TL) 5mm
[0.39"]
50mm See page 52 for diagram
PM570AS
PM486BS
[0.20"] [0.20"] [1.97"]

BF=TL+15mm
5mm 5mm
TL=BF-15mm [0.20"] [0.20"]
Minimum
3Ø 230V 60HZ TL=BF-15mm
Tube Lengths
Speed No-Load Tangential Torque Current (A) 3Ø 230V 60HZ 1Ø 115V 60HZ
Minimum
(ft/min) Starting (lb) (lb-in) Tube Lengths Speed No-Load Tangential Torque Speed No-Load Tangential Torque
Code Speed Force Starting Code Speed Force Starting
5 16.4 14.5 13.9 0.06 0.06 0.08 (ft/min) Starting(lb) (lb-in) (ft/min) Starting(lb) (lb-in) 250mm 200mm
10 33.8 8.4 8.1 0.06 0.06 0.08 4 14.8 27.9 31.2 4 14.8 11.4 12.8 (9.84”) (7.87”)
15 53.5 5.3 5.0 0.06 0.06 0.08 5 20.3 20.3 22.8 5 20.3 8.4 9.4
250mm 200mm 320mm N/A
20 67.9 5.6 5.4 0.04 0.05 0.11 8 29.9 14.0 15.7 8 29.9 5.8 6.5
30 107.0 3.6 3.5 0.04 0.05 0.11 (9.84”) (7.87”) (12.60”) N/A
9 37.4 11.1 12.5 9 37.4 4.6 5.1
40 130.2 2.9 2.8 0.04 0.05 0.11 10 41.0 10.2 11.4 10 41.0 4.2 4.7
315mm N/A 250mm N/A
50 169.0 2.3 2.2 0.04 0.05 0.11 13 51.5 8.0 9.0 13 51.5 3.8 4.2
(12.40”) N/A (9.84”) N/A
1Ø 115V 60HZ 15 62.7 7.6 8.6 15 62.7 3.3 3.7
250mm N/A 300mm 250mm
20 89.6 5.4 6.0 20 89.6 2.4 2.7
Code Speed Force Starting No-Load Rated Starting (9.84”) N/A 30 130.6 3.7 4.2 30 130.6 1.7 1.9 (11.81”) (9.84”)
(ft/min) Starting (lb) (lb-in)
45 170.9 2.8 3.2 45 170.9 1.3 1.4
5 16.4 6.6 6.4 0.13 0.14 0.17 300mm 250mm 260mm 200mm
50 188.0 2.5 2.8 50 188.0 1.1 1.2
10 33.8 4.0 3.8 0.13 0.14 0.17 (11.81”) (9.84”) (10.24”) (7.87”)
60 247.4 2.0 2.2 60 247.4 0.9 1.0
15 53.5 2.5 2.4 0.13 0.14 0.17
250mm 200mm Current (A) Current (A) 290mm 260mm
20 67.9 3.2 3.1 0.11 0.17 0.3
(9.84”) (7.87”) 3Ø 230V No-Load Rated Starting 3Ø 230V No-Load Rated Starting (11.24”) (10.24”)
30 107.0 2.0 1.9 0.11 0.17 0.3 60HZ 60HZ
0.06 0.06 0.13 0.17 0.19 0.28
40 130.2 1.7 1.6 0.11 0.17 0.3 260mm N/A 330mm 280mm
50 170.2 1.3 1.2 0.11 0.17 0.3 (10.24”) N/A n P2 double groove tube standard (65mm/30mm) (13.00”) (11.02”)
n Waterproof option does not include spring loaded shaft, add WT to model
n P2 double groove tube standard number for tube lengths 290mm and over to receive spring loaded shaft.
(50mm/32mm) n Check with your Itoh Denki representative for WA speeds available.
42
PM570BP AC Motor Driven Roller PM570AU AC Motor Driven Roller
Diameter: 2.25” (57mm) Operation Diameter: 2.25” (57mm) Operation
Voltage: 230V 3 Phase n Cycle: 3s ON; 5s OFF Voltage: 230V 3 Phase n Limitless
n ABEC 1 Bearings Environment n Thermally stable motor that can be operated Environment
n DOM, zinc plated, carbon steel tube n Ambient temperature 14~104º F (-10~40ºC) 24/7 without fear of overheating n Ambient temperature 14~104º F (-10~40ºC)
n Designed for heavy load conveyors n < 90% relative humidity (no condensation) n ABEC 1 Bearings n < 90% relative humidity (no condensation)
n 12mm (0.47”) Diameter D-Shafts n No corrosive gases n DOM, zinc plated, carbon steel tube n No corrosive gases
n Vibration < 0.5G n Special high impedance motor allows loads to n Vibration < 0.5G
be accumulated limitlessly without overheating
Available Options n 12mm (0.47”) Diameter D-Shafts
Available Options
Available as spring loaded

or non spring loaded shaft
Available as spring loaded

15mm
17mm
[0.59"] [0.67"]
15mm 17mm
Ø57.0mm
Mounting Hardware:
[2.24"]
[0.59"] [0.67"]
A-200 Terminal Block

[0.47"]
10mm
50mm
[0.39"]
Ø57.0mm
Mounting Hardware:
[2.24"]
5mm 5mm
PM570AU
[0.20"] [0.20"]
PM570BP
[0.47"]
12mm
10mm
Between Frame in mm (BF) 50mm
[0.39"]
TL=BF-15mm
5mm 5mm
[0.20"] [0.20"]
3Ø 230V 60HZ
TL=BF-15mm
Speed No-Load Tangential Force Torque Current (A)

Code Speed Rated Starting Rated Starting No-Load Rated Starting Minimum
(ft/min) (lb) (lb) (in•lb) (in•lb) (A) (A) (A) Minimum Tube Lengths
Tube Lengths
4 13.8 34.7 85.9 48.7 96.5 0.09 0.10 0.31
3Ø 230V 60HZ
5 19.7 24.5 60.8 34.4 68.2 0.09 0.10 0.31
8 27.6 17.4 43.0 24.3 48.2 0.09 0.10 0.31 Code Speed Force Starting No-Load Rated Starting
(ft/min) Starting (lb) (lb-in) 250mm 200mm
9 34.1 14.0 34.7 19.6 38.9 0.09 0.10 0.31
250mm 200mm 4 13.5 9.9 11.2 0.05 0.05 0.06
10 39.0 12.2 30.4 17.2 34.1 0.09 0.10 0.31 (9.84”) (7.87”)
(9.84”) (7.87”) 5 18.4 7.3 8.1 0.05 0.05 0.06
13 48.6 9.9 24.5 13.9 27.5 0.09 0.10 0.31
8 26.9 5.0 5.6 0.05 0.05 0.06 250mm N/A
15 74.5 6.5 15.9 9.0 17.9 0.09 0.10 0.31 310mm N/A
9 33.8 3.9 4.4 0.05 0.05 0.06 (9.84”) N/A
20 100.4 5.1 12.6 7.2 14.2 0.09 0.10 0.31 (12.20”) N/A
10 36.7 3.6 4.1 0.05 0.05 0.06
30 142.1 3.6 8.9 5.0 10.0 0.09 0.10 0.31 330mm 280mm
250mm N/A 13 46.6 3.3 3.7 0.05 0.05 0.06
50 176.2 2.9 7.2 4.1 8.1 0.09 0.10 0.31 (13.00”) (11.02”)
(9.84”) N/A 15 56.4 2.9 3.3 0.05 0.05 0.06
60 218.5 2.4 5.8 3.3 6.5 0.09 0.10 0.31
20 80.7 2.0 2.3 0.05 0.05 0.06 260mm 200mm
300mm 250mm
30 117.4 1.4 1.6 0.05 0.05 0.06 (10.24”) (7.87”)
(11.81”) (9.84”)
n P2 double groove tube standard (65mm/30mm) 260mm N/A
n Waterproof option does not include spring loaded shaft, add WT to 260mm 240mm n Check with your Itoh Denki representative for WA speeds available
model number for tube lengths 290mm and over to receive spring loaded shaft (10.24”) N/A
n Check with your Itoh Denki representative for WA speeds available. (10.29”) (9.45”)
260mm 240mm
(10.24”) (9.45”)
44
PM605AS AC Motor Driven Roller PM605BP AC Motor Driven Roller
Voltage: 115V Single Phase n Cycle: 3s ON; 2s OFF Voltage: 230V 3 Phase n Cycle: 3s ON; 5s OFF
230V 3 Phase n Continuous or intermittent duty n Continuous or intermittent duty
n Do not exceed 150% of No-Load Speed n Do not exceed 150% of no-load speed

n ABEC 1 Bearings Environment n ABEC 1 Bearings Environment
n DOM, zinc plated, carbon steel tube n Ambient temperature 14~104º F (-10~40ºC) n DOM, zinc plated, carbon steel tube n Ambient temperature 14~104º F (-10~40ºC)
n Designed for medium to heavy load conveyors n < 90% relative humidity (no condensation) n Designed for heavy load conveyors n < 90% relative humidity (no condensation)
n 12mm (0.47”) Diameter D-Shafts n No corrosive gases n 12mm (0.47”) Diameter D-Shafts n No corrosive gases
Available as spring loaded or non spring loaded shaft Available as spring loaded
Available Options
Available Options
15mm 17mm
[0.59"] [0.67"] * Roller shown with optional
Urethane lagging
Mounting Hardware:
Ø60.5mm

[2.38"]
15mm 17mm
[0.59"] [0.67"]
See page 52 for diagram
[0.47"]
10mm
50mm
[0.39"]
[1.97"]
Mounting Hardware:
PM605AS
PM605BP
Ø60.5mm
5mm 5mm
[2.38"]
[0.20"]
[0.20"] Minimum
Tube Lengths See page 52 for diagram
[0.47"]
10mm
50mm
TL=BF-20mm [0.39"]
[1.97"]
3Ø 230V 60HZ 1Ø 115V 60HZ 5mm 5mm

[0.20"] [0.20"]
Speed No-Load Tangential Torque Speed No-Load Tangential Torque Between Frame in mm (BF) Minimum
Code Speed Force Starting Code Speed Force Starting TL=BF-15mm Tube Lengths
(ft/min) Starting(lb) (lb-in) (ft/min) Starting(lb) (lb-in) 250mm 200mm
4 15.7 26.2 31.2 4 15.7 10.8 12.8 (9.84”) (7.87”)
5 21.7 19.2 22.8 5 21.7 7.9 9.4 3Ø 230V 60HZ
250mm N/A
8 31.5 13.2 15.7 8 31.5 5.4 6.5 Speed No-Load Tangential Force Torque Current (A) 250mm 200mm
(9.84”) N/A Code Speed Rated Starting Rated Starting No-Load Rated Starting
9 39.7 10.5 12.5 9 39.7 4.3 5.1
(ft/min) (lb) (lb) (in•lb) (in•lb) (A) (A) (A) (9.84”) (7.87”)
10 43.3 9.6 11.4 10 43.3 3.9 4.7 250mm N/A 4 14.8 32.7 81.0 38.9 96.5 0.09 0.10 0.31
13 54.8 3.6 4.2 250mm N/A
13 54.8 7.6 9.0 5 20.7 23.1 57.3 27.5 68.2 0.09 0.10 0.31
(9.84”) N/A
15 66.6 7.2 8.6 15 66.6 3.1 3.7 (9.84”) N/A
8 29.2 16.3 40.5 19.5 48.2 0.09 0.10 0.31
260mm 200mm
20 95.1 5.1 6.0 20 95.1 2.2 2.7 9 36.4 13.2 32.7 15.7 38.9 0.09 0.10 0.31 260mm 240mm
30 138.5 3.5 4.2 30 138.5 1.6 1.9 (10.24”) (7.87”)
10 41.7 11.5 28.6 13.7 34.1 0.09 0.10 0.31 (9.84”) (9.45”)
45 181.4 2.7 3.2 45 181.4 1.2 1.4 290mm 260mm 13 51.5 9.3 23.1 11.1 27.5 0.09 0.10 0.31
50 199.5 2.4 2.8 50 199.5 1.0 1.2 260mm 240mm
(11.24”) (10.24”) 15 79.1 6.1 15.0 7.3 17.9 0.09 0.10 0.31
60 262.5 1.9 2.2 60 262.5 0.8 1.0 (10.24”) (9.45”)
20 106.6 6.0 11.9 7.2 14.2 0.09 0.10 0.31
330mm 280mm
Current (A) Current (A) 30 150.9 3.4 8.4 4.1 10.0 0.09 0.10 0.31 300mm 250mm
3Ø 230V No-Load Rated Starting 1Ø 115V No-Load Rated Starting (13.00”) (11.02”)
60HZ 50 187.0 2.7 6.8 3.3 8.1 0.09 0.10 0.31 (11.81”) (9.84”)
60HZ
0.06 0.06 0.13 0.17 0.19 0.28 320mm N/A 60 232.0 2.2 5.5 2.7 6.5 0.09 0.10 0.31
310mm N/A
n P2 double groove tube standard (65mm/30mm) (12.60”) N/A
n Waterproof option does not include spring loaded shaft, add WT to model n P2 double groove tube standard (65mm/30mm) (12.20”) N/A
number for tube lengths 290mm and over to receive spring loaded shaft. 300mm 250mm n Check with your Itoh Denki representative for
Check with your Itoh Denki representative for WA speeds available. WA speeds available.
(11.81”) (9.84”)
46
PM605AU AC Motor Driven Roller PM763BS AC Motor Driven Roller
Voltage: 230V 3 Phase n Limitless Voltage: 230V 3 Phase n 10s ON; 10s OFF
n Operation without oil bath
Standard Features n ABEC 1 Bearings
n Thermally stable motor that can be operated Environment Environment
n Class E insulation
24/7 without fear of overheating n Ambient temperature 14~104º F (-10~40ºC) n Ambient temperature 14~104º F (-10~40ºC)
n Drip proof design (IP 55)
n ABEC 1 Bearings n < 90% relative humidity (no condensation) n < 90% relative humidity (no condensation)
n DOM, zinc plated, carbon steel tube n No corrosive gases n No corrosive gases
n Designed to drive compact belt conveyors
n Special high impedance motor allows loads to n Vibration < 0.5G n Vibration < 0.5G
for light to medium load handling
be accumulated limitlessly without overheating n 20mm (0.79”) dual flat shafts
n 12mm (0.47”) Diameter D-Shafts Available Options Environment
n Crowned tube standard
n Built in thermal overload protection
Available as spring loaded Available as non spring loaded shaft only

Available Options
15mm 17mm
[0.59"] [0.67"]
Ø60.5mm
Mounting Hardware:
18.5mm
[2.38"]

[.73"] [.73"] 60mm
12.5mm 12.5mm [2.36"]
[0.56"]
14mm
[.49"] [.49"]
[0.47"]
12mm
10mm
50mm
[0.39"]
[1.97"] See page 52 for diagram 6mm Thick
PM605AU
[0.24"]
PM763BS
5mm 5mm 20mm
76.3mm
[2.76"]
70mm
[3.00"]
[2.91"]
74mm
[0.20"] [0.20"]
[2.28"]
58mm
[0.79"]
[0.47"]
12mm
300mm
20mm
TL=BF-15mm
[.79"]
[11.81"]
14mm
40mm
[.55"]
[1.57"]
Minimum
Crowned Crowned
2 - 8.38 mm [0.33"] Dia. hole
Between Frame in mm (BF) for mounting to frame
3Ø 230V 60HZ
Tube Lengths TL=BF-30mm
Speed No-Load Tangential Torque Current (A) > 800 Tube length - Straight tube only
(ft/min) Starting (lb) (lb-in) Mounting Hardware:
3Ø 230V 60HZ
M-021-B
4 14.1 9.4 11.2 0.05 0.05 0.06
250mm 200mm Speed No-Load Tangential Torque Current (A)
5 19.4 6.8 8.1 0.05 0.05 0.06 Code Speed Force Starting No-Load Rated Starting
(9.84”) (7.87”) (ft/min) Starting (lb) (lb-in)
8 28.5 4.7 5.6 0.05 0.05 0.06
5 19.7 243.4 365.5 0.19 0.29 1.07
9 35.8 3.7 4.4 0.05 0.05 0.06
250mm N/A
8 26.6 182.1 273.5 0.19 0.29 1.07
10 39.0 3.4 4.1 0.05 0.05 0.06
(9.84”) N/A 10 40.0 120.8 181.4 0.19 0.29 1.07
13 49.2 3.1 3.7 0.05 0.05 0.06
20 81.0 66.0 99.1 0.19 0.29 1.07
260mm 200mm
15 59.7 2.7 3.3 0.05 0.05 0.06 Minimum
30 109.6 48.9 73.5 0.19 0.29 1.07
20 85.6 1.9 2.3 0.05 0.05 0.06 (10.24”) (7.87”) Tube Lengths
40 167.6 31.8 47.8 0.19 0.29 1.07
30 126.7 1.3 1.6 0.05 0.05 0.06
N/A 260mm
MAXIMUM TRANSPORTED LOAD ON BELTED CONVEYOR
N/A (10.24”)
330mm 280mm Speed Max Load 250mm

Code Kg Lb
(13.00”) (11.02”) (9.84”)
5 40 88
n Waterproof option does not include spring loaded shaft, add WT to model 310mm N/A 8 30 66 Referenced load values were obtained under the 250mm
number for tube lengths 290mm and over to receive spring loaded shaft. 10 20 44 following test parameters: (9.84”)
(12.20”) N/A
Check with your Itoh Denki representative for WA speeds available. Conveyor length: 4m (13ft.)
20 15 33 Belt thickness: 1mm (0.040”)
300mm
30 8 18 Conveyor angle: Horizontal (without carrier rollers)
Belt width: 500mm (20”) (11.81”)
40 4 8.8 Power source: 230V AC 3 Phase
48
F-RAT-S (Flat Right Angle Transfer)
Voltage: 24V DC
Specifications
n Drop in installation into existing MDR frames
n 3 motors - spine (belts), lifting/dropping mechanism and transfer rollers
n Controlled with Itoh Denki’s IB-E03 or CB-016S7 zone cards
n Minimum package size: 300mm (11.81”) x 300mm (11.81”)
n Minimum height: 170mm (6.69”)
n Transfer capacity: 2500/hr (based on 13.8” x 15.4”, 66lb. package)
F-RAT-S Size Recommended Product Size

15” wide X 30” long, Size A W 300mm (11.8”) x L 350mm (13.8”) to W 300mm (11.8”) x L 650mm (25.6”)
20” wide X 30” long, Size B W 300mm (11.8”) x L 350mm (13.8”) to W 400mm (15.7”) x L 650mm (25.6”)
PROX SENSORS MDR FOR LIFTING
24” wide X 30” long, Size C W 300mm (11.8”) x L 350mm (13.8”) to W 500mm (19.7”) x L 650mm (25.6”)
28” wide X 30” long, Size D W 300mm (11.8”) x L 350mm (13.8”) to W 600mm (23.6”) x L 650mm (25.6”)
104 MM
[4.09"]
Maximum Load Weight
100 MM
[3.94"]
Speed Code Size A Size B, C, D
MDR FOR RIGHT ANGLE TRANSFER

17 (56 FPM) 37.5kg (82.5lbs) 50kg (110lbs)
F-RAT-S OUTSIDE DIMENSION
MINIMUM BETWEEN FRAME

100 MM
60 (197 FPM) 37.5kg (82.5lbs) 50kg (110lbs)
497 MM
508 MM
[19.57"]
[20.00"]
[3.94"]
90 (295 FPM) 10kg (22lbs) 10kg (22lbs)
100 MM
[3.94"]
Basic Specifications
n Roller diameter: 50mm
102 MM
n Size BF width (W) transfer direction: 15”, 20”, 24”, 28”
[4.02"]
n Length (L) spine direction: 30”
F-RAT-S
n Height: 170mm (6.69")
758 MM
n Transfer/spine speed: 56, 197, 295 FPM
[29.84"]
n Stroke: 10mm (0.39”)
n Power voltage: 24V DC
n Ambient temperature: 0 ~ 40ºC (No freezing)
n Humidity: Below 90% RH (No condensation)
146 MM
[5.73"]
170 MM
[6.69"]
n Atmosphere: No corrosive gas
n Vibration: Below 0.5G
n Installation: Indoor
MDR FOR BELT DRIVE
WWW.ITOHDENKI.COM n 888.310.8811
50 51
Terminal Blocks Mounting Brackets
A-200 MBB-071/MBB-081
Applicable models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP Applicable models: PM486, PM570FE
16mm
n The shaft hole of the middle plate is rotated a
50mm n Each output shaft should be fixed by the applicable [0.63"]
11.2mm few degrees which grips the shaft securely
[0.35"]
[0.94"]
9mm
[0.44"]
[1.98"] fitting. In case output shaft turns freely, it causes wires once the top plate and nuts are tightened to
to break. the correct torque.
Nuts must be torqued to 2.2 lb • ft (3 Nm)
[2.36"]
60mm
[1.77"]
45mm
The shaft hole and studs of the back plate are offset, n
[2.01"]
51mm
n
M5
64.5mm
[2.36"]
60mm
Supplied with nut (M12 x 1.25)
[2.54"]
[1.77"]
45mm
which allows the mounting plates to slide down on the n
[2.01"]
51mm
stud to fasten the output shaft securely. n Requires 2 for each PM486FP and PM486FS
34mm
Supplied with M5 x 15 pan head Phillips
4.6mm
n Supplied with M5 x 15 pan head Phillips mounting Hex flat up Hex point up [1.34"]
2 - 5.3mm dia. holes
[0.18"] n
34mm 46mm
[1.34"]
2.9mm
bolts and hardware [1.81"]
for mounting to frame
mounting bolts and hardware
2 - 5.3 mm dia holes [0.11"]
46mm for mounting to frame n If a grounding screw is required, please order A-200-G
[1.81"]
MBC-071/MBC-081
Applicable models: PM486, PM570FE
A-800 n Optional low profile bracket
Applicable models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP 16mm
[0.63"]
n The shaft hole of the middle plate is rotated a
11mm few degrees which grips the shaft securely
9mm
[0.35"]
24mm
[0.35"]
9mm
50mm
[1.98"] [0.94"] n Same functionality of A-200 without the need to cut [0.44"] once the top plate and nuts are tightened to
M5 or strip any wires the correct torque.
Bushing
No terminal connection is required, which drastically M5
Nuts must be torqued to 2.2 lb • ft (3 Nm)
44mm
n
[1.73"]
30mm
n
[1.18"]
35mm
[1.38"]
[1.77"]
45mm
64.5mm
[2.01"]
51mm
slashes wiring time

[2.54"]
n Supplied with nut (M12 x 1.25)

n Supplied with M5 x 15 pan head Phillips mounting 4.5mm n Requires 2 for each PM486FP and PM486FS
Hex flat up Hex point up 36mm
[0.18"]
34mm
[1.34"]
2.9mm bolts and hardware [1.42"] n Supplied with M5 x 15 pan head Phillips
2 - 5.3 mm dia. holes [0.11"]
46mm
[1.81"]
for mounting to frame 46mm
[1.81"]
2 - 5.3mm dia. hole
for mounting to frame
mounting bolts and hardware
P-0B1/P-0C1
A-270-GS/A-280-GS Applicable models: PM486FP
Applicable model: PM486BS 50mm
[1.97"]
40mm
3mm n Low profile and designed for maximum
24mm [.12"]
50mm
holding of threaded hex shafts
[0.35"]
R0
9mm
[1.58"]
[1.98"]
[0.94"] n Each output shaft should be fixed by the applicable .
[R0 5mm 10mm
11.1mm
33mm
[0.44"]
.02
fitting. If the output shaft rotates freely it will result "] [1.30"]
[.39"] n Supplied with nut (M12 x 1.25)
in damage to the wires 21mm n Requires 2 for each PM486FP
22mm
[.87"]
M5
64.5mm
[.83"]
Nuts must be torqued to 22.1 lb • ft (30Nm)
[2.36"]
60mm
[2.54"]
[1.77"]
45mm
Nuts be torqued to 4.4 lb • ft (6Nm) n

[2.01"]
51mm
n
Ø12.8mm
[0.39"]
10mm
18.5mm
n Supplied with M5 x 15 pan head Phillips mounting [0.51"] [.73"]
34mm bolts and hardware

Earth [1.34"] 2 - 5.3 mm dia. holes 2.9mm
1.5mm
[0.06"]
Terminal 46mm for mounting to frame [0.11"]
[1.81"]
A-270-GS (Hex flat up) shown above; A-280-GS (Hex point up) also available Hex flat up Hex point up
P-0D1/P-0E1
E-920
Applicable models: PM635FS, PM635KE
Applicable models: PM380AS, PM427AS
60mm
26mm [2.36"]
[0.28"]
7mm
[1.01"] 50mm
12mm n Low profile and designed for maximum
[1.97"]
n Each output shaft should be fixed by the applicable 43mm
3mm [0.47"] holding of threaded hex shafts
[0.12"]
fitting. If the output shaft rotates freely it will result in [1.69"] n Supplied with nut (M20 x 1.25)
damage to the wires n Requires 1 for each PM635
[1.73"]
44mm
34.6mm
[1.38"]
35mm
[1.34"]
[0.87"]
[1.36"]
22mm
34mm
n Supplied with M5 x 15 pan head Phillips mounting n Nuts must be torqued to 110.6 lb • ft
bolts and hardware (149.5Nm)
30mm 2.6mm 30mm

[1.18"]
[1.18"] Gromet [0.10"]
40mm
1.5mm
[0.06"]
[1.57"]
69mm
[2.72"]
Hex flat up Hex point up

52 53
Mounting Brackets Molded Extension Cables
Available only for DC Power Mollers that require extra cable length
C-001
Applicable models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP Cables available in the following standard lengths:
600mm (23.62”), 1200mm (47.24”), and 2700mm (106.30”)
n This bracket is used where there is not enough room for
16mm
[0.63"] the A-200 terminal block Allows for easy hook up between Power Moller roller cable and driver card
[0.43"]
11mm
9mm
[.35"] n Terminal block and safety cover are not available for this
n C-001-D stainless steel bracket is also available for Available in the following configurations:
n 9 pin male to 9 pin female
n Maximum distance from roller to card - 3000mm (118.11”)
drip proof and waterproof models
[1.81"]
46mm
[1.181"]
30mm M5
Ambient temperature -22~140ºC (-30~60ºC)
[1.38"]
35mm
n
n The shaft hole and studs of the back plate are offset, n 9 pin male to 10 pin female
which allows the mounting plates to slide down on the n 10 pin male to 10 pin female
36mm
[1.42"]
2.9mm
[0.11"] stud to fasten the output shaft securely. n 12 pin male to 12 pin female
2 - 5.3mm dia. hole
46mm for mounting to frame n Nuts must be torqued to 2.2 lb • ft (3Nm)
Example Model Numbers
[1.81"]
n Supplied with M5 x 15 pan head Phillips mounting bolts
and hardware M-F EXT 9 PIN 600
Male Extension Number Cable
Female Cable of Pins Length
FSY-01/FSY-02
JQ, JT Shaft Standard Mounting Hardware
Toothed lock washer and nut M-F EXT 9 PIN/10 PIN 1200
Male Extension Number Cable
Female Cable of Pins Length
M-021-B
Applicable models: PM763BS n Each output shaft should be fixed by the applicable
fitting. In case output shaft turns freely, it causes wires Length
to break
n Mounting hardware not included 9 Pin Male
[1.18"]
30mm
mm
13.5 mm 15 9"]
5
[0.53"] [0.
MBK-0K1-6 (Cable end) 9 Pin Female
MBK-0K1-7 (Spring loaded end) Matchmark Matchmarks 60mm
65 mm
[2.56"]
43 mm
10mm 37mm
[1.69"]
Applicable model: PM570KT X1 8.5 m

m X2
face each other
[0.39"] [1.46"] [2.36"]
[0.34 M-F-EXT-9 PIN-LENGTH (MM)
"]
6 mm
[0.24"] 35 mm 12 mm
Matchmark Length
[1.38"] [0.47"]
facing out
51 mm
10 Pin Male
32.5mm
[1.28"]
AM-32HS-M5
Applicable models: PM320HS n Opposite cable side bracket. Used in combination
with MBB-071 or MBB-081 10 Pin Female
37mm 60mm
10mm [2.36"]
27mm 10mm [0.39"] [1.46"]
M-F-EXT-10 PIN-LENGTH (MM)
[1.06"] [0.39"]
5.2mm
[0.36"]
[0.20"]
9mm
M5 Length
12 Pin Male
[0.79"]
20mm
37.5mm
[1.48"]
8mm 3mm 20mm
[0.31"] [0.12"] [0.79"]
12 Pin Female
60mm
[2.36"]
10mm 37mm
[0.39"] [1.46"] M-F-EXT-12 PIN-LENGTH (MM)
54 55
Technical Information CONTACT TIME / CYCLE TIME / DUTY CYCLE
Due to temperature rise of the coil winding, the minimum contact time during intermittent operation is
approximately as specified below:
LEVEL OF CONVEYING SURFACE
n If the bottom surface of the load is not flat or the conveyor rollers are not level, then the Power Moller Type Minimum Contact Time
may rotate freely and the load may not be transferred or may tend to drift. It is especially important when
PM486 1 second ON / 1 second OFF
transferring relatively heavy loads that the static load limit of the Power Moller is not exceeded.
PM570AS
n Transferring light loads (less than 5kg) may be impeded by the resistance of idler rollers. Check to be sure Standard 3 seconds ON / 2 seconds OFF
PM605AS
that the idlers spin freely.
PMT50AS
n Due to packing (binding) bands, bulging of the bottom of the load, etc., the load may lean to one side
PM570AU
during transfer. The use of rubber lagging on each end of the Power Moller would facilitate a straight
Accumulation Limitless
transfer of the load. PM605AU
When the diameters of the roller tube and the shafts of the Power Moller are the same as that of idler rollers, Duty Cycle= Time on / (Time on + Time off)
the existing shaft holes in the conveyor frame can be used without any modification. If these dimensions are
not the same, the level of the Power Moller must be adjusted by hanging the height of the shaft holes in the Example
frame so that the load will be evenly applied to all the rollers. Duty Cycle = 20 seconds on / (20 seconds on + 20 seconds off). Duty Cycle = 0.5 OR 50%
INERTIA AND INTERMITTENT OPERATION

n As a result of motor inertia, the Power Moller will not instantly stop rotating after the power INVERTER USE
is disconnected. When using a frequency inverter / variable frequency drive for AC rollers, Itoh Denki recommends utilizing a
n Inertia values differ in accordance with motor type, speed, operation time as well as weight of the load. surge protector into the line to decrease the possibility of high voltage spikes. Note - change in frequency
may affect performance.
CHANGE IN TRANSPORTING SPEED
The peripheral velocity (transportation speed) of the Power Moller is dependent upon the weight and materi- Safe operating frequencies
al composition of the load as well as the ambient temperature. Please contact your Itoh Denki representative
for additional technical information.
Type Frequency
Care should be taken to avoid exposing the Power Moller to excessive shock as a result of drastic load speed PM486BS
changes within a line or between adjoining lines. Depending on the weight and speed of the load, typically 30-90 Hz
no harm is done by load speed changes within 50% of nominal Power Moller speed. Slave driving idlers and PM570AS
load weights can have an effect on the speed of the Power Moller. PM605AS
LOCKING
Because a special outer rotor is used for the Power Moller’s motor, the coil will not burn out when the Power PM570BP
Moller is locked under conductance for a short period of time. Repeated locking will raise the temperature 30-70 Hz
PM605BP
of the motor coil and result in gradual deterioration of the insulation and eventually cause the motor to burn
out. It’s unnecessary to turn off the power when the Power Moller is locked under conductance for a few PM763BS
seconds. However, if locking longer than 10 seconds is required, it is necessary to turn off the power or use
the accumulation type.
Type Incidental locking time without

rise of motor damage
PM570AS
Standard PM605AS Maximum 20 minutes
PMT50AS
PM570AU
Accumulation Continuous locking allowed
PM605AU
Driver cards for brushless DC motors have built in motor lock protection; disabling motor drive shortly after a
stall occurs. However, repeated locking will subject the motor windings to high current and eventually dam-
age the winding insulation.
56 57
STATIC LOAD Options
Outside LAGGING – NR, UR, NB, CR
Wall Thickness
Diameter Tube Lengths - mm (in) Prevents light loads from slipping and protects the surface of loads during transfer. Lagging is molded
of Tube
of Tube
TYPE on to tube to assure permanent adhesion. Options include:
Thrust
200 250 300 400 500 600 700 800 900 1000
Load
mm in mm in GA (7.8) (9.8) (11.8) (15.7) (19.7) (23.6) (27.6) (31.5) (35.4) (39.4)
Type Material Use Color Hardness
Maximum Static Load Per Power Moller™ - kg (lbs) NR Natural Rubber General black 60-65 durometer
PM380AS 38 1.50 1.2 0.05 18 50 45 45 40 35 30 -- -- -- -- UR Urethane Abrasion Resistant grey 90 durometer
(110) (99) (99) (88) (77) (66)
NB Nitrile Rubber Oil Resistant black 60-65 durometer
PM427AS 42.7 1.68 1.5 0.06 16 75 65 65 55 45 35 30 25 -- -- 30
(165) (143) (143) (121) (99) (77) (66) (55) (66) CR Neoprene Heat Resistant black 60-65 durometer
PM486 48.6 1.91 1.4 0.05 17 65 65 65 55 45 35 30 25 20 20 Different thicknesses are available. Most common 3mm thick. Contact an Itoh Denki representative for
(143) (143) (143) (121) (99) (77) (66) (55) (44) (44)
more details.
PMT50AS Small 1.97 1.6 0.06 16 -- -- 100 100 80 80 60 60 -- --
Ø 50 (220) (220) (176) (176) (132) (132) FREE CLUTCH - EC
PM570 57 2.25 1.6 0.06 16 120 100 100 100 80 80 60 60 50 50
n When power is on, the Power Moller functions normally.
50 n When power is off, the Power Moller functions as an idler roller.
(266) (220) (220) (220) (176) (176) (132) (132) (110) (110)
(110) n Available for PM570AS/PM605AS series models.
PM605 60.5 2.38 3.2 0.13 11 190 160 160 160 130 130 100 100 80 80 n The minimum tube length that free clutch option can be attached to is 11”. In case the Power Moller
(419) (353) (353) (353) (287) (287) (220) (220) (176) (176)
has a spring-loaded end cap, the said minimum length is 13”.
n Free Clutch option can be added to the Power Moller with brake. In this case, the minimum tube
PM635 63.5 2.50 3 0.12 11 Any length - 306.8 kg (675lbs) lengths are 13” without a spring-loaded end cap and 15” with a spring-loaded end cap.
PM763BS 76.3 3.00 3.6 0.14 10 -- 250 250 225 200 200 -- -- -- -- CLEAN ROOM
(551) (551) (496) (440) (440) 70 Designed for the handling line that requires a high degree of cleanliness, such as electronics, food and
IP-G 115 4.53 4 0.16 8 -- 400 400 350 350 300 -- -- -- -- (154) pharmaceuticals industries etc.
(880) (880) (770) (770) (660)
POWER MOLLER™ CLEAN ROOM CLASSIFICATIONS
IMPACT LOADING Model Class 10,000 Class 1000 Class 100

In applications where the article being transferred is dropped onto the Power Moller, reduce static load limits in FS Yes, no option needed Yes, DR with SS tube, SS shaft Yes, with WA
the above table by 50% to compensate for the increased forces generated from impact. As the load limit will vary
considerably in accordance with the intensity of impact, allow a substantial margin of safety. FE Yes, no option needed Yes, DR with SS tube,SS shaft Yes, with WA
FP Yes, no option needed Yes, DR with SS tube, SS shaft N/A
For belted zone applications, please refer to belted zone guide or consult Itoh Denki representative
WATERPROOF - WA
Designed for outdoor lines or lines subject to water spray (washdown).
Output and attaching shafts, end caps and tubes are made of stainless steel to resist corrosion.
Waterproof specification IP-65, IEC 529.
n Direct water spray to shafts in washdown application may reduce life of the roller.
n Waterproof option may affect speed and torque.
LOW TEMP ROLLER – LT

Operates in temperatures down to -30°C (-22°F). Includes low temperature grease, air removal inside
tube, rust-proof internal circuitry, reinforced gearbox and low temperature mechanical operation.
DRIP PROOF - DR
Designed for conveyor lines in high moisture areas. Rubber seals and o-rings protect internals.
Meets or exceeds IP-55 specifications.
BUILT-IN BRAKE – BR
n In automated conveyor lines, it is sometimes necessary to minimize coasting of the article being
transferred. In these cases, the optional built-in electromagnetic brake should be used.
n When not powered, the built-in electro-magnet uses spring force to lock the motor and prevent the
tube rotation. The motor is released when the brake is powered (energized). Ordinarily, the power to
the brake and motor is controlled simultaneously.
58 59
Braking characteristics vary by Power Moller model and weight transferred. Please contact your Itoh
Denki representative for additional information.
Belt Pulley and Grooves
MOUNTING BRACKET NOT INCLUDED - KF
VP V-BELT PULLEY
Applicable models: PM380AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP, PMT50AS
Effective static brake
20mm
Standard Brake Diameter Torque Tangential Force [0.79"] 7.6mm n Special end cap designed to accommodate small
4.8mm
DC Model* (mm) (N·m) (lb·ft) (N) (lb) [0.19"]
[0.30"] V-Belts
n Provides maximum clearance between Power Moller
PM380DS-2 38 46.6 34.5 2452.5 551.8
and idler roller power transmission belts
PM380DS-5 38 20.6 15.2 1083.9 243.9 Spring loaded shaft is standard for all tube lengths
[1.65"]
[1.26"]
42mm
32mm
n
n Between Frame - 35mm = Tube Length**
PM380DS-10 38 7.9 5.8 418.3 94.1
2.2mm
PM380DS-15 38 3.4 2.5 180.6 40.6 [0.09"] 37°
PM486FE-5, 8, 10, 15, 17 48.6 9.2 6.8 379.9 85.5

PM486FE-20, 30, 45, 55, 60 48.6 2.2 1.6 90.6 20.4
PM486FE-70, 100, 140, 180, 210 48.6 0.6 0.4 22.8 5.1 RP ROUND BELT PULLEY
Applicable models: PM380AS, PM427AS, ALL PM486, ALL PM570, ALL PM605
PM486FS-5, 8, 10, 15 48.6 9.0 6.7 370.7 83.4
20mm
n Special end cap designed to accommodate Poly V-Belts
PM486FS-20, 30, 45, 55 48.6 2.0 1.5 83.5 18.8 [0.79"] 8mm
5mm [0.31"] n Provides maximum clearance between Power Moller
[0.20"]
PM486FP-5, 8, 10, 15 48.6 9.0 6.7 370.7 83.4 and idler roller power transmission belts
n Spring loaded shaft is standard for all tube lengths
PM486FP-20, 30, 45, 55 48.6 2.0 1.5 83.5 18.8
n Between Frame - 35mm = Tube Length**
[1.65"]
[1.42"]
42mm
36mm
PM486FP-70, 100, 140, 180 48.6 0.4 0.3 16.4 3.7
PM570FE-5, 8, 10, 15 57 9.2 6.8 323.9 72.9
[R 3mm
2"]
0.1
R
PM570FE-20, 30, 45, 55 57 2.2 1.6 77.2 17.4
PM570FE-70, 100, 140, 180 57 0.6 0.4 19.4 4.4
VG POLY V-BELT PULLEY
HIGH TORQUE BRAKE – BR-OS
Applicable models: PM486FE, PM486XE, PM486XP, PM635FS, PM635KE
Available for FS, FE, and FP rollers
Up to 39% more torque than standard brake, designated by blue band on cable
26mm n Special end cap designed to accommodate round belts
Can be controlled with CB-016 and HB-510 series driver cards (Not to be used with CB-005 or HB-508) [1.02"] n High efficiency power transmission
n Provides maximum clearance between Power Moller
Effective static brake and idler roller power transmission belts
42.3mm
[1.67"]
Spring loaded shaft is standard for all tube lengths
High Torque Brake Diameter Torque Tangential Force
n
Between Frame - 41mm = Tube Length for PM486 series*
DC Model* (mm) (N·m) (lb·ft) (N) (lb)
n
n Between Frame - 66mm = Tube Length for PM635 series*
21.1mm
PM486FE-5, 8, 10, 15, 17 48.6 12.8 9.5 526.1 118.4 [0.83"]
PM486FE-20, 30, 45, 55, 60 48.6 3.0 2.2 125.4 28.2

PM486FE-70, 100, 140, 180, 210 48.6 0.8 0.6 31.5 7.1
P2 DOUBLE GROOVED TUBE
PM486FS-5, 8, 10, 15 48.6 12.5 9.3 513.3 115.5 Applicable models: ALL PM486, PM570, PM605
PM486FS-20, 30, 40, 55 48.6 2.8 2.1 115.6 26.0
50mm 32mm
n Simple and effective power transfer design
PM486FP-5, 8, 10, 15 48.6 12.5 9.3 513.3 115.5 Groove locations are measured from the end of the tube
[1.97"] [1.26"] n
PM486FP-20, 30, 45, 55 48.6 2.8 2.1 115.6 26.0 to the center of the first groove, the second groove
measured from the center of the first groove to the center
PM486FP-70, 100, 140, 180 48.6 0.6 0.4 22.7 5.1 of the second
PM570FE-5, 8, 10, 15 57 12.8 9.5 448.5 100.9 n Standard locations for a PM486 are 50/32mm**
n Standard locations for a PM570, PM605 are 65/30mm**
PM570FE-20, 30, 45, 55 57 3.0 2.2 106.9 24.1
PM570FE-70, 100, 140, 180 57 0.8 0.6 26.9 6.1
*If using JQ shaft option, subtract an additional 6mm

**Other groove locations are available
60 61
Installation Precautions AC Wiring
Basic wiring for Power Moller™
Important, please read before installation Power Power Power Power

Moller Moller Moller Moller
White
White
White
White
Precaution Action Reason
Black
Black
Black
Black
Red
Red
Red
Red
Terminal Terminal
Block Main Switch Block Main Switch AC 230V 3-Phase
Power supply If the power supply is not sized appro- n If the voltage drops below 15V DC and AC 115V Single Phase
priately for the number of cards/rollers remains low for 1s, then the low Condenser Condenser
it provides power to, then a low voltage voltage error will appear
condition may occur. n If the voltage drops below 15V DC
five times in 0.5s, then the low voltage Single Phase - 115V AC 3 Phase - 230V AC
error will appear For reverse rotation switch the position of the For reverse rotation switch the position of any
n If the voltage drops below 15V DC
black and white wires. 2 of the 3 wires.
less than five times in 0.5s or does not
remain low for 1s, the roller may stutter –
quickly turning off then on
Multiple power supplies 0V line of all power supplies on the same This completes the signal path from one
conveyor line (powering the card/rollers, section of the conveyor (powered by a PM763BS and IP-G wiring
& controls) need to be physically linked power supply) to the adjacent section of
together. conveyor (powered by another power Power
Moller
supply) and allows for proper commu-
Yellow Green*
nication through the cable and external
White
Black
interfaces.
Red
Main Switch AC 230V 3-Phase
Voltage drop Use suitable gauge wire in relation to When running long distances from a DC Ground
across the power bus distance and current draw to prevent power supply, the voltage drop during
voltage drop. Operating DC voltage is motor operation across the power bus
24V ±10% may be significant (may drop below
15V!). If there is a large enough drop in
voltage, the roller(s) may behave in a 3 Phase - 230V AC
strange manner. In order to prevent this, * Yellow green ground wire is an option (GW)
a larger gauge wire must be used. however it is not necessary for operation.
Grounding Ensure the control card is secure- Static discharge may interfere and dam-
ly grounded to the conveyor frame. age internal components.
The conveyor frame should also be at
the same potential reference as earth
ground. Standard grounding practices
should be followed.
Electrical 24V DC ±10% Improper power will damage the card. (BR) Brake wiring same as motor voltage
4A maximum current limiter The motor/card should not be subject
(motor lock is 4A) to locked conditions repeatedly. Inter- Power
Moller
Power
Moller
Diode protection for mis-wiring nal fuse is not replaceable. If the fuse
Sensor power short circuit protection has blown, more serious damage has
Yellow
Yellow
White
White
Black
Black
Gray
Gray
5A fuse for power supply protection occurred within the card/motor.
Red
Red
Terminal Terminal
Block Block
Environment Ambient temperature is 32~104°F Extreme environmental variables may Main Switch AC 115V Single Phase
Condenser
Ambient humidity is < 90%RH cause poor or no performance and dam-
Atmosphere has no corrosive gas age the card.
Vibration is < 0.5G - Indoor use only
Single Phase - 115V AC brake and motor 3 Phase - 230V AC brake and motor
Over-Speeding Over-speeding of the roller’s no-load Back EMF will be generated.
speed by more than 50% may cause
damage.
Speed Variation Speed tolerance +/- 3%-10% depending

on model.
62 63
AC Wiring
(BR) (OS) - Brake voltage DC, motor voltage AC
Power Power
Moller Moller
Brown
Brown
Green
Green
White
White
Black
Black
Red
Red
Terminal Main Switch AC 230V 3-Phase Terminal Main Switch AC 230V 3-Phase
Block Block
DC Power Supply DC Power Supply
100V DC brake; motor voltage AC 24V DC brake; motor voltage AC
(EC) - Free clutch voltage same as motor
Power Power
Moller Orange Moller
Orange
Green
Green
White
White
Black
Black
Red
Terminal Red Terminal

Block Block
Main Switch AC 115V Single Phase
Condenser
115V AC single phase free clutch and motor 230V AC 3 phase free clutch and motor
(EC) (OS) - Free clutch voltage DC, motor voltage AC
Power Power
Moller Moller
Yellow
Yellow
White
White
Black
Black
Red
Red
Gray
Gray
Terminal Terminal
Block Main Switch AC 230V 3-Phase Block Main Switch AC 230V 3-Phase
DC Power Supply DC Power Supply
100V DC free clutch, motor voltage AC 24V DC free clutch, motor voltage AC
64

2015 Itoh Denki Catalog For Web

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Features and Solutions................................................................

Specifications in this catalog are subject to change without prior notice.

“One Touch” Spring Loaded Shaft

What is Conveying Confidence? Space Saving

Quiet and Smooth Operation

Kazuo Ito Built-in Shock Absorber

HIGH PERFORMANCE SHOCK ABSORBER

STEEL ZINC PLATED TUBE PLANETARY GEAR TRAIN

HOW TO SELECT A POWER MOLLER™

n Desired transportation speed The force tangent to the roller’s surface.

n Diameter of the roller Formula 1

TF = μ X W n Ideal for small belt applications Environment

Diameter given 2.25” (57.0mm)

PM570AS is an AC motor type Between Frame in mm (BF)

Final model number PM570AS-20-595-3-230 170mm (6.69”)

100 431.5 87.6 10.1 9.6 4.0 0.4 2.1

210 699.7 87.6 7.9 7.6 4.0 0.8 2.8

HB-510N 10 speed settings

5 24.0 13.8 95.0 90.8 3.6 0.3 1.4

17 55.3 13.8 77.4 74.0 4.0 0.8 2.6

20 85.3 49.2 30.3 29.0 3.6 0.3 1.4

60 196.8 49.2 24.7 23.7 4.0 0.8 2.6

11.1mm 300mm (9.61”) (10.51”) (11.42”)

300mm [0.51"] 18.5 MM

5mm 12mm Wrench Shoulder M12 X 1.25

55 213.7 26.6 23.8 22.8 4.0 0.6 2.8

Available as spring loaded or HB-510N 10 speed settings

15 56.6 14.1 79.1 75.6 4.0 0.6 2.5

30 131.8 53.5 29.0 27.7 4.0 0.4 1.8

45 172.7 53.5 27.9 26.7 4.0 0.5 2.2

JT Shaft Standard Mounting Hardware

See page 34 for HB-510N diagram

5 26.1 14.1 149.4 142.9 4.0 0.4 1.9

140 627.6 243.0 10.7 10.2 4.0 0.5 2.5

Standard JR Yoke Style Hex Shaft

322mm 345mm 368mm

330mm 353mm 376mm

WWW.ITOHDENKI.COM 888.310.8811 (12.99”) (13.90”) (14.80”)

Spring loaded shaft roller Spring loaded shaft roller

15mm 50mm 32mm 17mm

Minimum Low Profile Hex Shaft Mounting Brackets 230mm

Tube Lengths MBC-071 (Hex flat up) (9.06”)

30 93.2 11.8 53.3 51.0 4.0 0.4 2.0

PM486XE with standard PM486XP with optional cable-less

Standard Hex Shaft Mounting Brackets

MBB-071 (Hex flat up) ON

Low Profile Hex Shaft Mounting Brackets

NPN Signal OUTPUT

HB-510N 10 speed settings

5 28.1 16.2 81.0 90.8 3.6 0.3 1.4

8 40.0 16.2 84.0 94.2 4.0 0.4 1.8

17 64.9 16.2 66.0 74.0 4.0 0.8 2.6

30 142.4 57.7 26.9 30.1 4.0 0.4 1.8

60 230.8 57.7 21.1 23.7 4.0 0.8 2.6 Tube Lengths

Standard Hex Shaft Mounting Brackets 235mm 259mm 282mm

MBB-071 (Hex flat up) (9.25”) (10.20”) (11.10”)

Spring loaded shaft roller n Vibration < 0.5G

HBK-608FP Performance Data using PM570KT